Agilent Technologies MS40 Instruction Manual

MS Rotary Vane Pumps
Model 949
Bedienungshandbuch
Notice de Mode D’Emploi
User Manual
40+ Single Stage
s:
9225, 9499240, 9499241
87-901-008-01 (H.00) 02/2021
Notices
WARNING
CAUTION
© Agilent Technologies, Inc. 2021
No part of this manual may be reproduced in any form or by any means (including electronic storage and retrieval or translation into a foreign language) without prior agreement and written consent from Agilent Technologies, Inc. as governed by United States and international copyright laws.
Manual Part Number
Publication Number: 87-901-008-01 (H.00)
Edition
Edition 02/2021
Printed in ITALY
A
gilent Technologies Italia S.p.A.
Vacuum Products Division
Via F.lli Varian, 54
10040 Leinì (TO)
ITALY
Warranty
The material contained in this document is provided “as is,” and is subject to being changed, without notice, in future editions. Further, to the maximum extent permitted by applicable law, Agilent disclaims all warranties, either express or implied, with regard to this manual and any information contained herein, including but not limited to the implied warranties of merchantability and fitness for a particular purpose. Agilent shall not be liable for errors or for incidental or consequential damages in connection with the furnishing, use, or performance of this document or of any information contained herein. Should Agilent and the user have a separate written agreement with warranty terms covering the material in this document that conflict with these terms, the warranty terms in the separate agreement shall control.
Technology Licenses
The hardware and/or software described in this document are furnished under a license and may be used or copied only in accordance with the terms of such license.
Restricted Rights Legend
If software is for use in the performance of a U.S. Government prime contract or subcontract, Software is delivered and licensed as “Commercial computer software” as defined in DFAR 252.227-7014 (June
1995), or as a “commercial item” as defined in FAR 2.101(a) or as “Restricted computer software” as defined in FAR 52.227-19 (June 1987) or any equivalent agency regulation or
contract clause. Use, duplication or disclosure of Software is subject to Agilent Technologies’ standard commercial license terms, and non­DOD Departments and Agencies of the U.S. Government will receive no greater than Restricted Rights as defined in FAR 52.227-19(c)(1-2) (June
1987). U.S. Government users will receive no greater than Limited Rights as defined in FAR 52.227-14 (June
1987) or DFAR 252.227-7015 (b)(2) (November 1995), as applicable in any technical data.
Trademarks
Windows and MS Windows are U.S. registered trademarks of Microsoft Corporation.
Safety Notices
A CAUTION notice denotes a hazard. It calls attention to an operating procedure, practice, or the like that, if not correctly performed or adhered to, could result in damage to the product or loss of important data. Do not proceed beyond a CAUTION notice until the indicated conditions are fully understood and met.
A WARNING notice denotes a hazard. It calls attention to an operating procedure, practice, or the like that, if not correctly performed or adhered to, could result in personal injury or death. Do not proceed beyond a WARNING notice
indicated conditions are
until the fully understood and met.
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Contents

Contents
1 Istruzioni per l’uso 9
Informazioni Generali 10
Immagazzinamento 12
Preparazione per l’installazione 12
Installazione 14
Uso 17
Manutenzione 17
Smaltimento 20
2 Gebrauchsanleitung 21
Allgemeine Hinweise 22
Lagerung 24
Vor der Installation 24
Installation 26
Gebrauch 29
Wartung 29
Entsorgung 32
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3 Mode d’emploi 34
Indications générales 35
Emmagasinage 37
Préparation pour l‘installation 37
Installation 39
Utilisation 42
Maintenance 42
Mise au rebut 45
4 Instructions for Use 47
General Information 48
Storage 50
Preparation for Installation 50
Contents
Installation 52
Use 55
Maintenance 55
Disposal 58
5 Technical Information 60
Section I 62
Technical Description 62
Vacuum Seals 63
Anti-Suckback Device 63
Technical Data 64
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Safety Precautions 66
Transport and Installation 66
Section II 69
Connection to the Electric Supply 69
Inlet and exhaust connections 69
Starting and Running the Pump 71
Stopping the Pump 72
Safety Rules 72
Warning Notes 73
Caution Notes 75
Maintenance Actions 76
Oil and Filter Cartridge Replacement Procedures 78
Contents
Lubricants 80
Pump Electronic Controller 83
RS 232/RS 485 Communication Description 87
Troubleshooting 94
Accessories 98
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Contents
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1

Istruzioni per l’uso

Informazioni Generali 10 Simboli usati 11 Immagazzinamento 12 Preparazione per l’installazione 12 Installazione 14 Uso 17 Manutenzione 17 Smaltimento 20
Traduzione delle istruzioni originali
9/104
Istruzioni per l’uso

Informazioni Generali

1
Informazioni Generali
AVVERTENZA!
Questa apparecchiatura è destinata ad uso professionale. L'utilizzatore deve leggere attentamente il presente manuale di istruzioni ed ogni altra informazione addizionale fornita dalla Agilent prima dell'utilizzo dell'apparecchiatura. La Agilent si ritiene sollevata da eventuali responsabilità dovute all'inosservanza totale o parziale delle istruzioni, ad uso improprio da parte di personale non addestrato, ad interventi non autorizzati o ad uso contrario alle normative nazionali specifiche.
Le MS40+ Single Stage Rotary Vane Pumps sono delle pompe rotative monostadio a palette, a tenuta in bagno d'olio, controllate da un'unità elettronica.
Nei paragrafi seguenti sono riportate tutte le informazioni necessarie a garantire la sicurezza dell'operatore durante l'utilizzo dell'apparecchiatura. Informazioni dettagliate sono fornite nell'appendice “Technical Information”.
Questo manuale utilizza le seguenti convenzioni:
I messaggi di avvertenza attirano l’attenzione dell’operatore su una procedura o una pratica specifica che, se non eseguita in modo corretto, potrebbe provocare gravi lesioni personali.
ATTENZIONE!
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NOTA
I messaggi di attenzione sono visualizzati prima di procedure che, se non osservate, potrebbero causare danni all’apparecchiatura.
Le note contengono informazioni importanti estrapolate dal testo.
Istruzioni per l’uso
Informazioni Generali
1

Simboli usati

Simboli
Descrizione
I seguenti simboli sono utilizzati in modo coerente in tutte le illustrazioni:
S
uperficie calda “Pericolo di scottature se
vengono toccate le parti calde”
P
ericolo “Vedere istruzioni di installazione/Modi
d’uso”
Conduttore di protezione (PE)
- Accensione (Alimentazione)
ON
OFF - Spegnimento (Alimentazione)
Pericolo, rischio di scossa elettrica
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Istruzioni per l’uso

Immagazzinamento

1
Immagazzinamento
Durante il trasporto e l'immagazzinamento delle pompe non devono essere superate le seguenti condizioni ambientali:
temperatura: da -20 °C a 70 °C
umidità relativa: 0 – 95 % (non condensante)

Preparazione per l’installazione

La pompa viene fornita in un imballo protettivo speciale; se si presentano segni di danni, che potrebbero essersi verificati durante il trasporto, contattare l'ufficio vendite locale.
Il peso dell’imballo, comprensivo della pompa, è, al massimo, di circa 35 kg.
Durante l'operazione di disimballaggio, prestare particolare attenzione a non lasciar cadere la pompa e a non sottoporla ad urti o vibrazioni.
Non disperdere l'imballo nell'ambiente. Il materiale è completamente riciclabile e risponde alla direttiva CEE 85/399 per la tutela dell'ambiente.
NOTA
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La pompa non può essere danneggiata rimanendo semplicemente esposta all'atmosfera. Si consiglia comunque di mantenerla chiusa fino al momento dell'installazione sul sistema onde evitare eventuale inquinamento da polvere.
Istruzioni per l’uso
Preparazione per l’installazione
1
NOTA
La pompa è fornita con alcuni accessori standard:
1 connettore "sub-D" a 9 contatti per I/O (femmina)
(escluso il modello 9499241)
onnettore "sub-D" a 9 contatti per RS232 (maschio)
1 c
escluso il modello 9499241)
(
Figura 1
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Istruzioni per l’uso

