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Agfa CP1000
Reference manual
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© Agfa-Gevaert N.V. 2000.
No parts of this document may be reproduced, copied, adapted or transmitted in any form or by any means
without the written permission of Agfa-Gevaert N.V.
Agfa-Gevaert N.V. makes no warranties or representation, expressed or implied, with respect to the accu-
racy, completeness or usefulness of the information contained in this document and specifically disclaims
warranties of suitability for any particular purpose. Agfa-Gevaert N.V. shall under no circumstances be liable
for any damage arising from the use or inability to use any information, Agfa CP1000, method or process
disclosed in this document.
Agfa-Gevaert N.V. reserves the right to make changes to this document without prior notice.
Agfa-Gevaert N.V., Septestraat 27, B-2640 Mortsel, Belgium.
Agfa CP1000 is a trademark of Agfa-Gevaert N.V., Belgium.
Agfa and the Agfa-Rhombus are trademarks of Agfa-Gevaert AG, Germany.
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1210E GB 20001120
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Table of contents
Chapter 1: Introducing the Agfa CP1000.............................................................. ..5
Welcome to the Agfa CP100 0 .......................................................... .......... ........... ..6
About this manual................................... .......... ........... ............................................7
Safety precautions............. .......... ........... .......... ........... ............................................8
Safety compliance ............. .......... ........... .......... .....................................................10
Chapter 2: Installation of the Agfa CP1000 .......................................................... 11
Basic installation requirements................................................................... ........... 12
Installation.............................................................................................................14
Chapter 3: Getting started with the Agfa CP1000...... .......... ................................21
Main components .............. ..................... .......... ..................... ..................... ...........22
Control panel .......................................... .......... ........... .......... ........... .......... ........... 25
Preparing the chemicals ........................................................................................26
Checking the reple nishment rates .......... ...............................................................29
Replenishment rat e adjustment........................................................ .......... ........... 31
Switching the Agfa CP10 00 on ......................... ........... .......... ................................33
Using the machine.................................................................................................35
Switching the Agfa CP10 00 off ..............................................................................36
Chapter 4: Cleaning the Agfa CP1000................................................................... 37
Cleaning frequency................................. ...............................................................38
General cleaning directions ......................................... .......... ........... .......... ........... 39
Removal of the tanks......... ......................................................................... ........... 40
Cleaning the tanks.................................................................................................43
Cleaning the processor chassis.............................................................................45
Cleaning the dryer.................................................................................................46
Reinstalling all parts .................... ........... ...............................................................48
1210E GB 20001120
Chapter 5: Troubleshooting .............................. .....................................................49
Troubleshooting checklist ................................. ........... .......... ........... .......... ...........50
Processor fails to operate................................................................. .......... ...........51
Appearance of processed films .............................................................................52
Film transport problems.........................................................................................58
Chapter 6: Advanced service: instructions for skilled service personnel........59
Important safety notice .......................................................... ........... .....................60
Resetting the thermal cutouts................................................ ........... .....................61
Film drying prob lem s ............................................................. ........... .......... ........... 62
Maintenance of the m ain drive assembly.......................................... .......... ........... 67
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Adjustment of replenishment pump gears .............................................................83
Replacement of roll e r sp ri ng s.............................................. ........... .......... ........... ..86
Appendix A: Equipment information sh eet ............................................. .............87
Specifications ............................ ........... ..................... ..................... .......... .............88
Accessories and order codes ................................................................................92
Appendix B: Parts list and exploded views..........................................................93
Spare parts list ......................................................................................................94
Parts list (sorted on pa rt co de) .................................. .......... ........... .......... ...........126
Standardized pa rts li s t .........................................................................................134
Appendix C: Index .................................................................................................135
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Chapter
Introducing the
Agfa CP1000
This chapter introduces the Agfa CP1000 to the user and draws
the attention to some important safety precautions.
1
❑ Welcome to the Agfa CP1000
❑ About this manual
❑ Safety precautions
❑ Safety compliance
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Welcome to the Agfa CP1000
The Agfa CP1000 is a most up-to-date table-top processor designed to handle
all types of medical X-Ray film (except for mammographical films) suitable for
rapid processing. All operations are programmed and each step takes place
automatically.
The complete throughput, drying included, takes only 125 seconds.
The Agfa CP1000 offers the following features:
■ Automatic film processing;
The Agfa CP1000 h and les fil m from 100 x 100 mm (4” x 4”) up to 350 mm (14”) wide
and 1200 mm (51”) lo ng . With t he Agf a CP10 00 you can no t pr ocess ro ll fil ms.
■ Easy to handle, compact in size, light in weight;
■ No installation cost;
• Just plug it in.
• No ex tr a pl umbi ng : no fixe d wa ter suppl y or water - drai nag e system req uir ed.
■ Low operating costs;
• Economical standby mode.
• No waste of water.
• P r eci se an d automa ti c cont rol of dev elo pe r tempe ra ture .
• P recise an d automatic control o f chemical repleni shment. The film scanne r regis-
ters exactly the amount of solutions needed to process a specific film size.
■ Easy maintenance and cleaning;
• T he si mpl e con str uc tion of the Agfa C P100 0 all ows ea sy acce ss to all parts need-
ing cleaning or replacement.
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About this manual
This manual is your reference guide to the Agfa CP1000.
It has a task-oriented, modular structure and describes in detail all instructions
for setup, operation and maintenance.
The reference manual consists of the following chapters:
•
Chapter 1, ‘Int roducing the Agfa CP1000’
and draws the attenti on to some im portan t saf et y preca ut io ns.
•
Chapter 2, ‘Inst all atio n of t he A gfa CP1 000 ’
the unpacking and installation procedure for the Agfa CP1000.
•
Chapter 3, ‘Getting started with the Agfa CP1000’
the user and explains some key co nce pts.
•
Chapter 4, ‘Cl eaning t he Agfa CP1000’
require no special ski lls , tool s or t raini ng .
•
Chapter 5, ‘Troubleshooting’
possible errors and problems.
•
Chapter 6, ‘Advanced service: instructions for skilled service personnel’
describes maintenance and repair procedures which may be carried out by skilled
service personnel on ly.
•
Appendix A, ‘Equi pme nt infor mat ion shee t ’
•
Appendix B, ‘Parts li st an d exp lo ded view s’
•
Appendix C, ‘ Index’
appropriate procedure for any task.
, lists the main topic s in a lph ab et ical o rd er t o he lp you find t he
, serves as a guide to reco gnize, identify and solve
, introduces the Agfa CP1000 to the user
, offers a step by step description of
, introduces the Agfa CP1000 to
, guides you throug h cleani ng tasks which
.
.
,
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❖
The present instruction manual is focused on the installation, use and maintenance procedures of the Agfa CP1000 processor, with a minimum of technical assistance. I f y ou en co unter d if ficul ti es wi th th e in st al la tio n or op erati on
instructions, or if the processor fails to operate as specified, call your local
service organization.
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Safety precautions
General safety instructions
• T he pr ocessor w as des igned fo r pr ocessin g medical X-r ay films ( except for mam-
mographic films and rollf ilm s ), and shou ld on ly be us ed for this purpo se.
• The processor may only be oper ated by staff, skilled on the machine .
• Ma ke sur e that onl y aut ho ri zed per son ne l has access to th e proce sso r.
• Only trained and authorized service personnel can make repairs or changes to the
processor.
• If there is visible damage to the machine casing, the processor should not be
started or used.
• D o no t ov er ri de or dis con nec t th e int eg ra te d safet y fe at ur es.
• Disconnect the processor from the mains before performing any maintenance
activities.
• Like all technical devices, the processor must be operated, cared for and ser-
viced correctl y, as described in the documentation provided with the machine.
• If the processor is not operated correctly or if you do not have it serviced correctly,
Agfa is not liable for r esu lting dist ur bance s, damag es or injur ie s.
• W hen installi ng the pr ocessor, care must be taken to ensu re that t here is ei ther a
mains plug or an all-cable disconnecting device i n the internal installation fitte d
near the processor and tha t it is eas ily access ibl e.
• I f connections with other compon ents or assemblie s are made, Agfa can gu aran-
tee safety only for combi nat io ns whi ch ar e ap prove d by Ag fa .
• I f you notice cons pic uou s sm oke or no ise , di sconne ct t he pr oc esso r im mediat el y.
• A n ea rt h le akage br ea ker must be bu ilt int o the el ect ri cal cir cui t (I
≤ 30 mA).
N
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Special instructions for the handling of chemicals
• When handling chemicals, you must observe safety and environmental regula-
tions as well as the op erating an d warning ins tructions acco mpanying the chemicals.
• Wear stipulated protective clot hi ng an d safet y gog gl es.
• When disposing o f chemicals and waste wate r, you must comply with the local
regulations concerning waste water and environmental protection.
• If chemicals ge t into your e yes, immediate ly rinse your eyes with co ld water and
consult a physician.
• Do not inhale vapor from chemicals. Ma ke sure that ther e is sufficient ventil ation
where the processo r is installed, i.e. air exchange tha t is at least ten times the
space volume per hour.
• Always comply with the installation instr uction s.
• Regularly check all co nnect ion s to the proc esso r for tig htnes s.
• If liquid gets into the inside of the processo r (due to spil ls), disconnect the proces-
sor from the mains immediat ely and hav e the de vice clea ned thoro ughly by s ervice personnel.
1210E GB 20001120
Collect spent chemicals in
separate containers and
suspend hose pipes at a
sloping angle without any
kinks.
Make sure that the hose pipes do not come into contact with the liquid in
the container!
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Safety compliance
The Agfa CP1000 compli es with t he V DE 0805 /EN 6095 0/IE C 95 0 s afet y regul ations and with the European regulations on radio interference suppression EN
55022, Class B and CISPR Publication 22 (1990) Level B.
• The non-return water connection system complies with the DIN 1988 standards.
• T he A gf a CP1 000 c arri es th e CE la bel .
• On ly ap pli cab le t o Nort h Am eric a:
The Agfa CP1000 has been constructed in accordance wi th the safety regulations
UL Standard 1950 and UL 122, with CSA 22.2 N° 950 and with the regulations on
radio interference s up pre ssi o n U S A Standard FCC 47 , Pa rt 1 5, C lass A.
