The Installation Planning Instructions can also be ordered separately.
Order number: DD+DIS303.03E
printed in Germany 02 / 2004
Agfa Group Confidential
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Caution:
This system uses mains voltage. Please observe the pertinent safety
instructions.
These instructions describe adjustments and routines,
which must only be performed by qualified technical personnel.
Note:
Electrical repairs and connections must only be made by certified electricians.
Mechanical repairs and connections must only be made by certified
technicians.
CE Declaration:
According to the medical directives the CE Declaration
(CE Conformity) becomes void if the product is modified without permission of
the manufacturer!
This applies to all parts, not only the safety devices!
We reserve the right to change data and characteristics in the light of
technical progress.
• The machine must only be used as described in the operating instructions.
Any other use may result in damage to the machine or may affect the
machine function with the consequence that the machine can no longer be
used as intended, and therefore presents a risk for patients, user, and
environment.
• The machine must only be operated by qualified personnel trained on the
machine.
• Ensure that only trained personnel have access to the machine.
• Ensure that the machine can always be supervised and that any tampering
is prevented.
• Repairs or modifications on the machine must only be performed by
trained service personnel authorized by Agfa.
• In case of visible damage on the machine housing the machine must not
be operated or used, and must immediately be disconnected from the
mains.
• Built-in or external safety devices must not be circumvented or disabled.
• Disconnect the machine from the mains before starting any maintenance.
• If a mains connection is absolutely required these maintenance routines
must only be made by specially trained personnel.
• Like all technical devices, this machine must be operated, cared for and
serviced correctly as described in the documentation provided with the
machine.
• If the machine is not operated correctly, or if it is not serviced correctly,
Agfa will not be liable for any resulting disturbances, damage or injuries.
• When installing the machine make sure that either the mains plug or an
all-cable disconnecting device is provided in the internal installation close
to the machine and is easily accessible.
• If the machine is connected with other components or assemblies, Agfa
will guarantee safety only for combinations which are approved by Agfa.
• In case of conspicuous smoke or noises, immediately disconnect the
machine from the mains.
Special instructions for the handling of chemicals
• When handling chemicals, always observe the applying safety and
environmental regulations, as well as the operating and warning
instructions pertaining to these chemicals.
• Wear stipulated protective clothing and safety goggles.
• When disposing of chemicals and waste water, you must comply with the
local regulations concerning waste water and environmental protection.
• If photo-chemicals get in your eyes, proceed exactly according to the
warning instructions and/or the instructions published by the
manufacturers of the chemicals. If required, immediately rinse your eyes
with cold water. Afterwards see the doctor immediately.
• Avoid inhaling of chemical fumes. Make sure that there is sufficient
ventilation at the installation site of the machine, i.e. an air exchange that
is at least ten times the room volume per hour.
• Always comply with the installation instructions.
• Verify tightness of all connections for chemicals and water, as well as
waste water, on the machine in regular intervals. At least check whenever
ested in the operating instructions and/or service instructions.
• If solution gets into the inside of the machine (e.g. by spilling during tank
filling), the machine must immediately be disconnected from the mains and
cleaned thoroughly by the service personnel.
• Do not use chlorine or chlorine containing substances in the film
processor. The use of chlorine or chlorine containing substances may
cause irreparable damage in your film processor. Use of these substances
may result in termination of the manufacturer’s warranty.
The film processor must not be operated in the direct vicinity of the
patients as defined in EN60601-1 and IEC 601-1.
Adherence to safety regulations
• This film processor meets the safety requirements as defined in EN 60950:
1997 (IEC 950) and EN 60601-1-2: 1993, UL 1950 and CSA C22.2 No. 950
and has interference suppression as defined in EN 50081-1, EN 55011,
and FCC 47 Part 15, Subchapter B, Class A.
• The water connection is in compliance with DIN 1988 / EN 1717:2001.
