A dangerous use of the machine may cause serious injure to the
operators and to the people near the working zone. So it is essential
that, who will use the machine, follows all is written in the manual.
The operators and the maintainers have to read this manual before to
perform any services on the machine. This manual must be kept on
board to allow to the operators further consultation and periodical
reading by who will use the machine.
Is absolutely forbidden use the machine inside tunnels, mines and
fields with slope that exceed 30 °.
Duplication, total or partial, with any device of this manual is
forbidden because it is exclusive property of the Yuchai Engineering
Machinery Co. Ltd.
3
4
INDEX
1. INTRODUCTION AND GENERAL INFORMATION ............................... 9
1.1 Machine serial number........................................................................................12
25. ANALYTIC INDEX .............................................................................. 181
8
1. INTRODUCTION AND GENERAL INFORMATION
This manual provide regulations and orientations which
will help you to use correctly your machine without any
risk.
Keep the manual easy to read to allow all operators to
read it periodically.
If the manual will miss or become unreadable, please ask
for a copy to YUCHAI ENGINEERING MACHINERY CO.
LTD.
If you sell the machine, deliver the manual to new owner.
Machine project improvement could cause changing on the machine without
manual updating. Check from YUCHAI ENGINEERING MACHINERY CO. LTD. For the latest information about your machine o for any question about
information inside this manual.
GENERAL INFORMATION
• the improperly use and maintenance of the machine
may cause hazards e could cause serious injury or
death.
• Machine’s operators and maintainers have to read this
manual from the first to the last page, before to start
any work.
• Some action relative the machine’s functioning and
maintenance may cause serious injures if they aren’t
carried out likewise is described in this manual.
• Procedure and precaution described in this manual are
applicable only at the expected machine use. If you use
the machine for any different scope here mentioned but
doesn’t specifically forbidden, you have to be sure that
it is safe for you and all others.
• Never you can use the machine for any scope
specifically forbidden in this manual.
9
Most of the accident and injuries that happens in the factories, agricultural
firms, homes or on the roads are due to the lack of attention to any simple but
basic rule of caution and safety. For this reason, most of them could be
avoided: just forecast all predictable cause and act with the necessary
caution.
With any kind of machine, anyhow projected and assembled, it is impossible
to exclude an accident without negative interference on some essential
characteristics (accessibility, efficient working, etc.).
Pay attention to all warnings written on the followed chapters and to all
“PRECAUTION AND SAFETY MEASURES”.
An operator who pay attention at his work is the best guarantee against
injuries.
The most representative of the safety rule is:
Never clean, lubricate or make service if the machine or part of it are
working.
To avoid injuries read, comprehend and forward all precautions and warnings
written in this manual and on board.
To identify the safety message, they will be highlight with the follows symbols.
DANGER
This picture is used where a residual risk with concrete
possibility of permanent injury or death will remain. The
messages describe safety cautions which have to be taken
to avoid residual risk. The fail of comply with all is written
here can, also, damage the machine.
ATTENTION
This picture is used where a residual risk with concrete
possibility of moderate injury will remain.
This picture could be used also where the only residual
risk is to damage the machine.
10
The YUCHAI ENGINEERING MACHINERY CO. LTD. cannot predict each
circumstance which may cause a residual risk during work and/or
maintenance, therefore the safety messages written in the manual can not
include all safety precaution.
If you decide to make any action which is not specifically allowed o forbidden,
you must evaluate every consequence to the action in order to avoid
damages to people, machine or object around.
If the machine is used for a work which is not listed in this manual, the
YUCHAI ENGINEERING MACHINERY CO. LTD. will not assume any
responsibility about damage or injury to people and/or object.. All safety
aspect in those action are under user responsibility.
All forbidden action in this manual never have to be made
in any
circumstance.
SPECIFIC USE:
This hydraulic excavator made by YUCHAI ENGINEERING MACHINERY CO.
LTD. is drawing and realized to be used for followed jobs:
• Excavator jobs (ditches and/or canals, foundation excavation, etc.);
• Loading jobs.
The YUCHAI ENGINEERING MACHINERY CO. LTD. deny liability for
possible damage to people and/or object due to different use from those
above mentioned or anyway do not specifically mentioned in this
manual.
