ABB ACS380 Firmware Manual
—
ABB MACHINERY DRIVES
ACS380 machinery control program
Firmware manual
—
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You can find manuals and other product documents in PDF format on the
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The code below opens an online listing of the manuals applicable to the
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Firmware manual
ACS380 machinery control program
Table of contents
3. Start-up, ID run and use
2018 ABB Oy. All Rights Reserved.
3AXD50000029275 Rev E
EN
EFFECTIVE: 2018-05-05
Table of contents 5
Table of contents
1. Introduction to the manual
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Contents of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Cybersecurity disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2. Control panel
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Home view and Message view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Options menu and Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Options menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3. Start-up, ID run and use
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Start up the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Do the identification (ID) run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Background information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
ID run steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Start and stop the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Change the rotation direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Set the speed or frequency reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Set the drive parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Open Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Change the units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Safety
4. Control macros
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
ABB standard macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Default control connections for the ABB standard macro . . . . . . . . . . . . . . . . . . . . . . . . . 33
ABB limited macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Default control connections for the ABB limited macro . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Fieldbus control macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Default control connections for the Fieldbus macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Alternate macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Default control connections for the Alternate macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6 Table of contents
Motor potentiometer macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Default control connections for the Motor potentiometer macro . . . . . . . . . . . . . . . . . . . 42
PID control macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Default control connections for PID control macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Modbus macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Default control connections for the Modbus macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Parameter default values for different macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5. Program features
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Local and external control locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Local control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
External control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Operating modes and motor control modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Overview diagram of control hierarchy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Speed control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Torque control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Frequency control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Special control modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Autophasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Drive configuration and programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Programming via parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Adaptive programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Control interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Programmable analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Programmable analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Programmable digital inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Programmable relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Programmable I/O extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Motor types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Motor identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Power loss ride-through . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Vector control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Reference ramping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Constant speeds/frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Critical speeds/frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Rush control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Encoder echo support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Jogging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Speed control performance figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Torque control performance figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Scalar motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
User load curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
U/f ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Flux braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
DC magnetization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Energy optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Table of contents 7
Switching frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Speed compensated stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Application control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Control macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Process PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Mechanical brake control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
DC voltage control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Overvoltage control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Undervoltage control (power loss ride-through) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Voltage control and trip limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Brake chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Limit to limit control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Limit to limit control function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Safety and protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Fixed/Standard protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Motor thermal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Programmable protection functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Automatic fault resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Signal supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Energy saving calculators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Backup and restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
User parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Data storage parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Parameter checksum calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Motor potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
User lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
6. Parameters
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Fieldbus addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Summary of parameter groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Parameter listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
01 Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
03 Input references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
04 Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
05 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
06 Control and status words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
07 System info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
09 Crane application signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
10 Standard DI, RO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
11 Standard DIO, FI, FO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
12 Standard AI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
8 Table of contents
13 Standard AO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
15 I/O extension module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
19 Operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
20 Start/stop/direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
21 Start/stop mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
22 Speed reference selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
23 Speed reference ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
24 Speed reference conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
25 Speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
26 Torque reference chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
28 Frequency reference chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
30 Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
31 Fault functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
