York DNZ, DNZ Affinity R410A Technical Guide

718444-YTG-C-0712
TECHNICAL GUIDE R-410A AFFINITY™ SERIES DNZ MODELS 2 - 5 TON 60 Hertz

Description

These York® Affinitypackaged cooling/heating air conditioners are designed for outdoor installation. Only utility and duct connections are required at the point of installation.
The single or two stage gas-fired heaters have aluminized steel tubular heat exchangers and spark to pilot ignition. They are available in natural gas with field conversion to propane.
Tested in accordance with:
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
718444-YTG-C-0712

Table of Contents

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Capacity Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Airflow Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Sound Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Typical DNZ024-060 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Component Location

Cooling/Gas Unit
Blow-Through Design With
Reliable Aluminized Steel Tubular Heat Exchangers
Long Lasting Powder
Paint Finish
Rear and Bottom Return Air
and Supply Airduct Openings
Heavy Gauge
Removable Base Rails
Direct Drive Blower Motor With
Slide-Out Blower Assembly
Power Draft Motor
Direct Drive
Condenser Fan Motor
Highly Efficient Enhanced Copper
Tube/Aluminum Fin Evaporator Coil
Highly Efficient Enhanced Copper Tube/Enhanced Aluminum Fin
OR Micro-Channel Aluminum Tube/Aluminum Fin Condenser
Decorative Protective Coil Guard
(See “Features” for Details)
High Efficiency
Compressor Rigidly
Mounted
Pilot Assembly
High Grade Aluminized In-Shot Burners
Low Voltage Terminal Block
Self-Diagnostic Controls
Automatic Gas Valve (1/2" - NPTF)
High Voltage
Terminal Block
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Nomenclature

Cooling/Gas Unit
718444-YTG-C-0712
Product Category
D = Single Package Air Conditioner
Product Generation
3 = 3rd Generation 4 = 4th Generation 5 = 5th Generation
NZ = R-410A 13 SEER
D 3 036 036 06
Product Identifier
Gas Heat/Electric
NZ
Nominal Cooling Capacity (MBH)
024 = 24,000 BTUH 030 = 30,000 BTUH 036 = 36,000 BTUH

