amada 222, 224 Programming Manual

NC TURRET PUNCH PRESS

ARIES 222, 224

PROGRAMMING MANUAL

PRO-01198908

All rights reserved. No part of this book shall be reproduced, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without written permission from the publisher. No patent liability is assumed with respect to the use of the information contained herein. While every precaution has been taken in the preparation of this book, the publisher assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein.

PROGRAMMING BASICS

PROCESS FROM DIAGRAM TO PARTS

Program Search

I

to perform multiple

/

YES

1 lyputse;

Push Start Button

Up

Data.1

I

NO

-

l-l

PROGRAMMING

First quadrant

Diagram

1.

Calculation of coordinates

2.

X

3.

-

First quadrant of X and Y coordinate system

Y

A

Diagram

T

i

i .-y

’

Work clamp

UNIT OF MEASUREMENT FOR PROGRAMS

All dimensions for programs are based on units of 0.01 mm (millimeters) or 0.001” (inches).

[millimeters]

100

35.5

o-

-

1OOmm

35.5 mm Omm

-

100.00

35.50

-

0

-

100.

35.5

0

10000

3550

0

i

NC SETUP DECIMAL

[inches]

20

2.7

o-

NC SETUP DECIMAL

NOTE:

!

DATA

POINT

-

DATA

POINT

,

Refer to the “NC setup” in the OPERATOR’S MANUAL.

8

(INPUT):

20”

2.7”

0

8

(INPUT):

NC SETUP

0

-

.-

20.000-

2.700-

0

-

DECIMAL

.20.

2.7

0

t

NC SETUP

0

DECIMAL

DATA

POINT

DATA

POINT

8

(INPUT): 0 or

8

(INPUT):0or

1

t

: 1

20000

2700

:

1

0

l-2

CALCULATION OF COORDINATES

Absolute value - Distance from origin

X

X coordinate value

Incremental

X coordinate value

a

QJ c3

co

0 ./

100.

300.

400.

600.

value - Distance from previous position

100.

200. 0

100.

200.

Y coordinate value

100.

200.

300.

Y coordinate value

ioo.

0

100.

100. 0

(Absolute value) (Incremental value) (Incremental value) (Incremental value) (Incremental

va.lue)

(In the case of zero, no decimals are needed.)

Problem: Calculate the absolute value of @ and the incremental value of @ thru @ .

X coordinate value

Y coordinate value

l-3

(Absolute value) (Incremental value) (Incremental value) (Incremental value) (Incremental value)

-

BASIC FUNCTION CODES

GO0

MOO TOO

NO000

“G” function (Preparatory function) “M” function (Miscellaneous function)

‘7”

function (Tool function)

Sequence number

FORMAT

Arrange the function codes as follows: NO000

GO0 Go0 X*00000

Y+OOOOO TOO MOO

NOTE: a) Unnecessary codes need not be entered.

b)

Enter only necessary digits of X, Y and N.

c)

The plus sign (+I of X and Y can be omitted.

G92

-

ESTABLISHING COORDINATE SYSTEM

) ;;z .c&Gb Gg2

A

I’““‘?

[COORDI

-__

X (X POSITION) Y (Y

F!OSITION); 1

/

This code is used to designate the distance from the worksheet origin to the punch center.

Enter “G92” and the distances in the X- and Y-axis direction.

ARIES-222 AR I ES-224

ARIES

Metric-specification machine G92 X600. Y600. G92 X1000. Y600.

center

Punch

-224”

0 0

0 0 8

Inch-specification machine G92 X23.622 Y23.622 G92 X39.370 Y23.622

0

\ “Worksheet origin

‘X-gauge block

l-4

-?.

.!

\.. _.,:

G90

’ : ---.. t-is/

i mmr4 ! ’

,SHlFT,/

When the absolute values are used for coordinate values, enter

ABSOLUTE PROGRAMMING

-

GgO

I

: .--~_G_l

[ABSI

X (X POSITiON) Y (Y POSITION) T (TOOL NO.);

“G90”

prior to the coordinate values. If the absolute values are used at the subsequent blocks of the program, it is not necessary to enter

“G90”

again until incremental values are used.

‘Ex.: (1)

(2)

(3) (4)

G90

X100.

x300. Y 100. x300. Y200. x400. Y300.

YlOO.

T2 (Absolute value)

(Absolute value) (Absolute value) (Absolute value)

The value of the X- or Y-axis which does not move can be omitted..,

-

G91

INCREMENTAL PROGRAMMING

X (X POSITION) Y (Y POSITION) T (TOOL NO.);

When the incremental values are used for coordinate values, enter

___

“G91“

prior to the coordinate values. If the incremental values are used at the subsequent blocks of the program, it is not necessary to enter

Ex.: (1)

.-

i,_

I

”

(2)

(3)

G90

X100.

G91

X200. Y 0

(4)

YlOO.

x 0 x100.

“G91”

again until absolute values are used.

T2 (Absolute value)

(Incremental value)

YlOO. YIOO.

(Incremental value)

The value of the X- or Y-axis which does not move can be omitted.

G70 - PUNCH OFF

‘$$I- G70

.

..e’

[PUNCH OFF1 Y (Y POSITION) T (TOOL NO.);

X (X POSITION)

This code is used to move the worksheet without punching. Enter X-Y-.

Ex.:

“G70”

Ex.:

I,

G90 >i;lOO. YlOO.

T2

G70 X300.

can be entered with

G90

G91

G70 X200.

G90

X100.

YlOO.

Y300.

(The axes move at a position of “X300. Y 100.” without punching.)

“G90”

or

“G91.”

,

T2 (Punching)

(No punching) (Punching)

1-5

j “G70”

prior to entering’

G27 -AUTO REPOSITIONING

G27

[Z/‘--=y

I

--u

[REPOSITION

11

X (DISTANCE);

This code is used to extend the punching range in the X-axis direction. Enter the X-axis value.

Ex.:

G27 X500. The X-axis value must be designated by an incremental value.

The following shows the repositioning cycle for a G27 X500. command.

(I)

Work hold:

(2)

Unclamp:

(3) G91

(41

Y2.4:

x-500.:

The work holders hold the worksheet. The clamps open. The table moves 2.4 mm in the tion.

Punch center

-8

@?

posi‘tive

,Work

direction from the current posi-

holder

The carriage moves 500 mm in the negative direction from the current position,

(5)

Y-2.4:

The table moves 2.4 mm in the negative direction.

“G27”

and

(6)

Clamp:

(7)

Work release:

The clamps close. The work holders release the worksheet,

Table and Carriage movement

2.4: ’

(41

500 mm

1 (5)

