amada 368 King 18PC Installation Guide

Type II Vipros 368 King with Fanuc 18PC Us er Pre-installation Guide ©Amada America, Inc.

Type II Vipros 368 King with Fanuc 18PC

User Pre-installation Guide

Amada America I nc.

7025 Firestone Blvd.
Buena Park CA. 90621
Phone: [phone]

Fax.: [phone]

Email [e-mail]

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Type II Vipros 368 King with Fanuc 18PC Us er Pre-installation Guide ©Amada America, Inc.

Warning

! Qualified personnel must complete all work.
! Do not apply power to the Type II Vipros 368 King until an A.E.S.I. (Amada

Engineering and Service Incorporated) Engineer is present and has instructed you
to do so.

! Considerable effort has been made to ensure that this manual is free of

inaccuracies and omissions. However, as we are constantly improving our product,
some of the data contained herein may not exactly reflect the latest revisions to the
Type II Vipros 368 King. If in doubt concerning a specific item, please contact your
local Amada America sales person for clarification, or check our Internet site,

http://www.amada.com for the latest release of this document.

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Type II Vipros 368 King with Fanuc 18PC Us er Pre-installation Guide ©Amada America, Inc.

Contents

Introduction ......................................................................................................................................................................................5

Specifications - Motion Package......................................................................................................................................................6

Specifications - Punching System....................................................................................................................................................7

Turret Configuration - 58 Station - 4 Auto-Index..........................................................................................................................8

Specifications - Fanuc 18PC Controller...........................................................................................................................................9

Specifications - Hydraulic Systems..................................................................................................................................................9

Power Hydraulic Numerical Control.............................................................................................................................................9

Hydraulic Power Unit ...................................................................................................................................................................9

Supply Requirements - Electrical...................................................................................................................................................10

Optional Equipment...................................................................................................................................................................10

Installing the Electrical Power Supply........................................................................................................................................11

Supply Requirements - Pneumatic.................................................................................................................................................12

Optional Equipment...................................................................................................................................................................12

Installing the Pneumatic Supply.................................................................................................................................................12

Planning the Location of the Type II Vipros 368 King....................................................................................................................13

Moving the Vipros Type II Vipros 368 King................................................................................................................................13

Plan View - Type II Vipros 368 King..........................................................................................................................................14

Plan View - Type II Vipros 368 King with standard conveyors...................................................................................................15

Plan View - Type II Vipros 368 King with standard conveyors and MP1530 loader...................................................................16

End View – Type II Vipros 368 King..........................................................................................................................................17

Elevation View – Type II Vipros 368 King..................................................................................................................................18

SBC EX 5.5 Chiller.........................................................................................................................................................................19

SBC EX 5.5 Chiller Placement...................................................................................................................................................19

Chiller Connections....................................................................................................................................................................20

Foundation Requirements..............................................................................................................................................................21

Foundation Anchoring Procedure ..................................................................................................................................................22

Foundation J-bolt Detail.............................................................................................................................................................22

Plan View - Foundation Type II Vipros 368 King........................................................................................................................23

Elevation - Foundation Type II Vipros 368 King.........................................................................................................................23

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Type II Vipros 368 King with Fanuc 18PC Us er Pre-installation Guide ©Amada America, Inc.

Machine Anchoring Requirements.................................................................................................................................................24

Saw Cut J-bolt Mounting Holes..................................................................................................................................................24

Core Drill J-bolt Mounting Holes ................................................................................................................................................25

Foundation / Floor J-bolt Mounting Procedure...........................................................................................................................26

Drilled Hole with Anchor Rod and Adhesive Mounting Holes.....................................................................................................28

Drilled Hole with Anchor Rod and Adhesive Mounting Procedure.............................................................................................29

Removing the Protective Coating...................................................................................................................................................31

Machine Leveling...........................................................................................................................................................................32

Rocking Test..............................................................................................................................................................................32

Floor Condition: Crowned..........................................................................................................................................................33

Floor Condition: Sloped.............................................................................................................................................................34

Leveling Procedure....................................................................................................................................................................35

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Type II Vipros 368 King with Fanuc 18PC Us er Pre-installation Guide ©Amada America, Inc.

