Agfa Classic E.O.S. Technical documentation

HEALTHCARE

Imaging Services

ReadMeFirst

How to print and add Comments

1 Printing single Pages, Chapters or the complete Manual

IMPORTANT:
This PDF manual is screen optimized – nevertheless it is possible to print single pages,

single chapters or the complete manual on paper size DIN A4 or Letter.
Some pages – especially circuit diagrams for equipment – have been created on paper

size larger than DIN A4/Letter. Printing these pages on DIN A4/Letter may result in
reduced legibility.

Preferably print circuit diagrams on a DIN A3/ANSI B (Ledger) printer, if available.

1.1 Printing single Pages or Chapters

To print single chapters or pages of a chapter proceed as follows:

(1) Click the bookmark of the desired chapter
(2) Write down or remember the shown page number
(3) Go the end of the section or desired range of pages
(4) Select "Print"
(5) Select the page range
(6) Select "Reduce to printer margins" and "Auto-rotate and Center".
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NOTE:
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“shrink to printable area” or “shrink oversized pages to paper size”

2007-05-31 printed in Germany

Agfa Company Confidential

Document Node ID: 16099429

Copyright © 2006 Agfa-Gevaert HealthCare

1.2 Printing the complete Service Manual

To print the complete service manual proceed as follows:

(1) Select "Print"
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(see NOTE previous page)

(4) Select “OK”

ReadMeFirst

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The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.

DOCUMENT CONTROL NOTE:

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2007-05-31 Agfa Company Confidential

ReadMeFirst

(3) Select “Options - Export Selected Comments”
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2.2 How to import Comments

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Revision 1 How to print and add Comments Page 3 of 3
2007-05-31 Agfa Company Confidential

HEALTHCARE

Global Services Organisation

Order No.: DD+DIS301.03E

*1WACEX1*

1 piece WACEX MA1

Edition 6

Technical

Documentation

Classic E.O.S.

Type 5270 / 100

as of SN 4500

Classic E.O.S. CL

Type 5270 / 105

as of SN 1138

printed in Germany 02 / 2005

Agfa Company Confidential

R

D

C

.

2

0

_

0

0

0

0

1

_

0

7

2

5

HEALTHCARE

Global Services Organisation

Order No.: DD+DIS301.03E

*1WACEX1*

1 piece WACEX MA1

Technical

Documentation

Classic E.O.S.

Type 5270 / 100

as of SN 4500

Classic E.O.S. CL

Type 5270 / 105

as of SN 1138

6. Edition

Ordering of spare parts Phone: xx49 - (0)89 - 6207 -3760
and spare part kits: Fax: xx49 - (0)89 - 6207 -7388

Ordering of documentation: Phone: xx49 - (0)89 - 6207 -3553

Caution:

This system uses mains voltage. Please observe the pertinent safety instructions.

These instructions describe adjustments and routines which must only be
performed by qualified technical personnel.

Note:

Electrical repairs and connections must only be made by certified electricians.

Mechanical repairs and connections must only be made by certified technicians.

CE Declaration:

According to the medical directives the CE Declaration
(CE Conformity) becomes void if the product is modified without permission of the
manufacturer!

R

D

C

.

2

0

_

0

0

0

0

1

_

0

7

2

5

This applies to all parts, not only the safety devices!

printed in Germany 05 / 2005

Agfa Company Confidential

AGFA-GEVAERT AG HE/S&S - GSO

Tegernseer Landstr. 161 D-81539 Munich

Contents

Pictographs and conventions for this documentation

This documentation uses certain conventions (pictographs, styles) to help you find information
faster and easier.

0. Order list

1. Installation preparations

2. Controls and connectors

3. Installation / start-up

4. Operating instructions

5. Theory of function

6. Repair and Service

7. Reference and circuit diagrams

8. Spare parts list

9. Accessories

10. Modifications

11. Technical standard modifications

Meaning of the pictographs

High voltage!

Attention!

Info

Hint

Required
spare part

Required
time

Waiting time

Required
tools

Removal

Installation

Mechanical adjustment

Electrical adjustment

Calibration

Conventions

Activity Type face Example

Instruction,
Explanation

Mouse activities,
or Return key

Text input via keyboard
required

Switch on machine

<omni-cd.exe>

vips

Switch on machine

Doubleclick the icon

<omni-cd.exe>

Enter vips and click
<Continue>

12. Maintenance

13. Field Service Bulletins

14. Installation planning

15. Glossary / key word index

Agfa Company Confidential

DD+DIS441.04E General Information

_

_

Classic E.O.S. / Classic E.O.S. CL (Type 5270/100/105) Edition 6

th

The 6

edition is the Service Documentation applying to the machines > SN4500 (Type 5270/100) or > SN1138 (Type 5270/105)

It is not a replacement for Edition 5.
The 5th edition remains the Service Documentation applying to the machines < SN4500 (Type 5270/100) or < SN1138 (Type 5270/105)
and it includes the information about technical modifications in the machines up to these serial numbers.

