Agfa Classic E.O.S. Installation manual

Order No.: DD+DIS303.03E

*1WACPK1*

1 piece WACPK MA 1

INSTALLATION PLANNING and

Installation Planning

Classic E.O.S.

Type 5270/100

Classic E.O.S. CL

Type 5270/105

Technical Data

Internal Version 6

The Installation Planning Instructions can also be ordered separately. Order number: DD+DIS303.03E

printed in Germany 02 / 2004

Agfa Group Confidential

Caution:

This system uses mains voltage. Please observe the pertinent safety instructions.

These instructions describe adjustments and routines, which must only be performed by qualified technical personnel.

Note:

Electrical repairs and connections must only be made by certified electricians.

Mechanical repairs and connections must only be made by certified technicians.

CE Declaration:

According to the medical directives the CE Declaration (CE Conformity) becomes void if the product is modified without permission of the manufacturer! This applies to all parts, not only the safety devices!

We reserve the right to change data and characteristics in the light of technical progress.

DD+DIS303.03E Installation Planning

Chapter 14

Contents

1 Safety............................................................................. 1

2 Scope of Delivery and Accessories............................ 3

2.1 Classic E.O.S. Type 5270/100..............................................3

2.2 Classic E.O.S. CL Type 5270/105 ........................................3

2.3 Peripheral equipment ...........................................................4

2.4 Exhaust connection through the floor ................................4

3 System Overview.......................................................... 5

3.1 Classic E.O.S. Type 5270/100..............................................5

3.2 Classic E.O.S. CL Type 5270/105 ........................................6

4 Machine Dimensions.................................................... 7

4.1 Classic E.O.S. Type 5270/100..............................................7

4.2 Classic E.O.S. CL Type 5270/105 ........................................8

5 Transport path .............................................................. 9

6 Access for Repair and Maintenance......................... 10

6.1 Classic E.O.S. Type 5270/100............................................10

6.2 Classic E.O.S. CL Type 5270/105 ......................................11

7 Daylight / Darkroom Installation

(only Classic E.O.S. Type 5270/100) ......................... 12

7.1 Machine in the daylight, film feed in the darkroom,

light seal at the darkroom feed table.................................12

7.1.1 Installation at the wall opening ..............................................12

7.1.2 Installation with light tight wall...............................................13

7.2 Machine in the darkroom, film exit in the daylight,

light seal at the dryer with light tight wall .........................14

7.2.1 Installation at the wall opening with light tight wall.................14

7.3 Light tight wall ....................................................................15

8 Installation .................................................................. 16

8.1 Hoses and installation material .........................................16

8.2 Supply and disposal through the lower front panel

(only Classic E.O.S. Type 5270/100) ..................................17

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 14 / I (Type 5270 / 100 / 105)

Installation Planning DD+DIS303.03E

Instructions for breaking out the openings............................ 17

8.2.1

8.2.2 Required openings for standard installations........................ 17

8.2.3 Installing the developer / fixer supply hoses ......................... 18

8.2.4 Installing the disposal hoses ................................................ 19

8.3 Supply and disposal through the floor............................. 20

8.3.1 Installing the disposal hoses ................................................ 21

8.4 Replenisher tanks for developer and fixer ....................... 22

8.5 Disposal tanks.................................................................... 23

8.6 Water connection ............................................................... 24

8.6.1 Wall / machine connection at a water pressure of 2 – 6 bar . 25

8.6.2 Wall / machine connection at a water pressure > 6 bar ........ 26

8.6.3 Overview of adaptation parts for water installations:............. 27

8.7 Exhaust connection ........................................................... 29

8.7.1 Exhaust connection through lower front panel

(only Type 5270/100) ........................................................... 29

8.7.2 Exhaust connection through the floor ................................... 30

8.8 Electrical connection of the machine ............................... 31

9 Technical Data.............................................................33

9.1 Electrical data..................................................................... 33

9.2 Ambient and climatic conditions ...................................... 33

9.3 Transport and storage conditions .................................... 34

10 Machine Specifications...............................................35

10.1 Type overview .................................................................... 35

10.2 Film types ........................................................................... 35

10.3 Film formats ....................................................................... 35

10.4 Functional data................................................................... 36

11 Dimensions and Weights............................................37

11.1 Classic E.O.S. Type 5270/100 ........................................... 37

11.2 Classic E.O.S. CL Type 5270/105 ..................................... 37

12 Machine Standards and Directives ............................38

12.1 Safety.................................................................................. 38

12.2 Radio interference suppression........................................ 38

12.3 Electromagnetic compatibility .......................................... 38

12.4 Certificates and guidelines................................................ 39

13 Checklist for Installation Planning.............................41

Chapter 14 / II Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105)

DD+DIS303.03E Installation Planning

1 Safety

General safety instructions

• The machine must only be used as described in the operating instructions. Any other use may result in damage to the machine or may affect the machine function with the consequence that the machine can no longer be used as intended, and therefore presents a risk for patients, user, and environment.

