Diesel Engine Parts Catalog
YC4D
Yuchai machinery Co. Ltd.
2005, 1
1
Preface
Respected customers of Yuchai:
Thank you for choosing products of Yuchai and reading <YC4D Diesel Engine Parts Catalog>!
The service principles of Yuchai are to try our best to serve you, and serve you wholeheartedly and faithfully. In order to carry out them better, We edit and print <YC4D Diesel Engine Parts Catalog>. We hope this catalog can let users know our products’ construct and configuration, easily use, maintain and purchase parts.
This catalog is based on the product’s drawing and data made in 2005. All main parts of YC4D (D0800) are listed in this catalog.
With the product improvement and users’ requirements, part of content will change to some extend. Yuchai keeps the right of modifications which are not informed in advance. The detail configuration should accord to the product technical documents of the day.
<YC4D Diesel Engine Parts Catalog> is planed by Yuchai machinery Co. Ltd and edited by Yuchai technical design department.
If there is any mistake in <YC4D Diesel Engine Parts Catalog>, please point out and make it better. Thank you!
Yuchai machinery Co. Ltd. 2005, 1
2
Contents
Item |
Part No. |
Part Name |
Page |
Remark |
|
Item |
Part No. |
Part Name |
Page |
Remark |
|
|
|
|
|
|
|
|
|
|
|
1 |
D0200-1002000 |
Cylinder block assembly |
3 |
|
|
23 |
D30-1307000 |
Water pump assembly |
47 |
|
2 |
D30-1002030A |
Timing gear housing parts |
5 |
|
|
24 |
D0200-1308000 |
Fan assembly |
49 |
|
3 |
D0300-1003000 |
Cylinder head assembly |
7 |
|
|
25 |
D0200-3509000 |
Air compressor assembly |
51 |
|
4 |
D0200-1004000 |
Piston and connecting rod assembly |
9 |
|
|
26 |
D30-3701000 |
Charging generator assembly |
53 |
|
5 |
D0800-1005000 |
Crankshaft and flywheel assembly |
11 |
|
|
27 |
D30-3708000 |
Starter assembly |
55 |
|
6 |
D30-1006000A |
Camshaft assembly |
13 |
|
|
28 |
D30-3800000 |
Gauge parts |
57 |
|
7 |
D30-1007000A |
Valve & drive train assembly |
15 |
|
|
|
|
|
|
|
8 |
D0800-1008010 |
Intake manifold assembly |
17 |
|
|
|
|
|
|
|
9 |
D0200-1008020 |
Exhaust manifold assembly |
19 |
|
|
|
|
|
|
|
10 |
D30-1009000 |
Oil sump assembly |
21 |
|
|
|
|
|
|
|
11 |
D30-1010000 |
Oil strainer assembly |
23 |
|
|
|
|
|
|
|
12 |
D30-1011000 |
Oil pump assembly |
25 |
|
|
|
|
|
|
|
13 |
D30-1012000 |
Oil filter assembly |
27 |
|
|
|
|
|
|
|
14 |
D30-1013000A |
Oil cooler assembly |
29 |
|
|
|
|
|
|
|
15 |
D0800-1104000 |
Fuel line assembly |
31 |
|
|
|
|
|
|
|
16 |
D0200-1105000A |
Fuel filter assembly |
33 |
|
|
|
|
|
|
|
17 |
D0800-1111000 |
Fuel injection pump assembly |
35 |
|
|
|
|
|
|
|
18 |
D0800-1112000 |
Fuel injector assembly |
37 |
|
|
|
|
|
|
|
19 |
D0200-1118000 |
Turbocharger assembly |
39 |
|
|
|
|
|
|
|
20 |
D30-1303000 |
Water outlet pipe assembly |
41 |
|
|
|
|
|
|
|
21 |
631-1305000 |
Water drain cock assembly |
43 |
|
|
|
|
|
|
|
22 |
6105Q-1305100 |
Water inlet cock assembly for heater |
45 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3
1 D0200-1002000 Cylinder block assembly
4