All previous information regarding the serial number of Type 5270/105 (SN 1500) to differentiate compatibility
is void. The new valid threshold for compatibility differentiation of Type 5270/105 is the serial number SN 1138.
This serial number refers to the complete documentation.

Edition 6 provides information about technical modifications in the production standard as of serial numbers 4500 or 1138 respectively.
The technical modifications are:

x A new Control Board (with label F8.5270.7890) has been introduced, and this board only works with Software Version CLLC1107 and up. It is not compatible with the previous control boards and their software.

x The water circulation pump became an option.

x A level sensor in the fixer tank 2 has been added.

x The 24V crossflow fan has been replaced by crossflow fan with 230V.

TYPE 5270/100

only downward compatible

Software versions:

Techn. characteristics:

Control board:

SN 1001

CEOS1117 - CEOS1801

- 3-key control panel

As of CEOS1714:

- Must calibration

- Selection of application

C210

MC31

R

e

v

IC57

D

e

p

l

ST55

MC29

u

l

C

t

c

h

MC28
MC27

y

l

p

S

p

u

ST63

ST57

D

r

a

i

n

ST89

F

a

n

2

ST90

SI2

ST85

ST66

MC13

ST62

MC2

ST54

S1

MC20
MC34

IC52

F8.5270.7750._

ST64

ST65

ST67

ST68ST69

ST70

ST53

IC51

IC50

ST88

IC63

ST73ST72

ST71

ST81

IC78

ST76

ST79

ST74

ST82

R464

R465

ST15

ST77

ST78ST75

IC79

ST87

IC88

Contrast

Brightness

Film Out

SI9

D48

MC32

MC22

ST4

RS4 RS1RS3

SI8

R477

L11

MC16

MC4

MC17

ST5

TY2

R410

C80

D50

BU9

12V2

+24V2

C64

ST45

C63

Circ.Fan1

RS2

RS9

MC24
MC23

D49

TY1

MC3

+24V

C79

BU1

D2

BU4

IC65

+12MOT

IR

Blowe

HeatF

HeatD

R476

R380

RS19

RS21

RS23

SI12

MC35

MC36

R377

RS20

RS24

R485

RS22

R475

R381

R378

R379

RS6 RS7RS5

RS8

SI1

SI3SI5

SI10

SI11 SI6 SI7

BU10

ST86

XK1

BU7

BU6

fuj07903E.cdr

Software version:
Techn. characteristics:

Edition 5
DD+DIS324.00D/E/F

TYPE 5270/100

SN 2200

Software versions:

Techn. characteristics:

IC57

ST55

MC29

MC28
MC27

Steuerkarten:

ST63

ST89

ST90

ST85

ST66

S1

IC52

F8.5270.7750._

ST53

IC50

ST81

ST82

R464

R465

ST15

IC88

ST87

Contrast
Brightness

Film Out

EOSUNIV1007

- Must calibration

- Selection of application

only downward

compatible

TYPE 5270/105

SN 1001

MEOS1201 - MEOS1401

- 4-key control panel

Software versions:

Techn. characteristics

- Current sensor

- Integrated repair routine

C210

ST57

SI2

ST54

ST64

ST65

IC51

IC63

IC78

IC79

- Cross-flow fan 24V

R477

D48

L11

MC32

MC31

MC16

e

R

v

l

D

e

p

MC4

MC17

C

l

u

t

c

h

TY2

R410

C80

l

y

p

p

u

BU9

S

+24V2

12V2

C64

D

in

r

a

ST45

C63

F

a

n

2

Circ.Fan1

MC22

MC13

ST62

MC2

TY1

MC3

MC20

+24V

MC34

C79

BU1

D2

IC65

ST4

ST67

ST68ST69

ST70

+12MOT

ST88

HeatD

ST73ST72

ST71

R476

R380

SI12

MC35

MC36

ST79

ST76

ST74

RS24

R485

RS22

R475

R378

RS4 RS1RS3 RS6 RS7RS5

RS8

ST77

ST78ST75

SI11 SI6 SI7 SI1

SI10

RS2

BU10

RS9

ST86

BU7

C210

SI9 SI8

ST55

ST5

D50

ST66

MC24
MC23

D49

S1

BU4

ST53

IR

HeatF

Blowe

RS19

RS21

RS23

R377

RS20

R379

R381

ST15

ST87

SI3SI5

Film Out

XK1

BU6

fuj07903E.cdr

MC32

MC31

D

e

p

l

R477

e

v

R

IC57

MC29

C

l

u

t

c

h

MC28
MC27

ST89

ST82

R410

p

p

l

y

u

S

BU9

ST63

ST57

12V2

D

r

a

i

n

ST45

a

n

F

ST90

2

SI2

ST85

Fan1

Circ.