Features and Benefits

Standard Features

Operating Efficiency - All gas units provide a minimum AFUE of 80% and SEERS of 13.0. All efficiencies exceed legislated minimum levels.
On Site Flexibility - All model sizes share a common, compact design cabinet in a single footprint. The installer has the flexibility of setting one curb and placing the proper tonnage unit on that curb after the internal load has been determined. Field convertible duct connections from side shot to down shot allows the installer to have greater flexibility with less inventory.
Lower Installation Cost - Installation time and costs are reduced by easy power and control wiring connections. The small base dimension means less space is required on the ground or roof, plus, the installer can fit this unit between the wheel wells of full size pick-up truck.
All units are completely wired, charged with R-410A and tested prior to shipment. Unique test stations using a new state of the art computerized process system are used to insure product quality. Refrigerant charge and component part numbers are verified via computers at assembly. Vital run test statistics such as system pressure, motor currents, air velocity and temperature, unit vibration, and gas system safeties are monitored and recorded by the system to insure unit performance.
Equal size, side supply and return duct connections allows easy hook-up of ducts to match low crawl spaces without transition pieces.
Utility Connections Made Easy - Gas and electric utility knockouts are provided through the bottom as well as the side of the unit. Utility connections can be made quickly and with a minimum amount of field labor. A field supplied and field installed electrical disconnect switch must be installed.
Convertible Airflow Design - The bottom duct openings are covered when they leave the factory ready to be used
N
Factory Installed Gas Heat
N = Single Stage D = Two Stage (Single Phase Only)
042 = 42,000 BTUH 048 = 48,000 BTUH 060 = 60,000 BTUH
for a side supply/side return application. If a bottom supply/bottom return application is desired, you simply remove the two panels from the bottom of the unit and place them in the side supply/side return duct openings. No panel cutting is required and no accessory panel is necessary. Convertible airflow design allows maximum field flexibility and minimum inventory.
Condensate Pan - A non-corrosive, long-lasting, water­tight pan is positioned below the evaporator coil to collect and drain all condensate. Less collection of stagnate condensate will build-up. The condensate pan conforms to ASHRAE 62-89 standards (Ventilation for Acceptable Indoor Air Quality).
Condensate Drain - The 3/4 inch NPTF connection is rigidly mounted to assure proper fit and leak tight seal.
Durable Finish - The cabinet is made of pre-painted steel. The pre-treated galvanized steel provides a better paint to steel bond, which resists corrosion and rust creep. Special primer formulas and matted-textured finish insure less fading when exposed to sunlight.
Full Perimeter Base Rails - The easily removable base rails provide a solid foundation for the entire unit and protects the unit during shipment. The rails provide fork lift access from all sides, and rigging holes are also provided so that an overhead crane can be used to place the units on a roof. On applications where the unit is placed on a pad, the base will keep the unit off the pad to deter corrosion. On applications where height is limited, the inch high base rails may be removed on location.
More Attractive Appearance - A single piece Water Shed top cover containing a top discharge condenser fan arrangement requires less square footage on installation and provides a wider variety of installations. The one piece design adds greater water integrity. Rounded corners with water drip edges add to the attractive appearance. The cabinet panels have a non-fibrous insulation that will not release insulation fibers into conditioned area.
Voltage Code
06 = 208/230-1-60 25 = 208/230-3-60 46 = 460-3-60
Nominal Gas Heating Output Capacity
(Nominal Low Gas Heat Output Capacity)
036 = 36,000 BTUH 056 = 56,000 BTUH (36,400 BTUH) 065 = 65,000 BTUH 072 = 72,000 BTUH (46,800 BTUH) 090 = 90,000 BTUH (56,160 BTUH) 110 = 110,000 BTUH (70,200 BTUH)
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Top Discharge - The top discharge condenser fan does not disrupt neighboring areas or dry-out vegetation surrounding the unit. The warm air from the top mounted fan is blown up away from the structure and any landscaping. This allows compact location on multi-unit applications.
Condenser Coil Grille - All models utilize a decorative “Wire Form” coil guard to provide impact protection against large objects.
Low Operating Sound Level - The upward air flow carries the normal operating noise up and away from the living area. The rigid top panel effectively isolates any motor sound. Isolator mounted compressor and the rippled fins of the condenser coil muffle the normal fan motor and compressor operating sounds. The unique formed base pan also aids in sound alterations with it's Super-Structure design. This design strategically places embossments in the pan for optimum strength and rigidity.
Fan System - All models operate over a wide range of design conditions with an electrically commutated fan motor. These units easily match all types of applications and provide greater on site flexibility to match comfort requirement. The cooling speed is factory set and can be field adjusted to a second speed. The heating speed is factory set to maintain mid point rise at the units heating input, but can be field adjusted. This allows maximum comfort conditions.
Simple Control Circuit - A low voltage printed circuit board contains a diagnostic indicator light and a low voltage terminal strip. An additional set of pin connectors is also provided to simplify the field interface of external controls. Mate-n-lock plug connectors are used. The electrical control box is not located in the compressor compartment. The controls are mounted on a Control-Tilt control panel to allow the access cover to be removed for trouble shooting and maintenance without affecting the normal system operating pressures. All wiring internal to the unit is color/number coded.
Protected Compressor - The compressor is internally protected against high pressure and temperature. This is accomplished by the simultaneous operation of high pressure relief valve and a temperature sensor which protect the compressor if undesirable operating conditions occur.
Pressure Switches - High pressure and low pressure/ loss of charge switches standard in all units. When abnormal conditions are sensed through the pressure switches, the unit will lock out preventing any further operation until reset or problem is corrected.
Exclusive Coil Design - Grooved copper tubes and enhanced aluminum fin construction improves heat transfer for maximum efficiency and durability or Micro­Channel aluminum tube, aluminum fin for long lasting durability and efficient operation.
Heat Exchangers - Are corrosion-resistant, aluminized­steel tubular construction to provide long-life, trouble-free operation. The unique blow-through design also assures that condensate does not collect in humid areas when in
the cooling cycle. This adds to longer heat exchanger life and higher long term efficiencies.
Post Purge Induced Draft Combustion - Exhausts combustion products from the heat exchanger upon completion of the heating cycle to prolong the heat exchanger life.
Self Diagnostic Fan Control Module - Due to this self diagnostic control, less on site time is required to trouble shoot these units.
Spark To Pilot Ignition - Provides faster heat delivery. This ignition is highly reliable, durable and eliminates nuisance lockouts.
Multi Port In-shot Burners - No field adjustment is required to mix the air and gas. These burners are constructed of high-grade corrosion-resistant, aluminized­steel.
Low Maintenance - Long life, permanently lubricated condenser and evaporator fan motor bearings need no annual maintenance adding greater reliability to the unit. Blower assembly can be easily cleaned by the unique Slip- Track slide-out blower assembly.
Secured Service Access Ports - Protected, externally mounted, re-usable service access ports are provided on both the high and low lines for ease of evacuating and charging the system. No final field mounting required.
Easy Service Access - A large, single panel covers the electrical and gas controls makes servicing easy. The blower compartment has an additional large panel with a built-in handle tab. Removing this panel will allow the blower assembly to slide-out for easy removal for maintenance and ease of trouble shooting.
Replacement Parts - The installer requires no special training to replace any of the components of these units and does not need to maintain an inventory of unique parts.
System Integration - Each unit has the internal ability to integrate an electronic air cleaner or humidifier to work in conjunction with the base unit.

