Alfa Romeo Giulietta User Manual

Alfa Romeo Giulietta (116)

table of contents

Giulietta (116)........................................................................................................................................................................................ 4

BODY GIULIETTA...................................................................................................................................................................... 4

LIGHTNING ........................................................................................................................................................................ 4

FENDER PANEL/SILL ....................................................................................................................................................... 5

WHEEL ARCH/END PANEL............................................................................................................................................. 6

DOOR PANEL..................................................................................................................................................................... 7

ENGINE ........................................................................................................................................................................................ 8

V-BELTS.............................................................................................................................................................................. 8

ENGINE BLOCK................................................................................................................................................................. 9

PISTON + LINERS..................................................................................................................................................... 9

1.8 Turbo ............................................................................................................................................................ 9

FUEL SYSTEM ................................................................................................................................................................. 10

FUEL PUMP ............................................................................................................................................................. 10

FUEL MANAGEMENT .................................................................................................................................................... 11

INTAKE MANIFOLD.............................................................................................................................................. 11

ENGINE GASKETS .......................................................................................................................................................... 12

GASKETS ENGINE ................................................................................................................................................. 12

HEAD SET................................................................................................................................................................ 13

FULL SET................................................................................................................................................................. 14

COOLING SYSTEM ......................................................................................................................................................... 15

RADIATOR............................................................................................................................................................... 15

1.3..................................................................................................................................................................... 15

1.6..................................................................................................................................................................... 16

1.8..................................................................................................................................................................... 17

2.0..................................................................................................................................................................... 18

THERMOSTAT ........................................................................................................................................................ 19

1.3..................................................................................................................................................................... 19

1.6..................................................................................................................................................................... 20

1.8..................................................................................................................................................................... 21

1.8 Turbo .......................................................................................................................................................... 22

2.0..................................................................................................................................................................... 23

WATERPUMP.......................................................................................................................................................... 24

1.3..................................................................................................................................................................... 24

1.6..................................................................................................................................................................... 25

1.8..................................................................................................................................................................... 26

1.8 Turbo .......................................................................................................................................................... 27

2.0..................................................................................................................................................................... 28

ENGINE MOUNT.............................................................................................................................................................. 29

VALVE GEAR................................................................................................................................................................... 30

CAMSHAFT ............................................................................................................................................................. 30

TIMING CHAIN....................................................................................................................................................... 31

VALVE MECHANISM............................................................................................................................................ 32

FILTER........................................................................................................................................................................................ 33

FILTER............................................................................................................................................................................... 33

EXHAUST SYSTEM.................................................................................................................................................................. 34

1.3 ....................................................................................................................................................................................... 34

1.6 ....................................................................................................................................................................................... 35

1.8 ....................................................................................................................................................................................... 36

2.0 ....................................................................................................................................................................................... 37

2.0 TD................................................................................................................................................................................. 38

DRIVETRAIN............................................................................................................................................................................. 39

DIFFERENTIAL................................................................................................................................................................ 39

DRIVESHAFT ................................................................................................................................................................... 40

GEAR MOUNT 1.6/1.8/2.0 ............................................................................................................................................... 41

CLUTCH SET.................................................................................................................................................................... 42

CLUTCH ACTUATION.................................................................................................................................................... 43

SIDE SHAFT 1.3/1.6/1.8/2.0 ............................................................................................................................................. 44

SUSPENSION............................................................................................................................................................................. 45

SHOCK ABSORBER......................................................................................................................................................... 45

ATTACHMENT FRONT................................................................................................................................................... 46

ATTACHMENT REAR..................................................................................................................................................... 47

FRONT STABILISER ....................................................................................................................................................... 48

REAR STABILISER.......................................................................................................................................................... 49

WHEEL BEARING ........................................................................................................................................................... 50

STEERING.................................................................................................................................................................................. 51

STEERING PARTS ........................................................................................................................................................... 51

BRAKE........................................................................................................................................................................................ 52

BRAKEDISCS ................................................................................................................................................................... 52

BRAKEPADS .................................................................................................................................................................... 53

BRAKEPADATTACHMENT........................................................................................................................................... 54

CALIPER............................................................................................................................................................................ 55

BRAKE SERVO/BRAKE MASTER CYL........................................................................................................................ 56

BRAKE VALVE................................................................................................................................................................ 57

BRAKE HOSES................................................................................................................................................................. 58

BRAKE CABLE................................................................................................................................................................. 59

ELECTRIC.................................................................................................................................................................................. 60

Zündschloss ........................................................................................................................................................................ 60

ENGINE ELECTRIC ......................................................................................................................................................... 61

SENSORS/SWITCHES............................................................................................................................................. 61

DISTRIBUTOR......................................................................................................................................................... 62

IGNITION PARTS.................................................................................................................................................... 63

AGGREGATS........................................................................................................................................................... 64

WIPERS....................................................................................................................................................................................... 65

WIPERS.............................................................................................................................................................................. 65

