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2007-05-31 printed in Germany

Agfa Company Confidential

Document Node ID: 16099429

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Revision 1 How to print and add Comments Page 3 of 3 2007-05-31 Agfa Company Confidential

HEALTHCARE

Global Services Organisation

Order No.: DD+DIS301.03E

*1WACEX1*

1 piece WACEX MA1

Edition 6

Technical

Documentation

Classic E.O.S.

Type 5270 / 100

as of SN 4500

Classic E.O.S. CL

Type 5270 / 105

as of SN 1138

printed in Germany 02 / 2005

Agfa Company Confidential

HEALTHCARE

Global Services Organisation

Order No.: DD+DIS301.03E

*1WACEX1*

1 piece WACEX MA1

Technical

Documentation

Classic E.O.S.

Type 5270 / 100

as of SN 4500

Classic E.O.S. CL

Type 5270 / 105

as of SN 1138

6. Edition

Ordering of spare parts Phone: xx49 - (0)89 - 6207 -3760 and spare part kits: Fax: xx49 - (0)89 - 6207 -7388

Ordering of documentation: Phone: xx49 - (0)89 - 6207 -3553

Caution:

This system uses mains voltage. Please observe the pertinent safety instructions.

These instructions describe adjustments and routines which must only be performed by qualified technical personnel.

Note:

Electrical repairs and connections must only be made by certified electricians.

Mechanical repairs and connections must only be made by certified technicians.

CE Declaration:

According to the medical directives the CE Declaration (CE Conformity) becomes void if the product is modified without permission of the manufacturer!

This applies to all parts, not only the safety devices!

printed in Germany 05 / 2005

Agfa Company Confidential

AGFA-GEVAERT AG HE/S&S - GSO

Tegernseer Landstr. 161 D-81539 Munich

Contents

Pictographs and conventions for this documentation

This documentation uses certain conventions (pictographs, styles) to help you find information faster and easier.

0. Order list

1. Installation preparations

2. Controls and connectors

3. Installation / start-up

4. Operating instructions

5. Theory of function

6. Repair and Service

7. Reference and circuit diagrams

8. Spare parts list

9. Accessories

10. Modifications

11. Technical standard modifications

Meaning of the pictographs

High voltage!

Attention!

Info

Hint

Required spare part

Required time

Waiting time

Required tools

Removal

Installation

Mechanical adjustment

Electrical adjustment

Calibration

Conventions

Activity Type face Example

Instruction, Explanation

Mouse activities, or Return key

Text input via keyboard required

Switch on machine

<omni-cd.exe>

vips

Switch on machine

Doubleclick the icon

<omni-cd.exe>

Enter vips and click <Continue>

12. Maintenance

13. Field Service Bulletins

14. Installation planning

15. Glossary / key word index

Agfa Company Confidential

DD+DIS441.04E General Information

Classic E.O.S. / Classic E.O.S. CL (Type 5270/100/105) Edition 6

The 6

edition is the Service Documentation applying to the machines > SN4500 (Type 5270/100) or > SN1138 (Type 5270/105)

It is not a replacement for Edition 5. The 5th edition remains the Service Documentation applying to the machines < SN4500 (Type 5270/100) or < SN1138 (Type 5270/105) and it includes the information about technical modifications in the machines up to these serial numbers.

All previous information regarding the serial number of Type 5270/105 (SN 1500) to differentiate compatibility is void. The new valid threshold for compatibility differentiation of Type 5270/105 is the serial number SN 1138. This serial number refers to the complete documentation.

Edition 6 provides information about technical modifications in the production standard as of serial numbers 4500 or 1138 respectively. The technical modifications are:

x A new Control Board (with label F8.5270.7890) has been introduced, and this board only works with Software Version CLLC1107 and up. It is not compatible with the previous control boards and their software.

x The water circulation pump became an option.

x A level sensor in the fixer tank 2 has been added.

x The 24V crossflow fan has been replaced by crossflow fan with 230V.

TYPE 5270/100

only downward compatible

Software versions:

Techn. characteristics:

Control board:

SN 1001

CEOS1117 - CEOS1801

- 3-key control panel

As of CEOS1714:

- Must calibration

- Selection of application

C210

MC31

IC57

ST55

MC29

MC28 MC27

ST63

ST57

ST89

ST90

SI2

ST85

ST66

MC13

ST62

MC2

ST54

MC20 MC34

IC52

F8.5270.7750._

ST64

ST65

ST67

ST68ST69

ST70

ST53

IC51

IC50

ST88

IC63

ST73ST72

ST71

ST81

IC78

ST76

ST79

ST74

ST82

R464

R465

ST15

ST77

ST78ST75

IC79

ST87

IC88

Contrast

Brightness

Film Out

SI9

D48

MC32

MC22

ST4

RS4 RS1RS3

SI8

R477

L11

MC16

MC4

MC17

ST5

TY2

R410

C80

D50

BU9

12V2

+24V2

C64

ST45

C63

Circ.Fan1

RS2

RS9

MC24 MC23

D49

TY1

MC3

+24V

C79

BU1

BU4

IC65

+12MOT

Blowe

HeatF

HeatD

R476

R380

RS19

RS21

RS23

SI12

MC35

MC36

R377

RS20

RS24

R485

RS22

R475

R381

R378

R379

RS6 RS7RS5

RS8

SI1

SI3SI5

SI10

SI11 SI6 SI7

BU10

ST86

XK1

BU7

BU6

fuj07903E.cdr

Software version: Techn. characteristics:

Edition 5 DD+DIS324.00D/E/F

TYPE 5270/100

SN 2200

Software versions:

Techn. characteristics:

IC57

ST55

MC29

MC28 MC27

Steuerkarten:

ST63

ST89

ST90

ST85

ST66

IC52

F8.5270.7750._

ST53

IC50

ST81

ST82

R464

R465

ST15

IC88

ST87

Contrast Brightness

Film Out

EOSUNIV1007

- Must calibration

- Selection of application

only downward

compatible

TYPE 5270/105

SN 1001

MEOS1201 - MEOS1401

- 4-key control panel

Software versions:

Techn. characteristics

- Current sensor

- Integrated repair routine

C210

ST57

SI2

ST54

ST64

ST65

IC51

IC63

IC78

IC79

- Cross-flow fan 24V

R477

D48

L11

MC32

MC31

MC16

MC4

MC17

TY2

R410

C80

BU9

+24V2

12V2

C64

ST45

C63

Circ.Fan1

MC22

MC13

ST62

MC2

TY1

MC3

MC20

+24V

MC34

C79

BU1

IC65

ST4

ST67

ST68ST69

ST70

+12MOT

ST88

HeatD

ST73ST72

ST71

R476

R380

SI12

MC35

MC36

ST79

ST76

ST74

RS24

R485

RS22

R475

R378

RS4 RS1RS3 RS6 RS7RS5

RS8

ST77

ST78ST75

SI11 SI6 SI7 SI1

SI10

RS2

BU10

RS9

ST86

BU7

C210

SI9 SI8

ST55

ST5

D50

ST66

MC24 MC23

D49

BU4

ST53

HeatF

Blowe

RS19

RS21

RS23

R377

RS20

R379

R381

ST15

ST87

SI3SI5

Film Out

XK1

BU6

fuj07903E.cdr

MC32

MC31

R477

IC57

MC29

MC28 MC27

ST89

ST82

R410

BU9

ST63

ST57

12V2

ST45

ST90

SI2

ST85

Fan1

Circ.

MC22

ST62

MC13 MC2

ST54

MC20 MC34

IC52

F8.5270.7950.

ST64

ST65

ST67

ST68ST69

ST4

ST70

IC51

IC50

ST88

IC63

ST73ST72

ST71

ST81

IC78

ST76

ST79

ST74

R464

R465

ST77

ST78ST75

RS4 RS1RS3 RS6 RS7RS5

IC79

IC88

RS2

Contrast

Brightness

RS9

SI9 SI8

D48

L11

MC16

MC4

MC17

ST5

TY2

C80

D50

+24V2

C64 C63

MC24 MC23

D49

MC3

TY1

+24V

C79

BU1

IC65

BU4

+12MOT

HeatF

HeatD

Blowe

R476

R380

RS19

RS21

RS23

SI12

MC35

MC36

R377

RS20

RS24

R485

RS22

R475

R379

R381

R378

RS8

SI11 SI6 SI7 SI1

SI3SI5

SI10

BU10

ST86

XK1

BU7

BU6

fuj07903E.cdr

only upward compatible

TYPE 5270/100

Control board:

SN 4500

Edition 6 DD+DIS301.03D/E/F

TYPE 5270/105

SN 1138

CLLC1107

- 4-key control panel

- Current sensor

- Integrated repair routines

- Selection of applications

- Water circulation pump becomes optional

- Level sensor for fixer tank 2

- Cross-flow fan 230V

C210

MC32

BU9

MC22

ST4

RS4 RS1RS3 RS6 RS7RS5

SI9 SI8

R477

D48

L11

MC16

MC4

MC17

ST5

TY2

R410

C80

D50

12V2

+24V2

C64

ST45

C63

MC24

Circ.

RS2

RS9

MC23

D49

TY1

MC3

+24V

C79

BU1

IC65

BU4

+12MOT

HeatF

HeatD

Blowe

R476

R380

RS19

RS21

RS23

MC35

MC36

SI12

R377

RS20

RS24

R485

RS22

R475

R379

R381

R378

RS8

SI11 SI6 SI7 SI1

SI3SI5

SI10

BU10

ST86

XK1

BU7

BU6

fuj07903E.cdr

MC31

IC57

ST55

MC29

MC28 MC27

S u

ST63

ST57

ST89

ST90

SI2

ST85

ST66

Fan1

ST62

MC13 MC2

ST54

MC20 MC34

IC52

F8.5270.7890.

ST64

ST65

ST67

ST68ST69

ST53

IC51

IC50

ST88

IC63

ST73ST72

ST71

ST81

IC78

ST74

ST76

ST79

ST82

R464

R465

ST15

ST77

ST78ST75

IC79

ST87

IC88 Contrast Brightness

Film Out

ST70

5270_10000_003-e.cdr

Edition 6, Revision 1 Classic E.O.S. / Classic E.O.S. CL Chapter 0 / I

Agfa Company Confidential (Type 5270 / 100 / 105)

Order List for Documentation

Order List for Documentation Classic E.O.S.

Type 5270/100, from SN4500

Classic E.O.S. CL

Type 5270/105, from SN1138

NOTE: Daily updated order lists are available in MedNet.

Order number for a complete Service Manual:

Order number Edition

DD+DIS301.03E Complete Service Manual 6

Order numbers for separately available chapters of the Service Manual:

Order number Contents Revision

of document

Approval Date

DD+DIS302.03E Chapter 12:

Maintenance Instructions, Edition 6

DD+DIS303.03E Chapter 14:

Installation Planning, Edition 6

DD+DIS022.05M Chapter 08:

Spare Parts List

DD+DIS060.03E Chapter 08:

Spare Parts List, Thoramat Docking Unit

Access to MedNet GSO Library:

• *IntraNet: http://docs.agfanet/mednetcso-library

• *ExtraNet: http://extranet.agfa.com/bu/mi/mednet/mednetcso.nsf

* to request an account to the MedNet GSO Library go to: http://intra.agfanet/bu/mi/mednethelp.nsf/EN/gettingaccess.htm

Inquiries:

• Phone + 49 89 6207 3949 Fax +49 89 6207 7274

0 2004-03-12

0 2004-02-05

4 2007-11-28

3 2006-12-08

The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.

2007-11-28 printed in Germany

Agfa Company Confidential

DOCUMENT CONTROL NOTE:

Document Node ID: 14037585

eq_00_orderlist_e_template_v04

Checklist for Completeness

Checklist for Completeness Classic E.O.S. / Classic E.O.S. CL

Type 5270/100/105

NOTE: Verify latest level and completeness of your Service Manual by means of this checklist

for completeness. Only the document numbers listed here are valid. Discard documents with different numbers if necessary.