Field Installed Accessories

Low NOx Kit - Kit includes all the necessary hardware and instructions to field convert units to reduce emissions to less than 40 nanogram per Joule. California requirement on single phase models only.
Propane Conversion Kit - Kit includes burner orifices, gas valve conversion and installation instructions necessary to field convert unit from natural gas to propane.
High Altitude Conversion Kit (Natural Gas/Propane) - Kit includes all necessary labels and instructions to field alter units with natural gas/propane for installations above 2000 feet. Burner orifices must be obtained from Source 1 Parts. Propane Conversion Kit must be obtained separately.
Economizer Down Discharge/Supply Kit - Modulating integrated economizer provides simultaneous operation between the mechanical cooling and economizer operation. Independent blade design insures proper
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control and less than 1% leak rate. Includes hood and mesh bird screen filter integrated into the hood, dry bulb sensor and relief damper. Separate field accessories of single enthalpy and dual enthalpy are also available. A built-in barometric relief of 25% is provided.
Single Enthalpy Sensor - Sensor replaces dry bulb sensor standard in economizer kit. Provides improved economizer operation by sensing the dry bulb temperature from outdoors plus the enthalpy content of the outdoor air.
Dual Enthalpy Sensor - Additional sensor to single enthalpy sensor. Sensor senses both the return air temperature dry bulb and humidity in conjunction with the single enthalpy to determine the most economical mix. Single Enthalpy sensor also required.
Hail Guard Kit - Kit contains protective grilles made of expanded aluminum with full perimeter frame. Sloped hoods are also included to assure maximum protection.
Anti Short Cycle Timer (DNZ Units Only) - Automatically prevents the compressor from restarting for 5 minutes after cycled off.Not required if Thermostat 2ET07700224 and 2ET04700224 are used.
Filter/Frame Kit (Single Phase Only) - Kit contains the necessary hardware to field install return air filters into the base unit. Pre-cut filter racks and appropriate cleanable standard size filters are shipped in one kit. The filter rack is suitable for either 1" or 2" filters. (1" filter is supplied) This kit is available for single phase horizontal or vertical duct application only. Standard in all 3 Phase models.
Motorized Fresh Air Damper - Designed for duct mounted side supply/return and unit mounted down supply/return applications. Damper capable of providing 0% through 50% of outdoor air (field supplied). Closes on power loss, includes hood and screen assembly.
Rectangle To Round Adapters - Kit includes one supply and one return air rectangle to round duct adapter. Adapters are preformed and designed to fit over current duct openings on the base unit. Transition is from side square duct opening to 14" round duct opening.
Roof Curbs - NRCA approved curbs provide proper fit to base unit for rooftop installations. Curbs are designed to be assembled through hinge pins in each corner. Kit also provides seal strip to assure a water tight seal. 8 and 14 inch high roof curbs are available.
Manual Outdoor Damper - Provides 0% through 50% outdoor air capability (field adjustable). Designed for duct mounted side supply/return applications. Includes hood and screen assembly.
Wall Thermostat - The units are designed to operate with 24-volt electronic and electro-mechanical thermostats. All units can operate with single stage heat/single stage cool thermostats - with or without the economizer.
Low Ambient Kit - Kit provides necessary hardware to convert unit to operate in cooling cycle down to 0º F. Standard unit operation 45º F.
Transformer Kit - Kit provides necessary hardware to provide single phase models from factory furnished 40 VA transformer capability to 75 VA transformer capability. (Required on installations with economizer or motorized damper.)