32 Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
34 Timed functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
35 Motor thermal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
36 Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
37 User load curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
40 Process PID set 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
41 Process PID set 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
43 Brake chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
44 Mechanical brake control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
45 Energy efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
46 Monitoring/scaling settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
47 Data storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
49 Panel port communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
50 Fieldbus adapter (FBA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
51 FBA A settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
52 FBA A data in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
53 FBA A data out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
58 Embedded fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
71 External PID1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
76 Application features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
90 Feedback selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
91 Encoder adapter settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328
92 Encoder 1 configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
95 HW configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
96 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
97 Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
98 User motor parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
99 Motor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347
Differences in the default values between 50 Hz and 60 Hz supply frequency settings . . . 354
7. Additional parameter data
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
Fieldbus addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
Parameter groups 1…9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
Parameter groups 10…99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
Table of contents 9
8. Fault tracing
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390
Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390
Pure events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390
Warning/fault history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390
Event log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390
Viewing warning/fault information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390
QR Code generation for mobile service application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391
Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392
Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
9. Fieldbus control through the embedded fieldbus interface (EFB)
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 417
CANopen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441
10. Fieldbus control through a fieldbus adapter
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481
System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481
Basics of the fieldbus control interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 483
Control word and Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 485
Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486
Contents of the fieldbus Control word (ABB Drives profile) . . . . . . . . . . . . . . . . . . . . . . 487
Contents of the fieldbus Status word (ABB Drives profile) . . . . . . . . . . . . . . . . . . . . . . . 488
The state diagram (valid for ABB drives profile only) . . . . . . . . . . . . . . . . . . . . . . . . . . . 489
Automatic drive configuration for fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 491
Automatically changed parameters (all adapters) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 492
Specific fieldbus adapter parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 492
Setting up the drive for fieldbus control manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 494
11. Control chain diagrams
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495
Frequency reference selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 496
Frequency reference modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 497
Speed reference source selection I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 498
Speed reference source selection II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499
Speed reference ramping and shaping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
Speed error calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
Speed controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
Torque reference source selection and modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503
Reference selection for torque controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
Torque limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 505
Process PID setpoint and feedback source selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 506
Process PID controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507
10 Table of contents
External PID setpoint and feedback source selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508
External PID controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509
Direction lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510
12. Appendix A - ACS380 in crane applications
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511
Overview of the crane control program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 512
Quick start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513
Control through the I/O interface using a joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514
Control through the I/O interface using the step reference logic/pendant control . . . . . 518
Control through the fieldbus interface using the fieldbus control word . . . . . . . . . . . . . . 522
Configuring speed feedback using a HTL/TTL pulse encoder . . . . . . . . . . . . . . . . . . . . 525
Configuring slowdown with two limits and stop limit logic . . . . . . . . . . . . . . . . . . . . . . . 527
Configuring Mechanical brake control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 531
Crane mechanical brake control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533
Crane brake control timing diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533
Brake system checks – overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 534
Brake system checks – Torque proving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 536
Brake system checks – Brake slip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 537
Brake safe closure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 538
Extended run time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 539
Speed matching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 540
Crane warning masking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542
Dead-band function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542
Start/stop interlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 543
Joystick zero position interlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 543
Joystick reference interlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 544
Crane stop limit function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 546
Crane slowdown function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 548
Slowdown with two limit inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 548
Fast stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 550
Power on acknowledgment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 551
Speed reference handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554
Unipolar joysticks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554
Parabolic speed reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554
Step reference speed selection/Pendant control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 556
Crane motor potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 557
Conical motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 563
Further information
Introduction to the manual 11
1
Introduction to the manual
Contents
• Applicability
• Safety instructions
• Target audience
• Purpose of the manual
• Contents of the manual
• Terms and abbreviations
• Related manuals
Applicability
The manual applies to the ACS
To check the version of the control program, see parameter 07.05 Firmware version.
Safety instructions
Follow all safety instructions.
• Read the complete safety instructions in the Hardware manual of the drive before
you install, commission, or use the drive.
• Read the firmware function-specific warnings before changing parameter values.
Chapter Parameters lists the relevant parameters and related warnings.
380 machinery control program 2.05 or later.
12 Introduction to the manual
Target audience
The reader is expected to know the fundamentals of electricity, wiring, electrical
components and electrical schematic symbols.
The manual is written for readers worldwide. Both SI and imperial units are shown.
Purpose of the manual
This manual provided information for designing, commissioning, or operating the
drive system.
Contents of the manual
• Introduction to the manual (this chapter) describes the applicability, purpose and
content of the manual, and terms and conditions.
• Control panel (page 17) introduces the internal control panel.
