Alesis IO-2 Service manual

ALESIS
IO|2 (UB0)
Service Manual
P/N: 8-31-0137-A
ATTENTION!
PROPRIETARY INFORMATION.
ALL RECIPIENTS MUST HAVE A CURRENT
NON-DISCLOSURE AGREEMENT ON FILE
WITH ALESIS, LLC.
DO NOT MAKE ILLEGAL
COPIES OF THIS DOCUMENT
The information in this document contains privileged and confidential information. It is intended only for the use of those authorized by Alesis. If you are not the authorized, intended recipient, you are hereby notified that any review, dissemination, distribution or duplication of this document is strictly prohibited. If you are not authorized, please contact Alesis and destroy all copies of this document. You may contact Alesis at servicemanuals@alesis.com or at support@alesis.com.
Copyright Alesis, LLC
Confidential Alesis Service Manual 8-31-0137-A
Preface
This document is intended to assist the service technician in the operation, maintenance and repair of the Alesis device. Together with the User Reference Manual, this document provides a complete description of the functionality and serviceability of the Device. Any comments or suggestions you may have pertaining to the document are welcome and encouraged.
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In addition to any purchase price that Alesis may charge as consideration for Alesis selling or otherwise transferring this service manual (“Manual”) to you, if you are not a service and repair facility (“Service Center”) authorized by Alesis in writing to be an authorized Service Center, Alesis sells or transfers the Manual to you on the following terms a nd conditions:
Only Service Centers authorized by Alesis in writing are authorized to perform service and repairs covered by an Alesis warranty (if any), and transfer of the Manual to you does not authorize you to be an authorized Service Center. Therefore, if you perform, or if the Manual is used to
perform, any service or repairs on any Alesis product or part thereof, any and all warranties of Alesis as to that product and any service contract with Alesis for that product shall be voided and shall no longer apply for such product, even if your servi ces or repairs were done in accordance with the Manual.
All service or repairs done by you or with reference to the Manual shall be solely your responsibility, and Alesis shall have no liability for any such repairs or service work. All such
service or repairs are performed at the sole risk of the person performing the service or repairs. You agree that all such work will be performed in a competent, professional and safe
manner at all times and to indemnify and fully hold Alesis and its successors and assigns harmless in the event of any failure to so perform.
Your purchase of the Manual shall be for your own ultimate use and shall not be for purposes of resale or other transfer.
As the owner of the copyright to the Manual, Alesis does not give you the right to copy the Manual, and you agree not to copy the Manual without the written authorization of Alesis. Alesis has no obligation to provide to you any correction of, or supplement to, the Manual, or any new or superseding version thereof.
Alesis shall have the right to refuse to sell or otherwise transfer repair parts or materials to you in its sole discretion. You shall not use, sell or otherwise transfer spare or replacement parts supplied by Alesis to you (i) to repair or be used in products manufactured for or by third parties or (ii) to any third parties for any purpose.
You shall not make any warranties or guarantees with respect to the produc ts of Alesis or the use thereof on behalf of Alesis or in your own name.
The foregoing describes the entire understanding related to sale or transfer of the Manual to you, and no other terms shall apply unless in a writing signed by an authorized representative of Alesis.
All Trademarks are property of their respective companies.
Confidential Alesis Service Manual 8-31-0137-A
Warnings
TO REDUCE THE RISK OF ELECTRIC SHOCK OR FIRE, DO NOT EXPOSE THIS PRODUCT TO WATER OR MOISTURE.
The arrowhead symbol on a lightning flash inside a triangle is intended to alert the user to the presence of un-insulated "dangerous voltage" within the enclosed product which may be of sufficient magnitude to constitute a risk of electric shock to persons.
The exclamation point inside a triangle is intended to alert the user to the presence of important operating, maintenance and servicing instructions in the literature which accompanies the product.
REPAIR BY ANY PERSON OR ENTITY OTHER THAN AN AUTHORIZED ALESIS SERVICE CENTER WILL VOID THE ALESIS WARRANTY.
PROVISION OF THIS MANUAL DOES NOT AUTHORIZE THE RECIPIENT TO COMPETE WITH ANY ALESIS DISTRIBUTOR OR AUTHORIZED REPAIR SERVICE CENTER IN THE PROVISION OF REPAIR SERVICES OR TO BE OR MAKE REPAIRS AS AN AUTHORIZED SERVICE CENTER.
