amada 567 Installation Guide

Coma 567 with Fanuc 04PC User Pre-inst al l ation Guide ©Amada America, Inc.

Coma 567 with Fanuc 04PC

User Pre-installation Guide

Amada America I nc.

7025 Firestone Blvd.
Buena Park CA. 90621
Phone: [phone]

Fax.: [phone]

Email [e-mail]

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Warning

G Qualified personnel must complete all work.
G Do not apply power to the Coma 567 until an A.E.S.I. (Amada Engineering

and Service Incorporated) Engineer is present and has instructed you to
do so.

G Considerable effort has been made to ensure that this manual is free of

inaccuracies and omissions. However, as we are constantly improving our
product, some of the data contained herein may not exactly reflect the
latest revisions to the Coma 567. If in doubt concerning a specific item,
please contact your local Amada America sales person for clarification, or
chec k our Internet site, http://www.amada.com for the latest release of this
document.

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Coma 567 with Fanuc 04PC User Pre-inst al l ation Guide ©Amada America, Inc.

Contents

Introduction............................................................................................................................................................................5

Specifications - Motion Package ...........................................................................................................................................6

Specifications - Punching System.........................................................................................................................................6

Turret Configuration - 44 Station - 2 Auto-Index..............................................................................................................7

Turret Configuration - 58 Station - 2 Auto-Index..............................................................................................................8

Specifications - Fanuc 04PC Controller.................................................................................................................................9

Supply Requirements - Electrical ........................................................................................................................................10

Optional Equipment........................................................................................................................................................10

Installing the Electrical Power Supply............................................................................................................................11

Supply Requirements - Pneumatic......................................................................................................................................12

Optional Equipment........................................................................................................................................................12

Installing the Pneumatic Supply.....................................................................................................................................12

Planning the Location of the Coma 567..............................................................................................................................13

Moving the Coma 567....................................................................................................................................................13

Plan View - Coma 567 ...................................................................................................................................................14

Plan View - Coma 567 Maintanence Area.....................................................................................................................15

Elevation View - Coma 567............................................................................................................................................16

End View - Coma 567....................................................................................................................................................17

Foundation Requirements...................................................................................................................................................18

Foundation Anchoring Procedure........................................................................................................................................19

Foundation J-bolt Detail.................................................................................................................................................19

Plan View - Foundation Coma 567 ................................................................................................................................20

Elevation - Foundation Coma 567..................................................................................................................................20

Machine Anchoring Requirements Coma 567.....................................................................................................................21

Floor J-bolt Mounting Hole Detail (saw cut hole)...........................................................................................................21

Plan - Floor J-bolt Mounting Hole (saw cut hole) ..........................................................................................................21

Alternative Floor J-bolt Mounting Hole Detail (Core Drill) ...............................................................................................22

Plan - J-bolt Mounting Hole (Core Drill)..........................................................................................................................22

Foundation / Floor J-bolt Mounting Procedure...............................................................................................................23

Alternative Anchoring Method (Drilled Hole with Anchor Rod and Adhesive)................................................................25

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Plan - J-bolt Mounting Hole (Drilled Hole with Anchor Rod and Adhesive)....................................................................25

Drilled Hole with Anchor Rod and Adhesive Mounting Procedure.................................................................................26

Removing the Protective Coating........................................................................................................................................28

Machine Leveling.................................................................................................................................................................29

Rocking Test..................................................................................................................................................................29

Floor Condition: Crowned ..............................................................................................................................................30

Floor Condition: Sloped..................................................................................................................................................31

Leveling Procedure........................................................................................................................................................32

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Introduction

This manual describes the tasks that the purchaser of a Coma 567 must complete before calling A.E.S.I. (Amada Engineering and Service
Incorporated) to complete the installation and operator training.

An overview of the preparations is as follows:

G Plan the location of the Coma 567 taking into account the Recomended Safety and Maintenance areas indicated on the plan view. See page

13, Planning the Location of the Coma 567.

G Prepare the Coma 567 floor or foundation as required. See page 18, Foundation Requirements, for details.
G Uncrate the Coma 567 and place on the foundation, but do not fill the anchor-bolt holes (if used) until after A.E.S.I. completes the initial

installation.