• Start-up, ID run and use (page 23) contains instructions on how to start up the
drive and perform the ID run, and descriptions of the main use cases.
• Control macros (page 31) contains a short description of each macro together
with a connection diagram. Macros are pre-defined applications and saves the
user time when configuring the drive.
• Program features (page 51) describes the program features and parameters.
• Parameters (page 111) describes the parameters used to program the drive.
• Additional parameter data (page 355) contains further information on the
parameters.
• Fault tracing (page 389) lists the warning and fault messages with possible
causes and remedies.
• Fieldbus control through the embedded fieldbus interface (EFB) (page 415)
describes the communication to and from a fieldbus network using the embedded
fieldbus interface of the drive.
• Fieldbus control through a fieldbus adapter (page 481) describes the
communication to and from a fieldbus network using an optional fieldbus module.
• Control chain diagrams (page 495) presents the reference chains of the drive.
• Appendix A - ACS380 in crane applications (page 511) describes the functions
that are specific to the crane application. If required, these functions can be used
for other applications.
Introduction to the manual 13
Terms and abbreviations
Term/abbreviation Explanation
ACS-AP-x Assistant control panel, advanced operator keypad for
communication with the drive.
The ACS380 support types ACS-AP-1, ACS-AP-S and ACS-APW (with a Bluetooth interface).
ACS-BP-S Basic control panel, basic operator keypad for communication
with the drive.
AI Analog input; interface for analog input signals
AO Analog output; interface for analog output signals
AsynM Asynchronous motor
BAPO-01 Optional side-mounted auxiliary power extension module
BCAN-11 CANopen interface
BCBL-01 Optional USB to RJ45 cable
BMIO-01 I/O and Modbus module
Brake chopper Conducts the surplus energy from the intermediate circuit of the
drive to the brake resistor when necessary. The chopper
operates when the DC link voltage exceeds a certain maximum
limit. The voltage rise is typically caused by deceleration
(braking) of a high inertia motor.
Brake resistor Dissipates the drive surplus braking energy conducted by the
brake chopper to heat. Essential part of the brake circuit. See
chapter Resistor breaking in the hardware manual of the drive.
BREL-01 Optional side-mounted relay output extension module
BTAC-02 Optional side-mounted pulse encoder interface module
Capacitor bank See DC link capacitors.
CCA-01 Optional cold configuration adapter
Control board Circuit board in which the control program runs
DC link DC circuit between rectifier and inverter
DC link capacitors Energy storage which stabilizes the intermediate circuit DC
DI Digital input; interface for digital input signals
DO Digital output; interface for digital output signals
Drive Frequency converter f or controlling AC motors
EFB Embedded fieldbus
FBA Fieldbus adapter
FCAN-01 / -01-M Optional CANopen adapter module
FCNA-01 Optional ControlNet adapter module
FDNA-01 Optional DeviceNet adapter module
FECA-01/-01-M Optional EtherCAT adapter module
voltage
14 Introduction to the manual
FENA -21/-21-M Optional Ethernet adapter module for EtherNet/IP, Modbus TCP
and PROFINET IO protocols
FEPL-02 Ethernet POWERLINK adapter module
FPBA-01/-01-M Optional PROFIBUS DP adapter module
Frame (size) Refers to the drive physical size, for example R0 and R1. The
type designation label attached to the drive shows the frame of
the drive, see the hardware manual of the drive.
ID run Motor identification run. During the identification run, the drive
Hexadecimal Describes binary numbers using a numbering system that has 16
IGBT Insulated gate bipolar transistor
Intermediate circuit See DC link.
Inverter Converts direct current and voltage to alternating current and
I/O Input/Output
LSW Least significant word
Macro Pre-defined default values of parameters in a drive control
NETA-21 Optional remote monitoring tool
Network control With fieldbus protocols based on the Common Industrial Protocol
Parameter User-adjustable operation instruction to the drive, or signal
PDO Process data object
PID controller Proportional–integral–derivative controller
PLC Programmable logic contr oller
PMSM Permanent magnet synchronous motor
PM Permanent magnet
PROFIBUS,
PROFIBUS DP,
PROFINET IO
R0, R1,... Frame (size)
will identify the characteristics of the motor for optimum motor
control.
sequential numbers as base units. The hexadecimal numbers
are 0-9 and the letters A-F.
voltage.
program. Each macro is intended for a specific application. See
chapter Control macros.
