Zebra LS3578 Rugged Barcode Scanner FLB3508/3578 Cradle Quick Reference Guide (en) (Non-FIPS)

devices.
Absorption Rate (SAR) related to human exposure to electromagnetic fields from radio
The device complies with Internationally recognized standards covering Specific

Safety Information

FCC RF Exposure Guidelines

The FLB3578 is an approved Bluetooth device. Bluetooth ID: B02794.

Bluetooth Devices

Bluetooth™ Radio, Type: LMX5452.
The FLB3578 contains an approved radio module. This module is identified below.

Radio Modules

attachments could cause damage and may violate regulations.
or an approved replacement antenna. Unauthorized antennas, modifications, or
could void the user's authority to operate the equipment. Antennas: use only the supplied
Any changes or modifications to Zebra equipment, not expressly approved by Zebra,

with rules and regulations in locations they are sold and will be labeled as required.
Model Numbers: FLB3508, FLB3578. All Zebra devices are designed to be compliant

.

Regulatory Information

• Improve work procedures.

• Provide a suitable working environment

• Provide adequate clearance

• Provide adjustable workstations

• Reduce or eliminate direct pressure

• Reduce or eliminate vibration

• Perform tasks at correct heights

• Keep objects that are used frequently within easy reach

• Reduce or eliminate excessive force

• Maintain a natural position

• Reduce or eliminate repetitive motion
you are adhering to your company’s safety programs to prevent employee injury.

recommendations below. Consult with your local Health & Safety Manager to ensure that
Caution: In order to avoid or minimize the potential risk of ergonomic injury follow the

Ergonomic Recommendations

Health and Safety Recommendations

http://www.zebra.com/warranty.

For the complete Zebra hardware product warranty statement, go to:

Warranty

Technologies company.
Symbol logo is a registered trademark of Symbol Technologies, Inc., a Zebra
Zebra and the Zebra head graphic are registered trademarks of ZIH Corp. The

equipment, circuits, and subsystems contained in Zebra products.
under any Zebra intellectual property rights. An implied license only exists for
No license is granted, either expressly or by implication, estoppel, or otherwise
the application or use of any product, circuit, or application described herein.
Zebra does not assume any product liability arising out of, or in connection with,
reliability, function, or design.
Zebra reserves the right to make changes to any software or product to improve
thereof.
reverse engineer any licensed program delivered to the user or any portion
in whole or in part. The user agrees not to decompile, disassemble, decode, or
delivered hereunder, and to include the same on any authorized copies it makes,
user agrees to maintain Zebra’s copyright notice on the licensed programs
use a licensed program in a network without written permission from Zebra. The
with other program material, create a derivative work from a licensed program, or
shall not modify, merge, or incorporate any form or portion of a licensed program
whole or in part is granted, except as permitted under copyright law. The user
without prior written consent of Zebra. No right to copy a licensed program in
license may not be assigned, sublicensed, or otherwise transferred by the user
program delivered hereunder (licensed program). Except as noted below, such
non-transferable and non-exclusive license to use each software or firmware
firmware, furnished to the user is on a licensed basis. Zebra grants to the user a
The software is provided strictly on an “as is” basis. All software, including
to change without notice.
information storage and retrieval systems. The material in this manual is subject
includes electronic or mechanical means, such as photocopying, recording, or
electrical or mechanical means, without permission in writing from Zebra. This
No part of this publication may be reproduced or used in any form, or by any

rights reserved.
©2016 Symbol Technologies LLC, a subsidiary of Zebra Technologies Corporation. All

Quick Reference Guide

FLB3508/3578 Cradle

72-94604-04 - Revision A - March 2017

Corporation. All rights reserved.
©2016 Symbol Technologies LLC, a subsidiary of Zebra Technologies
property of their respective owners.
registered in many jurisdictions worldwide. All other trademarks are the
Zebra and the stylized Zebra head are trademarks of ZIH Corp.,

http://www.zebra.com

Lincolnshire, IL U.S.A.
Zebra Technologies Corporation

http://www.zebra.com/support

For the latest version of this guide go to:

http://www.zebra.com/support

the equipment, they will contact the Zebra Support at:
facility’s Technical or Systems Support. If there is a problem with
If you have a problem using the equipment, contact your

Service Information

Reducing RF Influence – Use Properly

It is advisable to use the device only in the normal operating position and it is
recommended that no part of the human body be allowed to come too close to the
antenna during operation of the equipment.

