Yokogawa UP550 Data sheet

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General Specifications
MODEL UP550 Program Controller
GS 05E01C02-01E
General
Model UP550 Program Controller can store up to 30 program patterns, and has a powerful control capability and the user-friendly large numerical display. The UP550 features as standard many functions which are necessary for various control applications, and all of these functions such as program setting function, control function, control computa­tion function, signal computation function, etc. can be configured by using the keys on the front panel. The instrument has five types of control strategies, and also an overshoot suppressing function "SUPER" and a heating suppressing function "SUPER 2" built in as standard, as well as an auto-tuning function.
Main Features
• Extra-large digital display allows the indicated values to be read even from a long distance. LEDs of 20 mm height are used for the process variable display. This is a five-digit display for heigher resolution.
• User-friendly, full-dot LCD display, capable of showing not only control setpoints (SPs) and parameters but also program patterns and deviation (DV) trend logs.
• Program setting function with storage capacity for up to 30 program patterns and 300 program segments, allowing the controller to be used for a wide range of heat-treatment applications.
• Five types of control function, including single-loop control, cascade control, loop control with PV auto­selector, enabling the operator to start control operation immediately after simply entering the settings.
• The program pattern-2 retransmission function outputs a program pattern by way of the retransmission output. This function is used in combination with retransmission output setup parameter RET 1 or RET 2, for which program pattern-2 should selected, and is used for pattern transmission to another instrument(available for UP made 1, 2, 6 or 7).
• Parameters and program patterns can be easily set using a personal computer. ("Parameter setting tool (model LL100)" sold separately is required.)
• Universal input and output enables users to set or change freely the type of measured inputs, measurement input range, type of control output, etc. from the front panel.
• Contact inputs (up to 7 points) and contact outputs (up to 7 points) can be employed and functions can be assigned to each contact (the maximum number of points varies depending on the specification code), with one additional contact input available by specifying the appropriate suffix code. (Contact outputs can be increased up to eight; see "Number of Event/Alarm Outputs" on page 2 or "Contact Outputs" on page 7.)
• Various communication function are provided. Communi­cation is possible with personal computer, programable logic controller, and other controllers.
UP550
UP550E
“E” indicates with the model with expanded functions.
Functional Specifications
Program Setting Function
The program setting function increases or decreases the value of a target setpoint (SP) according to a given program pattern that varies with time. The controller stores two or more program patterns and the operator can switch between them according to the operating status. Each program pattern consists of multiple line segments (program segments). The operator sets the time interval of each program segment using the segment time or slope. The operator can also set such instructions as the number of repeats, start/stop, and status output (event output) for a given program pattern.
Number of program patterns: 30 maximum Number of program segments per pattern: 99 maximum Number of program segments: 300 maximum (sum of
Configurable number of events: 400 maximum (sum of Number of program repeats: Segment time: 0 minute 0 s to 59 minute 59 s, o r 0 h 0 Start/stop of program pattern:
Switching between program patterns:
Target setpoint (SP)
Segment time
segments for all program patterns) events for all program patterns) 999 maximum, or unlimited repeats. minute to 99 h 59 minute. Program patterns can be started (RUN),
stopped (RESET), paused (hold) or advanced by means of contact inputs or from instrument operation.
Achieved by contact inputs or from instrument operation.
1 t2 t3 t4 t5
t
Segment No. 1
Example of Program Pattern
Segment No. 2
Segment No. 5
GS 05E01C02-01E
© Copyright Feb. 2000 (YK)
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2
Wait Function
The wait function delays the execution of a program pattern when a process-variable (PV) input fails to keep track of changes in the given target SP. The wait function has two parameters: a wait zone and a wait time. The wait zone is a margin of deviation that is used to judge how precisely the PV input is tracking. The wait time is the time to wait for a PV input to reach the wait zone. If a PV input reaches the wait zone within the given wait time, the program advances to the next segment. Even if the PV input fails to reach the wait zone within the given wait time, the program also advances to the next segment when the wait time elapses.
Wa it time: OFF, or 0 minute 1 s to 99 minute 59 s or
0 h 1 minute to 99 h 59 minute.
Wait zone: 0 to 10% of measured input range width.
UP Modes and Program Setting Function
The UP modes with a single program setting function are:
Single-loop control, cascade primary-loop control, loop control with PV switching, loop control with PV auto-selector, and cascade control. Note that, in cascade control, the program setting function acts on the primary-loop only.
Program Setting Function and PID Parameters
Switching
The controller can switch between PID parameter sets as a program pattern progresses.
Segment PID selection:
PID-parameter numbers being used can be selected on a segment basis.
Zone PID selection:
PID parameter sets are switched depending on the value of the applied PV input. Either the reference point method (reference point: a setpoint for switching between PID parameter sets) or the reference deviation method is used for the switching.
Reference point method:
Divides the measuring input range into as many as seven zones using a maximum of six reference points, and switching between PID parameter sets is done on a zone basis.
Reference deviation method:
Switches between PID parameter sets depending on whether the control deviation (DV) is within the given reference deviation or exceeding the deviation. This method has priority over the reference point method during operation.
Time Events
The time event function notifies the progress of a program pattern, such as the time when the program moves from one segment to another, by means of an indicator lamp or contact output.
Configurable number of time events: Max.8 points Time event setpoint:
Allows the controller to output a time event ON or OFF after the lapse of a specific time from when the program switches from one segment to another. The lapse of time is configurable between 0 minute 0 s and 99 h 59 minute.
Number of time event indicator lamps: 4 points (TME 1, 2,
3, 4)
PV Events
The PV event is a PV/DV alarm function defined within a given program pattern.
Configurable number of PV events: 8 points maximum PV event indicator lamps: 2 points (PVE1 and PVE2) Event types: PV high limit, PV low limit, Deviation high
limit, Deviation low limit, Deenergized on deviation high limit, Deenergized on deviation low limit, Deviation high and low limits, High and low limits within deviation, Deenergized on PV high limit, Deenergized on PV low limit, SP high limit, SP low limit, Output high limit, Output low limit.
Configurable ranges of PV events:
PV alarm: -100 to 100% of measured input range DV alarm: -100 to 100% of measured input range width Alarm hysteresis: 0.0 to 100.0% of measured input range width
Instrument Alarm Functions
The instrument alarm function outputs PV, deviation, SP, and other alarm without regards to the program pattern. Controller has four instrument alarm outputs.
Alam types: PV high limit, PV low limit, Deviation high
limit, Deviation low limit, Deenergized on deviation high limit, Deenergized on deviation low limit, Deviation high and low limits, High and low limits within deviation, Deenergized on PV high limit, Deenergized on PV low limit, SP high limit, SP low limit, Output high limit, Output low limit.
Alarm setting range:
PV/SP alarm: -100 to 100 % of measured input range. Deviation alarm: -100 to 100 % of measured input range width. Output alarm: -5.0 to 105.0 % of output value. Alarm hysteresis: 0.0 to 100.0 % of measured input range width.
Stand-by action:
Stand-by action can be set to make PV/ deviation alarm OFF during start-up or after SP change until SP reaches the normal region.