Chapter Order number / Designation Revision

of document

Approval date Pages

0 Order list

Checklist for completeness

List of Service Bulletins

0 DD+DIS301.03E 0 2004-03-12 Cover sheet and list of

1 DD+DIS301.03E 0 2004-03-12 1/I, 1/1 – 1/13

2 DD+DIS301.03E 0 2004-03-12 2/I, 2/1 – 2/6

3 DD+DIS301.03E 0 2004-03-12 3/I-II, 3/1 – 3/57

4 Intentionally left blank - - -

5 DD+DIS301.03E 0 2004-03-12 5/I-II, 5/1 – 5/42

6.1 DD+DIS301.03E 0 2004-03-12 6.1/I, 6.1/1 – 6.1/8

6.2 DD+DIS301.03E 0 2004-03-12 6.2/I, 6.2/1 – 6.2/10

6.3 DD+DIS301.03E 0 2004-03-12 6.3/I, 6.3/1 – 6.3/24

6.4 DD+DIS301.03E 0 2004-03-12 6.4/I, 6.4/1

6.5 DD+DIS301.03E 0 2004-03-12 6.5/I-II, 6.5/1 – 6.5/28

6.6 DD+DIS301.03E 0 2004-03-12 6.6/I, 6.6/1 – 6.6/6 (A3)

6.7 DD+DIS131.05E 2 2005-05-03 6.7/I,

- 2007-11-28 0/1-4

contents

6.6/7 – 6.6/15

6.7/1 – 6.7/2,

6.7/3

7 DD+DIS301.03E

F1.5272.7005.0

Overview Control Board PCB1

8 DD+DIS022.05M

DD+DIS060.03M

9 DD+DIS301.03E

DD+DIS309.00E

10 Intentionally left blank - - -

11 DD+DIS441.04E 1 2004-12-22 11/I, 11/1

DOCUMENT CONTROL NOTE:

The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.

0 2004-03-12 7/I, 7/1-13

Sh. 1-1 (A1)

(A3)

4 3

0 2004-03-12 9/I

2007-11-28 2006-12-08

8/1 - 8/76

8/1 – 8/22

Cover sheet, 9/I, 9/1 – 9/8

2007-11-28 Classic E.O.S. / Classic E.O.S. CL Chapter 0 / 2 Type 5270/100/105 Agfa Company Confidential

Checklist for Completeness

Chapter Order number / Designation Revision

of document

12 DD+DIS302.03E 0 2004-03-12 Cover sheet

Approval date Pages

12/I, 12/1 - 12/25

Checklist 1-3

13 SB 01 DD+DIS157.04E

SB 02 DD+DIS249.04E SB 03 DD+DIS277.04E SB 04 DD+DIS288.04E SB 05 DD+DIS214.04E SB 06 DD+DIS184.05E SB 07 DD+DIS009.07E SB 08 DD+DIS223.07E

14 DD+DIS303.03E 0 2004-02-05 Cover sheet

15 DD+DIS301.03E 0 2004-03-12 15/I, 15/1 – 15/3

n.a. 2004-05-07

2004-08-04 2004-08-31 2004-08-31 2004-07-06 2005-07-06 2007-01-29 2007-10-23

13/1-5

13/1-4 13/1-/3 13/1-/2 13/1-/2 13/1-/3 13/1-/3 13/1-/15

14/I-II, 14/1 – 14/41

The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.

DOCUMENT CONTROL NOTE:

2007-11-28 Classic E.O.S. / Classic E.O.S. CL Chapter 0 / 3 Type 5270/100/105 Agfa Company Confidential

List of Service Bulletins

List of Service Bulletins Classic E.O.S. / Classic E.O.S. CL

Type 5270/100/105

• The following SB’s are valid:

SB Document number Contents Revision

of document

SB 01 DD+DIS157.04E Control Board PCB1 (CM+9 5270 9450 0) and

Processor SOFTWARE CLLC1107 (CM+9 5270 9410 0) available as Spare Part

SB 02 DD+DIS249.04E Introduction of Processor Software CLLC_1203

Order Number: CM+9 5270 9410 1 Control Board PCB1 incl. CLLC_1203 Order Number: CM+9 5270 9450 1

SB 03 DD+DIS277.04E Magnet Not Sufficiently Fixed in the Machine

Cover

SB 04 DD+DIS288.04E Introduction of Anti-Algae-Unit

Type: 5279/100

SB 05 DD+DIS214.04E Installation of the Tank Reinforcement

CM+9 5270 9071 0 This document describes the installation of a tank reinforcement that prevents bending of the intermediate tank walls.

SB 06 DD+DIS184.05E Service 574:

“IR heater in dryer defective” due to measuring error caused by wrong cable positioning at the Current Sensor Board PCB2.

SB 07 DD+DIS009.07E Manufacturer’s Warning about Ground Fault

Interrupters with Possibly Higher Trigger Current.

SB 08 DD+DIS223.07E Empty Battery of the Clock Chip Causes Incorrect

0 Date and Incorrect Time Display Followed by a Calibration Request

• The following SB's are no longer valid

(integrated in the chapters of the Service Manual, or technically obsolete):

SB Document number Contents Revision

of document

-- -- -- --

The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.

DOCUMENT CONTROL NOTE:

2007-11-28 Classic E.O.S. / Classic E.O.S. CL Chapter 0 / 4 Type 5270/100/105 Agfa Company Confidential

Preinstallation

Section 1

contains all important preinstallation data for the machine:

• Inspection of the packing material for transport damage and complete

shipment

• Unpacking and packing notes

• Machine positioning at the installation site

• Requirements on the installation site

• Connection data (electrical, if necessary, connections to chemical supply and

disposal, fiber optic connections)

Make sure to study this section and before starting the installation check if all preparations have been made as specified.

Section 1

DD+DIS301.03E Installation Preparations

Chapter 1

Contents

1 Safety ......................................................................... 1

2 Installation Preparations ..........................................3

2.1 Machine transport ...................................................................3

2.2 Checking the shipment ........................................................... 3

2.3 Transport check....................................................................... 3

2.4 Checking safety indicators on the machine box ..................3

2.5 Transport path .........................................................................4

2.6 Required space at the installation site ..................................5

2.6.1 Classic E.O.S. Type 5270/100...........................................................5

2.6.2 Classic E.O.S. CL Type 5270/105 .................................................... 6

2.7 Unpacking ................................................................................7

2.8 Checking the type label ..........................................................8

2.9 Checking the accessory box ..................................................8

3 Technical Data........................................................... 9

3.1 Electrical data ..........................................................................9

3.2 Ambient and climatic conditions ...........................................9

4 Dimensions and Weights........................................ 11

4.1 Classic E.O.S. Type 5270/100 .............................................. 11

4.2 Classic E.O.S. CL Type 5270/105 ........................................11

5 Machine Standards and Directives........................ 12

5.1 Safety...................................................................................... 12

5.2 Radio interference suppression...........................................12

5.3 Electromagnetic compatibility.............................................. 12

5.4 Certificates and guidelines...................................................13

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / I

Agfa Group Confidential (Type 5270 / 100 / 105)

DD+DIS301.03E Installation Preparations

1 Safety

General safety instructions

• The machine must only be used as described in the operating instructions.

Any other use may result in damage to the machine or may affect the machine function with the consequence that the machine can no longer be used as intended, and therefore presents a risk for patients, user, and environment.

• The machine must only be operated by qualified personnel trained on the

machine.

• Ensure that only trained personnel have access to the machine.

• Ensure that the machine can always be supervised and that any tampering

is prevented.

• Repairs or modifications on the machine must only be performed by trained

service personnel authorized by Agfa.

• In case of visible damage on the machine housing the machine must not be

operated or used, and must immediately be disconnected from the mains.

• Built-in or external safety devices must not be circumvented or disabled.

• Disconnect the machine from the mains before starting any maintenance.

• If a mains connection is absolutely required these maintenance routines

must only be made by specially trained personnel.

• Like all technical devices, this machine must be operated, cared for and

serviced correctly as described in the documentation provided with the machine.

• If the machine is not operated correctly, or if it is not serviced correctly,

Agfa will not be liable for any resulting disturbances, damage or injuries.

• When installing the machine make sure that either the mains plug or an all-

cable disconnecting device is provided in the internal installation close to the machine and is easily accessible.

• If the machine is connected with other components or assemblies, Agfa will

guarantee safety only for combinations which are approved by Agfa.

• In case of conspicuous smoke or noises, immediately disconnect the

machine from the mains.

Special instructions for the handling of chemicals

• When handling chemicals, always observe the applying safety and

environmental regulations, as well as the operating and warning instructions pertaining to these chemicals.

• Wear stipulated protective clothing and safety goggles.

• When disposing of chemicals and waste water, you must comply with the

local regulations concerning waste water and environmental protection.

• If photo-chemicals get in your eyes, proceed exactly according to the

warning instructions and/or the instructions published by the manufacturers of the chemicals. If required, immediately rinse your eyes with cold water. Afterwards see the doctor immediately.

• Avoid inhaling of chemical fumes. Make sure that there is sufficient

ventilation at the installation site of the machine, i.e. an air exchange that is

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / 1

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation Preparations DD+DIS301.03E

at least ten times the room volume per hour.

• Always comply with the installation instructions.

• Verify tightness of all connections for chemicals and water, as well as

waste water, on the machine in regular intervals. At least check whenever suggested in the operating instructions and/or service instructions.

• If solution gets into the inside of the machine (e.g. by spilling during tank

filling), the machine must immediately be disconnected from the mains and cleaned thoroughly by the service personnel.

• Do not use additional chlorine or chlorine containing substances inside the

processor. The use of additional chlorine or chlorine containing substances can lead to irreversible damage of the equipment. Using these substances may void the manufacturers warranty.

The film processor must not be operated in the direct vicinity of the patients as defined in EN60601-1 and IEC 601-1.

Adherence to safety regulations

• This film processor meets the safety requirements as defined in EN 60950:

1997 (IEC 950) and EN 60601-1-2: 1993, UL 1950 and CSA C22.2 No. 950 and has interference suppression as defined in EN 50081-1, EN 55011, and FCC 47 Part 15, Subchapter B, Class A.

• The water connection complies with DIN 1988 / EN 1717:2001.

Chapter 1 / 2 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation Preparations

2 Installation Preparations

2.1 Machine transport

The freight forwarder transports the machine up to the final installation site. The responsible technician should be present during delivery.

2.2 Checking the shipment

Compare the labels on the boxes with the customer’s order list and the bill of lading.

2.3 Transport check

Check the packing material for visible transport damage:

• dented edges

• damaged box

• torn fixing elements (metal straps, screws)

2.4 Checking safety indicators on the machine box

The machine is shipped on a pallet. The box has a TILTWATCH indicator (A), a SHOCKWATCH indicator (B), and

a packing seal (C) attached.

They are attached to the outside of the box and indicate if the machine has been tilted, was exposed to shocks, or has been opened during transport.

Figure 1

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / 3

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation Preparations DD+DIS301.03E

If the machine was tilted, the arrow head in the circle of the TILTWATCH indicator (A) changed from white to red.

5270_10001_002.cdr

Figure 2

S, T

.S.

AT.

, FRA

GMB

KON

5270_10001_003.cdr

If the machine was subjected to shocks, the square field in the middle of the SHOCKWATCH indicator (B) changed from white to red.

NC.

OVERY,

OF MEDIA REC

PRODUCT

INDICATOR INDIKATOR

ROUGH HANDLING WILL CHANGE INDICATOR TO

IMPORT ED

BRIGHT RED. IF SHOCKWATCH IS RED NOTE

ON BILL OF LADING. INSPECTION MAY

Y / IMPOR

Model/Modell L-65

R R

BE WARRENTE D.

TIER T D

RCH

Figure 3

Note all detected damage in the installation report! In case of a damaged machine make sure to keep the packing material for proof (transport insurance)! Send the damage report to the insurance company.

KFURT

68613

2.5 Transport path

The film processor must fit through all doors and hallways on its transport path to the installation site.

Classic E.O.S. / Classic E.O.S. CL (Type 5270/100/105)

without pallet

with pallet

Chapter 1 / 4 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

smallest door width

at least 73 cm (29 inch) at least 82 cm (32 inch)

DD+DIS301.03E Installation Preparations

2.6 Required space at the installation site

2.6.1 Classic E.O.S. Type 5270/100

The required floor space for the film processor (with feed table, chute and the

TYPE 5270/100

required clearance on the left) is 1260 x 860 mm (50.03 x 33.88 inch).

The free space indicated in the illustration must be guaranteed for repair and maintenance, otherwise the time required for service will increase.

Optimum dimensions: We recommend to plan on this free space.

Minimum dimensions:

Do not go below this minimum space.