• The machine must only be operated by qualified personnel trained on the machine.

• Ensure that only trained personnel have access to the machine.

• Ensure that the machine can always be supervised and that any tampering

is prevented.

• Repairs or modifications on the machine must only be performed by trained service personnel authorized by Agfa.

• In case of visible damage on the machine housing the machine must not be operated or used, and must immediately be disconnected from the mains.

• Built-in or external safety devices must not be circumvented or disabled.

• Disconnect the machine from the mains before starting any maintenance.

• If a mains connection is absolutely required these maintenance routines

must only be made by specially trained personnel.

• Like all technical devices, this machine must be operated, cared for and serviced correctly as described in the documentation provided with the machine.

• If the machine is not operated correctly, or if it is not serviced correctly, Agfa will not be liable for any resulting disturbances, damage or injuries.

• When installing the machine make sure that either the mains plug or an all-cable disconnecting device is provided in the internal installation close to the machine and is easily accessible.

• If the machine is connected with other components or assemblies, Agfa will guarantee safety only for combinations which are approved by Agfa.

• In case of conspicuous smoke or noises, immediately disconnect the machine from the mains.

Special instructions for the handling of chemicals

• When handling chemicals, always observe the applying safety and environmental regulations, as well as the operating and warning instructions pertaining to these chemicals.

• Wear stipulated protective clothing and safety goggles.

• When disposing of chemicals and waste water, you must comply with the

local regulations concerning waste water and environmental protection.

• If photo-chemicals get in your eyes, proceed exactly according to the warning instructions and/or the instructions published by the manufacturers of the chemicals. If required, immediately rinse your eyes with cold water. Afterwards see the doctor immediately.

• Avoid inhaling of chemical fumes. Make sure that there is sufficient ventilation at the installation site of the machine, i.e. an air exchange that is at least ten times the room volume per hour.

• Always comply with the installation instructions.

• Verify tightness of all connections for chemicals and water, as well as

waste water, on the machine in regular intervals. At least check whenever

ested in the operating instructions and/or service instructions.

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 14 / 1 (Type 5270 / 100 / 105)

Installation Planning DD+DIS303.03E

• If solution gets into the inside of the machine (e.g. by spilling during tank filling), the machine must immediately be disconnected from the mains and cleaned thoroughly by the service personnel.

• Do not use chlorine or chlorine containing substances in the film processor. The use of chlorine or chlorine containing substances may cause irreparable damage in your film processor. Use of these substances may result in termination of the manufacturer’s warranty.

The film processor must not be operated in the direct vicinity of the patients as defined in EN60601-1 and IEC 601-1.

Adherence to safety regulations

• This film processor meets the safety requirements as defined in EN 60950: 1997 (IEC 950) and EN 60601-1-2: 1993, UL 1950 and CSA C22.2 No. 950 and has interference suppression as defined in EN 50081-1, EN 55011, and FCC 47 Part 15, Subchapter B, Class A.

• The water connection is in compliance with DIN 1988 / EN 1717:2001.

Chapter 14 / 2 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105)

DD+DIS303.03E Installation Planning

2 Scope of Delivery and Accessories

2.1 Classic E.O.S. Type 5270/100

Machine Type Power connection ABC

Code

Classic E.O.S. 5270/100 1 N~ 230 V (200-240 V) 50/60 Hz 37XK3

Accessory box

• Wire chute

• Exhaust hose including joint to the connection stub

• Power cable UL NEMA 6-20 P

• Power cable VDE CEE 7 standard cover VII

• Sealing tape 12x12mm; 1.3m long; self-adhesive

• Pipe

• Label (wrap-around) DEV, FIX, WAT; OVERFLOW

• Installation kit

• Accessory box with small installation parts

• Accessory box with installation parts for the exhaust

• Technical documentation

2.2 Classic E.O.S. CL Type 5270/105

Machine Type Power connection ABC

Classic E.O.S. CL 5270/105 1 N~ 230 V (200-240 V) 50/60 Hz EFPHK

Accessory box

• Wire chute

• Exhaust hose including joint to the connection stub

• Power cable UL NEMA 6-20 P

• Power cable VDE CEE 7 standard cover VII

• Sealing tape 12x12mm; 1.3m long; self-adhesive

• Pipe

• Label (wrap-around) DEV, FIX, WAT; OVERFLOW

Code

• Installation kit

• Accessory box with small installation parts

• Accessory box with installation parts for the exhaust

• Technical documentation

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 14 / 3 (Type 5270 / 100 / 105)