Other alarm actions:
Sensor grounding alarm: Detects sensor deterioration and outputs an alarm. Fault diagnostic alarm: Input burnout, A/D conversion error, RJC error FAIL output: Abnormality in Software, Abnormality in
Hardware Number of Instrument Alarm Settings: 4 points Number of Instrument Alarm Outputs: Max. 4 points
One of PV alarm/Deviation alarm, Fault
diagnostic alarm, Sensor grounding alarm and
Fail output can be output with contact output.
(Note): Refer to the later "Contact Outputs" in
Hardware Specifications.
All Rights Reserved. Copyright © 2000, Y okogawa M&C Corporation
GS 05E01C02-01E 1st Edition Mar. 31, 2000-00
<<Contents>> <<Index>>
3
Number of Event/Alarm Output
(See "Contact Output," later in this brochure.)
• As many as seven event and instrument alarms in combination can be output using contact outputs (standard feature). (Note that a control output relay can be used as the output device of time event number 5. This increases the number of contact outputs to eight.)
• Number of contact (relay) outputs:
3 (standard), or 4 (if a control output relay is used as the output device of time event number 5)
• Number of contact (open-collector transistor) outputs:
4 (standard)
From the above, up to 8 point outputs can be obtained.
• Any of Time Events, PV Events and Instrument Alarm function can be assigned to contacts for the above number of outputs. However, the timer delay alarm can be assigned to the first alarm output only. Also, the fifth time event is assignable only to the control output relay. Events and the alarm status can be read via communication in addition to output as the above alarm output.
• The controller is shipped from the factory with the following settings:
Number of time events: 4 Number of PV events: 2 Number of instrument alarms: 1
Control Functions
UP Mode
The following types of basic control can be set as the UP mode by the user.
Single-loop control (UP mode 1):
The most simple and basic control function.
Cascade primary-loop control (UP mode 2):
Output tracking function and cascade control logic are provided. Suitable for primary-loop cascade control.
Cascade control (UP mode 4):
Dual control function for cascade control in a single instrument.
Loop control with PV switching (UP mode 6):
Two measured inputs are switched for control depending on the value of contact input or measured input.
Loop control with PV auto-selector (UP mode 7):
Two measured inputs are automatically selected for control with a high, low, average or temperature-difference selector.
Control Computation Functions
In each UP mode, the following types of control computa­tion can be selected:
Continuous PID control, Time proportional PID control, Position proportional PID control (for UP550-1), Relay ON/OFF control, and Heating/Cooling control (for UP550-2).
Number of PID parameter sets:
Up to eight sets can be set; eight sets each for the main loop and slave loop in the case of cascade control.
Auto-tuning: Available as standard. Possible to activate
auto-tuning for both main and slave loops for cascade control.
"SUPER" function:
Overshoots generated by abrupt changes in the target setpoint or by disturbances can be suppressed.
"SUPER 2" function:
This function stabilizes the state of control that is unstable due to hunting, etc. without requiring any change in PID constants, when the load and/or gain varies greatly, or when there is a difference between the characteris­tics of temperature zones.
Preset output function:
When the instrument is in Stop mode, measured input is burnt-out, or an abnormality is found in an input circuit, a preset setpoint is output as a control output.
Control cycle time
Each cycle time can be selected under the following conditions:
100 ms: Available when UP mode is not cascade
control (UP mode 4).
200 ms: Available when UP mode is cascade control
(UP mode 4).
(Set value when shipped from the factory: 200 ms)
Operation Mode Switching
(Note: Communication enables all the following
mode switching to be executed.)
AUTO/MANUAL switching:
Bumpless switching between automatic operation mode and manual control mode is available by using instrument operation or contact input. The contact input has priority over instrument operation or switching by communication.
RUN (PRG)/STOP (RESET) switching:
Bumpless switching from Run to Stop mode is available by using the front key or contact input. The contact input has priority over the front key or switching by communication. Control computation is valid in Run mode but not in Stop mode. The preset value is output as a control output. Other functions operate normally.
CASCADE/Local SP switching:
Switching between the cascade, automatic and manual operating modes is available by using instrument operation or contact input when in Cascade control. The contact input has priority over instrument operation or switch­ing by communication.
Control Parameters Setting Range
Proportional band: 0.1 to 999.9%
0.0 to 999.9% (for heating/cooling PID
control), 0.0% available for ON/OFF control. Integral time: 1 to 6,000 s, or OFF (for Manual reset) Derivative time: 1 to 6,000 s, or OFF ON/OFF control hysteresis: 0.0 to 100.0% of measured
input range width Preset output value: -5.0 to 105.0% (0 mA or less cannot
be output) Output limiter:
Setting range: -5.0 to 105.0% for both high
and low limits
However, "low limit setpoint < high limit
setpoint" must be satisfied.
In case of heating/cooling PID control, upper
limiter for heating and upper limiter for
cooling.
All Rights Reserved. Copyright © 2000, Y okogawa M&C Corporation GS 05E01C02-01E 1st Edition Mar. 31, 2000-00
<<Contents>> <<Index>>
4
Shutdown function:
When manual control is carried out with 4 to 20 mA output, control output can be output down to about 0 mA (shutdown is specified
for -5.0% or less). Rate-of-change limiter for output: OFF or 0.1 to 100.0%/s Deadband for heating/cooling control: -100.0 to 50.0% for
output value Deadband for position-proportional control: 1.0 to 10.0%
for output
Configuration of Input/Output Signal
Measured Input Computations
Input processing, Square root extraction (voltage input only, Input low cut 0.0 to 5.0%), Ten-segment linearizer function, Segment bios, Bias addition (-100.0 to 100.0%), and First order lag filter (off, time constant 1 to 120 s)
Auxiliary Input Computations
Input processing, Square root extraction (Input low cut 0.0 to
5.0%), Bias addition (-100.0 to 100.0%), Ratio multiplication (0.001 to 9.999), First order lag filter (OFF, time constant 1 to 120 s)
Display and Operation Functions
PV Display
The controller display either PV1 or PV2 (only during cascade control), when switched, on the 5-digit display.
The number of display digits is 4 or 5. For thermocouple or RTD, data below the decimal point can be set not to display. The display range is -19999 to 30000 and the display span is 30000 or less. [550.00 appearing in the product photograph on page 1 cannot actually be displayed.]
LCD Display
Some data are displayed on LCD display unit. Each screen is called “display”.
Five types of display are provided; Operating display, Operating parameter setting display, Program parameters setting display, Setup parameter setting display and SELECT display.
Operating display:
Necessary data for operation is displayed
according to UP mode.
Such items as Pragram pattern, Setpoint,
Control Ouput, control output bar, deviation
trend is displayed. Time base of deviation trend is 120 s to 20 h.
Operating parameters setting display:
The Operating paramters, which are mainly changed during operation, such as PID constant, are displayed.
Program Parameters Setting display:
Setting of Program pattern, stand-by action, parameters of Repeat action are displayed.
Setup Parameters Setting display:
The Setup parameters to configure functions of the instrument before starting operation are displayed. The explanation of each parameters is provided. UT mode is set in this display.
SELECT display:
Up to five displays which are frequently accessed can be selected from Operating parameter setting display and Setup param­eters setting display.
Status Lamps
Event indicator lamps:
Seven lamps, TME1, TME2, TME3, TME4, PVE1, PVE2, and AL1
Operation mode indicator lamps:
PRG (program operation), RST (operation at a stop), HLD (operation hold), LOC (local setting), MAN (manual operation), CAS (cascade operation), and PV2 (process variable 2)
Operation Keys
, keys: Increase or decrease setpoints and other
parameters displayed on the LCD display.