Installazione

1
Installazione
AVVERTENZA!
Non installare e/o utilizzare la pompa in ambienti esposti ad agenti atmosferici (pioggia, gelo, neve), polveri, gas aggressivi, in ambienti esplosivi o con elevato rischio di incendio.
Durante il funzionamento è necessario che siano rispettate le seguenti condizioni ambientali:
temperatura: da +12 °C a +40 °C umidità relativa: 0 – 95 % (non condensante)
ATTENZIONE!
NOTA
ATTENZIONE!
Prima di avviare la pompa, occorre procedere al rifornimento di olio lubrificante, poichè la pompa viene fornita scarica.
È importante che il livello dell’olio rimanga tra i valori MIN e MAX visualizzati dall’indicatore di livello posto sul lato della pompa.
È obbligatorio lasciare ampio spazio libero tutto intorno alla pompa al fine di consentire una corretta circolazione d’aria; inserire la pompa in un volume chiuso senza ricircolo d’aria non è consentito. Per un sistema di sicurezza interno, la pompa superata la temperatura ambiente di 40 °C, potrebbe manifestare un errore.
Mantenere i tappi posti sulle flange di aspirazione e scarico e non accendere la pompa finchè gli stessi non vengono appropiatamente collegati rispettivamente allo strumento ed alla linea di exhaust.
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Istruzioni per l’uso
Installazione
1
AVVERTENZA!
D
urante l'installazione, prestare la massima attenzione che la flangia di aspirazione sia collegata alla camera da evacuare e che la flangia di scarico non sia tappata (vedere la figura seguente). La pompa non deve essere usata come compressore. L'inosservanza di queste precauzioni può causare danni alla macchina ed all'operatore.
Flangia di aspirazione
Figura 2
ATTENZIONE!
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Controllare che la tensione di alimentazione corrisponda al campo di valori indicati sui dati di targa.
Collegare la pompa all’alimentazione.
Flangia di scarico
Istruzioni per l’uso
Installazione
1
AVVERTENZA!
La pompa deve essere installata in modo tale da permettere una facile interruzione della linea d’alimentazione elettrica.
La pompa dev'essere utilizzata con il cavo di alimentazione fornito insieme alla pompa (disponibile anche come accessorio).
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Istruzioni per l’uso
Uso
1
Uso
AVVERTENZA!
AVVERTENZA!
Attivando l'interruttore di alimentazione, dopo una breve fase di autotest, la pompa si avvia automaticamente. Per arrestarla è necessario spegnere l'interruttore. In alternativa è possibile gestire l'avviamento e l'arresto della pompa da remoto mediante comunicazione seriale.
La pompa è progettata per operare con gas inerti o non corrosivi. È assolutamente vietato l'impiego con sostanze potenzialmente esplosive o infiammabili.

Manutenzione

Il personale addetto alla condotta ed alla manutenzione della pompa deve essere ben addestrato e deve avere un'approfondita conoscenza delle norme antinfortunistiche.
Le alte tensioni possono causare morte al contatto. Operare sempre con la massima cautela e secondo le norme antinfortunistiche in vigore.
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Istruzioni per l’uso
Manutenzione
1
AVVERTENZA!
Quando la macchina è alimentata prestare attenzione per la presenza di parti
AVVERTENZA!
AVVERTENZA! AVVERTENZA!
in movimento e di alta tensione.
Nel caso si debba procedere ad operazioni di manutenzione della pompa al termine di un periodo di esercizio, è necessario lasciarla raffreddare, poichè la temperatura esterna può superare i 60 °C.
E
scludere sempre l'alimentazione della pompa prima di compiere operazioni di manutenzione. Apporre specifici cartelli di avvertenza: APPARECCHIATURA IN MANUTENZIONE - NON INSERIRE L'ALIMENTAZIONE, in corrispondenza dell'interruttore di alimentazione. Al termine ripristinare i dispositivi di sicurezza.
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Non effettuare la sostituzione dell’olio subito dopo l’arresto della macchina, in quanto la temperatura dello stesso può essere elevata.
Istruzioni per l’uso
Manutenzione
1
NOTA
Certification" allegata al presente manuale di istruzioni. Copia della stessa deve
Prima di rispedire al costruttore una pompa per riparazioni è indispensabile compilare e far pervenire al locale ufficio vendite la scheda "Health and Safety
essere inserita nell'imballo della pompa prima della spedizione.
Qualora una pompa dovesse essere rottamata, procedere alla sua eliminazione nel rispetto delle normative nazionali specifiche.
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Istruzioni per l’uso

Smaltimento

1
Smaltimento
Significato del logo "WEEE" presente sulle etichette.
Il simbolo qui sotto riportato è applicato in ottemperanza alla direttiva CE denominata "WEEE".
Questo simbolo (valido solo per i paesi della Comunità Europea) indica che il prodotto sul quale è applicato, NON deve essere smaltito insieme ai comuni rifiuti domestici o industriali, ma deve essere avviato ad un sistema di raccolta differenziata. Si invita pertanto l'utente finale a contattare il fornitore del dispositivo, sia esso la casa madre o un rivenditore, per avviare il processo di raccolta e smaltimento, dopo opportuna verifica dei termini e condizioni contrattuali di vendita.
er maggiori informazioni riferirsi a:
P
http://www.agilent.com/environment/product/index.shtml
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2

Gebrauchsanleitung

Übersetzung der Originalanleitungen
Allgemeine Hinweise 22 Verwendete Symbole 23 Lagerung 24 Vor der Installation 24 Installation 26 Gebrauch 29 Wartung 29 Entsorgung 32
21/104
Gebrauchsanleitung

Allgemeine Hinweise

2
Allgemeine Hinweise
Dieses Gerät ist für den professionellen Gebrauch bestimmt. Vor dem Gebrauch soll der Benutzer dieses Handbuch sowie alle weiteren von Agilent mitgelieferten Zusatzinformationen genau lesen. Bei vollständiger bzw. teilweiser Nichtbeachtung der enthaltenen Hinweise, unsachgemäßem Gebrauch durch ungeschultes Personal, nicht autorisierten Eingriffen und Benutzung unter Missachtung der nationalen Bestimmungen übernimmt Firma Agilent keinerlei Haftung.
Die MS40+ Single Stage Rotary Vane Pumps sind ölbadgeschmierte, dichte, einstufige Flügelzellenpumpen, die von einer elektronischen Steuereinheit betätigt werden
In den folgenden Abschnitten sind alle erforderlichen Informationen für die Sicherheit des Bedieners bei der Verwendung des Geräts aufgeführt. Detaillierte technische Informationen sind im Anhang "Technical Information" enthalten.
In dieser Gebrauchsanleitung werden Sicherheitshinweise folgendermaßen hervorgehoben:
WARNUNG!
VORSICHT!
HINWEIS
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Diese Warnung weist auf gefährliche Arbeitsschritte hin, die bei unsachgemäßer Durchfüh-rung das Risiko von Personenschäden bergen.
Diese Warnung weist auf Arbeitsschritte hin, die das Risiko von Schäden am Gerät bergen.
Die Hinweise enthalten wichtige Informationen, die aus dem Text hervorgehoben werden.
Gebrauchsanleitung
Allgemeine Hinweise
2

Verwendete Symbole

Symbole
Beschreibung
Folgende Symbole wurden durchgängig in allen Illustrationen verwendet:
eiße Oberfläche –Verbrennungsgefahr bei
H Berührung
efahr – siehe Installations- und
G Gebrauchsanleitung
Schutzleiter (PE)
ON - Einschalten (Versorgung)
FF - Ausschalten (Versorgung)
O
Gefahr von Stromschlägen
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Gebrauchsanleitung

Lagerung

2
Lagerung
Während des Transports und der Lagerung der Pumpen sollen die folgenden Umgebungsbedingungen gegeben sein:
Temperatur: -20 °C bis +70 °C
Relative Feuchtigkeit: 0 – 95 % (niederschlagsfrei)

Vor der Installation

Die Pumpe wird in einer speziellen Schutzverpackung geliefert. Eventuelle Transportschäden sind der zuständigen örtlichen Verkaufsstelle zu melden.
Das Verpackungsgewicht beträgt, einschließlich der Pumpe, maximal 36 kg.
Beim Auspacken ist darauf zu achten, dass die Pumpe nicht fallengelassen oder Stößen oder Vibrationen ausgesetzt wird. Das Verpackungsmaterial ist ordnungsgemäß zu entsorgen. Es ist vollständig recyclebar und entspricht der EG-Richtlinie 85/399 für den Umweltschutz.
HINWEIS
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Die Pumpe kann, wenn sie einfach der Atmosphäre ausgesetzt ist, nicht beschädigt werden. Sie sollte jedoch bis zur Installation an der Anlage geschlossen bleiben, um Verunreinigungen durch Staub zu vermeiden.
Gebrauchsanleitung
Vor der Installation
2
HINWEIS
Die Pumpe wird mit einigen Standardzubehörteilen geliefert:
1 9-Stift-Stecker "sub-D" für I/O (Steckbuchse
(a
ußer Modell 9499241)
1 9-Stift-Stecker "sub-D" für RS232 (Stecker)
(außer Modell 9499241)
Abbildung 1
)
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Gebrauchsanleitung

Installation

2
Installation
Die Pumpe darf nicht in Umgebungen installiert und/oder benutzt werden, die ungeschützt vor Witterungsbedingungen (Regen, Frost, Schnee), Staub und aggressiven Gasen sind und in denen Explosions­oder erhöhte Brandgefahr besteht.
Während des Betriebs sollen die folgenden Umgebungsbedingungen gegeben sein:
Temperatur: +12 °C bis +40 °C Relative Feuchtigkeit: 0 – 95 % (niederschlagsfrei)
VORSICHT!
HINWEIS
VORSICHT!
WARNUNG!
Die Pumpe ist vor ihrer Inbetriebnahme mit Schmieröl zu füllen, da sie leer geliefert wird.
Es ist wichtig, dass der Ölstand zwischen der MIN- und MAX-Werte auf der Füllstandsanzeige auf der Seite der Pumpe angezeigt bleibt.
Um eine korrekte Luftzirkulation zu gewährleisten, sorgen Sie dafür, dass der Raum um die Pumpe herum frei ist. Die Pumpe darf nicht in einem geschlossenen Raum ohne Luftzirkulation aufgestellt werden. Wegen eines internen Sicherheitssystems könnte die Pumpe bei Überschreiten von 40 °C Umgebungstemperatur eine Fehlermeldung anzeigen.
Lassen Sie die Stopfen auf den Saug- und Auslassflanschen und schalten Sie die Pumpe erst ein, wenn diese ordnungsgemäß an das Gerät bzw. an die Auslassleitung angeschlossen wurden.
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Gebrauchsanleitung
Installation
2
WARNUNG!
B
ei der Installation ist unbedingt darauf zu achten, dass der Saugflansch an die zu entleerende Kammer angeschlossen ist und der Ablassflansch nicht verschlossen ist (siehe nachstehende Abbildung). Die Pumpe darf nicht als Verdichter verwendet werden. Bei Nichtbeachtung dieser Anweisungen besteht Schadensgefahr für das Gerät und die Bedienperson.
Saugflansch
Abbildung 2
VORSICHT!
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Vergewissern Sie sich, dass die Versorgungsspannung in dem auf dem Typenschild angegebenen Wertebereich liegt.
Die Pumpe an das Versorgungsnetz anschließen.
Ablassflansch
Gebrauchsanleitung
Installation
2
WARNUNG!
Die Pumpe muss so installiert werden, dass die Stromversorgung leicht unterbrochen werden kann.
Die Pumpe muss mit dem mitgelieferten Netzkabel (auch als Zubehör erhältlich) betrieben werden.
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Gebrauchsanleitung