• On ly ap pli cab le t o Nort h A meric a: T he A gfa CP 1000 is UL and cUL cer t ified .
Warning
The Agfa CP1000 generates, uses and can radiate radiofrequency energy and if
not installed and used in accordance with the user manual, may cause interference with radio communications.
to comply with the limi t s for a Class A c ompu ting de vi ce pu rsua nt t o Su bp art B o f
Part 15 of the FCC Rules, which are designed to provide reasonable protection
against such interference when operated in a commercial environment. Operation of this equipment in a residenti al area i s lik ely to ca use inte rf erence in which
case the user will be required to take at his own expense whatever measures
may be required to correct the interference.
The Agfa CP1000 has been tested and found
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Chapter
Installation of the
Agfa CP1000
This chapter offers a step by step description of the installation
and unpacking procedure for the Agfa CP1000.
2
❑ Basic installation requirements
❑ Installation
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Basic installation requirements
Before unpacking the unit, make sure you have a darkroom with an adequate
working area and the basic installation requirements, as listed below. Complete
specifications are provided in Appendix A.
Installation requirements
• P ow e r re qu irem e nt
Prior to connecting the pr ocess or to the main s, chec k whe the r the s pecifi cation s on
the data plate match your local p ower supply (120 V / 230 V). The processor m ust
not be run without earth protection. An earthed power outlet protected by a fuse
(15 A / 16 A) is required. An earth leakage breaker (I
the electric circuit.
• Water requirement
The Agfa CP1000 processor doe s not need a separate water connection. Water is
supplied by a water replenishment bottle, and should be at normal room tempera-
ture (15 °C to 25 °C / 59 °F to 77 °F). A convenient sink and water hose is recommended for filling the water replenishing bottle, for mixing the chemicals and for
cleaning the pr oce ssor.
An optional fixed water connection can be ordered though, if continuous water supply is wanted. Refer to page 92 for the appropriate o r de r co de .
• Disposal of waste chemicals and waste water
It is the purchaser’s respon sibility to conform to local rules and regula tions regarding the disposal of waste chemicals. Care should be taken when handling chemicals
at all times. Pl eas e ob se rve the ha z ard i ns tr uct io ns prov i ded on th e che mi ca l la bel s.
• Ventilatio n re qui remen t
The Agfa CP1000 processor does not require a separate exhaust system and does
not produce excessive external heat. The processo r will operate properly at a room
temperature betw een 15 °C and 30 ° C / 59 °F and 86 °F, and at a relative humid ity
between 30 % and 80 %.
= < 30 mA) must be bu ilt in to
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Working area requirements
The Agfa CP1000 is designed to be installed in a darkroom. Consult the medical
imaging film company for recommended darkroom lighting conditions.
The counter or support upon which the processor is to be set up must have a
minimum surface of 660 x 660 mm. A larger working surface is recommended
for safety purposes. The processor should be accessible from all sides if possible, but a minimum clearance must be provided. Consult the diagram:
Light-tight cover
550 mm
(22")
CP
1000
560 mm
(22.4")
Minimum
counter size
660 mm x 660 mm
(26.4" x 26.4")
940 mm
(37.6")
370 mm
(14.8")
650 mm
(26")
1210E GB 20001120
The Agfa CP1000 Support
Table is an option meeting
exactly all requirements:
it features appropriate support leg holders and a hole to
lead through the drain hoses
to the waste bottles which can
be placed in a safe location
underneath the table.
❖
Refer to
cations’
Appendix A, ‘Specifi-
for order codes and
specifications.
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Installation
❖
Refer to page 22 for a diagram of the main components.
Arranging the drain hose
1 Remove the rubber bands.
Lift the processor and set it down on its rear end with two people. Do not use the legs
as a pivot point. The drain hose s ar e held in pl ace by ru bbe r ba nd s.
2 Withdraw and unroll the three drain hoses.
If the processor has been placed as shown above, you see from the left to the right:
the developer hose, the fixe r hose an d th e wash -wat er hos e.
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Page 15
3 Lower the processor back into operating position with two people.
Do not use the legs as a pivot point.
4 Arrange the hoses into their appropriate waste bottles.
CP
1000
Waste solutions must be drained pr eferably into three separate waste bot tles. The
developer hose and the wa ste-wate r hose ca n be put t ogethe r into one bottle. However, the fixer hose should be put into a se con d waste bot tl e.
Make sure that the drainage hoses do not come into contact with the liquid
in the container!
5 Correct the length of the hoses.
1210E GB 20001120
Collect spent chemicals in
separate containers and suspend hose pipes at a sloping
angle without any kinks
If the processor is to b e install ed o n a c oun te r wit h t he wast e bo tt les sto re d b ene ath,
holes should be cut into the counter top for the drain hoses to pass through.
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Leveling the processor
The processor must be exactly level for a reliable operation and a proper replenishment of the chemicals. Levelling screws in the legs are provided to enable a
proper adjustment. Use a levelling instrument to achieve satisfactory results.
1 Level the machine by means of the adjustable legs.
Level the machine front-to-back and left-to-right, preferably on the tank rollers as
shown in the figures above.
• Turn the lev elling scre ws clockwi se to rais e the proce ssor and co unter-clockw ise
to lower the processo r.
• Turning the screws is made easier by lifting slightly the appropriate corner.
2 Now you can replace the processor cover.
16
Make sure that the inte rlock pin, mar ked on the proces sor cover wi th a white dot, is
properly engaged with the interlock switch. If not, the processor will fail to work.
1210E GB 20001120
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Fitting the exit tray
1 If not done already, remove the exit tray from its polyfoam wrapping.
2 Engage the left hook of the exit tray in the slot on the left of the dryer cover.
3 Engage the right hook of the exit tray in the leftmost ventilation slot on the right
side of the dryer cover.
1210E GB 20001120
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Inserting the replenishment bottles
A set of replenishment bottles was packaged in the accessories box that also
contained this manual. Supplementary sets of 5 l or 2.5 l replenishment bottles
can be ordered to assure quick changing of the chemicals. Refer to the
dix A, ‘Equipment information sheet’
1 Make sure the replenishment bottles have the correct valves attached.
The valves are color coded to match them to their correspo nding bottles to avoid
contamination of t he chemicals. Refer to th e table on page 39 for the appr opriate
color codes.
Never interchange the valves!
2 Insert the empty replenishment bottles into the corresponding receptacles.
❖
The replenishment bottles should be inserted emptily at this time. The mixing and filling procedure for chemicals can be found in Chapter 3, ‘Getting
started with the Agfa CP1000’.
for the appropriate order codes.
Appen-
18
You are reminded to handle all chemicals with care, to wear protective gloves and an
apron to protect your c lothi ng, a nd to wea r prote ctiv e gl asses f or your saf ety. Always
conform to local regulations regarding the disposal of chemicals.
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Installing the light-tight cover
The light-tight cover is an optional accessory making it possible to leave the
darkroom safely once processing of films has started.
Refer to Appendix A, ‘Specifications’ for order codes and specifications.
❖
1 Remove the light-tight co ver a ccess o ry f rom its packi ng.
2 Slide the light-tight cover onto the feed tray and press it firmly into position.
CP 1000
1210E GB 20001120
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Installing a fixed water connection
For normal operation the Agfa CP1000 processor does not need a separate
water connection. However, it is possible to install a fixed water connection if
continuous water supply is wanted. The fixed water connection accessory can
be ordered as an option.
Refer to Appendix A, ‘Specifications’ for order codes and specifications.
❖
1 Remove the fixed water co nnect i on acce ss or y from its packing.
2 Install the fixed water connection accessory as shown in the diagram below.
150 mm (5.9")
Set the flow to
0.2 - 0.25 l/min
Outer thread
200 mm (7.8")
10 mm (3.8")
Pressure:
max 0.8 bar
Length 5000 mm (107")
200-500 mm (7.8"-10.7")
The pressure red ucing valve is connected to the water source (1. 805 cm / 3/4” pip e
with shut-off valv e). The connection is a ma le union w ith a 0. 953 / 3/8” O.D. th read.
Set the pressure redu cin g val ve to the valu es as in dic at ed in the diag ra m.
3 Remove the water replenishment bottle and insert the hose connector into the
water receptacle, marked by a white ring.
Water temperature should be betw ee n 5 °C and 25 °C (40 °F and 70 °F) .
❖
The water line valve should b e shut off a t the en d of a work peri od. You must
have a fixed floor drain for waste water when using the fixed water connection accessory.
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Chapter
Getting started with
the Agfa CP1000
This chapter introduces the Agfa CP1000 to the user and
explains some key concepts.
3
❑ Main components
❑ Control panel
❑ Preparing the chemicals
❑ Checking the replenishment rates
❑ Replenishment rate adjustment
❑ Switching the Agfa CP1000 on
❑ Using the machine
❑ Switching the Agfa CP1000 off
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Main components
123 4 5 6 789101112 1314
22
15 16 17 18 19 20 21 23
1
Developer bottle receptacle
2
Developer ring (red)
3
Developer bottle valve (red)
4
Developer repl enish ment bot t le
5
Processor cover
6
Fixer replenish men t bot tle
7
Fixer tank guide plate
8
Water replenishment bottle
9
Wash-water tank guide plate
10
Control panel
11
Film transpor t roller
12
Dryer assembly cover
Dryer fan and heater
13
compartment
22 24 17 25
14
Exit tray
15
Feed tray
16
Developer tank cover
17
Adjustable leg
18
Developer heater
19
Developer thermal cut ou t
20
Fixer heater
21
Fixer thermal cutout
22
Heater cables
23
Wash-water tank
24
Squeegee roller assembly
25
Dryer transport roller assembly
1210E GB 20001120
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Functional diagram
Exposed film is inserted directly into the feed slot at the left side of the processor. The film passes the film scanner regulating the replenishment and dryer
systems, and then passes through the developer, the fixer and the wash-water
tanks. After drying, the fil m leav es the d r yer secti on a nd is d eposi ted i nt o the exi t
tray .