2340 (92.19)

5270_10001_004.cdr

310

(12.21)

Figure 4

(A) Operation side Dimensions in mm (inch)

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / 5

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation Preparations DD+DIS301.03E

2.6.2 Classic E.O.S. CL Type 5270/105

The required floor space for the film processor in combination with the Laser

TYPE 5270/105

Imager LR3300 (with feed table, chute and the required clearance on the left) is 1700 x 860 mm (66.98 x 33.88 inch). In case of an installation of the Laser Imager LR3300 or another daylight system observe the installation documentation enclosed with the machine.

The free space indicated in the illustration must be guaranteed for repair and maintenance, otherwise the time required for service will increase.

Optimum dimensions: We recommend to plan on this free space.

Minimum dimensions: Do not go below this minimum space.

2710 (106.77)

3120 (122.92)

2120 (83.52)

380

1700 (66.98)

(14.97)

40 (1.57)

600

740 (29.15)

400

(15.76)

(23.64)

1710 (67.37)

600 (23.64)

1910 (75.25)

860 (33.88)

LR3300

600

(23.64)

(15.76)

5270_10001_005.cdr

400

700 (27.58)

300

1000 (39.4)

(11.82)

Figure 5

(A) Operation side Dimensions in mm (inch)

Chapter 1 / 6 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation Preparations

2.7 Unpacking

For unpacking follow the illustrated instructions attached to the outside of the packing box and enclosed inside the box.

Required tools:

• Knife, scissors, or side cutting pliers to cut the straps

• Phillips screwdriver size 2

• Wrench size 10 mm

• Wrench size 13 mm

• Wrench size 17 mm

• Screwdriver 10 mm

• The forwarder will take back

the packing material and dispose of it in compliance with the local regulations.

527001vh.cdr

Figure 6

• Check the SHOCKWATCH

indicator (A) inside the machine.

If the machine was subjected to shocks, the square field in the middle of the SHOCKWATCH indicator (A) changed from white to red.

PRODU

ALL

AS,

TX.

OVERY

F MEDIA

INDICATOR INDI KATOR

ROUGH HANDLING WILL CHANGE INDICATOR TO

BRIGHT RED. IF SHOCKWATCH IS RED NOTE

ON BILL OF LADING. INSPECTION MAY

Model/Modell L- 65

R R

BE WARRENTED.

EX GMBH, FRANKFURT /

P A

1 3

MAIN

5270_10001_006.cdr

Figure 7

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / 7

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation Preparations DD+DIS301.03E

2.8 Checking the type label

Classic E.O.S. Type 5270/100 Classic E.O.S. CL Type 5270/105

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, inc lu ding int erfer ence that may cause undesired operation.

527301zy.cdr

FUJIFILM FPM 3800AD

11.1999

1009

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Type 5270/100

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, inclu din g int er ference tha t may cause undesired operation.

527301zy.cdr

FUJIFILM FPM 3800AD

1009

11.1999

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Typ e 5 273 /10 5

Type 5270/105

Explanation of the type label:

F-Nr. xxxx:

Date: MM.JJJJ:

V 200-240 15 A 50-60 HZ:

This is the consecutive serial number.

This is the production date (month/year).

Mains power supply

• Compare the information at "TYPE" and "F-Nr." on the type label with the

bill of lading.

• Compare the rated voltage with the power supply at the installation site.

2.9 Checking the accessory box

• Compare the contents of the accessory box with the list of contents

(included in the enclosed documentation pack).

5270_10001_001.cdr

Figure 8

Chapter 1 / 8 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation Preparations

3 Technical Data

3.1 Electrical data

This is a summary of the technical data which serve to inspect the installation site. For further technical, electrical, and climatic data and information regarding the ambient conditions refer to Chapter 14.

Mains voltage connection

1N~ 230 - 240 V; 50/60 Hz (200 - 240 V)

Power consumption:

Standby (room temperature ~ 20 °C)

During film processing

Fuse protection

Leakage current towards ground

Main switch

Safety rules

0.45 kW/h (1620 kJ/h)

2.9 kW/h (10440 kJ/h) max. 3.45 kW/h (12420 kJ/h) 15 A / 16 A < 3.5 mA

Upon machine installation it must be ensured that either the power plug or an all-pole circuit breaker for the installation on site is located close to the machine and easily accessible.

Electrical installations in the installation room must be in compliance with IEC 364 (VDE 0100 / 0107).

A GFI switch (I with VDE 664) is integrated in the machine.

= 30 mA in compliance

3.2 Ambient and climatic conditions

Ventilation

Light-tightness

Acoustic test ISO 7779 (airborne noise)

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / 9

Agfa Group Confidential (Type 5270 / 100 / 105)

Avoid inhaling of chemical fumes. Make sure that there is sufficient ventilation at the installation site of the machine, i.e. an air exchange that is at least ten times the room volume per hour.

maximum 2500 Lux during standby max. 35 dB (A)

during film cycle max. 48 dB (A)

Installation Preparations DD+DIS301.03E

Heat emission

(all values are approximate)

Standby (max.) into the room 250 W / 900 kJ/h

Room temperature

Relative humidity

Floor conditions

Floor load

Film cycle (max.)

into the room 900 W / 3240 kJ/h total 2100 W / 7560 kJ/h Exhaust

connection

min. 10 °C (50 °F), max. 30 °C (86 °F) Room temperature min. 5 °C (41 °F) below the set developer temperature

min. 10 %, max. 80 %, no condensation Waterproof, chemical-resistant floor covering

(pH value 4 - 11) A floor drain close to the film processor is recommended.

50 N / cm² (7.75 N / in²)

into the connected exhaust

The exhaust is a standard feature of the dryer.

During film cycle the exhaust runs at full power. During standby mode the exhaust can be set to half-power via the service program.

1200 W / 4320 kJ/h

Cleaning sink

A cleaning sink with water tap and hose shower should be provided for maintenance work.

Minimum inside dimensions of the sink: Width

Depth Height

70 cm (27.56 inch) 40 cm (15.75 inch) 20 cm (7.87 inch)

Chapter 1 / 10 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation Preparations

4 Dimensions and Weights

4.1 Classic E.O.S. Type 5270/100

TYPE 5270/100

Dimensions

incl. packing box 1200 (47.28) 800 (31.52) 1460 (57.52)

Length mm (inch)

Width mm (inch) Height mm

(inch)

without packing material (with feed table and chute)

Weight

with packing material 200 (441) without packing material 135 (297) with full tanks 165 (364)

1270 (50.03) 710 (27.97) 1130 (44.52)

4.2 Classic E.O.S. CL Type 5270/105

TYPE 5270/105

Dimensions

incl. packing box 1200 (47.28) 800 (31.52) 1460 (57.52)

Length mm (inch)

Weight approx. kg (lbs)

Width mm (inch) Height mm

(inch)

without packing material (with docking unit and chute)

Weight

with packing material 200 (441) without packing material 135 (297) with full tanks 165 (364)

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / 11

Agfa Group Confidential (Type 5270 / 100 / 105)

1070 (42.15) 710 (27.97) 1130 (44.52)

Weight approx. kg (lbs)

Installation Preparations DD+DIS301.03E

5 Machine Standards and Directives

5.1 Safety

Europe EN 60950 / A11 1997 "Safety of Information Technology Equipment"

(identical with IEC 950: 1992 and VDE 0805/ 11. 97)

USA UL 1950 3. July 1995 "Safety of Information Technology Equipment,

Including Electrical Business Equipment"

Canada CSA 22.2 No. 950 - 95 "Safety of Information Technology Equipment,

Including Electrical Business Equipment”

5.2 Radio interference suppression

Europe In compliance with EN 50081-1: 1992 "Generic Standard for Emission

Requirements", (identical with VDE 0839, Part 81-1/ 03. 93) EN 55011 1998, Class B "Radio Disturbance Characteristics of Medical

Equipment" (corresponds to VDE 0878, Part 22 / 04.98) For equipment in residential areas, business and commercial areas, and in

doctors’ offices. North-America (USA, Canada) US-Standard FCC 47 Part 15, Subchapter B, Class A / Edition 8/ 1976 Equipment considered “Non-Household Appliances”

5.3 Electromagnetic compatibility

EMVG and EG Regulation 89 / 336 / EEC EN 50082-1: 1997

EN 61000-3-2 “Limit Values for Harmonic Emissions” EN 61000-3-3 “Limit Values for Flicker”

Chapter 1 / 12 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation Preparations

5.4 Certificates and guidelines

CE Medical Device Directive 93/42 EEC TÜV Product Service Mark “Design tested and monitored” UL Approbation E 477 50 (M) C-UL Approbation E 477 50 (M)

"Technical directives for drinking water installations, protection against reflux”

General conditions and administrative regulations for minimum requirements on the disposal of waste water into public waters, dated

31.01.1994 (Germany)

Ministre de l’environment (France)

DIN 1988, Part 4/ 1988 / EN 1717:2001

Appendix 53 – Photographic Processes (silver halide photography)

Rubrique No. 2950 Maximum water consumption for

- single-layer emulsions must not exceed a

maximum of 15l/m

- double-sided emulsions must not exceed

a maximum of 30l/m

* activated in the program <Service Settings / Replenishment / Wat. Repl. Value>

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / 13

Agfa Group Confidential (Type 5270 / 100 / 105)

Controls and Connections

Section 2

describes the controls and the connectors of the machine:

• Position and function of the controls

• Layout of the connectors and their modalities

Section 2

DD+DIS301.03E Controls and Connections

Chapter 2

Contents

1 Control panel ............................................................. 1

2 Switches.....................................................................2

2.1 Machine switches .................................................................... 2

2.2 Safety switches........................................................................3

3 Installation Connections........................................... 4

3.1 Installation through the front panel

(only for Classic E.O.S. Type 5270/100)................................. 4

3.2 Installation through the bottom..............................................5

3.2.1 Classic E.O.S. (5270/100)...................................................................5

3.2.2 Classic E.O.S. CL (5270/105).............................................................6

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 2 / I

Agfa Group Confidential (Type 5270 / 100 / 105)

DD+DIS301.03E Controls and Connections

1 Control panel

Classic E.O.S. Type 5270/100 Classic E.O.S. CL Type 5270/105

(A) LCD

Display window consisting of 2 lines with 16 characters each.

Back key Press this key to exit a dialog or a menu. If you press this key in an input window any modifications made in this window will be canceled and reset to the initial values.

Selection / Scroll keys Use these keys to scroll through the options in the menus or to change values in input windows.

Enter / Confirmation key Use this key to show the options in a menu or to confirm a dialog. A confirmed dialog opens the corresponding input window. Entered data is confirmed and accepted.

5270_10002_003.cdr

Figure 1

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 2 / 1

Agfa Group Confidential (Type 5270 / 100 / 105)

Controls and Connections DD+DIS301.03E

2 Switches

2.1 Machine switches

ST66

ST89

ST53

IC52

Figure 2

(A) Main switch film processor

(B) Ground fault interrupter (GFI switch)

(D) Reset key PCB1

CM+952709450_ (F8.5270.7890._)

5270_10002

001.cdr

Chapter 2 / 2 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Controls and Connections

2.2 Safety switches

5273_10002_006.CDR

Figure 3

(A) 0SW2 Safety switch for machine cover

(B) 0SW3 Safety switch for dryer

The machine has two safety switches, which interrupt the circuit when the dryer is opened or the machine cover is removed.

Even with interrupted safety switches 0SW2 (A) and/or 0SW3 (B), and the main switch 0SW1 in off position, there is still voltage applied on the following components as long as the power cord is plugged in:

Ground fault interrupter 0FI

Mains switch 0SW1

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 2 / 3

Agfa Group Confidential (Type 5270 / 100 / 105)

Controls and Connections DD+DIS301.03E

3 Installation Connections

3.1 Installation through the front panel (only for Classic E.O.S. Type 5270/100)

TYPE 5270/100

(A) Exhaust connection

5273_10002_004.cdr

Figure 4

(B) Developer overflow / drain (DEV)

(D) Water overflow / drain (WAT)

(E) Tank safety overflow (OVERFLOW)

(F) Developer supply (DEV)

(G) Fixer 2 supply (FIX)

(H) Water supply (WAT)

Chapter 2 / 4 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Controls and Connections

3.2 Installation through the bottom

3.2.1 Classic E.O.S. (5270/100)

TYPE 5270/100

FIX2 FIX1WAT DEV

EHF

(A) Exhaust connection

5270_10002_002.cdr

Figure 5

(B) Developer overflow / drain (DEV)

(D) Water overflow / drain (WAT)

(E) Tank safety overflow (OVERFLOW)

(F) Developer supply (DEV)

(G) Fixer 2 supply (FIX)

(H) Solenoid valve (and filter) water supply

(I) Solenoid valve water drain (anti-algae)

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 2 / 5

Agfa Group Confidential (Type 5270 / 100 / 105)

Controls and Connections DD+DIS301.03E

3.2.2 Classic E.O.S. CL (5270/105)

TYPE 5270/105

FIX2 FIX1WAT DEV

DEHF

(A) Exhaust connection

5270_10002_004.CDR

Figure 6

(B) Developer overflow / drain (DEV)

(D) Water overflow / drain (WAT)

(E) Tank safety overflow (OVERFLOW)

(F) Developer supply (DEV)

(G) Fixer 2 supply (FIX)

(H) Solenoid valve (and filter) water supply

(I) Solenoid valve water drain (anti-algae)

Chapter 2 / 6 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

Installation / Machine Start-up

Section 3

describes the exact routines necessary to start the machine operation. Before putting the machine in operation you should be familiar with the information of section 2 (controls and connectors).