G Install the electrical supply. See page 10, Supply Requirements - Electrical , for details.
G Install the pneumatic supply. See page 12, Supply Requirements - Pneumatic, for details.
G Remove the protective coating from the surface of the Coma 567 See page 28, Removing the Protective Coating, for details.
G If additional equipment is to be installed, repeat the previous steps for each piece of additional equipment.

Note: It is the purchaser’s responsibility to install any safety devices to ensure the recommended safety area.
Note: Considerable effort has been made to ensue that this manual is free of inaccuracies and omissions. However, as Amada America

strives to continually improve our products, some data contained herein may not exactly reflect the latest revisions to the Coma 567. If in doubt
concerning a specific item, please contact your local Amada America sales engineer for clarification.

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Specifications - Motion Package

Travel Method X and Y axes work piece movement
Control Method X, Y, T & C
Drive Motors Fanuc AC Servo (X, Y, T, C)
Maximum Sheet Size 60" (Y) x 144" (X) with one repositioning

cycle.
Additional support tables are required for

material lengths greater than 72”
Maximum Sheet Thickness 0.375"
Maximum Material Weight 485 lb.
Maximum Axis Travel 72.0" (X) by 60" (Y)
Max. Table Speed ( X / Y / Combined ) 1,968 IPM / 1,968 IPM / 2,78328 IPM
Punching Accuracy ±0.0059"
Positioning Accuracy ±0.001"
Repeatability ±0.001"

Specifications - Punching System

Press Capacity 55 Tons
Press Stroke 1.259"
Stroke Per Minute 300
Maximum Hit Rate 1” Centers 200
Maximum Hole Diameter 4.500"
Tool Type Amada Thick Turret
Turret Rotation Speed 30 RPM
Feed Clearance 0.787"

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Turret Configuration - 44 Station - 2 Auto-Index

E

B

A

C

223

B

216

A/I

215

D

113

314

B

B

312

310

A

111

108

209

207

C

A

326

225

205

306

328

124

104

303

B

229

127

1000mm Disc Thick

44 Station

2 Auto Index

102

201

E

130

155

331

132

152

253

356

B

334

233

354

B

A

C

235

237

136

139

141

A/I

251

C

A

This turret used on the following machine models

Pega 344, 345Q, 345K, 357, 367

Coma 555, 557, 567, 588

Vipros 345, 357, 367

338

244

A

340

B

342

243

B

B

D

A
B

C

D
E

B

Vela II 355

MAXIMUM

SIZE ROUND

½"

1¼"

2"

3½"
4½"

1¼"

12.7mm

31.7mm

50.8mm

88.9mm

114.3mm

31.7mm

NUMBER OF

STATIONS

(KEYED)

18 (6)

16 (16)

4 (4)
2 (2)
2 (2)
2 (2)AUTO INDEX

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Turret Configuration - 58 Station - 2 Auto-Index

This turret used on the following machine models

PEGA 345, PEGA 345 King, PEGA 357, PEGA 367

COMA 555, COMA 557, COMA 567, COMA 588

VIPROS 345, VIPROS 357, VIPROS 367

VIPROS 357 Queen, VIPROS 367 Queen

51

54

3

55

A/I

220

331

228

230

129

333

132

336

235

237

134

239

138

340

141

342

143

244

345

246

349

48

2

47

1

3

50

1

53

2

52

1

1000mm disc

19

2

58 STATION

2

2 AUTO INDEX

116

17

2

18

3

114

15

3

111

12

2

13

3

10

2

07

1

08

2

309

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306

05

1

102
03

2

304

01

2

A/I

56

2

MAXIMUM SIZE

ROUND

64

2

65

1

68

1

70

1

71

2

69

3

72

3

66

2

67

3

AUTO INDEX

1/2" ( 12.7mm )

A

1 1/4" ( 31.7mm )

B

2" ( 50.8mm )

C

3 1/2" ( 88.9mm )

D

4 1/2" ( 114.3mm )

E
B

1 1/4" ( 31.7mm )

NUMBER OF

STATIONS

( KEYED )

36 ( 12 )
12 ( 12 )

4 ( 4 )
2 ( 2 )
2 ( 2 )

2 ( 2 )

Coma 567 with Fanuc 04PC User Pre-inst al l ation Guide ©Amada America, Inc.