MC22

ST62

MC13
MC2

ST54

MC20
MC34

IC52

F8.5270.7950.

ST64

ST65

ST67

ST68ST69

ST4

ST70

IC51

IC50

ST88

IC63

ST73ST72

ST71

ST81

IC78

ST76

ST79

ST74

R464

R465

ST77

ST78ST75

RS4 RS1RS3 RS6 RS7RS5

IC79

IC88

RS2

Contrast

Brightness

RS9

SI9 SI8

D48

L11

MC16

MC4

MC17

ST5

TY2

C80

D50

+24V2

C64
C63

MC24
MC23

D49

MC3

TY1

+24V

C79

BU1

D2

IC65

BU4

+12MOT

IR

HeatF

HeatD

Blowe

R476

R380

RS19

RS21

RS23

SI12

MC35

MC36

R377

RS20

RS24

R485

RS22

R475

R379

R381

R378

RS8

SI11 SI6 SI7 SI1

SI3SI5

SI10

BU10

ST86

XK1

BU7

BU6

fuj07903E.cdr

only upward
compatible

TYPE 5270/100

Control board:

SN 4500

Edition 6
DD+DIS301.03D/E/F

TYPE 5270/105

SN 1138

CLLC1107

- 4-key control panel

- Current sensor

- Integrated repair routines

- Selection of applications

- Water circulation pump
becomes optional

- Level sensor for fixer tank 2

- Cross-flow fan 230V

C210

MC32

BU9

MC22

ST4

RS4 RS1RS3 RS6 RS7RS5

SI9 SI8

R477

D48

L11

MC16

MC4

MC17

ST5

TY2

R410

C80

D50

12V2

+24V2

C64

ST45

C63

MC24

Circ.

RS2

RS9

MC23

D49

TY1

MC3

+24V

C79

BU1

D2

IC65

BU4

+12MOT

IR

HeatF

HeatD

Blowe

R476

R380

RS19

RS21

RS23

MC35

MC36

SI12

R377

RS20

RS24

R485

RS22

R475

R379

R381

R378

RS8

SI11 SI6 SI7 SI1

SI3SI5

SI10

BU10

ST86

XK1

BU7

BU6

fuj07903E.cdr

p

l

D

e

v

e

R

MC31

IC57

ST55

MC29

c

h

C

l

u

t

MC28
MC27

S
u

p

p

ly

ST63

ST57

r

a

D

i

n

ST89

F

ST90

a

SI2

n

2

ST85

ST66

Fan1

ST62

MC13
MC2

ST54

S1

MC20
MC34

IC52

F8.5270.7890.

ST64

ST65

ST67

ST68ST69

ST53

IC51

IC50

ST88

IC63

ST73ST72

ST71

ST81

IC78

ST74

ST76

ST79

ST82

R464

R465

ST15

ST77

ST78ST75

IC79

ST87

IC88
Contrast
Brightness

Film Out

ST70

5270_10000_003-e.cdr

Edition 6, Revision 1 Classic E.O.S. / Classic E.O.S. CL Chapter 0 / I

Agfa Company Confidential (Type 5270 / 100 / 105)

Order List for Documentation

Order List for Documentation Classic E.O.S.

Type 5270/100, from SN4500

Classic E.O.S. CL

Type 5270/105, from SN1138

NOTE:
Daily updated order lists are available in MedNet.

Order number for a complete Service Manual:

Order number Edition

DD+DIS301.03E Complete Service Manual 6

Order numbers for separately available chapters of the Service Manual:

Order number Contents Revision

of document

Approval Date

DD+DIS302.03E Chapter 12:

Maintenance Instructions, Edition 6

DD+DIS303.03E Chapter 14:

Installation Planning, Edition 6

DD+DIS022.05M Chapter 08:

Spare Parts List

DD+DIS060.03E Chapter 08:

Spare Parts List, Thoramat Docking Unit

Access to MedNet GSO Library:

• *IntraNet: http://docs.agfanet/mednetcso-library

• *ExtraNet: http://extranet.agfa.com/bu/mi/mednet/mednetcso.nsf

* to request an account to the MedNet GSO Library go to:
http://intra.agfanet/bu/mi/mednethelp.nsf/EN/gettingaccess.htm

Inquiries:

• Phone + 49 89 6207 3949 Fax [phone]

0 2004-03-12

0 2004-02-05

4 2007-11-28

3 2006-12-08

The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.