Section 3

DD+DIS301.03E Installation and Startup

Chapter 3

1 Notes on the Installation and Startup

Procedures ................................................................ 1

2 Removal of Transport Protections .......................... 2

3 Installation ................................................................. 3

3.1 Height coarse adjustment.......................................................3

3.2 Height fine adjustment............................................................4

4 Power Cable Adaptation........................................... 5

5 Daylight / Darkroom Installation

(only Classic E.O.S. Type 5270/100) ........................ 6

5.1 Machine in the daylight, film feed in the darkroom,

light seal at the darkroom feed table .....................................6

5.1.1 Installation at the wall opening............................................................ 6

5.1.2 Installation with light tight wall.............................................................7

5.2 Machine in the darkroom, film exit in the daylight,

light seal at the dryer with light tight wall .............................8

5.2.1 Installation at the wall opening with light tight wall..............................8

5.2.2 Light tight wall ..................................................................................... 9

6 Supply and Disposal Connections ........................ 10

6.1 Installation diagram............................................................... 10

6.2 Overview of supply and disposal.........................................11

6.2.1 Classic E.O.S. (5270/100).................................................................11

6.2.2 Classic E.O.S. CL (5270/105)...........................................................12

6.3 Supply and disposal hoses .................................................. 13

6.3.1 Hoses inside the machine................................................................. 13

6.3.2 Hoses outside the machine............................................................... 13

6.4 Supply and disposal through the lower front panel

(only Classic E.O.S. Type 5270/100) ....................................14

6.4.1 Instructions for breaking out the openings ........................................ 14

6.4.2 Required openings for standard installations.................................... 14

6.4.3 Installing the exhaust connection...................................................... 15

6.4.4 Installing the developer / fixer supply hoses .....................................16

6.4.5 Installing the disposal hoses............................................................. 18

6.5 Supply and disposal through the floor................................19

6.5.1 Installing the exhaust connection...................................................... 19

6.5.2 Installing supply hoses...................................................................... 21

6.5.3 Installing the disposal hoses............................................................. 24

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / I

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

7 Connecting the Level Sensors...............................25

7.1 Replenisher tanks.................................................................. 25

7.1.1 Connect the level sensors of the replenisher tanks...........................25

7.1.2 Set the code for the replenisher tank level connection......................25

7.2 Mixer ....................................................................................... 26

7.2.1 Connecting the Mixer communication cable......................................26

7.2.2 Set the code of the mixer communication .........................................26

7.3 Disposal tanks ....................................................................... 27

7.3.1 Connect the level sensors of the disposal tanks ...............................27

7.3.2 Set the code for the disposal tank level sensors ...............................27

8 Adjusting Volume, Brightness, and Contrast

on the Control Board PCB1.................................... 28

9 Starting Operation...................................................29

9.1 Preparing the startup procedure.......................................... 29

9.2 Adapting the mains supply................................................... 29

9.3 Checking the function of the GFI switch 0FI.......................30

9.4 Filling the developer and fixer tanks ...................................31

9.4.1 Manual filling (in Type 5270/100 and Type 5270/105) ......................31

9.4.2 Automatic filling with the AUTOFILL function

(only in Type 5270/105).....................................................................32

9.5 Switching on the machine .................................................... 32

9.6 Calibrating the replenishment rate of

developer and fixer upon first startup ................................. 33

9.7 Reset after switching on the machine ................................. 37

9.8 BASEINIT................................................................................ 38

9.8.1 Only execute a BASEINIT in case of:................................................38

9.8.2 Initiate a BASEINIT:...........................................................................38

9.9 System settings..................................................................... 39

9.9.1 Setting the software switches in the SERVICE program...................39

9.9.2 Setting the process parameters on the control panel ........................39

9.9.3 Access to the SERVICE program......................................................41

9.9.4 Setting date and time.........................................................................41

9.9.5 Setting the service intervals in the SERVICE program......................42

9.9.6 Executing a <Teach In> in the SERVICE program ........................43

9.9.7 Calibrating the Developer Temperature (CAL)..................................45

9.9.8 Resetting the temporary infocounters

in the SERVICE program...................................................................46

9.9.9 Display all <Service Settings>

in the SERVICE program with <Quick Display>.........................47

9.9.10 Setting the customer specific settings

in the SERVICE program <Service Settings>..........................48

9.9.11 DEFAULT settings ex factory / after BASEINIT.................................56

9.9.12 Processes..........................................................................................56

9.9.13 Process data......................................................................................57

9.9.14 Application dependent process parameter........................................57

Chapter 3 / II Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

1 Notes on the Installation and Startup Procedures

The manufacturer tested this machine with chemicals and film material. Therefore any possible traces of chemicals do not indicate a used machine but they are the proof of a function-tested and perfect machine.

The sequence of listed installation steps depends on the following parameters:

• Size of the installation room

• Type of installation:

Daylight / darkroom installation Light seal feed table / dryer directly against installation wall or light-tight wall

• Supply / disposal connections through the lower front panel or below the

machine

• Machine standing free in the room or with the left hand machine side at a

distance from the wall of at least 15 cm (5.91 inch)

Please go through these procedures and arrange a sequence required for your installation.

The sequence described below corresponds to a standard installation with the following parameters:

• Film feed in the darkroom, machine in the daylight

Light seal at the film feed table without / with light tight wall

• Film feed / machine in the darkroom, film exit in the daylight

Light seal with light-tight wall behind the dryer / film exit

• Installation connections through the lower front panel (below the film feed

table)

• Installation connections through the floor

• Machine with the left hand machine side at a distance from the wall of at

least 15 cm (5.91 inch)

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 1

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

2 Removal of Transport Protections

(1) Undo 2 screws on the dryer

panels and remove the dryer panels, open the dryer flap.

(2) Remove the transport protection

from the dryer.

(3) Remove the transport protection

from the film transport flap (only in Type 5270/105).

(4) Close the dryer flap and dryer

panels, tighten the screws of the dryer panels.

5270_10003_016.cdr

15 cm (5.91 inch)

Figure 1

5270_10003_001 .cdr

Figure 2

(A) Lock nuts (B) Film transport direction

• If a machine is installed with the left hand side only 15 cm (5.91 inch) from

the wall, the lock nuts (A) must be removed during installation to make the maintenance easier.

Chapter 3 / 2 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

3 Installation

Wrench (Ø 17 mm)

3.1 Height coarse adjustment

TYPE 5270/100

• Slacken the lock nuts (A).

• Adjust the hex nuts (B) to a

height of 30 mm (1.18 inch). Clockwise = higher Counterclockwise = lower

• Adjust the height of the

adjustable machine feet to level the machine.

30 mm

1.18 inch

Figure 3

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 3

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

3.2 Height fine adjustment

The fine adjustment should only be made when the machine is at its final installation site.

A poorly adjusted machine installation may result in film processing errors!

Measure in film transport direction:

• Remove the machine cover.

• Remove the crossovers above

the racks.

• Place a spirit level (A) on the

upper tie rod of the fixer rack (3) and the water rack (4). Adjust the height of the rear and front feet until the machine is level in transport direction.

Measure across film transport direction:

• Place a second spirit level (B)

on the upper tie rods of the developer rack (1) and then on the tie rods of the water rack (4).

• Adjust the foot height left and

right.

• Readjust the height of the rear

and front feet.

• Check the adjustment in and

across the film transport direction, and readjust if necessary.

(A/B)

(C)

(1) (2) (3) (4)

Spirit level Film transport direction Developer rack Fixer rack1 Fixer rack2 Water rack

Figure 4

5273_10003_007.cdr

Chapter 3 / 4 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

4 Power Cable Adaptation

Ex-factory the machine configuration includes a VDE cable.

If there are only UL/CSA connections available the VDE power cable must be replaced by the UL/CSA cable enclosed in the accessory box.

The power cable must only be exchanged when the film processor has no power supply. The installed power cable must not be plugged into an outlet!

Figure 5

• Replace the VDE power cable by the UL/CSA cable.

Make sure• to tighten clamping screw (A) if plug (B) is connected in outlet (C).

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 5

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

5 Daylight / Darkroom Installation

(only Classic E.O.S. Type 5270/100)

For installation of the Classic E.O.S CL Type 5270/105 please refer to the installation instructions in Chapter 9: Accessories and Options.

5.1 Machine in the daylight, film feed in the darkroom, light seal at the darkroom feed table

5.1.1 Installation at the wall opening

Darkroom Daylight

TYPE 5270/100

Film feed Film output (wire chute) A 60° chamfer must be provided

on the wall opening

Wall Wall base

Light seal (foam rubber – by the meter) Order no. CM+0000014259

Wall opening:

Wall

Wall base

Wall opening

min. 1120 (44.1)

50 (1.97)

Figure 6

Dimensions in mm (inch)

min. 580 (22.8)

max. 680 (26.8)

max. 1120 (44.1)

50 (1.97)

Figure 7

527214nm.cdr

527014jm.cdr

Dimensions in mm (inch)

Chapter 3 / 6 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

5.1.2 Installation with light tight wall

Darkroom Daylight

TYPE 5270/100

Film feed A 60° chamfer must be provided

on the wall opening. Wall Light tight wall Film output (wire chute)

Wall base

Light seal

(foam rubber – by the meter)

Order no. CM+0000014259

min. 1120 (44.1)

max. 1500 (59.1)

Wall opening

Wall Wall overlap Wooden board, 20 mm

(0.79 inch), with opening

Figure 8

Dimensions in mm (inch)

1550 (61.0)

min. 1110 (43.7)

max. 1120 (44.1)

50 (1.97)

min. 670 (26.4) max. 680 (26.8)

527014pm.cdr

527014lm.cdr

Figure 9

Dimensions in mm (inch)

See Chapter 3, Section 5.2.2 Light tight wall

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 7

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

5.2 Machine in the darkroom, film exit in the daylight, light seal at the dryer with light tight wall

5.2.1 Installation at the wall opening with light tight wall

Darkroom Daylight

527014rm.cdr

min. 1120 (44.1)

max. 1500 (59.1)

TYPE 5270/100

Film feed Wall A 60° chamfer must be provided

on the wall opening. Light tight wall Film output (wire chute) Light seal

(foam rubber – by the meter)

Order no. CM+0000014259 Wall base

Wall opening

Wall Wall overlap / light tight wall

overlapping by at least 50 mm (1.97 inch) on all sides

Wooden board, 20 mm

(0.79 inch), with opening

Figure 10

Dimensions in mm (inch)

1550 (61.0)

min. 1110 (43.7)

max. 1120 (44.1)

50 (1.97)

min. 670 (26.4) max. 680 (26.8)

Figure 11

527014lm.cdr

Dimensions in mm (inch)

See Chapter 3, Section 5.2.2 Light tight wall

Chapter 3 / 8 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

5.2.2 Light tight wall

TYPE 5270/100

5273_10003_004.cdr

min. 1110 (43.7)

max. 1120 (44.1)

min. 670 (26.4) max. 680 (26.8)

1020 (40.2)

Figure 12

Coverage of a wall opening of up to 1500 mm x 920 mm (57.09 inch x 36.22 inch) is possible. An overlap of 50 mm (1.97 inch) must be guaranteed on all sides.

The manufacturer does not supply the light tight wall (wooden board) required for the installation of a film processor!