DISP key: Switches from one data value to another on
the LCD display.
SET/ENT key: Used for setting or changing set data,
switching the LCD displayed contents, and
switching operation modes except for A/M. MODE key:Switches between the operating modes. PT. No key:
Selects the pattern number. RUN key: Initiates the program operation. RESET key: Stop and reset the program operation.
Security Function
Key-lock from parameter setting and,
operation can be inhibited by a password.
Status lamps
Indicates PV2 reading (PV2), time events (TIME1 to TIME4), PV events (PVE1 and PVE2), instrument alarm (AL1), program operation (PRG), stop of program operation (RST), operation hold (HLD), local operation (LOC), manual operation (MAN), and cascade operation (CAS).
Communication port for light loader
Parameters and programs are set via communication from a personal computer.
Operation keys
Increase/decrease the setpoint values (, ), switch between displays (DISP), switch between operation modes (MODE), select between parameters/set values (SET/ENT), switch between program patterns (PT. No ), start program operation (RUN), and stop program operation (RESET).
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Measured value (PV) display unit
Displays PV and error codes when errors are detected.
LCD display unit
Displays the setpoint value (SP), program pattern, output value, bar graph (of deviations), deviation, deviation trend, valve opening, and the setting item and setting value of a parameter, etc.
GS 05E01C02-01E
1st Edition Mar. 31, 2000-00
<<Contents>> <<Index>>
Examples of Communication System Configuration Diagram
(1) Personal computer link communication/
MODBUS communication
Personal computer
PV
PV
PV2
PV2
AL
AL
1
1
2
2
REM
REM
3
3
MAN1
MAN1
4
4
MAN2
MAN2
STP
STP
CAS
CAS
A/M
A/M
DISP
DISP
SET/ENT
SET/ENT
UP550 program controller
PV
PV2
AL
1 2
REM
3
MAN1
4
MAN2 STP CAS
A/M
DISP
SET/ENT
PV
PV2
AL
1 2
REM
3
MAN1
4
MAN2 STP CAS
A/M
DISP
SET/ENT
(2) Ladder communication (3) Coordinated operation
MELSEC-A
Programmable controller
PV
PV2
AL
1
1 2 3
REM
4
MAN1 MAN2 STP CAS
A/M
UP550 program controller
PV
PV2
AL
1 2 3
REM
4
MAN1 MAN2 STP CAS
A/M
DISP
SET/ENT
DISP
SET/ENT
5
UP550 (or UP750) program controller
PV
PV2
AL
1 2
REM
3
MAN1
4
MAN2 STP CAS
A/M
DISP
SET/ENT
PV
PV2
AL
1 2 3
REM
4
MAN1 MAN2 STP CAS
A/M
DISP
SET/ENT
PV
PV2
AL
1
2
3
REM
4
MAN1 MAN2 STP CAS
A/M
DISP
SET/ENT
PV
PV
PV2
AL
1 2
REM
3
MAN1
4
MAN2 STP CAS
A/M
DISP
SET/ENT
PV
PV2
PV2
AL
AL
1
1
2
2
3
REM
REM
3
4
MAN1
MAN1
4
MAN2
MAN2
STP
STP
CAS
CAS
A/M
A/M
DISP
DISP
SET/ENT
SET/ENT
PV
PV2
AL
1 2 3
REM
4
MAN1 MAN2 STP CAS
A/M
DISP
SET/ENT
UT750, UT550, UT520, UT350 or UT320 digital indicating controller
Input type
Input range
code
Unspecified (When shipped from the factory) Thermocouple
K
typeK1 (1) typeK2 (2)
typeK3 (3) J T
typeJ (4)
typeT1 (5)
typeT2 (6) B
S R N
E L (DIN) U (DIN)
typeB (7)
typeS (8)
typeR (9)
typeN (10)
typeE (11)
typeL (12)
typeU1 (13)
typeU2 (14)
typeW (15)
plati2 (16)
PR2040 (17)
W97Re3 (18)
JPt1 (30)
RTD
W Platinel 2 PR20-40
W97Re3-W75Re25 JPt100
JPt2 (31) Pt100
Pt1 (35)
Pt2 (36)
Pt3 (37)
Standard signal
DC voltage
0.4 to 2V 1 to 5V 0 to 2V 0 to 10V
-10 to 20mV 0 to100mV
0.4 to 2V (40)
1 to 5V (41)
0 to 2V (50)
0 to 10V (51)
mV1 (55)
mV2 (56)
OFF
Instrument
range (°C)
Instrument
range (°F)
Instrument accuracy
*1
Set the data item PV input type IN 1 to the OFF option to leave the PV input type undefined.
-270.0 to 1370.0°C
-270.0 to 1000.0°C
-200.0 to 500.0°C
-200.0 to 1200.0°C
-270.0 to 400.0°C
0.0 to 400.0°C
0.0 to 1800.0°C
0.0 to 1700.0°C
0.0 to 1700.0°C
-200.0 to 1300.0°C
-270.0 to 1000.0°C
-200.0 to 900.0°C
-200.0 to 400.0°C
0.0 to 400.0°C
0.0 to 2300.0°C
0.0 to 1390.0°C
0.0 to 1900.0°C
0.0 to 2000.0°C
-200.0 to 500.0°C
-150.00 to 150.00°C
-200.0 to 850.0°C
-200.0 to 500.0°C
-150.00 to 150.00°C
0.400 to 2.000 V
1.000 to 5.000 V
0.000 to 2.000 V
0.00 to 10.00 V
-450.0 to 2500.0°F
-450.0 to 2300.0°F
-200.0 to 1000.0°F
-300.0 to 2300.0°F
-450.0 to 750.0°F
-200.0 to 750.0°F 32 to 3300°F
32 to 3100°F 32 to 3100°F
-300.0 to 2400.0°F
-450.0 to 1800.0°F
-300.0 to 1600.0°F
-300.0 to 750.0°F
-200.0 to 1000.0°F
32 to 4200°F
32.0 to 2500.0°F 32 to 3400°F
32 to 3600°F
-300.0 to 1000.0°F
-200.0 to 300.0°F
-300.0 to 1560.0°F
-300.0 to 1000.0°F
-200.0 to 300.0°F
Display range
-19999 to 30000 Display span 30000 or less (Decimal point position changeable)
±0.1% ±1 digit of instrument range at 0°C or more ±0.2% ±1 digit of instrument range at less than 0°C
However, ±2% ±1 digit of instrument range for type K at temperatures less than -200°C. However, ±1% ± 1 digit of instrument range for type T
at temperatures less than -200°C.
±0.15% ±1 digit of instrument range at 400°C or more ±5% ±1 digit of instrument range at less than 400°C
±0.15% ± 1 digit of instrument range
±0.1% ± 1 digit of instrument range ±0.25% ±1 digit of instrument range for temperature at less than 0°C
±0.1% ±1 digit of instrument range at 0°C or more ±0.2% ±1 digit of instrument range at less than 0°C
However, ±1.5% ±1 digit of instrument range for type E at temperature less than -200°C.
