ABB ACH580-31 Installation Instructions
ABB drives for HVAC
EN
USA
Quick installation guide
ACH580-31 drives
English . . . . . . . . 3
English - USA. . 11
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You can find manuals and other product documents in PDF format on the Internet. See section Document library on the
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ONWORKS® adapter module user’s manual 3AUA0000041017
3AXD50000037066
3AXD50000048001
3AUA0000085685
3AXD50000210305
3AXD50000110711
3AXD50000009929
3AXD50000028468
3AFE68615500
3AUA0000141650
3AFE68573360
3AUA0000068940
3AFE68573271
3BFE64059629
3AUA0000096939
3AXD50000048001 B
EN
EFFECTIVE: 2018-03-07
2018 ABB Oy. All Rights Reserved.
EN – Quick installation guide 3
EN – Quick installation guide
This guide briefly describes how to install the drive. For complete information on
installation, see ACH580-31 drives hardware manual (3AXD50000037066 [English]).
For start-up instructions, see ACH580 drives with HVAC control program quick start-
up guide (3AXD50000047658 [English]).
To read a manual, go to www.abb.com/drives/documents
number.
and search for the document
Obey the safety instructions
WARNING! Obey these instructions. If you ignore them, injury or death, or
damage to the equipment can occur:
• Only qualified electrical professionals are allowed to install and maintain t
ive.
dr
• Never work on the drive, motor cable or motor when main power is applied. If
the drive is already connected to the input power, wait for 5 minutes after
disconnecting the input power.
• Never work on the control cables when power is applied to the drive or to t
ernal control circuits.
ext
• Do not connect the drive to a voltage higher than what is marked on the ty
ignation label.
des
• Always ground the drive, the motor and adjoining equipment to the protecti
ear
th (PE) bus of the power supply.
•Frames R6:
g device for lifting. Do not tilt the drive. Manual lifting, or overturning due to the
liftin
tilting, can cause physical injury. Make sure that the wall and the fixing devices
can carry the weight.
• Make sure that debris from drilling, cutting and grinding does not enter the drive.
• Make sure that the floor below the drive and the wall where the drive is install
ar
e non-flammable.
The drive module is heavy and its center of gravity is high. Use a
he
pe
Check if capacitors need to be reformed
he
ve
ed
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If the drive has not been powered (either in storage or unused) for over three years,
you must reform the capacitors.
You can determine the manufacturing date from the serial number, which you find on
the type designation label attached to the drive. The serial number is of format
MYYWWRXXXX. YY and WW tell the manufacturing year and week as follows:
4 EN – Quick installation guide
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YY: 17, 18, 19, … for 2017, 2018, 2019, …
WW: 01, 02, 03, … for week 1, week 2, week 3, …
For information on reforming the capacitors, see Converter module capacitor
reforming instructions (3BFE64059629 [English]), available on the Internet at
www.abb.com/drives/documents
.
Data
IEC ratings
ACH580-31-
3-phase UN = 400 V (380…415 V)
09A5-4 3×2.5+2.5 170M1561 226
12A7-4 3×2.5+2.5 170M1561 329
018A-4 3×2.5+2.5 170M1563 395
026A-4 3×6+6 170M1563 579
033A-4 3×10+10 170M1565 625
039A-4 3×10+10 170M1565 751
046A-4 3×16+16 170M1566 912
062A-4 3×25+16 170M1567 1088
073A-4 3×35+16 170M1568 1502
088A-4 3×50+25 170M1568 1904
Cable Cu (mm
2
) aR fuse Losses
(W)
3AXD00000586715
Select the power cables
See Data on page 4.
Ensure cooling
See Data on page 4. No condensation or frost is allowed. The allowed operating
temperature range of the drive without derating is -15 to +40 °C.
Protect the drive and input power cable
See Data on page 4.
A – Install the drive on the wall
See figure A on page 19.
B – Remove the cover
Remove the cover/s. See figures B (R3) and B (R6)... on page 19.
EN – Quick installation guide 5
C – Check the compatibility with IT (ungrounded) and corner-grounded delta systems
See figure C on page 19.
WARNING! If the drive will be connected on an IT (ungrounded or highresistance grounded) system or on a corner-grounded delta system,
disconnect the EMC filter and ground-to-phase varistor. See the drive hardware
manual.
EN
D – Check the insulation of the power cables and the motor
Connect the motor cable at the motor end. For minimum radio frequency interference,
ground the motor cable shield 360 degrees at the cable entry of the motor terminal
box. See figure D on page 19.
Check the insulation of motor and motor cable. See figure D on page 19. Note:
Moisture inside the motor casing will reduce the insulation resistance. If moisture is
suspected, dry the motor and repeat the measurement.
Check the insulation of the input cable before connecting it to the drive. Obey the local
regulations.
E – Attach the warning stickers in local languages
See figure E on page 20.
F – Connect the power cables
Use symmetrical shielded cable for motor cabling. If the cable shield is the sole PE
conductor, make sure that is has sufficient conductivity for the PE.
Note for fr
power cabling. See the hardware manual for more information.
Procedure:
1. Frame R6:
ame R3: Make sure that you have an additional PE conductor in the input
Remove the shroud on the power cable terminals. See figure F (R6)…
on page 20.
