ACCO Brands GBC 2064WF-1 User Manual

GBC 2064WF-1 Operation Manual

GBC 2064WF-1

INSTALLATION & OPERATING MANUAL

Part Number: TBD, Rev A.

GB Operating Instructions

I Istruzioni per l'Uso

D Bedienungsanleitungen

NL Gebruiksaanwijzing

F Mode d'Emploi

Part Number: ???-???

E Instrucciones de Operación

GBC 2064WF-1 Operation Manual

The information in this publication is provided for referen ce and is beli eved to be accu rate an d compl ete. Gene ral Binding Corp oration (GBC) is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the info rmation in this pu blication, includi ng, but not limited to, any implied warranty of fitness or merchantability for any particular use.

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GBC 2064WF-1 Operation Manual

TABLE OF CONTENTS

Description Cover

Legal Disclaimer Table of Contents Important Safety Instructions Important Safeguards

Warranty Specifications Pre- Installation Installation Control Panel

LCD Display Master Dial Top Temp Bottom T emp Speed Cooling Measure Reset Stop Rear Forward

Rear Control

Stop Rear Forward

Features Guide

Emergency-Stop Buttons Media Table Infeed Idler Pressure Plate Safety Interlock Switch Pressure Plate Release Lever Rear Media Table Table Interlock Switch Optical Safety System Main Rollers Pull Rollers Rewind Tubes Upper Tension Idler Lower Tension Idler Unwind Brake Tensioner Supply Shaft Core Chucks Cooling Fan Bridge Nip Pressure Adjustment Main Roller Lift Handle On/Off Switch &Fuses Main Power Cord Foot Switch Pull Roll Clutch IR Sensor

Page

No.

1 2 3 4 4

5 6 7 7 8 8 8 8 8 8 8 8 8 8 8 8

9 9 9 9

10 10 10 10 10 10 10 11 11 11 11 11 11 11 12 12 12 12 12 13 13 13 14 14 14 14

Description LCD Error Screens

Sequence of Operations

Operating Instructions

Film Loading and Threading Load a Roll of Film Webbing Thermal Film using

Threading Card

Webbing PSA Film / Mount Adhesive

Using Threading Card Start Laminating Method for Tacking new Film to

Existing Film To Unweb The Laminator Clearing a Film Jam (Wrap– Up)

Applications

Tips for Pre-Coating Boards Tips for Mounting Pre-Coated Boards Tips for Single Sided Lamination Tips for Creating a Decal Tips for Mounting a Decal Thermal Encapsulation AccuShield™

Speed/Temperature Control

The Art of Lamination

Basic Rules Film Tension Heat Output

Maintenance

Trouble Shooting Guide

Service Agreement

Page

No.

17 17 17

19 20

21 22 22

23 23 23 23 24 24 24 25

26 26 26 27 27

GBC 2064WF-1 Operation Manual

IMPORTANT SAFETY INSTRUCTIONS

YOUR SAFETY AS WELL AS THE SAFETY OF OTHERS IS IMPORTANT TO GBC. IN THIS INSTRUCTION MANUAL AND ON THE PRODUCT, YOU WILL FIND IMPORTANT SAFETY MESSAGES REGARDING THE PRODUCT. READ THESE MESSAGES CAREFULLY. READ ALL OF THE INSTRUCTIONS AND SAVE THESE INSTRUCTIONS FOR LATER USE.

THE SAFETY ALERT SYMBOL PRECEDES EACH SAFETY MESSAGE IN THIS INSTRUCTION MANUAL. THE SYMBOL INDICATES A POTENTIAL PERSONAL SAFETY HAZARD TO YOU OR OTHERS. THE FOLLOWING WARNINGS ARE FOUND UPON THIS PRODUCT.

ADVERTENCIA

Riesgo de choque eléctrico No abra: Adentro no ha y piezas reparables por el usuario. Mantenimiento solamente por

personal calificado

THIS SAFETY MESSAGE MEANS THAT YOU COULD BE SERIOUSLY HURT OR KILLED IF YOU OPEN THE PRODUCT AND EXPOSE YOURSELF TO HAZARDOUS VOLTAGE.

ADVERTENCIA

RODILLOS CALIENTES. PUNTO DE PINCHAMIENTO. Mantener manos y ropa a distancia.

