, ZPL II®, and ZebraLink™ programs; Element Energy
reserved worldwide.
iii
ZebraLink and all product names and numbers are trademarks, and Zebra, the Zebra logo,
ZPL, ZPL II, Element Energy Equalizer Circuit, and E
3
Circuit are registered trademarks of
ZIH Corp. All rights reserved worldwide.
All other brand names, product names, or trademarks belong to their respective holders. For
additional trademark information, please see “Trademarks” on the product CD.
Proprietary Statement This manual contains proprietary information of Zebra
Technologies Corporation and its subsidiaries (“Zebra Technologies”). It is intended solely for
the information and use of parties operating and maintaining the equipment described herein.
Such proprietary information may not be used, reproduced, or disclosed to any other parties
for any other purpose without the express, written permission of Zebra Technologies.
Product Improvements Continuous improvement of products is a policy of Zebra
Technologies. All specifications and designs are subject to change without notice.
Liability Disclaimer Zebra Technologies takes steps to ensure that its published
Engineering specifications and manuals are correct; however, errors do occur. Zebra
Technologies reserves the right to correct any such errors and disclaims liability resulting
therefrom.
Limitation of Liability In no event shall Zebra Technologies or anyone else involved in the
creation, production, or delivery of the accompanying product (including hardware and
software) be liable for any damages whatsoever (including, without limitation, consequential
damages including loss of business profits, business interruption, or loss of business
information) arising out of the use of, the results of use of, or inability to use such product,
even if Zebra Technologies has been advised of the possibility of such damages. Some
jurisdictions do not allow the exclusion or limitation of incidental or consequential damages,
so the above limitation or exclusion may not apply to you.
Part Number: 980548-001 Rev. A
6/12/06KDU Plus User’s Manual980548-001 Rev. A
iv
FCC Compliance Statement
This device complies with Part 15 rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference that may
cause undesired operation.
This equipment has been tested and found to comply with the limits for Class B Digital
Devices, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a residential
environment. This equipment generates, uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the product manuals, may cause harmful interference
to radio communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio or television
reception, the user is encouraged to do one or more of the following measures:
•Reorient or relocate the receiving antenna.
•Increase the separation between the equipment and receiver.
•Connect the equipment into an outlet on a circuit different from that to which the receiver
is connected.
•Consult the dealer or an experienced radio/TV technician for help.
The user is cautioned that any changes or modifications not expressly approved by Zebra
Technologies could void the user’s authority to operate the equipment. To ensure compliance,
this printer must be used with fully shielded communication cables.
Canadian DOC Compliance Statement
This Class B digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.
980548 -001 Re v. AKDU Plus User’s Manua l6/12/06
Preface
This section provides you with contact information, document structure and organization, and
additional reference documents.
For printers, parts, media, and ribbon,
please call your distributor, or
contact us.
T: +65 6858 0722
F: +65 6885 0837
980548 -001 Re v. AKDU Plus User’s Manua l6/12/06
Document Conventions
The following conventions are used throughout this document to convey certain information:
Alternate Color (online only) Cross-references contain links to other sections in this guide.
If you are viewing this guide online, click the blue text to jump to its location.
Command Line Examples All command line examples appear in Courier New font.
For example, type the following to get to the Post-Install scripts in the
Ztools
Files and Directories All file names and directories appear in Courier New font. For
example, the
Icons Used
Caution • Warns you of a potential electric shock situation.
<version number>.tar file and the /root directory.
Preface
Document Conventions
bin directory:
vii
Caution • Advises you that failure to take or avoid a specific action could result in physical
harm to you.
Important •
Note • Indicates neutral or positive information that emphasizes or supplements important
points of the main text.
Advises you of information that is essential to complete a task.
Environmental Management
Do not dispose of this product in unsorted municipal waste. This product is recyclable, and
should be recycled according to your local standards.
For more information, please see our website at:
Web address: www.zebra.com/environment
Related Documents
The following documents might be helpful references:
Save the carton in case you need to ship or store the KDU Plus later. After unpacking, make
sure you have all parts.
KDU Plus
Software and DocumentationExtended Language Character
Overlays
980548 -001 Re v. AKDU Plus User’s Manua l6/12/06
KDU Plus Features
The following shows the main functional features found on your KDU Plus.