Dimensions in mm (inch)

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 9

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

6 Supply and Disposal Connections

6.1 Installation diagram

WAT

FIX 1FIX 2

DEV

FIX

Figure 13

(D) Water overflow / drain (WAT) (1) Mixer (E) Tank safety overflow (OVERFLOW) (2) Fixer replenishment pump

(C) Fixer overflow / drain (FIX) (4) Solenoid valve water drain (B) Developer overflow / drain (DEV) (5) Individual disposal tanks or

(G) Fixer 2 supply (FIX) (6) Solenoid water supply (anti-

(F) Developer supply (DEV) (7) Overflow tray (H) Water supply (WAT) (8) Film transport direction

The connections of supply and disposal hoses may be at the bottom (through the floor) or in the front (through the front panel – only for Type 5270/100).

DEV

(3) Developer replenishment

pump

centralized disposal

algae)

5273_100003_018.cdr

Chapter 3 / 10 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

6.2 Overview of supply and disposal

6.2.1 Classic E.O.S. (5270/100)

TYPE 5270/100

FIX2 FIX1WAT DEV

EHF

Figure 14

(A) Exhaust connection (B) Developer overflow / drain (DEV)

5273_10002_005.CDR

(D) Water overflow / drain (WAT)

(E) Tank safety overflow (OVERFLOW)

(F) Developer supply (DEV)

(G) Fixer 2 supply (FIX)

(H) Solenoid valve (and filter) water drain (WAT)

(I) Solenoid water supply (anti-algae)

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 11

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

6.2.2 Classic E.O.S. CL (5270/105)

TYPE 5270/105

FIX2 FIX1WAT DEV

DEHF

Figure 15

5270_10002_004.CDR

(A) Exhaust connection (B) Developer overflow / drain (DEV)

(D) Water overflow / drain (WAT)

(E) Tank safety overflow (OVERFLOW)

(F) Developer supply (DEV)

(G) Fixer 2 supply (FIX)

(H) Solenoid valve (and filter) water drain (WAT)

(I) Solenoid water supply (anti-algae)

Chapter 3 / 12 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

6.3 Supply and disposal hoses

6.3.1 Hoses inside the machine

Internal hoses are pre-installed.

The supply and disposal hoses for developer, fixer, water, and safety overflow

in the machine are marked by tapes:

DEV WAT

FIX

Tapes to be wrapped around external hoses are included in the accessory

box.

6.3.2 Hoses outside the machine

External hoses can be ordered by the meter.

For the installation of external hoses only use fiber-reinforced hoses!

The following hoses are to be used for the supply connections:

Supply

connection

Developer red (DEV) 10x3 / 0.39x0.12

Fixer blue (FIX) 10x3 / 0.39x0.12

The following hoses are to be used for the disposal connections:

Disposal

connection

Developer red (DEV) 19x4 / 0.75x0.16

Fixer blue (FIX) 19x4 / 0.75x0.16

Water transparent

safety overflow fiber-reinforced

The accessory box includes an approx. 50 cm (19.69 inch) long PAP hose for the exhaust connection.

The PAP hose (Ø 100 mm / Ø 3.94 inch) can be ordered by the meter:

Order number CM+0000064117

= developer = water = fixer

Color Dimensions Order number

(WAT)

OVERFLOW

(mm / inch)

fiber-reinforced

(mm / inch)

fiber-reinforced

fiber-reinforced 19x4 / 0.75x0.16

= safety overflow

CM+0000064082

CM+0000064083

CM+0000064133

CM+0000064134

CM+0000007620

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 13

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

6.4 Supply and disposal through the lower front panel (only Classic E.O.S. Type 5270/100)

6.4.1 Instructions for breaking out the openings

It is not necessary to remove the

TYPE 5270/100

6.4.2 Required openings for standard installations

TYPE 5270/100

front panel in order to break out the openings.

• Mark the recesses to be

broken out with a felt-tip marker.

• The recessed material can be

broken out with a screwdriver applied in the groove at the outside and a blow with the hammer.

(A) Exhaust connection (B) Developer overflow / drain

Figure 16

(D) Water overflow / drain

(E) Safety overflow, tanks

(F) Developer supply

(G) Fixer 2 supply

(H) Water supply

Figure 17

5273_10002_004.cdr

Chapter 3 / 14 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

6.4.3 Installing the exhaust connection

TYPE 5270/100

The machine internal exhaust must always be guided out of the machine.

- The film processor has an integrated exhaust duct (A).

Crossover (B) and the flexible exhaust hose (C) (∅ 100 mm / 3.94 inch) are pre-mounted and included in the accessory box.

- Exhaust connection: ∅ 100 mm (3.94 inch)

- Max. length of the exhaust hose: 5 m (196.85 inch) (if this length is

exceeded install an additional fan!)

- Exhaust min. 50 m³/h

volume: max. 100 m³/h

(A)

Exhaust duct

(B)

Crossover

(C)

Flexible exhaust hose inside

(D)

Exhaust connection stub

(E)

Frame

• Break out the recess for the exhaust connection (Figure 17).

• Screw the exhaust connection stub (D) to the front panel using the

3 Phillips screws included in the accessory box.

• Loosen the mounting screw (G) located between the exhaust duct (A) and

frame (E).

• Push the crossover section (B) onto the exhaust duct.

• Mount both ducts on the frame with mounting screw (G).

• Push the exhaust hose (C) onto the exhaust connection stub (D)

integrated inside the front panel.

Figure 18

(F)

(G)

5273_10003_022.CDR

Exhaust duct to the room exhaust (PAP hose) Mounting screw for crossover (B)

• Push exhaust hose (F) on the exhaust connection stub (D) and connect it

to the room exhaust.

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 15

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

6.4.4 Installing the developer / fixer supply hoses

TYPE 5270/100

Only use fiber-reinforced PVC hoses Ø 10x3 mm (0.39x0.12 inch) for the external hose connections (outside the machine)!

Position the hoses without kinks!

Installing the developer / fixer supply:

527003OM.CDR

Figure 19

(F) Developer (DEV) (A) Supply direction (G) Fixer (FIX)

POS Designation Configuration 1 PVC hose

Ø 9x1.5 mm (0.35x0.06 inch)

2 Hose positioning /

reinforcement bend-protection 3 Hose clamp 4 Hose connection stub 5 Threaded bush Included in the accessory box 6 Rubber elbow

Ø 10 mm (0.39 inch) 7 Hose clamp Not included in shipment, can be

8 Pipe stub

Ø 10x1 mm (0.39x0.04 inch) 9 PVC hose

Ø 10x3 mm (0.39x0.12 inch)

fiber-reinforced

Developer: red,

Fixer: blue 10 Hose clamp Not included in shipment, can be

Pre-installed in the machine

Not included in shipment, can be ordered, CM+7946064580 Pre-installed in the machine

Not included in shipment, can be ordered, CM+9511017970

ordered, CM+7037200210 Not included in shipment, can be ordered, CM+9511017920 Not included in the shipment, can be ordered,

CM+0000064082 CM+0000064083

ordered, CM+9037200230

Chapter 3 / 16 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

Install the water pressure hose:

TYPE 5270/100

For installation of the water pressure hose refer also to Chapter 14.

Figure 20

POS Designation Configuration 1 Safety pressure hose Pre-installed

2 Rubber hose passage / light seal Included in the

accessory box

• Position the water pressure hose through the front panel (H).

• Connect the union nut (A) on the

water pressure hose together with the dirt filter (B).

• Tighten the union nut (A) with a

pipe wrench (tightness!).

527003PM.CDR

• Connect the safety pressure hose

with the water supply.

5273_10003_005.cdr

Figure 21

If a pressure reducer is included in the installation, set the pressure to 2-6 bar.

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 17

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

6.4.5 Installing the disposal hoses

TYPE 5270/100

Only use fiber-reinforced PVC hoses Ø 19x4 mm (0.75x0.16 inch) for the external hose connections (outside the machine)!

Position the hoses without kinks!

Figure 22

(A) Drain direction (D) Water drain / overflow (B) Developer drain / overflow (E) Safety overflow, tanks (C) Fixer drain / overflow

Pos Designation Configuration 1 PVC hose Ø 19x2.5 mm

(0.75x0.10 inch) transparent 2 Hose clamp 3 Hose connection stub

Ø 20 mm (0.79 inch) 4 Threaded bush Included in the accessory box 5 Hose clamp Not included in shipment, can

6 Rubber elbow Not included in shipment, can

7 Pipe stub

Ø 20 mm (0.79 inch) 8 PVC hose, Not included in shipment, Developer (red, fiber-reinforced):

Ø 19x4 mm (0.75x0.16 inch) Fixer (blue, fiber-reinforced):

Ø 19x4 mm (0.75x0.16 inch) Water (transparent, fiber-reinforced): Ø 19x4 mm (0.75x0.16 inch) CM+0000007620

• Combine the hoses of the safety overflow (OVERFLOW) and water (WAT)

with a Y piece and connect them with one drain hose, if this is permitted by the local regulations. Install the drain hose to the floor drain.

Pre-installed in the machine

be ordered, CM+9037200400

be ordered, CM+9889629521 Not included in shipment, can be ordered, CM+7839185010

can be ordered CM+0000064133

CM+0000064134

527003QM.CDR

Chapter 3 / 18 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

6.5 Supply and disposal through the floor

6.5.1 Installing the exhaust connection

The machine internal exhaust must always be guided out of the machine.

• The film processor has an integrated exhaust duct (A). Crossover (B) and the flexible exhaust hose (C) (∅ 100 mm / 3.94 inch) are pre-mounted and included in the accessory box.

• Exhaust connection: ∅ 100 mm (3.94 inch)

• Max. length of the exhaust hose: 5 m (196.85 inch) (if this length is

exceeded install an additional fan!)

• Exhaust volume:

min. 50 m³/h max. 100 m³/h

(A) Exhaust duct (B) Crossover (C) Flexible exhaust hose inside (D) On-site exhaust pipe (F) Exhaust connection stub

(G) Hose clamp (H) Floor

(core hole for exhaust connection: ∅ ≥ 114 mm (4.49 inch))

max. 5 m max. 196.9 inch

Figure 23

527003KM.CDR

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 19

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

Figure 24

• Loosen the mounting screw (S).

• Push the crossover section (B) onto the exhaust duct (A).

• Tighten the mounting screw (S).

• Frame (E)

• Connect the exhaust hose (C) on

the exhaust stub (F) and fix with a hose clamp (G).

• Connect the on-site exhaust pipe

(D) on the exhaust stub (F) and fix with a hose clamp (G).

• Tighten the screw connection of

the two exhaust stubs (F).

527003CJ.CDR

Figure 25

This installation requires an additional exhaust stub Ø 100 (F) CM+9522030091

Chapter 3 / 20 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

6.5.2 Installing supply hoses

Only use fiber-reinforced PVC hoses Ø 10x3 mm (0.39x0.12 inch) for the external hose connections (outside the machine)!

Position the hoses without kinks!

Classic E.O.S. (5270/100)

Classic E.O.S. CL (5270/105)

TYPE 5270/100

Figure 26

TYPE 5270/105

5270_10003_016.CDR

Figure 27

5270_10014_011.CDR

POS Designation Configuration 1 PVC hose

Pre-installed in the machine

Ø 9x1.5 mm (0.35x0.06 inch) 3 Hose clamp 4 Hose connection stub 10 Hose clamp Not included in shipment, can be

ordered, CM+9037200230

9 PVC hose

Ø 10x3 mm (0.39x0.12 inch)

fiber-reinforced

Developer: red

Fixer: blue

Not included in the shipment, can be ordered,

CM+0000064082 CM+0000064083

H Safety pressure hose Pre-installed

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 21

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

• If necessary shorten the internal supply hoses and insert the hose

connection again.

• Connect the fiber-reinforced (external) PVC hoses with the hose

connection of the internal supply hoses.

• Position the hoses together through the opening in the bottom to the mixer

or to the individual tanks.

Chapter 3 / 22 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

Install the water pressure hose

For installation of the water safety pressure hose refer also to Chapter 14, Section 8.

• Connect the union nut (A) on the

safety pressure hose together with the dirt filter (B).

• Tighten the union nut (A) with a

pipe wrench (tightness!).

• Connect the safety pressure hose

with the water supply.

If a pressure reducer is included in the installation, set the pressure to 2-6 bar.