12 3
1
Feed tray
2
Film scanner for reple nis hmen t
Developer replenishment bottle
3
(5 l)
4
Fixer replenishment bottle (5 l)
5
Water replenishment bottle (5 l)
6
Dryer transport roller assembly
7
Developer tank (0.9 l)
45 6
7
8 9 10 11 12 13
8
Fixer tank (0.9 l)
9
Water tank (0.9 l)
10
Squeegee roller assembly
11
Cross-blowing fan
12
Infrared dryer
13
Exit tray
1210E GB 20001120
23
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Operation
When the power switch is turned ON, the drive motor, the pump motor, the tank
heaters and the dryer fans start to operate.
After about 7 minutes, the chemical solutions are heated up sufficiently for the
Agfa CP1000 to become operational.
When a film is fed into the processor, it is detected by the film scanner, a pair of
magnetic rollers. The film scanner also measures the length of the film to determine the replenishment rate, being different for each separate tank. At the same
time, the replenishment system, the dryer heaters and the fan are activated.
As long as film feed is detected, the replenishment pumps operate at double
speed. This increased circulation causes the contents of the developer tank, fixer tank and wash-water tank to rise in their pump tubes and flow into the drains.
An appropriate amount of fresh solution and wash water is replenished automatically from the supply.
When the end of the film is detected and the film scanner rollers are no longer
turning, the following occurs:
The indicator light remains on for about 15 seconds. When it turns off,
❖
another film can be fed into the processor.
❖
Provided that no additional film is inserted, the circulation rate is slowed
down again. 40 seconds after the last film exits the dryer, the infrared dryer
heaters turn off, and after an additional 40 seconds, the lower fan turns off.
The upper fan works continuously.
24
As long as the machine is left on, it remains in standby mode but uses neither
chemicals nor water.
1210E GB 20001120
Page 25
Control panel
The control panel contains the power switch, the manual replenishment key with
the film feed light, and the dryer temperature step-switch.
4
3
5
2
1
0
Position ‘I’ of the red power switch turns the processor ON.
Depending on the room temperature, solutions reach their proper
operating tempera tu re withi n 7 min ut es.
Position ‘0’ switches the processor OFF.
❖
The processor should only be switched on with full
tanks.
❖
The processor should never be switched off during film
transport.
The manual repleni shme nt key all ow s th e user t o ini tiat e an
additional replenishment cycle, during whi ch a red indic ator light is
illuminated.
The manual replenishment key should be pressed if the processor
has been idle for more than a day. Film may be inserted in to the
0
processor when the additional replenishment cycle is completed,
which is indicated by the red ligh t go ing OFF.
The light is also illumi na ted dur in g fi lm fe ed.
6
°C
1210E GB 20001120
4
3
2
1
Do not touch the switches with wet fingers!
The 6 step-switch cont rols the dr ye r tempe r atur e. This enable s the
5
dryer temperatur e to be adjust ed to particu lar en viron ment
6
conditions (hu midity and ambi ent temperature). The normal setting
is ‘3’.
25
Page 26
Preparing the chemicals
If the replenishment bottles are to be filled with chemicals for the first time, be
sure to read the following instructions:
• Prior to filling the tanks for the first time, it is recommended that they be re-moved
from the processor and rinsed with tap water. The standard cleaning procedure as
described in
except that there are no chemicals yet to be drained.
• To save chemicals, check a nd ad just th e reple ni shme nt r at es usi ng wat er i n th ree
spare replenishme nt b ottle s ( whi ch can b e o rder ed as an o pti on). I f the re pl eni shment rates are s atisfactory, you can fill the genuine set of replenishme nt bottles
with chemicals. The procedures for checking and adjusting the replenishment
rates can be found fu rthe r on in th is cha pt er.
❖
The chemical products can cause skin irritations with people who are sensitive to them. It is therefore advi sabl e to wear rubb er glo ve s and to was h your
hands thoroughly afterwards.
❖
Always prepare the solutions in accordance with the directions from your
supplier. Read the accompanying leaflet and/or the instructions on the bottle, to check for congruity with the procedures below.
You are reminded to handle all chemicals with care, to wear protective
gloves and an apron to protect your clothing, and to wear protective
glasses for your safety. Always conform to local regulations regarding the
disposal of chemicals.
Chapter 3, ‘Getti ng started with th e Agfa CP1000’
can be followed,
26
1210E GB 20001120
Page 27
Preparing the developer solution Agfa G153
Agfa G153 should be used to prepare the developer solution. A unit package
contains 12 sets of 2 concentrated solutions (parts A and B), each set being
used for making up 2.5 litres of working solution (if you want to make up 5 litres
of working solution, double the values for water and chemicals):
• part A contains 1000 ml of concentrated developer.
• part B contains 250 ml of concentrat ed ha rden er.
1 Fill up the red marked replenishment bottle with 1.25 litres of water
(15 °C - 40 °C).
2 Add part A and mix by stirring the bottle a few moments.
Never mix the concentrated solutions A and B. Part A is first to be thoroughly
❖
mixed with the water before part B can be added.
3 Add part B, sc r ew th e re d valve on the bottle and thoroughly mix once more.
Preparing fixer solution Agfa G353
A unit package of Agfa G353 contains 18 sets of 2 concentrated solutions (parts
A and B), each set being used for making up 2.5 l itres of fixer solution (if you
want to make up 5 litres of working solution, double the values for water and
chemicals in the procedure below):
• part A con tains 500 ml of concentrated f ixer,
• part B contains 250 ml of conc ent r at ed hard en er.
1210E GB 20001120
1 Fill up the blue marked replenishment bottle with 1.75 litres of water
(10 °C-30 °C).
2 Add part A and mix by stirring the bottle a few moments.
Never mix the concentrated solutions A and B. Part A is first to be thoroughly
❖
mixed with the water before part B may be added.
You are reminded to handle all chemicals with care, to wear protective gloves and an
apron to protect your clothing, and to wear protective glasses for your safety. Always
conform to local regulations regarding the disposal of chemicals.
27
Page 28
Preparing fixer solution Agfa G354
A unit package of Agfa G354 contains 18 units of 1000 ml chemical, each for
making up 2.5 litres of fixer solution (if you want to make up 5 litres of working
solution, double the values for water and chemicals in the procedure below):
1 Fill up the blue marked replenishment bottle with 1.5 l itres of water
(10 °C-30 °C).
2 Add the chemical and mix by stirring the bottle a few moments.
Inserting the replenishment bottles
❖
A full replenishment bottle of each solution should always be kept in readiness to ensure quick replacement. The solutions can be preserved for about
one week in a full and closed replenishment bottle. Always keep in mind the
preservation instructions indicated on the bottles.
Place the replenishment bottles in the receptacles, taking the color codes into
account (red for developer, blue for fixer, white for water). When the replenishment bottles are inserted into the processor, the tanks will automatically be filled
to the bottom edge of the bottle valves.
28
You are reminded to handle all chemicals with care, to wear protective gloves and an
apron to protect your c lothi ng, a nd to wea r prote ctiv e gl asses f or your saf ety. Always
conform to local regulations regarding the disposal of chemicals.
1210E GB 20001120
Page 29
Checking the replenishment rates
The Agfa CP1000 processor features an automatic replenishment system, in
which the replenishment cycle is controlled by the length of the film. However,
the width of the film will affect the replenishment rates. By watching the liquid
levels in the replenishment bottles you can easily check and - if necessary - adjust the replenishment rates.
Each of the three replenishment bottles has its own replenishment rate.
❖
Checking the replenishment rate is required in the following circumstances:
• After installation of the machine.
• After replacement of the pumps.
• If the standard film size is altered. The replenishment pumps have bee n factoryset
for average repl enishment rates base d on processing 240 x 300 mm films. If you
will be processing either mainly larger or smaller sizes, it will be necessary to
adjust the pumps.
1 Insert full replenishment bottles.
2 Switch the processor on and wait several minutes until the tanks have com-
pletely
3 Carefully indicate the liquid level on each bottle, using a marker.
filled.
1210E GB 20001120
4 Depress the manual replenishment key to start an additional replenishment
cycle of about 3 minutes.
The indicator light turns on .
29
Page 30
5 After completion, mark the new liquid level on each bottle and measure the level
difference from the first mark to the second.
6 Compare the rates with those in the table below. If you have an incorrect replen-
ishment
described on the next pages.
The table indicates the amount of liquids (± 15 % tolerance) flowing into the tanks
during a replenishment per io d of appr o xima tely 3 min ut es.
Film sizes Developer Fixer Rinsing water
average mix 8 mm (5/16”) 11 mm (7/16”) 13 mm (1/2”)
larger than
240 x 300 mm
value for one of the r eplenishment b ottles, the rat e should be adjus ted, as
11 mm (7/16”) 13 mm (1/2”) 13 mm (3/4”)
30
smaller than
240 x 300 mm
❖
The above values are based on a daily throughput of at least 10 films. If
5 mm (3/16”) 8 mm (5/16”) 11 mm (7/16”)
fewer films are being processed, you ought to increase the replenishment
rate of the developer and change all tanks more frequently.
1210E GB 20001120
Page 31
Replenishment rate adjustment
❖
Adjustment of the replenishment pumps involves removing the processor
cover and handling the tanks. If the adjustment is done with chemicals in the
tanks, it is recommended that you wear protective gloves, glasses and an
apron for your safety.
1 Remove the replenishment bottles and the processor cover.
2 Carefully free the tank heater cables from their retaining clips.
3 Lift the tank slightly and pull it forward enough to gain access to the drain valves
and pumps.
1210E GB 20001120
The tank covers do not have to be removed.
You are reminded to handle all chemicals with care, to wear protective gloves and an
apron to protect your clothing, and to wear protective glasses for your safety. Always
conform to local regulations regarding the disposal of chemicals.
31
Page 32
4 Loosen the locknut by turning it counter-clockwise.
5 Adjust the screw on top of the vertical pipe, using a screwdriver.
Carefully turn the screw clockwise to decrease the replenish ment rate, or counterclockwise to increase the ra te .