Guide Specifications

General
Units shall be manufactured by Unitary Products in an ISO 9001 certified facility. YORK’s Affinity™ package units give you the flexibility and choices you need in today’s market. These packaged cooling/heating air conditioners are designed for outdoor installation. Only utility and duct connections are required at the point of installation. The single or two stage gas fired heaters have aluminized steel tubular heat exchangers and spark to pilot ignition. They are available in natural gas with field conversion to propane.
Description
Units shall be factory-assembled, single packaged, Electric Cooling/Gas Heating units, designed for outdoor mounted installation. For SEER ratings, refer to technical literature. They shall have built in, equal size, field convertible duct connections for down discharge supply/return or horizontal discharge supply/return. The units shall be factory wired, piped, charged with R-410A Refrigerant and factory tested prior to shipment. All unit wiring shall be both numbered and color coded. All units shall be manufactured in a facility certified to ISO 9001 standards, and the cooling performance shall be rated in accordance with DOE and AHRI test procedures. The heating performance shall be rated to DOE and GAMA test procedures. Units shall be CSA listed and classified to ANSI Z21.47/CAN/ CSA 2.3 standards and UL 1995/CAN/CSA No. 236-M90 conditions.
Unit Cabinet
Unit cabinet shall be constructed of G-90, pre-paint textured steel, certified at 500 hours salt spray test per ASTM-B117 standards. The unit top shall be a single piece “Water Shed” design, with drip edges and no-seam corners to provide optimum water integrity. Unit shall have a rigidly mounted condenser coil guard to provide protection from objects and personnel after installation. Indoor blower section shall be insulated with up to 3/4” thick, aluminum, foil faced insulation, fastened to prevent insulation from entering the air stream. Cabinet panels shall be “large” size, easily removable for servicing and maintenance, with built-in lift handles. Unit shall be built on a formed, “Super-Structure” design base pan, with embossments at critical points to add strength, rigidity and aid in minimizing sound. Full perimeter base rails shall be provided to assure reliable transit of equipment, overhead rigging, for truck access and proper sealing on roof curb applications. Base rails shall be removable, when required, to lower unit height. Filters shall be furnished and be accessible through a removable access door, sealed airtight. Units vertical discharge and return duct configuration shall be designed to fit between
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standard 24” O.C. beams without modification to building structure, duct work and base unit. Condensate pan shall be internally sloped and conform to ASHRAE 62-89 self-draining standards, with 3/4” NPTF ridged mount connection.
Indoor (Evaporator) Fan Assembly
Fan shall be direct drive design. Fan wheel shall be double-inlet type with forward-curved blades, dynamically balanced to operate smoothly throughout the entire range of operation. Airflow design shall be constant air volume. Bearings shall be sealed and permanently lubricated for longer life and no maintenance. Fan assembly shall be “Slip Track” (slide-out) design for easy removal and cleaning.
Outdoor (Condenser) Fan Assembly
The outdoor fan shall be of the direct-driven propeller type, discharge air vertically, have aluminum blades riveted to corrosion resistant steel spider bracket and shall be statically balanced for smooth operation. The outdoor fan motor shall be totally enclosed with permanently lubricated bearings and internally protected against overload conditions.
Refrigerant Components
Compressors:
a. Shall be fully hermetic type, direct drive, internally
protected with internal high-pressure relief and over temperature protection. The hermetic motor shall be suction gas cooled and have a voltage range of +/- 10% of the unit nameplate voltage.
b. Shall have internal isolation and sound muffling to
minimize vibration and noise, and be externally isolated on a dedicated, independent mounting.
Coils:
a. Evaporator coils shall have aluminum plate fins
mechanically bonded to seamless internally enhanced copper tubes with all joints brazed.
b. Evaporator coil shall be of the direct expansion, blow
through design.
c. Condenser coils shall have aluminum plate fins
mechanically bonded to seamless internally enhanced copper tubes with all joints brazed or Mircro-Channel aluminum tube, aluminum fins.
d. Condenser coil shall be draw through design.
Refrigerant Circuit and Refrigerant Safety Components shall include:
a. Independent fixed orifice expansion devices. b. Filter/strainer to eliminate any foreign matter.
Gas Heating Section (If Equipped)
Heat exchanger and exhaust system shall be constructed of aluminized steel and shall be designed with induced draft combustion with post purge logic and redundant main gas valve. The heat exchanger shall be of the tubular type, constructed of T1-40 aluminized steel for corrosion resistance and allowing minimum mixed air entering temperature of 40 ºF. Burners shall be of the in-shot type, constructed of aluminum­coated steel. All gas piping shall enter the unit cabinet at a single location through either the side or bottom, without any field modifications. An integrated control board shall provide timed control of evaporator fan functioning and burner ignition. Heating section shall be provided with the following minimum protection:
a. Primary and auxiliary high-temperature limit switches. b. Induced draft pressure sensor. c. Flame roll out switch (manual reset). d. Flame proving controls.
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Physical Data