The system requires the following components which must be considered in
the planning:
1 Film processor Classic E.O.S. 5270/100
2 Disposal tanks or connection to a centralized disposal system
3 Chemical solution mixer
4 Replenisher tanks for developer and fixer instead of mixer
-- Water connection via water filter (not shown)
Depending on the customer’s wishes, the film processor can be combined with
the following additional equipment.
According to the required configuration further installation planning for
corresponding equipment (e.g. mixer) must be taken into consideration.
The system requires the following components which must be considered in
TYPE 5270/105
the planning:
1
2
3
5
4
5270_10014_005.cdr
Figure 2
1 Film processor Classic E.O.S. CL 5270/105
2 Laser Imager LR3300
3 Disposal tanks or connection to a centralized disposal system
4 Chemical solution mixer
5 Replenisher tanks for developer and fixer instead of mixer
-- Water connection via water filter (not shown)
Depending on the customer’s wishes, the film processor can be combined with
the following additional equipment.
According to the required configuration further installation planning for
corresponding equipment (e.g. mixer) must be taken into consideration.
Chapter 7 “Daylight / Darkroom Installation” only refers to the Standalone
Version Type 5270/100.
Type 5270/105 has been designed for installation as daylight system.
7.1 Machine in the daylight, film feed in the darkroom,
light seal at the darkroom feed table
7.1.1 Installation at the wall opening
DarkroomDaylight
4
6
3
1
2
5
min. 1120 (44.1)
TYPE 5270/100
Film feed
Film output
(wire chute)
A 60° chamfer must be
provided on the wall
opening.
Wall
Wall base
Light seal
(foam rubber – by the meter)
Order no. CM+0000014259
Only use fiber-reinforced PVC hoses Ø 19x4 mm for the external hose
connections (outside the machine)!
The supply and disposal hoses for developer, fixer, water, and safety
overflow in the machine are marked by tapes:
DEV
FIX
Tapes to be wrapped around external hoses are included in the accessory
box.
The following hoses are to be used for the supply connections:
Supply
connection
Developer red (DEV) 10x3 / 0.39x0.12
Fixer blue (FIX) 10x3 / 0.39x0.12
The following hoses are to be used for the disposal connections:
Disposal
connection
Developer red (DEV) 19x4 / 0.75x0.16
Fixer blue (FIX) 19x4 / 0.75x0.16
Water
safety overflow
The accessory box includes an approx. 50 cm (19.69 inch) long PAP hose for the exhaust connection.
The PAP hose (Ø 100 mm / Ø 3.94 inch) can be ordered by the meter:
Order number CM+0000064117
Pos Designation Configuration
1 PVC hose Ø 19x2.5 mm
(0.75x0.10 inch) transparent
Pre-installed in the machine
2 Hose clamp
3 Hose connection stub
Ø 20 mm (0.79 inch)
4 Threaded bush Included in the accessory box
5 Hose clamp Not included in shipment, can
be ordered, CM+9037200400
6 Rubber elbow Not included in shipment, can
be ordered, CM+9889629521
7 Pipe stub
Ø 20 mm (0.79 inch)
Not included in shipment, can
be ordered, CM+7839185010
8 PVC hose, Not included in shipment,
Developer (red, fiber-reinforced):
Ø 19x4 mm (0.75x0.16 inch)
Fixer (blue, fiber-reinforced):
Ø 19x4 mm (0.75x0.16 inch)
can be ordered
CM+0000064133
CM+0000064134
Water (transparent, fiber-reinforced): Ø 19x4 mm (0.75x0.16 inch) CM+0000007620
• Combine the hoses of the safety overflow (OVERFLOW) and water (WAT)
with a Y piece and connect them with one drain hose, if this is permitted by
the local regulations. Install the drain hose to the floor drain.
Only use fiber-reinforced PVC hoses Ø 10x3 mm (0.39x0.12 inch) for the
external hose connections (outside the machine)!