±0.2% ±1 digit of instrument range ±0.1% ± 1 digit of instrument range
±0.5% ±1 digit of instrument range at 800°C or more
Accuracy not guaranteed for temperature less than 800°C
±0.2% ± 1 digit of instrument range ±0.1% ± 1 digit of instrument range (Note1) (Note2) ±0.2% ± 1 digit of instrument range (Note1) ±0.1% ± 1 digit of instrument range (Note1) (Note2)
±0.2% ± 1 digit of instrument range (Note1) ±0.1% ± 1 digit of instrument range
-10.00 to 20.00 mV
0.0 to 100.0 mV
Numbers in ( ) are the measurement input range codes that apply when the communication function is used.
*1: Performance in the standard operating conditions (at 23± 2°C, 55± 10% RH, and 50/60 Hz power frequency) Note 1:The accuracy is ±0.3°C of instrument range ±1 digit for a temperature range from 0 to 100°C Note 2:The accuracy is ±0.5°C of instrument range ±1 digit for a temperature range from –100 to 200°C.
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1st Edition Mar. 31, 2000-00
<<Contents>> <<Index>>
6
Communications Function
(For UP550-1 only)
This controller has 4 types of communication protocol with one communication interface. Communication is possible with personal computer, programmable logic controller, and other controllers.
Communication Protocol
Computer link communication:
Communication protocol with a personal computer.
Ladder communication:
Communication protocol with the ladder program on some programmable logic controllers.
MODBUS communication:
Communication protocol with a personal computer or PLC.
Coordinated operation:
Protocol used to communicate with more than one UT750, UT550, UT520, UT350 or UT320 controller. The UP550 always serves as the master station.
RS-485 Communication Interface
The RS-485 communication interface (conforms to EIA RS-
485) can be used for computer link or ladder communication, or for coordinated operation.
Maximum number of connectable UP550's:
31 (total including other UT, UP, or UM
models) Maximum communication distance: 1200 m Communication method:
Two-wire half-duplex or four-wire half-
duplex, start-stop synchronization, and non-
procedural Communication rate: 600, 1200, 2400, 4800, or 9600 bps
Hardware Specifications
Input/Output Signal Specifications
Measured Input Signal
Number of input points: 1 point Input type, measurement range, and measurment accuracy:
The type of input and measurement range can
be specified using the input range code shown
in the table on page. 5. Sampling period: 100, 200, or 500 ms (selectable) Burnout detection: Activated for thermocouple (TC) input,
RTD input, or standard signal of 0.4 to 2 V
DC or 1 to 5 V DC.
Possible to specify a travel of upscale,
downscale, or off.
For standard signal input, set to burn out at
Approx. 0.1V. Input bias current: 0.05 µA (for TC or RTD b-terminal) Specified current(RTD): about 0.13 mA Input resistance: 1 M or more for TC or mV input
About 1 M for DC voltage input Allowable signal source resistance:
250 or less for TC or mV input Signal
source registance effect 0.1 µV/ or less
2 k or less for DC voltage input
Allowable signal source resistance effect:
0.01%/100 or less
Allowable leadwire resistance (for RTD input):
Maximum 150 /one wire (Lead resistances of three wires must be equal.) However, it must be 10 /one wire for the range of -150.0 to 150.0˚C. Effect of wiring resistance: ±0.1˚C/10
Allowable input voltage:
±10 V DC for TC/mV/RTD input ±20 V DC for DC voltage input
Noise rejection ratio:
Normal mode 40 dB (50/60 Hz) or more Common mode 120 dB (50/60 Hz) or more
Reference junction compensation error:
±1.0˚C (15 to 35°C), ±1.5˚C (0 to 15°C and 35 to 50°C)
Applicable standards: JIS, IEC, and DIN (ITS-90) for TC
and RTD
Auxiliary Analog Input
(For UP550-1 only) Functions: PV input to secondary-loop of cascade
control, etc.
Input type: Settable within the range of voltage input 0 to
2 V DC, 0 to 10 V DC, 0.4 to 2.0 V DC or 1
to 5 V DC. Number of inputs: 1 point Sampling period: 100, 200 or 500 ms
auxiliary analog input period is linked with
PV sampling period. Input resistance: Approx. 1 M Input accuracy: ±0.3% ±1 digit of F.S. for 0 to 2 V DC
input
±0.2% ±1 digit of F.S. for 0 to 10 V DC input
±0.375%±1 digit of F.S. for 0.4 to 2.0 V DC
input.
±0.3%±1 digit of F.S. for 1 to 5 V DC input.
Performance in the standard operating
conditions (at 23± 2°C, 55± 10% RH, and 50/
60 Hz power frequency)
Feedback Resistance Input
(For UP550-1 only) Effective for position proportional PID control only
Slidewire resistance:
Total resistance 100 to 2.5 k (with
detection of slidewire breakage)
Measuring resolution ±0.1% of total
resistance
Retransmission Output
Any of the measured value, target setpoint or control output is output. This output can be used for the 15 V DC loop power supply sensor.
Number of output points: 1 or 2 (depend on selection of
control output)
Retransmission output 2 is available only
when relay is selected as the control
function. Output signal: 4 to 20 mA DC, 0 to 20 mA DC, 20 to 4
mA DC or 20 to 0 mA DC (0 mA or less
cannot be output) Load resistance: 600 or less Output accuracy: ±0.1% of span (±5% for 1 mA or less)
Performance in the standard operating
conditions (at 23± 2°C, 55± 10% RH, and 50/
60 Hz power frequency)
When using for 15 V DC loop power supply:
All Rights Reserved. Copyright © 2000, Y okogawa M&C Corporation
GS 05E01C02-01E
1st Edition Mar. 31, 2000-00
<<Contents>> <<Index>>
7
Supply voltage 14.5 to 18.0 V DC, maximum supply
current about 21 mA (with the protection
circuit at field short-circuit)
15 V DC Power Supply Wiring to Two-wire Sensor
External resistor (Note)
Two-wire transmitter
4-20mADC
Note: Connecting a 100 Ω resistor to the terminals is optional. Model: X010-100-2 (resistor with M3.5 crimp-on terminal lugs)
12
100
13
14
15
PV input
0.4 to 2.0 V DC signal
Loop power
supply
14.5 to
18.0 V DC
Control Outputs
Select 1 point (UP550-0) or 2 points (UP550-2) from the following output types depending on the model code. Relay contact output for position-proportional PID control (UP550­1).
Current output
Number of output points: 1 or 2 (for heating/cooling
type) (switchable to voltage pulse output)
Output signal: 4 to 20 mA DC, 0 to 20 mA DC, 20 to 4
mA DC or 20 to 0 mA DC
Load resistance: 600 or less Output accuracy: ±0.1% of span (±5% for 1 mA or less)
Performance in the standard operating conditions (at 23± 2°C, 55± 10% RH, and 50/60 Hz power frequency)
Voltage pulse output
Number of output points: 1 or 2 (for heating/cooling
type) (switchable to current output)
Output signal: On voltage 12 V DC or more (load
resistance 600 or more) Off voltage 0.1 V DC or less
Resolution: 10 ms or 0.1% of output value, whichever is
greater
Relay contact output
Number of output points: 1 or 2 (for heating/cooling
type)
Output signal: At three terminals of NC, NO and
Common
Contact rating: 250 V AC, 3 A or 30 V DC, 3 A
(resistive load)
Resolution: 10 ms or 0.1% of output value, whichever is
greater
Contact Inputs
Application: Program pattern switching, Local/Remote
switching, PRG/RESET switching, Pause of operation, Advance of program, Measured input switching, and display of messages.