2007-11-28 printed in Germany

Agfa Company Confidential

DOCUMENT CONTROL NOTE:

Document Node ID: 14037585

eq_00_orderlist_e_template_v04

Copyright © 2007 Agfa HealthCare N.V.

Checklist for Completeness

Checklist for Completeness Classic E.O.S. / Classic E.O.S. CL

Type 5270/100/105

NOTE:
Verify latest level and completeness of your Service Manual by means of this checklist

for completeness.
Only the document numbers listed here are valid. Discard documents with different
numbers if necessary.

Chapter Order number / Designation Revision

of document

Approval date Pages

0 Order list

Checklist for completeness

List of Service Bulletins

0 DD+DIS301.03E 0 2004-03-12 Cover sheet and list of

1 DD+DIS301.03E 0 2004-03-12 1/I, 1/1 – 1/13

2 DD+DIS301.03E 0 2004-03-12 2/I, 2/1 – 2/6

3 DD+DIS301.03E 0 2004-03-12 3/I-II, 3/1 – 3/57

4 Intentionally left blank - - -

5 DD+DIS301.03E 0 2004-03-12 5/I-II, 5/1 – 5/42

6.1 DD+DIS301.03E 0 2004-03-12 6.1/I, 6.1/1 – 6.1/8

6.2 DD+DIS301.03E 0 2004-03-12 6.2/I, 6.2/1 – 6.2/10

6.3 DD+DIS301.03E 0 2004-03-12 6.3/I, 6.3/1 – 6.3/24

6.4 DD+DIS301.03E 0 2004-03-12 6.4/I, 6.4/1

6.5 DD+DIS301.03E 0 2004-03-12 6.5/I-II, 6.5/1 – 6.5/28

6.6 DD+DIS301.03E 0 2004-03-12 6.6/I, 6.6/1 – 6.6/6 (A3)

6.7 DD+DIS131.05E 2 2005-05-03 6.7/I,

- 2007-11-28 0/1-4

contents

6.6/7 – 6.6/15

6.7/1 – 6.7/2,

6.7/3

7 DD+DIS301.03E

F1.5272.7005.0

Overview Control Board PCB1

8 DD+DIS022.05M

DD+DIS060.03M

9 DD+DIS301.03E

DD+DIS309.00E

10 Intentionally left blank - - -

11 DD+DIS441.04E 1 2004-12-22 11/I, 11/1

DOCUMENT CONTROL NOTE:

The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.

0 2004-03-12 7/I, 7/1-13

Sh. 1-1 (A1)

(A3)

4
3

0 2004-03-12 9/I

2007-11-28
2006-12-08

8/1 - 8/76

8/1 – 8/22

Cover sheet, 9/I, 9/1 – 9/8

2007-11-28 Classic E.O.S. / Classic E.O.S. CL Chapter 0 / 2
Type 5270/100/105 Agfa Company Confidential

Checklist for Completeness

Chapter Order number / Designation Revision

of document

12 DD+DIS302.03E 0 2004-03-12 Cover sheet

Approval date Pages

12/I, 12/1 - 12/25

Checklist 1-3

13 SB 01 DD+DIS157.04E

SB 02 DD+DIS249.04E
SB 03 DD+DIS277.04E
SB 04 DD+DIS288.04E
SB 05 DD+DIS214.04E
SB 06 DD+DIS184.05E
SB 07 DD+DIS009.07E
SB 08 DD+DIS223.07E

14 DD+DIS303.03E 0 2004-02-05 Cover sheet

15 DD+DIS301.03E 0 2004-03-12 15/I, 15/1 – 15/3

n.a. 2004-05-07

2004-08-04
2004-08-31
2004-08-31
2004-07-06
2005-07-06
2007-01-29
2007-10-23

13/1-5

13/1-4
13/1-/3
13/1-/2
13/1-/2
13/1-/3
13/1-/3
13/1-/15

14/I-II, 14/1 – 14/41

The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.

DOCUMENT CONTROL NOTE:

2007-11-28 Classic E.O.S. / Classic E.O.S. CL Chapter 0 / 3
Type 5270/100/105 Agfa Company Confidential

List of Service Bulletins

List of Service Bulletins Classic E.O.S. / Classic E.O.S. CL

Type 5270/100/105

• The following SB’s are valid:

SB Document number Contents Revision

of document

SB 01 DD+DIS157.04E Control Board PCB1 (CM+9 5270 9450 0) and

Processor SOFTWARE CLLC1107
(CM+9 5270 9410 0) available as Spare Part

SB 02 DD+DIS249.04E Introduction of Processor Software CLLC_1203

Order Number: CM+9 5270 9410 1
Control Board PCB1 incl. CLLC_1203
Order Number: CM+9 5270 9450 1

SB 03 DD+DIS277.04E Magnet Not Sufficiently Fixed in the Machine

Cover

SB 04 DD+DIS288.04E Introduction of Anti-Algae-Unit

Type: 5279/100

SB 05 DD+DIS214.04E Installation of the Tank Reinforcement

CM+9 5270 9071 0
This document describes the installation of a tank
reinforcement that prevents bending of the
intermediate tank walls.

