amada 358 King 18PC Installation Guide

Type II Vipros 358 King User Pre-i nstallation Guide ©Amada America, Inc.

Type II Vipros 358 King with Fanuc 18PC

User Pre-installation Guide

Amada America I nc.

7025 Firestone Blvd.
Buena Park CA. 90621
Phone: [phone]

Fax.: [phone]

Email [e-mail]

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Type II Vipros 358 King User Pre-i nstallation Guide ©Amada America, Inc.

Warning

Qualified personnel must complete all work.

!

Do not apply power to the Type II Vipros 358 King until an A.E.S.I.

!

(Amada Engineering and Service Incorporated) Engineer is present
and has instructed you to do so.

Considerable effort has been made to ensure that this manual is free

!

of inaccuracies and omissions. However, as we are constantly
improving our product, some of the data contained herein may be out
of date. Please check our Internet site, http://www.amada.com, for the
latest release of this document.

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Type II Vipros 358 King User Pre-i nstallation Guide ©Amada America, Inc.

Contents

Introduction ......................................................................................................................................................................................5

Motion Package Specifications........................................................................................................................................................6

Punching System Specifications......................................................................................................................................................6

58 Station - 4 Auto-Index Turret Configuration............................................................................................................................7

Fanuc 18PC Controller.....................................................................................................................................................................8

Hydraulic Systems Specifications ....................................................................................................................................................8

Power Hydraulic Numerical Control.............................................................................................................................................8

Hydraulic Power Unit ...................................................................................................................................................................8

Electrical Requirements...................................................................................................................................................................9

Optional Equipment.....................................................................................................................................................................9

Installing the Electrical Power Supply........................................................................................................................................10

Pneumatic Requirements...............................................................................................................................................................11

Optional Equipment...................................................................................................................................................................11

Installing the Air Supply .............................................................................................................................................................11

Planning the Location of the Machine............................................................................................................................................12

Moving the Vipros Type II Vipros 358 King................................................................................................................................12

Plan View Type II Vipros 358 King.............................................................................................................................................13

Plan View Type II Vipros 358 King (shown with slug conveyors)...............................................................................................14

Plan View Type II Vipros 358 King (shown with slug conveyors and MP1225 loader)...............................................................15

End View – Type II Vipros 358 King..........................................................................................................................................16

Elevation View – Type II Vipros 358 King..................................................................................................................................17

SBC EX 5.5 Chiller.........................................................................................................................................................................18

SBC EX 5.5 Cautions.................................................................................................................................................................18

Chiller Connections....................................................................................................................................................................19

Chiller Placement.......................................................................................................................................................................19

Foundation Requirements..............................................................................................................................................................20

Foundation Anchoring Procedure ..................................................................................................................................................21

Foundation J-bolt Detail.............................................................................................................................................................21

Foundation Plan View................................................................................................................................................................22

Foundation Elevation View........................................................................................................................................................22

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Type II Vipros 358 King User Pre-i nstallation Guide ©Amada America, Inc.

Machine Anchoring Requirements.................................................................................................................................................23

Floor J-bolt Hole Detail (saw cut hole).......................................................................................................................................23

Floor J-bolt Hole Plan View (saw cut hole)................................................................................................................................23

Alternative Floor J-bolt Hole Detail (Core Drill)..........................................................................................................................24

Alternative Floor J-bolt Hole Plan View (Core Drill)....................................................................................................................24

Foundation / Floor J-bolt Mounting Procedure...........................................................................................................................25

Alternative Anchoring Method (Drilled Hole with Anchor Rod and Adhesive)............................................................................27

Alternative Anchoring Method Plan View (Drilled Hole with Anchor Rod and Adhesive)...........................................................27

Drilled Hole with Anchor Rod and Adhesive Mounting Procedure.............................................................................................28

Removing the Protective Coating...................................................................................................................................................30

Machine Leveling...........................................................................................................................................................................31

Rocking Test..............................................................................................................................................................................32

Floor Condition: Crowned..........................................................................................................................................................33

Floor Condition: Sloped.............................................................................................................................................................34

Leveling Procedure....................................................................................................................................................................35

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Type II Vipros 358 King User Pre-i nstallation Guide ©Amada America, Inc.

Introduction

This manual describes the tasks that the purchaser of a Type II Vipros 358 King must complete before calling the service
organization to complete the installation and operator training.