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2. Remove the rubber grommets from the bottom plate for the cables to be
connected. See figure …F… on page 20.
3. Cut an adequate hole into the rubber grommets. Slide the grommets onto the
cables.
4. Prepare the ends of the cables. See figure …F… on page 20.
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The bare shield will be grounded 360 degrees. Mark the pigtail made from the
shield as a PE conductor with yellow-and-green color.
Two alternative symmetrical three-conductor cable types are shown, and one
four-conductor cable type. The four-conductor cable is only allowed for the input
power cabling.
If you use aluminum cables, put grease to the peeled aluminum cable before
connecting it to the drive.
5. Put the cables through the holes of the cable entry plate and attach the grommets
to the holes.
6. Connect the cables (use the torques defined in the figure). See figures …F… on
page 20:
• Ground the shield 360 degrees by tightening the clamp of the power cable
grounding shelf onto the stripped part of the cable.
• Connect the twisted shield of the cable to the grounding terminal.
• Use a separate grounding PE cable (6a) or a cable with a separate PE
conductor (6b) if the conductivity of the shield does not meet the requirements
for the PE conductor. If the protective PE conductor is smaller than 10 mm
you must use a second earthing conductor. See the hardware manual for
more information.
•Frame R3:
• Connect the phase conductors of the motor cable to the T1/U, T2/V and T3/W
terminals and the phase conductors of the input cable to the L1, L2 and L3
terminals.
Connect the additional PE conductor of the input power cabling.
2
,
7. Frame R6 types bigger than -040A-x:
cables.
8. Frames R6
(R6)… on page 21.
9. Secure the cables outside the drive mechanically.
: Install the shroud on the power cable terminals. See figure …F
Cut tabs in the shroud for the installed
G – Connect the control cables
Procedure:
1. Remove the front cover(s) if not already removed.
2. Frame R3
3. Cut an adequate hole into the rubber grommet and slide the grommet onto the
cable. Slide the cable through a hole in the bottom plate and attach the grommet
to the hole.
4. Route the cables. Frame R3:
Frame R6:
: Lift the control panel holder up. See figure G (R3)… on page 21.
See figure …G (R3)… on page 21.
See figure …G (R6)… on page 21.
EN – Quick installation guide 7
5. Ground the outer shield of the cable 360 degrees under the grounding clamp.
Keep the cable unstripped as close to the terminals of the control board as
possible.
6. Secure the cables inside the drive mechanically.
7.
Ground the pair-cable shields and grounding wire at the grounding terminal (SCR)
of the control unit.
8. Connect the conductors to the appropriate terminals of the control unit. See
Default IO connection diagram on page 8.
9. Wire the optional modules if included in the delivery. See the option module user's
manual or installation guide.
10. Secure the cables outside the drive mechanically.
Note:
• Leave the other ends of the control cable shields unconnected.
• Keep any signal wire pairs twisted as close to the terminals as possible.
H – Reinstall cover(s)
See figures H (R3, R6).. on page 22.
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Total load capacity of the Auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V DC).
Wire sizes: 0.14…2.5 mm
2
(26…14 AWG): All terminals
Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft)
max.
500 ohm
1…10 kohm
X1 Reference voltage a nd analog inputs and outputs
1 SCR Signal cable shield (screen)
2 AI1 Output frequency/speed reference: 0…10 V
3 AGND Analog input circuit common
4 +10V Reference voltage 10 V DC
5 AI2 Actual feedback: 0…20 mA
6 AGND Analog input circuit common
7 AO1 Output frequency: 0…10 V
8 AO2 Motor current: 0…20 mA
9 AGND Analog output circuit common
X2 & X3 Aux. voltage output a nd programmable digital inputs
10 +24V Aux. voltage output +24 V DC, max. 250 mA
11 DGND Aux. voltage output common
12 DCOM Digital input common for all
13 DI1 Stop (0) / S tart (1)
14 DI2 Not configured
15 DI3 Constant frequency/speed selection
16 DI4 Start interlock 1 (1 = allow start
17 DI5 Not configured
18 DI6 Not configured
X6, X7, X8 Relay outputs
19 RO1C
Damper control
250 V AC / 30 V DC
2 A
20 RO1A
21 RO1B
22 RO2C
Running
250 V AC / 30 V DC
2 A
23 RO2A
24 RO2B
25 RO3C
Fault (-1)
250 V AC / 30 V DC
2 A
26 RO3A
27 RO3B
X5 Embedded fieldbus
29 B+
Embedded fieldbus, EFB (EIA-485)
30 A-
31 DGND
S4 TERM Termination switch
S5 BIAS Bias resistors switch
X4 Safe torque off
34 OUT1
Safe torque off. Factory connection. Both circuits
must be closed for the drive to start.
35 OUT2
36 SGND
37 IN1
38 IN2
X10 24 V AC/DC
40
24 V AC/DC+ in
Ext. 24V AC/DC input to power up cont rol unit when
the main supply is
disconnected.
41
24 V AC/ DC- in
8 EN – Quick installation guide
Default IO connection diagram
Declaration of Conformity (EU)
EN – Quick installation guide 9
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