SB 06 DD+DIS184.05E Service 574:

“IR heater in dryer defective” due to measuring
error caused by wrong cable positioning at the
Current Sensor Board PCB2.

0

0

0

0

0

0

SB 07 DD+DIS009.07E Manufacturer’s Warning about Ground Fault

0

Interrupters with Possibly Higher Trigger Current.

SB 08 DD+DIS223.07E Empty Battery of the Clock Chip Causes Incorrect

0
Date and Incorrect Time Display Followed by a
Calibration Request

• The following SB's are no longer valid

(integrated in the chapters of the Service Manual, or technically obsolete):

SB Document number Contents Revision

of document

-- -- -- --

The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.

DOCUMENT CONTROL NOTE:

2007-11-28 Classic E.O.S. / Classic E.O.S. CL Chapter 0 / 4
Type 5270/100/105 Agfa Company Confidential

Preinstallation

1

Section 1

contains all important preinstallation data for the machine:

• Inspection of the packing material for transport damage and complete

shipment

• Unpacking and packing notes

• Machine positioning at the installation site

• Requirements on the installation site

• Connection data (electrical, if necessary, connections to chemical supply and

disposal, fiber optic connections)

Make sure to study this section and before starting the installation check if all
preparations have been made as specified.

Section 1

DD+DIS301.03E Installation Preparations

Chapter 1

Contents

1 Safety ......................................................................... 1

2 Installation Preparations ..........................................3

2.1 Machine transport ...................................................................3

2.2 Checking the shipment ........................................................... 3

2.3 Transport check....................................................................... 3

2.4 Checking safety indicators on the machine box ..................3

2.5 Transport path .........................................................................4

2.6 Required space at the installation site ..................................5

2.6.1 Classic E.O.S. Type 5270/100...........................................................5

2.6.2 Classic E.O.S. CL Type 5270/105 .................................................... 6

2.7 Unpacking ................................................................................7

2.8 Checking the type label ..........................................................8

2.9 Checking the accessory box ..................................................8

3 Technical Data........................................................... 9

3.1 Electrical data ..........................................................................9

3.2 Ambient and climatic conditions ...........................................9

4 Dimensions and Weights........................................ 11

4.1 Classic E.O.S. Type 5270/100 .............................................. 11

4.2 Classic E.O.S. CL Type 5270/105 ........................................11

5 Machine Standards and Directives........................ 12

5.1 Safety...................................................................................... 12

5.2 Radio interference suppression...........................................12

5.3 Electromagnetic compatibility.............................................. 12

5.4 Certificates and guidelines...................................................13

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / I

Agfa Group Confidential (Type 5270 / 100 / 105)

DD+DIS301.03E Installation Preparations

1 Safety

General safety instructions

• The machine must only be used as described in the operating instructions.

Any other use may result in damage to the machine or may affect the
machine function with the consequence that the machine can no longer be
used as intended, and therefore presents a risk for patients, user, and
environment.

• The machine must only be operated by qualified personnel trained on the

machine.

• Ensure that only trained personnel have access to the machine.

• Ensure that the machine can always be supervised and that any tampering

is prevented.

• Repairs or modifications on the machine must only be performed by trained

service personnel authorized by Agfa.

• In case of visible damage on the machine housing the machine must not be

operated or used, and must immediately be disconnected from the mains.

• Built-in or external safety devices must not be circumvented or disabled.

• Disconnect the machine from the mains before starting any maintenance.

• If a mains connection is absolutely required these maintenance routines

must only be made by specially trained personnel.

• Like all technical devices, this machine must be operated, cared for and

serviced correctly as described in the documentation provided with the
machine.

• If the machine is not operated correctly, or if it is not serviced correctly,

Agfa will not be liable for any resulting disturbances, damage or injuries.

• When installing the machine make sure that either the mains plug or an all-

cable disconnecting device is provided in the internal installation close to
the machine and is easily accessible.

• If the machine is connected with other components or assemblies, Agfa will

guarantee safety only for combinations which are approved by Agfa.

• In case of conspicuous smoke or noises, immediately disconnect the

machine from the mains.

Special instructions for the handling of chemicals

• When handling chemicals, always observe the applying safety and

environmental regulations, as well as the operating and warning
instructions pertaining to these chemicals.

• Wear stipulated protective clothing and safety goggles.