Number of input points:
7 (UP550-0) 8 (UP550-1)
Input type: Non-voltage contact input or transistor open
collector input Input contact rating: 12 V DC, 10 mA or more On/off detection:
For non-voltage contact input,
On contact resistance 1 k or less;
Off contact resistance 20 k or more
For open-collector transistor input,
On 2 V or less;
Off leak current 100 µA or less
Minimum retention time for status detection: PV input
sampling period ×3
Contact Outputs
Application: Time event outputs, PV event outputs, and
instrument alarm outputs
Number of outputs: 7 points (3 relay-contact outputs and 4
transistor outputs), where a control output relay can be used as a contact-output relay for time event No. 5 if no relays are in use for control output. This enables the number of outputs (seven) to be increased to eight by adding one more relay output.
Relay contact rating: 240 V AC, 1 A or 30 V DC, 1 A
(Common to COM terminal)
Transistor contact rating: 24 V DC, 50 mA (Common to
COM terminal)
Display Specifications
Measured value (PV) display:
Data display: 32 × 128 dot-matrix LCD display with back- Status indicator lamps: LEDs
5 digit seven-segment red color LED display; height of letters 20 mm
light
Conformance to Safety and EMC Standards
Safety standard:
EMC Standard:
Conforms to IEC1010-1: 1990 and EN61010­1: 1992 Certified for CSA1010 The overvoltage category of each input is CAT II (IEC1010-1) Certified for UL508 application
To the following EMC standards. During test, the controller continues to operate with the measurement accuracy within ±20% of the range: EMI (emission), EN55011, Class A Group 1 EMS (immunity), EN50082-2: 1995
Construction, Installation, and Wiring
Construction: Dust-proof and Drip-proof front panel
Material of the body: ABS resin and polycarbonate Case color: Black Weight: Approx. 1 kg or less External dimensions: 96W × 96H × 100D (from the panel
Mounting: Direct panel mounting; mounting bracket, one Panel cutout dimensions:
Tilting: Up to 30 degrees from horizontal; Must not Wiring connection: With M3.5 screw terminals (for signal,
conforming to IP55. For side-by-side close installation, controller loses its dust-proof and drip-proof protection.
face) (mm)
each for upper and lower mounting
92
+0.8
0
W ×
92
+0.8
H (mm)
0
face downward.
power and grounding wiring)
All Rights Reserved. Copyright © 2000, Y okogawa M&C Corporation GS 05E01C02-01E
1st Edition Mar. 31, 2000-00
<<Contents>> <<Index>>
8
Power Supply and Isolation
Power supply: Rated voltage 100 to 240 V AC (±10%), Power consumption: MAX. 20 VA or less (MAX. 8.0 W)
Lithium battery: For memory backup. Service life approx. Withstanding voltage:
1500 V AC for 1 min.
1500 V AC for 1 min.
1500 V AC for 1 min.
500 V AC for 1 min.
Isolation resistance:
Grounding: Class 3 grounding (grounding registance of
Isolation Specifications
Measured input terminal:
Auxiliary analog input terminal:
Control output (current output or voltage pulse output) and
Relay contact control output terminals:
Contact input terminals:
Relay contact output terminals:
Transistor contact output terminals:
RS-485 communication terminals:
50/60 Hz
10 years
(Note)
between primary terminals and secondary terminals
(Note)
between primary terminals and ground terminal
between ground terminal andsecondary terminals
between secondary terminals
where primary terminals stand for power and relay output terminals and secondary terminals stand for analog input or output signal terminals, voltage pulse output terminals, and contact input terminals.
Note: The withstanding voltage is specified as
2300 V AC per minute to provide a margin of safety.
20 M or more for 500 V DC applied
between power terminals and ground terminal
100 or less).
Isolated from other input/output terminals, but
not isolated from internal circuits.
Isolated from other input/output terminals and
internal circuits.
retransmission output: Not isolated between
controll output and retransmission output, but
isolated from other input/output terminals and
internal circuits.
Isolated from other input/output terminals and
internal circuits.
Not isolated from other contact input
terminals and communication terminals, but
isolated from other input/output terminals and
internal circuits.
Isolated from other input/output terminals and
internal circuits.
Not isolated from other contact outputs, but
isolated from other input/output terminals and
internal circuits.
Not isolated from contact input terminals, but
isolated from other input/output terminals and
internal circuits.
Feedback slide wire resistance input terminals:
Not isolated from control output (current or voltage pulse control output) and retransmis­sion output terminals. Isolted from other input/output terminals and internal circut.
Power terminals:
Isolated from other input/output terminals and internal circuits.
Ground terminal:
Isolated from other input/output terminals and internal circuits.
Environmental Conditions
Normal operating conditions:
Ambient temperature: 0 to 50°C (40°C or less in close
Temperature change rate: 10°C/h or less Ambient humidity: 20 to 90% RH (no condensation) Magnetic field: 400 A/m or less Continuous vibration (5 to 14 Hz): Peak-to-peak
Continuous vibration (14 to 150 Hz): 4.9 mm/s Short period vibration: 14.7 µ/s Shock: 147 m/s Installation altitude: 2000 m or less above sea level Warm-up time: 30 minutes or more
Transportation and storage conditions:
Temperature: -25 to 70°C Temperature change rate: 20°C/h or less Humidity: 5 to 95% RH (no condensation)
Effect of operating conditions
Effect of ambient temperature:
Effect of voltage fluctuation (within rated voltage range):
mounting side-by-side)
amplitude 1.2 mm or less
2
2
or less, 11 ms
, 15 s or less
Whichever is greater, ±1 µV/°C or ±0.01% of F.S./°C for voltage or thermocouple inputs. ±0.02% of F.S./°C for Auxiliary input ±0.05°C/°C (ambient temperature) or less for RTD inputs. ±0.05% of F.S./°C or less for analog outputs.
Whichever is greater, ±1 mV/10 V or ±0.01% of F.S./10 V for analog inputs. ±0.05% of F.S./10 V or less for analog outputs.
2
or less
All Rights Reserved. Copyright © 2000, Y okogawa M&C Corporation
GS 05E01C02-01E 1st Edition Mar. 31, 2000-00
<<Contents>> <<Index>>
Fuction Block Diagram for Single-loop Control
PV input
terminals , and
12 1311
Contact input
9
INPUT1
Input selection
Unit selection
Analog input range conversion
Analog input bias
Square root extraction
Analog input filter
10-seg. linearizer approx./bias
PV input bias
PV input filter
Manual operation
A/M
Preset output
RUNSTOP
OT1
DI1 DI2 DI3 DI4 DI8 DI7
Start of program operation
when DI changes from OFF to ON
DI6DI5
Stop of program operation
when DI changes from OFF to ON
Program
pattern selection
Program operation
Local
setpoint 1
Program
operation
Local
operation
Control computation
AUTOMAN
Output limiter
STOP/RUN switching
15 V loop
power supply
Retransmission
output
Start of local-mode operation
when DI changes from OFF to ON
Control
output
OUTPUT1 OUTPUT3
Current or pulse
terminals
and
OUTPUT1
Relay
terminals
2 31
, and
*1: Unavailable when control
output is current or pulse.