5273_10003_005.cdr

Figure 28

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 23

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

6.5.3 Installing the disposal hoses

FIX2 FIX1 DEVWAT

5270_10003_017.CDR

Figure 29

Pos Designation Configuration 1 PVC hose Ø 19x2.5 mm

(0.75x0.10 inch) transparent

Pre-installed in the machine

2 Hose clamp 3 Hose connection stub

Ø 20 mm (0.79 inch)

5 Hose clamp Not included in the shipment,

CM+9037200400 8 PVC hose, Not included in shipment, Developer (red, fiber-reinforced):

Ø 19x4 mm (0.75x0.16 inch)

Fixer (blue, fiber-reinforced):

Ø 19x4 mm (0.75x0.16 inch)

Water (transparent, fiber-reinforced):

Ø 19x4 mm (0.75x0.16 inch)

can be ordered

CM+0000064133

CM+0000064134

CM+0000007620

• Shorten the internal disposal hoses if necessary and insert the hose

connection stub (3) again.

• Connect the fiber-reinforced (external) PVC hoses with the hose connection

stub (3) of the internal disposal hoses.

• Position the developer / fixer disposal hoses together through the opening

in the bottom to the central disposal site.

• Combine the hoses of the safety overflow (OVERFLOW) and water (WAT)

with a Y piece and connect them with one drain hose, if this is permitted by the local regulations. Install the drain hose to the floor drain.

Chapter 3 / 24 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

7 Connecting the Level Sensors

7.1 Replenisher tanks

SI9

ST55

ST15

Film Out

ST66

ST53

ST87

MC29 MC28

MC27

ST89

ST82

ST90

R464

IC51

ST57

C210

SI2

ST62

ST54

ST64

ST65

IC63

ST88

IC78

IC79

IC57

ST63

ST85

IC52

IC50

ST81

R465

IC88

Contrast

Brightness

ST67 ST68 ST69

ST71

ST76

ST74

ST75

MC2 MC20

ST73ST72

ST79

ST77ST78

MC31

MC13

MC34

ST70

MC32

BU9

ST45

MC22

ST4

ST88

RS4 RS1 RS 3

RS2

RS9

L11

MC4

C80

ST68 ST69

C64 C63

MC3

C79

ST71

ST74 ST79

RS6 RS7RS5

ST86

ST76

MC16 MC17

ST73ST72

RS8

ST77ST78

CM+952709450_ (F8.5270.7890._)

Figure 30

7.1.1 Connect the level sensors of the replenisher tanks

TY2

TY1

MC35

MC36

RS24

R485

R475

SI10

SI11 SI6 SI7

BU10

+12MOT

HeatF

R476

R380

SI12

R377

RS22

R378

BU7

5273_10003_009.cdr

SI8

ST5

MC24 MC23

Blowe

RS19

RS21

RS20

R379

SI1

RS23

R381

SI3SI5

BU6

XK1

• Connect the level sensors of the replenisher tanks on the Control Board

PCB1 as follows:

Developer supply

Fixer supply Anti-algae level

ST 71 ST 72 ST 79

7.1.2 Set the code for the replenisher tank level connection

• Call up the SERVICE program.

• In the dialog window <Dev/Fix Repl Tnk conn.?> or

<Algicide Tank conn.?> enter

<YES>.

Any

Display

Settings

Language

Service

InfoCounters

Test & Adjust

Service Settings

Replenishment

DevFix SuppCond

Dev/Fix Repl Tnk conn.? YES NO

Algcid SuppCond

5273_10003_023.cdr

Algicide Tank conn.? YES NO

Figure 31

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 25

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

7.2 Mixer

SI9

ST55

ST15

Film Out

ST66

ST53

ST87

MC29 MC28

MC27

ST89

ST82

ST90

R464

IC57

C210

MC28

ST63

ST57

ST85

IC52

ST66

IC51

IC50

ST81

R465

IC88

Contrast

Brightness

IC63

ST89

MC27

SI2

ST54

ST64

IC78

ST9

ST62

ST65

ST88

IC79

ST67 ST68ST69

ST71

ST74

ST75

ST76

MC13 MC2 MC20 MC34

ST73ST72

ST79

ST77ST78

MC31

ST70

MC32

BU9

ST45

MC22

ST4

RS4 RS1 RS 3

RS2

RS9

MC4

MC3

RS6 RS7RS5

CM+952709450_ (F8.5270.7890._)

Figure 32

7.2.1 Connecting the Mixer communication cable

L11

ST86

MC16 MC17

C80

C79

TY2

C64 C63

TY1

+12MOT

HeatF

R476

R380

SI12

MC35

R485

R475

RS8

SI11 SI6 SI7

BU10

MC36

RS24

SI10

R377

RS22

R378

BU7

5273_10003_010.cdr

SI8

ST5

MC24 MC23

Blowe

RS19

RS21

RS20

R379

SI1

RS23

R381

SI3SI5

BU6

XK1

• Plug the communication cable of the Chemix Mixer (20 m / 787.4 inch

long), CM+9528030301, into the Control Board PCB1 / ST66.

7.2.2 Set the code of the mixer communication

• Call up the SERVICE program.

• In the dialog window <Mixer conn.?> enter

Any

Display

Settings

Language

Service

InfoCounters

Test & Adjust

Service Settings

Replenishment

Mixer Cond

Figure 33

<YES>.

Mixer conn.? YES NO

5273_10003_024.cdr

Chapter 3 / 26 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

7.3 Disposal tanks

ST55

ST15

Film Out

IC57

MC29 MC28

MC27

ST89

ST90

ST66

ST53

ST82

R464

ST87

ST63

ST85

IC52

IC50

ST81

R465

IC88

Contrast

Brightness

IC51

ST57

IC63

C210

ST54

ST64

MC31

MC32

BU9

SI2

ST62

ST65

ST67 ST68 ST69

ST88

IC78

IC79

ST73ST72

ST71

ST76

ST79

ST74

ST77ST78

ST75

MC13 MC2 MC20 MC34

ST70

ST45

MC22

ST4

RS4 RS1 RS 3

L11

MC4

C80

C64 C63

MC3

C79

ST71

ST88

ST74 ST79

RS6 RS 7RS5

RS2

RS9

ST86

CM+952709450_ (F8.5270.7890._)

Figure 34

7.3.1 Connect the level sensors of the disposal tanks

MC16 MC17

TY2

ST68 ST69

TY1

ST73ST72

MC35

MC36

ST76

R485

R475

RS8

SI11 SI6 SI7

ST77

ST78

BU10

RS24

SI10

+12MOT

R476

R380

SI12

BU7

SI9

SI8

MC24 MC23

HeatF

Blowe

RS19

RS21

RS23

R381

SI3SI5

BU6

XK1

RS22

R378

R377

RS20

R379

SI1

5273_10003_011.cdr

ST5

• Connect the level sensors of the individual disposal tanks on the Control

Board PCB1 as follows:

Developer disposal Fixer disposal

ST 73 ST 74

7.3.2 Set the code for the disposal tank level sensors

• Call up the SERVICE program.

• In dialog window <Devel Waste cond.> or

<Fixer Waste cond.> enter

<YES>.

Any

Display

Settings

Language

Service

InfoCounters

Test & Adjust

Service Settings

Replenishment

Dev Waste Cond

Dev Waste cond YES NO

Fix Waste Cond

5273_10003_025.cdr

Fixer Waste cond YES NO

Figure 35

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 27

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

8 Adjusting Volume, Brightness, and Contrast

on the Control Board PCB1

ST55

ST66

ST53

ST15

Film Out

ST87

MC29 MC28

MC27

ST89

ST82

ST90

R464

IC57

ST63

ST85

IC52

IC50

ST81

R465

IC88

Contrast

Brightn ess

IC51

ST57

IC63

C210

SI2

ST62

ST54

ST81

ST64

ST65

ST64

ST65

IC51

IC63

IC78

R464

IC79

ST88

ST82

MC13 MC2

ST67 ST68 ST69

ST67 ST68 S T69

ST71

ST76

ST74 ST79

R465

ST76

ST74

ST77ST78ST75

MC31

MC13 MC2 MC20 MC34

ST73ST72

ST79

ST77ST 78ST75

MC32

MC22

ST70

ST4

ST70

RS4 RS1 RS 3

Contrast

Brightness

CM+952709450_ (F8.5270.7890._)

L11

MC4

BU9

ST45

RS2

RS9

MC3

C80

C64 C63

ST90

C79

RS5

RS6 RS7RS5

ST86

MC16 MC17

TY2

C80

C79

TY2

IC57

C64 C63

TY1

ST63

+12MOT

ST85

R476

R380

SI12

MC36

MC35

RS24

RS10

RS11

RS24

R485

R475

RS8

R475

SI10

SI11 SI6 SI7

BU10

BU7

RS7

SI9

SI8

ST5

MC24 MC23

HeatF

Blowe

HeatF

RS19

RS21

RS23

R381

SI3SI5

BU6

XK1

RS22

R378

R377

RS20

R379

SI1

5273_10003_029.cdr

Figure 36

• Adjust the volume of the buzzer, and brightness and contrast of the display

on the control panel with the potentiometers on the Control Board PCB1:

Buzzer volume

Display brightness Display contrast

R466 R464 R465

Chapter 3 / 28 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

9 Starting Operation

9.1 Preparing the startup procedure

• Verify that the power plug is not plugged in.

• Rinse all machine tanks.

• Rinse the racks well.

9.2 Adapting the mains supply

Ex factory the machine is configured for 230 V.

Prior to the connection of the mains supply the voltage setting must be checked and adapted to the local conditions!

MC29 MC28

MC27

ST89

ST82

ST90

R464

IC57

ST63

ST85

IC52

IC50

ST81

R465

IC88

Contrast

Brightness

ST55

ST66

ST53

ST15

ST87

Film Out

CM+952709450_ (F8.5270.7890._)

IC51

ST57

IC63

C210

ST54

ST64

MC31

MC32

BU9

ST45

MC36

ST67 ST68 ST69

ST71

ST76

ST74

ST75

C35

MC22

MC20

MC13

MC34

MC2 MC20

ST68 ST69

ST70

MC34

R485

R475

ST4

ST70

ST73ST72

ST71

ST73ST72

ST76

ST79

SI11 SI6 SISI10

ST79

ST77

ST77ST78

RS4 RS1 RS3 RS6 RS 7RS5

ST4

RS4

SI2

ST62

ST65

ST88

IC78

IC79

RS2

RS9

MC4

ST45

MC3

RS24

RS1

L11

C80

C64

C63

C80

C63

SI12

MC3

C79

RS3 RS6 RS7

RS5

ST86

MC16 MC17

TY2

TY1

MC35

MC36

RS24

R485

R475

RS8

SI10

SI11 SI6 SI7 SI1

BU10

R476

SI12

+12MOT

HeatF

Blowe

R380

R377

RS20

RS22

R378

R379

BU7

5273_10003_015.cdr

Figure 37

• The voltage adaptation is made on the Control Board PCB1.

The 10A fuse, which is the standard fuse for SI10 is inserted according to the following allocation:

Fuse 10 A in SI12 10 A in SI11

10 A in SI10

= = =

Adaptation to mains voltage

200 V 208 V

230 V = delivery status

SI9

SI8

ST5

MC24 MC23

RS19

RS21

RS23

R381

SI3

SI5

BU6

XK1

After adaptation of the mains voltage a TEACH IN must be executed

<Teach In>) (service program <Test & Adjust>

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 29

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

9.3 Checking the function of the GFI switch 0FI

A GFI switch: (IN = 30 mA in compliance with VDE 664) is integrated in the machine.

Check the function of the ground fault interrupter (GFI switch).

Press the button, this releases / deactivates the GFI switch! Activate the GFI switch by resetting the toggle switch.

(No automatic reset)

5272_10003_07.cdr

Figure 38

Inform the customer that this procedure must be carried out once per month.

The machine must not be put in operation without an installed GFI switch!

Chapter 3 / 30 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

9.4 Filling the developer and fixer tanks

• Close the shut-off valves in the developer / fixer / water tanks.

The O-rings at the shut-off valve are not lubricated with chemical-resistant grease.

Mix the chemicals for the developer and fixer according to the prescription in a separate container or in the mixer!

Tank Developer Fixer tank 1 Fixer tank 2 Water

tank

Qantity 8.8 l

(197.59 fl.oz)

9.4.1 Manual filling (in Type 5270/100 and Type 5270/105)

• Fill the fixer tank first, then

TYPE 5270/100

TYPE 5270/105

fill the developer tank.

• Fill the tanks up to the level

marking.