-

2.4 mm

,

l-6

G25

AUTO REPOSITIONING

-

IF] 13

~~~PoSITICIN 2

xW!TD~~~EE~I

When the worksheet edge which is clamped has a bend, curves or excessive burrs, enter

“G25”

instead of

“G27”

to ensure accurate repositioning. These factors can cause inaccurate worksheet positioning when automatic repositioning is performed, unless the G25 code is used. When

“G25”

is read, the same movement will be-obtained as in the following:

2.4 mm I

1.2 mm

t

G25 X

First the table moves 2.4 mm in the positive direction from the current position. Then

carriage moves

from the current position and the table moves 1.2 mm in the negative

X--

the-

direction. Next, the X and Y coordinate system is offset by Y1.2 to compensate for the

difference between the table positions before and after the automatic repositioning.

After

“G25”

is read, the punching range along the Y-axis is moved 1.2 mm in the negative

direction from the standard,,punching range.

-11.4 to 609.0 mm (-0.448” to 23.976”)

G50 i HOME RETRACT

When “G50” is read, the carriage and table return to their origins. No punching occurs during the retraction. The offset values designated by “G93” and

“G98”

are cancelled.

“G50”

must

be entered as a single block; however, the sequence number can be entered along with it.

GO4 - DWELL

1 -~--

pAT+yp., ,Dw”u-:

1 ““i. -E[

1

GO4 [DWELL]

When “G04”‘,!s entered with “X” value, the punching operation stops during the time indi-

cated

by the value of “X.”

The minimum programmable increment of the value following

“X” is 0.01 sec. The maximum value is 63.5 sec.

GO4 X10. . . . . .

Operation stops during 10 sec.

I

’

l-7

MOO -PROGRAM STOP

Enter “MOO” if a program stop is desired. Ex.:

Punching a

-300

mm x 500 mm rectangular opening with a 50 mm

x.50

mm square

punch.

(ARIES-222)

G92 X600. Y600.

........

[(AR I ES-224)

LG92

X1000. Y6OO.j

Y42.

Y42. Y42. MOO (Machine stops here)

I-

-l

........

.’

When “MOO” is read, the machine stops. When the START button is pressed after the scrap has been removed, the machine will continue the punching operation. “MOO” must be en-

tered as a single block; however, the sequence number can be entered with it.

MO1 -

OPTIONAL STOP

: ;-- \

1

This code has the same function as “MOO”; however, the machine will stop only when the OPTNAL STOP button is lighted. (Refer to the

“NC CONTROL PANE.L” in the OPER-

ATOR’S MANUAL.) .

MO8

MO9 When “M08” is read, the hit rate is changed from standard to low until

is read. Use

than 3.2 mm (0.125”).

G92 X600. Y600. (ARIES-222)

. . . . .

PUNCH DELAY START

-

PUNCH DELAY CANCEL

-

“M08”

when the sum of worksheet thickness and the formed height is more

“M08”

,

Standard hit rate

and

“M09”

must be entered as a single block, respectively.

[G92

X1000. Y600. (ARIES-224)]

“M09”

or

“G50”

MO8

-

G90

X Y

. . . . .

-

)’

Low hit rate

MO9

. . . . .

Standard hit rate

G50

.,

l-8

.

.:

‘.

Ml2 -.NIBBLING

START

Ml3 -NIBBLING CANCEL

When “Ml 2” is read, nibbling is performed until “Ml 3” is read. In nibbling, the press clutch

“M12”

and

is always engaged with the brake released.

“M13”

block, respectively. Pattern punching cannot be commanded between Ml2 and

must be entered as a single

Ml3

. . . . .

Ml2

G90 X-Y G91 X-..e G91

X.-m.-

Nibbling [Hole intervals should be 6 mm (0.236”) or less.]

G91 X-

Ml3

. . . . .

TOO - DESIGNATION OF TOOL NUMBER

This code is used. to designate the tool station number in order to select the tool to be used.

If the same tool is to be used continuously, it is not necessary to enter this code again until a

different tool is needed.

Ex.: G92 X600.

G90

X450. Y300. T2

G91

X50.00

x50.00

G90

X500. Y450. T3

N.0000 -

SEQUENCE NUMBER

Y600.

(ARIES-222)

(T2

not required)

.

(T2

not required)

[G92

X1000.

Y600.

(ARIES-224)]

Any numeral (from 1 to 9999), with four or less digits, beginning with “N” can be entered

at the beginning of each block. This code is used for indexing each block.

Ex.:”

NOdql G90 NO002 G91

NO003 NO004

N9999

The sequence number need not be entered if it is not necessary. Entry at key points

instead of all blocks will be useful.

G92 X600.

X450. Y300. T2 X50.

x50.

G90

X500. Y450. T3

G50

Y600.

(ARIES-222) [G92 X1000. Y600. (ARIES-224)]

.

,

-

Zeros which directly follow “N” may be omitted.

1-9

FO- DESIGNATION OF AXIS FEED SPEED

The axis feed speed can be changed by this code. The axis feed speed is decreased as the value

+

following “F” the FEEDRATE buttons located on the NC control panel. When there is the difference between instructions by this code and the FEEDRATE buttons, the priority will be given to the slower axis feed speed. The instruction of the “F” code is held until a new “F” code is

read or the RESET key is pressed.

is,changed

from 1 to 4 (1

2 + 3 + 4). This code has the same function as

I

PROGRAM NAME

Enter the program name at the top of the program for the identification of individual ones. The name must be within 8 alphabets or numeral characters and only the alphabet letter can be used for the first character of the name.

Ex.:

ARIES 1

G92 X600. Y600. (ARIES-2221

G50

This program name can also be input and changed from the NC control panel.

Fl

F2 F3

F4

FEEDRATE

[G92

X1000. Y600.

(ARIES224)l

I-IO

-

PROGRAMMING

PROCEDURE

1. Determining the processing method

2. Determining the clamp

posZtion

Position the clamps as far apart as possible and check the “dead zone” (see the DEAD ZONE DIAGRAMS).

3.

Checking the tool and station number

(a) Check to ensure the proper tool is used for the cut-out required.

Ex.:

150 mm dia. round hole

300 mm x 400 mm square opening

-nibbling with a 20 mm dia. punch

Ushear-proof

punching with a 50 mm x

50 mm square punch

(b) Check to ensure desired tools can be loaded into the turret.

Problem: Is the combined use of the following tools for one program possible?

50 mm dia., 35 mm dia., 80 mm dia., 20 mm x 20 mm sq., and 30 mm dia.

(2” dia., 1.4” dia., 3” dia., 0.8” x 0.8” sq., and 1.25” dia.)

4.

Determining the punching sequence

This must be determined by taking into consideration both the processing time and accuracy. General precaution

(a) Begin and finish with the upper right corner of the diagram. (b) Begin with small holes, then square openings, and notching. (c) The tools should not be selected more than twice. (d) In multiple part punching, shearing of the worksheet should be done last.

.-

5. Calculating the coordinates

Calculate the coordinate values in units of 0.01 mm (millimeters) or 0.001” (inches).

6. Checking

Check the clamp positions, punching sequence-and coordinate values.

,

I-II

Problem: Program the following diagram. (Enter the sequence No.)

2-60

mm dia.

I

150 I. 50

I /

/

r------

60 mm dia. -

Tl

25 mm x 25 mm sq. - T6

30 mm dia. - T2

20 mm dia. - T4

300

I

/ I ,. 150

700

-----

,

l-.-~

I I -

,

1-12

-

..”

HINTS ON PROCESSING

:

1.

Notching should not be performed with a punch of the same size as the notch.

. . .

Incorrect

(20 mm x 20 mm square punch is used.)

(30 mm’x 30 mm square punch is used.)

Correct

Problem: Prepare a program to punch out a 20 mm x 20 mm sq. notch with a 15 mm x 15

mm sq. punch.

2.

Do not punch along the shorter punch side when using a long rectangular punch.

incorrect

3. When shear-proof punching is performed, the feed pitch should be larger than punch width, but smaller than the entire punch width minus 0.5 mm (0.02”).

4.

The depth of notching should not be less than the plate thickness.

I

/

il.,~

p

(30:;y,thickrm:correct

l/2

the

1-13

Problem: Determine the method for punching a 20 mm x 41 mm rectangular hole with a

20 mm x 20 mm sq. punch.

5.

Determine the punching method so that the stripper plate holds the worksheet as much

as possible.

Method for punching a 30 mm x 52 mm

Ex.:

rect.

hole with a 20 mm x 20 mm sq.

punch.

6.

The force required to punch the worksheet must not exceed the machine capacity. The required punching force is obtained by the following formula:

P (ton) =

A (mm) x t (mm) x r (kg/mm*)

1000

where, P: Force required

A: Length of cut edge t: Thickness of worksheet

7:

Shearing strength of worksheet

Problem: Is it possible to punch holes with a’diameter of 40

thickness of 4.5 mm and a shearing strength of’40

mm.in

kg/mm2

a mild steel plate ?

tiith

a

Problem: Is it possible to punch a 20 mm x 20 mm square hole in a stainless steel plate with

a thickness of 3 mm and a shearing strength’of 60

kg/mm2

?

1-14

:: : .._I

I\

./

CALCULATING LONG RECTANGULAR HOLE

When punching a 20 mm x 150 mm rectangular hole with a 20 mm x 20 mm sq. punch

Ex.:

(Punching begins with the left side of the hole)

150

(a) First punch position

X,

= [X value at left end] +

Y,

= [Y value at lower end] +

“X0, Y,,”

(Absolute value)

l/2

[Punch length along X-axis]

l/2

[Punch

length

along Y-axis]

(b) Travel distance “L”

L = [Total length] - [Punch width]

.

(c)

Punching frequency “N”

NC [T

ravel distance]

[Punch width]

When decimal numbers are obtained

Ex.: 6.2 -7

When integral numbers are obtained

Ex.: 9-10

(d) Feed pitch “P”

[Travel d istancel

’ =

[Punching frequency]

NOTE: The value- of “P” should be larger than l/2 the punch width, but smaller than

the entire punch width minus 0.5 mm.

(a) X,

=200+1/2x20=210mm

Y, =300+1/2x20=310mm

(b)

L=l50-20=130mm

(c)

N

=g;6.5

(d) P

130

=,7=

-7 times

I

18.57 mm

I

I-15

Therefore the program is:

G90

X210. Y310. T3

G91

X 18.57

X

18.57

(20mmx20mmsq.)

X 18.57 X 18.57 X

18.57

X 18.57

-

X

18.57

Problem: Punch a 30 mm x 150 mm rectangular hole with a 30 mm-x 30 mm sq. punch.

-.

,,. - ’

J -’

Problem: Punch a 30 mm x 150 mm rectangular hole with a 30 mm x 40 mm

rect.

punch.

1-16

-

CALCULATING LARGE RECTANGULAR OPENING

Ex.: When punching a 200 mm x 300 mm rectangular opening with a 30 mm x 30 mm sq.