Introduction

This manual describes the tasks that the purchaser of a Type II Vipros 368 King must complete before calling A.E.S.I. (Amada
Engineering and Service Incorporated) to complete the installation and operator training.

An overview of the preparations is as follows:

! Plan the location of the Type II Vipros 368 King taking into account the Safety and Maintenance areas indicated on the plan

view. See page 13, Planning the Location of the Type II Vipros 368 King.

! Prepare the Type II Vipros 368 King floor or foundation as required. See page 21, Foundation Requirements, for details.
! Uncrate the Type II Vipros 368 King and place on the foundation, but do not fill the anchor-bolt holes (if used) until after

A.E.S.I. completes the initial installation.

! Install the electrical supply. See page 10, Supply Requirements - Electrical , for details.
! Install the pneumatic supply. See page 12, Supply Requirements - Pneumatic, for details.
! Remove the protective coating from the surface of the Type II Vipros 368 King See page 31, Removing the Protective

Coating, for details.

! If additional equipment is to be installed, repeat the previous steps for each piece of additional equipment.

Note: It is the purchaser’s responsibility to install any safety devices to ensure the safety area.
Note: Considerable effort has been made to ensue that this manual is free of inaccuracies and omissions. However, as

Amada America strives to continually improve our products, some data contained herein may not exactly reflect the
latest revisions to the Type II Vipros 368 King. If in doubt concerning a specific item, please contact your local Amada
America sales engineer for clarification.

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Type II Vipros 368 King with Fanuc 18PC Us er Pre-installation Guide ©Amada America, Inc.

Specifications - Motion Package

Travel Method X and Y axes work piece movement
Control Method X, Y, T & C
Drive Motors Fanuc AC Servo (X, Y, T, C)
Maximum Sheet Size 60" (Y) x 158" (X) with one repositioning cycle. (Additional material support

tables required)
Maximum Sheet Thickness 0.135"
Maximum Material Weight 110 lb.
Maximum Axis Travel 78.74" (X) by 60" (Y)
Max. Linear Table Speed ( X / Y / Combined ) 3,149 ipm / 3,149 ipm / 4454 ipm
Punching Accuracy ±0.004"
Positioning Accuracy ±0.001"
Repeatability ±0.001"

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Type II Vipros 368 King with Fanuc 18PC Us er Pre-installation Guide ©Amada America, Inc.

Specifications - Punching System

Press Capacity 33 Tons
Press Stroke 1.575"
Stroke Rate (X/Y) Pitch Stroke Stroke

Rate

0.079" 0.118" 860/690

0.079” 0.236” 520/510

0.315” 0.315” 400/370

1.000" 0.315" 340/290
Maximum Hole Diameter 4.500"
Tool Type Amada Thick Turret
Turret Rotation Speed 30 RPM
Feed Clearance 0.787"

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Type II Vipros 368 King with Fanuc 18PC Us er Pre-installation Guide ©Amada America, Inc.

Turret Configuration - 58 Station - 4 Auto-Index

VIPROS 358 KING VIPROS 368 KING

VIPROS 558 VIPROS 568

PEGA 358S

305

202

201 A/I

307

204

309

103

106

311

108

110

314

213

115

A/I

112

1200mm disk

58 STATION

4 AUTO INDEX

216

117

319

218
120

321

122

124

126

323

227

325

229

328

A/I

230

258

155

357

352

153

151

350

149

247

348

146

245

144

A/I

141

139

242

343

256

354

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132

135

137

338

340

231

334

233

A

336

B
C

D
B

Auto Index

E

Maximum

Size Round

½" (12.7mm)

1¼" (31.7mm)

2" (50.8mm)

3½" (88.9mm)

1¼" (31.7mm)

4½" (114.3mm)

Number of

Stations

(Keyed)

24 (16)

24 (24)

4 (4)

2 (2)
2 (2)

2 (2)

Type II Vipros 368 King with Fanuc 18PC Us er Pre-installation Guide ©Amada America, Inc.