Specifications - Fanuc 04PC Controller

Model Fanuc 04PC
Control Function X, Y, T & C
Input Method MDI, DNC, Paper Tape
Minimum Command Unit 0.001" (X, Y) .010 (C)
Minimum Travel Unit 0.001" (X, Y) .010 (C)
Operating Modes Automatic, MDI & Manual
Display Modes Program Contents, Position Information, Program Check, Parameters, Tool Hit Counter, Self

Diagnostics

Interlock Displays Oil Temperature, Oil Pressure, Door Open

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Supply Requirements - Electrical

Coma 567 230 / 460 / 3 / 60 ±10%, 18 kVA

46 amps @ 230 / 3 / 60 VAC*
23 amps @ 460 / 3 / 60 VAC*

Optional Equipment

Standard Conveyor S1 208 / 230 / 460 3ph ±10%, .8 kVA

2.1 amps @ 208 / 3/ 60 VAC*

2.0 amps @ 230/3/60 VAC*

1.0 amps @ 460/3/60 VAC*

Standard Conveyor S2 208 / 230 / 460 3ph ±10%, .8 kVA

2.1 amps @ 208 / 3/ 60 VAC*

2.0 amps @ 230/3/60 VAC*

1.0 amps @ 460/3/60 VAC*

C567hs Conveyor 208 / 230 / 460 3ph ±10%, .8 kVA

2.1 amps @ 208 / 3/ 60 VAC*

2.0 amps @ 230/3/60 VAC*

1.0 amps @ 460/3/60 VAC*

MP1530 Loader 200 / 3 / 60 ±10%, 10 kVA

29 amps @ 200 / 3 / 60 VAC*

To operate at 230 / 460 VAC a step up transformer with the following service is required

26 amps @ 230 / 3 / 60 VAC*
13 amps @ 460 / 3 / 60 VAC*

* The actual supplied electrical service must be sized to allow for starting current of approximately 150% of this value.

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Installing the Electrical Power Sup ply

The Coma 567 requires one electrical power source. The Coma 567 should be supplied from a power line separate from those for welding

machines or other machines that produce electrical noise.

G The Coma 567 electrical inlet is 64" above floor level at the left side of the Fanuc 04PC control.

G For the location of required electrical supplies for optional equipment, please see the installation guides for the specific equipment.

Coma 567 left side of electrical enclosure Coma 567 main power conection inside of electrical enclosure

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Supply Requirements - Pneumatic

Coma 567 80 psi @ 8.8 ft³/min.

Optional Equipment

MP1530 Loader 75 psi @ 31.8 ft3/min.

Installing the Pneumatic Supply

The Coma 567 requires connection to a compressed air system by hose or

pipe. The compressed air must be clean and dry.

Please note the following:

G The minimum pipe inside diameter is ½".

G The air pressure required is 80 psi.

G The air volume required is 8.8 ft³/min..

G The air inlet is approximately 16" above the floor level at the rear of the

Coma 567

For the location of required air supplies for optional equipment, please see

the installation guides for the specific equipment

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Planning the Location of the Coma 567

The following diagrams provide the details for positioning the Coma 567.

G No obstacles are allowed in the worksheet travel area and the ceiling must be at least 40" above the Coma 567.
G All of the Recommended Safety / Maintenance areas should be used, but at a minimum, the doors of the Fanuc 04PC control must be able to

be opened. Any reduction of the Recomended Safety / Maintenance areas may decrease personnel safety and increase time and expense of
installation and maintenance.

G The Coma 567 and Fanuc 04PC control must be protected from direct sunlight or other heat sources. Exposure to direct heating sources

such as infrared heaters have been shown to affect punch and die alignment.

Moving the Coma 567

Lifting or moving of the Coma 567 should be done only by professional rigging companies well versed in the moving of large and heavy

industrial machinery. Acceptable moving methods include, lifting by overhead crane, wheeled dollies beneath the machine feet, or adequately

sized lifttruck forks beneath the machine frame.

The Coma 567 has a relatively high center of gravity and narrow footprint. Care must be taken to prevent inadvertent tipping of the machine

while in motion.

Machine Weight 19.2 Tons.
Lifting lugs front and rear of
Machine Frame.