punch

30 mm x 30 mm sq.

Tl

(a) Punching procedure

Finish punching at the upper right corner in order to remove the scrap easily.

(b) First punch position

X,

= [X value at right end] -

Y,

= [Y value at upper end] -

(c) Punching frequency and feed pitch of

(d) Punching frequency and feed pitch of

(e) Prepare the program in accordance with the punching sequence.

NOTE:

(f) Enter “MOO” or

(b) X0 =

Y, =[250+1/2x200]

(cl

L = 300 - 30 = 270 mm

Do not punch the final punch position because the last punch fails- on the first

punch position,

[400 + I/2 x

“X,,

,

Y,”

(Absolute value)

l/2

[Punch length along X-axis]

l/2

[Punch length along Y-axis]

“MOI”

in order to remove the scrap.

3001 -

[I/2 x

-[1/2x30]

301 =

535 mm

-1,’

,a

=335mm

N =g=g.() -+

P=+=27

mm

10 times

1-17

(d) L=200-30=170mm

170

6

5.6 + 6 times

mm

28.33

N

p

=x=

z---z

Therefore the program is:

G90

X535. Y335.

G91

X-27.

Tl

mm x 30 mm

(IO times)

sq.)

(30

Y-28.33 (6 times)

X27.

Y28.33

(IO times) (5 times)

MOO

Problem: Punch a 150 mm x 320 mm rectangular opening with a 20 mm x 20 mm sq. punch.

T3

20 mm x 20 mm sq.

1-18

-

CALCULATING RECTANGULAR OPENING WITH ROUNDED CORNERS

-. .,

When punching a 150 mm x 250 mm opening with rounded corners of

/.

Ex.:

8R,

using a

16 mm dia. round punch and a 20 mm x 20 mm square punch

h

+

o--.

;-

--t

0

a

400

250

0

(ij

_--

-I

tf ‘

s

a--

-I7 i

T2 16 mm dia. T3

20 mm x 20 mm sq.

’

8

y--+8+-

( Starting point

I

t

(a) Punching procedure

First, punch 4 corners of 8R with 16 mm dia. round punch.

Finish punching at the upper right corner.

(b) Punching positions for 4 corners.

Punching position for one corner

Punching positions for other corners

-Absolute value Incremental value (Opening length - 2 x R)

-

(c) First punch position with a square punch (X,,

-Absolute value

Y,

)

(d) Punching frequency and feed pitch of @

(e) Punching frequency and feed pitch of

0

(f) Travel distance from the finishing point on one side to the starting point on another side

-Incremental value X value: Radius Y value: Radius

(g) Prepare the program in accordance with. punching procedures.

(h) Enter

“dO0”

or “MO1 “ in order to remove the scrap.

1-19

(a)

4 corners and then @

--f

@ + @ + @

(b) Absolute value (upper right corner)

X=[400+1/2x250]

Y = [300 +

l/2

x 1501 - 8 = 367 mm

-8=517mm

Incremental value X = 250 - [2 x 81 = 234 mm

Y=150- [2x81 =134mm

(c) Position of the first square punching

X0 =[400+1/2x250-81

Y,

= [300+1/2x 1501 -

(d)

L=

[256-2xX]

-[1/2x20] [1/2x201 =365mm

-20=214mm

=507mm

214

N

=x

= 10.7

214

P=y=

(e) L= [150-2x8]

114

N = 20 = 5.7

114

p=-=

6

(f)

X = 8 mm

-11 times

19.45 mm

---6

19 mm

-20=114mm

times

Y=8mm

Therefore the program is:

G90 G91

X-234.

X517.

Y367. T2

Y-l 34.

X234.

GiO

X567. 3

G91

X-19.45.

Y365. T3

X-8. Y-8.

Y-l 9.

X8.

Y-8. x19.45 X8. Y8.

Y19.

MOO

(16 mm dia.1

(20 mm x 20 mm (11 times)

(6 times)

(11 times)

(6 times)

sq.)

’

-

I-20

Pioblem: Punch a 100 mm x 150 mm rectangular opening with rounded corners of 6R, using

a 12 mm dia. round punch and a 20 mm x 20 mm square punch.

T2 12 mm dia. T3

20 mm x 20 mm sq.

1-21

CALCULATING 45” NOTCH

When punching 45” notches in 4 corners of a 500 mm x 600 mm plate

Ex.:

T6

600

40 mm x 40 mm sq. (45”)

Corner detail

The starting

an?

finishing points of notching should be shifted about 1 mm in order to en-

sure accurate notching.

0

I

Imm

n

1 mm

0’

\,

1-22

-

Notching the lower left corner

(a) Provisional starting point (0)

=

[Notch size

Xl

Y,.=O

s=fix40

= 1.414 x 40 = 56.56 mm

Starting point (0’)

(b)

Shift both X and Y axes about 1 mm from (0).

X,=X,-+lmm Y,=Y,-lmm

“E”] - l/2

“X0, Y,,”

(In case of the lower left corner \B

“Xl

, Y, ” (Absolute value)

[Punch

(Diagonal punch size:

(Absolute value)

Size]

S>

1

L

&T

45” 1

)

Punching frequency and feed pitch

(cl

Travel distance L = [Notch size

Punching frequency N =

Feed pitch P

NOTE:,

=k

The feed pitches of the X- and Y-axes should be

S/4, but smaller than S/2 minus 0.5 mm (0.02”).

$2

","I -G+

2 x

1 mm

When decimal numbers are obtained

Ex.: 2.3 -3

When integral numbers are obtained

Ex.:

3-4

equal

and

should

be larger

than

l-23

(a) X1

(b) X,

=lOO-1/2x56.56=71.72mm

=Omm

Y1

= 71.72 + 1 = 72.72 mm

Y,

=0- 1

=-l.OOmm

(c) L = 100 - 28.28 +. 2 = 73.72

&

N=

P

=$=

= 2.62 -3 times

24.67 mm

Therefore the program is:

G90 X72.72 Y-l. T6 G91

X-24.67 Y24.67

(40 mm x 40 mm sq. 45”

(3

times)

-. /n, ‘.I

i

,..‘.,.’

’

.,’

1

Problem: Calculate

“5”

of a 30 mm x 30 mm sq. 45” punch, and of a 50 mm x. 50 mm sq.

45” punch.

Problem: What will the sign of 1 mm be when calculating the starting point (0’) for each

corner?

“0”

I.

Problem:,Prepare

the program for notching all corners

x 35.4 mm sq. (45”) punch

mark means starting points.

I

(ix), a, 0

.

[Tll

and @) with a 35.4 mm

. .

1-24

-

:

HINTS ON PROGRAMMING

1. PUNCHING RANGE Punching range common to all stations AR I ES-222

X-axis: Y-axis:

-lo:2

mm to 610.2 mm (metric), -0.401” to 24.023” (imperial)

-10.2 mm to 610.2 mm (metric), -0.401” to 24.023” (imperial)

AR I ES-224

X-axis:

-10.2 mm to 1010.2 mm (metric), -0.401” to 39.772“ (imperial)

Y-axis: -10.2 mm to 610.2 mm (metric), -0.401” to 24.023” (imperial)

2. POSITION OF WORKHOLDERS

Work holder

200 mm

(7.874”) - 1 - (7.874”) -

3. WORK CLAMP DIMENSIONS

200 mm

/

j I

-

1-25

HINTS ON AUTO REPOSITIONING .

1.

Repositioning travel distance ---as small as possible ARIES-222 [Maximum processing position (X value)] - 610 mm (24.015”) ARIES-224 [Maximum processing position (X value)] - 1010 mm (39.764”)

,.c

-.

: I

‘.

.i

2. Clamp position

---as far apart as possible

Consider the following:

l Dead zone l Worksheet size l Notches

3. First processing area

----as large as possible

4. Reposition (a) Ensure the worksheet is under the work holders.

(b)

Ensure the clamps do not pass between the upper and lower turrets when the reposi-

tioning is done.

(c)

Ensure the X-axis absolute value is greater than the repositioning travel distance. If

it is not greater than the repositioning travel distance, over-travel will

5.

Coordinate value after Use dimensions as per diagram. Mode of

6.

Avoid changing tools immediately after repositioning to save processing time.

7.

Processing area after auto repositioning (AR I ES-222)

YlOO.00

“G27”

mm (min.)

and

“G25”

G90

and

G91

does not change.

occur.

-10.2 mm (-0.401”) + repositioning travel distance 5 X 5 610.2 mm (24.023”) +

repositioning travel distance. Ex.:

G27 X500. (X20.000)

Processing area after auto repositioning = 489.8 5 X 5 1110.2 mm

(19.283”

5

X 2 44.023")

NOTE: When the repositioning detector switch has been turned to ON, the repositioning

light will be lighted and a pause is made for confirmation before auto repositioning provided the programmed Y-axis value is less than 95 mm (3.74”). In this case be

“sure, to check to ensure that there is no interference between the work holders

and work clamps before pressing start button.

11_0d2$gT

,I

*,

y2;;g?!7

Travel area

489.80 mm

(I

9.283”)

Travel area

ll;:

.2c

13m;l

.0;

1

4-l

rl

Before repositioning

After G25X500. (X20.000) repositioning

m

fy _

l-26

,I

\

‘..

-

G72

DESIGNATION OF PATTERN ORIGIN

!cRN-! pR3 i

lSHlFTl /

.-.-j ‘._--..G

G72

,

[PATTRN ORIGIN]

BASIC SOFTWARE

X (X POSITION)

.Y

(Y POSITION);

G90

G72 X

G91

G72 X

This code is used to designate the pattern origin. Ex.:

G90

The pattern origin can be entered both as an absolute value and as an incremental value.

“G72”

Never enter the M or T code in a block with For example, never enter:

If an incremental value of X and Y is given after a pattern command, the value must refer

to the final pattern point.

-Y-

G72 X500. Y300.

merely selects a coordinate; neither positioning nor punching is performed.

G90

G72 X300. Y200. T2

G91

G72 X150. Y250. MOO

Y

“G72”.

.-

2-l

-

G28

-

(‘-..-.---; r&y

PAATRN

: !

ISHIFT)’ ;

LINE AT ANGLE

G2*

~.. ‘j

[LINE ANGLE1 K. (NO. HOLE) T (TOOL NO.);

I (PITCH)

J (ANGLE)

Starting from either the current position or from a point designated by

are punched with a pitch of

I: Pitch “+ d”

When

“d”

at an angle of

“d:’

is negative, the punching is performed in the opposite direc-

“0“

to the X-axis.

tion from that of positive “d”.

J :

Angle

‘9. 0 ”

Counterclockwise - positive Clockwise - negative

Pattern origin

\ :

K: Number of holes “n” (excluding the point of the pattern origin) NOTE:

Example:

“d” and d 200 mm

e 45”30’ e

45”

“0”

are given as follows:

-

200. (d5”

-------45.5

-

45.

6 holes - 10 mm dia

-

5.)

/

.B I:

L

Final

“G72”, “n”

I

3

!

f

?’

‘i,

punch

holes

+o

I

G90

G!?

X300.

G28 125. J30. K6 T2

,

Y200.

/’

L

E

“

Pattern origin

10 mm dia: T2

When punching the same hole at the pattern origin (X300.,

“T2”

in the upper instruction block.

When

(210”

“125.”

1.

becomes “I-25.“,

punching is performed in the direction of 180” symmetry

,

Y200.

,),

omit

point

“G72”

and enter

. .

2-2

Problem:

4 holes - 10 mm dia.

7 holes - 5 mm dia.

10 mm dia.: T2

b ij’ -a.

5 mm dia.: T8

2-3

G29 - ARC

I (RADIUS) J (START ANGLE)

-\

,^

I.

On the circumference of a circle having a radius point designated by punched, starting from a point at an angle of

“G72”

as the center,

+‘n”

“0”

I: Radius “r” - positive J: Start angle “? 0”

Counterclockwise - positive

Clockwise - negative K: Number of holes P: Angle increment “+

“n”

Atl”

Counterclockwise - positive

Clockwise - negative

Example:

Final punch

“r” with either the current position or a

holes with an angle increment of

“AO”

to the X-axis.

are

Final pattern point

380-

I.1

Pattern origin

2

G90

G72 X380. Y120.

Gi!iI 1180.