Specifications - Fanuc 18PC Controller

Model Fanuc 18PC (with PHNC)
Control Function X, Y, T & C
Input Method MDI, Paper Tape, DNC
Minimum Command Unit 0.001" (X, Y) .010 (C)
Minimum Travel Unit 0.001" (X, Y) .010 (C)
Operating Modes Automatic, MDI & Manual
Display Modes Program Contents, Position Information, Program Check, Parameters, Tool Hit Counter, Self

Diagnostics

Interlock Displays Oil Temperature, Oil Pressure, Door Open

Specifications - Hydraulic Systems

Power Hydraulic Numerical Control

Ram Cycle Patterns 277 Total

Punching 2
Nibbling 1
Forming 250
Marking 10
Knockouts 10
Slitting 4

Minimum Increment 0.01mm

Hydraulic Power Unit

Model Yuken
Dual Operating Pressure 100 kgf cm² & 195 kgf cm²
Oil Type Mobil DTE® Excel 46 (formerly called Mobil Hydraulic Oil NZ 46)
Oil Capacity 40 Gallons

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Type II Vipros 368 King with Fanuc 18PC Us er Pre-installation Guide ©Amada America, Inc.

Supply Requirements - Electrical

Type II Vipros 368 King 230 / 460 / 3 / 60 ±10%, 28 kVA

63 amps @ 230 / 3 / 60 VAC*

32 amps @ 460 / 3 / 60 VAC*
SBC EX 5.5 Chiller
Chiller voltage must be specified

when machine is ordered.

230 or 460 / 3 / 60 ±10%, 15 kVA

38 amps @ 230 / 3 / 60 VAC*

19 amps @ 460 / 3 / 60 VAC*

Optional Equipment

Standard Conveyors (2) 208 / 230 / 460 3ph ±10%, kVA

2.1 amps @ 208 / 3/ 60 VAC*

2.0 amps @ 230 / 3 / 60 VAC*

1.0 amps @ 460 / 3 / 60 VAC*

MP1530 Loader 200 / 3 / 60 ±10%, 10 Kva

29 amps @ 200 / 3 / 60 VAC*

To operate at 230 / 460 VAC a step up transformer with the following service is
required

26 amps @ 230 / 3 / 60 VAC*
13 amps @ 460 / 3 / 60 VAC*

* The actual supplied electrical service must be sized to allow for starting current of approximately 150% of this value.

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Type II Vipros 368 King with Fanuc 18PC Us er Pre-installation Guide ©Amada America, Inc.

Installing the Electrical Power Supply

The Type II Vipros 368 King requires two separate electrical power sources. The first power source is supplied to the Fanuc
18PC. The other supply source goes to the SBC EX 5.5 Chiller. The Type II Vipros 368 King should be supplied from a
power line separate from those for welding machines or other machines that produce electrical noise.

! The Type II Vipros 368 King electrical inlet is 64" above floor level at the rear of the Fanuc 18PC control.
! The SBC EX 5.5 Chiller electrical inlet is approximately 53" above floor level.
! For the location of required electrical supplies for optional equipment, please see the installation guides for the specific

equipment.

Type II Vipros 368 King electrical enclosure SBC EX 5.5 Chiller electrical enclosure

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Type II Vipros 368 King with Fanuc 18PC Us er Pre-installation Guide ©Amada America, Inc.

Supply Requirements - Pneumatic

Type II Vipros 368 King 80 psi @ 8.8 ft³/min.

Optional Equipment

MP1225 Loader 75 psi @ 31.8 ft3/min.

Installing the Pneumatic Supply

The Type II Vipros 368 King requires connection to a compressed air system by hose or pipe. The compressed air must be
clean and dry.

Please note the following:

! The minimum pipe inside diameter is ½".
! The air pressure required is 80 psi.
! The air volume required is 8.8 ft³/min..
! The air inlet is approximately 16" above the floor level at

the front of the Type II Vipros 368 King

For the location of required air supplies for optional equipment,
please see the installation guides for the specific equipment

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