1 D0200-1002000 Cylinder block assembly
Item |
Part No. |
Part Name |
Num. |
Remark |
|
Item |
Part No. |
Part Name |
Num. |
Remark |
|
|
|
|
|
|
|
|
|
|
|
1 |
Q40308 |
Washer 8 |
3 |
|
|
23 |
Q5220408 |
Pin 4×8 |
2 |
|
2 |
Q150B0855TF2 |
Bolt M8×55 |
3 |
|
|
24 |
330-1002013 |
Middle main bearing cover |
1 |
|
3 |
D30-1002054 |
Timing idler gear plate |
1 |
|
|
25 |
330-1002021A |
Main bearing bolt |
10 |
|
4 |
6105QA-1002011 |
Camshaft bushing |
1 |
damageable |
|
26 |
D30-1002012A |
Front main bearing cover |
1 |
|
5 |
D30-1002051 |
Timing idler gear |
1 |
|
|
27 |
Q61101 |
Castle tapered face screw plug NPT1/8 |
1 |
|
6 |
D30-1002052 |
Idler shaft |
1 |
|
|
28 |
D30-1002114 |
Cylinder block |
1 |
|
7 |
D30-1002069 |
Main oil gallery plug |
4 |
|
|
29 |
D30-1002064B |
Cylinder liner |
4 |
|
8 |
630-1003081 |
Water jacket plug |
2 |
|
|
30 |
A3000-1002063/B |
Cylinder liner seal ring |
4 |
damageable |
9 |
6105Q-1002081A |
Dipstick sleeve |
1 |
|
|
31 |
D30-1002011 |
Camshaft bushing |
5 |
damageable |
10 |
6105Q-1002082 |
O ring 9×1.6 |
1 |
damageable |
|
|
|
|
|
|
11 |
D30-1002090A |
Dipstick welded part |
1 |
|
|
|
|
|
|
|
12 |
Q72240 |
Plug 40 |
2 |
|
|
|
|
|
|
|
13 |
D30-1002062A |
Camshaft cover gasket |
1 |
damageable |
|
|
|
|
|
|
14 |
D30-1002061 |
Camshaft cover |
1 |
|
|
|
|
|
|
|
15 |
Q40308 |
Washer 8 |
3 |
|
|
|
|
|
|
|
16 |
Q150B0820 |
Bolt M8×20 |
3 |
|
|
|
|
|
|
|
17 |
Q5220312 |
Pin 3×12 |
4 |
|
|
|
|
|
|
|
18 |
D30-1002170A |
Nozzle parts |
4 |
|
|
|
|
|
|
|
19 |
430-1002163 |
Washer |
4 |
|
|
|
|
|
|
|
20 |
430-1002162B |
Hollow bolt for oil |
4 |
|
|
|
|
|
|
|
21 |
D30-1002067A |
Plug |
2 |
|
|
|
|
|
|
|
22 |
330-1002014 |
Main bearing cover |
3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
5
2 D30-1002030A Timing gear housing parts
6
2.D30-1002030A Timing gear housing parts
Item |
Part No. |
Part Name |
Num. |
Remark |
|
Item |
Part No. |
Part Name |
Num. |
Remark |
|
|
|
|
|
|
|
|
|
|
|
1 |
D30-1002211B |
V-ribbed belt idler |
1 |
|
|
27 |
GB/T9877.1-FB659012F |
Seal ring FB65×90×12F |
1 |
damageable |
2 |
GB/T276-6010-2RS |
Antifriction bearing 6010-2RS |
2 |
|
|
28 |
D30-1002037 |
TDC pointer |
1 |
|
3 |
Q43080 |
Snap ring 80 |
2 |
|
|
29 |
Q1200816 |
Stud M8×16 |
2 |
|
4 |
D30-1002213B |
V-ribbed belt idler shaft |
1 |
|
|
30 |
Q40108 |
Washer 8 |
2 |
|
5 |
Q40308 |
Washer 8 |
3 |
|
|
31 |
Q40308 |
Washer 8 |
2 |
|
6 |
Q150B0865 |
Bolt M8×65 |
3 |
|
|
32 |
Q150B0865 |
Bolt M8×65 |
2 |
|
7 |
Q40110 |
Washer 10 |
2 |
|
|
33 |
D30-1002031C |
Timing gear housing cover |
1 |
|
8 |
Q40310 |
Washer 10 |
2 |
|
|
34 |
Q5220814 |
Pin 8×14 |
1 |
|
9 |
Q150B1025 |
Bolt M10×25 |
2 |
|
|
35 |
D30-1002034C |
Timing gear housing cover gasket |
1 |
damageable |
10 |
D30-1002038 |
Power steering pump cover |
1 |
|
|
36 |
D30-1002033C |
Gear housing cover |
1 |
|
11 |
GB3452.1--26507500 |
O ring 75×2.65 |
1 |
damageable |
|
37 |
Q1200818 |
Stud M8×18 |
1 |
|
12 |
Q40108 |
Washer 8 |
1 |
|
|
38 |
Q1200820 |
Stud M8×20 |
2 |
|
13 |
Q40308 |
Washer 8 |
1 |
|
|
39 |
Q40108 |
Washer 8 |