(CIP™), such as DeviceNet and Ethernet/IP, denotes the control
of the drive using the Net Ctrl and Net Ref object s of the ODVA
AC/DC Drive Profile. For more information, see www.odva.org,
and the following manuals:
• FDNA-01 DeviceNet adapter module user’s manual
(3AFE68573360 [English]), and
• FENA-01/-11/-21 Ethernet adapter module user’s manual
(3AUA0000093568 [English])
measured or calculated by the drive
Registered trademarks of PI - PROFIBUS & PROFINET
International
Introduction to the manual 15
RCD Residual current device
Rectifier Converts alternating current and voltage to direct current and
voltage.
RFI Radio frequency interference
RO Relay output; interface for a digital output signal. Implemented
with a relay.
SDO Service data object
SIL Safety integrity level. See chapter Safe torque off function in the
drive hardware manual.
STO Safe torque off. See chapter Safe torque off function in the drive
hardware manual.
Related manuals
The related manuals are listed behind the front cover under List of related manuals.
Cybersecurity disclaimer
This product is designed to be connected to and to communicate information and
data via a network interface. It is Customer's sole responsibility to provide and
continuously ensure a secure connection between the product and Customer network
or any other network (as the case may be). Customer shall establish and maintain
any appropriate measures (such as but not limited to the installation of firewalls,
application of authentication measures, encryption of data, installation of anti-virus
programs, etc) to protect the product, the network, its system and the interface
against any kind of security breaches, unauthorized access, interference, intrusion,
leakage and/or theft of data or information. ABB and its affiliates are not liable for
damages and/or losses related to such security breaches, any unauthorized access,
interference, intrusion, leakage and/or theft of data or information.
See also section User lock (page 109).
16 Introduction to the manual
2
Control panel
Contents
• Control panel
• Home view and Message view
• Options menu
• Main menu
• Submenus
Control panel 17
Control panel
By default, ACS 380 has an integrated panel. If required, you can use external control
panels such as assistant control panel or a basic panel. For more information, refer
ACX-AP-x assistant control panel’s user’s manual (3AUA0000085685 [English]) or
ACS-BP-S basic control panel’s user’s manual (3AXD50000032527 [English])
1. Display - shows the Home view as default.
2. Main menu.
3. OK button - open the Main menu, select and save settings.
4. Start button - start the drive.
5. Menu navigation buttons - move in the menus and set
values.
6. Stop button - stop the drive.
7. Back button - open the Options menu, and move back in
the menu.
8. Options menu.
9. Status light - green and red colors indicate the state and
potential problems.
18 Control panel
Home view and Message view
The Home view is the main view. Open the Main menu and Options menu from the
Home view.
Home view
1. Control selection - local or remote
2. Local start/stop control - enabled
3. Rotation direction - forward or reverse
4. Local reference setting - enabled
5. Speed - target
6. Speed - current
7. Main menu - menu list
8. Options menu - quick access menu
The Message view shows fault and warning messages. If there is an active fault or
warning, the panel shows the Message view directly.
You can open the Message view from the Options menu or Diagnostics submenu.
Message view: Fault
Fault messages require your immediate attention.
Check the code in the Fault messages table on page 402 to
troubleshoot the problem.
Message view: Warning
Warning messages show possible problems.
Check the code in the Warning messages table on
page 392 to troubleshoot the problem.
Options menu and Main menu
Control panel 19
Options menu
1. To open: press the Back
button in the Home view.
Main menu
2. To open: press the OK
button in the Home view.
Options menu
The Options menu is a quick access menu.
1. Control location - set to local or remote control
2. Rotation direction - set to forward or reverse
3. Active faults - view possible faults
4. Reference speed - set the reference speed
5. Active warnings - view possible warnings
Main menu
The Main menu is a scroll menu. The menu icons represent specific groups. The
groups have submenus.