LITERATURE............................................................................................................................................................................. 66

Giulietta (116) > BODY GIULIETTA > LIGHTNING

1 SW00551 Hauptscheinwerfer rechts Giulietta (ohne Scheinwerferreinigung) H4 *** 2 SW00552 LEFT HEADLAMP GIULIETTA (WITHOUT ADJUSTMENT) H4 210.30 EUR 3 BL12183 INDICATOR LENS RIGHT GIULIETTA(116) *** 4 BL12184 GLASS FOR INDICATOR LAMP LEFT GIULIETTA (116) 20.00 EUR 5 NSW00340 FOG LAMP LEFT/RIGHT ARNA,SUD SPRINT, GIULIETTA *** 6 RL12398 Rückleuchte rechts Giulietta *** 7 RL12399 Rückleuchte links Giulietta ***

Giulietta (116) > BODY GIULIETTA > FENDER PANEL/SILL

1 RB707491 INNER REPAIR PANEL FRONT LEFT GIULIETTA 20.00 EUR 2 RB707492 INNER REPAIR PANEL FRONT RIGHT GIULIETTA 20.00 EUR 3 RB707591 OUTER REPAIR PANEL FRONT LEFT GIULIETTA 20.31 EUR 4 RB707592 OUTER REPAIR PANEL FRONT RIGHT GIULIETTA 20.31 EUR 5 RB707041 Einstieg links Giulietta *** 6 RB707042 Einstieg rechts Giulietta ***

Giulietta (116) > BODY GIULIETTA > WHEEL ARCH/END PANEL

1 RB707651 WHEEL HOUSING REAR LEFT GIULIETTA *** 2 RB707652 WHEEL HOUSING REAR RIGHT GIULIETTA *** 3 RB707031 CONNECTION PLATE LEFT GIULIETTA 75.51 EUR 4 RB707032 CONNECTION PLATE RIGHT GIULIETTA 75.51 EUR

Giulietta (116) > BODY GIULIETTA > DOOR PANEL

1 RB707271 EXTERIOR DOOR PANEL FRONT LEFT GIULIETTA 22.05 EUR 2 RB707272 EXTERIOR DOOR PANEL FRONT RIGHT GIULIETTA 22.05 EUR 3 RB707471 DOOR BASE FRONT LEFT GIULIETTA 22.05 EUR 4 RB707472 DOOR BASE FRONT RIGHT GIULIETTA 22.05 EUR 5 RB707371 EXTERIOR DOOR PANEL REAR LEFT GIULIETTA 22.05 EUR 6 RB707372 EXTERIOR DOOR PANEL REAR RIGHT GIULIETTA 22.05 EUR 7 RB707571 DOOR BASE REAR LEFT GIULIETTA 22.05 EUR 8 RB707572 DOOR BASE REAR RIGHT GIULIETTA 22.05 EUR

Giulietta (116) > ENGINE > V-BELTS

1 03 070 0 0 V-BELT 9.5X825 (SPIDER, GT) 8.70 EUR 2 KR13A1250V-BELT 12.5X1250 ALFETTA,GIULIETTA,GTV (116) 4 CYL.

CLIMACOMPRESSOR

17.39 EUR

Giulietta (116) > ENGINE > ENGINE BLOCK > PISTON + LINERS > 1.8 Turbo

1 KB2464 PISTON AND LINER 75/GIULIETTA 1.8 TURBO ***

Giulietta (116) > ENGINE > FUEL SYSTEM > FUEL PUMP

1 07 010 0 0 FUEL PUMP 1300 - 2000 105 carburetor model ALFETTA

(76-80)/GIULIETTA 1.3 (80-83) 75 1.6, 1.8, 2.0 (88-89)

2 KP3046 FUEL PUMP (116) CARB. 1980> 35.39 EUR 3 KP46091 FUEL PUMP 33 (907), 75,90, RZ, SZ SPIDER'90, GTV/6, ALL FUEL

INJECTED MODELLS, RUBBER-COATED

35.85 EUR

146.99 EUR

Giulietta (116) > ENGINE > FUEL MANAGEMENT > INTAKE MANIFOLD

1 02 016 0 0 INTAKE MANIFOLD GASKET CARBURETTOR MODELS 1600-2000 10.50 EUR 2 02 018 0 0 DOUBLE CARBURETOR MOUNT 40mm *** 3 02 017 0 0 SINGLE CARBURETTOR MOUNT 40mm 23.49 EUR 3 02 084 0 0 CARBURATOR MOUNT KIT (4 PCS) ALUMINIUM 40MM TYPE 105,115,116

UNTIL 05.1983

4 02 019 0 0 PAPER GASKET CARBURETTOR MOUNT 40mm 0.87 EUR 5 02 034 0 0 CARBURETOR MOUNT 45mm 52.37 EUR 6 02 077 0 0 PAPER GASKET CARBURETTOR MOUNT 45mm 1.95 EUR 7 02 079 0 0 SOLID CARBURETTOR MOUNTS ALUMINIUM 40mm 189.00 EUR 8 ANKD58501Ansaugbrückendichtung Alfetta/Giuli etta,GT/V (116),Spider'90,75,90

Vergaser Neuer Preis!!