THIS SAFETY MESSAGE MEANS THAT YOU COULD BE BURNED AND YOUR FINGERS COULD BE TRAPPED AND CRUSHED IN THE HOT ROLLERS. CLOTHING, JEWELRY AND LONG HAIR COULD BE CAUGHT IN THE ROLLERS AND PULL YOU INTO THEM.

ADVERTENCIA

NAVAJA FILOSA. Mantener manos y

dedos a distancia.

THIS SAFETY MESSAGE MEANS THAT YOU COULD CUT YOURSELF IF YOU ARE NOT CAREFUL.

WARNING: THIS SAFETY ALERT SYMBOL PRECEDES EACH SAFETY MESSAGE IN THIS INSTRUCTION MANUAL. THE SYMBOL INDICATES A POTENTAL PERSONAL SAFETY HAZARD TO YOU OR OTHERS.

WARNING: DO NOT ATTEMPT TO SERVICE OR REPAIR THE 3064 WF LAMINATOR.

WARNING: DO NOT CONNECT THE LAMINATOR TO AN ELECTRICAL SUPPLY OR ATTEMPT TO OPERATE THE LAMINATOR UNTIL YOU HAVE COMPLETELY READ THESE INSTRUCTIONS. MAINTAIN THESE INSTRUCTIONS IN A CONVENIENT LOCATION FOR FUTURE REFERENCE.

Risque de Secousseélectrique. Ne pas ouvrir. Pas de pièces réparables par l'utilisateur. Entretien seulement par personnel qualifié.

Attention

ROULEAUX CHAUDS. POINT DE PINCEMENT. Tenir mains et vêtements à l'écart.

LAME COUPANTE.

Tenir mains et doigts à l'écart.

Attention

Electrical shock hazard. Do not open. No user serviceable parts inside. Refer servicing to qualified service

personnel.

Avertissement

HOT ROLLS.

PINCH POINT. Keep hands and

clothing away.

Avertissement

SHARP BLADE. Keep hands and

clothing away.

Avertissement

IMPORTANT SAFEGUARDS

WARNING: TO GUARD AGAINST INJURY THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED IN INSTALLATION AND USE OF THE LAMINATOR.

General:

Keep hands, long hair, loose clothing, and articles such as necklaces or ties away from the front of the heat and pull rollers to avoid entanglement and entrapment.

The heat rollers can reach temperatures over 300˚F (150°C). Avoid contact with the heat rollers during operation or shortly after power has been removed from the laminator.

Keep hands and fingers away from the path of the sharp film cutter blade located at the film exit.

Do not use the laminator for other than its intended purpose. Avoid moving the Laminator on uneven floor surfaces. Never

tilt the laminator. Do not defeat or remove electrical and mechanical safety

equipment such as interlocks, shields and guards. Do not insert objects unsuitable for laminating or expose the

equipment to liquids.

Electrical:

The Laminator should be connected only to a source of power as indicated in these instructions and on the serial plate located on the rear of the laminator. Contact an electrician should the attachment plug provided with the Laminator not match the receptacles at your location.

WARNING: THE RECEPTACLE MUST BE LOCATED NEAR THE EQUIPMENT AND EASILY ACCESSIBLE.

Do not operate the Laminator with a damaged power supply cord or attachment plug, upon occurrence of a malfunction, or after the laminator has been damaged. Contact GBC’s Technical Service Department or your dealer/distributor for assistance.

Service:

Perform only the routine maintenance procedures referred to in these instructions

WARNING: DO NOT ATTEMPT TO SERVICE OR REPAIR THE LAMINATOR

Disconnect the plug from the receptacle and contact GBC’s Technical Department or your dealer/distributor when one or more of the following has occurred.

• The power supply cord or attachment plug is damaged.

• Liquid has been spilled into the laminator.

• The laminator is malfunctioning after being mishandled.

• The laminator does not operate as described in these

instructions.

GBC 2064WF-1 Operation Manual

WARRANTY

Limited 90- Day Warranty

GBC warrants to the original purchaser for a period of ninety days on labor and one year on parts after installation that this laminator is free from defects in workmanship and material under normal use and service. GBC’s obligation under this limited warranty is limited to replacement or repair, at GBC’s option, of any part found defective by GBC without charge for material or labor.

THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. ANY REPRESENTATIONS OR PROMISES INCONSISTENT WITH, OR IN ADDITION TO, THIS LIMITED WARRANTY ARE UNAUTHORIZED AND SHALL NOT BE BINDING UPON GBC. IN NO EVENT SHALL GBC BE LIABLE FOR ANY SPECIAL, INCIDENTAL, OR CONSEQUENTIA L DAMAGES, WHETHER OR NOT FORESEEABLE.

This limited warranty shall be void if the laminator has been misused; mishandled; damaged by negligence, by accident, during shipment, or due to exposure to extreme conditions; repaired, altered, moved, or installed by anyone other than GBC or its authorized agents; or if incompatible film was used. GBC’s obligation under this limited warranty does not include routine maintenance, cleaning, adjustment, normal cosmetic or mechanical wear, or freight charges.

Without limiting the generality of the previous paragraph, GBC’s obligation under this limited warranty does not include:

1. Damage caused to the rollers by knives, razors, or other sharp tools: by any foreign objects falling into the working area of the laminator; or

by cleaning the laminator with solutions or materials that harm its surfaces;

2. Damage caused by adhesives; nor

3. Damage caused by lifting, tilting or attempting to position the laminator other than rolling it on its castors across even surfaces. FOR EUROPEAN UNION RESIDENTS ONLY: This guarantee does not affect the legal rights which consumers have under applicable

national legislation governing the sale of consumer goods.

GBC 2064WF-1 Operation Manual

SPECIFICATIONS

Operating Speed Up to 18 fpm (5.5 mpm) MAX Maximum Temperature 300°F (149°C) Maximum Mounting

Thickness Maximum Film Width 64 in. (162.5 cm)

Dimensions (W x D x H)

Weight Unit alone: 1500 lb (680 Kg).

Electrical Requirements

US ModelsCE ModelsFCC NOTE

Main Roller-1 in. (25.4 mm) Max. Pull Roller-1/2 in. (12.5mm) Working gap. 1 in. total opening gap.

Unit alone: (Uncrated)

82.5in x 41in x 54in (209cm x 104cm x 137cm) Depth of 2064WF-1 is 44in (112 cm) with tables in up position.

Shipping: 1700 lb (771 Kg). Refer to the serial plate located on the rear of the laminator for the specific electrical rating

applicable to the unit. 220V, 40Amps, 60 HZ. Single Phase. 8500Watts 380VAC, 13Amps, 50HZ. 3 Phase, 8500 Watts

FCC Class A Notice - Notification pour les Etats-Unis Note: This equipment has been tested and found to comply with the limits for a Class A digital

device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiated radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.

Canada Class A Notice - Avis Canada, Class A

This Class A digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.

Modifications

Any modifications made to this device that are not approved by General Binding Corporation may void the authority granted to the user by the FCC and/or by Industry Canada to operate this equipment.

Toutes modifications apportées à ce dispositif et non approuvées par General Binding Corporation annuleront le droit accordé à l'utilisateur par le FCC et/ou par Industrie Canada de faire fonctionner cet équipement.

GBC 2064WF-1 Operation Manual

PRE-INSTALLATION

Before a 2064WF-1 Laminator can be installed, ensure the following requirements are met:

1. Are doorways and hallways wide enough for

the laminator to be moved to the installation site?

2. Is there ample room for the laminator?

• A work area must be established that allows

for operation in both the front and rear of the laminator and provides space for efficient material flow.

3. Is the environment appropriate for the

laminator?

• The laminator requires a clean, dust and

vapor free environment to operate properly.

• Avoid locating the laminator near sources

of heat or cold. Avoid locating the laminator in the direct path of forced, heated or cooled air.

CAUTION: Air flow can cause uneven heating / cooling of the rollers and result in poor output quality.

4. Have you contacted a certified electrician to

wire the receptacle and ensure that adequate power is being supplied, having the appropriate capacity, over current protection and safety lockouts available?

GBC 2064WF-1 WF Requires:

• 220V at 60Hz with 40 amps single phase.

• Nema 6-50 P 50 A 250V Receptacle

This Machine is supplied with a Nema 6-50 male plug.