10 l (338.18 fl.oz)

5.8 l (196.15 fl. oz)

527003SM.CDR

Figure 39

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 31

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

9.4.2 Automatic filling with the AUTOFILL function (only in Type 5270/105)

TYPE 5270/105

Automatic filling by means of the AUTOFILL function is only possible after a calibration was made.

The machine can fill its tanks automatically. Prior to activation of the operating mode “AUTOFILL” ensure that enough chemical solution is provided in the replenisher tanks or in the Mixer. The menu option “AUTOFILL” is only offered if the capacity of the two replenisher pumps is more than 1 l/min.

Ready RP 34,2°C

Any Key

Settings

Autom. Filling

utom. Filling

Language

527005y7.cdr

Service

9.5 Switching on the machine

Connect the power plug. Switch on the mains switch.

Figure 40

utom. Filling

OFF

5272_10003_08.cdr

Figure 41

Chapter 3 / 32 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

9.6 Calibrating the replenishment rate of developer and fixer upon first startup

The machine can only operate if the calibration of the developer and fixer replenishment rates has been made.

The replenishment pumps for developer and fixer have fixed rates and cannot be adjusted.

For standard replenishment rates see Chapter 3, Section 9.9.13.

A calibration of the replenishment rate is made by changing the pump time. Based on the replenishment rate set up in the SERVICE program <Settings> and the memorized pump capacity, the machine calculates the running time of the replenishment pumps.

Preparations:

• Pull out the replenisher supply

elbow of the developer or fixer.

• Hold the elbow in a measuring

glass (minimum capacity: 1000 ml (33.82 fl.oz).

Figure 42

• Switch on the machine.

The display in the SERVICE program shows the following status message:

Cal Dev and Fix

go to Test / Adjust

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 33

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

Execution of the calibration in the SERVICE program:

• In order to calibrate the developer replenishment rate proceed according

to the illustrations:

Settings

Service

> 5 sec

Language

Service

InfoCounters

Tes t & Ad jus t

Device ErrTest

utotest

Test Input

Tes t Output

DEV Pump CAL

FIX Pump CAL

ServiceService

ServiceTest & Adjust

DEV Pump CAL

Activation of the

ir bleeding system

527303aa.cdr

Air Bleeding

Service

Reg Pumps ON

527303aj.cdr

“Air Bleeding” must be repeated until the pump and the hose system have been bled, and the chemical solutions are supplied without any air bubbles. The removed chemicals can be poured back into the respective machine tanks.

Chapter 3 / 34 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

• As soon as the supplied chemicals do not show any bubbles terminate the

“Air Bleeding” procedure by pressing the

key.

Air bleeding Reg Pumps OFF

>1000ml

Start Test?

Service

527303ab.cdr

Processing!

Service

###..............

30 sec.

527303ac.cdr

• After the procedure has been completed, read the supplied amount of

DEV at the measuring glass.

Enter the measured value via the

with the Enter key

Processing!

Service

############

keys on the display and confirm

Insert result

Service

regenerated volume = XXXml

xxxx ml

DEV Pump CAL

By steps of 5ml

527303ad.cdr

• Select Fix Pump Calibration and confirm this selection with the

key.

ServiceFIX Pump CAL

Activation of the Air bleeding system

Service

527303ae.cdr

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 35

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

Air Bleedin

Service

Reg Pumps ON

• As soon as the supplied chemicals do not show any bubbles terminate the

“Air Bleeding” procedure by pressing the

key.

Air bleeding Reg Pumps OFF

Start Test?

Service

527303ab.cdr

>1000ml

Processing!

Service

###..............

30 sec.

5273_10003_031.cdr

• After the procedure has been completed, read the supplied amount of

FIX at the measuring glass.

• Enter the measured value via the

with the Enter key

Processing!

Service

############

keys on the display and confirm

Insert result

Service

xxxx ml

regenerated volume = XXXml

FIX Pump CAL

Service

By steps of 5ml

OK 34.0 °C

527303ag.cdr

2Min

527303ai.cdr

Chapter 3 / 36 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

9.7 Reset after switching on the machine

• The machine executes a RESET (no BASEINIT) after switching on.

• All data in the EEPROM (also customer specific data) is kept.

• The machine checks tank contents developer / fixer / water and refills if

necessary.

• If the developer, fixer, and water have the required level, all circulation

pumps are triggered, the drive motor runs in standby speed (50 cm/min /

19.7 inch/min) during warm-up. This also applies if the setting in the program <Service Settings> is set on <Drive On Mode FILM>.

• After the process cycle end (all IR heaters switch OFF) the machine goes

back to the warm-up phase.

The applications CURIX, MAMMO, Fuji-Standalone, Fuji I/F DOCKING and LR3300 can be changed via the SERVICE program. The selection of an application must be confirmed with YES. It is saved upon exit from the SERVICE program.

Type Application Process Process Process Process

HT/60 s IP/90 s RP/2 min Ext./3 min

5270/100 Curix YES YES YES NO 5270/105 LR3300 YES YES YES NO

After modification of the application a machine reset with BASEINIT is executed. The machine loads the new parameters.

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 37

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

9.8 BASEINIT

9.8.1 Only execute a BASEINIT in case of:

• Software change

• Inexplicable functional problems

With a BASEINIT all standard process data is loaded from the EPROM (IC 50/51) into the EEPROM. All customer-specific settings in the EEPROM are overwritten and must be entered again via the SERVICE program <Service Settings>.

9.8.2 Initiate a BASEINIT:

SERVICE program

A BASEINIT is carried out via the SERVICE program <Service Settings>

Manual routine

The machine is switched off. Press the machine, wait until the status indication comes up on the display. Depending on the set process and the current developer temperature the following status is displayed:

RP 24.9°C

BASEINIT has been completed.

Automatic routine

The machine initiates an automatic BASEINIT if a different software version number than the one stored in the EEPROM is detected in the EPROM (IC50/51) during the initialization.

On principle all customer-specific settings are reset to DEFAULT during a BASEINIT.

<Base Init>.

key and hold it, switch on the

Chapter 3 / 38 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

Exception:

The following settings are only overwritten if a plausibility check detects incorrect limit values.

Settings Incorrect limit values during

plausibility check

Replenisher pump capacity < 150ml/min or > 1.5l/min

(< 5.07fl.oz/min or >50.73fl.oz./min) Display language not defined Process application other than CURIX, MAMMO, FUJI

Standalone, FUJI IF Docking, LR3300 Calibration of the developer

temperature

The contents of the temporary infocounter is deleted. If the system detects an invalid process application, temporary and non-temporary infocounters are deleted.

DEFAULT settings after a BASEINIT see Chapter 3, Section 9.9.11

> +/- 1°C

9.9 System settings

9.9.1 Setting the software switches in the SERVICE program

The software switches allow changing and/or activating of special nonstandard functions and of standard parameters. These settings may be entered in the SERVICE program <Service Settings>.

9.9.2 Setting the process parameters on the control panel

Depending on the customers’ wishes the parameter can be changed.

Back key Press this key to exit an input window, dialog box, or a menu. If you press this key in an input window any modifications made in this window will be canceled and reset to the initial values. Selection keys Use these keys to scroll through the options in the menus or to change values in input windows. Enter / Confirmation key Use this key to show the options in a menu or to confirm a dialog. A confirmed dialog opens the corresponding input window. Entered data is confirmed and accepted.

Translation of display texts (12 available languages) see Chapter 6.7.

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 39

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

Diagram: Setting the process parameters on the control panel

Presettings Remarks

Ready

2min 34,0°C

Settings

Language

Service

Temperature

Dryer

Replenishment

Start Cycle

Fixer

527003yy.cdr

Figure 43

Process 2min

Temperature XX °C

Dryer XX

Jog Cycle AUTO

Start Cycl OFF

Developer XXXX ml/m

Fixer XXXX ml/m

min

4 °C

AUTO

OFF

00 ml/m

Possible settings in the CURIX application: 2min (RP), 90s (IP), 60s (HT); additionally in MAMMO: 3min (EXT)

Adjustable between 25 °C and 39 °C in steps of 1 °C

Dryer steps adjustable between 1 and 13

Possible settings are AUTO / OFF / ON

Possible settings are OFF / ON

Adjustable between 50 ml/m²

and 1200 ml/m² in steps of 50 ml/m²

Adjustable between 50 ml/m² and 1200 ml/m² in steps of 50 ml/m²

Chapter 3 / 40 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

9.9.3 Access to the SERVICE program

Access the SERVICE program by pressing the keys simultaneously with the thumb and holding them (5sec).

9.9.4 Setting date and time

• Call up the menu option <Set Date/Time>:

Any

Display

Settings

Language

Service

and

Figure 44

• Set date and time:

Action Keys Result

Select <Set Date/Time>

Set the date

Confirm the set date

Set the time Confirm the set time

- Press this key to cancel a setting.

Date: Time:

dd = day hh = hours mm = month mm = minutes yyyy = year

527003m10-e.cdr

Date: dd.mm.yyyy Time: hh:mm

Date: dd.mm.yyyy

Time: hh:mm

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 41

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

9.9.5 Setting the service intervals in the SERVICE program

To ensure that the machine starts a new service interval after the installation, the service indicator must be reset.

• Call up the menu option <Maintenance>:

Any

Display

Settings

Language

Service

Reset ServInd.

ervice Indic.

ervice Interv.

eset ServIndic.

527203m17-e.cdr

Figure 45

Service Indicat. YES NO

ON OFF Reset ServInd.

Service Interval YES NO

x times/year Reset ServInd.

Reset ServInd. YES NO

YES NO

• Reset the service indicator:

Action Keys Result

(1) Select <Service Indic.>

Activate the service indicator; set ON

Confirm the input

Service Indic ON OFF

Service Indicat. ON

The service indicator (1) must be activated, only then the SERVICE interval (2) can be selected and the service indicator (3) can be reset.

(2) Select <Service Interval>

Select 2, 3, or 4 times/year

Confirm the input (3) Select <Reset ServIndic>

The service indicator is reset as the

new date is saved

Confirm the input

Service Interval x times/year 2 times/year

(for example)

Reset ServIndic YES NO Reset ServIndic. YES

Chapter 3 / 42 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

9.9.6 Executing a <Teach In> in the SERVICE program

As the current values depend on the actually applied supply voltages, they must be read in via the <Teach In>.

The <Teach In>.procedure must be completed to be able to exit this dialog.

• Call up the menu option <Teach In>:

Any

Display

Settings

InfoCounters

Test & Ajust

Device ErrTest

Language

Service

5273_10003_032.cdr

#x XXX V XXX mA

ServiceSettings

Teach In

Figure 46

= number of the consumer = voltage = measured current = yes

= no (new value not yet saved, old value is kept)

Press ENTER to start selection

Going standby

please wait 3s

Select all dev. Enter StartMeas

Measurement #X Offset Current

#X XXX V XXX mA Save? =Y =N

Teach In - Wait

- done - (OK)

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 43

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

<Teach In> procedure:

Action Keys Display text

Select the dialog window <Teach In>

All consumers are switched off.

The supply voltages of the machine and the currents of the consumers are measured. The first measurement is carried out and then the result is displayed.

Save the measurement.

The next measurement is carried out. If there are no errors, current and voltage are stored in the EEPROM after ENTER.

Press ENTER to start selection Going standby please wait 3s Select all dev. Enter StartMeas Measurement #X Offset Current

#X: XXX V XXX mA Save ? √=Y x=N

#X: XXX V XXX mA

Once all consumers have been measured and the results saved, the following

Teach in - WAIT

-done- (OK)

message is displayed: Exit the function.

Error messages

In the following cases a warning is displayed during the <Teach In>:

• The measured current value is outside the given range of values:

#xx WARN: aaaamA Range=bbbb-cccc!

xx aaaa bbbb cccc

= number of the consumer = measured current = minimum permissible value = maximum permissible value

• If the current value cannot be measured within the given maximum

measuring time, the measurement will also be aborted with an error message:

#xx TO:yyyy-zzzz ccccm s >a a%/bbb b

xx yyyy zzzz cccc aa bbbb

= number of the consumer = last current value = actual current value = maximum measuring time = max. difference of two current values in percentage = difference of two current values, absolute value

For a table of the current values see Chapter 6.2

Chapter 3 / 44 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

9.9.7 Calibrating the Developer Temperature (CAL)

The developer temperature sensor can be calibrated with the function <CAL DEV Sensor>. The adjustment range is +/- 1 °C in steps of 0.1 °C.

• Check the developer temperature with e thermometer.

• Enter the resulting temperature under SERVICE program

<CAL DEV Sensor>.