10 |
|
14 |
Q150B0870 |
Bolt M8×70 |
1 |
|
|
40 |
Q40308 |
Washer 8 |
10 |
|
15 |
Q40108 |
Washer 8 |
1 |
|
|
41 |
Q150B0822 |
Bolt M8×22 |
10 |
|
16 |
Q40308 |
Washer 8 |
1 |
|
|
42 |
Q40308 |
Washer 8 |
3 |
|
17 |
Q340B08 |
Nut M8 |
2 |
|
|
43 |
Q340B08 |
Nut M8 |
3 |
|
18 |
30-1002040 |
Fuel injection pump gear cover parts |
1 |
|
|
44 |
Q1200865 |
Stud M8×65 |
3 |
|
19 |
Q40108 |
Washer 8 |
5 |
|
|
45 |
Q40108 |
Washer 8 |
3 |
|
20 |
Q40308 |
Washer 8 |
5 |
|
|
46 |
Q40308 |
Washer 8 |
3 |
|
21 |
Q150B0820 |
Bolt M8×20 |
5 |
|
|
47 |
Q340B08 |
Nut M8 |
3 |
|
22 |
D30-1002036 |
Fuel pump gear cover gasket |
1 |
damageable |
|
48 |
Q40108 |
Washer 8 |
1 |
|
23 |
6105Q--1600011 |
Flat pin |
1 |
|
|
49 |
Q40308 |
Washer 8 |
1 |
|
24 |
Q40108 |
Washer 8 |
2 |
|
|
50 |
Q150B0855 |
Bolt M8×55 |
1 |
|
25 |
Q40308 |
Washer 8 |
2 |
|
|
51 |
D30-1002212A |
Spacer |
1 |
|
26 |
Q150B0850 |
Bolt M8×50 |
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
7
3 D0300-1003000 Cylinder head assembly
8
3 D0300-1003000 Cylinder head assembly
Item |
Part No. |
Part Name |
Num. |
Remark |
|
Item |
Part No. |
Part Name |
Num. |
Remark |
|
|
|
|
|
|
|
|
|
|
|
1 |
330-1003013A |
Cylinder head long bolt |
4 |
|
|
23 |
1530-1014023 |
Vent hose |
1 |
|
2 |
D30-1003018 |
Cylinder head short bolt ( ) |
4 |
|
|
24 |
150-1014022 |
Clamp |
1 |
|
3 |
Q614B06 |
Square tapered face screw plug NPT3/4 |
3 |
|
|
25 |
1530-1014021 |
Vent hose bracket |
1 |
|
4 |
330-1003014A |
Cylinder head short bolt |
6 |
|
|
26 |
150-1003041E |
Oil filler cap |
1 |
|
5 |
6105Q-1003085 |
Hanger |
2 |
|
|
27 |
150-1003043B |
Seal ring |
1 |
|
6 |
D30-1003017 |
Washer |
4 |
|
|
|
|
|
|
|
7 |
D30-1003015B |
Cylinder head |
1 |
|
|
|
|
|
|
|
8 |
6105Q-1003081 |
Water jacket plug (1) |
8 |
|
|
|
|
|
|
|
9 |
6105QA-1003088 |
Cylinder head dowel pin sleeve |
2 |
|
|
|
|
|
|
|
10 |
D30-1003011A |
Cylinder head gasket |
1 |
damageable |
|
|
|
|
|
|
11 |
D30-1003018 |
Cylinder head short bolt ( ) |
4 |
|
|
|
|
|
|
|
12 |
Q2140620 |
Screw M6×20 |
1 |
|
|
|
|
|
|
|
13 |
Q340B06 |
Nut M6 |
1 |
|
|
|
|
|
|
|
14 |
D30-1003022C |
Cylinder head cover gasket |
1 |
|
|
|
|
|
|
|
15 |
Q1840816 |
Bolt M8×16 |
10 |
|
|
|
|
|
|
|
16 |
D30-1003060C |
Cylinder head cover welded part |
1 |
|
|
|
|
|
|
|
17 |
330-1003053 |
Seal ring |
1 |
|
|
|
|
|
|
|
18 |
Q40106 |
Washer 6 |
2 |
|
|
|
|
|
|
|
19 |
Q40306 |
Washer 6 |
2 |
|
|
|
|
|
|
|
20 |
Q150B0616 |
Bolt M6×16 |
2 |
|
|
|
|
|
|
|
21 |
D30--1003120 |
Breather parts |
1 |
|
|
|
|
|
|
|
22 |
Q67638 |
Circlip 38 |
1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
9
4 D0200-1004000 Piston and connecting rod assembly
10
4 D0200-1004000 Piston and connecting rod assembly
Item |
Part No. |
Part Names |
Quantity |
Remark |
|
Item |
Part No. |
Part Names |
Quantity |
Remark |
|
|
|
|
|
|
|
|
|
|
|
1 |
A30-1004016 |
First compression ring |
4 |
damageable |
|
|
|
|
|
|
2 |
A30-1004017 |
Second compression ring |
4 |
damageable |
|
|
|
|
|
|
3 |
A30-1004030 |
Oil scraper ring |
4 |
damageable |
|
|
|
|
|
|
4 |
D30-1004001 |