*2: Unavailable when control
output is relay.
*3: Only available for UP550-2
Legend
RET2 RET1
OUTPUT1
Current*1
terminals
and
Current terminals and
1514
17161716
PV event output
Time event output
Instrument alarm output
OUTPUT1
Relay*2
terminals
2 31
, and
Time
event 5
OUTPUT2
Relay*3
terminals
49 5048
, and
Time
event 6
PV
event 1
PV
event 2
Instrument
alarm 1
Time
event 1
Terminal Parameter Function Analog signal Contact signal
Time
event 2
Time
event 3
DO7DO6DO5DO4DO3DO2DO1
Time
event 4
All Rights Reserved. Copyright © 2000, Y okogawa M&C Corporation GS 05E01C02-01E
1st Edition Mar. 31, 2000-00
<<Contents>> <<Index>>
Fuction Block Diagram for Cascade Control
10
Cascade primary PV
input terminals
12 1311
, and
INPUT1
Input selection
Unit selection
Analog input range conversion
Analog input bias
Square root extraction
Analog input filter
10-seg. linearizer approx./bias
PV input bias PV input filter
Local setpoint 2
Tracking signal
LSP/CAS
Contact input
DI1 DI2 DI3 DI4 DI5DI8 DI6 DI7
Start of program operation
Program
when DI changes from OFF to ON
pattern selection
Program operation
Local
setpoint 1
Program
operation
Local
operation
Control computation 1
Output limiter
LOCAL
CASCADE LOCAL (OFF)/CASCADE (ON) switching
Secondary PV
input terminals
2221
and
INPUT3
Stop of program operation
when DI changes from OFF to ON
Input selection
Unit selection
Analog input range conversion
Analog input bias
Square root extraction
Analog input filter
10-seg. linearizer approx./bias
PV input bias PV input filter
Manual operation
Preset output
RUNSTOP
OT2
Control output
OUTPUT1 OUTPUT1
Current or
pulse terminals
and
Legend
Relay
terminals
1716
2 31
, and
Terminal Parameter Function Analog signal Contact signal
Control computation 2
MAN
Output limiter
15 V loop
power supply
RET2 RET1
OUTPUT1 OUTPUT3
Current*1
terminals
1716
and
LOCAL , CASCADE
Retransmission
output
Current
terminals
and
OUTPUT1 OUTPUT2
1514
Relay*2
Relay*2
terminals
terminals
, and
, and
Time
Time
event 5
event 5
STOP/RUN switching
DO1
PV
event 1
Relay*3
Relay*3
terminals
terminals
49 50482 31
49 50482 31
, and
, and
Time
Time
event 6
event 6
PV event output
Time event output
Instrument alarm output
PV
DO3
Instrument
alarm 1
event 1
DO2
event 2
*1: Unavailable when control output is
current or pulse. *2: Unavailable when control output is relay. *3: Only available for UP550-2
DO4
Time
DO5
Time
event 2
DO6
Time
event 3
DO7
Time
event 4
All Rights Reserved. Copyright © 2000, Y okogawa M&C Corporation
GS 05E01C02-01E
1st Edition Mar. 31, 2000-00
<<Contents>> <<Index>>
Fuction Block Diagram for Loop Control with PV Switching
PV input 2
PV input 1
PV input 1
terminals
terminals
12 1311
12 1311
, and
, and
PV input 2
terminals
terminals and
and
Contact input
2221
2221
Contact input
11
INPUT1
INPUT1
Input selection
Input selection
Unit selection
Unit selection
Analog input range conversion
Analog input range conversion
Analog input bias
Analog input bias
Square root extraction
Square root extraction
Analog input filter
Analog input filter
10-seg. linearizer approx./bias
10-seg. linearizer approx./bias
PV input Switching (Temp. range, Temp. upper limit, or DI)
PV input Switching (Temp. range, Temp. upper limit, or DI)
Burnout occurs when
Burnout occurs when the burnout of PV
the burnout of PV input 1 or PV input 2
input 1 or PV input 2 occurs.
occurs.
Preset output Output limiter
Preset output Output limiter
INPUT3
INPUT3
Input selection
Input selection
Unit selection
Unit selection
Analog input range conversion
Analog input range conversion
Analog input bias
Analog input bias
Square root extraction
Square root extraction
Analog input filter
Analog input filter
10-seg. linearizer approx./bias
10-seg. linearizer approx./bias
PV input 1
PV input bias
PV input bias
PV input filter
PV input filter
Control computationManual operation
Control computationManual operation
A/M
A/M
RUNSTOP
RUNSTOP
AUTOMAN
AUTOMAN
PV input 1 PV input 2
PV input 2
DI7
DI7
U3=2
U3=2
DI1 DI2 DI3 DI4 DI5DI8 DI6
DI1 DI2 DI3 DI4 DI5DI8 DI6
Program
Program
pattern selection
pattern selection
Program operation
Program operation
Local
Local
setpoint 1
setpoint 1
(OFF)/
(OFF)/ (ON)
(ON)
Program
Program
operation
operation
STOP/RUN switching
STOP/RUN switching
Local
Local
operation
operation
Start of program operation
when DI changes from OFF to ON
when DI changes from OFF to ON
Stop of program operation
when DI changes from OFF to ON
Start of program operation
Stop of program operation
when DI changes from OFF to ON
OUTPUT1 OUTPUT1 OUTPUT1 OUTPUT3
OUTPUT1 OUTPUT1 OUTPUT1 OUTPUT3
Current or
Current or
pulse terminals
pulse terminals
and
and
OUTPUT1 OUTPUT2
OUTPUT1 OUTPUT2
Relay*2
Relay*2
terminals
terminals
, and
, and
Time
Time
event 5
event 5
Relay*3
Relay*3
terminals
terminals
49 50482 31
49 50482 31
, and
, and
Time
Time
event 6
event 6
OT1
OT1
Control
Control
output
output
1716
1716
, and
, and
Time event output
Time event output
Instrument alarm output
Instrument alarm output
PV
PV
DO2
DO2
PV
PV
event 2
event 2
DO1
DO1
event 1
event 1
Relay
Relay
terminals
terminals
2 31
2 31
PV event output
PV event output
DO3
DO3
Instrument
Instrument
alarm 1
alarm 1
Legend
DO4
DO4
Time
Time
event 1
event 1
15 V loop
15 V loop
power supply
power supply
RET2 RET1
RET2 RET1
Current*1
terminals and
DO5
DO5
Time
Time
event 2
event 2
Retransmission
Retransmission
terminals
1716
and
DO6
DO6
Time
Time
event 3
event 3
output
output
Current
DO7
DO7
Time
Time
event 4
event 4
1514
*1: Unavailable when control
*1: Unavailable when control
output is current or pulse.
output is current or pulse.
*2: Unavailable when control
*2: Unavailable when control
output is relay.
output is relay.