Note: You can define which Main menu items are visible (see parameter 49.30).
1. Motor data - motor parameters
2. Motor control - motor settings
3. Control macros
4. Diagnostics - faults, warnings, fault log and connection status
5. Energy efficiency - energy savings
6. Parameters - parameters
20 Control panel
Submenus
The Main menu items have submenus. Some submenus also have menus and/or option lists.
The content of the submenus depend on the drive type.
Motor Data
1. Motor type - AsynM, PMSM, SynRM
2. Control mode - Scalar, Vector
3. Nominal power
4. Nominal current
5. Nominal voltage
6. Nominal frequency
7. Nominal speed
8. Nominal torque
9. Phase order - U V W, U W V
10.Nominal Cosphi
11.Unit selection - SI or US units
Motor Data: Motor type
1. AsynM
2. PMSM
3. SynRM
Motor Data: Control mode
Motor Data: Phase order
Motor Data: Unit selection
1. Scalar
2. Vector
1. U V W
2. U W V
1. SI units
2. US units
Motor Control
Control panel 21
1. Start mode - Const time, Automatic
2. Stop mode - Coast, Ramp, DC hold
3. Acceleration time
4. Deceleration time
5. Maximum allowed speed
6. Maximum allowed current
7. Minimum allowed speed
Motor Control: Start modes
1. Const time
2. Automatic
Motor Control: Stop modes
1. Coast
2. Ramp
3. DC hold
Control macros The control macros available depends on the option module
installed.
1. ABB standard (2-wire)
2. ABB limited (2-wire)
3. Alternate
4. Motor potentiometer
5. PID
6. Modbus RTU
7. PROFIBUS
8. PROFINET IO
9. EthernetIP
10.Modbus TCP
11. Ethe rCAT
12.CANopen
22 Control panel
Diagnostics
Energy Efficiency
Parameters
1. Active Fault - shows the fault code
2. Fault History - list of latest fault codes (newest first)
3. Active Warnings - shows the warning code
4. Connection Status - Fieldbus and I/O signals
1. Saved energy in kWh
2. Saved money
3. Saved energy in MW
4. Saved money x 1000
5. Cost per kWh h
1. Complete parameter list - groups menu with complete
parameters and parameter levels
2. Modified parameter list
3. Parameter restore - reset to factory default parameters
Start-up, ID run and use 23
3
Start-up, ID run and use
Contents
• Start up the drive
• Do the identification (ID) run
• Start and stop the drive
• Change the rotation direction
• Set the speed or frequency reference
• Set the drive parameters
• Open Diagnostics
• Change the units
Note: In this chapter the drive uses an integrated panel to perform the start-up, ID
run, and other actions. You can also perform these functions using an external control
panel or a drive composer PC tool.
Start up the drive
1. Select the unit (international or US) and press OK.
The drive recognizes the connected adapter and sets the correct settings. This
may take a few seconds depending on the adapter.
2. In the Motor data view, set the motor type:
AsynM: Asynchronous motor
PMSM: Permanent magnet motor, or
SynRM: Synchronous reluctance motor
3. Set the motor control mode:
Vector: Speed reference. This is suitable for most cases. The drive does an
automatic stand-still ID run.
24 Start-up, ID run and use
Scalar: Frequency reference.
Use this mode when:
- The number of motors can change.
- The nominal motor current is less than 20% of the nominal drive current.
Scalar mode is not recommended for permanent magnet motors.
4. Set the nominal motor values:
• Nominal power
• Nominal current
• Nominal voltage
• Nominal frequency
• Nominal speed
• Nominal torque (optional)
• Nominal cosphi
5. Examine the direction of the motor.
If it is necessary, set the motor direction with the Phase order setting or with the
phase order of the motor cable.
6. In the Motor control view, set the start and stop mode.
7. Set the acceleration time and the deceleration time.
Note: The speed acceleration and deceleration ramp times are based on the
value in parameter 46.01 Speed scaling/46.02 Frequency scaling.