6 Retighten the locknut by turning it clockwise, while holding the adjustment screw
in place with the screwdriver to prevent it from turning.
7 Slide the tank back into position, making sure that the drive gears are properly
engaged.
8 Replace the processor cover and the replenishment bottles.
9 Depress the manual replenishment key to initiate an additional replenishment
cycle of 3 minutes.
10 Check the replenishment rate by following the procedure described earlier in this
chapter. If necessary, repeat the adjustment procedure to match as much as possible
the rates in the table on pag e 30.
You are reminded to handle all chemicals with care, to wear protective gloves and an
apron to protect your c lothi ng, a nd to wea r prote ctiv e gl asses f or your saf ety. Always
conform to local regulations regarding the disposal of chemicals.
32
1210E GB 20001120
Page 33
Switching the Agfa CP1000 on
Before starting up
Prior to starting up, ensure that
• the machine is connected to the local power supply,
• the machine cover an d th e d r ye r co ve r are attached,
• the feed table and exit tray are clean,
• the water and replenishment bottles are filled.
❖
The processor will automatically be switched off if the dryer assembly cover
or the processor cover is not properly closed.
Safety pin for processor and
dryer covers.
1210E GB 20001120
Switching the Agfa CP1000 on
1 Plug the power cord into the wall outlet.
Do not work with wet fingers!
2 Check whether the replenishment bottles are full enough and examine the level
in the waste bottles.
Only switch on the processor with full tanks.
33
Page 34
3 Turn off all lights but the darkroom safelight.
4 Switch the processor on by pressing the power switch (to position ‘I’).
Do not touch the switch with wet fingers!
Use this key to switch the Agfa CP1000 on.
❖
The processor will automatically be switched off if the dryer assembly cover
or the processor cover is not properly closed.
5 Wait for about 7 minutes to achieve the appropriate operating temperature.
Additional replenishment
If the processor has been idle for more than 24 hours, press the manual replenishment key to initiate an additional replenishment period of 3 minutes.
34
Use this key to activate an additional replenishment.
0
1210E GB 20001120
Page 35
Using the machine
Selecting the dryer level
Set the multi-position switch to the desired drying level.
4
3
5
2
6
1
The standard drying level position is 3.
Feeding a film to the Agfa CP1000
Do not put films on or near the dryer! Films can get fogged when placed on
the dryer.
❖
You should first run a cleaning film if the machine has been standing idle for
some time.
1 Push a film into the feed slot until the LED in the replenishment key shows a red
light.
• The maximum f ilm width is 35 cm.
• The small est si ze that can be processe d is 10 x 10 cm or 9 x 12 cm. Film s of t his
size have to be fed diagon all y.
Use this key to adjust the drye r.
1210E GB 20001120
❖
Do not process rollfilms nor mammographic films!
2 You can feed the next film when the LED goes out.
Films are proces sed for about three minutes an d then discharged at the fro nt and
placed on the receiv ing tray.
If you detect a problem, refer to
switching the processor OFF and ON again. This can often solve the problem.
Chapter 5, ‘Troubleshooting’
. But first, try
35
Page 36
Switching the Agfa CP1000 off
After work, or at the end of the day, switch off the Agfa CP1000 as follows:
1 Switch off the processor and disconnect the power cord from the outlet.
Do not work with wet fingers!
Do not switch the machine off during film transport!
❖
Use this key to switc h th e Agfa CP10 00 off.
2 Remove the developer replenishment bottle (marked by a red dot) to stop un-
necessary
3 Remove the water replenishment bottle (mark ed by a whi te dot ) and pour out the
water to prevent the formin g of alga e.
4 Slightly raise the processor cover to prevent condensation of chemicals.
oxidation.
36
1210E GB 20001120
Page 37
Chapter
Cleaning the
Agfa CP1000
This chapter guides the user through cleaning tasks which
require no special skills, tools nor training.
4
❑ Cleaning frequency
❑ General cleaning directions
❑ Removal of the tanks
❑ Cleaning the tanks
❑ Cleaning the processor chassis
❑ Cleaning the dryer
❑ Reinstalling a ll pa rt s
Page 38
Cleaning frequency
Regular cleaning of the processor is essential to maintain optimal image quality.
Therefore, the processor should be cleaned carefully at least once a fortnight.
Cleaning becomes absolutely essential when a crystalline deposit is observed
on the rollers. If dry residues of chemicals stick to the rubber rollers it may happen that these stick to each other. It is therefore recommended to clean the rollers regularly with lukewarm water.
The following cleaning activities should be done on a regular basis:
Each day
• Replace the water in the water replen ishment bottle daily to prevent the forming of
algae.
• F ollow the switching off procedu re as described in the paragra ph
Agfa CP1000 on’
CP1000’
.
which can be found in
Chapter 3, ‘ Getting started with t he Agfa
Each week
• Drain and clea n the wash-water tank.
• If you are processing less than 80 films per week, or if the processor is inter-
rupted for more than one week:
• Drain the developer and fixer tanks and replenishment bottles. Replace
exhausted chemicals .
• Clean the tank covers and rollers, the transport rollers, the guide plates, the
tanks and replenishme nt pumps, the valves on the replenishment bot tles and
the feed tray.
• I f you ar e proce ssin g more th an 80 fi lms pe r week :
• Perform the above tasks every two weeks.
‘Switching th e
38
Each month
• C le an the squee ge e ro lle rs (dr ye r assemb ly) .
You are reminded to handle all chemicals with care, to wear protective gloves and an
apron to protect your c lothi ng, a nd to wea r prote ctiv e gl asses f or your saf ety. Always
conform to local regulations regarding the disposal of chemicals.
1210E GB 20001120
Page 39
General cleanin g di re ctions
When cleaning the Agfa CP1000, always take into account the following points:
• Always disconnect the po w er cor d fr om the ou tl et .
Do not work with wet fingers!
• Never use hot water. The highest temper at ure al lo wed is 40 °C.
• The electric cables to the heaters are permanent and should never be discon-
nected.
• Never clean the chassis or the plastic parts of the heaters in running water.
Always wipe off with a damp clot h!
• Roller sets are numbered for p roper replacement after clean ing.
• The develo per ro ll er sets are numbe r ed 1 & 2.
• The fixer roll er sets ar e nu mbere d 3 & 4.
• The wash- wat er ro lle r se ts are nu mbere d 5 & 6.
• The replenishment bottles, bot tle valves , bottle recep tacles, tank covers, pumps
and tanks are color-coded to pr eve nt contami nat io n of the ch emi cal s and f or ease
of assembly after cleaning. They must be returned to their proper location after
cleaning. Consult the label below.
Developer Fixer Water
Replenishment
bottle
Bottle valve
Bottle receptacle
Tank cover
Tank
Pump
Rollers N°. 1 & 2 N°. 3 & 4 N°. 5 & 6
Red dot Blue dot White dot
Red color Blue color Beige color
Red color Blue color White color
Red dot Blue dot White dot
Red dot Blue dot White dot
Red color White color Black color
1210E GB 20001120
You are reminded to handle all chemicals with care, to wear protective gloves and an
apron to protect your clothing, and to wear protective glasses for your safety. Always
conform to local regulations regarding the disposal of chemicals.
39
Page 40
Removal of the tanks
❖
Always keep in mind the general cleaning directions (refer to the previous
page).
1 Remove the replenishment bottles and processor cover.
2 Carefully free the tank heater cables from their retaining clips.
3 Slightly lift the tank to be cleaned and pull it forward enough to give free access
to the drain valve.
40
You are reminded to handle all chemicals with care, to wear protective gloves and an
apron to protect your c lothi ng, a nd to wea r prote ctiv e gl asses f or your saf ety. Always
conform to local regulations regarding the disposal of chemicals.
1210E GB 20001120
Page 41
4 Drain the tank by releasing the drain valve clamp.
It may be necessary to gently pull t he end o f the dra in tub e to facil itate pr oper dr aining. Allow liqui ds to ru n out . For easy f low, the drain tube shou ld not be kinke d.
Be careful! Chemicals can splash while draining the tank.
5 Remove the tank cover.
1210E GB 20001120
3
3
You are reminded to handle all chemicals with care, to wear protective gloves and an
apron to protect your clothing, and to wear protective glasses for your safety. Always
conform to local regulations regarding the disposal of chemicals.
41
Page 42
6 Remove the guide plate.
3
3
4
7 Remove the tank heater by lifting it straight up.
4
3
3
The electrical conne ct ions are fi tt ed firmly an d must nev er be dis con nec te d.
8 Remove the tank from the processor.
Repeat steps 3 to 8 for all tanks having to be cle an ed.
42
You are reminded to handle all chemicals with care, to wear protective gloves and an
apron to protect your c lothi ng, a nd to wea r prote ctiv e gl asses f or your saf ety. Always
conform to local regulations regarding the disposal of chemicals.
1210E GB 20001120
Page 43
Cleaning the tanks
1 Take the tank, the tank cover and the guide plate to a sink for cleaning.
2 Remove the transport rollers from the tank.
Wash the rollers with a sponge and running water.
3 Unfasten the replenishment pump by loosening the two wing nuts, and then pull
the pump out.
1210E GB 20001120
You are reminded to handle all chemicals with care, to wear protective gloves and an
apron to protect your clothing, and to wear protective glasses for your safety. Always
conform to local regulations regarding the disposal of chemicals.
43
Page 44
4 Clean the replenishment pump in running water, paying special attention to the
impeller.
5 After cleaning, reinstall the pumps, observing the color codes on the pumps and
the tanks, in order to avoid contamination.
Consult the table on page 39.
6 With the drain valve open, wash the tank under running water, allowing water to
drain through the valve. After draining, close the drain valve.
7 Clean the guide plate, the tank covers and the rollers in running water.
You are reminded to handle all chemicals with care, to wear protective gloves and an
apron to protect your c lothi ng, a nd to wea r prote ctiv e gl asses f or your saf ety. Always
conform to local regulations regarding the disposal of chemicals.