• When disposing of chemicals and waste water, you must comply with the

local regulations concerning waste water and environmental protection.

• If photo-chemicals get in your eyes, proceed exactly according to the

warning instructions and/or the instructions published by the manufacturers
of the chemicals. If required, immediately rinse your eyes with cold water.
Afterwards see the doctor immediately.

• Avoid inhaling of chemical fumes. Make sure that there is sufficient

ventilation at the installation site of the machine, i.e. an air exchange that is

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / 1

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation Preparations DD+DIS301.03E

at least ten times the room volume per hour.

• Always comply with the installation instructions.

• Verify tightness of all connections for chemicals and water, as well as

waste water, on the machine in regular intervals. At least check whenever
suggested in the operating instructions and/or service instructions.

• If solution gets into the inside of the machine (e.g. by spilling during tank

filling), the machine must immediately be disconnected from the mains and
cleaned thoroughly by the service personnel.

• Do not use additional chlorine or chlorine containing substances inside the

processor. The use of additional chlorine or chlorine containing substances
can lead to irreversible damage of the equipment. Using these substances
may void the manufacturers warranty.

The film processor must not be operated in the direct vicinity of the
patients as defined in EN60601-1 and IEC 601-1.

Adherence to safety regulations

• This film processor meets the safety requirements as defined in EN 60950:

1997 (IEC 950) and EN 60601-1-2: 1993, UL 1950 and CSA C22.2 No. 950
and has interference suppression as defined in EN 50081-1, EN 55011,
and FCC 47 Part 15, Subchapter B, Class A.

• The water connection complies with DIN 1988 / EN 1717:2001.

Chapter 1 / 2 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0
(Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation Preparations

2 Installation Preparations

2.1 Machine transport

The freight forwarder transports the machine up to the final installation site.
The responsible technician should be present during delivery.

2.2 Checking the shipment

Compare the labels on the boxes with the customer’s order list and the bill of
lading.

2.3 Transport check

Check the packing material for visible transport damage:

• dented edges

• damaged box

• torn fixing elements (metal straps, screws)

2.4 Checking safety indicators on the machine box

The machine is shipped on a pallet.
The box has a TILTWATCH indicator (A), a SHOCKWATCH indicator (B), and

a packing seal (C) attached.

They are attached to the outside of the box and indicate if the machine has
been tilted, was exposed to shocks, or has been opened during transport.

Figure 1

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / 3

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation Preparations DD+DIS301.03E

If the machine was tilted, the
arrow head in the circle of the
TILTWATCH indicator (A)
changed from white to red.

A

5270_10001_002.cdr

Figure 2

D

A

L

LA

S, T

X

.

U

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P

AT.

N

, FRA

H

GMB

X

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KON

5270_10001_003.cdr

If the machine was subjected to
shocks, the square field in the
middle of the SHOCKWATCH
indicator (B) changed from white
to red.

NC.

I

OVERY,

OF MEDIA REC

PRODUCT

INDICATOR INDIKATOR

ROUGH HANDLING WILL CHANGE INDICATOR TO

IMPORT ED

BRIGHT RED. IF SHOCKWATCH IS RED NOTE

ON BILL OF LADING. INSPECTION MAY

B

Y / IMPOR

B

Model/Modell L-65

R R

BE WARRENTE D.

TIER T D

U

RCH

Figure 3

Note all detected damage in the installation report!
In case of a damaged machine make sure to keep the packing material for
proof (transport insurance)!
Send the damage report to the insurance company.

#

KFURT

40

68613

/

IN

A

M

2.5 Transport path

The film processor must fit through all doors and hallways on its transport path
to the installation site.

Classic E.O.S. / Classic E.O.S. CL
(Type 5270/100/105)

without pallet

with pallet

Chapter 1 / 4 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0
(Type 5270 / 100 / 105) Agfa Group Confidential

smallest door width

at least 73 cm (29 inch)
at least 82 cm (32 inch)

DD+DIS301.03E Installation Preparations

2.6 Required space at the installation site

2.6.1 Classic E.O.S. Type 5270/100

The required floor space for the film processor (with feed table, chute and the

TYPE 5270/100

required clearance on the left) is 1260 x 860 mm (50.03 x 33.88 inch).

The free space indicated in the illustration must be guaranteed for repair and
maintenance, otherwise the time required for service will increase.

Optimum dimensions:
We recommend to plan on this free space.

Minimum dimensions:

Do not go below this minimum space.