Position the hoses without kinks!
Classic E.O.S. (5270/100)
Classic E.O.S. CL (5270/105)
TYPE 5270/100
1
H
4
9
Figure 18
3
10
1
4
9
5270_10003_016.CDR
TYPE 5270/105
H
1
3
4
10
9
Figure 19
5270_10014_011.CDR
Pos Designation Configuration
1
PVC hose
Ø 9x1.5 mm (0.35x0.06 inch)
3
Hose clamp
4
Hose connection stub
10
Hose clamp Not included in shipment, can be
Pre-installed in the machine
ordered, CM+7037200230
9
PVC hose
Ø 10x3 mm (0.39x0.12 inch)
fiber-reinforced
Developer: red
Fixer: blue
H
Safety pressure hose Included in the accessory box
Not included in the shipment, can
be ordered,
CM+0000064082
CM+0000064083
• If necessary shorten the internal supply hoses and insert the hose
connection stub (4) again.
• Connect the fiber-reinforced (external) PVC hoses with the hose
connection stub (4) of the internal supply hoses.
• Position the hoses together through the opening in the bottom to the mixer
or to the individual tanks.
Pos Designation Configuration
1 PVC hose Ø 19x2.5 mm
(0.75x0.10 inch) transparent
Pre-installed in the machine
2 Hose clamp
3 Hose connection stub
Ø 20 mm (0.79 inch)
5 Hose clamp Not included in the shipment,
CM+9037200400
8 PVC hose, Not included in shipment,
Developer (red, fiber-reinforced):
Ø 19x4 mm (0.75x0.16 inch)
Fixer (blue, fiber-reinforced):
Ø 19x4 mm (0.75x0.16 inch)
Water (transparent, fiber-reinforced):
Ø 19x4 mm (0.75x0.16 inch)
can be ordered
CM+0000064133
CM+0000064134
CM+0000007620
• Shorten the internal disposal hoses if necessary and insert the hose
connection stub (3) again.
• Connect the fiber-reinforced (external) PVC hoses with the hose connection
stub (3) of the internal disposal hoses.
• Position the disposal hoses of developer (DEV) and fixer (FIX) together
through the opening in the bottom and to the central disposal site.
• Combine the hoses of the safety overflow (OVERFLOW) and water (WAT)
with a Y piece and connect them with one drain hose, if this is permitted by
the local regulations. Install the drain hose to the floor drain.
Replenisher pump with filter
Replenisher tanks or Mixer
Figure 21
• To be observed for the use of individual tanks or a mixer:
maximum suction height:
maximum suction length:
Replenisher tanks must not be installed inside the machine!
The customer cannot refill the tanks!
Level monitoring in the replenisher tanks
Four plugs are provided on the Control Board PCB1 for connection of the
replenisher supply for mixer, developer, fixer, and for the anti-algae solution.
A communication cable with 20 m (787.4 inch) an be ordered for the Mixer:
For disposal of chemicals and wash water the regulations of the local
authorities regarding the pertaining Sewage Act must be observed!
If it is allowed to drain the exhausted solutions into the sewer, then the drain
pipe must be a polyethylene pipe up to the main pipe (vertical drain pipe).
The installation of the disposal lines to the disposal tanks must be carried out
professionally by authorized technicians.
In Germany this must be done in compliance with §19 WHG and DIN 1988 /
EN 1717:2001. In other countries the corresponding national regulations
must be considered.
It must be guaranteed that developer or fixer solution never gets into the wash
water, not even in case of overflow due to clogged lines, if the wash water is
drained into the public sewage system. Install the respective hoses and
protection facilities.
In Germany the pertaining regulations are the general minimum requirements
for the disposal of waste water in waters, dated Jan. 31, 1994, Appendix 53 –
Photographic Processes (silver halide photography). In other countries the
respective country-specific regulations and laws must be observed.