To satisfy FCC RF exposure requirements, this portable transmitting device must operate
with a minimum separation distance of 0 cm or more from a person's body.

Power Supply

Use ONLY a Zebra approved UL LISTED ITE (IEC/EN 60950-1, LPS/SELV) power supply with
electrical ratings: Output 9-15 VDC, min 1.5A, with a maximum ambient temperature of
40o C. min. Use of alternative power supply will invalidate any approvals given to this unit and

may be hazardous.

CAUTION An external fuse (not provided) is required. For protection against

risk of fire, use only a fuse rated 3A, 125V 19-60Vdc).

Radio Frequency Interference Requirements-FCC

Radio Transmitters (Part 15)

This device complies with Part 15 of the FCC Rules. Operation is
subject to the following two conditions: (1) this device may not cause
harmful interference, and (2) this device must accept any
interference received, including interference that may cause
undesired operation.

Radio Frequency Interference Requirements-Canada

Radio Transmitters

This device complies with RSS 210 of Industry & Science Canada. Operation is subject
to the following two conditions: (1) this device may not cause harmful interference and
(2) this device must accept any interference received, including interference that may
cause undesired operation. Label Marking: The Term "IC:" before the radio certification
only signifies that Industry Canada technical specifications were met.

Radio Frequency Interference Requirements-Brazil

Declarações Regulamentares para FLB3578 (LMX5452) BRAZIL
NOTA: A marca de certificação se aplica ao Equip. de Radiação Restrita, modelo

FLB3578. Este equipamento opera em caráter secundário, isto é, não tem direito a
proteção contra interferência prejudicial, mesmo de estações do mesmo tipo, e não pode
causar interferência a sistemas operando em caráter primário."

Para maiores consultas sobre ANATEL consulte o site: www.anatel.gov.br.

Marking and European Economic Area (EEA)

Statement of Compliance

Zebra hereby declares that this radio equipment is in compliance with Directive 2011/65/
EU and 1999/5/EC or 2014/53/EU (2014/53/EU supersedes 1999/5/EC from 13th June

2017). The full text of the EU Declaration of Conformity is available at the following
internet address: http://www.zebra.com/doc.

Eurasian Customs Union

Евразийский Таможенный Союз
Данный продукт соответствует требованиям знака EAC.

Waste Electrical and Electronic Equipment (WEEE)

English: For EU Customers: All products at the end of their life must be returned to Zebra
for recycling. For information on how to return product, please go to:
http://www.zebra.com/weee.

Bulgarish: За клиенти от ЕС: След края на полезния им живот всички продукти
трябва да се връщат на Zebra за рециклиране. За информация относно връщането
на продукти, моля отидете на адрес: http://www.zebra.com/weee.

Čeština: Pro zákazníky z EU: Všechny produkty je nutné po skonèení jejich životnosti vrá-
tit spoleènosti Zebra k recyklaci. Informace o zpùsobu vrácení produktu najdete na webové
stránce: http://www.zebra.com/weee.
Dansk: Til kunder i EU: Alle produkter skal returneres til Zebra til recirkulering, når de er
udtjent. Læs oplysningerne om returnering af produkter på: http://www.zebra.com/weee.
Deutsch: Für Kunden innerhalb der EU: Alle Produkte müssen am Ende ihrer Lebens­dauer zum Recycling an Zebra zurückgesandt werden. Informationen zur Rücksendung
von Produkten finden Sie unter http://www.zebra.com/weee.

Ελληνικά: Για πελάτες στην Ε.Ε.: Όλα τα προϊόντα, στο τέλος της διάρκειας
πρέπει να επιστρέφονται στην Zebra για ανακύκλωση. Για περισσότερες πληροφορίες
σχετικά με την επιστροφή ενός προϊόντος, επισκεφθείτε τη διεύθυνση
http://www.zebra.com/weee στο Διαδίκτυο.