J30.

K6 P15.

When punching the same hole at the pattern origin (X380..

“T2”

in the upper instruction block.

When

“P15.”

becomes “P-l

with the starting point.

l-9

,,z

5.“,

punching is performed in a clockwise direction beginning

Y120.1,

omit

“G72”

and enter

-

2-4

Problem:

1

2

5

5 holes - 20 mm dia.

20 mm dia.: T3

Problem:

5 holes - 20 mm dia. 20 mm dia.: T3

2-5

G26 -BOLT HOLE CIRCLE

i,;; @’ ! ,SrnFTl

G26

!

-.H_!

[BOLT HOLE] K (NO. HOLE) T, (TOO!. NO.); ,

---

On the circumference of a circle having a radius

point designated by “G72” as the center,

I (RADIUS) J (START ANGLE)

“r” with either the current position

“n”

holes dividing the circumference into

equal parts are punched, beginning with a point at an angle of

I: Radius “r” - positive

“0”

to the X-axis.

or‘s

“n”

.

‘.

.’

2’

J: Start angle

“+_

0”

K: Number of holes “f n”

Example:

\

G90

G72 X300. Y250.

G26 180. J45. K6 T2

Counterclockwise - positive Clockwise - negative

Counterclockwise - positive

Clockwise - negative

i

\.h,

’> \ Pattern

/ \

A ’

-

2

origi‘bn

%\

Finai

pattern point

/

‘Final

punch

When punching the same hole at the pattern origin

“T2”

in the upper instruction block.

The final pattern point coincides with the pattern origin.

2-6

(X300., Y250.1,

omit

“G72”

and enter

-

”

,:

._

Problem: Punch four 20 mm dia. holes using code G26, then punch two 20 mm

using an incremental instruction.

,,,

4 holes - 20 mm dia.

mm dia. bolt hole circle

/

20 mm dia.

dia.

holes

I

i

20 mm dia.: T3

2-7

-

G36 -GRID-X G37 -GRID-Y

I (PITCH X) P J (PITCH Y) K T (TOOL NO.);

I (PITCH X) P J

(PITCH

T (TOOL NO.);

Y) K

(#X

(#Y

SPACES)

(#Y

SPACES)

(#X

SPACES)

ir’--

.-’

--\

-,

..“’

Starting from either the current position or from a point designated by of “n,

“d2 ”

G36: Punching starts from the X-axis side. G37: Punching starts from the Y-axis side.

I: Pitch X “+ d,

P: #X spaces “n,

J: Pitch Y “+ d,

K: #Y spaces

Example:

spaces with a pitch of

”

parallel to the

Y-axisis

”

“n2 “

+X direction - positive

-‘X

+Y direction - positive

-.Y

“dl ”

parallel to the X-axis and

punched.

direction - negative

23

.holes -

“n2 “

10 mm dia.

“G72”,

spaces with a pitch of

IO mm dia.: T2

a grid pattern

Initial

punch,_ _

I

_-i

L---

_

---_I

Initial punch

--s

I

i

1

7

Final punch

\

Final pattern point

G90

G72 X350. Y410.

G36 150. P3 J-20. K5 T2

When punching the same hole at the pattern origin (X350.,

“T2”

in the upper instruction block.

(G36l

G90

2-8

,

G72 X350. Y410.

G37 150. P3 J-20. K5 T2

Final pattern point

Final punch

--

T

f-!

r

I

i

(G37)

Y410.1,

omit

“G72”

,,/

//

f

L

,

;

and enter

-

-.

Problem: Program the following using codes G36 and G37. Indicate their respective final

punches.

24 holes - 14 mm dia.

14 mm dia.: T3

Problem:

210

1

50

mm x 50 mm sq.:

T1

2-9

G66

<

----,

/ PAWN

/ (S~IFTI i

I

SHEAR PROOF

j

i .~ M;

[SHEAR

K (WIDTH)

I (LENGTH) J (ANGLE)

PRF.]

P (TOOL LTH.) Q (TOOL WTH.)

D (MIC. JOINT) T (TOOL NO.);

Starting from either the current position or from a point designated by with a length of

‘VI 2

2d” and a punch width of

“wl ”

x

“w2”

is performed at an angle of

“0” to the X-axis.

1

“G72”,

a shear proof

..I

-- ’

I: Length

J: Angle “+

“J1, ”

8”

Counterclockwise - positive Clockwise - negative

P:

Tool length “k w1 ” (punch width in the “J” direction)

0:

Tool width “? w2 ” (punch width in the direction of 90” to

K: Width

“P1 ”

(Punching length in the direction

.of

90” to “J”)

“J”)

If K = Q, “K P, “ can be omitted.

D: Micro joint compensation value “? d” (in relation to punching length)

If d = 0, “D + d” can be omitted.

The values of When a square punch is used

“wl “

and “w2 ” must have the same sign.

The sign of “w, ”

(w,

= w2 ), “0 f wz ” can be omitted.

and “w: ”

.-

G90

G72 X350. Y210.

G66 1120. J45.

P20.

DO.1 5 T3

0

- Pattern

N

origin

2-10

20

mm

x

20

mm

sq. (45”): T3

.

:\

:‘

I,

.,

When “G72” is omitted and origin (X350., Y210.) is also punched. When

“P20.”

line. I (length

The final pattern point does not coincide with the final punch-center. When “D0.15” becomes determined by 0.15 x 2 = 0.3.

Example 2:

becomes

“Q1 “)

must be at least 1.5 times as large as P (tool length “* w1 ‘I).

“P-20.“,

“D-0.15”,

“T3”

is entered in the upper instruction block, the pattern

a shear proof is performed in the direction of the dotted

the overall punching length

Final pattern point

“I”

is 0.3 mm shorter as

2-&

:o,

\

. .

G90

G72 X200. Y150.

G66 180.

When

“G72”

origin (X200., Y150.) is also punched. When

line. I (length “VI “) must be at least 1.5 times as large as P (tool length “lw, K (width The final pattern point does not coincide with the final punch center.

Square,punch

“P20.”

“P2 “)

Problem:

J30. P20.

is omitted and

becomes “P-20.“,

must be at least 1.5 times as large as P (tool length “Iw, ‘I).

= w2 ) must be used when K (width

(w,

’

200

K50. T2

“T2”

’ /’

‘_ ’

is entered in the upper instruction block, the pattern

a shear proof is performed in the direction of the dotted

/

400

<yyWh’”

Y’

/

,

20 mm x 20 mm sq. (30” ): T2

“P2 “)

is entered.

IW

“p“

is

“).

negative

6 mm x 60 mm

2-11

Rect.:

T6

G67 - SQUARE

I (LENGTH Xl J (WIDTH Y)

H

F!! I;ZJAREI

Starting from either the current position or from a point designated by opening with a length of

P (TOOL LTH. X) Q (TOOL WTH. Yl ,

T (TOOL NO.); MOO (STOP);

parallel to the X-axis and a length of

“Ql”

--

j

“G72”,

“!&I

Y-axis is punched, using a square punch with a width of “w”. I: Opening length in the-X-axis direction “? Q, ” +X direction - positive

-Y direction - negative

a rectangular

parallel to the

L.’

‘-.-

-,

.:.

J:

Opening length in the Y-axis direction “+ P,

+Y direction - positive.

”

-Y direction - negative

P:

Tool length in the X-axis direction

Q: Tool width in the Y-axis direction

“w”

(positive value only)

“w”

(positive value only)

NOTE: As a square punch is normally used on programming G67 function, “Q” is often

omitted.

Example:

240

560~i~Final

Pattern origin

pattern point

P-

20

I

i

G9tI

G72 X560.

G67 I-240. J-120.

Y370.

P20.

T3

Initial

Final punch

punch

-+---+

,q+

1,

8’ :

/

j c, c-9

i I

oi e

!

c

f

20

mm x 20 mm sq.:

T3

MOO

When

“G72”

is omitted and

“T3”

is entered in the upper instruction block, the pattern origin (X560., Y370.) is also punched. When

“G67”

is fused,

“MOO” or

Both I and J (length X “?

“MOl”

III “

and Y ‘9 Q,

length “w”).

should be entered in order to remove the scrap.

must be at least three times as large as P (tool

“1

2-12

Problem:

350

200

I

1

z

30 mm x 30 mm sq.: T6

.y,

.

.’

2-13

G68

NIBBLING ARC

-

~zi-~ i”] G68

i.

-.;

4,

.Q

I (RADIUS) J (START ANGLE)

[NIBBLE ARC] K (MOV. ANGLE) P (TOOL DIA.)

(NIB. PITCH) T (TOOL NO.): MOO (STOP);

u-

: ,I’

On the circumference of a circle having a radius point designated by using a punch with a diameter of

and moving up to an incremental angle of

“G72”

as the center, a nibbling with a pitch of “d” is performed by

starting from a point at an angle of “0 1 ” to the X-axis

“4,”

“eZ “.

“r” with either the current position or a

I: Radius “r” - positive value

J:

Start angle “k 0,

”

Counterclockwise - positive Clockwise - negative

K:

Moving angle in which nibbling occurs “2 0 2

”

Counterclockwise - positive Clockwise - negative

P: Tool diameter “f

4”

Enter the positive value when nibbling the outer side of the circle and the negative value when nibbling the inner side.

0:

Nibbling pitch “d” - positive value only

Worksheet thickness < d 2 6 mm (0.236”)

NOTE: Maximum worksheet thickness for nibbling: 3.2 mm (0.125”)

.-

“.

__”

Example:

Final pattern point

Final punch

,

G90

G72 X300.

G68 160.

When

“G72”

Y250.

J30. KllO.

P-25. Q6. T3

is omitted and

“T3”

is entered in the upper instruction block, the pattern

origin (X300., Y250.) is also punched.

, \

i

Pattern origin

25 mm dia.:

----- Initial

T3

punch

-

-.

,’

2-14

When the value of “P” is zero, nibbling is performed on the arc with the radius “r”.

Example:

When nibbling a worksheet with a thickness of more than 3.2 mm

(ARC) or G78 (PUNCHING ARC).

“I

When the scrap remains inside, make “J” (start angle “k

or

“MO1 ”

in order to remove the scrap.

Problem: Program the following using NBL-A

(G68)

and SHP

90” or 45” and enter “MOO”

‘0,

(G66).

(0.125”),

use code G29

.-

20 mm dia.: T3

-

50 mm sq.: T6

8

e

A

,

400

>

600

2-15

G69

L&~

..-J

NIBBLING LINE

-

;;yBBLE LINEl I (LENGTH) J (ANGLE)

PJ

P (TOOL DIA.) Q (NIB. PITCH)

T (TOOL NO.);

.J_ -

,/

,._e’

::

.-I

Starting from either the current position or from a point designated by with a pitch of “d” and a length a punch with a diameter of

Length “R” (from the initial punch center to the final punch center)

I:

Angle

J:

P:

0:

Worksheet thickness < d 2 6 mm (0.236”)

NOTE: Maximum worksheet thickness for nibbling: 3.2 mm

Example:

‘*? e ”

Tool diameter “k When the value is positive, nibbling is performed on the left side of the straight line (on the hatched side in the figure); when it is negative, nibbling is performed on the right side of the straight line.

Nibbling pitch “d” - positive value only

(0.125”)

Counterclockwise - positive Clockwise - negative

4”

“4”.

.of

“I?” at an angle of

. . ’

to the X-axis is performed using

“0”

renal punch

“G72”,

a nibbling

Final pattern point

Initial

\

‘Pattern origin

E

G90

G72 X300.

G69 1180.

If

“G72”

is omitted and

(X300.,

If P = 0, the initial punch center coincides with the pattern origin.

When nibbling a worksheet with a thickness of more than 3.2 mm

(LINE AT ANGLE) or G79 (PUNCHING LINE).

Yl20.)

Yl20.

J30.

P25. Q6. T3

“T3”

is also punched.

is entered in the upper instruction block, the pattern origin