Gebrauch

2
Gebrauch
Beim Einschalten des Netzschalters wird die Pumpe nach einer kurzen Selbsttestphase automatisch in Betrieb genommen. Zum Anhalten der Pumpe muss der Schalter ausgeschaltet werden. Optional kann das Ein- und Ausschalten der Pumpe über die serielle Kommunikation ferngesteuert werden.
WARNUNG!

Wartung

WARNUNG!
Die Pumpe ist für den Betrieb mit Inertgas oder nicht korrosiven Gasen konzipiert. Der Einsatz mit potenziell explosions- oder feuergefährlichen Substanzen ist streng verboten.
Das für den Betrieb und die Wartung zuständige Personal soll geschult sein und über eine solide Kenntnis der Unfallschutzvorschriften verfügen.
Hochspannungen können bei Kontakt tödliche Folgen haben. Es ist stets mit größter Vorsicht und gemäß den geltenden Unfallschutzvorschriften vorzugehen.
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Gebrauchsanleitung
Wartung
2
WARNUNG!
Bei eingeschaltetem Gerät ist auf Bewegungs- und Hochspannungsteile zu achten.
WARNUNG!
WARNUNG!
WARNUNG!
Falls die Pumpe im Anschluß an den Betrieb gewartet werden soll, ist abzuwarten, bis sie abgekühlt ist, da ihre Oberfläche eine Temperatur von 60 °C überschreiten kann.
Vor Wartungsarbeiten ist die Pumpe stets energiefrei zu schalten. Am Netzschalter sind spezielle Warnschilder “INSTANDHALTUNG AM GERÄT – NICHT EINSCHALTEN” anzubringen. Nach Abschluss der Arbeiten sind die Sicherheitseinrichtungen wieder zu aktivieren.
Keine Ölwechsel unmittelbar nach Stillsetzung des Gerätes vornehmen, da die Öltemperatur sehr hoch sein kann.
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Gebrauchsanleitung
Wartung
2
HINWEIS
Bevor dem Hersteller eine Pumpe zur Reparatur zurückgesandt wird, ist das Formular “Sicherheit und Gesundheit” in der Anlage zum vorliegenden Handbuch auszufüllen und der lokalen Verkaufsstelle zuzustellen. Eine Kopie des Formulars ist der Pumpenverpackung vor dem Versand beizulegen.
Bei eventueller Verschrottung einer Pumpe ist diese entsprechend der einschlägigen nationalen Vorschriften zu entsorgen.
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Gebrauchsanleitung

Entsorgung

2
Entsorgung
Bedeutung des "WEEE" Logos auf den Etiketten.
Das folgende Symbol ist in Übereinstimmung mit der EU-Richtlinie WEEE (Waste Electrical and Electronic Equipment) angebracht.
Dieses Symbol (nur in den EU-Ländern gültig) zeigt an, dass das betreffende Produkt nicht zusammen mit Haushaltsmüll entsorgt werden darf sondern einem speziellen Sammelsystem zugeführt werden muss.
Der Endabnehmer sollte daher den Lieferanten des Geräts - d.h. die Muttergesellschaft oder den Wiederverkäufer - kontaktieren, um den Entsorgungsprozess zu starten, nachdem er die Verkaufsbedingungen geprüft hat.
F
ür weitere Informationen:
http://www.agilent.com/environment/product/index.shtml
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Gebrauchsanleitung
Entsorgung
2
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3

Mode d’emploi

Traduction de la mode d’emploi originale
Indications générales 35 Symboles utilisés 36 Emmagasinage 37 Préparation pour l‘installation 37 Installation 39 Utilisation 42 Maintenance 42 Mise au rebut 45
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Mode d’emploi

Indications générales

3
Indications générales
AVERTISSEMENT!
Cet appareil a été conçu en vue d'une utilisation professionnelle. Il est conseillé à l'utilisateur de lire attentivement cette notice ainsi que toute autre information fournie par Agilent avant de l'utiliser. Agilent décline toute responsabilité en cas de non-respect total ou partiel des instructions fournies, d'utilisation incorrecte de la part du personnel non formé, d'opérations non autorisées ou d'un emploi contraire aux réglementations nationales spécifiques.
Les MS40+ Single Stage Rotary Vane Pumps sont des pompes rotatives monoétages, à palettes, étanches en bain d'huile, contrôlées par une unité électronique.
Les paragraphes suivants fournissent toute l‘information nécessaire pour garantir la sécurité de l'opérateur pendant l'utilisation de l'appareil. Des renseignements plus détaillés se trouvent dans l'appendice «Technical Information».
Cette notice utilise les signes conventionnels suivants:
Les messages d’avertissement attirent l'attention de l'opérateur sur une procédure ou une manœuvre spéciale dont la mauvaise exécution risque de provoquer de graves lésions.
ATTENTION!
NOTE
MS40+ Single Stage Rotary Vane Pumps User Manual / 87-901-008-01 (H.00) 35/104
Les messages d'attention apparaissent avant certaines procédures dont le non­respect pourrait endommager sérieusement l'appareil.
Les notes contiennent des renseignements importants, isolés du texte.
Mode d’emploi
Indications générales
3

Symboles utilisés

Symboles
Description
Les symboles suivants sont utilisés dans les différentes illustrations:
S
urface chaude “Risque de brûlure en cas de
contact”
Da
nger “Voir instructions d’installation/Mode
d’emploi”
Conducteur de protection (Terre)
ON - Marche (Alimentation)
FF - Arrêt (Alimentation)
O
Danger, risque d’électrisation
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Mode d’emploi

Emmagasinage

3
Emmagasinage
Pendant le transport et l'emmagasinage des pompes, veiller à respecter les conditions environnementales suivantes:
température: de -20 °C à +70 °C
humidité relative: 0 – 95 % (sans condensation)

Préparation pour l‘installation

La pompe est fournie dans un emballage de protection spécial; si l'on constate des marques de dommages pouvant s'être produites pendant le transport, contacter aussitôt le bureau de vente local.
Le poids total de l'emballage avec la pompe est d’environ 35 kg maximum.
Pendant l'opération d'ouverture de l'emballage, veiller tout particulièrement à ne pas laisser tomber la pompe et à ne lui faire subir aucun choc ni aucune vibration.
Ne pas jeter l'emballage dans la nature. Le matériel est entièrement recyclable et il est conforme à la directive CEE 85/399 en matière de protection de l'environnement.
NOTE
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La pompe ne peut être endommagée en restant simplement exposée à l'atmosphère. Il est de toute façon conseillé de la garder dans son emballage jusqu'au moment de sa mise en place sur le système afin d'éviter toute pollution due à la poussière.
Mode d’emploi
Préparation pour l‘installation
3
NOTE
La pompe est équipée de certains accessoires standard:
1 connecteur “sub-D” à 9 broches pour E/S (femelle
(e
xclus le modèle 9499241)
1 connecteur “sub-D” à 9 broches pour RS232 (mâle)
(exclus le modèle 9499241)
Figure 1
)
MS40+ Single Stage Rotary Vane Pumps User Manual / 87-901-008-01 (H.00) 38/104
Mode d’emploi

Installation

3
Installation
AVERTISSEMENT!
Ne pas installer et/ou utiliser la pompe dans des milieux exposés aux agents atmosphériques (pluie, gel, neige), à des poussières, à des gaz agressifs ainsi que dans des milieux explosifs ou à risque élevé d'incendie.
Pendant le fonctionnement, il est nécessaire de respecter les conditions environnementales suivantes:
Température: de +12 °C à +40 °C Humidité relative: 0 – 95 % (sans condensation)
ATTENTION!
NOTE
ATTENTION!
Avant toute utilisation de la pompe, il est impératif de procéder à son remplissage en huile de lubrification car elle est livrée vide.
Il est important que le niveau d'huile reste entre les valeurs MIN et MAX affichée sur l'indicateur de niveau sur le côté de la pompe.
Il est obligatoire de laisser un vaste espace libre tout autour de la pompe pour permettre à l’air de circuler correctement ; il est interdit de monter la pompe dans un lieu clos sans renouvellement de l’air. Du fait de la présence d’un système de sécurité interne à la pompe, il se peut qu’une erreur se déclenche si la température ambiante dépasse 40 °C.
Laisser les bouchons en place sur les brides d'aspiration et de vidange et ne pas mettre la pompe en marche tant que ceux-ci n’ont pas été raccordés respectivement à l’instrument et à la ligne d’évacuation (exhaust).
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Mode d’emploi
Installation
3
AVERTISSEMENT!
P
Vérifier que la tension d’alimentation correspond à la plage de valeurs reportées
endant l'installation, faire très attention à ce que la bride d'aspiration soit reliée à la chambre à vider et que la bride de vidange ne soit pas bouchée (voir la figure ci-après). La pompe ne doit pas être utilisée comme un compresseur. Le non-respect de ces précautions peut entraîner un danger pour l'opérateur et endommager la machine.
Bride d'aspiration
Figure 2
ATTENTION!
sur la plaque des données techniques.
Brancher la pompe à la source d'alimentation.
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Bride de vidange
Mode d’emploi
Installation
3
AVERTISSEMENT!
La pompe doit être installée de manière à permettre une interruption facile du circuit d’alimentation électrique.
La pompe doit être utilisée avec le câble d’alimentation fourni en même temps que la pompe (disponible également comme accessoire).
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Mode d’emploi