MACHINE RUNNING IN PERIOD:
Your machine has been regulated and checked by YUCHAI ENGINEERING
MACHINERY CO. LTD. Anyway, start with hard jobs and critical condition
may have a negative influence on the machine’s performance and reduce the
lifetime.
Be sure to respect the running in period for the first 100 hours (like is showed
on the hours meter).
During the running in period:
• do run the engine at the low idling speed for 5 minutes before start work;
• avoid jobs with heavy load or high speed;
• avoid starts, braking, manoeuvres and unexpected stop except for
emergency.
11
1.1 MACHINE SERIAL NUMBER
Fill the serial number of your machine into the followed form. If you need
assistance please contact the YUCHAI ENGINEERING MACHINERY CO.
LTD. service, then specify model kind and serial number of you machine.
KIND/MODEL:
REGISTRATION No.:
The plate where is written the machine registration number is installed on
front side.
KIND/MODEL:
REGISTRATION No.:
HYDRAULIC MOTORS KIND AND REGISTRATION NUMBER
MODEL:
REGISTRATION No.:
MODEL:
REGISTRATION No.:
MACHINE KIND AND REGISTRATION NUMBER
ENGINE KIND AND REGISTRATION NUMBER
TRAVELLING ENGINE
ROTATING ENGINE
12
1.2 YUCHAI ENGINEERING MACHINERY CO. LTD. DATA
YUCHAIENGINEERINGMACHINERYCO.LTD.
Manufacturing Base:
168 Tianqiao Road, Yulin, Guangxi, 537005 P.R. China
Export Department Office:
36 Cuizhu Road, Guilin, Guangxi, 541002 P.R. China
YUCHAIEUROPE:
Address: V. Del Fonditore, 14 40138 Bologna, Italy
Tel:0039
Fax:0039
E-mail: europe@yuchai-excavator.com
13
14
2. GENERAL PRECAUTION AND SAFETY MEASURES
FOLLOWS THE SAFETY REGULATIONS
•ONLY trained, qualified, and authorized operator can drive the machine
and make maintenance.
• Follow all safety regulations, precaution and instruction written in this
manual when you use or make service on the machine.
• When you work with a person who assigned to working zone traffic, be
sure that he understand all hand signal used.
SAFETY CHARACTERISTICS
• Be sure that all protections and cover will be on their correct position. If
the protections or cover are damaged they must be repaired and/or
replaced.
• Use correctly all safety system and device installed on the machine, like
the lock lever and the seat belt.
• NEVER remove any safety system and/or devices.
• Be sure that they will remain EVER in good condition.
• Unexpected use of the safety system and/or devices may cause serious
injuries or death.
NON ALLOWED MODIFICATION
• Each modify made without YUCHAI ENGINEERING MACHINERY CO.
LTD. authorization may cause risk.
•YUCHAI ENGINEERING MACHINERY CO. LTD. deny liability for
possible injures or damage to people or objects due to non allowed
modification.
15
A
CLOTHES AND INDIVIDUAL PROTECTION DEVICES
• Avoid swirling clothes, jewels and streaming hair. They could trap
themselves on the lever or floating part and cause serious injures.
lso
do not wear oiled clothes because they are flammable.
When drive or make service on the machine, wear a tight cap, protective
eyeglass, safety shoes, filter mask, and heavy gloves. Wear always
safety glasses, hard hat and heavy gloves if your job entails metal flakes
or tiny materials, specially when you are hammering a hinge or are
cleaning the air filter with compressed air. Also make sure that nobody
stand close the machine.
• In order that the machine work in total safety is necessary the full
operator’s attention. Do not wear headphones for radio or music during
work.
16
INDIVIDUAL PROTECTION DEVICES (IPD)
If you do not follow these safety precautions it may cause
severe accident.
SET THE SAFETY LOCK LEVER BEFORE LEAVING THE SEAT
• When you are leaving the operator’s seat, set the safety lock lever
securely to the lock position. If any controls should be touched
accidentally when the safety lock lever has not be locked, the machine
will move suddenly and cause severe injury or death.