DNZ024-060 Single Stage Gas Heat

Component
Nominal Tonnage 2.0 2.5 3.0 3.5 4.0 5.0
AHRI COOLING PERFORMANCE
Gross Capacity @ AHRI A point (MBh)
AHRI net capacity (MBh) 24.0 30.0 34.2 41.5 46.0 56.0 EER 11.6 11.5 11.1 11.6 11.00 11.00 SEER 13.2 13.2 13.2 13.4 13.0 13.0 Nominal CFM 850 940 1200 1300 1550 1600 System power (KW) 2.1 2.7 3.2 3.6 4.2 5.1 Refrigerant type R-410A R-410A R-410A R-410A R410A R410A Refrigerant charge (lb-oz) 3-10 4-0 4-0 4-14 4-8 5-2
AHRI HEATING PERFORMANCE
Heating model N036 N056 N036 N056 N036 N056 N072 N065 N090 N065 N090 N110 N065 N090 N110 Heat input (K Btu) 45 70 45 70 45 70 90 80 108 80 108 135 80 108 135 Heat output (K Btu) 36 56 36 56 36 56 72 64 87 64 87 108 64 87 107 AFUE % 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 Steady state efficiency (%) 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 No. burners 2 3 2 3 2 3 4 3 4 3 4 5 3 4 5 No. stages 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Temperature Rise Range (ºF) 25-55 30-60 25-55 30-60 25-55 25-55 30-60 25-55 45-75 25-55 35-65 45-75 25-55 35-65 45-75 Gas Limit Setting (ºF) 140 160 140 160 140 160 160 150 175 150 175 160 150 175 160 Gas piping connection (in.) 1/2 1/2 1/2 1/2 1/2 1/2
DIMENSIONS (inches)
Length 49 1/8 49 1/8 49 1/8 49 1/8 49 1/8 49 1/8 Width 47 1/4 47 1/4 47 1/4 47 1/4 47 1/4 47 1/4 Height 33 1/2 33 1/2 33 1/2 41 1/2 41 1/2 41 1/2
OPERATING WT. (lbs.) 378 398 402 460 465 480
Type Recip 1-spd Recip 1-spd Recip 1-spd Recip 1-spd Scroll 1-spd Scroll 1-spd Quantity 1 1 1 1 1 1
Face area (Sq. Ft.) 11.9 11.9 11.9 15 15 15 Rows 1 1 1 1 1 1 Fins per inch 23 23 23 23 23 23 Tube diameter (in.) 0.71/18 0.71/18 0.71/18 0.71/18 0.71/18 0.71/18 Circuitry Type 2-pass Micro-Channel
Face area (Sq. Ft.) 3.4 3.4 3.4 4.4 4.4 4.4 Rows 2 3 3 3 3 4 Fins per inch 15 13 13 16 16 13 Tube diameter 3/8 3/8 3/8 3/8 3/8 3/8 Circuitry Type Interlaced Interlaced Interlaced Interlaced Interlaced Interlaced Refrigerant control Orifice Orifice Orifice Orifice TXV TXV
Quantity 1 1 1 1 1 1 Fan diameter (Inch) 22 22 22 22 22 22 Type Prop Prop Prop Prop Prop Prop Drive type Direct Direct Direct Direct Direct Direct No. speeds 1 1 1 1 1 1 Number of motors 1 1 1 1 1 1 Motor HP each 1/4 1/4 1/4 1/3 1/3 1/2 RPM 1100 1100 1100 1120 1120 1090 Nominal total CFM 2400 2400 2400 3200 3200 3200
Quantity 1 1 1 1 1 1 Fan Size (Inch) 10 x 8 10 x 8 11 x 10 11 x 10 11 x 10 11 x 10 Type Centrifugal Centrifugal Centrifugal Centrifugal Centrifugal Centrifugal Motor HP each 1/2 3/4 3/4 3/4 1 1 RPM Variable Variable Variable Variable Variable Variable Frame size 48 48 48 48 48 48
Quantity - Size 1 - 20 x 20 x 1 1 - 20 x 20 x 1 1 - 20 x 20 x 1 2 - 20 x 12 x 1 2 - 20 x 12 x 1 2 - 20 x 12 x 1
COMPRESSORS
CONDENSER COIL DATA
EVAPORATOR COIL DATA
CONDENSER FAN DATA
DIRECT DRIVE EVAP FAN DATA
FILTERS
DNZ024 DNZ030 DNZ036 DNZ042 DNZ048 DNZ060
24.7 30.8 35.6 43.0 48.8 59.5
Models
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DNZ024-060 Two Stage Gas Heat