121.00"

Caution: Extremely Top Heavy Load

99.2"

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60.00"

Coma 567 with Fanuc 04PC User Pre-inst al l ation Guide ©Amada America, Inc.

g

g

g

56"

y

04PC

C

l

Plan View - Coma 567 Maintenance Areas

Electrical Requirements

Coma 567

E1

230 / 460 / 3 / 60 ±10% 18 kVA
46 amps @ 230 / 3 / 60 VAC
23 amps @ 460 / 3 / 60 VAC

Compressed Air Requirements

A1

Coma 567

80 psi @ 8.8 ft/³min.

Operator Control Station

/ Maintenance Area 40" from all components

e

th

ran

114.00"85.51"

Optional Material Support

32.45"

Tables Required

.21"

8"

27.

ontro

E1

Coma 567

63.15"

50" min. to 90" max.

Control can be rotated
90˚ clockwise if desired

Y-axis zero position

0.00" workin

99.50" Coma 567 Len

61.98" Recommended Safet

20" Maximum Travel Area 60" Material

Center Tr ack 200

Optional Material Support

Tables Required

A1

Centerline

Coma 567

70.67 77.56

288.00" Maximum Material Travel Area 144" Material

368.00" Recommended Safety / Maintenance Area 40" from all components

148.23 Coma 567 Width

12" 12" 12"

Scale

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Plan View - Coma 567

39.06[992]

196.81[4999]

118.70[3015]

19.69[500]

38.58[980]

O4PCO4PC

51.26[1302]
CLAMP LINECLAMP LINE

234.93[5967]

85.51[2172]

39.06[992]

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Elevation View - Coma 567

Track 200 Center line

43.50"*

Material

Pass Lin e

Floor Lin

61.81"Throat Depth

60.00" Working Range

94.69"*

62.99"

6.50"

e

39.06"

39.96"

9.84"

11.02"

4.13"

2.70"

39.06"

27.56"

118.70 "

199.50"

*Dimension will changge*Dimension wi*Dimension will change with installed options

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43.50[1105]

PASS LINE

94.69[2405]

77.56[1970] 70.67[1795]

End View - Coma 567

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Foundation Requirements

The Coma 567 does not require a special foundation to perform as expected, however there are minimum requirements that an existing floor must
meet in order to assure machine reliability and tool life. If the existing floor does not meet the following minimum requirements, plans for a
recommended foundation are given on page 20, Plan View - Foundation .

The minimum acceptable floor conditions to assure a successful installation are:

G The area of the floor where the machine frame is to be located must be a single, homogeneous slab in good condition. There must be no

cracks or other signs of deterioration of the floor.

G The floor must be 4" to 6" thick.
G The floor must be capable of supporting 3.5 tons/ft².
G The floor must be level to 0.032"/ft.

If the existing floor meets the minimum requirement list above, it must still be inspected carefully when the anchor-bolt holes are cut. Voids under
the floor, or wetness (not associated with the hole cutting procedure) should be considered signs of an inadequate floor and a new machine
location or new foundation must be considered.

It is the customer’s responsibility to determine that the floor meets these minimum requirements. Placing the machine on an inadequate, cracked
floor, or straddling seams in a floor may be grounds for voiding the machine warranty!

Amada America Inc. does not recommend the use of vibration isolating mounts under the machine feet, as these devices have been shown to
increase the vibration within the machine frame, increasing the likelihood of vibration related problems. Solid leveling devices are acceptable
provided they incorporate a means of anchoring the machine to the floor with the supplied J-bolts or alternative anchoring method.

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Foundation Anc horing Procedure

An ideal foundation is given on the following pages. This foundation must be used if the existing floor cannot meet the minimum requirements to
support the machine.

The foundation must consist of a single, homogeneous slab. The foundation must be level to within 0.032" / ft. Anchoring the Coma 567 to the
floor using the anchor-bolts supplied is essential to ensure reliable performance. Amada generally recommends that the foundation have a
minimum load bearing capacity of 3.5 ton/ft

2

. It is the purchaser’s responsibility to determine that the foundation meets these requirements.

Please note the following:

G The base plates, shims, anchor bolts, nuts, and washers are

shipped with the Coma 567.

G The concrete J-bolt pads should be filled after the machine is placed

on the foundation.

Foundation J-bolt Detail

See page 23, Foundation / Floor J-bolt Mounting Procedure, for

proper method of mounting the Coma 567 on the foundation.