Display
(4 rows by 40 character wide)
Introduction
KDU Plus Features
3
QWERTY
Keypad
Auxiliary
Serial Port
(AUX 2)
Auxiliary
Serial Port
(AUX 1)
Printer Serial Port Cable with
“Phantom” DC Power
6/12/06KDU Plus User’s Manual980548-001 Rev. A
Auxiliary Keypad/Scan Port
6-Pin DIN
(PS/2 Scan Set 2 Compatible)
Introduction
4
Operational Modes
Operational Modes
The KDU Plus is factory set to Auto-Detect the attached Zebra printer type. The KDU Plus
automatically sets the interface and modes to match the attached printer. The two
automatically detected modes that the KDU Plus defaults to are Forms and Terminal modes.
The KDU Plus has four basic modes of operation: Setup, Forms, Terminal, and File.
SETUP - After the printer has been attached to the KDU Plus, the KDU Plus can be
reconfigured to support a variety of different interface parameters including operational
modes, serial port settings, and data entry modes.
FORMS MODE - Designed to work with Zebra ZPL and EPL printer models. This mode
emulates earlier KDU models and Zebra EPL printer operations. The KDU Plus has added
support for ZPL printer operation. See the Forms Mode chapter for more details.
Note • Forms Mode is not designed to work with EPL Line Mode printer operations.
980548 -001 Re v. AKDU Plus User’s Manua l6/12/06
Introduction
Operational Modes
TERMINAL MODE - Terminal Mode’s primary use is to act as an debugging tool for printer
command operations and communications to printers, PC’s and external input devices, such as
scanners.
The KDU Plus in Terminal Mode, immediately sends any data typed in on the KDU Plus to the
attached printer. The data shown on the KDU Plus display is only to provide feedback and
verification of data entered.
Terminal Mode will default to a display that has a single blinking square (the cursor) in the top
left hand corner.
5
FILE MODE - File Mode provides a method to remotely manage and distribute files to one or
more Zebra printers.
The KDU Plus will not by default, remain in the File Mode after turning off the power. See
Operational Mode Selection on page 16 for more details.
6/12/06KDU Plus User’s Manual980548-001 Rev. A
Introduction
6
Controls
Controls
The KDU Plus has a QWERTY style keyboard that includes special function and navigation
keys to configure the user and communication interfaces. The KDU Plus is designed to
automatically detect your attached Zebra printer and configure the KDU Plus to default
settings. To change and store modifications to the default settings, use the control buttons
shown below.
Esc - Escape Key
Setup Button
Enter Key
Navigation
“Arrow” Keys
Setup Key - Press the Setup key to access the ‘CHANGE KDU SETTING’ menus. The setup
options allow the user to change the configuration settings or operational modes. The Setup
key is only active when the KDU Plus is in one of the other three operational modes: Forms,
Terminal and File modes.
Esc Key - The Esc (Escape) key operation and function will vary depending upon the KDU
Plus operational mode.
In the Setup Mode, press the Esc key to exit Setup Mode level. Pressing the Esc key, when at
the top level ‘CHANGE KDU SETTING’ Setup mode, will cause the KDU Plus to exit the
Setup Mode and return to the last configured operation mode set prior to entering the Setup
Mode.
In File Mode, the KDU Plus will exit the file management operation selected or in process.
Note • The Esc key will not cause the KDU Plus exit to the File Management mode/screen.
Press the Setup key to to enter the CHANGE KDU SETTING menu and then select
‘OPERATIONAL MODE’ to change to Forms or Terminal operating modes.
980548 -001 Re v. AKDU Plus User’s Manua l6/12/06
Introduction
Controls
The Esc key in Terminal and Forms mode functions as the Esc key only, sending the
appropriate Escape character for the attached device’s or printer interface.
Navigation Keys - The Navigation ‘Arrow’ keys (UP, DOWN, LEFT and RIGHT) are used to
change selection in Setup and File Modes. The UP and DOWN arrow keys scroll through the
available options. The RIGHT and LEFT arrow keys change the selection group if more than
one exists in the displayed Setup Mode.
In Terminal Mode, the ‘Arrow’ keys move the cursor location without altering text.