Eesti: EL klientidele: kõik tooted tuleb nende eluea lõppedes tagastada taaskasutamise
eesmärgil Zebra'ile. Lisainformatsiooni saamiseks toote tagastamise kohta külastage palun
aadressi: http://www.zebra.com/weee.
Español: Para clientes en la Unión Europea: todos los productos deberán entregarse a
Zebra al final de su ciclo de vida para que sean reciclados. Si desea más información
sobre cómo devolver un producto, visite: http://www.zebra.com/weee.
Français : Clients de l'Union Européenne : Tous les produits en fin de cycle de vie doivent
être retournés à Zebra pour recyclage. Pour de plus amples informations sur le retour de
produits, consultez : http://www.zebra.com/weee.
Italiano: per i clienti dell'UE: tutti i prodotti che sono giunti al termine del rispettivo ciclo di
vita devono essere restituiti a Zebra al fine di consentirne il riciclaggio. Per informazioni
sulle modalità di restituzione, visitare il seguente sito Web: http://www.zebra.com/weee.

ζωής τους,

Latviešu: ES klientiem: visi produkti pēc to kalpošanas mūža beigām ir jānogādā atpakaļ
Zebra otrreizējai pārstrādei. Lai iegūtu informāciju par produktu nogādāšanu Zebra, lūdzu,
skatiet: http://www.zebra.com/weee.
Lietuvių: ES vartotojams: visi gaminiai, pasibaigus jų eksploatacijos laikui, turi būti grą
utilizuoti į kompaniją „Zebra“. Daugiau informacijos, kaip grąžinti gaminį, rasite:
http://www.zebra.com/weee.
Magyar: Az EU-ban vásárlóknak: Minden tönkrement terméket a Zebra vállalathoz kell
eljuttatni újrahasznosítás céljából. A termék visszajuttatásának módjával kapcsolatos tud­nivalókért látogasson el a http://www.zebra.com/weee weboldalra.
Malti: Għal klijenti fl-UE: il-prodotti kollha li jkunu waslu fl-aħħar tal-ħajja ta' l-użu tagħhom,
iridu jiġu rritornati għand Zebra għar-riċiklaġġ. Għal aktar tagħrif dwar kif għandek tirritorna
l-prodott, jekk jogħġbok żur: http://www.zebra.com/weee.
Nederlands: Voor klanten in de EU: alle producten dienen aan het einde van hun levensd­uur naar Zebra te worden teruggezonden voor recycling. Raadpleeg
http://www.zebra.com/weee voor meer informatie over het terugzenden van producten.
Polski: Klienci z obszaru Unii Europejskiej: Produkty wycofane z eksploatacji nale¿y
zwróciæ do firmy Zebra w celu ich utylizacji. Informacje na temat zwrotu produktów znaj­duj¹ siê na stronie internetowej http://www.zebra.com/weee.
Português: Para clientes da UE: todos os produtos no fim de vida devem ser devolvidos à
Zebra para reciclagem. Para obter informações sobre como devolver o produto, visite:
http://www.zebra.com/weee.
Românesc: Pentru clienţii din UE: Toate produsele, la sfârşitul duratei lor de funcţionare,
trebuie returnate la Zebra pentru reciclare. Pentru informaţii despre returnarea produsului,
accesaţi: http://www.zebra.com/weee.
Slovenčina: Pre zákazníkov z krajín EU: Všetky výrobky musia byť po uplynutí doby ich
životnosti vrátené spoločnosti Zebra na recykláciu. Bližšie informácie o vrátení výrobkov
nájdete na: http://www.zebra.com/weee.
Slovenski: Za kupce v EU: vsi izdelki se morajo po poteku življenjske dobe vrniti podjetju
Zebra za reciklažo. Za informacije o vraèilu izdelka obišèite: http://www.zebra.com/weee.
Suomi: Asiakkaat Euroopan unionin alueella: Kaikki tuotteet on palautettava kier­rätettäväksi Zebra-yhtiöön, kun tuotetta ei enää käytetä. Lisätietoja tuotteen palauttamis­esta on osoitteessa http://www.zebra.com/weee.
Svenska: För kunder inom EU: Alla produkter som uppnått sin livslängd måste returneras
till Zebra för återvinning. Information om hur du returnerar produkten finns på
http://www.zebra.com/weee.