Utilisation

3
Utilisation
AVERTISSEMENT!
AVERTISSEMENT!
Une fois l’interrupteur d’alimentation activé, la pompe démarre automatiquement après une brève phase d’autotest. Pour l’arrêter, il faut actionner l’interrupteur. A la place, il est possible de gérer la mise en marche et l’arrêt de la pompe à distance par le biais d’une communication série.
La pompe est conçue pour fonctionner avec des gaz inertes ou non corrosifs. L'emploi de substances potentiellement explosives ou inflammables est strictement interdit.

Maintenance

Le personnel chargé de la conduite et de la maintenance de la pompe doit avoir la formation nécessaire et posséder une connaissance approfondie des normes de prévention des accidents du travail.
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Les hautes tensions peuvent entraîner la mort par contact. Veiller à toujours opérer avec le maximum de prudence et dans le respect des normes de prévention des accidents du travail en vigueur.
Mode d’emploi
Maintenance
3
AVERTISSEMENT!
Lorsque la machine est sous tension, faire attention à la présence d'organes
AVERTISSEMENT!
AVERTISSEMENT! AVERTISSEMENT!
en mouvement et de haute tension.
En cas de nécessité de procéder à des opérations de maintenance de la pompe au terme d'une période de fonctionnement, il est indispensable de la laisser refroidir car sa température extérieure peut être supérieure à 60 °C.
A
vant toute opération de maintenance, il est impératif de toujours couper l'alimentation de la pompe. Placer les panneaux spécifiques d'avertissement: APPAREIL EN COURS DE MAINTENANCE – NE PAS BRANCHER L'ALIMENTATION, près de l'interrupteur d'alimentation. Au terme des opérations de maintenance, restaurer les dispositifs de sécurité.
Ne pas effectuer la substitution d'huile immédiatement après l'arrêt de la machine car la température de celle-là peut être élevée.
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Mode d’emploi
Maintenance
3
NOTE
indispensable de remplir et d'adresser au bureau local de vente la fiche “Health
Avant de retourner une pompe au constructeur pour réparation, il est
and Safety Certification” jointe à la présente notice. Une copie de celle-ci devra être mise dans l'emballage de la pompe avant expédition.
En cas de mise au rebut de la pompe, procéder à son élimination conformément aux réglementations nationales en la matière.
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Mode d’emploi

Mise au rebut

3
Mise au rebut
Signification du logo "WEEE" figurant sur les étiquettes.
Le symbole ci-dessous est appliqué conformément à la directive CE nommée "WEEE".
Ce symbole (uniquement valide pour les pays de la Communauté européenne) indique que le produit sur lequel il est appliqué NE doit PAS être mis au rebut avec les ordures ménagères ou les déchets industriels ordinaires, mais passer par un système de collecte sélective.
Après avoir vérifié les termes et conditions du contrat de vente, l’utilisateur final est donc prié de contacter le fournisseur du dispositif, maison mère ou revendeur, pour mettre en œuvre le processus de collecte et mise au rebut.
P
our plus d’informations, rendez-vous à l’adresse:
http://www.agilent.com/environment/product/index.shtml
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Mode d’emploi
Mise au rebut
3
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MS40+ Single Stage Rotary Vane Pumps User Manual
4

Instructions for Use

Original Instructions
General Information 48 Symbols used 49 Storage 50 Preparation for Installation 50 Installation 52 Use 55 Maintenance 55 Disposal 58
47/104
Instructions for Use

General Information

4
General Information
This equipment is destined for use by professionals. The user should read this instruction manual and any other additional information supplied by Agilent before operating the equipment. Agilent will not be held responsible for any events occurring due to non-compliance, even partial, with these instructions, improper use by untrained persons, non-authorized interference with the equipment or any action contrary to that provided for by specific national standards.
MS40+ Single Stage Rotary Vane Pumps are single-stage oil-sealed rotary vane pumps controlled by an electronic module.
These high vacuum pumps are suitable for pumping non corrosive gases.
The following paragraphs contain all the information necessary to guarantee the safety of the operator when using the equipment. Detailed information is supplied in the appendix "Technical Information".
This manual uses the following standard protocol:
WARNING!
CAUTION!
NOTE
MS40+ Single Stage Rotary Vane Pumps User Manual / 87-901-008-01 (H.00) 48/104
The warning messages are for attracting the attention of the operator to a particular procedure or practice which, if not followed correctly, could lead to serious injury.
The caution messages are displayed before procedures which, if not followed, could cause damage to the equipment.
The notes contain important information taken from the text.
Instructions for Use
General Information
4

Symbols used

Symbols
Description
The following symbols are used consistently throughout in all illustration:
C
aution, hot surface: “Danger of burns if hot
parts are touched”
Wa
rning “see installation/operating mode
instruction”
Protective conductor terminal
ON - Power on (Power Supply)
FF - Power off (Power Supply)
O
Caution, risk of electric shock
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Instructions for Use

Storage

4
Storage
When transporting and storing the pumps, the following environmental requirements should not be exceeded:
temperature: from -20° to +70 °C
relative humidity: 0 – 95 % (non-condensing)

Preparation for Installation

The pump is supplied in a special protective packing. If this shows signs of damage which may have occurred during transport, contact your local sales office.
Total weight of the pack, including the pump, is approx. 35 kg.
When unpacking the pump, be sure not to drop it and avoid any kind of sudden impact or shock vibration to it.
Do not dispose of the packing materials in an unauthorized manner. The material is 100 % recyclable and complies with EEC Directive 85/399.
NOTE
MS40+ Single Stage Rotary Vane Pumps User Manual / 87-901-008-01 (H.00) 50/104
Normal exposure to the environment cannot damage the pump. Nevertheless, it is advisable to keep it closed until it is installed in the system, thus preventing any form of pollution by dust.
Instructions for Use
Preparation for Installation
4
NOTE
The pump is provided with some standard accessories:
1 9 pin "sub-D" connector for I/O (female) (excluding model 9499241)
1 9 pin "sub-D" connector for RS232 (male) (excluding model 9499241)
Figure 1
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Instructions for Use

Installation

4
Installation
Do not install or use the pump in an environment exposed to atmospheric agents (rain, snow, ice), dust, aggressive gases, or in explosive environments or those with a high fire risk. During operation, the following environmental conditions must be respected:
temperature: from +12 °C to +40 °C
relative humidity: 0 – 95 % (non-condensing).
CAUTION!
NOTE
CAUTION!
WARNING!
Before starting the pump, fill up with lubricating oil as the pump is delivered empty.
It is important that the oil level stays within the range MIN and MAX that is indicated by the level gauge on the side of the pump.
It is mandatory to leave ample free space all around the pump to allow for correct air circulation; it is forbidden to insert the pump into a closed space that restricts air circulation. The internal security system may notify of an error condition when the environmental operating temperature of the pump exceeds 40 °C.
Keep the caps in place on the suction and exhaust flanges and do not switch the pump on until the flanges are appropriately connected respectively to the exhaust instrument and to the exhaust line.
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Instructions for Use
Installation
4
WARNING!
Outlet Flange
During installation, pay maximum attention that the suction flange is connected to the vacuum chamber and the exhaust flange is not closed (see the following figure). The pump must not be used as a compressor. Non-observance of these precautions may be dangerous for the machine and the operator.
Inlet Flange
Figure 2
CAUTION!
MS40+ Single Stage Rotary Vane Pumps User Manual / 87-901-008-01 (H.00) 53/104
Check that your electrical mains voltage corresponds to the range indicated on on the data plate.
Connect the pump to the power supply.
Instructions for Use
Installation
4
WARNING!
The pump must be installed in a way that allows an easy interruption of the line voltage.
e pump must be used with the power supply cable supplied with
Th the pump (available also as an accessory).
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Instructions for Use
Use
4
Use
On turning the power switch on, a brief autotest phase is executed, after which the pump starts to run automatically. To stop the pump, turn off the power switch. As an alternative, pump starting and stopping can be controlled remotely over a serial connection.
WARNING!
The pump is designed to operate with inert or non-corrosive gases. It is categorically forbidden to use it with potentially explosive or flammable substances.