*3: Only available for UP550-2
*3: Only available for UP550-2
Terminal Parameter Function Analog signal Contact signal
All Rights Reserved. Copyright © 2000, Y okogawa M&C Corporation GS 05E01C02-01E
1st Edition Mar. 31, 2000-00
<<Contents>> <<Index>>
1
2
3
4
5
6
7
8
9
10
41
42
43
44
45
46
47
48
49
50
31
32
33
34
35
36
37
38
39
40
21
22
23
24
25
26
27
28
29
30
11
12
13
14
15
16
17
18
19
20
External contact inputs
Common
Start of local-mode operation when
DI7 changes from OFF to ON
Common
* The functions of a contact input can be varied by changing
the setting of the contact input registration parameter.
*
The functions of a contact output can be varied by changing
the setting of the contact output registration parameter.
Stop of program operation when
DI6 changes from OFF to ON
Start of program operation when
DI5 changes from OFF to ON
ON when using 16 or more of program patterns
DI1
DI2
1234
ON
ON OFF
OFF
ON
ON
OFF
OFF
5678
ON
ON OFF
OFF
ON
ON
OFF
OFF
DI3
DI4
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
OFF
ON
9101112
ON
ON OFF
OFF
ON
ON
OFF
OFF
13 14 15
ON
ON OFF
OFF
ON
ON
OFF
ON
OFF
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
Switch between the ON and OFF states of the DI1 to DI4
contact inputs to select from program pattern numbers 1 to 15.
(Select a number during a RESET state.)
1
2
Relay contact output
3
Control output
NC
NO
COM
Contact rating: 250 V AC, 3 A
30 V DC, 3 A (resistance load)
* Time proportional PID relay
contact output is configured
at factory before shipment.
Note: Select this option from
the OT1 parameter.
23
24
RS-485 communication
* Wiring can only be carried out
for controllers with
communication functions.
Maximum baud rate: 9600 bps
25
26
27
SDB(+)
SDA(-)
RDB(+)
RDA(-)
SG
21
22
Auxiliary analog
input
*
Wiring can only be carried out for
controllers with auxiliary analog input.
This input is not used in single-loop
control, however.
Specify in a range of
1-5 V DC, 0-2 V DC,
or 0-10 V DC.
-
+
Default: 1-5 V DC
12
13
TC input
11
12
RTD input
13
12
13
mV/V input
Installation category (overvoltage category): II (IEC1010-1)
A
b
B
NOTE
-
+
-
+
PV input
*
*
Not configured at factory before shipment
12
13
Note: Connecting a 250
resistor to the terminals is
optional.
Model: X010-250-2 (resistor with M3.5 crimp-on terminal
lugs)
* When receiving 4-20 mA DC current signals,
set the PV input type to 1-5 V DC (setpoint 41 ).
Receiving 4-20 mA DC Current
Signals with the Controller
250
4-20mA
-
+
* Factory-set to PV retransmission.
* Retransmission output 1 is not available
if a 15 V DC loop power supply is used.
14
15
Retransmission output 1*
4-20 or
0-20 mA DC
14
15
15 V DC loop power supply*
14.5-18.0 V DC
(21 mA DC max.)
Default: 4-20 mA DC
-
+
-
+
Load resistance: 600
or less
16
17
Current/voltage
pulse output
0-20mADC,
4-20mADC
Voltage pulse (12 V)
Control output
* Retransmission output 2 is available only when
relay is selected as the type of control output.
16
17
Retransmission
output 2*
Default: 4-20 mA DC
0-20mADC,
4-20mADC
-
+
-
+
Default: Unspecified
retransmission type
Note: Select this option from the OT1 parameter.
OT1=0 (factory-set default) OT1=1
Correspondence between parameter OT1 and control output types
OT1=2
OT1=3
* OT1 is a setup parameter.
You can change the settings of the parameter OT1 to change the control output type.
Time proportional control
Relay output
(terminals
1
,
2
and
3
)
Time proportional control
Voltage pulse output
(terminals
F
and
G
)
Current output
(terminals
F
and
G
)
On-off control
Relay output
(terminals
1
,
2
and
3
)
19
18
40
39
38
37
20
28
30
DI1
DI2
DI3
DI4
DI5
DI6
COM
COM
DI8
19
18
40
39
38
37
20
28
30
DI1
DI2
DI3
DI4
DI5
DI6
COM
COM
DI8
+5V
+5V
+5V
+5V
+5V
+5V
36
DI7
36
DI7
+5V
+5V
Contact Transistor contact
UP
Contact rating: 12 V DC, 10 mA or more
6
5
External contact outputs
4
7
34
33
DO1
DO2
DO3
COM
DO4
DO5
Relay Transistor
Time event 2
output
PV event 1 output
PV event 2 output
Instrument alarm
1 output
Common
Time event 1
output
32
DO6
31
DO7
35
COM
Time event 3
output
Common
Time event 4
output
Relay contact rating: 240 V AC, 1 A
30 V DC, 1 A (resistance load)
Transistor contact rating: 24 V DC, 50 mA
UP
8
9
Power supply
10
L
N
A
llowable range: 100-240 V AC (
10%)
(free voltage)
50/60 Hz shared
Power supply
CAUTION
Before carrying out wiring, turn off the power
to the controller and check that cables to be
connected are not alive with a tester or the like
because there is a possibility of electric shock.
12
UP550 Standard Type (Model UP550-0), Single-loop Control
All Rights Reserved. Copyright © 2000, Y okogawa M&C Corporation
GS 05E01C02-01E
1st Edition Mar. 31, 2000-00
<<Contents>> <<Index>>
1
2
3
4
5
6
7
8
9
10
41
42
43
44
45
46
47
48
49
50
31
32
33
34
35
36
37
38
39
40
21
22
23
24
25
26
27
28
29
30
11
12
13
14
15
16
17
18
19
20
External contact inputs
Common
Start of cascade operation when DI7=ON
Start of secondary-loop local operation when DI7=OFF
Common
* The functions of a contact input can be varied by changing
the setting of the contact input registration parameter.
*
The functions of a contact output can be varied by changing
the setting of the contact output registration parameter.
Stop of program operation when
DI6 changes from OFF to ON
Start of program operation when
DI5 changes from OFF to ON
ON when using 16 or more of program patterns
DI1
DI2
1234
ON
ON OFF
OFF
ON
ON
OFF
OFF
5678
ON
ON OFF
OFF
ON
ON
OFF
OFF
DI3
DI4
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
OFF
ON
9101112
ON
ON OFF
OFF
ON
ON
OFF
OFF
13 14 15
ON
ON OFF
OFF
ON
ON
OFF
ON
OFF
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
13
UP550 Standard Type (Model UP550-0), Cascade Control
All Rights Reserved. Copyright © 2000, Y okogawa M&C Corporation GS 05E01C02-01E
<<Contents>> <<Index>>
1
2
3
4
5
6
7
8
9
10
41
42
43
44
45
46
47
48
49
50
31
32
33
34
35
36
37
38
39
40
21
22
23
24
25
26
27
28
29
30
11
12
13
14
15
16
17
18
19
20
8
9
Power supply
10
L
N
A
llowable range: 100-240 V AC (
10%)
(free voltage)
50/60 Hz shared
Power supply
12
13
TC input
11
12
RTD input
13
12
13
mV/V input
21
22
Auxiliary input
Specify in a range of
1-5 V DC, 0-2 V DC,
or 0-10 V DC.
23
24
RS-485 communication
* Wiring can only be carried out
for controllers with communication
functions.