Machine Foot
Base Plate

Machine Frame

Hole in Foundation

A

A

Machine Foot

Base Plate

Floor Line

8.0"

4.4"

24.0"

A

5.0"

10.0"15.8"

Supplied J-Bolt

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9

9

58

C

e

n

Plan View - Foundation Coma 567

48"

"

"

.2

.

1

"

Existing Floor

Elevation - Foundation Coma 567

30"

M42 x 630 Anchor Bolt

Coma 567 Centerline

New Foundation

M42 x 630 Anchor Bolt

118.70"

30"

12" 12" 12"

Scale

36"

New Foundatio

8"

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Cement Sand Stone
1 : 2 : 4

rushed Ston

12" 12" 12"

Scale

Coma 567 with Fanuc 04PC User Pre-inst al l ation Guide ©Amada America, Inc.

Machine Anchoring Requirements Coma 567

To maintain machine reliability, extend tool life, and remain level over an extended period the Coma 567 must be anchored in place on an
adequate floor or foundation.

At a minimum the floor must consist of a single, homogeneous slab, level to within 0.032"/ft², and capable of supporting 3.5 tons/ft². It is the
purchaser’s responsibility to determine that the floor meets these minimum requirements.

Floor J-bolt Mounting Hole Detail
(saw cut hole)

This machine mounting method should be used only if the floor is of

such quality that it will support the weight of the machine with the

anchor J-bolts used only for maintaining the location of the machine.

Plan - Floor J-bolt Mounting Hole
(saw cut hole)

118.70"

M42 x 630 Anchor Bolt

Machine Frame

Saw cut hole in existing floor

A

Machine Foot
Base Plate

A

19.29"

38.58"

Existing Floor

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Coma 567 Centerline

12" 12" 12"

Scale

Machine Foot

Floor Line

Supplied J-Bolt

15.8"

Base Plate

4.4"

8.0"

24.0"

A

10.0"

Coma 567 with Fanuc 04PC User Pre-inst al l ation Guide ©Amada America, Inc.

Alternative Floor J-bolt Mounting Hole Detail (Core Drill)

This machine mounting method should only be used if the floor is of such quality that it will support the weight of the machine with the anchor

J-bolts used only for maintaining the location of the machine.

Plan - J-bolt Mounting Hole (Core Drill)

118.70"

M42 x 630 Anchor Bolt (4)

Machine Frame

Machine Foot
Base Plate

21.63"

43.26"

19.29"

38.58"

Coma 567 Centerline

10" Core Drill Hole (4)

Existing Floor

12" 12" 12"

Scale

Machine Foot

Floor Line

Supplied J-Bolt

10" Core Drill in existing floor

A

A

Base Plate

24.0"

10.0"

A

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Foundation / Floor J-bolt Mounting Procedure

Step 1. Saw cut or Core drill a hole in the existing floor and remove

the underlying dirt to the required 24" depth.
See Floor J-bolt Mounting Hole Plan View (saw cut hole) or

Alternative J-bolt Mounting Method Plan View (Core Drill)
for correct layout dimensions of the four anchor holes
required.

Step 2. Set base plate over the hole.

Step 3. Set the machine on the base plate.

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Step 4. Set the J-bolt through the hole in machine foot, attach

washer and nut to hold J-bolt in place.

Step 5 Pour the Concrete.

Ensure that the J-bolt remains correctly aligned to the
machine frame during the pouring and hardening time of
the concrete.
Ensure that the concrete level is equal to the floor level

Step 6. To complete the mounting procedure, level the machine

frame by inserting leveling shims between the machine
foot and base plate.

See Leveling the Machine section for correct procedure.

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Alternative Anchoring Method (Drilled Hole with Anchor Rod and Adhesive)

This machine mounting method should only be used if the floor is of

such quality that it will support the weight of the machine with the

Anchor Rod used only for maintaining the location of the machine.

Plan - J-bolt Mounting Hole
(Drilled Hole with Anchor Rod and Adhesive)

118.70"

1¼" Drilled Hole (4)

19.29"

38.58"

Existing Floor

Coma 567 Centerline

12" 12" 12"

Scale

Floor Line

Machine Foot

Machine Frame

Sperical Seat Wedge Mount

1" x 12" anchor bolt

with hex nut and

flat washer

Machine Foot

5" Top of Machine Foot

6" Drilled Hole

Existing concrete floor

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Drilled Hole with Anchor Rod and Adhesive Mounting Procedure

Step 1. Drill the four Anchor Rod holes in the existing floor.