Türkçe: AB Müşterileri için: Kullanım süresi dolan tüm ürünler geri dönüştürme için Zebra'ya
iade edilmelidir. Ürünlerin nası
edin: http://www.zebra.com/weee.

l iade edileceği hakkında bilgi için lütfen şu adresi ziyaret

žinti

Introduction

The FLB3508/3578 cordless scanner cradle acts as a stand, host communication
interface and charger for the LS3578 cordless scanner. It attaches to a mounting
bracket using three isolators. The bracket is then mounted on the forklift surface.
The FLB3578 cradle receives data from the scanner via a Bluetooth radio, and
sends that data to the host through an attached cable. The cradle also charges
the scanner’s internal battery pack when the scanner is inserted. A portable power
supply on the forklift supplies power to the cradle.
This document provides basic instructions on setting up and using the cradle.

CAUTION LS3478 cordless scanners are incompatible with FLB3508/

3578 cradles. LS3578 cordless scanners are incompatible with FLB3408/
3478 cradles.

Equipment Supplied

The cradle package includes:

• Cradle

• Mounting bracket with isolators

• Three 8-32 x 1.5" Philips head screws (for attaching cradle to mounting
bracket).

Accessories

The following equipment may be needed:

• Four 1/4-20 screws, minimum length 1.0" (for fastening bracket to mounting
surface).

Save the shipping container for storing or shipping. Inspect all equipment for
damage. If anything is damaged or missing, call an authorized Zebra business
Support Center immediately.

Related Documentation

LS3578 Product Reference Guide, p/n 72-93911-xx.
LS3578 Quick Start Guide, p/n 72-93587-xx.

This documentation is available at:

http://www.zebra.com/support.

Cradle Parts

Front

Latch

Charging/

Communication

Contacts

Latch

Mounting
Screw Hole
(2)

Pairing
Bar Code

LED

Mounting

Screw Hole

Power Cable

Groove

Back

Cable
Hook

Mounting
Screw Hole

Power Port

Host Port

Host Cable
Groove

Mounting
Screw Hole

Converter
Knob

Cradle Connections

IMPORTANT Connect the interface cable and power supply (if necessary) in

the following order to ensure proper operation of the scanner and cradle.

1. Insert the interface cable from the host computer into the cradle’s host port.

2. Connect the forklift power supply to the

cradle’s power port, if applicable.

3. Optional: Thread the host cable over
the cable hook and run the host and
power cables into their respective cable
grooves, or use cable ties to secure
them to the mounting plate after it is
attached to the cradle (see Mounting

the Cradle on the Forklift).

4. Pair the scanner with the cradle by
scanning the pairing bar code on the
cradle.

5. If necessary, scan the appropriate host
bar code (for non-autodetected
interfaces). See the Product Reference
Guide.

Changing the Host Interface

To connect to a different host, or to the
same host through a different cable:

1. Unplug the power supply from the
cradle, if used.

2. Unplug the interface cable from the
host.

3. Connect the interface cable to the new host, or the new interface cable to the
existing host.

4. Reconnect the power supply, if required.

5. If necessary, scan the appropriate host bar code (for non-autodetected

interfaces). Refer to the Product Reference Guide.

CAUTION If the scanner does not recognize the host, disconnect the power

supply, then reconnect after connecting the host cable.

Host

Port

Power Port

Sending Data to the Host Computer

The cradle receives data from the scanner via a wireless radio connection and
transmits it to the host computer via the host cable. The scanner and cradle must be
paired for successful wireless communication.

Pairing

Pairing registers a scanner to the cradle such that the scanner and cradle can
exchange information. The FLB3578 operates in two modes: scanner-to-cradle and
multi scanner-to-cradle. In scanner-to-cradle mode, the scanner is paired to the
cradle either by insertion into the cradle (if pairing on insertion is enabled), or by
scanning the pairing bar code. In multi scanner-to-cradle mode, up to three scanners
can be paired to one cradle. A multipoint bar code must be scanned to activate this
feature.
The cradle includes a pairing bar code on its front. To pair the scanner with the
cradle, scan the pairing bar code. A high-low-high-low beep sequence followed by a
low-high beep sequence indicates successful pairing and connection to the remote
device. A long low, long high beep sequence indicates unsuccessful pairing. Refer to
the Product Reference Guide for more information.