ALL REPAIRS DONE BY ANY ENTIT Y OTHER THAN AN AUTHORIZED ALESIS SERVICE CENTER SHALL BE SOLELY THE RESPONSIBILITY OF THAT ENTITY, AND ALESIS SHALL HAVE NO LIABILITY TO THAT ENTITY OR TO ANY OTHER PARTY FOR ANY REPAIRS BY THAT ENTITY.
Regarding the Power Supply Fuse
CAUTION: The product under service may employ the use o f a replaceable fuse. Danger of fire or electrocution if fuse is incorrectly replaced. Replace with only the same type or equivalent type recommended by the equipment manufacturer.
Regarding the Internal Battery
CAUTION: The product under service may employ the use of a internal battery. Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries
Confidential Alesis Service Manual 8-31-0137-A
according to the manufacturer's instruction.
Safety Instructions
Carefully read the applicable items of the operating instructions and these safety suggestions before using this product. Use extra care to follow the warnings written on the product itself and in the operating instructions. Keep the operating instructions and safety suggestions for reference in the future.
1. Power Source. The product should only be connected to a power supply which is described either in the operating instructions or in marking s on the product.
2. Power Cord Protection. AC power supply cords should be placed such that no one is likely to step on the cords and such that nothing will be placed on or against them.
3. Periods of Non-use. If the product is not used for any significant period of time, the product's AC power supply cord should be unplugged from the AC outlet.
4. Foreign Objects and Liquids. Take care not to allow liquids to spill or objects to fall into any openings of the product.
5. Water or Moisture. The product should not be used near any water or in moisture.
6. Heat. Do not place the product near heat sources such as stoves, heat registers, radiators or other heat producing equipment.
7. Ventilation. When installing the product, make sure that the product has adequate ventilation. Improperly ventilating the product may cause overheating, which may damage the product.
8. Mounting. The product should only be used with a rack which the manufacturer recommends. The combination of the product and rack should be moved carefully. Quick movements, excessive force or uneven surfaces may overturn the combination which may damage the product and rack combination.
9. Cleaning. The product should only be cleaned as the manufacturer recommen ds.
10. Service. The user should only attempt the limited service or upkeep spec ific ally d escr ibed in the operating instructions for the user. For any other service required, the product should be taken to an authorized service center as described in the operating instructions.
11. Damage to the Product. Qualified service personnel should service the unit in certain situations including without limitation when: a. Liquid has spilled or objects have fallen into the product, b. The product is exposed to water or excessive moisture, c. The AC power supply plug or cord is damaged, d. The product shows an inappropriate change in performance or does not operate
normally, or
e. The enclosure of the product has been damaged.
Confidential Alesis Service Manual 8-31-0137-A
ALESIS
IO|2 (UB0)
SCHEMATIC
AND
PCB
FILES
Confidential Alesis Service Manual 8-31-0137-A
MAIN PCB
REV F
Confidential Alesis Service Manual 8-31-0137-A
UB0MNF - Main PCB Rev F
y
y
RevChange Document
Last Revised: 3/17/2006
SCH PCB CAM
Suggested
:
b
DATE
Performed
:
b
DATE Description of change: Reason for change:
TOP LEVEL CHANGES
x x SOP 3/13/2006 JK 3/17/2006 Change all text from Rev E to F SOP
SOP 3/13/2006 update all Part Types SOP SOP 3/13/2006 Review/Integrate all outstanding ECNs SOP
Note: ***A new solderpaste stencil IS NOT required*** No SMD components were moved.
SCHEMATIC CHANGES
PCB CHANGES
x JK 3/14/2006 JK 3/17/2006 Flood power plane.
The bottom layer pads of C75's negative terminal and
x YH 3/16/2006 JK 3/16/2006
C76's positive terminal are too close. The bottom layer pads of C43's negative terminal and
x YH 3/16/2006 JK 3/16/2006
C44's positive terminal are too close. The bottom layer pads of C57's negative terminal and
x YH 3/16/2006 JK 3/16/2006
C68's positive terminal are too close. The bottom layer pad of C40's negative terminal is too
x YH 3/16/2006 JK 3/16/2006
close to C41's +3.3V via. The bottom layer pad of C60's negative terminal is too
x YH 3/16/2006 JK 3/16/2006
close to one of R68's pads.
The leads of the thru-hole components at these locations, after being bent during the auto-insertion process (to prevent the components from falling out), tend to short out against the neighboring pads during the wave-solder process.
MAIN PCB
REV E
Confidential Alesis Service Manual 8-31-0137-A
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