8. Set the maximum and minimum speed or frequency. For more information, see
parameters 30.11 Minimum speed /30.13 Minimum frequency and 30.12
Maximum speed/30.14 Maximum frequency on page 218.
9. In the Control macros view, select the applicable macro.
For units with a fieldbus adapter connected: you can see the fieldbus in the
Control macros view. There are certain parameters that you need to change, eg.
the station ID. See chapter Fieldbus control through a fieldbus adapter.
10. Tune the drive parameters to the application. You can use the Assistant control
panel (ACS-AP-x), or the Drive Composer PC tool with the drive.
Start-up, ID run and use 25
Do the identification (ID) run
Background information
The drive automatically estimates motor characteristics using Standstill ID run when
the drive is started for the first time, and after any motor parameter (group 99 Motor
data) is changed. This is valid when:
• parameter 99.13 ID run requested selection is Standstill and
• parameter 99.04 Motor control mode selection isVector.
In most applications there is no need to perform a separate ID run. Select the ID run
for demanding motor control connections. For example:
• permanent magnet motor (PMSM) is used
• drive operates near zero speed references, or
• operation at torque range above the motor nominal torque, over a wide speed
range is needed.
Note: If you change the motor parameters after the ID run, you need to repeat the
run.
Note: If you have already parameterized your application using scalar motor control
mode and you need to change to vector:
• in the Motor data submenu, set Motor control to Vector , or set parameter 99.04
Motor control mode selection to Vector.
• for I/O controlled drive, check parameters in groups 22 Speed reference
selection, 23 Speed reference ramp, 12 Standard AI, 30 Limits and 46
Monitoring/scaling settings.
• for torque controlled drive, check also parameters in group 26 Torque reference
chain.
ID run steps
Warning! Make sure it is safe to run the procedure.
1. Open the Main menu.
2. Select the Parameters submenu.
3. Select All parameters.
4. Select 99 Motor data and press OK.
5. Select 99.13 ID run requested, select the wanted ID mode and press OK.
An AFF6 Identification run warning message is shown before you press Start.
The panel LED starts to blink green to indicate an active warning.
6. Press Start to start the ID run.
26 Start-up, ID run and use
Do not to press any control panel keys during the ID run. If you need to stop the ID
run, press Stop.
After the ID run is completed, the status light stops blinking.
If the ID run fails, the panel shows the fault FF61 ID run.
Start and stop the drive
Change the rotation direction
1. In the Options menu, move to the rotation direction
item with the arrow buttons.
2. Press the OK button to change the rotation
direction.
Start-up, ID run and use 27
1. Press the Start button to st art the drive.
2. Press the Stop button to stop the drive.
Set the speed or frequency reference
1. In the Options menu, move to the speed or
frequency reference item and press OK.
2. Press the arrow buttons to edit the value.
3. Press the OK button to confirm the new value.
28 Start-up, ID run and use
Set the drive parameters
1. Select the Main menu from the Home view.
2. Scroll to Parameters, and press the OK button to open
3. Select the complete parameters list with the arrow button
4. Select the modified parameters list with the arrow button
5. Select the parameter and press the OK button.
See chapter Parameters for more information.
Open Diagnostics
1. Select the Main menu from the Home view.
2. Scroll to Diagnostics and press the OK button to open
3. Select the warning or fault with the arrow button and
the submenu.
and press the OK button, or
and press the OK button.
The parameters are shown in respective groups. The
first two digits of the parameter number represent the
parameter group. For example, parameters starting with
30 are in the Limits group.
the submenu.
press the OK button.
See chapter Fault tracing for more information.
Change the units
Start-up, ID run and use 29
1. Select the Main menu from the Home view.
2. Scroll t o Motor data and press the OK button to open the
submenu.
3. Scroll to the unit selection item and press the OK button.
4. Select the unit with the arrow button, then press the OK
button.
You can see the selected unit on the Home view.
30 Start-up, ID run and use
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