44
1210E GB 20001120
Page 45
Cleaning the processor chassis
1 Remove the light-tight cover accessory (if present).
2 Clean the feed tray and the feed slot with a sponge and lukewarm water.
3 Disengage and clean the film scanner.
If necessary, take the film scanner to a sink for clea ni ng.
4 Clean the heaters.
Never hold the plastic part of the heaters in running water, or immerse it in a liquid.
5 Clean the drainage troughs using a sponge and lukewarm water.
1210E GB 20001120
6 Clean any chemical residue around the replenishment receptacles and on the
exterior surface of the processor chassis.
7 Replace the film scanner and the light-tight cover accessory.
You are reminded to handle all chemicals with care, to wear protective gloves and an
apron to protect your clothing, and to wear protective glasses for your safety. Always
conform to local regulations regarding the disposal of chemicals.
45
Page 46
Cleaning the dryer
1
2
1 Remove the dryer assembl y cove r.
Lift the cover s lightly to dise ngage t he inte rlock pi n [1], and then slide t he cove r forward to remove it from its rear holding lip [2].
2 Remove and clean the squeegee roller assembly.
46
Do not dismantle the squeegee roller assembly. Clean the rollers with lukewarm
water.
1210E GB 20001120
Page 47
3 Loosen the knurled screw that secures the dryer transport roller assembly. Lift
the dryer transport roller assembly out of the processor.
Clean the rollers if necessary. Do not dismantle the dr yer transport roller assembly.
4 Wipe clean the dryer heater and the fan compartment, with a damp cloth.
1210E GB 20001120
Make sure no water gets into the dryer.
5 Reinstall the dryer transport roller assembly.
Make sure that the dryer transport drive gear is properly engaged and that the
knurled screw is fastene d.
6 Reinstall the squeegee roller assembly.
Make sure that the squeeg ee rol ler drive gear is prop er ly en gaged .
7 Securely close the drye r asse mbly co ver.
Make sure that the inter lo ck pin is pr op erly en gag in g the inter lo ck swit ch.
47
Page 48
Reinstalling all parts
❖
Follow the color codes carefully. Consult the table on page 39.
1 Put the rollers, the guide plates and the tank covers back into the appropriate
tanks.
Make sure that the bent edges of the guide pla tes are inserted int o the grooves on
the side of the even numbe red ro ll er s of the tanks .
2 Install the tank units into the processor.
• Ma ke sur e that the ro lle r ge ar s are pr op er ly engag ed wit h th ei r driv e gea rs .
• Ma ke sur e that th e dr ain valv es ar e fa stene d in t he up ri gh t/clo sed posi ti on.
• Make sure that the heaters are engaged in their retaining slots.
• Make sure that the heater ca bles are put back in their clips.
3 Replace the processor cover.
Make sure that the interlock pin, which is marked on the processor cover with a white
dot, is properly engage d with the int erlock switch (to gether with th e pin on the dryer
assembly cover). If not, the processor will fail to work.
4 Chemical and water replenishment bottles may now be re-inserted.
The tanks will be filled auto mat ica lly.
48
1210E GB 20001120
Page 49
Chapter
Troubleshooting
This chapter provides solutions to some problems you may
encounter while working with the Agfa CP1000.
5
❑ Troubleshooting checklist
❑ Processor fails to operate
❑ Appearance of processed films
❑ Film transport problems
Page 50
Troubleshooting checklist
The Agfa CP1000 is desi gned for t roubl e-free ope ratio n. N eve rtheles s, if y ou encounter some problems resulting from improper operating procedures, processing techniques or equipment malfunction, this section will help you analyze the
problem, determine its cause, and solve it if it can be remedied without the intervention of a service technician.
Most problems related to processed films can be traced back to improper operating, replenishment or cleaning procedures. If you have followed all installation,
operating and cleaning instructions as described in chapters 1, 2 and 3, the
problem can be caused by an electrical or mechanical malfunction.
The troubleshooting procedures in this chapter should help you to identify and
correct most common pr obl ems.
Some problems can be corrected simply by turning the power switch off and
❖
then on again.
❖
Always wear rubber gloves, protective glasses and an apron when working
with chemicals. It is also recommended that the tanks be drained before
handling parts submerged in chemicals.
50
1210E GB 20001120
Page 51
Processor fails to operate
1 Check that the power cord is plugged in and that the power switch is on.
Do not work with wet fingers!
2 Check that both the dryer assembly cover and the processor cover are firmly in
place.
3 Check that the interlock pins in the dryer and processor covers are engaging the
interlock switch.
1210E GB 20001120
The processor cannot work if the interlock switch is not engaged as shown on the figure above.
4 If none of the above provides a solution, the problem can be caused by a defec-
tive
power switch or an electrical circuit malfunction.
Call your local service organization.
51
Page 52
Appearance of processed films
Scratches (lengthwise)
1 Check the condition of the feed table.
If required, clean it with a sponge and lukewarm water. Dry the feed table prior to
processing a film.
2 Remove the processor cover and the tank covers and check the tank guide
plates.
52
3
3
4
If required, remove and clean the guide plates with a sp onge and lukewarm water.
You are reminded to handle all chemicals with care, to wear protective gloves and an
apron to protect your c lothi ng, a nd to wea r prote ctiv e gl asses f or your saf ety. Always
conform to local regulations regarding the disposal of chemicals.
1210E GB 20001120
Page 53
Roller marks (crosswise)
1 Check the condition of the tank transport rollers and the dryer squeegee rollers.
• Remove the processor cover, the tank covers and the dryer assembly cover to
access the rollers.
• Remove the rollers an d clean them in a sink wit h a sponge and luke warm water.
Follow the instruct ion s as des cr ibed in
2 Check the roller springs for proper tension.
Chapter 4, ‘Cleaning the Agfa CP1000’
.
1210E GB 20001120
If they are loose, replace them: refer to
skilled service personnel’
You are reminded to handle all chemicals with care, to wear protective gloves and an
apron to protect your clothing, and to wear protective glasses for your safety. Always
conform to local regulations regarding the disposal of chemicals.
, for the appropriate instructions.
Chapter 6, ‘Advanced servi c e: in s tru c ti on s fo r
53
Page 54
3 Check the upper and lower transport roller drive gears for damage.
If they need t o be replaced, ref er to
skilled service personne l’
.
Chapter 6, ‘A dvanced service: inst ructions for
4 Check the squeegee roller drive gear for damage (dryer assembly).
If it needs replacement, refer to
service personnel ’
.
Chapter 6, ‘Advanc ed servi ce: inst ruct io ns fo r ski lled
5 Check that the developer is not exhausted.
• D rain and cl ean the develop er tank and the r eplenishme nt bottle by fo llowing th e
instructions in
Chapter 4, ‘Cleani ng the Agf a CP1 000 ’
.
• Mi x new devel oper in th e replenishmen t bottle a nd refill the develop er tank: refer
to
Chapter 3, ‘Getting started with the Agfa CP1000 ’
.
6 Check and, if necessary, adjust the developer replenishment rate.
The procedures for ch ecking and adjus ting th e dev elope r re pleni shment r ate can b e
found in
Chapter 3, ‘Getting started with the Agfa CP1000’
.
54
You are reminded to handle all chemicals with care, to wear protective gloves and an
apron to protect your c lothi ng, a nd to wea r prote ctiv e gl asses f or your saf ety. Always
conform to local regulations regarding the disposal of chemicals.
1210E GB 20001120
Page 55
Water spots
1 Check the squeegee rollers in the dryer assembly for dirt deposits.
• Remove the processor cov er and t he drye r ass emb ly cove r.
• Remove the squeegee roller assembly an d clean it with luk ewarm water. Do not
dismantle the squeeg ee rol ler asse mbl y.
2 Check the squeegee rollers for stretched retaining springs.
The retaining springs ho ld the rollers tightly together. Inspect the springs on each
end, without disasse mbling the rollers. If the rollers are loose, the spring ha s to be
replaced. Call your local ser v ice organization.
1210E GB 20001120
55
Page 56
Irregular drying patterns
1 Check that the dryer temperature is not too high.
2 Check that the room temperature is not too low.
Ambient room temper at ur e shoul d be betw e en 15 °C and 30 °C / 59 °F and 86 °F.
Insufficient or excessive contrast, insufficient density
1 If the processor has been idle for more than one day, the developer may have to
be replenished.
• Press the manual replenishment key to initiate a 3-minutes replenishment cycle.
Do not touch the switch with wet fingers!
• Run an exp ose d test sh eet to check r esu lts.
2 Remove the developer replenishment bottle and place a thermometer in the re-
ceptacle
If the temperatur e is not in t he range o f 33 °C and 35 °C / 92 °F and 94 °F, call your
local service organi zat ion.
3 The developer can be improperly mixed or exhausted.
• D rain and cl ean the develop er tank and the r eplenishme nt bottle by fo llowing th e
• Mi x new devel oper in th e replenishmen t bottle a nd refill the develop er tank: refer
to check the developer temperature.
instructions in
to
Chapter 3, ‘Getting started with the Agfa CP1000 ’
Chapter 4, ‘Cleani ng the Agf a CP1 000 ’
.
.
4 Check, and if required, adjust the developer replenishment rate.
Refer to
the developer repl eni shm ent ra te .
Chapter 3, ‘Getting started with the Agfa CP1000’
5 Check the replenishment system.
Follow the troubleshooting procedures for film drying problems, as discussed in
Chapter 6, ‘Advanced service: instructions for skilled ser v ice personnel’
56
for checking and adjusting
.
1210E GB 20001120
Page 57
Dense fogging
1 The developer can be contaminated by fixer.
• Drain and clean the developer tank and the repl enishment bo ttle by follow ing the
instructions in
Chapter 4, ‘Cleaning the Agfa CP1000’
• Mix new solutions in the devel oper re plenishme nt bott le: refer to
ting started with the Ag fa CP1000’
.
• After insertio n of the rep len ish men t bo ttle, th e tank wi ll be re fi lle d autom at ical ly.
2 Make the same checks as in the procedure to solve contrast problems (see
above).
3 Check that the processor is level.
Incorrect levelli ng can result in excessive dr ainage. If you want to level the processor, refer to
❖
Caution: Do not put films on or near the dryer! Films can get fogged when
placed on the dryer.
