YSI CR4200 User Manual

CR 4200
OPERATIONS MANUAL
Thermoreactor
CR 4200
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1725 Brannum Lane Yellow Springs, OH 45387 USA Tel: +1 937-767-7241
800-765-4974 Email: environmental@ysi.com Internet: www.ysi.com
Copyright © 2012 Xylem Inc.
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CR 4200 Contents
CR 4200 - Contents
1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Components of the thermoreactor . . . . . . . . . . . . . . . . . . 6
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Authorized use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Initial commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Basic principles of operation . . . . . . . . . . . . . . . . . . . . 15
4.1 Operating and display elements . . . . . . . . . . . . . . . . . . . 15
4.1.1 Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.1.2 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.3 Control lamps (LEDs) . . . . . . . . . . . . . . . . . . . . 17
4.2 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1 Inserting the reaction cells . . . . . . . . . . . . . . . . . . . . . . . 19
5.2 Starting a temperature program . . . . . . . . . . . . . . . . . . . 19
5.3 Starting the second temperature program . . . . . . . . . . . 21
5.4 Stopping a temperature program . . . . . . . . . . . . . . . . . . 22
5.5 Temperature test program . . . . . . . . . . . . . . . . . . . . . . . 22
5.5.1 Starting the temperature test program . . . . . . . 23
5.5.2 Downloading the test report to an external
printer/PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.6 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.6.1 Editing a temperature program . . . . . . . . . . . . . 26
5.6.2 Setting the display contrast . . . . . . . . . . . . . . . . 27
5.6.3 Setting the timer for the reaction time . . . . . . . . 27
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6 Maintenance, cleaning, disposal . . . . . . . . . . . . . . . . . 29
6.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.2 Exchanging the fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.3 Cleaning the enclosure . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.4 Cleaning the thermoblock of spilled cell contents . . . . . 30
6.5 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7 What to do if... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
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Contents CR 4200
8 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
9 Accessories/Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
11 Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
11.1 Ordering & Technical Support . . . . . . . . . . . . . . . . . . . . 39
11.2 Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
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CR 4200 Overview
1Overview
The thermoreactor CR 4200 is a dry temperature control device for laboratory use. It facilitates and secures the digestion using reaction cells.
The thermoreactor has 8 fixed temperature programs.
1: 148 °C for 120 minutes
2: 120 °C for 30 minutes
3: 120 °C for 60 minutes
4: 120 °C for 120 minutes
5: 100 °C for 60 minutes
6: 148 °C for 20 minutes
7: 150 °C for 120 minutes
8: 100 °C for 30 minutes
8 more temperature programs can be set up freely. The reaction temperature can be adjusted from room temperature to 170 °C, the heating time from 0 to 180 min.
The thermoreactor takes 24 reaction cells with an outer diameter of 16 mm.
The thermoreactor CR 4200 has two independent thermoblocks and thus enables two temperature programs to run simultaneously.
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Overview CR 4200
1
2
3
4
1.1 Components of the thermoreactor
1 Protection cover
2 Thermoblock with cell shafts
3 Display
4 Keypad
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CR 4200 Safety
2 Safety
This operating manual contains basic instructions that you must follow during the commissioning, operation and maintenance of the thermoreactor. Consequently, all responsible personnel must read this operating manual before working with the thermoreactor. The operating manual must always be available within the vicinity of the thermoreactor.
Target group The thermoreactor was developed for use in the laboratory. Thus, we
assume that, as a result of their professional training and experience, the operators will know the necessary safety precautions to take when handling chemicals.
General safety
instructions
Other labels
The individual chapters of this operating manual use the following safety labels to indicate different levels of danger:
Warning
indicates instructions that must be followed precisely in order to prevent serious dangers to persons.
Caution
indicates instructions that must be followed precisely in order to avoid slight injuries or damage to the instrument or the environ­ment.
Note
indicates notes that draw your attention to special features.
Note
indicates cross-references to other documents, e.g. application reports.
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Safety CR 4200
2.1 Authorized use
The authorized use of the thermoreactor is exclusively the heating of samples in cells in a laboratory. The technical specifications as given in chapter 8 T
ECHNICAL DATA must be observed. Only the operation and
running of the measuring instrument according to the instructions given in this operating manual is authorized. Any other use is considered
unauthorized.
2.2 General safety instructions
This thermoreactor is constructed and tested in compliance with the EN 61010 safety regulations for electronic measuring instruments. It left the factory in a safe and secure technical condition.
Function and operating
safety
The smooth functioning and operational safety of the thermoreactor can only be guaranteed if the generally applicable safety measures and the specific safety instructions in this operating manual are followed during operation.
The smooth functioning and operational safety of the thermoreactor can only be guaranteed under the environmental and electrical operating conditions that are specified in chapter 8 T
ECHNICAL DATA.
If the thermoreactor was transported from a cold environment to a warm environment, the formation of condensate can impair the functioning of the measuring system. In this event, wait until the temperature of the thermoreactor reaches room temperature before putting the thermoreactor back into operation.
Caution
The thermoreactor is only allowed to be opened by personnel au­thorized by.
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CR 4200 Safety
Safe operation If safe operation is no longer possible, the thermoreactor must be taken
out of service and secured against inadvertent operation. Safe operation is no longer possible if the thermoreactor
has been damaged in transport
has been stored under adverse conditions for a lengthy period of
time
is visibly damaged
no longer operates as described in this manual.
If you are in any doubt, please contact the supplier of the thermoreactor.
Obligations of the
purchaser
The purchaser of this thermoreactor must ensure that the following laws and guidelines are observed when using dangerous substances:
EEC directives for protective labor legislation
National protective labor legislation
Safety regulations
Safety datasheets of the chemical manufacturers.
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Safety CR 4200
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CR 4200 Commissioning
3 Commissioning
3.1 Scope of delivery
Thermoreactor CR 4200
Connection cable for mains connection
Operating manual
Warning
Always keep the original packing including the inner packing. If you have to transport the instrument, the packing protects the in­strument optimally from hard shocks. The original packing is also required for the appropriate return transport of the instrument if it has to be repaired. Please note that the warranty does not cover damage caused by inappropriate transport.
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Commissioning CR 4200
231
3.2 Initial commissioning
The thermoreactor works at an ambient temperature of +5 °C to +40 °C. When the thermoreactor was transported from a cold environment to a warm environment, condensate may occur and cause a malfunction. Wait until the thermoreactor has adjusted to the new environmental conditions before putting it into operation again (see also chapter 8 T
ECHNICAL DATA).
Setting up the
thermoreactor
Adjusting the mains
voltage
1 Place the thermoreactor firmly onto a heat-resistant
underground.
2 Make sure that there is enough space between the
thermoreactor and other instruments or devices that are heat­sensitive.
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3 Check whether the arrow on the housing points to the mains
voltage (115 or 230 V) given on the fuse holder (3) that is provided by the mains.
4 If the wrong mains voltage is set, perform steps 5 to 7.
5 Pull out the fuse holder (3).
6 Turn the fuse holder (3) so that the arrow on the housing points
to the mains voltage (115 or 230 V) provided by the mains.
7 Push the fuse holder (3) in completely.
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CR 4200 Commissioning
231
Connecting the mains
cable
1 Socket for temperature probe or PC
2 Socket for mains plug
3 Fuse holder
8 Connect the mains cable to the socket 2 on the thermoreactor.
9 Connect the mains cable to an easily available mains socket.
The thermoreactor is now in the Standby mode. The display shows the name of the instrument.
The thermoreactor is ready for operation.
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