Maintenance

Personnel responsible for pump operation and maintenance must be well-trained and must be aware of the accident prevention rules.
WARNING!
Death may result from contact with high voltages. Always take extreme care and observe the accident prevention regulations in force.
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Instructions for Use
Maintenance
4
WARNING!
When machine is powered take care on account of moving parts and high voltages.
WARNING!
WARNING!
WARNING!
If you have to perform maintenance on the pump after a considerable time in operation, leave it to cool as temperature of the outer surface may be in excess of 60 °C.
Always disconnect the power supply to the pump before starting maintenance work. Place a special warning signs over the power supply breaker switch: MACHINE UNDERGOING MAINTENANCE - DO NOT POWER ON. When finished, remove the safety warning.
Do not change the oil immediately after stopping the machine as the oil temperature may still be high.
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Instructions for Use
Maintenance
4
NOTE
Before returning the pump to the constructor for repairs the "Health and Safety Certification" sheet attached to this instruction manual must be filled-in and sent to the local sales office. A copy of the sheet must be inserted in the pump package before shipping.
If a pump is to be scrapped, it must be disposed of in accordance with the specific national standards.
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Instructions for Use

Disposal

4
Disposal
Meaning of the "WEEE" logo found in labels
The following symbol is applied in accordance with the EC WEEE (Waste Electrical and Electronic Equipment) Directive. This symbol (valid only in countries of the European Community) indicates that the product it applies to must NOT be disposed of together with ordinary domestic or industrial waste but must be sent to a differentiated waste collection system.
The end user is therefore invited to contact the supplier of the device, whether the Parent Company or a retailer, to initiate the collection and disposal process after checking the contractual terms and conditions of sale.
or more information refer to:
F
http://www.agilent.com/environment/product/index.shtml
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Instructions for Use
Disposal
4
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MS40+ Single Stage Rotary Vane Pumps User Manual
5

Technical Information

Technical Data
Preliminary Operatio
Section I 62 Technical Description 62 Vacuum Seals 63 Anti-Suckback Device 63
64 Dimensions 65 Safety Precautions 66 Transport and Installation 66
ns 68 Section II 69 Connection to the Electric Supply 69 Inlet and exhaust connections 69 Starting and Running the Pump 71 Stopping the Pump 72 Safety Rules 72 Warning Notes 73 Caution Notes 75 Maintenance Actions 76 Oil and Filter Cartridge Replacement Procedures 78 Oil Change Procedure 78 Filter Cartridge Replacement Procedure 79 Lubricants 80 AVF 60 Gold Oil Description 82
Original Instructions
60/104
Technical Information
Disposal
5
ump Electronic Controller 83
P
T
echnical Specifications 83
nput/Output Communications 85
I P1 – I/
O 85
RS 232/RS 485 Communication Description 87
– Serial Port 87
J1 C
ommunication Format 87
indow Protocol Description 88
W E
xamples 90
Window Meanings 91
perational Limits 93
O Sta
tus LED 93 Troubleshooting 94 Electronic Self-Test 94
Rotor Lock Test 97 Oil Level Check 97 Accessories 98
Original Instructions
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Technical Information

Section I

5
Section I

Technical Description

The MS40+ Single Stage Rotary Vane Pumps are rotary vane pumps oil sealed, driven by an electrical motor.
Figure 3
These vacuum pumps are suitable for pumping non corrosive gases.
The main features are:
all parts in direct contact with the fluid pumped are free of
copper alloys;
all materials are carefully selected to provide extended life;
due to its design features and low number of gaskets, the pump
requires little maintenance, disassembly and reassemble are easy and require minimal time.
The oil guarantees perfect sealing of the discharge valves, enters the pump to ensure lubrication and sealing of the parts inside, facilitates heat dissipation and reduces pump noise.
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Technical Information

Vacuum Seals

5
Th
e pump is equipped with a special anti-suckback device which automatically isolates the vacuum system when the pump stops. This avoids rises in pressure or oil flow in the vacuum system.
Vacuum Seals
A special feature of this pump is the low number of gaskets that are employed.
The seals in the circuit are obtained by means of FKM gaskets.
Sealing of the rotor shaft is guaranteed by a rotating gasket with dust-guard lip.
The suction flange and duct are sealed by mean of OR gaskets.

Anti-Suckback Device

The pump is equipped with a special anti-suckback device to avoid air pressure rises and/or oil back-flow towards the evacuated chamber when the pump is switched off. This device has a shutter which automatically closes the suction duct.
In this way the pump and vacuum system are completely isolated from each other and air can enter the pump without any risk for the vacuum produced in the system.
The device includes some special features, namely:
drive obtained avoiding any form of contamination of the inlet
duct by fluids (oil and/or air). Thanks to this, when the pump is started again, the pumpdown to vacuum conditions is extremely fast as these contaminants are not present and no degassing is therefore required.
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Technical Information

Technical Data

5
Technical Data
NOISE LEVEL
dB(A)
Pollution degree
2
Max Altitude 2000m
The following table lists the main technical data of the MS40+ Single Stage Rotary Vane Pumps.
Tab. 1
TECHNICAL DATA RPM UNITS 9499225 9499240 9499241
PUMPING SPEED (at 5 mbar inlet pressure) 1450 m3/h 40 40 40 ULTIMATE TOTAL PRESSURE * mbar 5x10 OIL CAPACITY min/max l 1 1 1 ROTATIONAL FREQUENCY min/max Hz 40-60 40-60 40-60
IP Value 20 Installation category II
OPERATING TEMPERATURE RANGE °C 12 – 40 12 – 40 12 – 40 WEIGHT Kg 33 33 33
lb 72.7 72.7 72.7 INLET FLANGE DN 25KF 40KF 40KF EXHAUST FLANGE DN 25KF 25KF 25KF Main Dimensions:
- length mm 418 418 418
- width mm 297 297 297
- height mm 228 228 228 Nominal Input Voltage V 200-240 200-240 200-240 Input frequency Hz 50 / 60 50 / 60 50 / 60 Max input power VA 1200 1200 1200 Indoor Use Only
-2
62 62 62
5x10
-2
5x10-2
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* According to PNEUROP 6602 ** At ultimate total pressure, 20 °C (68 °F) room temperature
Technical Information
Technical Data
5

Dimensions

Electric motor
Electronic controller
Pumping block
The following figure shows the pumps layout and dimensions:
Outlet flange
Air filter
Oil level indicator
Inlet flange
Figure 4 MS40+ Single Stage Rotary Vane Pumps layout
Figure 5 MS40+ Single Stage Rotary Vane Pumps dimensions
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Technical Information

Safety Precautions

5
Safety Precautions
If the equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be impaired.
Always carry the pump by means of the ring-bolt provided.
The pump must be set in position taking the upmost care in order
to avoid accidental falls.
WARNING!
In case of a need to handle the pump after a period of operation, it must be left to cool first as the external surface temperature may be in excess of 60 °C.

Transport and Installation

The pumps are shipped to the customer inside cardboard boxes.
Total weight of the pack, including the pump, is about 35 Kg.
The case must be handled with care, using appropriate lifting equipment.
CAUTION!
When moving the case, ensure that it is securely bound to the lifting equipment and that the equipment is strong enough to support the weight.
The pump’s working environment is a traditional industrial environment. Naturally sites with corrosive vapors or excessive heat are best avoided.
Room temperature should ideally be between 12 °C and 40 °C.
If the temperature is not inside this range, consult Agilent technical service for the changes required.
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Technical Information
Transport and Installation
5
etting the pump in position should be performed as follows:
S
Pump laid on the ground. There are no special instructions for
this type of installation, except that the floor should be as flat as possible and suited to bear the weight of the pump (it should ideally be a concrete floor) and of any accessories mounted on it. Note that the pump is stable on its base plate and it should not be necessary to anchor it to the floor with bolts and screws; also vibrations to and from the pump are greatly reduced by the use of rubber feet.
Pump off the ground. In this case, the user must design a suitable
support structure, remembering the following points:
the plane supporting the pump must be perfectly horizontal; the structure should be adequately rigid; the relevant safety precautions should be applied.
Note also that the pump should be attached to the supporting structure after replacing the rubber feet with special anti-vibration feet, which should be screwed to the pump base and to the supporting plane.
After taking the pump out of its packing case, you are advised to make the following checks:
a Ensure that the pump has not suffered any damage during
shipping.
b Check that there are no uncovered or loose parts.
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Technical Information
Transport and Installation
5

Preliminary Operations

Before starting the pump, check for oil level..
CAUTION!
WARNING!
Oil must be poured into the casing through the special threaded plughole and NOT through the suction line.
Take out the protective caps on the suction and exhaust flanges before doing anything else. In the event of an accidental start-up, the air inside the pump could violently expel the protective caps and harm the operator.
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Technical Information

Section II

5
Section II

Connection to the Electric Supply

CAUTION!
It is recommended to connect the pump to the power supply through a dedicated safety switch on the main electrical panel of the installation, or in proximity of the power supply connection point.

