amada 567 Installation Guide
Coma 567 with Fanuc 04PC User Pre-inst al l ation Guide ©Amada America, Inc.
Coma 567 with Fanuc 04PC
User Pre-installation Guide
Amada America I nc.
7025 Firestone Blvd.
Buena Park CA. 90621
Phone: (714) 739 2111
Fax.: (714) 739 4099
Email info@amada.com
Print Date 10/29/01 Revision 3.0 Page 1 of 34
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Coma 567 with Fanuc 04PC User Pre-inst al l ation Guide ©Amada America, Inc.
Warning
G Qualified personnel must complete all work.
G Do not apply power to the Coma 567 until an A.E.S.I. (Amada Engineering
and Service Incorporated) Engineer is present and has instructed you to
do so.
G Considerable effort has been made to ensure that this manual is free of
inaccuracies and omissions. However, as we are constantly improving our
product, some of the data contained herein may not exactly reflect the
latest revisions to the Coma 567. If in doubt concerning a specific item,
please contact your local Amada America sales person for clarification, or
chec k our Internet site, http://www.amada.com for the latest release of this
document.
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Coma 567 with Fanuc 04PC User Pre-inst al l ation Guide ©Amada America, Inc.
Contents
Introduction............................................................................................................................................................................5
Specifications - Motion Package ...........................................................................................................................................6
Specifications - Punching System.........................................................................................................................................6
Turret Configuration - 44 Station - 2 Auto-Index..............................................................................................................7
Turret Configuration - 58 Station - 2 Auto-Index..............................................................................................................8
Specifications - Fanuc 04PC Controller.................................................................................................................................9
Supply Requirements - Electrical ........................................................................................................................................10
Optional Equipment........................................................................................................................................................10
Installing the Electrical Power Supply............................................................................................................................11
Supply Requirements - Pneumatic......................................................................................................................................12
Optional Equipment........................................................................................................................................................12
Installing the Pneumatic Supply.....................................................................................................................................12
Planning the Location of the Coma 567..............................................................................................................................13
Moving the Coma 567....................................................................................................................................................13
Plan View - Coma 567 ...................................................................................................................................................14
Plan View - Coma 567 Maintanence Area.....................................................................................................................15
Elevation View - Coma 567............................................................................................................................................16
End View - Coma 567....................................................................................................................................................17
Foundation Requirements...................................................................................................................................................18
Foundation Anchoring Procedure........................................................................................................................................19
Foundation J-bolt Detail.................................................................................................................................................19
Plan View - Foundation Coma 567 ................................................................................................................................20
Elevation - Foundation Coma 567..................................................................................................................................20
Machine Anchoring Requirements Coma 567.....................................................................................................................21
Floor J-bolt Mounting Hole Detail (saw cut hole)...........................................................................................................21
Plan - Floor J-bolt Mounting Hole (saw cut hole) ..........................................................................................................21
Alternative Floor J-bolt Mounting Hole Detail (Core Drill) ...............................................................................................22
Plan - J-bolt Mounting Hole (Core Drill)..........................................................................................................................22
Foundation / Floor J-bolt Mounting Procedure...............................................................................................................23
Alternative Anchoring Method (Drilled Hole with Anchor Rod and Adhesive)................................................................25
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Plan - J-bolt Mounting Hole (Drilled Hole with Anchor Rod and Adhesive)....................................................................25
Drilled Hole with Anchor Rod and Adhesive Mounting Procedure.................................................................................26
Removing the Protective Coating........................................................................................................................................28
Machine Leveling.................................................................................................................................................................29
Rocking Test..................................................................................................................................................................29
Floor Condition: Crowned ..............................................................................................................................................30
Floor Condition: Sloped..................................................................................................................................................31
Leveling Procedure........................................................................................................................................................32
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Coma 567 with Fanuc 04PC User Pre-inst al l ation Guide ©Amada America, Inc.
Introduction
This manual describes the tasks that the purchaser of a Coma 567 must complete before calling A.E.S.I. (Amada Engineering and Service
Incorporated) to complete the installation and operator training.
An overview of the preparations is as follows:
G Plan the location of the Coma 567 taking into account the Recomended Safety and Maintenance areas indicated on the plan view. See page
13, Planning the Location of the Coma 567.
G Prepare the Coma 567 floor or foundation as required. See page 18, Foundation Requirements, for details.
G Uncrate the Coma 567 and place on the foundation, but do not fill the anchor-bolt holes (if used) until after A.E.S.I. completes the initial
installation.
G Install the electrical supply. See page 10, Supply Requirements - Electrical , for details.
G Install the pneumatic supply. See page 12, Supply Requirements - Pneumatic, for details.
G Remove the protective coating from the surface of the Coma 567 See page 28, Removing the Protective Coating, for details.
G If additional equipment is to be installed, repeat the previous steps for each piece of additional equipment.
Note: It is the purchaser’s responsibility to install any safety devices to ensure the recommended safety area.
Note: Considerable effort has been made to ensue that this manual is free of inaccuracies and omissions. However, as Amada America
strives to continually improve our products, some data contained herein may not exactly reflect the latest revisions to the Coma 567. If in doubt
concerning a specific item, please contact your local Amada America sales engineer for clarification.
Print Date 10/29/01 Revision 3.0 Page 5 of 34
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Coma 567 with Fanuc 04PC User Pre-inst al l ation Guide ©Amada America, Inc.
Specifications - Motion Package
Travel Method X and Y axes work piece movement
Control Method X, Y, T & C
Drive Motors Fanuc AC Servo (X, Y, T, C)
Maximum Sheet Size 60" (Y) x 144" (X) with one repositioning
cycle.