25 mm dia.: T3

(0.125”),

use code

G28

2-16

Problem:

‘23>/

Problem:

ii2

I

225.3

25 mm dia.: T3 Pitch: 4 mm

25 mm dia.: T3 Pitch: 5 mm

r

2-l 7

-

G78 -PUNCHING ARC

/ ;p;%.%,‘~rg cm

!

1:

0;

[PUNCH ARC] K (MOV. ANGLE) P (TOOL DIA.)

.-

0

(NIB. PITCH) D (THICKNESS) T (TOOL NO.);

On the circumference of a circle having a radius point designated by “G72” as the center, a punching which is the same as the NIBBLING ARC

(G68)

is performed by turning the clutch on and off at a pitch of “d”, using a tool with a diameter of to an incremental angle of “0 2

“@“,

starting from a point at an angle of “0 1 ” to the X-axis and moving up

I (RADIUS) J (START ANGLE)

I

“r” with either the current position or a

“.

I: Radius “r” - positive value

J:

Start angle

K: Angle in which punching occurs ‘9 e2

P: Tool diameter “A

Enter the positive value when punching the outer side of the circle and the negative value

when punching the inner side.

0:

Nibbling pitch “d” - positive value only

Worksheet thickness < d

D: Worksheet thickness “t” NOTE:

Example:

pattern point

Final

“+_ 6’, “

When the value of “t” is larger than the value of “d” (t > d), it is regarded as a program error.

Counterclockwise - positive

Clockwise - negative

”

4”

Counterclockwise - positive Clockwise - negative

.-

Final punch

,

I

G90

G72 X300. Y350.

G78 1100. J25.

When origin (X300., Y350.) is also punched.

“G72”

is omitted and “T6” is entered in the upper instruction block, the pattern

KllO.

P-30. Q6. D4.5 T6

5:

c-9

I’

dia.: T6

punch

Pattern origin

-

2-18

When the value of “P” is zero, punching is performed on the arc with the radius

Example:

\

i

PO

:

B

7”.

When

the

scrap remains inside, enter “MOO” or

“MOl”

in order to remove the scrap.

2-19

G79

. 1

PUNCHING LINE

-

HFJ

YZNCH LINE] g ((Lrj$TT~.,‘T~~~;l~));

1

Starting from either the current position or from a point designated by which is the same as the NIBBLING LINE (G69) is performed by turning the clutch on and off at a pitch of “d”, of “0 ” to the X-axis.

I: Length “Q” (from the initial punch center to the final punch center)

J: Angle “+

P: Tool diameter “?

When the value is positive, punching is performed on the left side of the straight line (on

the hatched side in the figure); when it is negative, punching is performed on the right

side of the straight line. Refer to the NIBBLING LINE (G69) on page 2-16.

Q: Nibbling pitch “d” - positive value only

Worksheet thickness < d

D: Worksheet thickness “t” NOTE:

Example:

0”

When “t” is larger than “d” (t > d), it is regarded as a program error.

using a punch with a diameter of

Counterclockwise - positive Clockwise - negative

4”

“@“,

in the length of

“G72”,

“e”

a punching

at an angle

.-

/

?

.

$

_( 1

G90

G72

If

“G72”

(X300., Y120.) is also punched.

If P = 0, the initial punch center coincides with the pattern origin.

X306.

Y120.

G79 1210. J25.

is omitted and

P40.

Q6. D4.5 T6

“T6”

Pattern origin

is entered in the

2-20

upper

instruction block, the pattern origin

Final pattern po-int

30 mm dia.: T6

-

:..\

: I

.

-.;

PATTERN MEMORY AND PATTERN’ RECALL

When a pattern instructed by the codes G26, G28, G29, G36, G37, G66, G67, G68, G69,

G78

or G79 is used repeatedly, the pattern can be memorized and recalled whenever re-

quired. To memorize a pattern, enter the address letter “A” along with a one-digit numeral

(from 1 to 5). To recall the pattern, enter the address letter “B” and the same one-digit

numeral as that was used by “A”.

Example:

r

G90

G72 X300.

Al G26 1125.

Y250.

J60.

300

K6 T2

-I

750

[Pattern memory]

IO

mm dia.: T2

G70 X400. G25 X350.

_

G72 X750.

Bl

[Pattern recall]

“AO” should always be entered at the front of the pattern command block; “BO” must be entered as a single block by itself.

“AO” and “BO” are only used for the pattern memory

and recall. Memorization and recalling of a coordinate value are impossible with these.

2-21

Problem: Program the following with “AO”, “BO” and “G28”.

,.*

,’

-..

-. :

i

200’~

’ T

34holesy

lam,Ydia

10mm dia.: T2

’

v--tps

2-22 ,

-

---

-

PATRN

SHlFTi

G90

G93 X

G93

OFFSET

_.-. -.

j OFFST Gg3

.P

[OFFSET]

X-

-.

G93

,-

.~

-__-___

G91

------------------------1

Y

Y-----I

X (OFFSET

X)

Y (OFFSET Y);

3

I 1

I

This.code

X and Y coordinate system:

X’ and Y’ coordinate system:

designates the origin of the local coordinate system.

Basic coordinate system (Global coordinate system)

Local coordinate system

X” and Y” coordinate system: Local coordinate system

When designating the X’ and Y’ coordinate system

G90

G93 X50. Y75.

When designating the X” and Y” coordinate system

G90

G93 X200. Yl25. or,

G91

G93 X150. Y50.

Method of designating point A

(I 1 G90 (2) G90

(3) G90

X300.

Y205.

T2

G93 X50. Y75.

X250.

Y130.

G93 X50. Y75.

”

G93 X200. Y125. (or

X100. Y80. T2

When

changin$

G90

G93 X0 YO

from the local coordinate system to the global coordinate system

T2

G91

G93 X150.

Y50.1

-

2-23

The G93 code is merely for establishing a coordinate system; it is not to be used for positioning or punching. Do not enter “T” or “M” with “G93”.

Example:

G90

G93 X50.

YlOO.

T2

Program error

Basic format of a program using “G93” G92

G90

G93 X

x-

----Y-

X

-..-.--Y-

Y

-

T

~

G50

. . i.,

2-24

:;

::

MACRO FUNCTION

1. Macro storing

Using the macro function, the contents of multiple blocks of data can be stored within the memory of NC as a single macro data; and this stored data can be recalled whenever required.

To store multiple blocks of data, enter the address letter “U” along with a two-digit numeral

from “01 to 99” as a single block, preceding the multiple blocks which-.you wish to memo: rize, and enter the address letter

address letter “U” as a single block, after the

“V”

using the same two-digit numeral as was used for the

mu‘ltiple

blocks which you wish to memorize.

The

twodigit

numeral following

“U” or

“V”

is called the “macro number”. This macro

number comes in the following three types:

01 - 59: The blocks of data between “U” and

“V”

remain stored while they are simul-

taneously being executed.

60 - 89: The blocks of data between “U” and

“V”

are only stored into the memory.

90 - 99: Storing of multiple macros is accomplished.

2. Macro recalling

.

The multiple blocks of data which were stored by “U” and

“V”

can be recalled by the ad-

dress letter “W” with the same two-digit numeral that was used at “U” and “V”.

2-25

3. Example

. . . . . .

u.02 G90

X100. Y300. T8 G72 X150. Y500. Al G66 1100. JO G72 X450. Y400.

Bl

vo2

. . . . . .

.-....

u70 G90

X200. Y 100. T3 G37 18. P3 JIO. KIO

G90

X550. Y250. G28 125. J-90. K6

v70

......

P20.

1

These instructions remain stored while they are

simultaneously being executed.

t

J

i

These instructions are merely stored.

I

J

.--:

>.

r,-

wo2

. . . . . .

w70

. . . . . .

Reca-Iling

tween U02 and V02

Recalling and processing of instructions stored be-

tween

and processing of instructions stored be-

U70

and V70

-

2-26

4. Multiple recalling of macro

The data which was stored as macro data can be recalled, and the recalled data can also

be stored and then be recalled again.

‘Example: U05

. . . . . . . . . .

gl

@

vo5

u20

. . . . . . . . . .

3

wo5

. . . . . . . . . .

@

v20 u70

. . . . . . . . . .

@

w20

. . . . . . . . . .

@

v70 w70

In the above example, the execution is carried out in the following manner.

This multiple recalling is possible up to triple level.

5.

Memory capacity for macro (Macro numbers 01 to

Th,e

maximum memory capacity for macro is 3100 characters. One character equals:

(1)

OneSletter

(2)

One numeral

(G, X, Y, T, M, etc.)

(1,

2, 3, . . . . . .

0)

.

89)

(3) One symbol (EOB, -, /, etc.) The delete, space, and other codes which are ignored by the NC are not considered as characters.

,

-

2-27

6.

Storing and recalling of multiple macros

Multiple macros can be stored and recalled by using the macro numbers 90 to 99. These

macro numbers are only capable of defining a group of multiple macros as one macro,

and they are unable to store execution instructions.

Example: iJ90

UOI

. . . .

VOl UIO

. . . .

VI0

u15

. . . .

VI5 G90

‘X100. Y200. ----This block is not stored. uo2

. . . .

The maximum number of macros that can be stored by each of the macro numbers 90 to

99 is 15.

,

2-28

BLOCK DELETION

If a slash character is entered at the beginning of a block and if

th.e

LED of BLOCK SKIP button on the NC control panel is lighted, the block command following the slash character is disregarded. If the LED is not lighted, the command is not disregarded but is executed.

Exampie: G90

X320. Y210. T2

G91

X50.

I

X100.

G90

X570. Y310. T4

YlOO.

T3

Basic format of BLOCK DELETION

I

G90

x-.-

X

Y Y

T

INPUT OF DECIMAL POINT

Such data as the length, angle and time which are contained in the program can be input with the decimal pojnt values as follows:

-

510 mm

123.4 mm

45.3” 5 sec.

x510. (= X51000)

-

X123.4 (= Xl

J45.3 (=

x5. (= X500)

2340)

J45301

The decimal point is available as an input for the addresses X, Y, C, I, J, K, P, Q and D.

2-29

.*.

il..,

MULTIPLE PART PUNCHING

GENERAL DESCRIPTION AND PROGRAMMING EXAMPLE

1. Multiple part punching function

This function is used to punch multiple products which have the same punching pattern

from one worksheet. Once the punching of only one product is programmed, the punching of multiple products with any desired layout on the worksheet can be performed by using simple commands.

2. Removal of each product after multiple part punching

When punching four products from one worksheet, such as the one depicted in the figure below, the following two removal methods can be used:

.-

‘10

a.

Micro-joint method

j /

I I

60

I

80

180