Inlet and exhaust connections

Remove the protective caps from both ports. Connect the system to be evacuated to the inlet flange, using a centering ring with OR and a clamp flange.
NOTE
NOTE
For guaranteed reliable sealing, use an OR gasket in FKM.
The inlet duct is equipped with a sieve filter preventing solid parts from entering and damaging the pump.
When the gases to be pumped out contain dust, it is advisable to insert a dust filter before the inlet flange.
NOTE
MS40+ Single Stage Rotary Vane Pumps User Manual / 87-901-008-01 (H.00) 69/104
When the gases to be pumped out contain large quantities of vapor, it is advisable to include a condense separator before the inlet flange.
To make best use of the pump’s capacity, use only short, straight piping, with a diameter not smaller than that of the inlet flange.
Technical Information
Inlet and exhaust connections
5
NOTE
An internal oil mist eliminator avoids pollution of the surrounding atmosphere by
After switching off the pump using the main switch, wait at least 10 s before switching it back on.
NOTE
NOTE
CAUTION!
If rigid piping is used, it is good practice to use a flexible joint in order to avoid undue forcing of the connection on the pump.
The exhaust duct must be connected to a pipe that will take away the pumped out gases.
the oil present in the exhaust duct during pump operation.
Never block the pump exhaust line. This would cause overpressure in the casing with the risk of breaking the oil tank.
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Technical Information

Starting and Running the Pump

5
Starting and Running the Pump
For repetitive work cycles, with brief time intervals in between, it is better not to
WARNING!
NOTE
NOTE
NOTE
The pump is designed for operation with neutral or non-corrosive fluids. It is absolutely forbidden to use potentially explosive or flammable substances.
If the pump is started with cold oil, initially more than normal noise will be heard; this will last for a few minutes only until the oil reaches its working temperature.
T
here are no special instructions for normal operation of the pump, which is delivered to you after completion of a running cycle in the factory.
To allow the pump starting you have to wire properly the interlock pins by connecting the mating connector provided with the pump.
stop the pump.
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Technical Information

Stopping the Pump

5
Stopping the Pump
There are no special procedures for switching the pump off. To switch the pump off, act on the mains switch. It's recommended not to disconnect the power cord from the mains supply. When the pump is stopped, the anti-suckback device makes it possible to maintain vacuum in the vessel connected on the inlet flange of the pump.

Safety Rules

Personnel responsible for pump operation and maintenance must be well-trained and must be aware of the accident prevention rules. The accident prevention precautions contained in this section must be respected at all times during operation and maintenance of the pump to avoid damage to operators and to the pump. These precautions are provided in the form of WARNING and CAUTION notes.
WARNING!
NOTE
CAUTION!
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Operating procedures, technical information and precautions which, if not respected and/or implemented correctly may cause body harm to operators.
Use the Retention Spring to secure the mains cable into the IEC320 socket.
Operating procedures, technical information and precautions, which, if not respected and/or implemented correctly, may cause damage to the pump.
Technical Information

Warning Notes

5
Warning Notes
a Death may result from contact with high voltages. Always take extreme care and
observe the accident prevention regulations in force.
b Always disconnect the power cord to the pump before maintenance work. Place a
special warning signs over the power supply breaker switch: MACHINE UNDERGOING MAINTENANCE - DO NOT POWER ON.
c If you are performing maintenance after the pump has been operating for a
considerable time, allow sufficient time for it to cool as the external surface temperature may be in excess of 60 °C.
d Failure to provide the pump with an earth connection may cause serious damage to
operators. Always ensure that there is an protection earth connection and that it complies with the standards.
e When cleaning the pump and its component parts, avoid the use of flammable or toxic
solvents, such as benzin, benzol, ether or alcohol. The recommendation is to use a soap and water solution, preferably in ultrasound washing machines, taking care to dry all the cleaned parts at temperatures under 100 °C in order to eliminate residual moisture.
f Prolonged overloads or breakdowns may cause the electric motor to overheat,and to
release noxious smoke; remove the power immediately as a precaution and do not approach the pump at least until you have provided ventilation to drive out the smoke. Take care not to breathe in the fumes remaining inside the pump in the course of repair work.
g In case of fire, do not throw water on the pump. Switch the power off and use CO
extinguishers.
h Carefully inspect the flanges to ensure that there is no dust, oil, dirt or defects of the
mating surfaces, before making the required connections.
i Ensure that all joints and couplings are locked correctly before starting the pump again
after repair work.
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2
Technical Information
Warning Notes
5
j D
o not wear any objects that may become entangled in the mechanisms and/or act as
conductors (chains, bracelets, etc.).
k Ensure that the tools to be used are in perfect working condition and have insulating
grips, where necessary. Check that the insulating material of the cables and that the conductors of the test equipment do not show any signs of damage.
l Do not replace the oil immediately after stopping the machine as the oil may still be at
high temperature.
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Technical Information

Caution Notes

5
Caution Notes
a Before putting the pump back into operation after a breakdown, inspect it and check
carefully for any other signs of damage.
b Use only tools that are in perfect working order and specially designed for the job; use of
inappropriate or ineffective tools may cause serious damage.
c Always check the lubricant and that it is properly distributed through the pump;
inadequate lubrication may damage the pump seriously.
d Give the parts some form of marking as you strip them down to ensure that you
reassemble them again in the proper order.
e Check that there are no scratches or grooves on the machined shafts, in their seats
inside the pump or on machine-ground surfaces. Slight scratches and abrasions may be eliminated with very fine emery paper or by a little light grinding.
f Before putting a group together, always spread a little oil over inner parts and mating
surfaces. Replace all seals with original spare parts before reassembling components.
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Technical Information

Maintenance Actions

5
Maintenance Actions
provided by the electronic controller (available only on controllers equipped with
SCHEDULED MAINTENANCE: Maintaining the nominal state of
operation.
Tab. 2
Oil level checking Daily (before every starting) Oil change 8.000 hours (light applications) Anti such-back valve checking 6 months Fan cover cleaning 6 months
NOTE
NOTE
CAUTION!
The scheduled maintenance for oil change is supported by an automatic timer
serial interface). After 8000 h of operation the status led starts blinking orange. To switch off the alarm it’s necessary to use the serial interface (see window list in the following pages). It is possible to read the Scheduled Maintenance timer by using the serial interface.
UNSCHEDULED MAINTENANCE: Restoring the nominal state
of operation.
The frequency with which repairs are performed depends on the process and presence of substances that shorten pump life (dust, abrasives, solvents, water, chemically aggressive substances).
Do not clean with Alcohol the plastic or rubber components of the pump.
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Technical Information
Maintenance Actions
5
O
nly the recommended lubricants, or lubricating oils with similar characteristics and known and experimented quality, should be used. Oil changes must be made with the oil at a sufficiently high temperature, after leaving the pump to cool for a few minutes following operation.
The drain and filler plugs must not be left open any longer than is strictly necessary. When performing maintenance, look out for all signals that may precede a breakdown, in particular:
traces of corrosion;
oil leaks;
slack joints or couplings.
Maintenance technicians must:
be aware of all applicable local directives concerning accident
prevention during work on motor-driven pumps and shoul k
now how to apply them;
have read and understood all the sections on “Safety Rules";
be familiar with the essential design features and operation of the
d
pump;
know how to use and consult the pump documentation;
be concerned about proper operation of the pump;
make a note of any irregularities in operation of the pump and
take the necessary action, where appropriate.
For all problems arising, or to order spare parts, refer to our service department.
Agilent Technologies Italia S.p.A. Vacuum Products Division Via F.lli Varian 54 10040 Leini, (Torino) – Italy Tel.: +39 011 997 9111 Fax: +39 011 997 9350 Toll-Free: 00 800 234 234 00
Here following the correct procedures for MS40+ Oil Change and Filter Cartridge Replacement are described.
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Technical Information

Oil and Filter Cartridge Replacement Procedures

5
Oil and Filter Cartridge Replacement Procedures

Oil Change Procedure

1. Place a tank for waste oil under the oil drain plug.
Fill oil cap
Oil drain Cap
Figure 6
nscrew slowly the oil drain cap rotating it anti-clock wise using
2. U
a 10mm hex key. Let the oil flow out. In the meantime clean the inside of the drain plug.
3. After closing the drainage hole with its plug make the pump
perform a number of turns, giving it a brief current pulse, so as to let residual oil in the pump chambers flow out. Then drain off the residual oil again.
4. After the oil has been drained, close the drain plug tight; take the
tank of waste oil away and clean thoroughly, using rags of cotto o
r other suitable material to dry.
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n
Technical Information
Oil and Filter Cartridge Replacement Procedures
5
5. Ope
Cartridge Filter
6. Close the oil fill cap tight.
7. Replace the cartridge filter as per following slide.
8. The seam of the filter material must be oriented downwards.
n the fill oil cap using a 10 mm hex key and add AVF 60 Gold
oil until reaching the maximum level on the sight glass.