Piston |
4 |
damageable |
|
|
|
|
|
|
5 |
6105Q-1004019B |
Piston pin |
4 |
|
|
|
|
|
|
|
6 |
Q43038 |
Retaining ring 38 |
8 |
damageable |
|
|
|
|
|
|
7 |
530-1004052 |
Connecting rod bushing |
4 |
damageable |
|
|
|
|
|
|
8 |
530-1004051 |
Connecting rod |
4 |
|
|
|
|
|
|
|
9 |
530-1004019 |
Connecting rod bearing |
8 |
damageable |
|
|
|
|
|
|
10 |
530-1004053 |
Connecting rod cap |
4 |
|
|
|
|
|
|
|
11 |
530-1004054 |
Connecting rod bolt |
8 |
damageable |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
11
5 D0800-1005000 Crankshaft and flywheel assembly
12
5 D32-1005000 Crankshaft and flywheel assembly
Item |
Part No. |
Part Name |
Quantity |
Remark |
|
Item |
Part No. |
Part Name |
Quantity |
Remark |
|
|
|
|
|
|
|
|
|
|
|
1 |
GB9877.1-88 |
Oil seal FB100×125×12F |
1 |
|
|
23 |
6105Q-1005058A |
Crankshaft thrust plate |
1 |
damageable |
2 |
D0200-1600015A |
Clutch case |
1 |
|
|
24 |
D30-1005055 |
Crankshaft lower bearing (narrow) |
4 |
damageable |
3 |
Q40114 |
Washer 14 |
4 |
|
|
25 |
D30-1005056A |
Crankshaft upper bearing (wide) |
1 |
damageable |
4 |
Q40314 |
Washer 14 |
4 |
|
|
26 |
D30-1005054 |
Crankshaft upper bearing (narrow) |
4 |
damageable |
5 |
Q150B1455 |
Bolt M14×55 |
4 |
|
|
27 |
Q5511296 |
Key 12×96 |
1 |
|
6 |
Q40108 |
Washer 8 |
4 |
|
|
28 |
6105Q-1005021 |
Crankshaft timing gear |
1 |
|
7 |
Q40308 |
Washer 8 |
4 |
|
|
29 |
D30-1005023 |
Spacer |
1 |
|
8 |
Q150B0816 |
Bolt M8×16 |
4 |
|
|
30 |
D30-1005022 |
Oil pump driving gear |
1 |
|
9 |
532-1005062A |
Flywheel ring gear |
1 |
|
|
31 |
D30-1005030 |
Pulley damper assembly |
1 |
|
10 |
D32-1005061A |
Flywheel |
1 |
|
|
32 |
D30-1005051 |
Damper tightening bolt gasket |
1 |
|
11 |
D32-1600200 |
Clutch driven plate |
1 |
|
|
33 |
D30-1005052 |
Damper tightening bolt |
1 |
|
12 |
D32-1600050 |
Clutch cover and pressure plate |
1 |
|
|
34 |
6105Q-1600021 |
Clutch fork flange |
1 |
|
13 |
Q40110 |
Washer 10 |
8 |
|
|
35 |
6105Q-1600022 |
Clutch fork bushing |
2 |
|
14 |
Q40310 |
Washer 10 |
8 |
|
|
36 |
Q150B1035 |
Bolt M10×35 |
2 |
|
15 |
Q/YC1821022 |
Bolt M10×22 |
n |
12 parts |
|
37 |
Q40310 |
Washer 10 |
2 |
|
16 |
Q/YC1821028 |
Bolt M10×28 |
n |
|
|
38 |
630-1600018 |
Small cover gasket |
1 |
|
17 |
Q5221022 |
Pin B10×20 |
2 |
|
|
39 |
6105Q-1600017 |
Clutch bottom cover |
1 |
|
18 |
330-1005044 |
Flywheel bolt |
7 |
|
|
40 |
Q40112 |
Washer 12 |
6 |
|
19 |
GB/T276-6205-Z |
Antifriction bearing 6205-Z |
1 |
|
|
41 |
Q40312 |
Washer 12 |
6 |
|
20 |
6105Q-1005042 |
Dowel pin |
1 |
|
|
42 |
6105Q-1600011 |
Flat pin |
1 |
|
21 |
D0800-1005001 |
Crankshaft |
1 |
|
|
43 |
Q5221224 |
Pin B12×24 |
1 |
|
22 |
D30-1005057 |
Crankshaft lower bearing (wide) |
1 |
damageable |
|
44 |
Q150B1250 |
M12×50 |
6 |
|
|
|
|
|
|
|
|
|
|
|
|
13
6 D30-1006000A Camshaft assembly
14
6 D30-1006000A Camshaft assembly
Item |
Part No. |
Part Names |
Quantity |
Remark |
|
Item |
Part No. |
Part Names |
Quantity |
Remark |
|
|
|
|
|
|
|
|
|
|
|
1 |
D30-1006015B |
Camshaft |
1 |
|
|
|
|
|
|
|
2 |
GB/T1096-C0828 |
Key 8×28 |
1 |
damageable |