Disposal possibilities
Disposal through the front panel
(only type 5273/100):
Disposal connections through the lower
front panel:
• Disposal in individual tanks
(developer / fixer), and water is
drained in the sewer, or
• Disposal in centralized disposal
station
Disposal connections through the
Figure 22
lower front panel
Disposal tanks
In case of a disposal with individual tanks, the disposal hoses are
always filled with chemicals.
Disposal through the floor:
Disposal through the floor to the
centralized disposal station with one
disposal hose each for developer, fixer,
and water.
For maintenance purposes we
recommend a separate drain fro
cleaning chemicals.
8.6.1 Wall / machine connection at a water pressure of 2 – 6 bar
To protect the drinking water from a return flow of waste water via the hand
shower a safety fitting (1) must be installed. This consists of a ventilation valve
with integrated check valve. The installation according to the standard DIN
1988 / EN 1717:2001 must follow the illustration!
3
3/4"
(1/2)"
(3/4)" USA
4
527214VM.CDR
Figure 25
Y
1/2"
2
1
min. 150 mm
X
Z
If necessary the individual assemblies must
be supported.
8.6.2 Wall / machine connection at a water pressure > 6 bar
To protect the drinking water from a return flow of waste water via the hand
shower a safety fitting (1) must be installed. This consists of a ventilation valve
with integrated check valve. The installation according to the standard DIN
1988 / EN 1717:2001 must follow the illustration!
Set the pressure reducer to a pressure value between 2 and 6 bar!
3/4"
(1/2)"
(3/4)" USA
1/2"
3
527214WM.CDR
Figure 26
1/2"
1
2
4
5
min. 150mm
X
Z
If necessary the individual assemblies must
be supported.
X Cleaning sink
Y Overflow
Z Waste water
Pos. Part number Qty Designation Dimensions Remarks
Upon machine installation it must be ensured that
either the mains connector or an all-pole circuit
breaker for the installation on site is located close
to the machine and easily accessible.
Page 36
Installation Planning DD+DIS303.03E
Outlet connection:
All-pole main breaker
(option: if there is no access
to the outlet)
Mains supply with outlet
Power cable with three-prong
plug
GFI switch
Upon machine installation it must be
ensured that either the mains
connector or an all-pole circuit
breaker for the installation on site is
located close to the machine and
easily accessible.
Electrical installations in the installation
room must be incompliance with IEC 364
(VDE 0100 / 0107).
A GFI switch: (IN = 30 mA in
compliance with VDE 664) is
integrated in the machine.
9.2 Ambient and climatic conditions
Room temperature
Relative humidity
Ventilation
Light-tightness
Acoustic test
ISO 7779
(airborne noise)
min. 10 °C (50 °F), max. 30 °C (86 °F)
Room temperature min. 5 °C (41 °F) below the set
developer temperature
min. 10 %, max. 80 %, no condensation
Avoid inhaling of chemical fumes. Make sure that
there is sufficient ventilation at the installation site
of the machine, i.e. an air exchange that is at
least ten times the room volume per hour.
maximum 2500 Lux
during standby max. 35 dB (A)
during film cycle max. 48 dB (A)
The machine must not be opened
during the operation. It is light tight
only if all panels are correctly
mounted.
Upon machine installation in the close vicinity to
the X-ray room, the local regulations for radiation
protection must be followed (protection of
personnel against scattered radiation). The
machine has not been designed for the
installation in the X-ray room, i.e. there is no
internal screening against scattered radiation.
Floor conditions
Floor load
Cleaning sink
Heat emission
(approx. values)
Waterproof, chemical-resistant floor covering
(pH value 4 - 11)
A floor drain close to the film processor is
recommended.
50 N / cm² (7.75 N / in²)
A cleaning sink with water tap and hose shower
should be provided for maintenance work.
Minimum inside dimensions of the sink:
Width
Depth
Height
Standby
(max.)