An overview of the preparations is as follows:
! Plan the location of the Type II Vipros 358 King in the shop, taking into account all the maintenance areas indicated on the

floor plan. See page 12, Planning the Location of the Machine, for details.

! Prepare the Type II Vipros 358 King floor or foundation as required. See page 20, Foundation Requirements, for details.
! Uncrate the Type II Vipros 358 King and on the foundation, but do not fill the anchor-bolt holes (if used) until after A.E.S.I.

completes the initial installation.

! Install the electrical supply. See page 9, Electrical Requirements, for details
! Install the pneumatic supply. See page 11, Pneumatic Requirements, for details.
! Remove the protective coating from the surface of the Type II Vipros 358 King See page 30, Removing the Protective

Coating, for details.

Note: It is the purchaser’s responsibility to install any safety devices to ensure the safety area.

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Type II Vipros 358 King User Pre-i nstallation Guide ©Amada America, Inc.

Motion Package Specifications

Travel Method X and Y axes work piece movement
Control Method X, Y, T & C
Drive Motors Fanuc AC Servo (X, Y, T, C)
Maximum Sheet Size 50" (Y) x 158"" (X) with one repositioning cycle. (Additional material support

tables required when processing material over 78.74” in the X-axis)
Maximum Sheet Thickness 0.135"
Maximum Material Weight 110 lb.
Maximum Axis Travel 78.74" (X) by 50" (Y)
Max. Linear Table Speed (X / Y / Combined) 3149 ipm / 3149 ipm / 4454 ipm
Punching Accuracy ±0.004"
Positioning Accuracy ±0.001"
Repeatability ±0.001"

Punching System Specifications

Press Capacity 33 Tons
Press Stroke 1.575"
Stroke Rate (X/Y) Pitch Stroke Stroke Rate

0.079" 0.118" 520/420

1.000" 0.315" 275/240
Maximum Hole Diameter 4.500"
Tool Type Amada Thick Turret
Turret Rotation Speed 30 RPM
Feed Clearance 0.787"
Auto Index Rotation Speed 60 RPM

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Type II Vipros 358 King User Pre-i nstallation Guide ©Amada America, Inc.

58 Station - 4 Auto-Index Turret Configuration

305

201 A/I

202

258

357

307

204

256

354

309

103

106

352

311

155

153

108

151

350

110

149

247

314

213

112

115

A/I

1200mm disk

58 STATION

4 AUTO INDEX

146

245

348

144

A/I

216

117

319

141

242

343

218
120

139

321

122

137

340

124

126

132

323

135

227

338

325

233

229

336

328

231

A/I

334

230

Auto Index

VIPROS 358 KING VIPROS 368 KING

VIPROS 558 VIPROS 568

PEGA 358S

Maximum

Size Round

A
B
C
D
B

E

½" (12.7mm)

1¼" (31.7mm)

2" (50.8mm)

3½" (88.9mm)

1¼" (31.7mm)

4½" (114.3mm)

Number of

Stations

(Keyed)

24 (16)

24 (24)

4 (4)

2 (2)
2 (2)

2 (2)

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Type II Vipros 358 King User Pre-i nstallation Guide ©Amada America, Inc.

Fanuc 18PC Controller

Model Fanuc 18PC (with PHNC)
Control Function X, Y, T & C
Input Method MDI, Paper Tape, DNC
Minimum Command Unit 0.001" (X, Y) .010 (C)
Minimum Travel Unit 0.001" (X, Y) .010 (C)
Operating Modes Automatic, MDI & Manual
Display Modes Program Contents, Position Information, Program Check, Parameters, Tool Hit

Counter, Self Diagnostics

Interlock Displays Oil Temperature, Oil Pressure, Door Open

Hydraulic Systems Specifications

Power Hydraulic Numerical Control

Ram Cycle Patterns 277 Total

Punching 2
Nibbling 1
Forming 250
Marking 10
Knockouts 10
Slitting 4

Minimum Programmable Increment 0.001”

Hydraulic Power Unit

Model Yuken
Dual Operating Pressure 100 kgf cm² & 195 kgf cm²
Oil Type Mobil DTE® Excel 46
Oil Capacity 40 Gallons

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(formerly called Mobil Hydraulic Oil NZ 46)

Type II Vipros 358 King User Pre-i nstallation Guide ©Amada America, Inc.