The holes should be drilled approximately 6” deep.
See Alternative Floor Bolt Mounting Method Plan View (Drilled Hole

with Adhesive Anchor Rod) for correct layout dimensions.

Existing Floor

Step 2. Set the Amada Machine Leveling Plates over the drilled holes

Existing Floor

Step 3.
Step 4

Set the machine on the machine leveling plates.
Level the machine frame by adjusting the Amada machine leveling

plates.
See Leveling the Machine section for correct procedure.

Existing Floor

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Step 5 Fill each of the Anchor Rod holes to within 2 inches of the floor surface

with the Adhesive compound. Do not overfill.

Existing Floor

Step 6 Attach the hex nut and flat washer on the Anchor Rod and place the

Anchor Rod into the drilled hole.
Using a twisting motion to move the Anchor Rod through the epoxy

compound, seat the flat washer and hex nut against the top of the
machine foot.

Existing Floor

Step 7
Step 8.

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Allow the Adhesive to harden for 24 hours.
Tighten the 4 hex nuts.

Existing Floor

Coma 567 with Fanuc 04PC User Pre-inst al l ation Guide ©Amada America, Inc.

(

)

)

Removing the Protective Coating

The Coma 567 must be thoroughly cleaned of protective coating. The sheet metal guards can be removed from around the turret to allow
cleaning of the upper and lower turrets, tool bores and die holders.

Please note the following:

G Remove wrapping paper from the X and Y-axes ball

screws, then remove the protective coating.

G Remove the wrapping paper from the X and Y LM guides

then remove the protective coating, make sure that you
remove the paper from both sides of the carriage.

G Clean die holders one at a time. Remove a die holder,

clean and replace it before removing the next die holder. If
the die holders are mixed up, serious turret alignment
problems may occur.

G A suitable solvent should be used to remove the protective

coating.

Y AXIS BALL SCREW

UPPER AND LOWER TURRETS

Y AXIS LM GUIDES

X AXIS BALL SCREW

X AXIS LM GUIDES (TOP AND BOTTOM

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1 EACH SIDE

Coma 567 with Fanuc 04PC User Pre-inst al l ation Guide ©Amada America, Inc.

Machine Leveling

Proper Machine leveling is critical to the Coma 567 performing as designed.
Materials and tools required:

Supplied with the machine:

Assorted thickness machine leveling shim stock
Anchor bolts

Supplied by AESI service:

Spirit level capable of reading 0.0005"/ft
One (1) 12 ton hydraulic bottle jack

Not supplied:

Additional shim stock of 0.005" thickness may be required to achieve a properly leveled machine.

Rocking Test

After the machine frame has been leveled the use of the following G-code is necessary to determine that the machine frame is properly

leveled and balanced.

Should the machine frame vibrate or move excessively during the rocking test the machine frame must be re-leveled using the procedure in

this manual.

Should the proper leveling technique not eliminate the excessive frame motion, consideration must be given to relocation of the machine or

replacement of the existing floor with an adequate foundation.

Repeat test with X-axis movement values of 0.500", 1.000", and 4.000"

G92X72.000Y60.000

N1

G91G70X-.25Tttt(Use any valid tool number)

G70X.25

M97P1

G50

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Coma 567 with Fanuc 04PC User Pre-inst al l ation Guide ©Amada America, Inc.

Floor Condition: Crowned

The flatness of the floor plays an important step in the leveling
procedure of the machine. To properly level the machine the weight
bearing points must be as far from the centerline of the machine
frame as possible.

Should a condition known as crowning exist the weight bearing
points of the machine may not be far enough from the machine
centerline to ensure a stable machine.

Under these conditions, a procedure known as
should be used.

To move the weight bearing points further from the machine
centerline the use of half-shims of .125" thick on top of the base
plate as shown is recommended.

After the half-shims are installed and the machine frame is leveled,
use the rocking test to determine that the machine frame is stable
enough to allow production without damaging the machine.

Under extreme conditions the use of half-shims may not move the
machine weight bearing points far enough from the machine
centerline to ensure the machine frame is stable.

Under these conditions, a more suitable location must be found for
the machine, or a new foundation for the machine will be necessary.