• When you are leaving the operator’s seat, low the bucket on the ground
(see paragraph “MACHINE STOP AND PARK”) then set the safety lock
lever in lock position. Then turn off the engine and lock the cabin door (if
your machine has a cabin). Take off the start key and keep it always with
you.
Lock
Unlock
17
MOUNTING AND DISMOUNTING FROM THE MACHINE
• NEVER jump on or off the machine.
• NEVER attempt to mount or dismount from a moving machine.
• When mounting or dismounting the cab, always face the access system
and maintain the contact with hand holds and steps while getting on or off
the machine.
• Never use the safety lock lever or control levers as hand holds.
• Always maintain three contact with hand holds and steps.
• Always clean out oil or mud from hand holds and steps. If they are
damaged then repair them, also close every bolt slackened.
•NEVER climb on the engine bonnet. It can put you in danger.
18
OIL AND FUEL FIRE PREVENTION
• Fuel, oil and antifreeze liquid may burst into flames if become in touch
with a flame. Specially, the fuel can be very DANGEROUS because it is
highly FLAMMABLE.
• Keep the flammable liquids off from the free flames.
• Turn off the engine and do not smoke while refuelling.
• Screw down as well the oil and fuel top.
• Fuel and oil refuelling must be done in well aired place.
• Take shelter oil and fuel and keep them out of reach of unauthorized
people.
PREVENT ASBESTOS INHALATION HAZARD
Asbestos inhalation may cause lungs cancer.
If asbestos fibres are in your working area, follow these rules:
• NEVER use compressed air to clean anything.
• Use water to keep down the dust.
• If possible, work with blow wind from your rear.
• If possible, use a mouth-mask approved.
19
PRECAUTION WITH HIGH TEMPERATURE WORK
• The engine, muffler, radiator, hydraulic lines, sliding parts and many other
parts of the machine are hot and under pressure directly after the engine
is stopped. Touching these parts will cause burns so wait for the
temperature drop before oil, fuel and water screw cap opening.
• To avoid hot water splash out:
1. turn off the engine;
2. waiting for the water temperature drop;
3. slowly open the screw cap to reduce the internal pressure.
• To avoid hot oil splash out:
1. turn off the engine;
2. waiting for the oil temperature drop;
3. slowly open the screw cap to reduce the internal pressure.
20
PREVENT CUTTING AND/OR CRUSHING
• do not put you hands, arms or other body parts between moving parts.
I.e. between work equipment and machine body or between cylinder and
moving parts or between upper structure and undercarriage or tracks. If
the work equipment is moving, the free space around it is changeable it
may cause severe injure or death.
FIRE EXTINGUISHER AND FIRST AID KIT
• Make sure that fire extinguisher is on board and where it is located and
make sure you are able to use it.
• Make sure that first aid kit is on board.
• Known how to do in case of fire.
• Make sure to know all phone number to contact emergency assistance
and first aid help.
21
ACCESSORIES PRECAUTION
• When you will use an optional accessory, first read the accessory’s
operating manual and follow the instruction written in it.
•NEVER use accessories listed in this operating manual or do not
authorized from YUCHAI ENGINEERING MACHINERY CO. LTD.. The
non authorized accessories use may cause safety hazards and may have
a negative influence on the machine’s performance and reduce the
lifetime.
• Each possible injury, accident or machine bad working due to use
of the unauthorized accessory, will not be responsibility of the
YUCHAI ENGINEERING MACHINERY CO. LTD.
PAY ATTENTION DO NOT CRASH THE CABIN GLASS
If the cabin glass is damaged, it is dangerous use the machine. Always
change the broken glass immediately.
22
3. PRECAUTION AND SAFETY MEASURES DURING WORK
3.1 PRECAUTIONS BEFORE ENGINE START
WORKING AREA SAFETY
• Before turning on the engine check the working area, evaluate if there are
abnormal condition which cause hazardous.
• Before turning on the engine check the ground condition in the working
area. Choose the best working method.
• Before start work, reduce the ground slope.
• Before start work under water or run through a river, check the depth and
the water flow. NEVER immerse the machine in water if the depth exceed
the allowed level.
• If your work is on the road or near people passing, put a rigid repair to
protect people and object also appoint a person to control the working
zone.