Chapter 2, ‘Installation of the Agfa CP1000’
.
Chapter 3, ‘Get-
.
1210E GB 20001120
Film not completely dry
Most film drying problems are caused by insufficient hardening of the film due to
inadequate fixer replenishment or to fixer exhaustion. However, the problem can
also be caused by a mechanical or electrical failure in the control circuits, the
dryer or the replenishment system, or by adverse temperature or humidity problems. Refer to
tions for skilled service personnel’
‘Film drying problems’
.
in
Chapter 6, ‘Advanced service: instruc-
57
Page 58
Film transport problems
If the film is not transported through any of the rollers, the source of the problem
could be the transport drive gears in one of the tanks or the dryer. Alternatively,
the problem can be caused by one of the components that drive the gears: the
gears in the main drive system, the drive motor itself or the drive belt. Refer to
Chapter 6, ‘Advanced service: instructions for skilled service personnel’
If the drive motor is defective, call your local service organization.
❖
.
58
1210E GB 20001120
Page 59
Chapter
Advanced service:
instructions for skilled
service personnel
6
The chapter deals with troubleshooting and maintenance work
for the Agfa CP1000 during which live electrical or hot
components may become exposed.
❑ Important safety notice
❑ Resetting the thermal cutouts
❑ Film drying problems
❑ Maintenance of the main drive assembly
❑ Adjustment of replenishment pump gears
❑ Replacement of roller springs
Page 60
Important safety notice
Warning
This chapter deals with repairs and preventive maintenance work for the Agfa
CP1000 during which live electrical or hot components may become exposed.
The procedures described hereafter can imply hazardous situations and are
therefore to be carried out by skilled service personnel only.
60
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
Page 61
Resetting the thermal cutouts
Thermal cutouts are provided t o protect the d evelo per and the f ix er t ank h eate rs.
If the heaters do not get warm, it is possible that the cutouts have been activated.
1 Remove the processor cover.
2 Check the developer and/or fixer tanks to make sure that they are properly filled.
Replenish the tanks if required. Refer to
CP1000’
.
3 With tanks properly filled, press the reset switch on the appropriate heater.
Chapter 3, ‘Getting started with the Agfa
1210E GB 20001120
Press in the directio n of the arrow to reset t he t herma l cut out .
4 If several attempts to reset the cutouts fail to remedy the problem, call your lo-
cal
service organization .
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
61
Page 62
Film drying problems
Most film drying problems are caused by insufficient hardening of the film due to
inadequate fixer replenishment or to fixer exhaustion. However, the problem can
also be caused by a mechanical or electrical failure in the control circuits, the
dryer or the replenishment system, or by adverse temperature or humidity problems. You may have to check one or more of the following:
Mechanical / Electrical
1 Check for excess temperature or humidity.
Ambient temperat ure shou ld be le ss than 30 °C / 86 ° F and humid ity shou ld be le ss
than 80 %.
2 Check that the dryer fans are operating.
• Turn the po wer switch OFF, and then ON again to activate a fan sequence.
3 Check that the infrared tubes in the dryer assembly light during the dryer fan
cycle.
• This can be viewed by removing the processor cover and dryer assembly cover.
• To momentarily check the infrared tubes, depress the interlock switch with a pencil
or a screwdriver.
62
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
Page 63
Chemical / Fixer replenishment
1 Check that the fixer is not exhausted.
• If the tanks have not been cleaned according to the weekly cleaning schedule
(refer to
and the replenishment bottle.
Chapter 4, ‘Cleaning the Agfa CP1000’
• Replace the fixer tank, mix a new solution in the replenishment bottle and re-insert
it in the pr ocessor. The tank will be filled automatically.
• Check for proper film drying by running an exposed test fil m .
2 If the processor has been idle for more than one day, the fixer may have to be
replenished.
Depress the manual replenishment key to initiate a replenishment cycle of 3 minutes.
The indicator light should remain illuminated and the replenishment pump motor
should operate at double speed.
3 If, after pressing the replenishment key, the indicator does not light, refer to the
next procedure,
‘Mechanical / Replenishment’
4 If the indicator does light, but the pump motor does not increase in speed, the
problem can be a blown fuse, a defective pump motor, or an electrical malfunction. Refer to the next procedure,
‘Mechanical / Replenishment’
5 Since the problem could also be caused by insufficient fixer replenishment, the
replenishment rate can be checked.
• Check and, if nece ssary, adjust the fixer replenishment ra te following the proc e-
dures in
Chapter 3, ‘Getting started with the Agfa CP1000’
• When the replen ishment rate i s corr ecte d, che ck for pr oper film d rying by runn ing
an exposed test film.
), drain and clean th e fixer tank
.
.
.
1210E GB 20001120
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
63
Page 64
Mechanical / Replenishment
1 Listen to the sound of the replenishment pump motor.
If the motor speed does no t increase to two tim es its normal rate when the manua l
replenishment k ey is dep ressed, e ither a f use coul d be bl own or t he moto r could b e
defective.
• C al l a serv ic e techn ici an.
2 If the pump motor seems to be working properly, check that the fixer replenish-
ment pump is operating.
• T he tr o uble can be ca use d by a d ef ect iv e p ump ge ar, pump dr ive ge ar, repleni sh-
ment pump drive belt or motor drive belt. Refer to
assembly’
.
• C he ck t o see w hethe r che mica ls pass th ro ug h t he dr ai n h ose s into th e w a ste bo t-
tles when the repleni shm ent key is de pr ess ed.
3 Check if any gears are binding or making unusual noises.
To inspect the pump gears and pump dr ive gears, th e processor co ver and the tank
covers need to be r emoved . Depres s the interlo ck sw itch, us ing a pencil or a scr ewdriver, in order to keep the processor turning while the cover is removed.
‘Maintenance of th e main drive
64
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
Page 65
The pump gears mu st be pro perl y enga ged wit h thei r associa ted d rive g ear. If either
or both gears are defe cti ve or wor n, replen ish men t w ill be affected .
The height of the pump gear i s critical to g ear engagement and may req uire adjustment. The instructions to adjust or replace pump gears can be found in
of the main drive assembly’
and
‘Adjustment of rep lenishment pump gear s’
‘Maintenance
respec-
tively.
1210E GB 20001120
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
65
Page 66
4 If none of the pump gears is turning but the pump motor sound is OK, check for
a broken or slipping motor drive belt.
This belt connects the pump drive motor to the larger of two transfer gears. For a
location diagram and replacement inst ructions,
drive assembly’ on page 67
.
Refer to ‘Maintenance of the main
5 The problem can also be a broken or slipping replenishment pump drive belt.
66
This belt simultaneou sly drives the three pumps. For a location diag ram,
‘Maintenance of the mai n drive assembly’ on page 67
your local service organization.
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
. If this belt is defe ctive, call
Refer to
1210E GB 20001120
Page 67
Maintenance of the main drive assembly
Several replaceable parts are located in the main drive assembly at the rear of
the processor, under the rear cover. It is not likely that you will have to replace
parts in the main drive assembly, but if any part should become defective, it can
easily be replaced.
When maintenance procedures require the handling of parts that are in contact with chemicals, rubber gloves and suitable protection should be worn.
Remove the replenishment bottles, drain the tanks and then rinse the part s
in water, in order to remove all chemicals. The parts can now safely be handled without rubber gloves.
Location of gears
1210E GB 20001120
1 12 4 63 3 5 5 7 8
Developer transport r oll er dr ive
1
gear
2
Developer pump drive gea r
3
Fixer transport rol ler drive gear
4 Fixer pump drive gear 8 Dryer transport roller drive gear
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
5
Water transport roller drive gear
6
Water pump drive gear
7
Squeegee roller drive gear (red)
67
Page 68
Gear components
The diagram below gives the location of the different transport drive gears.
12 2 2 3 45
1
Transport roller drive gear
2 Replenishment pump drive gear 9 Worm d r i ve
3
Replenishment pump dr ive belt
4
Motor drive belt
5 Motor drive gear 12 D ryer sque eg ee roll er drive gear
6
Larger transfe r gear
7
Smaller transfer ge ar
111
8
Dryer transport roller drive gear
10
Transport roller transfer gear
11
Belt guide roller
13
Main worm drive shaft
6791010 1111101213899999
68
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
Page 69
The diagram below gives an overview of the main components of a drive gear
shaft. However, individual drive gears can be assembled differently. Always take
care to use the same number of components in the same order when reassembling gears.
1
Snap ring
2
Spacer
3 Gear
4
Cylinder pin
5
Bearing
6 Drive shaft
7
Drive shaft holder
1
364 7
1524321
1210E GB 20001120
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
69
Page 70
Accessing the main drive assembly
1 Turn the power switch off and disconnect the power cord.
2 Remove the replenishment bottles, the processor cover and tank covers.
3 Pull the tanks out partially and drain them.
Refer to
4 Remove the two screws securing the rear cover using a screwdriver, and re-
move the rear cover.
Chapter 4, ‘Cleani ng t he A gf a CP10 00 ’
.
70
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
Page 71
Replacement of defective gears: general procedure
❖
Prevent small parts such as snap rings, cylinder pins, washers and spacers
from falling into drain holes or into the processor sink. Use tape to cover
exposed holes.
After locating a defective gear, removal and replacement follow this general procedure:
1 Remove the snap ring by prying it off.
2 Withdraw the gear slowly from its shaft, so as not to lose any spacers or wash-
ers (e.g. there may be several above and below a pump gear), or cylinder pins
holding the gear to the shaft.
1210E GB 20001120
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
71
Page 72
3 Replace all spacers and washers and slide a new gear on the shaft.
Use the same number of spacers an d washers in th e same position.
4 Replace the snap ring.
If a snap ring has been lost or damaged, replace it with a new one.
5 Check the assembly by turning the drive gear with your finger.
If the drive roller turns smoothly, all parts can be replaced and the operation
resumed.
72
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
Page 73
Replacement of a cover drive gear
You are reminded to handle all chemicals with care, to wear protective
gloves and an apron to protect your clothing, and to wear protective
glasses for your safety. Always conform to local regulations regarding the
disposal of chemicals.