9 ASG2384 DOUBLE INTAKE RUBBER 116 4 CYL. 06.83>, Spider 1.6 90-93 70.21 EUR

10 ASG2383 SINGLE INTAKE RUBBER 116 4 CYL. 06.83>, SPIDER 1.6 90-93 32.50 EUR 11 ASKD18080INFERIOR PAPER GASKET FOR INTAKE RUBBER 116 1.79 EUR

145.00 EUR

17.15 EUR

Giulietta (116) > ENGINE > ENGINE GASKETS > GASKETS ENGINE

1 02 044 0 0 CYLINDER HEAD GASKET 1600 REINZ 41.50 EUR 2 02 045 0 0 CYLINDER HEAD GASKET 1750 REINZ ALFETTA, GIULIETTA, GTV (116),

75 1800 >1982

4 02 046 0 0 CYLINDER HEAD GASKET 2000 REINZ 55.50 EUR 5 02 075 0 0 COPPER CYLINDER HEAD GASKET 1750 *** 6 02 068 0 0 COPPER CYLINDER HEAD GASKET 2000 61.55 EUR 7 02 036 0 0 REINZ CAM COVER GASKET GIULIETTA,GTV4, 75,90 25.89 EUR 7 02 013 0 0 CAM COVER GASKET WITH SILICON STRIP 105, ALFETTA, GIULITTA,

GTV(116) 75,90 div. 4-cylinders

8 02 062 0 0 UPPER OIL PAN GASKET WITH METAL 29.50 EUR 9 02 047 0 0 WATER PUMP GASKET 2.80 EUR

10 02 016 0 0 INTAKE MANIFOLD GASKET CARBURETTOR MODELS 1600-2000 10.50 EUR 11 ANKD58501Ansaugbrückendichtung Alfetta/Giuli etta,GT/V (116),Spider'90,75,90

Vergaser Neuer Preis!!

12 02 020 0 0 GASKET EXHAUST MANIFOLD-CYLINDER HEAD 2.50 EUR 13 02 050 0 3 TIMING COVER GASKET 1600 LEFT MODELS WITH SPIN-ON OIL FILTER 4.40 EUR 14 02 050 0 5 TIMING COVER GASKET 105 2000, LEFT, ALFETTA, GIULIETTA,

GTV(116), 75 1600/1800

15 02 050 0 6 TIMING COVER GASKET 1300-2000 RIGHT 4.90 EUR 16 03 067 0 0 VALVE SEAL REINFORCED INLET/BLACK 4.80 EUR 17 02 055 0 0 ALUMINIUM WASHER 1.50 EUR 18 02 056 0 0 FIBER WASHER 1.30 EUR 19 02 071 0 0 GASKET TACHOMETER DRIVE 1.84 EUR 20 03 158 0 0 RUBBERBAND 5th MAIN BEARING *** 21 02 048 0 0 FUEL PUMP GASKET 2.18 EUR 22 02 022 0 0 OIL SEAL (35/50/10) CRANKSHAFT FRONT 7.95 EUR 23 02 023 0 0 OIL SEAL (82/105/12) CRANKSHAFT REAR 105 MODELS >1989,

ALFETTA, GIULIETTA, 75, 90, GTV (116), MONTREAL

24 01 006 0 0 COPPER WASHER SUMP PLUG 1.50 EUR

44.90 EUR

22.90 EUR

17.15 EUR

4.40 EUR

18.30 EUR

Giulietta (116) > ENGINE > ENGINE GASKETS > HEAD SET

1 02 069 0 0 HEAD GASKET SET 1300-2000 WITHOUT HEAD GASKET ALL 105/116

CARBURETTOR MODELS

1 ZKDS35720HEAD GASKET SET GIULIETTA 1.8 TURBO 204.14 EUR

45.01 EUR

Giulietta (116) > ENGINE > ENGINE GASKETS > FULL SET

1 MDS42400 ENGINE GASKET SET ALFETTA,GIULIETTA 1.3 77-83 152.86 EUR 2 MDS16100 ENGINE GASKET SET ALFETTA,GIULIETTA,75 1.6, 1.8 81 KW

COMPLETE 83-89

3 MDS42200 ENGINE GASKET SET ALFETTA,GIULIETTA, 75,90 1.8 85 & 90 KW

79-89

4 02 041 0 0 ENGINE GASKET SET 2000 WITHOUT HEAD GASKET AND OIL SEALS 73.49 EUR 5 MDS2078 ENGINE GASKET SET 75/90 2.0/ALFETTA 2.0/ GIULIETTA/GTV 2.0 WITH

HEAD GASKET (CARBURATOR MODELS)

204.99 EUR

152.86 EUR

190.00 EUR