Component
Nominal Tonnage 2.0 2.5 3.0 3.5 4.0 5.0
AHRI COOLING PERFORMANCE
Gross Capacity @ AHRI A point (MBh) 24.7 30.8 35.6 43.0 48.8 59.5 AHRI net capacity (MBh) 24.0 30.0 34.2 41.5 46.0 56.0 EER 11.6 11.5 11.1 11.6 11.00 11.00 SEER 13.2 13.2 13.2 13.4 13.0 13.0 Nominal CFM 850 940 1200 1300 1550 1600 System power (KW) 2.1 2.7 3.2 3.6 4.2 5.1 Refrigerant type R-410A R-410A R-410A R-410A R410A R410A Refrigerant charge (lb-oz) 3-10 4-0 4-0 4-14 4-8 5-2
AHRI HEATING PERFORMANCE
Heating model D056 D056 D056 D072 D090 D090 D110 D090 D110 Heat input (K Btu) 70/45.5 70/45.5 70/45.5 90/58.5 108/70.2 108/70.2 135/87.8 108/70.2 135/87.8 Heat output (K Btu) 56/36.4 56/36.4 56/36.4 72/46.8 87/56.2 87/56.2 108/70.2 87/56.2 108/70.2 AFUE % 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 Steady state efficiency (%) 80 80 80 80 80 80 80 80 80 No. burners 3 3 3 4 4 4 5 4 5 No. stages 2 2 2 2 2 2 2 2 2 Temperature Rise Range (ºF) 30-60 30-60 25-55 30-60 45-75 35-65 45-75 35-65 45-75 Gas Limit Setting (ºF) 160 160 160 160 175 175 170 175 170 Gas piping connection (in.) 1/2 1/2 1/2 1/2 1/2 1/2
DIMENSIONS (inches)
Length 49 1/8 49 1/8 49 1/8 49 1/8 49 1/8 49 1/8 Width 47 1/4 47 1/4 47 1/4 47 1/4 47 1/4 47 1/4 Height 33 1/2 33 1/2 33 1/2 41 1/2 41 1/2 41 1/2
OPERATING WT. (lbs.) 378 398 402 460 465 480
COMPRESSORS
Type Recip 1-spd Recip 1-spd Recip 1-spd Recip 1-spd Scroll 1-spd Scroll 1-spd Quantity 111111
CONDENSER COIL DATA
Face area (Sq. Ft.) 11.9 11.9 11.9 15 15 15 Rows 111111 Fins per inch 23 23 23 23 23 23 Tube diameter (in.) 0.71/18 0.71/18 0.71/18 0.71/18 0.71/18 0.71/18 Circuitry Type 2-pass Micro-Channel
EVAPORATOR COIL DATA
Face area (Sq. Ft.) 3.4 3.4 3.4 4.4 4.4 4.4 Rows 233334 Fins per inch 15 13 13 16 16 13 Tube diameter 3/8 3/8 3/8 3/8 3/8 3/8 Circuitry Type Interlaced Interlaced Interlaced Interlaced Interlaced Interlaced Refrigerant control Orifice Orifice Orifice Orifice TXV TXV
CONDENSER FAN DATA
Quantity 111111 Fan diameter (Inch) 22 22 22 22 22 22 Type Prop Prop Prop Prop Prop Prop Drive type Direct Direct Direct Direct Direct Direct No. speeds 111111 Number of motors 111111 Motor HP each 1/4 1/4 1/4 1/3 1/3 1/2 RPM 1100 1100 1100 1100 1100 1090 Nominal total CFM 2400 2400 2400 3200 3200 3200
DIRECT DRIVE EVAP FAN DATA
Quantity 111111 Fan Size (Inch) 10 x 8 10 x 8 11 x 10 11 x 10 11 x 10 11 x 10 Type Centrifugal Centrifugal Centrifugal Centrifugal Centrifugal Centrifugal Motor HP each 1/2 3/4 3/4 3/4 1 1 RPM Variable Variable Variable Variable Variable Variable Frame size 48 48 48 48 48 48
FILTERS
Quantity - Size 1 - 20 x 20 x 1 1 - 20 x 20 x 1 1 - 20 x 20 x 1 2 - 20 x 12 x 1 2 - 20 x 12 x 1 2 - 20 x 12 x 1
DNZ024 DNZ030 DNZ036 DNZ042 DNZ048 DNZ060
Models
8 Johnson Controls Unitary Products

DNZ Unit Limitations

Size
(Tons)
024
(2.0)
030
(2.5)
036
(3.0)
042
(3.5)
048
(4.0)
060
(5.0)
718444-YTG-C-0712
Unit Limitations
Model Unit Voltage
DNZ 208/230-1-60 187 252 125
208/230-1-60 187 252 125
DNZ
DNZ
DNZ
DNZ
DNZ
208/230-3-60 187 252 125
460-3-60 432 504 125 208/230-1-60 187 252 125 208/230-3-60 187 252 125
460-3-60 432 504 125 208/230-1-60 187 252 125 208/230-3-60 187 252 125
460-3-60 432 504 125 208/230-1-60 187 252 115 208/230-3-60 187 252 115
460-3-60 432 504 115 208/230-1-60 187 252 115 208/230-3-60 187 252 115
460-3-60 432 504 115
Applied Voltage Outdoor DB Temp
Min Max Max (°F)
Johnson Controls Unitary Products 9
718444-YTG-C-0712