200

60

/

1’0’

I

8 mm dia. 4 mm dia.

30 mm dia.

5mmx30mm::

5 mm x 50

.The

hatched portions

mm:::

: T3 : T2

:

T9

: TlO

:

Tl

are punched out in the “Micro-joint

method”.

Punching 4 products from one worksheet

I

k20 /

I

Work1

1

clamp

250

d~mmA

I

1

Work

1

clamp

3-l

As shown in the figure, the hatched portions are punched out by rectangular punches in

such a manner that the four corners of each product remain unpunched. The four corners are connected to the worksheet by means of an approx. 0.15 mm joint. After completing the entire punching process, the worksheet with punched products is removed from the

machine, and each product is then separated from the worksheet.

r-r -\

x

)I

0.15

I

Punch out

I -

Micro joint;’ (four corners)

Product

,

@

1

Detail; of portion A

/

-Lnf--

‘I

Oi

-

Worksheet

-’

b. Separation method

Each product is separated from the worksheet after punching. Each time one product

is cut out, the operator stops the machine and removes the product using a magnet or by other means.

. .

I

1

t

Work clamp-

I

A

:. .:

3-2

3.

Program example using multiple part punching function

*\

:..

The program for punching the product depicted in the figure on Page 3-1 using the “micro-

joint” method is as follows:

[G92

G92 G98

X600. X20.

Y600.

(ARIES-2221

YlOO.

1250.

X1000.

J150. Pl Kl

Y600. (ARIES-22411

w

(1)

The.reference

point for multi-

ple part punching is set.

Ul G90

X190.

YlO. x10. YllO.

G72 X60. Al G26 125. J45. K4 T2 G72 X140.

Bl Vl

u2

X140. X60. v2

u3

G72

G66

G72

G66

v3

u4

G72

G66

G72

G66

v4

YllO.

T3

Y60.

T9 (30%

x200.

Y120.

1120. J-90.

x0 YO

1120.

x0 Y120.

1200. JO x200.

1200. JlBO. P50. 05.

J90. P30.

P50. 05.

YO

P30. 05.

Q5. D-0.15

(89)

(44)

D-0.15

D-0.15 Tl (5 x 50

D-O.15

TlO (5

x 30 g

FZZ )

.-

*

(2) Program (part program) for

punching one product. This

part program is stored.

)

j

Program (part program) for

punching the exterior shape

of one product. This part

program is stored.

J

G76

G75

G50

Wl 04 Ul -Vl

W2

Q3, U2-V2

W3 Q2 W4 Q3 . .

execution instruction

U3-V3

execution instruction

U4-V4

execution instruction

’

__--

-

Recalling and execution of

(4)

each part program for the

specified punching layout.

After preparing the above program, one product in the lower left, corner in the figure on

Page 3-l can be trial-punched by key operation’on the NC control panel. After checking

the dimensions of the product, the punching of multiple products over the entire surface

of the worksheet can then be performed.

3-3

G98

SETTING OF REFERENCE POINT AND LAYOUT FOR MULTIPLE

-

PART PUNCHING

~.._ -~ r...-~.’ PATeN :

ISHIFT,

,

i

PA’ ;::LTl

PART]

P (NO.

PART-lx)

X (OFFSET X) Y (OFFSET Y) I (PART LTH. X) J (PART.WTH. Y) ,

K (NO.

PART-1Y)

D (SPACING) ;

:

-.

:,

;-. ‘.

I. ,I’

j

.x....

Y

. . . .

I

. . . .

J

. . . .

P

. . . .

K

. . . .

D

. . . .

Offset X (X-coordinate value of reference point) Offset Y (Y-coordinate value of reference point) Part length X (Pitch along X-axis) Part length Y (Pitch along Y-axis) No. Part-l X (Number of products in X-axis direction, excluding product at reference point) No. Part-l Y (Number of products in Y-axis direction, excluding product at reference point)

Spacing (Space between products when I and J are product dimensions)

‘...

Worksheet

I.

\Blank

.L..

Product

.--r

-;

7

,

>

-!-.. >/!

i

/

--..

/

‘Work clamp Work clamp

’

x

-.~-_--

1

_ _ _,

.-

L__Reference point for punching

multiple products

Ex.: If X = 30 ‘mm, Y = 80 mm, I = 200 mm and J = 150 mm in the figure above, the pro-

NOTE:

gram is:

G98

X30. Y80. 1200.

a)

’

J150.

PI

Kl

The reference point for punching multiple products must be located in the lower

left corner of the product which is located at the lower left portion of ‘the

worksheet.

b) The values “I”, “J”,

“P” and “K” specified by

“G98”

must be either zero

,o;

positive values.

c)

The value “D” can be omitted if unnecessary.

3-4

-

Inclusion and priority relations between G98 and G93

1.

The X- and Y-coordinates specified by “G98” are determined by the coordinate system

which is set by “G92”.

2.

The coordinate system set by the subsequent commands of

“G98”,

“G98”

once specified, cannot be cancelled except by using

or “G50”.

3. The X- and Y-coordinates specified by “G93” are determined by the coordinate system which is set by

“G93”

.4.

“G98”.

values of

which is specified prior to the setting of

’

The values obtained by adding the X and Y values of

“G93”,

“G98”.

“G98”

respectively, will determine the origin of

will remain effective even after

“G98”

and the X and Y

this.program.

Example 1. When there is no cutting area between products and the outer edges of each

product are cut eithef by shearing or other procedures after punching (Trimming will be necessary).

If X

=20

mm, Y = 60 mm, I = 100 mm and J = 80 mm in the above figure, the program is:

G98

X20. Y60. 1100.

J80.

P3 K2

‘l.

Worksheet

_\

‘\

Product

I

-

3-5

Example 2. This is an example of a situation where there is neither a cutting area between

products nor a clamping area and trimming is not performed.

If X

=.200

mm and Y = 150 mm, the program is:

G98

X0 YO 1200.

Example 3. This depicts the punching of products only in the X-axis direction.

JI50.

PI KI

/-.,

_

‘Worksheet

b-..

‘*_

Product

i

Y

II

If X = 30 mm, Y = 80 mm and I= 1 IO mm in the above figure, the program is:

G98

X30.

,

As shown’above, J = 0 and K = 0.

Y80. I1

A

L

-

I C

IO. JO P4 KO

.

3-6

Example 4.

This shows the punching of products only in the Y-axis direction.

1’

X

If X = 30

G98

As’shown above, I = 0 and P = 0.

mm,

X30.

Y = 80 mm and J = 150 mm, the program is:

Y80.

IO

JI50.

PO K3

\

Worksheet

‘\

Product

3-7

UOo

TO VOO

uoo

......

1

Part program

i I

STORING OF PART

-

PKOC;RAM

voo I

To store the pat-t program for one product, “U” and a two-digit numeral (macro number) must be entered at the beginning of the part program to be stored, and two-digit numeral that was used by “U” must also be entered at the end of the part program. The part program thus positioned between “UOO” memory.

ind “VOO”~‘is

“V”

and the same

stored in the

&, -.--.-

-

--

NOTE: a) The same macro numbers must be attached to “U” and

one part program.

b)

Three types of macro numbers are available; one type ranges from 01 to 59,

another type from 60 to 89 and the other type from 90 to 99.

c)

The macro numbers 01 through 05 can be specified as one digit by omitting the zero.

d)

On the macro numbers 01 through 89, the maximum limit of the part program

allowed to be stored is 3100 characters on one processing tape.

“V”

in order to store

3-8

UI

X190. YIIO. T3

(84)

YlO.

x10.

YI 10. VI

* *a

UZ

G72 X60. Y60. AI G26 125. J45. K4 T2 G72 X140. Y60.

81

v2

u3 X140. Y60. T9

(304)

X60. v3

u4 G72 X200. G66 1120. J-90.

YI20.

P30. 05.

G72 X0 YO G66 1120.

J90. P30. 05.

D-0.15

v4 u5

G72 X0 G66 1200. JO

YI20.

P50.

05. D-0.15 Tl (5 x 50 :g G72 X200. YO G66 1200.

J180. P50.

05. D-0.15

v5

Program example (I

In this example, the processing by one type of

tool is stored as a part program.

In this program, the processing by one type of tool is performed on the whole surface of the worksheet. Then, ‘the next type of tool is selected and the processing by it also is made

(44)

on the whole surface of the worksheet. The time required for selection of tool can thus be redu ted.

D-0.15 TIO (5 x 30

1

.-

B,

1

u50

X190. YIIO. T3

YIO.

‘x10.

YllO.

G72 X60. Y60. AI G26 125. J45. K4 T2 G72

,X1

40. Y60.

Bl

Xl 40. Y60:;

’

T9

X60. G72 X200.

G66 1120. J-90.

YI20.

P30.

05. D-O. 15 TIO G72 X0 YO G66 1120.

G72 X0 G66 1200. JO

J90. P30.

YI20.

Q5. D-0.15

P50.

05. D-O.1 5 TI G72 X200. YO G66 1200.

JI80. P50.

Q5. D-0.1 5

v50

Program example

(2)

In this example, the processing for one product

by five types of tools is stored as a part

pro-

gram.

All processing of one product is performed by using five types of tools. Then, all processing of the next product is also performed by using the same five types of tools. The time for

’

tion of tools increases. Although the program

selec-

is simple, the processing time is greater than in example (I ) above.

,

3-9

G75, G76 WOO 00

[G98

RECALL X DIR.] Q (QUADRANT);

RECALLING AND EXECUTION OF PART PROGRAM

-

The part program for punching one product entered between “UOO” and “VOO” is recalled by “WOO”, and the program is executed to process all products according to the punching

layout designated by

“Gg8”.

..% -. ‘.

.,. .:

_ ,. .,’

I.

G75...

The part program entered between

Execution of horizontal (X-axis direction) grid

“UOO” and “VOO” is executed -in the order shown

in the figure below.

G75 WOO

2. G76..

Execution of vertical (Y-axis direction) grid

.

Execution is accomplished as shown in the figure below.

G76 WOO 04

04

3-10

-

3. Qo... This designates the corner of the punching layout from which the punching operation will begin by “G75” or “G76”.

01

02

Designation of starting point

Lower left corner

. . .

Lower right corner

. . .

03

. . . Upper left corner

lpper right corner

. .

c

04.

G75 WOO QI

II

G76 WOO Q2 G76 WOO

When punching multiple products in a single horizontal row:

4.

Only

“G75”

“G76”

can be used.

G

. . .

Only 1 or 2 can be used.

Q

. . .

5.

When punching multiple products in a single vertical row:

-Only

G

. . .

Q :. . Only I or 3 can be used.

G75 WOO

03

3-I 1

6.

Combination method of G75 and 01 to

04,

or G76 and 01 to

04

(a) Either “G75” or “G76” must be selected so that the distance of movement can be

minimized.

(b) If the processing of a part program starts from the upper right corner (04) and ends

at the upper left corner

(Q3),

the processing of the next part program should start