23
• If you know that water pipe, gas pipe or electrical line were been lay
underground you have to contact the owner society to identify correctly
the position. Pay attention: do not cut off the pipes.
FIRE PREVENTION
• Remove wood splinter, leaves, paper and any flammable materials
accumulated into the engine compartment. They may cause fire.
• Check if there are fuel, lubricant oil and/or hydraulic oil leakage. Use a
clean sheet to dry oil, fuel excess or other flammable liquids escaped.
• Make sure that there is a fire extinguisher and that it works.
INSIDE THE CABIN
• Do not leave tools or spare parts on the cabin floor. They may damage or
break the levers or instrument panel. Put them always into the tool box.
• If it necessary turn on the engine inside a room, provide to adequate
ventilation. Exhaust gas can KILL.
LIGHT AND WINDOWS PRECAUTION
• Clean out the windows and lights. Make sure to see well!
• Check if the headlamp are correctly installed for the job to do. Check if
they work properly.
25
3.2 PRECAUTION WHEN THE MACHINE IS WORKING
WHEN TURN OF THE ENGINE
• before start work, walk around your machine to verify that no people or
object are in the working zone.
• NEVER start the machine if any plate is put on the instrument panel.
• Play the horn before turn on the engine.
• Turn on and drive your machine from the operator’s seat only, and after
have fastened your seat belt.
• Do not allow anyone to ride on any part of the machine at any time while
travelling.
• Do not allow anyone to be on any part of the machine while operating.
26
• Before start work, check the seat belt. If any part is damaged or worn,
change the seat belt.
• Before start work, sit down on the operator seat and fast the seat belt.
• Stand on the seat with the seat belt fastened all the time, during work, to
reduce injury if case of accident.
CHECK THE POSITION OF THE TRACKS BEFORE TRAVELLING
• Before operating the travel levers, check to make sure that the dozer
blade is to the front of the operator’s seat. BE AWARE that when the
dozer blade is to the rear the travel lavers operate in the opposite
direction to when the dozer blade in the front.
27
A
BEFORE GO TO THE REVERSE MOTION OR SWING, BE SURE THAT
NOBODY IS AROUND THE WORKING ZONE
• In dangerous zone o where there is incomplete view, put always a signal.
• Make sure that nobody is inside the radius swing or rear the machine.
• Before start motion, play the horn to warn people standing or walking
around the machine.
• There are blind spots to the rear of the machine, so swing the cab around
before backing up to check that the area is safe and clear.
MOTION PRECAUTION
• Travel with the dozer blade folded as shown on the diagram and the
bucket raised 40 ÷ 50 cm. from the ground.
• Do not slew (swing) while travelling. If you must operate the hoe
attachment while travelling, operate at speeds slow enough so you have
complete control at all times.
• On uneven ground, travel at low speed and avoid accelerating, stopping
or changing directions abruptly.
•
void crossing over obstacles whenever possible. If you must do so,
keep the hoe attachment close to the ground and travel slowly. Never
cross obstacles if they will seriously tilt the machine (to an angle of 10° or
greater).
28
Motion Position
WRONG!
TRAVELLING ON SLOPES
• Motion up and down the hill with severe slope (greater then 30°) IS
FORBIDDEN. Great slope may cause machine roll over or slide.
• When travelling on slopes or grades, lower the bucket to a height from 20
to 30 cm off the ground. In emergencies, lower the bucket to the ground
and stop the machine.
• Do not change directions or cross slopes sideways. First return to a flat
surface then redirect the machine.
• On grass, dead leaves, wet metal or frozen surfaces, the machine may
slide sideways even on very gentle slopes. Make sure the machine never
faces sideways with respect to the slopes.
Downhill Uphill WRONG CORRECT
29
FORBIDDEN OPERATION
• Never undercut a high bank. Be particularly alert for the possibility of a
cave-in.
• Do not operate in places where there is a danger of falling rocks.
WRONG
WRONG
FORBIDDEN OPERATION
• Do not extend or move back the hydraulic cylinders for all them length,
keep a small distance.
• Do not undercut when the trucks are not leant on the ground, otherwise
you may damage the machine.
• Keep machine well back from the edge of an excavation. Avoid
undercutting the machine.
30
Loading...
+ 153 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.