Capacity Performance

DNZ024-060 Cooling Capacities

DNZ024 (2.0 Ton)
Air on
Evaporator Coil
CFM
WB (°F)
77 29.9 1.6 4.7 4.0 2.1 - - - 26.9 1.8 9.1 7.4 5.3 - - -
500
72 28.3 1.6 11.7 9.7 7.7 5.8 - - 25.4 1.8 13.6 11.6 9.5 7.5 - ­67 26.6 1.6 17.9 15.4 13.4 11.4 9.5 - 23.8 1.7 18.0 15.7 13.7 11.7 9.7 ­62 25.0 1.6 23.8 16.8 12.3 10.3 8.3 6.3 21.7 1.7 21.1 17.6 14.8 12.8 10.8 8.7 77 30.2 1.6 7.8 5.5 3.2 - - - 27.7 1.8 10.9 8.6 6.2 - - ­72 28.5 1.6 14.7 12.4 10.1 7.9 - - 26.1 1.8 15.8 13.5 11.2 8.8 - -
600
67 26.9 1.6 21.6 19.3 17.0 14.8 12.5 - 24.6 1.8 20.7 18.4 16.1 13.7 11.4 ­62 25.3 1.6 24.5 19.9 16.0 13.8 11.5 9.2 22.4 1.7 22.0 19.7 17.4 15.0 12.7 10.4 57 26.4 1.6 26.4 22.0 18.2 15.9 13.7 11.4 23.7 1.7 23.7 21.5 19.2 16.8 14.5 12.2 77 30.5 1.6 10.8 7.0 4.4 - - - 28.5 1.8 12.6 9.8 7.2 - - ­72 28.8 1.6 17.6 15.1 12.5 10.0 - - 26.9 1.8 18.0 15.4 12.8 10.2 - -
700
67 27.2 1.6 25.2 23.2 20.7 18.1 15.6 - 25.3 1.8 23.3 21.0 18.4 15.8 13.2 ­62 25.6 1.6 25.2 22.9 19.8 17.2 14.7 12.1 23.1 1.7 22.9 21.7 19.9 17.3 14.7 12.1 57 26.7 1.6 26.7 24.5 22.4 19.8 17.3 14.7 24.4 1.7 24.4 23.3 21.9 19.3 16.7 14.1 77 30.8 1.6 13.8 8.4 5.6 - - - 29.3 1.8 14.4 11.0 8.1 - - ­72 29.1 1.6 20.6 17.8 14.9 12.1 - - 27.7 1.8 20.2 17.3 14.4 11.5 - -
800
67 27.4 1.6 27.4 27.1 24.3 21.5 18.6 - 26.0 1.8 26.0 23.6 20.8 17.9 15.0 ­62 25.9 1.6 25.9 25.9 23.5 20.7 17.9 15.0 23.7 1.7 23.7 23.7 22.4 19.5 16.6 13.7 57 27.0 1.6 27.0 27.0 26.6 23.7 20.9 18.1 25.1 1.8 25.1 25.1 24.7 21.8 19.0 16.1 72 30.0 1.6 20.4 17.1 13.8 10.5 - - 28.0 1.8 20.9 17.7 14.4 11.2 - -
900
67 28.2 1.6 28.2 26.2 22.9 19.5 16.2 - 26.4 1.8 26.4 24.0 20.8 17.5 14.2 ­62 26.6 1.6 26.6 26.6 23.5 20.2 16.9 13.6 24.0 1.7 24.0 24.0 22.4 19.2 15.9 12.7 57 27.8 1.6 27.8 27.8 26.5 23.2 19.9 16.6 25.4 1.8 25.4 25.4 24.7 21.5 18.2 15.0 72 30.8 1.6 20.1 16.4 12.6 8.8 - - 28.4 1.8 21.6 18.0 14.4 10.8 - -
1000
67 29.0 1.6 29.0 25.2 21.4 17.6 13.9 - 26.7 1.8 26.7 24.4 20.8 17.1 13.5 ­62 27.3 1.6 27.3 27.3 23.4 19.6 15.9 12.1 24.4 1.7 24.4 24.4 22.4 18.8 15.2 11.6 57 28.5 1.6 28.5 28.5 26.4 22.7 18.9 15.1 25.8 1.8 25.8 25.8 24.7 21.1 17.5 13.9
Net
Capacity
(MBh)
Total
1
Input
2
(kW)
Sensible Capacity (MBh)
Return Dry Bulb (°F) Return Dry Bulb (°F)
90 85 80 75 70 65 90 85 80 75 70 65
75°F
Temperature of Air on Condenser Coil
Net
1
Capacity
(MBh)
(kW)
Total Input
Sensible Capacity (MBh)
2
85°F
10 Johnson Controls Unitary Products
DNZ024 (2.0 Ton) (Continued)