2340 (92.19)

5270_10001_004.cdr

310

(12.21)

A

Figure 4

(A) Operation side
Dimensions in mm (inch)

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / 5

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation Preparations DD+DIS301.03E

2.6.2 Classic E.O.S. CL Type 5270/105

The required floor space for the film processor in combination with the Laser

TYPE 5270/105

Imager LR3300 (with feed table, chute and the required clearance on the left)
is 1700 x 860 mm (66.98 x 33.88 inch). In case of an installation of the Laser
Imager LR3300 or another daylight system observe the installation
documentation enclosed with the machine.

The free space indicated in the illustration must be guaranteed for repair and
maintenance, otherwise the time required for service will increase.

Optimum dimensions:
We recommend to plan on this free space.

Minimum dimensions:
Do not go below this minimum space.

2710 (106.77)

3120 (122.92)

2120 (83.52)

380

1700 (66.98)

(14.97)

40 (1.57)

600

740 (29.15)

740 (29.15)

400

(15.76)

(23.64)

1710 (67.37)

600 (23.64)

1910 (75.25)

860 (33.88)

LR3300

600

(23.64)

(15.76)

A

5270_10001_005.cdr

400

700 (27.58)

300

1000 (39.4)

(11.82)

A

Figure 5

(A) Operation side
Dimensions in mm (inch)

Chapter 1 / 6 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0
(Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation Preparations

2.7 Unpacking

For unpacking follow the illustrated instructions attached to the outside of the
packing box and enclosed inside the box.

Required tools:

• Knife, scissors, or side cutting pliers to cut the straps

• Phillips screwdriver size 2

• Wrench size 10 mm

• Wrench size 13 mm

• Wrench size 17 mm

• Screwdriver 10 mm

• The forwarder will take back

the packing material and
dispose of it in compliance with
the local regulations.

527001vh.cdr

Figure 6

• Check the SHOCKWATCH

indicator (A) inside the
machine.

If the machine was subjected to
shocks, the square field in the
middle of the SHOCKWATCH
indicator (A) changed from white
to red.

A

PRODU

I

M

P

O

.

D

NC

ALL

I

,

AS,

TX.

OVERY

EC

R

F MEDIA

O

T

C

INDICATOR INDI KATOR

ROUGH HANDLING WILL CHANGE INDICATOR TO

BRIGHT RED. IF SHOCKWATCH IS RED NOTE

R

ON BILL OF LADING. INSPECTION MAY

T

E

D

B

Y

/

IM

P

O

R

T

I

E

R

U

.

S.

Model/Modell L- 65

R R

BE WARRENTED.

T

D

EX GMBH, FRANKFURT /

U

N

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C

KO

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P
A

T.

#

40

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86

1
3

MAIN

5270_10001_006.cdr

Figure 7

Note all detected damage in the installation report!
In case of a damaged machine make sure to keep the packing material for
proof (transport insurance)! Send the damage report to the insurance
company.

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / 7

Agfa Group Confidential (Type 5270 / 100 / 105)

Installation Preparations DD+DIS301.03E

2.8 Checking the type label

Classic E.O.S. Type 5270/100 Classic E.O.S. CL Type 5270/105

This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference,
and (2) this device must accept any interference
received, inc lu ding int erfer ence that may cause
undesired operation.

527301zy.cdr

FUJIFILM FPM 3800AD

11.1999

1009

This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference,
and (2) this device must accept any interference
received, including interference that may cause
undesired operation.

Type 5270/100

This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference,
and (2) this device must accept any interference
received, inclu din g int er ference tha t may cause
undesired operation.

527301zy.cdr

FUJIFILM FPM 3800AD

1009

11.1999

This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference,
and (2) this device must accept any interference
received, including interference that may cause
undesired operation.

Typ e 5 273 /10 5

Type 5270/105

Explanation of the type label:

F-Nr. xxxx:

Date: MM.JJJJ:

V 200-240 15 A 50-60 HZ:

This is the consecutive serial number.

This is the production date (month/year).

Mains power supply

• Compare the information at "TYPE" and "F-Nr." on the type label with the

bill of lading.

• Compare the rated voltage with the power supply at the installation site.

2.9 Checking the accessory box

• Compare the contents of the accessory box with the list of contents

(included in the enclosed documentation pack).

5270_10001_001.cdr

Figure 8

Chapter 1 / 8 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0
(Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation Preparations

3 Technical Data

3.1 Electrical data

This is a summary of the technical data which serve to inspect the installation
site. For further technical, electrical, and climatic data and information
regarding the ambient conditions refer to Chapter 14.

Mains voltage connection

1N~ 230 - 240 V; 50/60 Hz (200 - 240 V)

Power consumption:

Standby
(room temperature ~ 20 °C)

During film processing

Fuse protection

Leakage current towards
ground

Main switch

Safety rules

0.45 kW/h (1620 kJ/h)

2.9 kW/h (10440 kJ/h)
max. 3.45 kW/h (12420 kJ/h)
15 A / 16 A
< 3.5 mA

Upon machine installation it must be
ensured that either the power plug or an
all-pole circuit breaker for the installation
on site is located close to the machine and
easily accessible.