Filter Cartridge Replacement Procedure

1. Unscrew the cap rotating it anti-clock wise, by hand or socket
wrench with size 19 mm.
2. Pull out the cartridge filter.
Cap
Figure 7
3. Insert new cartridge filter and double check it is in the right
position (inserted in the appropriate hole).
4. Tighten the cap rotating clock wise, by hand or socket wrench
with size 19 mm.
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P/N 9499201
Technical Information

Lubricants

5
Lubricants
It will be readily understood how important adequate lubrication is to high technology pumps like the Agilent vacuum pumps. Correct use of appropriate lubricants makes a significant contribution to achieving best performance and warding off defects.
When handling lubricants, the following sanitary protection measures should be observed at all times:
Avoid prolonged, excessive or repeated contact of the skin with
products for lubrication, and also avoid directly inhaling the fumes or vapors of such products.
Protect the skin by wearing appropriate clothes and equipment
(e.g. special suits, glasses or, where permitted by the safety regulations, gloves) or by applying a special protective product.
Clean the skin carefully after contact with the lubricants by
washing freely with water and soap.
Apply a skin cream after washing.
Take off and change clothes or shoes on which oil has been
spilled.
Never put rags dripping with oil into the pockets of your clothes.
When disposing of waste lubricants, observe the following environment protection regulations:
The lubricants risk contaminating the water and the ground!
Therefore never pour lubricating products on to the ground, into water or in the sewage system. All violations of these rules are liable to persecution as provided for by law. When using lubricants always keep oil can nearby.
Take care in draining off waste oils. In disposal of these products
respect all regulations in force concerning waste oil disposal.
The recommended lubricating oil is the Agilent AVF 60 Gold oil. The AVF 60 Gold oil is a general purpose mechanical pump fluid specifically engineered to provide superior performance in high speed direct drive mechanical pumps.
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Technical Information
Lubricants
5
T
hese precisely distilled fluids (100 % solvent refined neutral paraffinic oil) deliver lower base pressure capability, faster pump­down cycles, and reduced maintenance requirements on both the pump and the fluid.
It is absolutely necessary to continue using the lubricants initially used to fill the tank. If this is not possible for organizational or business reasons, use only products with the same characteristics as the previous oils.
Only use of lubricants of suitable quality will guarantee safe operation of the pumps.
CAUTION!
CAUTION!
Mineral oils and the PFPE oil are incompatible. To change from one type to another, the pump must be stripped down completely and all parts washed carefully to eliminate all oil residues.
If you expect to have to use other lubricants, first find out if the two products are compatible. In cases of doubt, the lubricant used up to that time must be flushed out by way of a pump flushing procedure.
To avoid the risk of contaminating the oil, absolute cleanliness of the pump and surrounding area must be ensured during the lubrication procedures.
Tab. 3 AVF 60 Gold oil characteristics
Property Unit of measure AVF60M
Vapour Pressure @ 25 °C Torr 5x10-8 Viscosity @ 40 °C cSt 55 Max Temperature °C 150 Flash point °C 220
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Technical Information
Lubricants
5

AVF 60 Gold Oil Description

AVF 60 Gold oil have superior features;
Reduced deposits, thanks to the absence of heavy metals
(ashless);
Odorless;
Exceptional lubricating properties and protection against the
most common solvents, and high oxidation resistance;
High anti-emulsifying power with water;
Minimal variations in viscosity according to temperature;
Very low volatility (vapor tension) and thus suitable for use on
h
igh vacuum pumps;
Resistance to aging under the effect of atmospheric agents (ozone,
water, light);
Chemical and physiological inertia of primary importance, and
extremely high anti-emulsifying properties.
This special type of oil is suitable for use in environments containing noble or inert gases.
The AVF 60 Gold oil described is combustible. If during normal use the vacuum pump should take in mixtures with an oxygen content greater than 21 % or pure oxygen, this should cause:
Oxidation of the oil and thus the loss of its lubricating properties,
with serious damage to the pump itself;
Formation of conditions favorable to explosion in the pump tank.
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Technical Information

Pump Electronic Controller

5
Pump Electronic Controller
J1 Serial
Status LED
P1 I/0
Mains
Switch
Figure 8

Technical Specifications

Input voltage: 200V-240V 50/60 Hz Max input power: 1200 VA Maximum ambient temperature: 40 °C Ingress protection level: IP 20
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Technical Information
Pump Electronic Controller
5
CE mark:
EN61000-3-2
RF EN61000-4-6
EN61000-3-3
EN61000-4-8
EN6100-4-4
Tab. 4
EN55011 cat “B” EN61000-4-5
ESD EN61000-4-2 EN61000-4-11 EN61000-4-3 EN61010-1
CSA mark:
EN61010-1, Installation category II, pollution degree 2 EN60950
NOTE
Use the Retention Spring to secure the mains cable into the IEC320 socket.
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Technical Information
Pump Electronic Controller
5

Input/Output Communications

5
Ground
out
8
Start command (24+)
in 9 24V
out

P1 – I/O

Tab. 5
PIN N. SIGNAL NAME IN / OUT
1 Interlock Status (N.O. relay contact) out 2 Speed setting (0-10V) in 3 Oil level (relay contact) out 4 Start command (24V-) in
6 Interlock Status (N.O. relay contact) out 7 Oil level (relay contact) out
Interlock: N.O. Relay contact – It is closed as soon as the
rotational frequency exceed the threshold defined with window no.102 (plus histerisys defined by window 105).
Speed setting: Pump speed setting – linear setting between 1V=15
Hz and 9 V= Win.120 setting:
High speed (60 Hz): Vin>9 V Low speed (40 Hz): Vin<1 V
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Technical Information
Pump Electronic Controller
5
Figure 9
Oil level: N.O. Relay contact – It is open as soon as the oil level
comes down under the minimum level.
Start/stop: If the inverter is managed by remote port it manage
the pump starting – if you are operating in serial mode it enables the starting (using a 24V external source or connecting pin 8 to 9 and pin 4 to 5).
Rotational speed setting by analog input (0-10 V).
NOTE
The pump operation is I/O signals dependent so you must always plug-in the provided mating connector to start the pump.
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Technical Information

RS 232/RS 485 Communication Description

5
RS 232/RS 485 Communication Description
Both the RS 232 and the RS 485 interfaces are available on the connector J2

J1 – Serial Port

Tab. 6
PIN N. SIGNAL NAME
1 + 5 V out 2 TX (RS232) 3 RX (RS232) 4 Spare 5 GND 6 A+ (RS485) 7 Spare 8 B- (RS485) 9 Spare
The communication protocol is the same (see the structure below), but only the RS 485 manages the address field. Therefore to enable the RS 485 is necessary to select the type of communication as well as the device address by means of the A-plus software.
NOTE
The RS-485 is a 2-wire (gnd optional) half-duplex communication link.

Communication Format

8 data bit
no parity
1 stop bit
baud rate: 600/1200/2400/4800/9600 programmable
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Technical Information
RS 232/RS 485 Communication Description
5

Window Protocol Description

Communication Format
The communication protocol is a MASTER/SLAVE type where:
8 data bit no parity 1 stop bit baud rate: 600/1200/2400/4800/9600/19200/38400
p
rogrammable
Communication Protocol
The communication protocol is a MASTER/SLAVE type where:
Host = MASTER Controller = SLAVE
The communication is performed in the following way:
1. The host (MASTER) send a MESSAGE + CRC to the controller
(SLAVE);
2. The controller answer with an ANSWER + CRC to the host.
The MESSAGE is a string with the following format: <STX>+<ADDR>+<WIN>+<COM>+<DATA>+<ETX>+<CRC> Where:
NOTE
When a data is indicated between two quotes (‘...’) it means that the indicated data is the corresponding ASCII character.
<STX> (Start of transmission) = 0x02 <ADDR> (Unit address) = 0x80 (for RS 232) <ADDR> (Unit address) = 0x80 + device number (0 to 31) (for RS 485) <WIN> (Window) = a string of 3 numeric character indicating the
window number (from ‘000’ to ‘999’); for the meaning of each window see the relevant paragraph.
<COM> (Command) = 0x30 to read the window, 0x31 to write into
the window
<DATA> = an alphanumeric ASCII string with the data to be
written into the window. In case of a reading command this field is not present. The field length is variable according to the data type as per the following table:
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Technical Information
RS 232/RS 485 Communication Description
5
T
Data Type
Field Length
Valid Characters
‘1’ = ON
Numeric (N)
6
‘-‘, ‘.’, ‘0’ . . . ‘9’ right justified with ‘0’
Alphanumeric (A)
10
from blank to ‘_’ (ASCII)
Type
Length
Value
Description
Logic
1 byte
-
after a read instruction of a logic window
window
alphanumeric window
successfully completed
NACK
1 byte
(0x15)
the command execution has been failed
Window
not a valid window
accorded with the specified Window
ab. 7
Logic (L) 1 ‘0’ = OFF
<ETX> (End of transmission) = 0x03 <CRC> = XOR of all characters subsequent to <STX> and
including the <ETX> terminator. The value is hexadecimal coded and indicated by two ASCII character.
The addressed SLAVE will respond with an ANSWER whose structure depends from the MESSAGE type. When the MESSAGE is a reading command, the SLAVE will respond transmitting a string with the same structure of the MESSAGE.
NOTE
Using the RS 485 interface, the message structure remains identical to the one used for the RS 232 interface, the only difference being that the value assigned to the ADDRESS <ADDR.
The controller can answers with the following response types:
Tab. 8
Numeric 6 bytes -
Alphanumeric 10 bytes -
ACK 1 byte (0x6) the command execution has been
Unknown
Data Type Error 1 byte (0x33) the data type specified in the command
1 byte (0x32) the specified window in the command is
after a read instruction of a numeric
after a read instruction of an
(Logic, Numeric or Alphanumeric) is not
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Technical Information
RS 232/RS 485 Communication Description
5
Type
Length
Value
Description
Out of Range 1 byte (0x34)
03
38
35
Win Disabled 1 byte (0x35)
the value expressed during a write command is out of the range value of the specified window
the specified window is Read Only or temporarily disabled (for example you can’t write the Soft Start when the Pump is running)
NOTE