InfoCounters

Cal. Dev.Display XX.X °C

Cal. Dev.Sensor XX.X °C

5270_10003_022.cdr

Settings

Language

Service

Test & Ajust

ServiceSettings

AL DEV Display

CAL DEV Sensor

Figure 47

Use the function <CAL DEV Display> to adapt the temperature indication on the display. The adjustment range is +/- 1 °C in steps of 0.1 °C.

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 45

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

9.9.8 Resetting the temporary infocounters in the SERVICE program

Delete the contents of the temporary infocounter after an installation or maintenance, as it contains information about film, developer and fixer consumption between the service intervals.

The following temporary data is no longer available after deletion of the infocounter:

- Consumption of developer solution

- Consumption of fixer solution

- Processed film in square meters

• Call up the dialog window:

Any

Display

Settings

Language

Service

Figure 48

• Delete the infocounter:

Action Keys Result

Call up the <InfoCounters> menu and confirm

Select the dialog window <Clear TEMPCountr>

Confirm the input

Select <Yes>

Confirm the selection

tmp = temporary data

Clear TmpCount Yes No

Info Counter

Clear TmpCountr

Clear Tmp Count Yes No Clear Tmp Count Yes

Data deleted

527203m4. cdr

Chapter 3 / 46 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

9.9.9 Display all <Service Settings> in the SERVICE program with <Quick Display>

The dialog window <Quick Display> under SERVICE program <Service Settings>

<Quickdisplay> offers an overview over the

setup in the service settings.

Any

Display

Settings

Language

Service

ervic e Se tt in gs

eplenishment

Base Init

uick Display

5273_10003_021.cdr

Figure 49

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 47

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

9.9.10 Setting the customer specific settings in the SERVICE program <Service Settings>

During first installation further settings can be set in the SERVICE program <Service Settings>.

No. Service

• Call up the dialog window:

Settings

Display

eplenishment

1a-e

Settings

Language

Service

ervic e Se tt in gs

EOS Fix Cond

ixer Cond

ev Fix SuppCond

Algcid SuppCond

Water Drain

eys

uzzer

Maintenance

et Date/Time

leaning Mode

8a-b

10a-b

12a-c

527003yc-e.cdr

emo Mode

Process Mode

ase Init

uick Display

Figure 50

Chapter 3 / 48 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

SERVICE

SETTINGS

Start replenishment

(Menu Service settings Replenishment Start Replen.)

Water

replenishment (Menu Service

settings Replenishment

Wat. Repl.

Mode)

DEFAULT settings Possible settings Meaning

Start repl. NO

Surface Replen. CONT

Start repl. NO

Start repl. YES

Surface Replen. CONT

Surface Replen. SURF

Surface Replen. ALGAE

Deactivate the start replenishment of developer and fixer with 400 ml each.

Activate.

Process time dependent water supply: The water

supply starts with the film order and end after the process time has elapsed.

Surface dependent water supply:

When film feed is detected a process dependent delay time counts down before the water replenishment starts (film just before the water tank). The replenishment rate depends on the set value of the water replenishment (see 1c).

Prevention of algae: mode CONT. + 5min. In addition, water is supplied every 30 min and always for 5 min if no film is developed.

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 49

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

SERVICE

SETTINGS

Setting of the water

replenishment rate ml/m² (Menu Service

settings Replenishment

Water Repl.

Value)

Jog-cycle

replenishment developer - fixer (Menu Service

settings Replenishment Jog Repl. Mode)

Developer jog-cycle

rate (Menu Service

settings Replenishment Jogdev. Replval.

Fixer

(Menu Service

settings Replenishment JogFix Replval.)

DEFAULT settings Possible settings Meaning

Wat.Repl.Value 30000 ml/m²

Wat.Repl. Value 30000 ml/m²

Between 3000 and 30000 ml/m

adjustable in steps of

Value for the water replenishment rate if the setting <Surface Replen SURF> was selected for the water replen. mode.

1000 ml/m²

Jog Replenishm Auto

Jog Replenishm. Auto

When the machine is switched on the film to be processed is calculated based on the values of the last work day. If this value is below 3 m² the jogcycle is activated automatically, otherwise deactivated.

Jog Replenishm. ON

Jog Replenishm. OFF

The amount set in the SERVICE program (see 1e) is replenished every hour.

Jog replenishment is switched off.

Jog Dev. Repl. 100ml/h

Jog Dev. Repl. Xxx ml/h

Adjustable between 50 and 200ml/h in steps of 50ml/h

If <Jog Replenishm.ON> has been set, the amount to be replenished for developer and fixer can be entered.

Jog Fix. Repl. 100ml/h

Jog Fix. Repl. Xxx ml/h

Chapter 3 / 50 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

SERVICE

SETTINGS

Motor drive during

processor STANDBY (Menu Service

settings Drive on Mode)

Drive motor only runs

DEFAULT settings Possible settings Meaning

Drive ON Mode CONTINUOUS

Drive ON Mode FILM

Activate / deactivate the main drive during processor STANDBY

The drive motor runs with 0.5 m/min during processor STANDBY

during film process time, then STOP

Level sensor of

developer disposal tank connected? (Menu Service

Settings Dev Waste Cond)

Level sensor of fixer

disposal tank connected? (Menu Service

Settings Fix Waste Cond)

E.O.S. fix device

connected? (Menu Service

Settings EOS Fix Cond)

Devel.Waste cond Yes

Fixer Waste conn? Yes

EOS Wash/Fix conn.? No

Devel.Waste cond Yes

Devel.Waste cond No

Fixer Waste conn? Yes

Fixer Waste conn? No

EOS Fix conn.? No

EOS Fix conn.? Yes

Check if the developer disposal tank is connected.

Check if the fixer disposal tank is connected.

Check if an E.O.S. fix device is connected.

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 51

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

SERVICE

SETTINGS

DEFAULT settings Possible settings Meaning

Level signal

mixer connected? (Menu Service

Settings Mixer Cond)

Level sensor supply

tanks (Menu Service

Settings DevFix SuppCond)

Level sensor anti-

algae tank (Menu Service

Settings Algcid SuppCond)

Automatic water

tank drain due to algae (Menu Service

Settings Water Drain Wat.Drain Mode)

Setup of time for

water tank draining (Menu Service

Settings Water Drain Wat. Drain Time)

Mixer conn.? No

Dev/Fix Repl Tnk conn.? No

Algicide Tank conn.? No

Water Drain On

Water Drain Time 2:00

Mixer conn.? No

Mixer conn.? Yes

ev/Fix Repl Tnk

conn.? No

ev/Fix Repl Tnk

conn.? Yes

Algicide Tank conn.? No

Water Drain On

Water Drain Off

Water Drain Time 2:00

Water Drain Time hh:mm

Check if the level signal generator mixer is connected.

Check if the level sensors of the replenisher tanks are connected.

Not active

Activate / deactivate the automatic water tank draining (and refill) for 24hsystems, to prevent algae growth.

Setting for water tank draining time.

• DEFAULT:

02:00 h

• On time can be

set.

Chapter 3 / 52 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation and Startup

SERVICE

SETTINGS

Function of the

exhaust fan in processor standby (Menu Service

Settings ExhaustFan Mode)

Control panel lock

10a

(Menu Service Settings Keys Key Lock)

DEFAULT settings Possible settings Meaning

ExhaustFan FILM

Key Lock NO

ExhaustFan FILM

ExhaustFan CONTINUOUS

Key Lock NO

Key Lock YES

Adjustment range: 1- 13 dryer steps

FILM: “Half-capacity” in processor standby, full capacity during film cycle.

CONTINUOUS: Exhaust fan runs permanently with full capacity.

Restricted operation possibilities of the Settings menu. The customer can only set the dryer steps.

Return to the

10b

operation program Timeout (Menu Service

Settings Keys TimeoutNoKey)

Buzzer

(Menu Service Settings Buzzer)

Timeout NoKey 300 seconds

Buzzer ENABLE

Timeout NoKey xxx seconds

Adjustable between 0 and 3600 s in steps of 5 s

Buzzer ENABLE

Buzzer DISABLE

Set time after which the system returns automatically from the SERVICE program into the operation program. Modified DEFAULT settings are not saved!

Activates the buzzer.

Deactivates the buzzer. There is no buzzer signal, neither for keystrokes nor for error messages.

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 3 / 53

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation and Startup DD+DIS301.03E

SERVICE

SETTINGS

Switch on service /

12a

maintenance indicator (Menu Service

Settings Maintenance Service Indic.)

Set the SERVICE

12b

intervals per year (Menu Service

Settings Maintenance Service Interv.)

RESET

12c

(Menu Service Settings Maintenance Reset ServIndic.)

DEFAULT settings Possible settings Meaning

ServiceIndicat. ON

ServiceInterval 2 times/year

ResetServIndic No

ServiceIndicat. ON

ServiceIndicat. OFF

ServiceInterval 2 times/year

ServiceInterval x times/year

Adjust 2, 3, or 4 times/year

ResetServIndic No

ResetServIndic YES

Activates the service interval indication for the customer. Once the SERVICE interval has elapsed, the customer is informed about the need of maintenance during the first 3 films after switching on.

Deactivate.

Set the SERVICE interval. The interval is only displayed in case of an activated service/ maintenance system.

The “Service” display

is deleted.

SERVICE intervals

are set on counter level “0”.

The current data is

saved.

Chapter 3 / 54 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105) Agfa Group Confidential

After an installation always execute a RESET. So the interval starts at the time of the installation.

Agfa Classic E.O.S. Technical documentation

Specifications and Main Features

Frequently Asked Questions

User Manual

ReadMeFirst

1 Printing single Pages, Chapters or the complete Manual

1.1 Printing single Pages or Chapters

1.2 Printing the complete Service Manual

2 Adding Comments

2.1 How to export your Comments

2.2 How to import Comments

1 Safety

2 Installation Preparations

2.1 Machine transport

2.2 Checking the shipment

2.3 Transport check

2.4 Checking safety indicators on the machine box

2.5 Transport path

2.6 Required space at the installation site

2.6.1 Classic E.O.S. Type 5270/100

2.6.2 Classic E.O.S. CL Type 5270/105

2.7 Unpacking

2.8 Checking the type label

2.9 Checking the accessory box

3 Technical Data

3.1 Electrical data

3.2 Ambient and climatic conditions

4 Dimensions and Weights

4.1 Classic E.O.S. Type 5270/100

Weight

4.2 Classic E.O.S. CL Type 5270/105

Weight

5 Machine Standards and Directives

5.1 Safety

5.2 Radio interference suppression

5.3 Electromagnetic compatibility

5.4 Certificates and guidelines

1 Control panel

2 Switches

2.1 Machine switches

2.2 Safety switches

3 Installation Connections

3.1 Installation through the front panel (only for Classic E.O.S. Type 5270/100)

3.2 Installation through the bottom

3.2.1 Classic E.O.S. (5270/100)

3.2.2 Classic E.O.S. CL (5270/105)

Contents

1 Notes on the Installation and Startup Procedures

2 Removal of Transport Protections

3 Installation

3.1 Height coarse adjustment

3.2 Height fine adjustment

4 Power Cable Adaptation

5.1 Machine in the daylight, film feed in the darkroom, light seal at the darkroom feed table

5.1.1 Installation at the wall opening

5.1.2 Installation with light tight wall

5.2 Machine in the darkroom, film exit in the daylight, light seal at the dryer with light tight wall

5.2.1 Installation at the wall opening with light tight wall

5.2.2 Light tight wall

6 Supply and Disposal Connections

6.1 Installation diagram

6.2 Overview of supply and disposal

6.2.1 Classic E.O.S. (5270/100)

6.2.2 Classic E.O.S. CL (5270/105)

6.3 Supply and disposal hoses

6.3.1 Hoses inside the machine

6.3.2 Hoses outside the machine

6.4 Supply and disposal through the lower front panel (only Classic E.O.S. Type 5270/100)

6.4.1 Instructions for breaking out the openings

6.4.2 Required openings for standard installations

6.4.3 Installing the exhaust connection

6.4.4 Installing the developer / fixer supply hoses

6.4.5 Installing the disposal hoses

6.5 Supply and disposal through the floor

6.5.1 Installing the exhaust connection

6.5.2 Installing supply hoses

6.5.3 Installing the disposal hoses

7 Connecting the Level Sensors

7.1 Replenisher tanks

7.1.1 Connect the level sensors of the replenisher tanks