amada 358 Installation Guide
Vipros 358 King User Pre-installation Guide Amada America Inc.
Vipros 358 King User Pre-installation Guide
Print Date 11/05/97 Page 1 of 41
This document available on the World Wide Web at http://amada.com/support/pdf/v358kuig.pdf
Vipros 358 King User Pre-installation Guide Amada America Inc.
Warning
Qualified personnel must complete al l work.
Do not apply power to the Vipros 358 King until an A.E.S.I. (Amada
Engineering and Service Incorporated) Engineer is present and has
instructed you to do so.
Print Date 11/05/97 Page 2 of 41
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Vipros 358 King User Pre-installation Guide Amada America Inc.
Contents
Contents....................................................................................................................................................3
Introduction ...............................................................................................................................................5
Motion Package Specifications.................................................................................................................6
Punching System Specifications...............................................................................................................7
58 Station - 4 Auto-Index Turret Configuration...................................................................................8
Fanuc O4PC CNC Controller....................................................................................................................9
Supply Requirem ent s ..............................................................................................................................10
Installing the Electrical Power Supply...............................................................................................11
Installing the Air Supply.....................................................................................................................12
Planning the Location of the Vipros 358 King.........................................................................................13
Lifting the Machine ............................................................................................................................14
Machine Dimensions - Plan View......................................................................................................15
Machine Dimensions - Elevation View..............................................................................................16
Machine Dimensions - End View ......................................................................................................17
Maintenance Areas ...........................................................................................................................18
The Chiller...............................................................................................................................................19
Chiller Placement..............................................................................................................................20
Connections.......................................................................................................................................21
Foundation Requirements.......................................................................................................................22
Machine Anchoring Requirements..........................................................................................................23
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Vipros 358 King User Pre-installation Guide Amada America Inc.
Floor J-bolt Mounting Hole Detail (saw cut hole)..............................................................................23
Floor J-bolt Mounting Hole Plan View (saw cut hole).......................................................................24
Alternative Floor J-bolt Mounting Hole Detail (Core Drill).................................................................25
Alternative J-bolt Mounting Method Plan View (Core Drill)...............................................................26
Floor J-bolt Mounting Procedure.......................................................................................................27
Foundation Mo unti ng P roc edu re ............................................................................................................29
Foundation J-bolt Detail ....................................................................................................................29
Foundation Plan View .......................................................................................................................30
Foundation Elevation View................................................................................................................31
Removing the Protective Coating...........................................................................................................32
Machine Leveling....................................................................................................................................33
Rocking Test......................................................................................................................................34
Floor Condition: Crowning.................................................................................................................35
Floor Condition: Slope.......................................................................................................................36
Leveling Procedure ...........................................................................................................................37
Print Date 11/05/97 Page 4 of 41
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Vipros 358 King User Pre-installation Guide Amada America Inc.
Introduction
This manual describes the tasks that the purchaser of a Vipros 358 King must complete before calling the service
organization to complete the installation and operator training.
An overview of the preparations is as follows:
Plan the location of the Vipros 358 King in the shop, taking into account all the maintenance areas indicated
on the floor plan.
Prepare the Vipros 358 King floor area as required.
Uncrate the Vipros 358 King and Fanuc O4PC control and place them on the floor.
Install the air supply.
Install the electri cal supply.
Remove the protective coating from the surface of the Vipros 358 King.
Anchor the Machine to the floor or foundation using the apropriate method described in this document
Note: It is the purchaser’s responsibility to install any safety devices to ensure the safety area.
Print Date 11/05/97 Page 5 of 41
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Vipros 358 King User Pre-installation Guide Amada America Inc.
Motion Package Specifications
Travel Method X and Y axes work piece movement
Control Method X, Y, T & C
Drive Motors Fanuc AC Servo (X, Y, T, C)
Maximum Sheet Size 50.000" (Y) x 157.480" (X) with one
repositioning cycle
Maximum Sheet Thickness 0.125"
Maximum Material Weight 110 lb.
Maximum Axis Travel 78.740"(X) x 50.000"(Y)
Max. Linear Table Speed 3150 IPM
Punching Accuracy ±0.004"
Positioning Accuracy ±0.001"
Repeatability ±0.001"
Print Date 11/05/97 Page 6 of 41
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Vipros 358 King User Pre-installation Guide Amada America Inc.