Installation Planning DD+DIS303.03E

2.3 Peripheral equipment

Mixer

Type 5280

Mixer communication cable (Mixer to film processor)

Replenisher tanks (2 x 30 liters) with level sensor / cable 5 m

Replenisher tanks (2 x 80 liters) with level sensor / cable 6 m

2.4 Exhaust connection through the floor

Order an additional exhaust stub Ø 100 mm, CM+9522030091

CM+9528030301

Type 8186 / 701 ABC Code: FJ1QL

Type 8186 / 101 ABC Code: F98XW

Chapter 14 / 4 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105)

DD+DIS303.03E Installation Planning

3 System Overview

3.1 Classic E.O.S. Type 5270/100

TYPE 5270/100

5270_10014_006.cdr

Figure 1

The system requires the following components which must be considered in the planning:

1 Film processor Classic E.O.S. 5270/100 2 Disposal tanks or connection to a centralized disposal system 3 Chemical solution mixer 4 Replenisher tanks for developer and fixer instead of mixer

-- Water connection via water filter (not shown)

Depending on the customer’s wishes, the film processor can be combined with the following additional equipment. According to the required configuration further installation planning for corresponding equipment (e.g. mixer) must be taken into consideration.

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 14 / 5 (Type 5270 / 100 / 105)

Installation Planning DD+DIS303.03E

3.2 Classic E.O.S. CL Type 5270/105

The system requires the following components which must be considered in

TYPE 5270/105

the planning:

5270_10014_005.cdr

Figure 2

1 Film processor Classic E.O.S. CL 5270/105 2 Laser Imager LR3300 3 Disposal tanks or connection to a centralized disposal system 4 Chemical solution mixer 5 Replenisher tanks for developer and fixer instead of mixer

-- Water connection via water filter (not shown)

Chapter 14 / 6 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105)

DD+DIS303.03E Installation Planning

4 Machine Dimensions

4.1 Classic E.O.S. Type 5270/100

710 (27.95)

TYPE 5270/100

1130 (44.49)

985 (38.78)

760 (29.92)

710 (27.95)

385 (15.16)

540 (21.26)

5270_10014_003.cdr

210 (8.27)

1130 (44.49)

615 (24.21)

(1.18)

) 5 9

. 7 2

( 0

1 7

470 (18.5)

60 (2.36)

120 (4.72)

945 (37.20)

30 (1.18)

130 (5.12)

1065 (41.93)

80 (3.15)

495 (19.49)

105 (4.13)

Figure 3

Dimensions in mm (inch)

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 14 / 7 (Type 5270 / 100 / 105)

Installation Planning DD+DIS303.03E

4.2 Classic E.O.S. CL Type 5270/105

710 (27.95)

TYPE 5270/105

1165 (45.87)

1020 (40.16)

795 (31.3)

745 (29.3)

420 (16.54)

540 (21.26)

740 (29.13)

740 (29.156)

985 (38.81)

35 (1.38)

210 (8.27)

65 (2.56)

1760 (69.344)

740 (29.156)

1165 (45.87)

650 (25.59)

120 (4.72)

) 5

LR3300

5270_10014_004.cdr

7 2

( 0

470 (18.5)

1 7

Figure 4

Dimensions in mm (inch)

Chapter 14 / 8 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105)

DD+DIS303.03E Installation Planning

5 Transport path

The film processor must fit through all doors and hallways on its transport path to the installation site.

Classic E.O.S. / Classic E.O.S. CL (Type 5270/100/105)

without pallet at least 73 cm (29 inch)

Smallest door width

with pallet

at least 82 cm (32 inch)

Edition 6, Revision 0 Classic E.O.S. / Classic E.O.S. CL Chapter 14 / 9 (Type 5270 / 100 / 105)

Installation Planning DD+DIS303.03E

6 Access for Repair and Maintenance

6.1 Classic E.O.S. Type 5270/100

The required floor space for the film processor (with feed table, chute and the

TYPE 5270/100

required clearance on the left) is 1270 x 860 mm (50.03 x 33.88 inch).

The free space indicated in the illustration must be guaranteed for repair and maintenance, otherwise the time required for service will increase.

Optimum dimensions: We recommend to plan on this free space.

Minimum dimensions:

Do not go below this minimum space.

2340 (92.19)

5270_10001_004.cdr

310

(12.21)

Figure 5

(A) Operation side Dimensions in mm (inch)

Chapter 14 / 10 Classic E.O.S. / Classic E.O.S. CL Edition 6, Revision 0 (Type 5270 / 100 / 105)

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