1 Remove the snap ring by prying it off.
2 Remove the fastener and the upper rack drive gear.
1210E GB 20001120
3 Replace all spacers and washers and slide a new gear on the shaft.
Use the same number of spacers and washer s in the same po sit ion .
4 Replace the snap ring.
If a snap ring has been lost or damaged, replace it with a new one.
5 Check the assembly by turning the drive gear with your finger.
If the drive roller turns smoothly, the tank cover can be replaced and the operation resumed.
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
73
Page 74
Replacement of a replenishment pump gear
❖
Refer to Chapter 4, ‘Cleaning the Agfa CP1000’, to know h ow to loca te and
access a replenishment pump.
You are reminded to handle all chemicals with care, to wear protective
gloves and an apron to protect your clothing, and to wear protective
glasses for your safety. Always conform to local regulations regarding the
disposal of chemicals.
1 Unfasten the replenishment pump by loosening the two wing nuts, and then pull
the pump out.
2 By prying it off, remove the snap ring that holds the pump gear onto the pump
shaft.
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
74
1210E GB 20001120
Page 75
3 Withdraw the gear slowly from its shaft, so as not to lose any spacers or wash-
ers (e.g. there may be several above and below the pump gear), or cylinder pins
holding the gear to the shaft.
The ‘D’ shape of the shaft matches the shape of the hole in the pump gear to prevent
it from tur ning independen tly.
4 Replace all spacers and washers and slide a new gear on the shaft.
Use the same number of spacers and washer s in the same po sit ion .
❖
Refer to ‘Adjustment of replenishment pump gears’ on page 83 if the pump
is not properly engaged with its associate drive gear.
5 Replace the snap ring.
If a snap ring has been lost or damaged, replace it with a new one.
1210E GB 20001120
6 Check the assembly by turning the drive gear with your finger.
If the pump driv e gear turns smoothly, all parts can be replaced and the operation resumed.
You are reminded to handle all chemicals with care, to wear protective
gloves and an apron to protect your clothing, and to wear protective
glasses for your safety. Always conform to local regulations regarding the
disposal of chemicals.
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
75
Page 76
Replacement of the red squeegee roller drive gear
❖
Refer to the diagram on page 67 for the location of the red squeegee roller
drive gear.
You are reminded to handle all chemicals with care, to wear protective
gloves and an apron to protect your clothing, and to wear protective
glasses for your safety. Always conform to local regulations regarding the
disposal of chemicals.
The squeegee roller assembly can be cleaned by the user, but may never be
dismantled. If servicing is necessary, call your local service organization. The
red drive gear, however, can be replaced if it is damaged.
1 Remove the snap ring by prying it off.
2 Withdraw the damaged gear slowly from its shaft.
3 Slide a new red drive gear on the shaft.
4 Replace the snap ring.
If a snap ring has been lost or damaged, replace it with a new one.
5 Replace the squeegee roller assembly, being certain to engage the red drive
gear.
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
76
1210E GB 20001120
Page 77
Replacement of the dryer transport roller drive gear
❖
Refer to the diagram on page 67 for the location of the dryer transport roller
drive gear.
You are reminded to handle all chemicals with care, to wear protective
gloves and an apron to protect your clothing, and to wear protective
glasses for your safety. Always conform to local regulations regarding the
disposal of chemicals.
The dryer transport roller assembly can be cleaned by the user, but may never
be dismantled. If servicing is necessary, call your local service organization. The
drive gear, however, can be replaced if it is damaged.
1 Remove the snap ring by prying it off.
1210E GB 20001120
2 Withdraw the damaged gear slowly from its shaft.
3 Slide a new drive gear on the shaft.
4 Replace the snap ring.
If a snap ring has been lost or damaged, replace it with a new one.
5 Replace the transport roller assembly, being certain to engage the drive gear.
Advanced service
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
77
Page 78
Replacement of a worm drive gear
A worm drive gear is driven by a worm drive on the main drive shaft. Consult the
diagram on pag e 68.
After accessing the main drive assembly, do the following:
1 Remove the snap ring and the spacer on the worm drive shaft side of the pr oc es-
sor.
2 Slide the drive gear off its shaft.
The cylinder pin is removable, so be careful not to drop it.
❖
3 Slide the new gear on the shaft and replace the snap ring.
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
78
1210E GB 20001120
Page 79
Replacement of a drive shaft bearing
Excessive wear on certain bearings may cause gear misalignment. The replacement procedure for all shaft bearings is essentially the same. Consult the diagram on page 68.
After accessing the main drive assembly, proceed as follows:
1 Remove the snap ring and the sp ac er on th e worm drive shaft s ide of the proces-
sor.
2 Slide the drive gear off its shaft.
1210E GB 20001120
3 Remove the cylinder pin and spacer(s).
Be careful not to drop any co mpo nents.
4 On the opposite side, pull the shaft out.
Transport drive gear shafts are pulled out at the chemical tanks side.
5 Replace the defective shaft bearing(s) from the front and/or the rear sides of the
shaft channel.
6 Re-insert the gear shaft through the bearings and replace the spacer.
7 Put the cylinder pin back, as well as the worm drive gear, and secure the gear
with a snap ring.
Carefully align the worm drive gear with the worm drive on the main shaft.
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
79
Page 80
Replacement of the motor drive belt
The motor drive belt is a toothed belt that engages sprockets in the motor drive
gear and the larger of two transfer gears. Before replacing the motor drive belt
however, the longer replenishment pump drive belt must be removed. Consult
the diagram on page 68.
1 Remove the keeper [1] from the smaller transfer gear [2] shaft and remove the
plastic retaining disc.
2
1
2 Disengage the replenishment pump drive belt [1] from the sprockets of the
smaller transfer gear.
80
1
2
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
Page 81
3 Disengage the motor drive belt [2] from the sprockets of the larger transfer gear
and then from the motor drive gear.
4 Slide the spare motor drive belt first onto the motor drive gear and then on to the
larger transfer gear.
5 Slide the replenishment pump drive belt onto the smaller transfer gear.
Make certain it is properly engaged with the three pump drives.
6 Replace the plastic retaining disc and the keeper on the transfer gear shaft.
Replacement of the replenishment pump drive belt
The replacement of the replenishment pump drive belt is not user serviceable.
Call your local service organization.
1210E GB 20001120
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
81
Page 82
Reassembling the main drive assembly
1 Put the rear cover back into its place and secure it with the two screws.
2 Make sure that the tanks are installed and that all gears are properly engaged.
3 Replace the tank covers and the processor cover.
Make sure that the interlock switch, indicated on t he processor cover with a whit e
dot, is properly engaging the interlock switch. If not, the processor w ill fail to opera te.
4 Insert the replenishment bottles.
The tanks will be filled auto mat ica lly.
82
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
Page 83
Adjustment of replenishment pump gears
If a pump gear is not properly engaged with its associated drive gear, the position of the gear on the shaft can be lowered or raised by adjusting the number of
spacers below the pump gear. Spacers may be reused, as they are not subject
to wear.
Refer to Chapter 4, ‘Cleaning the Agfa CP1000’, to know how to locate and
❖
access the replenishment pumps.
You are reminded to handle all chemicals with care, to wear protective
gloves and an apron to protect your clothing, and to wear protective
glasses for your safety. Always conform to local regulations regarding the
disposal of chemicals.
1 Unfasten the replenishment pump by loosening the two wing nuts, and then pull
the pump out.
1210E GB 20001120
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
83
Page 84
You are reminded to handle all chemicals with care, to wear protective
gloves and an apron to protect your clothing, and to wear protective
glasses for your safety. Always conform to local regulations regarding the
disposal of chemicals.
2 By prying it off, remove the snap ring that holds the pump gear onto the pump
shaft.
3 Withdraw the gear slowly from its shaft, so as not to lose any spacers or wash-
ers (there may be several above and below a pump gear), or cylinder pins holding the gear to the shaft.
84
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
Page 85
4 Replace the gear, the spacers and the washers.
Increase or decrease th e num ber of wash er s to adjust the posi tion of the pu mp gea r.
5 Replace the snap ring.
If a snap ring has been lost or damaged, replace it with a new one.
6 Check the assembly by turning the drive gear with your finger.
If the drive roller turns smoothly, the tank cover can be replaced and the operation resumed.
1210E GB 20001120
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
85
Page 86
Replacement of roller springs
Replacing a transport roller spring
❖
Refer to Chapter 4, ‘Cleaning the Agfa CP1000’, for the location and the
removal of transport rollers.
You are reminded to handle all chemicals with care, to wear protective
gloves and an apron to protect your clothing, and to wear protective
glasses for your safety. Always conform to local regulations regarding the
disposal of chemicals.
1 Remove the roller spring by sliding it over the end of the bearing on the trans-
port roller assembly.
2 Slide a new roller spring over the bearing, taking care not to stretch out the
spring while fitting it in place.
Make sure that the spring is properly relocated in the bearing grooves.
Replacing a squeegee roller spring
The squeegee roller assembly can be removed easily for cleaning purposes, but
it can not be dismantled. Call your local service organization if a squeegee roller
spring needs replacement.
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
86
1210E GB 20001120
Page 87
Appendix
Equipment information sheet
A
Page 88
Specifications
Product description
Type of product Medical film pr ocessor
Commercial name CP 1000
Model number 206/846
Type Table-top model
Original seller/manufacturer Agfa-Gevaert NV-Mortsel
Labelling
CE (Type 206/846) 93/42 EEC ‘Medical Devices’ (Europe)
TÜV (Type 206) EN 60950; DIN 1988 (Germany)
ULc (Type 846) UL 1950, CSA 22.2 No.950 (US)
Dimensions
Length, receiving tray an d fe ed tabl e
excluded
940 mm
88
Length, receiving tray an d fe ed tabl e
included
Width 650 mm
Height, receiving tray exclu ded 370 mm
Height, receiving tray included 400 mm
Weight
Unpacked & empty 56 kg
Packed (with access ories ) 88 .5 kg
Materials (refer to the recycling instructions manual for a complete overview of
materials)
Equipment does not co ntain as a const it ue nt elem ent : CFC or HCFC, As bes tos ,
PCB or PCT, Mercury, Cadmium, Lead as additive to plastic parts.