Electrical installations in the installation
room must be in compliance with IEC 364
(VDE 0100 / 0107).

A GFI switch (I
with VDE 664) is integrated in the machine.

= 30 mA in compliance

N

3.2 Ambient and climatic conditions

Ventilation

Light-tightness

Acoustic test
ISO 7779 (airborne noise)

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / 9

Agfa Group Confidential (Type 5270 / 100 / 105)

Avoid inhaling of chemical fumes. Make
sure that there is sufficient ventilation at the
installation site of the machine, i.e. an air
exchange that is at least ten times the
room volume per hour.

maximum 2500 Lux
during standby max. 35 dB (A)

during film cycle max. 48 dB (A)

Installation Preparations DD+DIS301.03E

Heat emission

(all values are
approximate)

Standby (max.) into the room 250 W / 900 kJ/h

Room temperature

Relative humidity

Floor conditions

Floor load

Film cycle
(max.)

into the room 900 W / 3240 kJ/h
total 2100 W / 7560 kJ/h
Exhaust

connection

min. 10 °C (50 °F), max. 30 °C (86 °F)
Room temperature min. 5 °C (41 °F) below the set
developer temperature

min. 10 %, max. 80 %, no condensation
Waterproof, chemical-resistant floor covering

(pH value 4 - 11)
A floor drain close to the film processor is
recommended.

50 N / cm² (7.75 N / in²)

into the
connected
exhaust

The exhaust is a standard feature of
the dryer.

During film cycle the exhaust runs at
full power. During standby mode the
exhaust can be set to half-power via
the service program.

1200 W / 4320 kJ/h

Cleaning sink

A cleaning sink with water tap and hose shower should
be provided for maintenance work.

Minimum inside dimensions of the sink:
Width

Depth
Height

70 cm (27.56 inch)
40 cm (15.75 inch)
20 cm (7.87 inch)

Chapter 1 / 10 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0
(Type 5270 / 100 / 105) Agfa Group Confidential

DD+DIS301.03E Installation Preparations

4 Dimensions and Weights

4.1 Classic E.O.S. Type 5270/100

TYPE 5270/100

Dimensions

incl. packing box 1200 (47.28) 800 (31.52) 1460 (57.52)

Length mm
(inch)

Width mm (inch) Height mm

(inch)

without packing
material
(with feed table
and chute)

Weight

with packing material 200 (441)
without packing material 135 (297)
with full tanks 165 (364)

1270 (50.03) 710 (27.97) 1130 (44.52)

4.2 Classic E.O.S. CL Type 5270/105

TYPE 5270/105

Dimensions

incl. packing box 1200 (47.28) 800 (31.52) 1460 (57.52)

Length mm
(inch)

Weight approx. kg (lbs)

Width mm (inch) Height mm

(inch)

without packing
material
(with docking unit
and chute)

Weight

with packing material 200 (441)
without packing material 135 (297)
with full tanks 165 (364)

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 1 / 11

Agfa Group Confidential (Type 5270 / 100 / 105)

1070 (42.15) 710 (27.97) 1130 (44.52)

Weight approx. kg (lbs)

Installation Preparations DD+DIS301.03E

5 Machine Standards and Directives

5.1 Safety

Europe
EN 60950 / A11 1997 "Safety of Information Technology Equipment"

(identical with IEC 950: 1992 and VDE 0805/ 11. 97)

USA
UL 1950 3. July 1995 "Safety of Information Technology Equipment,

Including Electrical Business Equipment"

Canada
CSA 22.2 No. 950 - 95 "Safety of Information Technology Equipment,

Including Electrical Business Equipment”

5.2 Radio interference suppression

Europe
In compliance with EN 50081-1: 1992 "Generic Standard for Emission

Requirements", (identical with VDE 0839, Part 81-1/ 03. 93)
EN 55011 1998, Class B "Radio Disturbance Characteristics of Medical

Equipment" (corresponds to VDE 0878, Part 22 / 04.98)
For equipment in residential areas, business and commercial areas, and in

doctors’ offices.
North-America (USA, Canada)
US-Standard FCC 47 Part 15, Subchapter B, Class A / Edition 8/ 1976
Equipment considered “Non-Household Appliances”

5.3 Electromagnetic compatibility

EMVG and EG Regulation 89 / 336 / EEC
EN 50082-1: 1997

EN 61000-3-2 “Limit Values for Harmonic Emissions”
EN 61000-3-3 “Limit Values for Flicker”

Chapter 1 / 12 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0
(Type 5270 / 100 / 105) Agfa Group Confidential