Half-Shimming

Base Plate

Crowned

Floor

Base Plate

Crowned

Floor

Machine

centerline

Machine Foot

Base Plate

Weight

Bearing Point

Machine

centerline

Machine Foot

Base Plate

Weight Bearing Point

Half-shim

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Coma 567 with Fanuc 04PC User Pre-inst al l ation Guide ©Amada America, Inc.

Floor Condition: Sloped

The slope of the floor plays an important step in the leveling
procedure of the machine. To properly level the machine the weight
bearing points must be as far from the centerline of the machine
frame as possible.

Should the floor slope excessively the weight bearing points of the
machine may not be far enough from the machine centerline to
ensure a stable machine.

Under these conditions, a procedure known as
should be used.

To move the weight bearing points further from the machine
centerline the use of half-shims of .125" thick on top of the base
plate and leveling shims as shown is recommended.

After the half-shims are installed and the machine frame is leveled,
use the rocking test to determine that the machine frame is stable
enough to allow production without damaging the machine.

Under extreme conditions the use of half-shims may not move the
machine weight bearing points far enough from the machine
centerline to ensure the machine frame is stable.

Under these conditions a more suitable location must be found for
the machine, or a new foundation for the machine will be necessary.

Half-Shimming

Machine Foot

Base Plate

Weight Bearing Point

Sloped Floor

Machine Foot

Base Plate

Weight Bearing Point

Sloped Floor

Machine

centerline

Base Plate

Shim

Machine

centerline

Shim

Base Plate

Half-shim

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Coma 567 with Fanuc 04PC User Pre-inst al l ation Guide ©Amada America, Inc.

Leveling Procedure

1. Determine the high end of machine frame by placing the spirit level on
the turret to measure the level of the machine frame in the y-axis.

2. Use the bottle jack to lift the low end of the machine frame.

3. With the turret end of the machine frame slightly higher than the
carriage end. Shim beneath both machine feet and the base plates
until the machine frame measures near level on the y-axis.

Bottle

Shim Equaly Both Sides

Jack

4. Center the bottle jack under the carriage end of the machine frame.

5. Lift the machine frame until all weight is off the machine feet at the
carriage end of the machine frame. Lift the machine frame as little as
possible to take the weight off the base plates.

Remove weight

of machine from

base plates

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Bottle

Jack

Coma 567 with Fanuc 04PC User Pre-inst al l ation Guide ©Amada America, Inc.

6. With the machine supported on the bottle jack at the carriage end of
the machine frame and the machine feet at the turret end of the
machine frame, place the spirit level on the turret.

7. Measure and record the level of the turret in the x-axis direction.

8. Lower the machine frame to place all machine feet in contact with the
leveling shims and base plates.

9. Lift the turret end of the machine frame to allow shimming between the
machine feet and base plates to level the machine frame in the x-axis
direction.

10. Repeat steps 5 to 9 until the machine frame measures level to

0.0005"/ft in step 7, then continue.

11. With the weight of the carriage end of the machine supported by the
bottle jack. Monitor the level of the turret in the x-axis, as the bottle
jack is slowly lowered to place the carriage end machine feet in contact
with the base plates.

12. Any change in the level indicates that the carriage end of the machine
needs to be leveled.

13. Lift the carriage end of the machine frame to allow shimming between
the machine feet and base plates to level the carriage end of the
machine frame in the x-axis direction.

14. Repeat steps 11 and 13 until no difference in level is noted when the
machine weight is on or off the base plates and shims, then continue.

Shim to

level X-axis

Remove weight

of machine from

base plates

Shim to

level X-axis

Bottle

Jack

Bottle

Jack

Bottle

Jack

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15. With all of the machine feet setting on the shims and base plates place
the spirit level on the turret to measure and note the level of the
machine frame in the y-axis.

16. Using the bottle jack lift the low end of the machine frame and shim
equally under both machine feet to level the machine frame in the y­axis.

17. Repeat steps 15 to 16 until the machine frame measures level to

0.0005"/ft in the y-axis then continue.

Bottle

Jack

Shim Equaly Both Sides

18. Run the machine using the rocking test G-code to determine that the
machine frame is leveled adequately. Should excessive movement of
the machine frame be noticed check for the conditions discussed in

Floor Condition Crowned and Floor Condition Sloped

19. Tighten the anchor bolt nuts to prevent the machine frame from
moving when in use. Monitor the machine level while tightening the
anchor bolts to assure the machine level is not changed.

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