Plastic parts > 50 g are marked in accordance with ISO 11469.
1090 mm
1210E GB 20001120
Page 89
Electrical connection
ABC: 342V J (Type 206)
200/208/230-24 0 V, 50 Hz, 60 Hz, 8 A
(CE & TÜV)
ABC: 342WL (Type 846) 100/120 V, 60 Hz, 9 A (cUL listed)
Power consumption
Standby 180 W
During film processi ng 5 00 W (max. 1700 W)
Environmental conditions
Relative humidity 10 % - 80 % (non-condensi ng)
Room temperature 15 °C - 30 °C
Recommended consumables
[1]
Developer Agfa G 153 X-ray develope r
Fixer G 353 or G 354 X-ray fixe r
Film all general X-ray f ilm s
Water tap water
Tank volumes
Developer tank 0.9 l
Fixer tank 0.9 l
Water tank 0.9 l
Replenishment bottles 5 l each (optional 2.5 l)
Developer temperature (default value upon installation)
Developer tank 34 °C
Fixer temperature (default value upon installation)
Fixer tank 34 °C
1210E GB 20001120
89
Page 90
Replenishment rates (default values upon installation)
Developer 600 ml/m²
Fixer 750 ml/m²
Water 900 ml/m²
Film characteristics
Smallest film size 100 x 100 mm or 90 x 12 0 mm
Max. film width 36 0 mm (max. format 350 x 430 mm)
Physical emissions
Noise emission (sound power level according to ISO 7779)
• During film processing 55 dB(A)
• Standby 46 dB(A)
Magnetic field 1.5 mT max.
Radio frequency emission according to CE requirement
Heat emission
• During film processing total: 1800 kJ/h;
into the roo m : 1800 kJ/h
• Standby total: 650 kJ/h; into th e ro om: 650 kJ/h
90
Chemical emissions (equipment & consumables)
Depending on processing conditions, and type of chemicals; in direct surroundings
of equipment, when usin g re com mend ed chemi cal s, an d if instal led accor d ing to
instructions
SO
(sulfur dioxide)
2
CH3COOH (acetic acid)
Process data
Output
below TLV values
60 films per hour (240 x 300 mm
format)
[2]
Processing time 137 seconds from dry to dry
Film transport speed 280 mm/min.
1210E GB 20001120
Page 91
Drying system
Infrared drying (6 lev els ) air throughput about 80 m³/h
End of Life
Estimated product lif e
(if regularly servi ced and maintai ne d
7 yrs.
according to AGFA instructions)
For re-use, recycli ng or dispo sal of use d appar atus an d fo r r ecyc lin g ins truc tio ns ,
please contact your local ser vi ce orga niz at ion .
[1].Take note of the relevant Material Safety Data Sheets.
[2].Threshold limit value for chemical substances in the work environment as adopted
by the ACGIH (American Conference of Governmental Hygienists).
1210E GB 20001120
91
Page 92
Accessories and order codes
Option Function ABC code
Light-tight cover Darkroom protection 2T7ZG
Fixed water connecti on For continuous water sup ply HV49W
Support table Sturdy and easy to clean 25JMK
Replenishment system 230- 240 V / 50 /6 0 Hz 34UZW
Consumables Order volume ABC code
Agfa G153 X-ray developer Set 12 x 2.5 l of developer chemical HT536
Agfa G353 X-ray fixer Set 18 x 2.5 l of fixer chemical 2TRXG
Agfa G354 X-ray fixer Set 18 x 2.5 l of fixer chemical 2828Q
Replenishment bot tles Set 3 x 2. 5 l 3N5PN
Replenishment bottl es Set 3 x 5 l 3N5OL
92
1210E GB 20001120
Page 93
Appendix
Parts list and
exploded views
B
Page 94
Spare parts list
Notes
❖
Electrical connections and repairs should only be made by authorised electricians. Mechanical connections and repairs should only be made by authorised
technicians.
❖
D = Standardized part. For orders please refer to the separate spare parts list
134
for standardised parts on page
❖
*= Spare part, not available from stock. Expect extended delivery times.
❖
Gray colored table cells indicate an assembl y of p arts, which are also indicated
by dotted lines on the diagrams.
❖
Data and characteristics may be changed without notice.
.
94
1210E GB 20001120
Page 95
Location diagram
9
9
11
3
5
7
6
2
8
4
4
10
4
1
Assembly name Pages N°
Mounting rack
Electronic rack
Drive plate
Roller mounting diagram
Developer tank
Fixer tank
Water tank
Squeegee roller assembly
Cross-flow blower
Dryer section
Exit unit
96-97
98-99
100-103
104-105
106-109
110-113
114-117
118-119
120-121
122-123
124-125
10
11
1
2
3
4
5
6
7
8
9
1210E GB 20001120
95
Page 96
Mounting rack
22
14*
05
23
24
D2412
06
D82
D95
D247
16 15
38
25
27
D2211
D218
18
02
37
39
40
07
33*
D800
13
30*
29
34*
32*
35*
01
03
36
09
96
31*
17
12
08
04
04
20
10
11
19
21
26*
28
1210E GB 20001120
Page 97
1210E GB 20001120
Mounting rack
Item Nr Part Code Description
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
CM+0.0000.6405.5
CM+9.0205.0160.0 SCREW LOCKING
CM+9.0371.7011.0 HOSE CLAMP SNP-18
CM+9.0372.0040.0 HOSE CLAMP SNP-22
CM+9.0426.631 1.0 COVER SWITCH
CM+9.0471.7170.0 FLAT PLUG 1X6,3/0,8
CM+9.5220.1680.1 SCANNING ROLLER
CM+9.88962952.1 RUBBER ELBOW
CM+9.9432.1070.5 VALVE RED
CM+9.9432.1075.1 GASKET
CM+9.9432.1090.5 VALVE WHITE
CM+9.9432.1110.5 VALVE BLUE
CM+9.9432.3025.0 RETAINER RING
CM+9.9462.1017.3* TABLE PLATE
CM+9.9462.1019.1 MEASURING PIN
CM+9.9462.1034.2 SNAP SPRING
CM+9.9462.1035.0 REDUCING PART
CM+9.9462.1039.1 COVER
CM+9.9462.1043.0 COLOR RING RED
CM+9.9462.1044.0 COLOR RING BLUE
CM+9.9462.1045.0 COLOR RING WHITE
CM+9.9462.1052.3 PIN
CM+9.9462.1105.0 PROTECTING CAP
CM+9.9462.1106.0 HOLDER
CM+9.9462.1 111.1 SNAP CASE
CM+9.9462.117 5.1* COVER BOTTOM
CM+9.9462.1520.0 DETECTOR
CM+9.9462.6082.0 BOTTLE
CM+9.9462.6101.0 FOOT
CM+9.9463.1042.0 DEVICE COVER
CM+9.9463.1062.1* DRYER HOOD
CM+9.9463.1072.1* GEAR COVER
CM+9.9463.1090.0* FEED TABLE
CM+9.9463.1120.2* CHASSIS
CM+9.9463.1181.0* COVER TOP
CM+9.9463.1400.0 FILM CHUTE
CM+9.9463.2950.0 REED-SWITCH PREASS.
CM+9.9463.5120.0 CP1000 / 0206 POWER C A B LE
CM+9.9463.5130.0 CP1000 / 0846 POWER CABLE U L
CM+9.9463.5150.0 CP1000 / 0206 POWER C A B LE
HOSE TRANSPARENT, WEAVE --- 9.8196.7471.0 L=100MM
97
Page 98
Electronic rack
21
(GS3)
13
04/03
07/03
05/03
17
14
11*
06/03
(GS2)
(GS1)
20
18
XS1
ST5
ST2
D1 D2 D12 D5 D14
ST9ST4ST3ST10ST7
SI5SI6SI7SI8SI9
D4D3D2D1
ST6ST13
ST14
SI10 SI4 SI3 SI2 SI1
BU5
BU6
ST2
ST1
16
S1
R17
ST9
15*
R16
ST8
D2
D3
98
12*
D1
ST11 ST3 ST10 ST12
09
08
ST2
R15
ST7
ST4 ST5
01
02
10*
19
EPROM
1210E GB 20001120
Page 99
Electronic rack
Item Nr Part Code Description
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
CM+0.0433.7178.0 TRANSFORMER
CM+9.0436.5228.0 FILTER
CM+9.0451.9130.0 RETAINER CAP
CM+9.0451.9604.0 FUSE T 2,5A
CM+9.0451.9630.0 FUSE T 0,4A
CM+9.0451.9705.0 FUSE T 6,25A
CM+9.04519706.0 FUSE T 0,7A
CM+9.0472.0270.0 FLAT CONNECTOR TERMINAL STRIP
CM+9.0479.1135.0 CLIP SKS 16L
CM+9.9463.1141.0* COVER
CM+9.9463.1170.0* TRANSFORMER CAGE
CM+9.9463.4105.0* BRACKET
CM+9.9463.4130.0 FUSE T6,25A
CM+9.9463.4171.0 COVER
CM+9.9463.4181.0* BOTTOM PART
CM+9.9463.5070.0 INTERCONNECT CABLE 8POL.
CM+9.9463.5080.0 INTERCONNECT CABLE 8POL.
CM+9.9463.5250.0 CONTROL BOARD (GS1) WITHOUT EPROM
CM+9.9463.5276.0 EPROM PROGRAM 1002
CM+9.9463.5300.0 SOLID STATE RELAY (GS2)
CM+9.9463.5320.0 DISTRIBUTOR BOARD (GS3)
1210E GB 20001120
99
Page 100
Drive plate 1/2
D2321
05
08
10
D195
20
21*
09
09
02
04
03
17
16
01
23*
27
14
22
01
D2388
D134
D195
03
09
D82
03
24
22
10
01
22
01
17
15
17
10
18
100
25*
07
26
06
11
12
13
19
(GS IR)
D244
17
10
1210E GB 20001120
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