|
|
|
|
|
|
3 |
6105Q-1006017 |
Spacer - camshaft timing gear |
1 |
|
|
|
|
|
|
|
4 |
D30-1006016 |
Camshaft thrust plate |
1 |
|
|
|
|
|
|
|
5 |
Q/YC1820820 |
Bolt M8×20 |
2 |
|
|
|
|
|
|
|
6 |
D30-1006021 |
Camshaft timing gear |
1 |
|
|
|
|
|
|
|
7 |
630-1006019 |
Washer |
1 |
|
|
|
|
|
|
|
8 |
Q40312 |
Washer 12 |
1 |
|
|
|
|
|
|
|
9 |
Q150B1238TF2 |
Bolt M12×28 |
1 |
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15
7 D30-1007000A Valve & drive train assembly
16
7 D30-1007000A Valve & drive train assembly
Item |
Part No. |
Part Names |
Quantity |
Remark |
|
Item |
Part No. |
Part Names |
Quantity |
Remark |
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1 |
D30-1003111A |
Intake valve |
4 |
Damageable |
|
23 |
A30-1007092 |
Washer |
4 |
|
2 |
430-1007019A |
Intake valve seat |
4 |
Damageable |
|
24 |
D30-1007036 |
Hexagon head bolt |
4 |
|
3 |
150-1007021E |
Valve key |
16 |
Damageable |
|
25 |
6105Q-1007054 |
Lock nut |
8 |
Damageable |
4 |
D30-1003116 |
Valve spring retainer |
8 |
Damageable |
|
26 |
6105QA-1007053 |
Valve adjusting screw |
8 |
Damageable |
5 |
430-1007016A |
Valve stem oil seal |
8 |
Damageable |
|
27 |
6105QA-1007032 |
Rocker arm shaft spring |
3 |
|
6 |
6105Q-1007023 |
Valve inner spring |
8 |
Damageable |
|
28 |
J3100-1007051 |
Exhaust valve rocker arm |
4 |
|
7 |
6105Q-1007022 |
Valve outer spring |
8 |
Damageable |
|
29 |
J3100-1007061 |
Intake valve rocker arm |
4 |
|
8 |
430-1007018 |
Valve guide |
8 |
Damageable |
|
30 |
630-1007052 |
Rocker arm bushing |
8 |
Damageable |
9 |
D30-1003103A |
Exhaust valve |
4 |
Damageable |
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10 |
430-1007021A |
Exhaust valve seat |
4 |
Damageable |
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11 |
D30-1007081 |
Push rod |
8 |
Damageable |
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12 |
6105Q-1007091A |
Tappet |
8 |
Damageable |
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13 |
Q43125 |
Snap ring 25 |
2 |
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14 |
6105QA-1007031 |
Rocker arm shaft washer |
6 |
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15 |
6105QA-1007042 |
Bowl type plug |
2 |
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16 |
D30-1007041A |
Rocker arm |
1 |
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17 |
6105Q-1007073 |
Union bolt |
2 |
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18 |
D30-1007075A |
Oil pipe welded part |
1 |
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19 |
Q/YC149-8 |
Compound seal washer 8 |
4 |
Damageable |
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20 |
D30-1007034 |
Rocker arm shaft seat (1) |
1 |
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21 |
D30-1007031 |
Rocker arm shaft washer |
2 |
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22 |
D30-1007033 |
Rocker arm shaft seat (2) |
3 |
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17
8 D0800-1008010 Intake manifold assembly
18
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