Punching System Specifications
Press Capacity 33 Tons
Press Stroke 1.256"
Stroke Rate (X/Y) Stroke Length Pitch Stroke Rate
0.315" 1.000" 300/375
0.178" 1.000" 375/375
0.178" 0.078" 600/600
Maximum Hole
Diameter
Tool Type Amada Thick Turret
Turret Rotation Speed 25 RPM
Turret Capacity 58 Stations (4 auto-index)
4.500"
Print Date 11/05/97 Page 7 of 41
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Vipros 358 King User Pre-installation Guide Amada America Inc.
58 Station - 4 Auto-Index Turret Configuration
201
305
202
A/I
307
258
357
204
256
354
309
106
103
155
153
352
311
108
110
314
213
115
A/I
112
1200mm disk
216
117
58 STATION
4 AUTO INDEX
VIPROS 358 KING VIPROS 368 KING
VIPROS 558 VIPROS 568
PEGA 358S
151
350
149
146
247
245
348
144
A/I
141
242
218
120
343
319
139
321
122
137
124
126
132
340
323
135
325
227
229
231
233
336
338
Auto Index
328
A/I
334
230
A
B
C
D
B
E
Maximum
Size Round
½" (12.7mm)
1¼" (31.7mm)
2" (50.8mm )
3½" (88.9mm)
1¼" (31.7mm)
4½" (114.3mm)
Number of
Stations
(Keyed)
24 (16)
24 (24)
4 (4)
2 (2)
2 (2)
2 (2)
Print Date 11/05/97 Page 8 of 41
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Vipros 358 King User Pre-installation Guide Amada America Inc.
Fanuc O4PC CNC Controller
Model Fanuc O4PC
Control Function X, Y, T & C
Input Method MDI, Paper Tape, DNC
Minimum Command
Unit
Minimum Travel Unit 0.001" (X, Y) .010 (C)
Operating Modes Automatic, MDI & Manual
Display Modes
Interlock Displays Oil Temperature, Door Open
0.001" (X, Y) .010 (C)
Program Contents, Position Information,
Program Check, Parameters, Tool Hit
Counter, Self Diagnostics
Print Date 11/05/97 Page 9 of 41
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Vipros 358 King User Pre-installation Guide Amada America Inc.
Supply Requirements
Electrical Power Supply Vipros 358 King
SBC-5.5 Chiller*
Air Supply 80 psi @ 8.8 ft³/min.
*Voltage must be specified when machine is ordered
230 / 460 3ph ±10%, 28 kVA
230 or 460 3ph ±10%, 15 kVA
Print Date 11/05/97 Page 10 of 41
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Vipros 358 King User Pre-installation Guide Amada America Inc.
Installing the Electrical Power Supply
The Vipros 358 King requires two electrical power sources. The first power source is supplied to the Fanuc O4PC
control. The Fanuc O4PC control should be supplied from a power line separate from those used for welding machines
or other machines that produce electrical noise. The second source is connected to the SBC-5.5 chiller.
The Vipros 358 King electrical inlet is 60" above floor level inside the magnetic enclosure located to the rear of
the Fanuc O4PC control.
The SBC-5.5 chiller electrical inlet is 48" above floor level at the end of the chiller.
Vipros King SBC 5.5 Chiller
Print Date 11/05/97 Page 11 of 41
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Vipros 358 King User Pre-installation Guide Amada America Inc.
Installing the Air Supply
The Vipros 358 King must be connected to a
compressed air system by hose or pipe. The
compressed air must be clean and dry.
Please note the following:
The minimum inner pipe diameter is ½".
The air pressure required is 80 psi.
The air volume required is 8.8 ft³/min.
The air inlet is approximately 16" above the floor
level at the rear of the Vipros 358 King.
Print Date 11/05/97 Page 12 of 41
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Vipros 358 King User Pre-installation Guide Amada America Inc.
Planning the Location of the Vipros 358 King
The following diagrams provide the details for positioning the Vipros 358 King.
No obstacles are allowed in the worksheet travel area and the ceiling must be at least 40" above the top of
the Vipros 358 King.
All of the maintenance areas recommended should be used, but at a minimum you must ensure that the
doors of the Fanuc O4PC CNC unit can be opened.
The Vipros 358 King, Fanuc O4PC control, and SBC-5.5 chiller must be protected from direct sunlight or
other heat sources.
The floor must be of sufficent quailty to addiquitly support the wieght of the machine. See
Procedure
for details.
Floor Mounting
Print Date 11/05/97 Page 13 of 41
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