Alcatel-Lucent 046-3MS User Manual

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Operating Instructions

Two component proportioning valve SKW

SM3-640

Sterling Material Processing

SM3-640

SKW

Sterling Material Processing

5200 West Clinton Ave.

Milwaukee, WI 53223

Telephone (414) 354-0970

Fax: (414-354-6421

www.sterlco.com

Parts & Service:

Telephone (800) 423-3183

Edition: 04/97

These operating instructions are for:

Serial number:

Built in:

Date of delivery:

Number of delivery:

Date of commissioning:

Location:

Group of machines:

2

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SM3-640

Sterling Material Processing retains all rights to change the information in these operating instructions at any time without notice.

We assume no liability for any errors or direct or indirect damage resulting in context with these operating instructions.

Copying, translation or publication in any form except for personal use of purchaser requires approval from Sterling Material Processing.

All rights reserved.

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Table of contents

1. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1. Warnings and symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.2. Explanations and information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.3. For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.4. For the operating safety of the equipment . . . . . . . . . . . . . . . . . . 13

2. Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.1. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.2. Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 2.2.1. Connection to a single conveyor unit

SSE 2&5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 2.2.2. Connection to a vacuum receiver unit

SSK 05, 1, 3, 5 & 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 2.2.3. Connection to a conveying system control . . . . . . . . . 19 2.3. Compressed air supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3. Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.1. General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 3.2. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3.2.1. SKW Version 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3.2.1.1. Conveying ratio . . . . . . . . . . . . . . . . . . . . . . . 24 3.2.1.2. Switching cycles . . . . . . . . . . . . . . . . . . . . . . 25 3.2.2. SKW Version 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4. Start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

4.1. Adjusting the conveying ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.2. Determining the switching cycle duration . . . . . . . . . . . . . . . . . . 29 4.3. Setting the switching cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

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5. Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5.1. Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

5.2. Checking for smooth operation . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.1. Dimension sheet SKW 40/50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.2. Dimension sheet SKW 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7. Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

7.1. Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

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1. Safety instructions

»These safety instructions apply to all persons within the range of action of the equipment.

Please inform all persons within the range of action of the equipment of the direct and indirect hazards connected with the equipment.

These operating instructions are to be used by all persons assigned activities connected with the equipment.

Knowledge of the English language is prerequisite.

Ensure in each case that the operating personnel are familiar with the operating instructions and the function of the equipment.

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1.1. Warnings and symbols

The following warnings and symbols are used in these operating instructions:

»This symbol indicates danger to life! Fatal or serious injury is possible if the corresponding instructions, regulations or

warnings are not observed.

L

F

&

$

This symbol indicates that serious injury is possible if the corresponding instructions, regulations or warnings are not observed.

This symbol indicates that extensive damage to equipment is possible if the corresponding instructions, regulations or warnings are not observed.

This symbol indicates information important for becoming familiar with the equipment, i.e. technical correlations.

This symbol indicates that a technical term is explained at this point.

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1.2. Explanations and information

Various terms and designations are used frequently in these operating instructions to ensure clarity. Therefore please note that the terms used in the text stand for the corresponding explanations listed below.

Equipment

“Equipment” can mean an individual unit, a machine or an installation.

Operating personnel

The “operating personnel” are persons operating the equipment on their own responsibility or according to instructions (minimum age: 16).

Operator

The “operator” of the equipment (production manager, foreman, etc.) is the person responsible for all production sequences. The operator instructs the operating personnel of what is to be done.

Operating instructions

The “plant operating instructions” describe the interaction of the equipment, production sequences or methods. The plant operating instructions must be compiled by the operator of the equipment.

Equipment foreman

When several operating personnel work on one machine, the “equipment foreman” coordinates the sequences. The equipment foreman must be appointed by the operator.

Trained personnel

“Trained personnel” are persons who, due to their training, are authorized to carry out the required work in good practice.

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1.3. For your safety

The operating personnel of this equipment must be at least 16 years old.

Please read these operating instructions carefully before taking into operation for the first time. All points are to be observed. Contact us should questions arise.

This avoids injury and damage to equipment!

These operating instructions must be kept available at all times at the place of operation of the equipment.

Improper operation results in danger of accidents!

Please note that, for reasons of clarity, not all conceivable cases regarding operation or maintenance of the equipment can be covered in these operating

instructions.

Please observe all safety instructions and warnings on the equipment. This avoids injury and damage to equipment!

All work on the equipment is to be carried out by persons whose qualifications are specified in the pertaining chapters of the operating instructions.

Improper operation results in danger of accidents!

The proper working clothes are to be worn during any work on the equipment. This avoids injury!

Compare the connected loads with those of the mains supply.

Danger of injury through electrical shock!

When using lifting gear, please observe the pertaining regulations.

Caution: Danger of accidents!

Please note that all installation, start-upand maintenance procedures are to be carried out by qualified, trained personnel only.

Improper operation results in danger of accidents!

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The local regulations and requirements pertaining to the equipment must be observed.

The “5 safety rules” as provided in DIN VDE 0105, Section 1, must be observed for all work carried out on the equipment.

Disconnect electrical components from the mains supply before work is carried out on these components.

Caution: Danger to life through electrical shock!

Do not modify, add other equipment or change the design of the equipment without the approval of the manufacturer.

Caution: Danger of accidents!

Compile detailed plant operating instructions based on the supplied operating instructions for the sequence of procedures to be carried out on this equipment.

Improper operation results in danger of accidents!

Appoint an equipment foreman to be responsible for the equipment.

Ensure that the operating personnel are thorough training in the operation of the equipment.

Improper operation results in danger of accidents!

When the main switch is switched off for reasons pertaining to safety, it must be secured against unauthorized activation.

Caution: Danger of accidents!

Before starting maintenance work, appoint a supervisor.

Inform the responsible personnel before maintenance work on the system is started.

Caution: Danger of accidents!

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