Enter Key - The Enter key (or Return key) is pressed to select displayed menu items in the
Setup and File Modes.
The Zebra EPL and ZPL desktop printers have been designed to support the KDU Plus (or
other external devices). The printer has a RS-232 compatible
DC power circuit available for external devices such as scanners and the KDU Plus.
The Zebra ZPL industrial tabletop (work bench) class printer requires hardware
reconfiguration to support the KDU Plus. The printer has a RS-232 compliant
default does not have the 5 Volt DC necessary for external devices such as scanners or the
KDU Plus. The ZPL tabletop printer must be ordered with this optional interface configuration
or reconfigured by an authorized Zebra service representative.
Electric Shock Caution • Printer modifications must be performed by authorized Zebra
service technician. Improper printer configuration or modification could result in damage
to the printer, KDU Plus, or an attached device or may even cause electrical shock.
Basic Hardware Installation
With the printer power OFF, attach the KDU Plus’s printer serial port cable to the printer’s
serial port.
interface that includes a 5 Volt
interface that by
Power OFF
KDU Plus Printer Interface Communication
With the KDU Plus connected to the printer, turn the printer power on.
The KDU Plus will now take up to a minute to detect the Serial port configuration (DTE or
DTC), printer programming language (EPL or ZPL), operating mode (Form or Terminal) and
establish communication between the KDU Plus and the printer.
Serial Port
Important • The printer must be loaded with media (labels), closed and ready to print. For
best results manually calibrate the printer for the media installed in your printer.
The KDU Plus will not Auto-Detect an EPL printer if the printer is not ready to print!
980548 -001 Re v. AKDU Plus User’s Manua l6/12/06
Operational Modes
The KDU Plus is factory set to Auto-Detect the attached printer cable type. The KDU Plus
automatically sets the interface to match the attached Zebra printer. The serial port settings
may need to be set for proper operation. See “Port Settings” on page 17. The KDU Plus
defaults to auto detect EPL Forms Mode or ZPL Forms Mode.
The KDU Plus has four basic modes of operation: Setup, Forms, Terminal, and File.
SETUP - After the printer has been attached to the KDU Plus, the KDU Plus can be
reconfigured to support a variety of different interface parameters including operational
modes, serial port settings, and data entry modes. See the Setup Mode chapter for more details.
6/12/06KDU Plus User’s Manual980548-001 Rev. A
Installation
12
Operational Modes
FORMS MODE - This is the KDU Plus default operating mode. When the Auto-Detect is
enabled, the KDU Plus will try to establish EPL communication and then ZPL
communication. The KDU Plus will count down 60 seconds while continuing to establish
Forms mode operations before initiating Terminal Mode with the serial port set to DTE
communication. If the KDU Plus fails to establish Form Mode operation, then the KDU Plus
will default to Terminal mode.
The CONNECTION status line in the illustration of the Forms Mode screen will show the
printer’s language (EPL or ZPL) and the serial interface (DTE or DCE) or it can have a ‘No
response from printer’ status. If the KDU Plus is forced to one of the Form Modes and AutoDetect is turned off, the KDU Plus may report on the CONNECTION status line a ‘No
response from printer’ status.
TERMINAL MODE - This is the default mode when the KDU Plus can not communicate
with the printer. Use the Setup mode to change the PRINTER/COM port to DCE
communication for EPL printer communication and other serial port communication
parameters. This mode is used primarily for debugging purposes.
FILE MODE - File Mode must be selected using the Setup Mode. The KDU Plus can startup
in File Mode by turning off Auto-Detect and setting the operational mode to File Mode. Files
can be transferred (for processing by the printer) from a PC (host computer) to the KDU Plus
and from the KDU Plus to a Zebra printer using serial port communications.
File Mode can be used to manage printers by sending files with commands for immediate
processing or files that store Forms in the printer for later retrieval in Forms Mode.
980548 -001 Re v. AKDU Plus User’s Manua l6/12/06
3
Setup Mode
This section provides detail the use of the Setup Mode to configure your KDU Plus.
KDU Plus Setup mode allows the operator to reconfigure the KDU Plus operation. The
operator can change Operational Mode, Keyboard Settings, Port Settings, Terminal Settings,
Auto-Detection, and Factory Defaults.