Examples

Using the RS 485 interface, the message structure remains identical to the one used for the RS 232 interface, the only difference being that the value assigned to the ADDRESS <ADDR>.
Command: START
Source: PC Destination: Pump
02 80 30 30 30 31 31 03 42 33 STX ADDR WINDOW WR ON ETX CRC
Source: Pump Destination: PC
02 80 06 STX ADDR ACK ETX CRC
Command: STOP
Source: PC Destination: Pump
02 80 30 30 30 31 30 03 42 32 STX ADDR WINDOW WR OFF ETX CRC
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Technical Information
RS 232/RS 485 Communication Description
5
So
03
38
35
02
83
32
30
35
30
03
38
37
STX
ADDR
WINDOW
RD
ETX
CRC
02
83
32
30
35
30
30
30
30
30
30
03
38
37
STX
ADDR
WINDOW
DATA (STATUS)
ETX
CRC
000 L RW
START/STOP (1= START ; 0= STOP)
200 N R
BUS CURRENT [mA]
urce: Pump
Destination: PC
02 80 06 STX ADDR ACK ETX CRC
Command: READ PUMP STATUS
Source: PC Destination: Pump (with address = 3)
Source: Pump (with address = 3 in stop status) Destination: PC

Window Meanings

Tab. 9
WIN TYPE R/W DESCRIPTION
008 L RW REMOTE/SERIAL CONFIGURATION (1= Remote ; 0= Serial) 102 N RW SET POINT VALUE [Hz] (0 – 100) 105 N RW SET POINT HYSTERESIS [%] (0 – 100) 108 N RW BAUD RATE (0-4) [600, 1200, 2400, 4200, 9600] 120 N RW ROTATIONAL FREQUENCY SETTING [Hz] (40 - 60) 127 N R ROTATIONAL FREQUENCY SETTING [rpm] (read only)
201 N R 3PHASE VOLTAGE [Vrms] 202 N R POWER [W] 203 N R DRIVING FREQUENCY [Hz] 205 N R STATUS (0=stop; 1=wait interlock; 2=start; 3=autotuning; 5=normal; 6=fail)
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Technical Information
RS 232/RS 485 Communication Description
5
WIN TYPE R/W DESCRIPTION
305 N R
TIME WITH OIL UNDER LEVEL [min]
323 A R
CONTROLLER SERIAL NUMBER
406 A R
PROGRAM LISTING CODE & REVISION
206 N R ERROR CODE: 128: Rotor blocked; 64: shortcircuit; 32: Undervoltage/Overvoltage;
16: Motor overtemp; 8: Verify line; 4: Controller overtemp; 2: Bus Undervoltage;
1: overcurrent 207 N R OUTPUT FREQUENCY [rpm] 216 N R CONTROLLER TEMPERATURE [°C] 222 N R POWER SUPPLY TEMPERATURE [°C] 225 N R OIL LEVEL (0=level ok; Bit 0: underlevel; Bit 1: maintenance) 233 N R ROTATIONAL FREQUENCY [rpm] 300 N R CYCLE TIME [min] 301 N R CYCLE NUMBER 302 N R PUMP LIFE [h]
306 N R TIME WITH DIRTY FILTER [min] 307 N R TIME CONTROLLER STAND BY 319 A R CONTROLLER MODEL NUMBER 320 A R PUMP MODEL NUMBER 321 A R PUMP SPECIAL MODEL NUMBER 322 A R PUMP SERIAL NUMBER
358 N R MAINTENACE TIMER [hours] 362 N R LAST HOUR TEMPERATURE AVERAGE [°C] 364 N R LAST HOUR AVERAGE POWER [W] 365 N R LAST HOUR AVERAGE FREQUENCY [Hz] 382 N R LAST HOUR AVERAGE TEMPERATURE (°C) 384 N R AVERAGE TEMPERATURE DURING PUMP LIFE (°C)
407 A R PARAMETER LISTING CODE & REVISION 503 N RW RS485 SERIAL ADDRESS SETTING [0-31] 504 L RW SERIAL TYPE SELECT (0=RS232; 1=RS485)
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Technical Information
RS 232/RS 485 Communication Description
5

Operational Limits

200 – 264
Operative with full performance
180 – 200
Operative with reduced performance
Tab. 10
INPUT VOLTAGE (V) CONTROLLER STATUS
< 180 or > 264 Non operative condition

Status LED

Tab. 11
LED STATUS PUMP STATUS MEANING
Off Stop The pump is in stand-by and ready to start. Green blinking
Green Normal The pump is running at its nominal speed. Red Fail
Red blinking Oil level warning The oil level is under the limit. The led
Orange Starting self-test At the start the pump is performing a self-
Orange blinking Required maintenance
Ramp or Autotuning
The pump has not yet reached its nominal speed.
The pump is decreasing its speed due to a gas load that needs power over the available limit.
The pump is in fail. Check the error from A-plus software and follow the actions described in the table below.
stops the red blinking only when the oil level is over the limit.
test for few seconds. The maintenance counter overcomes 8000
hours. To reset the counter, use the window 358 from A-plus software.
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Technical Information

Troubleshooting

5
Troubleshooting
exhaust line.
degradation).
Voltage drop
supply.
With pump in a running status, check
etc.) and unplug them.
limits below).
Not enough free
circulation.
Check that the pump has enough free
8
Verify supply
Switching on the
110 V or 380 V.
Wrong mains
Before switching on the pump, check
200-240 V.
High distortion
Before switching on the pump, check that
Tab. 12
ERROR CODE
1 Overcurrent Required current
FAIL MEANING POSSIBLE
from the motor over the current limit.
CAUSES
Reversed inlet and outlet connections.
ACTIONS
Check that pump inlet port is connected to the instrument and that pump exhaust is connected to the
2 Internal
undervoltage
4
Controller overtemp
Voltage level under the lower limit with the pump in a running status.
Temperature sensor inside the controller unit over the temperature limit
Malfunction of control unit or electrical motor part (intermittent failure due to resistor
caused by a not proper power
Occluded controller grids.
Ambient temperature over the limit (see the
space around the pump for correct air
Reset the error and restart the pump monitoring it.
that the mains supply is between 200­240 V and there are not voltage drops.
Check if the controller grids are plugged by external elements (sheets of paper, foam of the packaging, dust,
Check ambient temperature.
space to allow air circulation and that is not inside a closed box.
line
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pump, the voltage level is not valid. Used to detect that the mains supply is at 220 V and not at
supply.
on mains voltage.
that the main supply is between
the main supply has no fluctuations outside the operative voltage range 200-240 V.
Technical Information
Troubleshooting
5
ERROR
unplug them.
over the limit.
circulation.
Reversed inlet
Check that pump inlet port is
exhaust line.
32
Supply
With the pump in
valid voltage range.
Voltage drop or
supply.
With pump in a running status, check
short circuit.
exhaust line.
128
Rotor
The pump rotor is
Reversed inlet
Check that pump inlet port is
exhaust line.
Pump without oil
Check if there is oil inside the oil tank.
rotate the plastic fan.
CODE
16 Motor
FAIL MEANING
overtemp
Temperature sensor inside the motor unit over the temperature limit.
POSSIBLE CAUSES
Occluded motor and pump grids.
Ambient temperature
ACTIONS
Check if the grids are plugged by external elements (sheets of paper, foam of the packaging, dust, etc.) and
Check ambient temperature.
undervoltage or overvoltage
64 Short circuit Required current
blocked
stop or in a running status, the voltage level is out of the
from the motor over the current limit or
not able to start rotating
Not enough free space around the pump for correct air
and outlet connections.
overvoltage caused by a not proper power
Reversed inlet and outlet connections.
and outlet connections
Unknown Remove the fan cover and manually
Check that the pump has enough free space to allow air circulation and that is not inside a closed box.
connected to the instrument and that pump exhaust is connected to the
that the mains supply is in the range 200-240 V and there are not voltage drops and over voltages.
Check that pump inlet port is connected to the instrument and that pump exhaust is connected to the
connected to the instrument and that pump exhaust is connected to the
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Technical Information
Troubleshooting
5
MS40+ ambient temperature limit  40°C
To reset the errors described above, you must switch off the pump from the main supply button.
Before switching on again the pump from the same button, you must wait at least 10 seconds, but it is strongly recommended to wait about 10 minutes if the pump is hot.
If, after the actions described in the table above and after the reset, the fail status and the error are still present, please contact our service.
On the A-Plus, in the diagnostic section, you can visualize the last four error codes and the related parameters recorded when the fail happened. On this section you visualize also extended error codes, used for Agilent internal analysis.
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Technical Information
Troubleshooting
5

Electronic Self-Test

When you switch the pump on with the main On/Off switch the pump doesn’t start immediately but it starts only after few seconds.
This test time isn’t required if the pump is already powered as when it is operated in remote or serial mode.

Rotor Lock Test

The rotational frequency is checked continuously. If the rotor remains still for more than 60 sec. the pump status is changed to “Fail”.

Oil Level Check

The oil level is continuously checked even when the pump is in Stop status. If the oil level check highlights at low level while the pump is OFF, it won’t starts again. If the oil level check highlights at low level during the pump operation, it will continue to run but, if you switch the pump off it will be impossible to start again.
MS40+ Single Stage Rotary Vane Pumps User Manual / 87-901-008-01 (H.00) 97/104
Technical Information

Accessories

5
Accessories
9499400
208Vac US Power cable
Tab. 13
PART NUMBER DESCRIPTION
9499201 MS40+ Exhaust filter 9499202 MS40+ 1 Litre Oil Tank 9499203 Maintenance kit 9499396 Power cable EU
9499398 Power cable UK 9499399 Power cable IEC320 9699883 A-PLUS Navigator SW (w/serial cable)
MS40+ Single Stage Rotary Vane Pumps User Manual / 87-901-008-01 (H.00) 98/104
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