Electrical Requirements

Type II Vipros 358 King 230 / 460 / 3 / 60 ±10%, 28 kVA

63 amps @ 230 / 3 / 60 VAC**
32 amps @ 460 / 3 / 60 VAC**

SBC EX 5.5 Chiller* 230 or 460 / 3 / 60 ±10%, 15 kVA

38 amps @ 230 / 3 / 60 VAC**
19 amps @ 460 / 3 / 60 VAC**

*The SBC EX 5.5 Chiller voltage must be specified when machine is ordered.

Optional Equipment

Conveyor 208 / 230 / 460 3ph ±10%, kVA

2.1 amps @ 208 / 3/ 60 VAC**

2.0 amps @ 230 / 3 / 60 VAC**

1.0 amps @ 460 / 3 / 60 VAC**

NJMP1225 Loader 200 / 3 / 60 ±10%, 10 Kva

29 amps @ 200 / 3 / 60 VAC**

To operate at 230 / 460 VAC a step up transformer is required with the following service is
required

26 amps** @ 230 / 3 / 60 VAC**
13 amps** @ 460 / 3 / 60 VAC**

**The actual supplied electrical service must be sized to allow for starting current of approximately 150% of this value.

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Type II Vipros 358 King User Pre-i nstallation Guide ©Amada America, Inc.

Installing the Electrical Power Supply

The Type II Vipros 358 King requires two separate electrical power sources. The first power source is supplied to the Fanuc
18PC. The other supply source goes to the SBC EX 5.5 Chiller. The Type II Vipros 358 King should be supplied from a
power line separate from those for welding machines or other machines that produce electrical noise.

! The Type II Vipros 358 King electrical inlet is 64" above floor level at the rear of the Fanuc 18PC control.
! The SBC EX 5.5 Chiller electrical inlet is approximately 53" above floor level.

Type II Vipros 358 King electrical enclosure SBC EX 5.5 Chiller electrical enclosure

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Type II Vipros 358 King User Pre-i nstallation Guide ©Amada America, Inc.

Pneumatic Requirements

Type II Vipros 358 King** 80 psi @ 8.8 ft³/min.

Optional Equipment

NJMP1225 Loader** 75 psi @ 31.8 ft3/min.

Installing the Air Supply

The Type II Vipros 358 King requires connection to a compressed air
system by hose or pipe. The compressed air must be clean and dry.

Please note the following:

! The minimum pipe inside diameter is ½".
! The air pressure required is 80 psi.
! The air volume required is 8.8 ft³/min..

The air inlet is approximately 16" above the floor level at the rear of
the Type II Vipros 358 King

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Type II Vipros 358 King User Pre-i nstallation Guide ©Amada America, Inc.

35,200 lb.@ 76"

CAUTION: TOP HEAVY LOAD

121"

This cover
may need to
be removed

This cover
may need to
be removed

Machine Weight 18 tons.
Lifting lugs front and rear of
Machine Frame.

Planning the Location of the Machine

The following diagrams provide the details for positioning the Type II Vipros 358 King.
! No obstacles are allowed in the worksheet travel area and the ceiling must be at least 40" above the top of the Type II

Vipros 358 King.

! All of the recommended maintenance areas should be used, but at a minimum the doors of the Fanuc 18PC NC unit must

be able to be opened. Any reduction of the listed maintenance areas may increase time and expense of installation and
maintenance

! The Type II Vipros 358 King and Fanuc 18PC control must be protected from direct sunlight or other heat sources. Direct

exposure to direct heating sources such as infrared heaters have been shown to affect punch and die alignment.

! The positioning of the SBC EX 5.5 Chiller is very flexible. See page 1 8, SBC EX 5.5 Chiller, for det ails.

Moving the Vipros Type II Vipros 358 King

Lifting or moving of the Type II Vipros 358 King should be done only by professional rigging companies well versed in the
moving of large and heavy industrial machinery. Acceptable moving methods include, lifting by overhead crane as shown,
wheeled dollies beneath the machine feet, or adequately sized
forklift forks beneath the machine frame.

The Type II Vipros 358 King has a relatively high center of
gravity and narrow footprint care must be taken to prevent
inadvertent tipping of the machine while in motion.

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