Maximum baud rate: 9600 bps
25
26
27
SDB(+)
SDA(-)
RDB(+)
RDA(-)
SG
*
The functions of a contact input can be varied by changing the setting of the contact
input registration parameter.
*
The functions of a contact output can be varied by
changing the setting of the contact output registration
parameter.
* Factory-set to PV retransmission.
* Retransmission output 1 is not available
if a 15 V DC loop power supply is used.
1
2
Relay contact output
3
Control output
NC
NO
COM
Contact rating: 250 V AC, 3 A
30 V DC, 3 A (resistance load)
*Time proportional PID relay contact
output is configured at factory
before shipment.
Note: Select this option from
the OT1 parameter.
CAUTION
Before carrying out wiring, turn off the power
to the controller and check that cables to be
connected are not alive with a tester or the like
because there is a possibility of electric shock.
Installation category (overvoltage category): II (IEC1010-1)
A
b
B
NOTE
-
+
-
+
-
+
Default: 1-5 V DC
OT1=0 (factory-set default) OT1=1
Correspondence between parameter OT1 and control output types
OT1=2
OT1=3
* OT1 is a setup parameter.
You can change the settings of the parameter OT1 to change the control output type.
Time proportional control
Relay output
(terminals
1
,
2
and
3
)
Time proportional control
Voltage pulse output
(terminals
F
and
G
)
Current output
(terminals
F
and
G
)
On-off control
Relay output
(terminals
1
,
2
and
3
)
PV input 1
PV input 2
* Not configured at factory before shipment
Contact rating: 12 V DC, 10 mA or more
NOTE: When operating paramter U3 set to 2 , effective to contact input.
16
17
Current/voltage
pulse output
0-20mADC,
4-20mADC
Voltage pulse (12 V)
Control output
14
15
Retransmission output 1
*
4-20 or
0-20 mA DC
14
15
15 V DC loop power supply
*
14.5-18.0 V DC
(21 mA DC max.)
* Retransmission output 2 is available
only when relay is selected as the
type of control output.
16
17
Retransmission
output 2*
Default: 4-20 mA DC
Default: 4-20 mA DC
0-20mADC,
4-20mADC
-
+
-
+
-
+
-
+
Relay contact rating: 240 V AC, 1 A
30 V DC, 1 A (resistance load)
Transistor contact rating: 24 V DC, 50 mA
Load resistance: 600
or less
12
13
Note: Connecting a 250
resistor to the terminals is
optional.
Model: X010-250-2 (resistor with M3.5 crimp-on terminal
lugs)
*
When receiving 4-20 mA DC current signals,
set the PV input type to 1-5 V DC (setpoint 41 ).
Receiving 4-20 mA DC Current
Signals with the Controller
250
4-20mA
-
+
Default: Unspecified
retransmission type
Note: Select this option from the OT1 parameter.
6
5
External contact outputs
4
7
34
33
DO1
DO2
DO3
COM
DO4
DO5
Relay Transistor
Time event 2
output
PV event 1 output
PV event 2 output
Instrument alarm
1 output
Common
Time event 1
output
32
DO6
31
DO7
35
COM
Time event 3
output
Common
Time event 4
output
UP
External contact inputs
Common
PV input 2 when DI7=ON
PV input 1 when DI7=OFF
Common
Stop of program operation when
DI6 changes from OFF to ON
Start of program operation when
DI5 changes from OFF to ON
ON when using 16 or more of program patterns
DI1
DI2
1234
ON
ON OFF
OFF
ON
ON
OFF
OFF
5678
ON
ON OFF
OFF
ON
ON
OFF
OFF
DI3
DI4
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
OFF
ON
9101112
ON
ON OFF
OFF
ON
ON
OFF
OFF
13 14 15
ON
ON OFF
OFF
ON
ON
OFF
ON
OFF
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
Switch between the ON and OFF states of the DI1 to DI4
contact inputs to select from program pattern numbers 1 to 15.
(Select a number during a RESET state.)
19
18
40
39
38
37
20
28
30
DI1
DI2
DI3
DI4
DI5
DI6
COM
COM
DI8
19
18
40
39
38
37
20
28
30
DI1
DI2
DI3
DI4
DI5
DI6
COM
COM
DI8
+5V
+5V
+5V
+5V
+5V
+5V
36 DI7
36
DI7
+5V
+5V
Contact Transistor contact
UP
14
UP550 Standard Type (Model UP550-0), Loop Control with PV Switching
All Rights Reserved. Copyright © 2000, Y okogawa M&C Corporation
GS 05E01C02-01E
1st Edition Mar. 31, 2000-00
<<Contents>> <<Index>>
External Dimensions and Panel Cutout Dimension
96
PVE1 PVE2
11
96
1 to 10 mm
100
Large bracket
91.8
Small bracket
(Panel thickness)
15
Unit: mm
112
General installation Side-by-side close installation
+0.8
0
92
(53)
+0.8
0
92
+0.8
[(N-1)96+92]117 min.
0
+0.8
92
145 min.
N stands for the number of controllers to be installed. However, the measured value applies if N 5.
0
(25)
Model and Suffix Codes
Model Suffix Code Description
UP550
Type
Optional functions
Standard accessories: Brackets (mounting hardware), unit label, Users Manuals, and Users Manual (reference) (CD-ROM
version).
Specify the suffix code of option 1 depending on the UP mode to be used.
Program controller (provided with retransmission output and 15 V DC loop power supply as standard)
-0 Standard type
-1 Position proportional type
-2 Heating/cooling type 01None
With communication, auxiliary analog input, and 1 additional DIs
Correspondence between UT mode and suffix code
UP mode
Suffix code
Single-loop control (UP mode 1) Cascade primary-loop control (UP mode 2) Cascade control (UP mode 4) Loop control with PV switching (UP mode 6) Loop control with PV auto-selector (UP mode 7)
App.: Function available, N/A: Function not available
All Rights Reserved. Copyright © 2000, Y okogawa M&C Corporation GS 05E01C02-01E 1st Edition Mar. 31, 2000-00
00, 20 01, 21 10 11
App. N/A N/A N/A N/A
App. App. App. App. App.
App.
N/A N/A N/A N/A
App.
N/A App. App. App.
Remarks
An auxiliary analog input is used as cascade input. An auxiliary analog input is used as the PV input 2. An auxiliary analog input is used as the PV input 2.
<<Contents>> <<Index>>
Correspondence between the Model and Suffix Codes, and the Contact Input/Output
Terminals Provided
Check the model ordered and the presence/absence of contact inputs and outputs in the following table.
indicate that the contacts are available.
Model and Suffix Codes
UP550- 0 UP550- 1
DI1 DI2 DI3 DI4 DI5 DI6 DI7 DO1 DO2 DO3 DO4
✓✓✓
Contact input terminals Contact output terminals
DI8 DO5 DO6 DO7
✓✓✓✓✓
✓✓✓✓✓✓
✓✓
✓✓✓✓✓✓✓✓✓
Items to Be Specified When Ordering
Model and suffix codes, necessary/unnecessary of Users Manual or QIC.
16
All Rights Reserved. Copyright © 2000, Y okogawa M&C Corporation
GS 05E01C02-01E 1st Edition Mar. 31, 2000-00
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