at the upper left corner (Q3) in order to guarantee efficient movement.

(c) When cutting the outside shape in the process of punching multiple products, it is

desirable to start the punching at the upper portion of the worksheet and move lower

in sequence. For such a procedure, enter the command of: G75 WOO 04 or 3.

7.

u90

to

v90

If the starting point designated by

“0”

is unchanged and either

“G75”

or

“G76”

be used alone, it is possible to represent multiple sets of “UOO and VOO” by a single “UOO and VOO”. The macro number for this function is 90 to 99.

NOTE:

In each of the macro numbers 90 to 99, it is possible to store a maximum of I5

types of part programs.

is to

-. T.

-.

1,.

_I

--

3-12

-

.:

Application example of macro numbers in the nineties (90 to 99)

‘\

G92 X600.

[G92

G98 X20.

u90 Ul

X190.

YlO.

x10.

YllO. Vl

u2 G72 X60. Al G26 125. J45. K4 T2

G72 X140.

Bl

v2

u3 X140.

v3 u4

G72 G66 G72

~

G66

v4

u5

G72

G66

G72

G66

v5

Y600.

X1000.

x200.

1120. J-90.

x0 YO

1120.

x0 Yl20.

1200. JO x200.

1200.

YlOO.

YllO.

T3

Y60.

Y60. T9

Y120.

J90. P30. Q5.

YO

Jl80. P50. Q5.

Y600.

(ARIES-2221

(ARIES-22431

1250.

P50. Q5.

P30. Q5.

D-O.15

J150. Pl

D-0.1 5

D-0.15

D-O.15

-K2

TlO

Tl

G92 X600.

[G92

G98 X20.

Ul

X190.

YlO.

x10.

YJlO.

Vl

u2 G72 X60. Al G26 125. J45. K4 G72 X140.

Bl

v2

u3

X140.

X60. v3

u4 G72 G66 G72 G66 v4

u5

G72 G66 G72 G66 v5

G75

Y600.

X1000.

YlOO.

YllO.

Y60. T9

x200. Y 120.

1120. J-90.

x0 YO

1120.

x0 Y120.

1200. JO x200. YO

1200.

Wl 04

(ARIES-2221

Y600. (ARIES-224)]

1250.

T3

Y60.

J90. P30.

J180. P50. 05.

J150. Pl

t2

P30. 05.

Q5. D-0.15

P50. 05.

K2

D-0.15

D-0.15 Tl

D-O.15

.

TlO

W2 Q4

v90

G75

W90

Q4

G50

left side program is an example of the application of the macro numbers in the nineties.

The

G75

G75 G75

G75

G50

W3 W4

W5.04

04 04

These two programs (left and right sides) are equivalent in movement of the machine.

3-13

-

TRIAL PUNCHING, POST-TRIAL PUNCHING, AND FULL PUNCHING

In the conventional method of multiple part punching, punching must be accomplished

over the whole, surface of the worksheet, and then dimensional and accuracy checks must be conducted. Should the program contain any error, substantial worksheet and time losses would result. However, in this multiple part punching function, selection between three types of processing is available by key operation on the control panel, i.e. “trial punching for one

product”,

“multiple punching for remaining products after trial punching” and “full punching“. For details on this operation, refer to the “NC setup” in the OPERATOR’S MANUAL.

,”

3-14

CLAMP DEAD ZONE DIAGRAM

CLAMP DEAD ZONE A clamp dead zone is defined as any. position in which the work clamp is so close to the

punching point that the clamp itself is punched, or in which the clamp rests on top of ad-

jacent dies or free-motion bearings, resulting in the worksheet being distorted if punching

is performed. When preparing the program, the position of the work clamps on the worksheet must be determined so that the clamps do not enter this dead zone during punching operation.

WORKSH E

Clamp caught between punch and die. Clamp will be punched.

Clamp resting on top of adjacent die. Clamp will not be punched, but worksheet will be distorted.

4-1

HOW TO USE CLAMP DEAD

Exampje:

When punching the following holes with tool station T3.

ZONE

DIAGRAMS

,

Measure the X and Y dimensions for holes A and B from the clamp center and, as shown in the following diagram, mark the positions for holes A and B in the clamp dead zone diagram.

..A

-! .- ,. : .-I’

.- i.

::

DEAD ZONE

Area where clamp rests

on adjacent die

(T3)

Clamp center

50

Area where clamp

be punched.

,will

Area where clamp rests on adjacent die

Hole A position is in the area where the clamp will be punched and hole B position is in the area where the clamp rests on adjacent dies. Consequently, in order to punch these holes, the following methods must be considered:

a. Change the clamp position.

b. Provide extra clamping area. c.

Change the station to be used.

d.

Change the tool size to be used.

e.

Use the auto-repositioning function.

4-2

-

DEAD ZONE DIAGRAMS

[IO-STATION TURRET]

(Al

(B)

Clamp center

I

100

I

50

I

Tl, T6

0

(3-l/2”)

,

50

I

100

Clamp center

---

.

,

/

I I

100

T3, l-4.;

T8;T9

(l-1/4”)

--‘\

I

\

I

100

(D)

/

(C)

I

Clamp center

I

---

,

/

I

100

T2, T7

’

(l-l/4”)

Clamp center

I

-------A, , \

IOQ

I

-

150

-I

100 I

-50

I 0

T5, TIO

50-

(I-1/‘4”!

4-3

(El

[12-STATION TURRET]

For 12-station turret, Fig.

(B)

is used.

Clamp center

I

Tl,

T6 (2”)

4-4

-

.‘..

I

:

PROGRAMMING EXAMPLE

EX. 1 GENERAL PUNCHING

I--

5

d

I

320

--.--___-

200

_

600

,

50

I

I j

,.50

L

50

I

A’

-I 20-420

NOTE:

T2: 5 mm dia. T3: 20 mm dia. T4: 20 mm x 20 mm

(a) The starting angle of nibbling arc “G” is 90 degrees to remove the scrap easily.

(b)

The pattern origin of blanking “J” is on the right upper corner of the square and

’

the opening lengths both

*

easily.

(c)

The blanking “I” is performed using

(d)

Be careful of the

‘I+”

or

“I(’

and

“J”

are negative value to remove the scrap

“G66”

function not to produce the scrap.

“-”

marks of tool length “P” and tool width

5-l

“a”.

ACTUAL OPERATION

[Al c------\ czgg--;

j

PATRN

i

(SHIFT1 ;

i-- _.:

i

/

i_. ..~_!z

; LABS1

@I

T

;

INC

I--, --?%

Ggl X m @ @

[Cl

-.’ G91

INC .

X

-__-.--

G90

X (X POSITION)

Y (Y POSITION) T

GiOX@@@Q@YE@a@TB@j

G91 [INCI

X (X POSITION) Y (Y POSITION) T (TOOL NO.);

IT) @

X (X POSITION)

[INCI

Y (Y POSITION) T (TOOL NO.);

G91X@Ym@@o@

ITOOL

---..------.--

NO.);

-

.’

j

--

.-

[El

IFI

-.--_

ASS

G91

IINCI

X (X POSITION) Y (Y POSITION) T

G91 XQ@@@jJ@

G90

[ABSI

G

GgoX~~~~~Y~~~~~~]T~~~

G36

X (X POSITION) Y (Y POSITION) T (TOOL NO.);

I (PITCH X) P

[GRID-X] J (PITCH Y) K

T (TOOL NO.);

.(TOOL

(#X

SPACES)

(#Y

SPACES)

NO.)

5-2

[Gl

----.

PATRN I

ORG

ci

_.. -. ’

G72

j

[PATTRN ORIGIN] Y (Y POSITION);

X (X POSITION)

[HI

---.,

;‘/ p&y i

I

Cj

G6B

I (RADIUS) J (START ANGLE)

[NIBBLE ARC] K (MOV. ANGLE). P (TOOL DIA.)

Q (NIB. PITCH) T (TOOL NO.); MOO (STOP);

G72

X (X POSITION)

[PATTRN .ORIGIN] Y (Y POSITION);

G66

[SHEAR

PRF.]

I (LENGTH) J (ANGLE)

P (TOOL LTH.) Q

(TOOL

WTH.) K (WIDTH) D (MIC. JOINT) T (TOOL NO.);

G66Immm@

Qfi+BD@T@@

J@g,n@t

Pp’$mg@

5-3

[II

m

/

ORG

G72

1

/

[PATTRN ORIGIN] Y (Y POSITION);

X (X POSITION)

--!!d

j

Program end

PRGRM

‘---” G50

-7 @

--EN--. G50

G66

i

[SHEAR

K (WIDTH) D (MIC. JOINT) T (TOOL NO.);

G72

[PATTRN ORIGIN] Y (Y POSITION);

G67

[SQUARE] P (TOOL LTH. X) Q (TOOL WTH. Y)

_

[END]

;

I ,(LENGTH) J (ANGLE)

PRF.1

P (TOOL LTH.) Q (TOOL WTH.)

X (X

I (LENGTH X) J (WIDTH Y)

T (TOOL NO.); MOO (STOP);

@

POSITION)-

-i

1 i

/

i

5-4

-

74

<..,-, :

. . . . -’

.EX. 2 PUNCHING WITH AUTO REPOSITIONING

01

Lo’

50 -50

100

100x9=900

1100

T3: 20 T4:

20

mm mm

dia.

x-20

NOTE: (a) Notching is performed from the outside of the worksheet and the order of

punching must be taken care not to produce the scrap.

(b)

The edge of the punch must be out of the edge of the worksheet not to produce

the needle-shaped scrap as the figure above.

(cl The PUNCH-OFF function

“G70”

must be used to transfer the worksheet when the last punching position is in the following case on intending to perform the auto-repositioning.

l

The X-axis absolute value is less than the repositioning travel distance.

l

The Y-axis absolute value is less than 50 mm (2”).

l Both two workholders do not hold the worksheet when they are down.

(d) The tool width

on

“G66”

“0”

function.

can be omitted when a square punch is used (“P” =

‘IQ”)

mm

5-5

-

ACTUAL OPERATION (ARIES-2221

[SHEAR PRF.] P (TOOL LTH.) Q (TOOL WTH.)

I (LENGTH) J (ANGLE)

I--!?-’

ipisGG G72

I

--~ ”

/~ ~- --1x2 :

[Cl

1

,.--.!?I

K (WIDTH) D (MIC. JOINT) T (TOOL NO.);

X (x POSITION)

~

[PATTRN

G72 X

---

G66

I

[SHEAR PRF.] P (TOOL LTH.) Q (TOOL WTH.)

-----b!’

K (WIDTH) D (MIC. JOINT) T (TOOL NO.);

--\

ASS 1

G90

i

[ABS]

G90XQm@O]Ymmmo@

ORIGIN] Y (Y POSITION) ;

/-=

I (LENGTH) J (ANGLE)

X (X POSITION) Y (Y POSITION) T (TOOL NO.) ;

TpJ@

-

5-6

WI

G28

I (PITCH) J (ANGLE)

[LINE ANGLE1 K (NO. HOLE) T (TOOL NO.

[El

-- -.--~-.

:

REPOS

I I

I

?“”

I

i

[REPOSITION 2 WITH OFFSET]

I--..- -7

----‘--’

-----------I

PATRN

:

ORG

i

tie

M’

G25

X

(.DISTANCE)

;

G25X@m(0]fijj

I (PITCH) J (ANGLE)

[LINE ANGLE1 K (NO. HOLE) T (TOOL NO.) ;

G72

X (X POSITION)

[PATTRN ORIGIN1 Y (Y POSITION) ;

G66

[SHEAR

PRF.1

K (WIDTH) D

G661~~~@J~~~If~i’L$

I (LENGTH) J (ANGLE) P (TOOL

(MIC.

JOINT) T (TOOL NO.) ;

LTH.)

Q (TOOL WTH.) ;

,.LLJ-

‘~17Sj~@Q~K~;~!~@Dj~

.~

TH@

-

5-7

[Gl

PATRN

ORG

l#Il

G72

[PATTERN ORIGIN] ‘f (Y POSITION) ;

c G72X@12_)@QQ@Ya@n@

X (X POSITION)

H

Program end

M

G66

[SHEAR

PRF.1

P (TOOL

I (LENGTH) J (ANGLE)

LTH.)

Q (TOOL

WTH.1

5-8

ACTUAL OPERATION (ARIES-2241

GgO

[ABSI

X (X POSITION) Y (Y POSITION) T (TOOL NO.) ;

DI

[El

G28

[LINE ANGLE] K (NO. HOLE) T (TOOL NO.) ;

G2BImmmn@JmBKm@

I (PITCH) J (ANGLE)

[Al

G72

[PATTRN ORIGIN] Y (y POSITION) ;

G72XBmn@

j

[SHEAR PRF.] P (TOOL LTH.) Q (TOOL WTH.)

‘-----!?!!

-. :

I

K (WIDTH) D (MIC. JOINT) T (TOOL NO.);

X (X POSITION)

Y@@fiJn@

I (LENGTH) J (ANGLE)

[Bl

--+A~~<J 0~ j

----~!?

p-k?

fwj

EIJ

G72

[PATTRN ORIGIN] Y (Y POSITION) ;

G72

X a m 0 @ Y B @ 0

[SHEAR

K (WIDTH) D

G70 .

[PUNCH OFF]

G70X~@f-3-33~[~)(35

PRF.1

P (TOOL LTH.) Q (TOOL WTH.)

(M!C.

X (X POSITION)

I (LENGTH) J (ANGLE)

JOINT) T (TOOL NO.);

X (X POSITION) Y (Y POSITION) T (TOOL NO.) ; -

@

~.

5-9

(REposj G25

X (DISTANCE) ;

i IIvj ~;FQQWW;;FSETI

.

~NSRT

[Gl

)

PATRN :

ORG

G72

:

[PATTRN ORIGIN] Y (Y POSITION) ;

X (X POSITION)

'-----% G72X@(+J@Q@Y@m[_1!0@

_~~

:k?

?!

[p-i

,

'->

_.

'kz

;. _.._. -Y ’

G66

[SHEAR PRF.] P (TOOL LTH.) Q (TOOL WTH.) ;

K (WIDTH) D (MIC. JOINT) T (TOOL NO.) ;

G661@12_j~@J~~@~@ P@@m@Q@K,ymnm

G72

j

[PATTERN ORIGIN] Y (Y POSITION) ;

G72XmQ@aO@YBmo@

G66

:

[SHEAR

K (WIDTH) D (MIC. JOINT) T

PRF.1

I (LENGTH) J (ANG

X (X POSITION)

I (LENGTH) J (ANGLE)

P (TOOL

LTH.1

Q (TOOL

(~00~

LEf

~0.1

.’

WTH.)

;

Program end

!T&b--.;

:.PRGRM ! IF;

G66I@@a@Jllj@&!J@ PQ@mI-I-]@Q@

G50

;

[END1

G50; @

K@mn@

5-70

EX. 3 MULTIPLE PART PUNCHING

~

T2: 5 mm dia.

T3: 20 mm dia.

f4: 3mmx30mm~

T5: 30 mm x 3 mm

@ZA

.--,,_

:. ’

NOTE: (a) There are two- method of the product shearing for multiple part

punching,

the way with frame or without frame.

For

the way with frame, 2 vertical cuts and 2 horizontal cuts are required on

each product.

For the way without frame, 1 vertical cut and 1 horizontal cut are required on each product. But, as each one row for the vertical cut and horizontal cut remains unpunched one number must be added to “P” of G98 for vertical cut

,

and “K” of G98 for horizontal cut.

Product shape

shearing

Without frame

(b)

The pattern origin position must be punched not to produce the scrap in the

center of the circle when nibbling the circle more than 40 mm dia. using 20

mm

, dia. punch.

(c)

,On

the product shape shearing, make vertical cut first and then make horizontal

cut from the top to the bottom as the arrow in the figure.

5-11

-

ACTUAL OPERATION (THE WAY WITH FRAME)

Setting for multiple

part punching

. .

j _,..

.’

7

PATRN

(SHIFT)

45

punching part program into memory

.---- --,

j

PATRN I

)

(SHIFT) i

‘.-A

PATRN (SHIFT)

/ /-KG55

1 /

/ /

I-

m I i

G98

[MULTI PART] I (PART

P (NO.

/

9

PART-lx)

G72

[PATTRN ORIGIN1 Y (Y POSITION) ;

G72X@@O@Ym@o@

G26

[BOLT HOLE1 K (NO. HOLE) T (TOOL NO.) ;

X (OFFSET X) Y (OFFSET Y)

K (NO.

LT.l-l. X)

PART-IY)

J (PART WTH.

D (SPACING)

X (X POSITION)

I (RADIUS) J (START ANGLE)

Y

;

-..

_-- ._..~ _--_._

PATRN

i

(SHIFT1 ’

!I__-,

I

REPOS

‘I !

/

“J

j___

I

-

_

:

Y

:>

.‘.,

.‘,

,”

5-12

420

punching part program into memory

X (X POSITION) Y (Y POSITION) T

G’

“g::@mo’-;IY@mo@T&j@

(TOOLS

NO.);

I (RADIUS) J (START ANGLE)

[NIBBLE ARC] K (MOV. ANGLE) P (TOOL DIA.) Q (NIB. PITCH) T (TOOL NO.1 ; MOO (STOP) ;

G,,I@(oln@Jr;;7PBm@n Km@mn@QBo@

Vertical cut part program into memory

-- u’p-J[(EbB’j@

,:

~-.

’ PATRN I’ ORG i

!

(SHIFT1 j j

‘---A

REPOS

1

U

-- --,

i

PATRN

i--ci

G72

/

X (X POSITION)

[PATTRN ORIGIN] Y (Y POSITION) ;

G72 x m @

y @

@

I (LENGTH) J (ANGLE)

/

[SHEAR PRF.] P (TOOL

k

(WIDTH) D (MIC. JOINT) T (TOOL NO.) ;

G66Im(Oj.@

I

Qmo@K@Dm@mm@[T@E

LTH.)

Jmmo@

Q (TOOL WTH.)

Pmm(Tj@

-

5-13

Vertical cut part program into memory (continued)

G72

[PATTRN ORIGIN] Y. (Y POSITION) ;

G72XII_]@@O@Ymmn@

G66

[SHEAR

PRF.1

1.

(LENGTH) J (ANGLE)

P (TOOL LTH.) Q (TOOL WTH.) K (WIDTH1 D (MIC. JOINT) T (TOOL NO.) ;

G661 mmo@

P@@n@

Horizontal cut part program into memory

ur4]@@

X (X POSITION)

JsQ@mo@

“a[@

K

@

-’

‘i ’

PATRN ” ORG

(SHIFT) 1

/?iKi-j

/

Idu

G72

)

[PATTRN ORIGIN]

G72XmmmQ@YmmO@

G66

[SHEAR

PRF.1

P (TOOL.

X (X POSITION) Y (Y POSITION) ;

I (LENGTH) J (ANGLE)

LTH.)

Q (TOOL K (WIDTH) D (MIC. JOINT) T (TOOL NO.)

G66IC1_]llj7~~@J~@~~~

WTH.1

-

5-14

Horizontal cut part program into memory (continued)

.

PATRN

ORG

q

- -__I

j

PATRN

;

(SHIFT)

id

45

/ j

‘L

punching part program into execution

G72

[PATTRN

c G72X@@Y@@

G66

[SHEAR

K (WIDTH) D

G66 I

cl

D-

O

G75

[G98

G75Wm@Qm@

ORIGIN] Y (Y POSITION) ;

PRF.]

RECALL X DIR.1 Q (QUADRANT) ;

P (TOOL LTH.) Q (TOOL WTH.)

(MIC.

X (X POSITION)

I (LENGTH) J (ANGLE)

JOINT) i (TOOL NO.)

INPUT

J

.

0

INPUT

0

QEI

lNP”T

0

f&q

W (MACRO NO.)

lz

lNP”T

0

.~

.

$20 punching part program in execution

G75

; [G98

RECALL X DIR.] Q (QUADRANT) ;

------’

Vertical cut part program in execution

,--I I

I

-G75 W m @

, G75

/ [G98

RECALL X DIR.] Q (QUADRANT) ;

G75W

B@Qm@

Q

L

I

Horizontal cut part program in execution

G75

1 [G98

RECALL X DIR.1 Q (QUADRANT) ;

/

Program end

/

‘-_A

_--__-

END

PRGRM

-FI

G75W

G50

! j [END1

G5(‘J; @

m@Qm@

;

I

W (MACRO NO.)

II] @

W (MACRO NO.)

-

5-15

ACTUAL OPERATION (THE WAY WITHOUT FRAME)

Setting for multiple part punching

G98

:

[MULTI PART] I (PART LTH. X) J (PART WTH. Y)

X (OFFSET X) Y (OFFSET

P (NO. PART-lx) K (NO. PART-1Y) D (SPACING) ;

G98X @@o@Y@@n@

I~r;;7~~@Jf?J~~~+j@

KsI’“p”Tl Dmo@

--

$5 punching part program into memory

Y)

,,..--

.;,J

.

/---\

Lid

‘-->

.X

G72

[PATTRN ORIGIN]

G72Xmmo@Yo@o@

(X POSITION)

Y (Y POSITION) ;

I (RADIUS) J (START ANGLE)

j

[BOLT HOLE] K (NO. HOLE) T (TOOL NO.) ;

+J[‘“..‘l

G26I@@o@J@@r,@Km@

5-l 6

-

420

punching part program into memory

lJB(IE681j@

G90

X (X POSITION)

[ABS] Y (Y POSITION) ;

G90Xm@a@Ya@o@T@@

G68

[NIBBLE ARC.] K (MOV. ANG L E) P (TOOL DIA.)

Q (NIB. PITCH) T (TOOL NO.) ; MOO (STOP) ;

G68I@@n@J@@

p@m@o@Q@OB

V11_1@@

$5 punching part program in execution

-G75

i

[G98

RECALL X DIR.1 Q (QUADRANT) ;

G75Wll_i@

OR@

I (RADIUS) J (START ANGLE)

KQ@@n@

W (MACRO NO.)

.~

420 punching part program in execution

G75

[G98

RECALL X DIR.]

G75Wm@Qm@

W (MACRO NO.)

Q (QUADRANT) ;

5-17

Setting for multiple part vertical cut

_-

G98

[MULTI

PART1

I (PART

P (NO. PART-IX) K (NO. PART-1Y) D (SPACING) ;

698X@@o@Y@@o@

I~@@~‘~J~l;s7~@P@@

K@mD@n@

Vertical cut part program into memory

[SHEAR PRF.] P (TOOL

K (WIDTH) D (MIC. JOINT) T (TOOL NO.) ;

X (OFFSET X1 Y (OFFSET Y)

LTH.

X) J (PART WTH. Y)

I (LENGTH) J (ANGLE)

LTH.)

Q

(TOOL

WID.)

G&$-i--J~~@j@~~~F’~~~@

Q@o@K@

Vertical cut part program in execution

G75

[G98

RECALL X DIR.] Q (QUADRANT) ;

G75W-j33Q@@

D~~~@@Tl~@

W (MACRO NO.)

5-18

“\

i

,’

::

..;’

Setting for multiple part horizontal cut

G98

[MULTI PART] I (PART LTH. X) J -(PART WITH. Y) P (NO. PART-lx) K (NO. PART-1Y) D (SPACING) ;

G98Xm@omYBmo@ Im@@a@J@@n@PB@ Km@

Horizontal cut part program into memory

IFi

i;f;E;;Nb

r\

Dmn@

; I:

G66

[SHEAR K (WIDTH) D

PRF.1

X (OFFSET X) Y (OFFSET Y)

lNP”T

I (LENGTH) J (ANGLE)

P (TOOL LTH.) Q (TOOL WID.)

(MIC.

:::t:::;

INSAT

JOINT) T (TOOL NO.);

;

Horizontal

Program

bnd

G66III_)@)ma@J

QQQo@

cut

part program in execution

G75

[G98 RECALL X DIR.] Q (QUADRANT) ; )

G75W

mmQ.m@

m@Pommo@

K@Dmmom@TQm

W (MACRO NO.)

,

5-19

EX. 4 GENERAL PUNCHING (Example of plotting data entry)

-___-.---

320

[Jl

I

[II

i

,

NOTE:

T2:

5 mm dia. T3: 20 mm dia. T4: 20 mm x 20 mm

WORK SIZE CLAMP POSITION A100 B400

“Q (Tool size Y)” cannot be omitted in “02:S.Q” when tool data are entered as plotting parameters, even though the tool size X “P” and tool size Y same (a square punch is used).

X600 Y450

“0”

are the

-

5-20

ACTUAL OPERATION (Example of ploting data entry)

PATRN (SHIFT)

III,

70

1 !

sj

i--.. -

/*

1

---

1*

I

/ /j:

s j INPUT

JJ

/ jiJ:

s j lNP”T

:

0

: TOOL DATA 2 : WORK SIZE 3 : CLAMP POSITION

‘NP”T

Cl

“01: TOOL

T (TOOL NO.) R (1: RO 2: SQ 3:

-0B

4: SP)

[TOOL DATA] P (TOOL SIZE X) Q (TOOL SIZE Y)

J (ANGLE);

*()I+)@

Rm@+Jo@

TOOL DATA 2 : WORK SIZE /3 : CLAMP POSITION._

“01: TOOL T (TOOL NO.) R (1: RO 2: SQ 3: OB 0: SP) [TOOL DATA] P (TOOL SIZE X) Q (TOOL SIZE

Y)

J (ANGLE);

-*,,,m@

Rm@

Pmmo@

TOOL DATA 2 : WORK SIZE 3 : CLAMP POSITION

“01: TOOL T (TOOL NO.) R (1: RO 2: SQ 3: OB 0: SP)

[TOOL DATA] P (TOOL SIZE X) Q (TOOL SIZE

Y)

J (ANGLE);

!

I

/ /

c--i

-____ -12:

S;

--

--1

K

~__ *+

s

*OlTm@R@@ Qr2)os@J@@

1 :

TOOL -DATA R : WORK SIZE 3 :

lNP”T

0

“02: WORK

X (WORK SIZE X) Y (WORK SIZE Y)

P@mB@

CLAMP POSITION

I I

!

t

/

[WORK SIZE1

702x(6)@@]@

1

: TOOL DATA . 2 : WORK SIZE H : ‘CLAMP POSITION

f

@

YpJBpi-JD@

j

“03: CLAMP A (CLAMP POSITION A)

B (CLAYP POSITION B)

*OW~@~o@B~@@o~,

_

5-21

[Al

13

ABS

,--

..- 1.

.:

G90

[ABSI

G

G90 X

X (X POSITION) Y (Y POSITION) T (TOOL NO.);

, ,I.

[Cl

[Dl

[El

(--iiF-) Ggl

[INCI

G91Xmm@o@

G91

[INCl

G90

INC

r---i

------’

; ABS 1

X (X POSITION) Y (Y POSITION) T (TOOL NO.);

_

_.~.~_. .-

..-- _-...---

X (X POSITION) Y (Y POSITION) T (TOOL NO.);

X (X POSITION)

~

,’

/ [Fl

I

-=3

: imp-

r--l

L----

Kl

G36

[GRID-Xl

G36 I

@

I (PITCH X) P (#X SPACES)

J (PITCH Y) K

(#Y

SPACES)

5-22

‘.

., i,

‘,.,

I

[Gl

PATRN

ORG

E

G72

[PATTRN ORIGIN] Y (Y POSITION);

c’ G72X@@mo@

X (X POSITION).

Ymm@a[INSRIl

..’ ;.

[HI

p.K’ $3

L-9

~-. ..-, G72

;

PATRN

, ORG

/

!

~-- -’

lr--.-- I@

--.-!,

G68

I

[NIBBLE ARC] K (MOV. ANGLE) P (TOOL DIA.)

[PATTRN ORIGIN] Y (Y POSITION);

G72 X @ m 0 @ Y @ @ 0

.-’

G66 ;

[SHEAR PRF.] P (TOOL LTH.) Q (TOOL WTH.)

K (WIDTH) D (MIC. JOINT) T (TOOL NO.);

G66I@@n@J@jmn@Pfl@mo@

QfEjj~@~(Gljj~m@

I (RADIUS) J (START ANGLE) .

X (X POSITION)

@

I (LENGTH) J (ANGLE)

5-23

III

PATRN

ORG

i-1

G72’ .X

[PATTRN ORIGIN] Y (Y POSITION);

c G72X@mmo@YIljiZ_jmo@

(X POSITION)

P

--!

tJ1

PATRN ,

ORG

E

la

E

Program end

G66

[SHEAR

M

K (WIDTH) D (MIC. JOINT) T (TOOL NO.);

G66Immmo@J@@

PRF.1

I

(.LENGTH)

P (TOOL

J (ANGLE)

LTH.) 0

(TOOL

P@.@o@

QQ~[@K~@~@

G72

j

[PATTRN ORIGIN] Y (Y POSITION);

X (X POSITION)

c’ G72X@@@a@Y@@@o@

G67

SQUARE] P (TOOL LTH. X) Q (TOOL WTH.

I [

I (LENGTH X) J (WIDTH

Y)

NJ

WTH.)

Y)

.

5-24

-

amada 222, 224 Programming Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CONTENTS

PROGRAMMING BASICS

PROGRAMMING

CALCULATION OF COORDINATES

BASIC FUNCTION CODES

FORMAT

PROGRAM NAME

HINTS ON PROCESSING

HINTS ON PROGRAMMING

BASIC SOFTWARE

MACRO FUNCTION

BLOCK DELETION

INPUT OF DECIMAL POINT

MULTIPLE PART PUNCHING

CLAMP DEAD ZONE DIAGRAM

DEAD ZONE DIAGRAMS

PROGRAMMING EXAMPLE

EX. 1 GENERAL PUNCHING

EX. 3 MULTIPLE PART PUNCHING