Air on
Evaporator Coil
CFM
WB (°F)
77 23.9 2.0 12.8 10.7 8.6 - - - 22.8 2.1 11.4 9.3 7.4 - - -
500
72 22.5 1.9 15.5 13.4 11.3 9.2 - - 20.8 2.1 14.3 12.2 10.2 8.1 - ­67 21.1 1.9 18.2 16.1 14.0 11.9 9.9 - 18.7 2.0 17.3 15.2 12.9 10.8 8.7 ­62 18.5 1.9 18.5 18.5 17.4 15.3 13.2 11.1 17.0 2.0 17.0 17.0 15.1 13.0 11.0 8.9 77 25.2 2.0 14.0 11.6 9.3 - - - 24.0 2.1 13.5 10.5 8.1 - - ­72 23.7 1.9 16.9 14.5 12.2 9.8 - - 21.8 2.1 16.0 13.5 11.1 8.7 - -
600
67 22.3 1.9 19.8 17.5 15.1 12.7 10.3 - 19.7 2.0 18.4 16.5 14.1 11.7 9.3 ­62 19.5 1.9 19.5 19.5 18.7 16.3 13.9 11.6 17.8 2.0 17.8 17.8 16.6 14.1 11.7 9.3 57 21.0 1.9 21.0 21.0 20.1 17.7 15.4 13.0 19.1 2.0 19.1 19.1 17.7 15.2 12.8 10.4 77 26.5 2.0 15.2 12.6 9.9 - - - 25.1 2.1 15.6 11.8 8.8 - - ­72 24.9 1.9 18.3 15.7 13.0 10.4 - - 22.9 2.1 17.6 14.8 12.1 9.4 - -
700
67 23.4 1.9 21.5 18.8 16.1 13.5 10.8 - 20.6 2.0 19.6 17.9 15.4 12.6 9.9 ­62 20.5 1.9 20.5 20.5 20.0 17.3 14.7 12.0 18.7 2.0 18.7 18.7 18.0 15.2 12.5 9.8 57 22.1 1.9 22.1 22.1 21.5 18.8 16.2 13.5 20.0 2.0 20.0 20.0 19.2 16.4 13.7 10.9 77 27.8 2.0 16.4 13.5 10.6 - - - 26.3 2.1 17.7 13.0 9.5 - - ­72 26.2 1.9 19.8 16.8 13.9 10.9 - - 23.9 2.1 19.2 16.2 13.1 10.0 - -
800
67 24.6 1.9 23.1 20.1 17.2 14.3 11.3 - 21.5 2.1 20.8 19.3 16.6 13.5 10.5 ­62 21.5 1.9 21.5 21.5 21.3 18.4 15.4 12.5 19.5 2.0 19.5 19.5 19.4 16.4 13.3 10.2 57 23.2 1.9 23.2 23.2 22.9 20.0 17.0 14.1 21.0 2.0 21.0 21.0 20.7 17.6 14.5 11.5 72 26.1 2.0 21.5 18.3 15.0 11.8 - - 24.0 2.1 20.7 17.4 14.0 10.7 - -
900
67 24.5 1.9 23.8 21.9 18.7 15.4 12.2 - 21.7 2.1 21.3 20.3 17.8 14.5 11.2 ­62 21.5 1.9 21.5 21.5 21.4 18.2 14.9 11.7 19.7 2.0 19.7 19.7 19.6 16.3 12.9 9.6 57 23.1 1.9 23.1 23.1 23.0 19.8 16.6 13.4 21.1 2.1 21.1 21.1 21.0 17.6 14.3 11.0 72 26.1 2.0 23.2 19.7 16.2 12.8 - - 24.2 2.1 22.2 18.6 15.0 11.4 - -
1000
67 24.5 1.9 24.5 23.6 20.1 16.6 13.2 - 21.8 2.1 21.8 21.3 19.1 15.5 11.9 ­62 21.4 1.9 21.4 21.4 21.4 18.0 14.5 11.0 19.8 2.1 19.8 19.8 19.8 16.2 12.6 9.0 57 23.1 1.9 23.1 23.1 23.1 19.6 16.1 12.7 21.2 2.1 21.2 21.2 21.2 17.6 14.0 10.4
Net
Capacity
(MBh)
Total
1
Input
(kW)
718444-YTG-C-0712
Sensible Capacity (MBh)
2
90 85 80 75 70 65 90 85 80 75 70 65
Return Dry Bulb (°F) Return Dry Bulb (°F)
95°F
Temperature of Air on Condenser Coil
Net
1
Capacity
(MBh)
(kW)
Total Input
Sensible Capacity (MBh)
2
105°F
Johnson Controls Unitary Products 11
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