Additional support tables are required for
material lengths greater than 72”
Maximum Sheet Thickness 0.375"
Maximum Material Weight 485 lb.
Maximum Axis Travel 72.0" (X) by 60" (Y)
Max. Table Speed ( X / Y / Combined ) 1,968 IPM / 1,968 IPM / 2,78328 IPM
Punching Accuracy ±0.0059"
Positioning Accuracy ±0.001"
Repeatability ±0.001"
Specifications - Punching System
Press Capacity 55 Tons
Press Stroke 1.259"
Stroke Per Minute 300
Maximum Hit Rate 1” Centers 200
Maximum Hole Diameter 4.500"
Tool Type Amada Thick Turret
Turret Rotation Speed 30 RPM
Feed Clearance 0.787"
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Turret Configuration - 44 Station - 2 Auto-Index
E
B
A
C
223
B
216
A/I
215
D
113
314
B
B
312
310
A
111
108
209
207
C
A
326
225
205
306
328
124
104
303
B
229
127
1000mm Disc Thick
44 Station
2 Auto Index
102
201
E
130
155
331
132
152
253
356
B
334
233
354
B
A
C
235
237
136
139
141
A/I
251
C
A
This turret used on the following machine models
Pega 344, 345Q, 345K, 357, 367
Coma 555, 557, 567, 588
Vipros 345, 357, 367
338
244
A
340
B
342
243
B
B
D
A
B
C
D
E
B
Vela II 355
MAXIMUM
SIZE ROUND
½"
1¼"
2"
3½"
4½"
1¼"
12.7mm
31.7mm
50.8mm
88.9mm
114.3mm
31.7mm
NUMBER OF
STATIONS
(KEYED)
18 (6)
16 (16)
4 (4)
2 (2)
2 (2)
2 (2)AUTO INDEX
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Turret Configuration - 58 Station - 2 Auto-Index
This turret used on the following machine models
PEGA 345, PEGA 345 King, PEGA 357, PEGA 367
COMA 555, COMA 557, COMA 567, COMA 588
VIPROS 345, VIPROS 357, VIPROS 367
VIPROS 357 Queen, VIPROS 367 Queen
51
54
3
55
A/I
220
331
228
230
129
333
132
336
235
237
134
239
138
340
141
342
143
244
345
246
349
48
2
47
1
3
50
1
53
2
52
1
1000mm disc
19
2
58 STATION
2
2 AUTO INDEX
116
17
2
18
3
114
15
3
111
12
2
13
3
10
2
07
1
08
2
309
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306
05
1
102
03
2
304
01
2
A/I
56
2
MAXIMUM SIZE
ROUND
64
2
65
1
68
1
70
1
71
2
69
3
72
3
66
2
67
3
AUTO INDEX
1/2" ( 12.7mm )
A
1 1/4" ( 31.7mm )
B
2" ( 50.8mm )
C
3 1/2" ( 88.9mm )
D
4 1/2" ( 114.3mm )
E
B
1 1/4" ( 31.7mm )
NUMBER OF
STATIONS
( KEYED )
36 ( 12 )
12 ( 12 )
4 ( 4 )
2 ( 2 )
2 ( 2 )
2 ( 2 )
Coma 567 with Fanuc 04PC User Pre-inst al l ation Guide ©Amada America, Inc.
Specifications - Fanuc 04PC Controller
Model Fanuc 04PC
Control Function X, Y, T & C
Input Method MDI, DNC, Paper Tape
Minimum Command Unit 0.001" (X, Y) .010 (C)
Minimum Travel Unit 0.001" (X, Y) .010 (C)
Operating Modes Automatic, MDI & Manual
Display Modes Program Contents, Position Information, Program Check, Parameters, Tool Hit Counter, Self
Diagnostics
Interlock Displays Oil Temperature, Oil Pressure, Door Open
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Supply Requirements - Electrical
Coma 567 230 / 460 / 3 / 60 ±10%, 18 kVA
46 amps @ 230 / 3 / 60 VAC*
23 amps @ 460 / 3 / 60 VAC*
Optional Equipment
Standard Conveyor S1 208 / 230 / 460 3ph ±10%, .8 kVA
2.1 amps @ 208 / 3/ 60 VAC*
2.0 amps @ 230/3/60 VAC*
1.0 amps @ 460/3/60 VAC*
Standard Conveyor S2 208 / 230 / 460 3ph ±10%, .8 kVA
2.1 amps @ 208 / 3/ 60 VAC*
2.0 amps @ 230/3/60 VAC*
1.0 amps @ 460/3/60 VAC*
C567hs Conveyor 208 / 230 / 460 3ph ±10%, .8 kVA
2.1 amps @ 208 / 3/ 60 VAC*
2.0 amps @ 230/3/60 VAC*
1.0 amps @ 460/3/60 VAC*
MP1530 Loader 200 / 3 / 60 ±10%, 10 kVA
29 amps @ 200 / 3 / 60 VAC*
To operate at 230 / 460 VAC a step up transformer with the following service is required
26 amps @ 230 / 3 / 60 VAC*
13 amps @ 460 / 3 / 60 VAC*
* The actual supplied electrical service must be sized to allow for starting current of approximately 150% of this value.
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Installing the Electrical Power Sup ply
The Coma 567 requires one electrical power source. The Coma 567 should be supplied from a power line separate from those for welding
machines or other machines that produce electrical noise.
G The Coma 567 electrical inlet is 64" above floor level at the left side of the Fanuc 04PC control.
G For the location of required electrical supplies for optional equipment, please see the installation guides for the specific equipment.
Coma 567 left side of electrical enclosure Coma 567 main power conection inside of electrical enclosure
Print Date 10/29/01 Revision 3.0 Page 11 of 34
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