Film run
(max.)
into the room 900 W / 3240 kJ/h
total 2100 W / 7560 kJ/h
Exhaust
connect.
70 cm (27.56 inch)
40 cm (15.75 inch)
20 cm (7.87 inch)
into the room 250 W / 900 kJ/h
into the connected
exhaust
Integrated exhaust in the dryer is a
standard feature.
During film cycle the exhaust runs at full
capacity. During standby mode the
exhaust can be set to half-capacity via
the service program.
Process code HT (60s) IP (90s) RP (2min) EXT (3min)
Feeding speed
Processing time in DEV
Processing time
(film 35 x 35 cm)
Film: end / end
incl. Film
Films / h (35 x 35 cm)
Machine tank volumes
Developer
Fixer 1
Fixer 2
Water
Developer tank temperature
standard
adjustable between
25 °C (77 °F) - 39 °C (102.2 °F)
Fixer 2 tank temperature
Heating time from
20 °C (68 °F) to
34 °C (93.2 °F)
Dryer step setting
Standard setting
replenishment cycles
Developer / fixer
Standard setting
Replenishment rate
Developer / fixer
Water
Range
Replenishment rate
Developer / fixer
Water
Water supply
Adjustment range
for water pressure
min.
max.
Water conductivity value
Water pH value
Silver concentration in the
waste water
160 cm/min
(62.99 in/min)
12.5 sec 18.8 sec 24.9 sec 38.3 sec
71 sec
82 sec
220 150 110 75
8.8 l (297.6 fl.oz.)
10 l (338.18 fl.oz.)
5.8 l (196.15 fl.oz.)
5.8 l (196.15 fl.oz.)
38 °C
(100.4 °F)
34 °C (93.2 °F)
approx. 20 min
13 (Software Version CLLC1107;
older versions: 10 steps)
Europe
EN 60950 / A11 1997 "Safety of Information Technology Equipment"
(identical with IEC 950: 1992 and with VDE 0805/ 11. 97).
USA
UL 1950 July 3, 1995 “Safety of Information Technology Equipment,
Including Electrical Business Equipment”.
Canada
CSA 22.2 No. 950 - 95 “Safety of Information Technology Equipment,
Including Electrical Business Equipment”.
12.2 Radio interference suppression
Europe
In compliance with EN 50081-1: 1992 "Generic Standard for Emission
Requirements", (identical with VDE 0839, Part 81-1/ 03. 93)
EN 55011 1998, Class B "Radio Disturbance Characteristics of Medical
Equipment" (corresponds to VDE 0878, Part 22 / 04.98)
For equipment in residential areas, business and commercial areas, and in
doctors’ offices.
North-America (USA, Canada)
US Standard FCC 47 Part 15, Subchapter B, Class A / Edition 8/ 1976
Equipment considered “Non-Household Appliances”
12.3 Electromagnetic compatibility
EMVG (German Electromagnetic Compatibility Act) and
EC Regulation 89 / 336 / EEC; EN 50082-1: 1997
EN 61000-3-2 “Limit Values for Harmonic Emissions”
EN 61000-3-3 “Limit Values for Flicker”
Film processor
Daylight system
Mixer
Replenisher tanks
Centralized disposal
Disposal tanks
Silver recovery (fixer, water)
Sufficient floor load
Elevator (door size, load)
Door size
Daylight
Darkroom
Free space provided for lifting the
machines off the pallet
yes no
Film processor
5
Mixer
6
Silver recovery
6
Hose connections
7
Air conditioning system
8
Water connection
9
Free space around machine
10
Wall opening
11
All-pole circuit breaker
Outlet (distance to machine:_____m)
Outlet (distance to machine:_____m)
Outlet (distance to machine:_____m)
Supply and disposal through rear wall
Supply and disposal through the floor
Exhaust hose required, length_____m
Exhaust: connection piece installed on
site
Supply hoses installed
Disposal hoses installed