Lost Connection to Host

If scanned data does not transmit to the cradle’s host, ensure that all cables are
firmly inserted and the power supply is connected to an appropriate AC

applicable. If scanned data still does not transmit to the host, reestablish a

connection with the host:

1. Disconnect the power supply from the cradle.

2. Disconnect the host interface cable from the cradle.

3. Wait three seconds.

4. Reconnect the host interface cable to the cradle.

5. Reconnect the power supply to the cradle, if required.

6. Reestablish pairing with the cradle by scanning the pairing bar code.

NOTE The FLB3578 does not always require a power supply, depending
on the host interface.

outlet, if

Charging the Scanner Battery in the Cradle

To charge the scanner battery, place the scanner in the cradle (see Inserting the

Scanner in the Cradle). The battery begins charging when the scanner LED indicator

starts flashing green. A complete charge of a fully discharged battery can take up to
four hours using external power and up to 10 hours using the interface cable.

Mounting Template

Top of Cradle

"

1

1"

55

The Mounting Bracket

The mounting bracket is used to install the cradle on a forklift. Mount the bracket
so that the cradle is within the user’s reach envelope. The recommended reach
envelope has a radius of 15" measured from the front of the user’s shoulder to the
scanner grip.
Three isolators ensure secure attachment with minimized vibration. The bracket
has holes that provide access the host and power ports, and enable securing the
cables with cable ties.

Mounting Bracket

Cable Tie
Holes

Isolator

Cable

Access

Hole

Isolator

Converter Knob

CAUTION Ensure the Converter Knob is in the position shown above. If not,

rotate the knob counterclockwise to activate latches.

Isolator

Cable Tie
Holes

Cable Tie
Holes

Mounting the Cradle on the Forklift

1. Consult an environmental health and
safety manager to determine

an appropriate mounting location within the
recommended 15" reach envelope.

2. Ensure the converter knob is in the correct
position (see Caution in The Mounting

Bracket section).

3. Attach the host and power cables to the
appropriate ports (see Cradle

Connections).

4. Position the cradle with the screw holes in
the cradle aligning with the holes in the
isolators.

5. Attach the cradle to the bracket using three
8-32 x 1.5" Philips screws through the
cradle and isolator holes.

6. Mark the mounting surface through the
four screw holes on the mounting bracket,
or use the mounting template to determine
the location of the screw holes.

7. Pre-drill holes into the mounting surface to
accommodate four 1/4-20, minimum 1.0"
length, Philips head screws.

8. If desired, thread cable ties through the
holes on each side of the bracket and
secure the host and power cables along
the edges of the bracket.

9. Attach the bracket to the mounting surface.

10.Place the scanner in the cradle.

Reach Envelope

15" Radius

Side View, Seated

15" Radius

Top View

15" Radius

Side View, Standing

Inserting the Scanner in the Cradle

To insert the scanner in the cradle, insert the scanner top first. Then, push the handle
until it clicks into place, engaging the contacts in the cradle and scanner.

Scanner LED Indicators

The green LED on the scanner indicates charging activity (see the table below). If the
scanner is charging in fast mode (non-bus powered mode), the green LED blinks at a
fast rate. If the scanner is charging in slow mode (bus-powered mode), the LED
blinks at a slow rate. If the red LED on the scanner begins flashing, indicating a
charging problem, remove the scanner from the cradle and replace the battery. If the
red LED continues flashing, contact a Zebra business Support Center.

Standard Scanner Use LED Sequences

Off No power applied to scanner (battery is discharged or removed); scanner is

in low power and ready to scan.
Green A bar code was successfully decoded.
Red A data transmission error; scanner malfunction; or, LS3578 cordless scanner

was inserted into a STB3478 cradle.

Charging Use LED Sequences

Green Slow Flash The scanner

Green Fast Flash The scanner charges at the fast rate (used when cradle is

Red Flash Charging problem. Refer to the Product Reference Guide for

Red and Green
Flash

powered by the host cable).

powered from an external power supply).

more information.
Temperature fault.

charges at the slow rate (used when the cradle is

Using a Host Interface to Supply Power

Some hosts can provide power to the cradle via the host interface, instead of an
external power supply.

Troubleshooting

If the cradle does not work after following the previous procedures:

• Check the system power.

• Check for loose cable connections.

• Check that the scanner is inserted properly in the cradle.

• Check that the host settings are correct and the cradle is connected to the
appropriate port on the host.

CAUTION Do not pour, spray, or spill any liquid on the cradle.

"

Total Bracket Heig t

1"

nless ot erwise speci ied,

di ension tolerance 1 inc 5