INSTALLATION

1. Shipping damage should be brought to the immediate attention of the delivering carrier.

2. With assistance, carefully roll the laminator into position over flat and even surfaces.

3. The laminator should be positioned to allow exiting film to flow freely to the floor or a work table. Accumulation

of laminate immediately behind the laminator as it exits the equipment may cause the film to wrap around the pull rollers, resulting in a “jammed” condition.

4. Avoid locating the laminator near sources of heat or cold. Avoid locating the laminator in the direct path of forced,

heated or cooled air.

5. Once the laminator has been properly positioned, lock the castors in place. Locking the castors prevent the

machine from rolling during set up, operation or servicing.

6. Connect the attachment plug provided with the laminator to a suitably grounded outlet. Avoid connecting other

equipment to the same branch circuit to which the laminator is connected, as this may result in nuisance tripping of circuit breakers or blowing fuses.

Note: Machine must be leveled to ensure best performance. Level the machine by lowering both the main and pull rolls.

Lay a level on top of the main and pull rolls. Then, check level from main roll to pull roll on right and left side of the roll. Finally, check by placing the level diagonally across lower main to lower pull rolls.

GBC 2064WF-1 Operation Manual

CONTROL GUIDE

Set Temp. Current Temp.

TOP: 150*F BOT: 150*F MODE: FWRD SPEED: 08ft

Top Temp

Bottom Temp

TOP: 140*F TOP: 145*F GAP: 000% PRS: 030%

MASTER DIAL

Reset

Meas.

Speed

Cooling

91011

Stop

Rear

Forward

FIGURE 1

A. Power ON/OFF (I/O):

Located at the back left of the machine applies power to the laminator. The control panel display will illuminate when position marked “I” is pushed. The Off position, marked “O” removes power from the laminator.

B. Control Panel (FIGURE 1)

1. Main display Read out:

• Illuminates when the laminator is plugged in and

POWER ON/OFF is in the on, (I), position. Displays settings for the top heater, bottom heater, speed, job mode, and ready/wait.

• TOP: Refers to the Top Main Rollers

temperatures setting and Current Temperature.

• BOT: Refers to the Bottom Main Rollers

temperatures setting and Current Temperature.

• MODE: Displays the Direction the rollers are set

to... In FIGURE 5, the MODE is shown in the “FWRD” position.

• SPEED: Speed is displayed in Feet per Minute or

ft/mn. FIGURE 5 Displays the Speed set at 8ft.

• GAP: As the rollers are lifted, the GAP is

measured digitally. The value is shown as a percentage. No GAP equals 000%, completely in the up positions equals 100%.

• PRS: PRS refers to the amount of downward

pressure being applied to the Main Rollers. The value is shown as a percentage. FIGURE 5 shows the PRS is set for 30%. No Pressure will equal 000%, maximum pressure will read 100%.

2. Master Dial:

• Increases (+) or decreases (-) the numeric

value for the selected setting when turned.

3. Top Temp:

• When pressed, permits increasing or

decreasing of the top set temperature by turning the MASTER DIAL and is indicated on the control panel display. Range is 32°F300°F.

4. Bottom Temp:

• When pressed, permits increasing or

decreasing of the bottom set temperature by turning the MASTER DIAL and is indicated on the control panel display. Range is 32°F300°F.

5. Speed:

• When pressed, permits increasing or

decreasing of speed by turning the MASTER DIAL and is indicated on the control panel display. Range is 1-15.

6. Cooling:

• When pressed, turns on the cooling fans.

When pressed again, turns off the cooling fans.

7. Measure:

• When pressed, allows the operator to view the

amount of linear feet that the machine has run.

8. Reset:

• When pressed, permits the operator to rest the

linear feet counter.

9. Stop:

• When pressed, the rollers will stop rotating.

10. Rear:

• When pressed, the rollers will allow the

operator to run the machine in reverse or the rear.

11. Forward:

• When pressed, the rollers will allow the

operator to run the machine in forward mode or from the front.

GBC 2064WF-1 Operation Manual

REAR CONTROL

A. Stop Button:

• While running the machine from the Rear, by

pressing the “STOP” button, the rollers will stop.

B. Rear Button:

• By pressing the “Rear” button, the machine will

work going to the rear of the machine.

C. Forward Button:

• By pressing the “Forward” button, the machine

will work going to the front of the machine.

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