Yokogawa UP550 Operating Manual

Download

Instruction Manual

Model UP550 Program Controller

User’s Manual for Cascade Primary-loop Control

IM 05E01C02-42E

1st Edition

Blank Page

Introduction

Thank you for purchasing the UP550 program controller.

■ How to Use the Manuals

Purpose Title Description

Setup Describes the tasks (installation, wiring, and others)

Basic operation

Program creation

General understanding of programming operations

Operating procedures and troubleshooting

Brief operation

Function description and setpoint recording

1. Installation

Initial Settings

3. Programming

3.5 Program Parameter Map

3.6 Lists of Program Parameters

4. Operations

6.1 Parameter Map

6.2 Lists of Parameters

required to make the controller ready for operations.

Describes examples of setting PV input types. Making settings described herein and program creation in “3. Programming” allow you to carry out basic control.

Describes examples of creating basic programs. The use of the program pattern setup charts included in the “3.7 Program Pattern Setup Charts” is recommended.

Contains a parameter map that serves as a guide to creating programs. Also includes a brief explanation of the functions of program parameters.

Describes key operation sequences. For operation control through external contact inputs, see the external contact inputs described in “1.5 Terminal Wiring Diagrams”.

Contains the parameter map used as a guideline for setting parameters.

riefly describes the functions of parameters. In addition,

B each parameter table has a User Setting column, where you can record your setpoints when setting them in the controller.

■ Controllers Applicable to Cascade Primary-loop Control

The specification codes of the UP550 applicable to cascade primary-loop control are given in the table below.

UP550-01 UP550-21

■ Regarding This User’s Manual

(1) This manual should be provided to the end user. Keep an extra copy or copies of the

manual in a safe place.

(2) Read this manual carefully to gain a thorough understanding of how to operate this

product before starting operation.

(3) This manual describes the functions of this product. Yokogawa M&C Corporation

(hereinafter simply referred to as Yokogawa) does not guarantee the application of these functions for any particular purpose.

(4) Under absolutely no circumstances may the contents of this manual, in part or in

whole, be transcribed or copied without permission.

(5) The contents of this manual are subject to change without prior notice.

(6) Every effort has been made to ensure that the details of this manual are accurate.

However, should any errors be found or important information be omitted, please contact your nearest Yokogawa representative or our sales office.

IM 05E01C02-42E

1st Edition : May 31,2000-00Media No. IM 05E01C02-42E (CD) 1st Edition : May 2000 (YK)

■ Safety Precautions

The following symbol is indicated on the controller to ensure safe use.

This symbol on the controller indicates that the operator must refer to an explanation in the user’s manual in order to avoid the risk of injury or death of personnel or damage to the instrument. The manual describes how the operator should exercise special care to avoid

CAUTION

electric shock or other dangers that may result in injury or loss of life.

The following symbols are used in the hardcopy user’s manuals and in the user’s manual supplied on the CD-ROM.

NOTE

Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure.

IMPORTANT

Draws attention to information that is essential for understanding the operation and/or features of the controller.

■ Regarding Force Majeure

Yokogawa M&C Corporation assumes no liability for any loss or damage, direct or indirect, caused by the use of or unpredictable defects of the product.

IM 05E01C02-42E 1st Edition : May 31,2000-00

Model UP550 Program Controller User’s Manual for Cascade Primary-loop Control

IM 05E01C02-42E 1st Edition

1. Installation .............................................................................................. 1-1

1.1 Model and Suffix Codes.................................................................................. 1-1

1.2 How to Install................................................................................................... 1-2

1.3 How to Connect Wires .................................................................................... 1-5

1.4 Hardware Specifications ................................................................................ 1-7

1.5 Terminal Wiring Diagrams ............................................................................ 1-13

2. Initial Settings ......................................................................................... 2-1

2.1 Names and Functions of Front Panel Parts................................................... 2-2

2.2 Setting UP mode (Setting First at Power-on)................................................. 2-3

2.3 Changing UP mode ......................................................................................... 2-4

2.4 Setting Primary PV Input Type ....................................................................... 2-6

2.5 Changing Tracking Input Type ..................................................................... 2-10

2.6 Initializing Parameters .................................................................................. 2-12

Toc-1

3. Programming .......................................................................................... 3-1

3.1 Overview of Program Patterns ....................................................................... 3-1

3.2 Example of Program Pattern Setup Charts ................................................... 3-2

3.3 Creating Program Patterns............................................................................. 3-4

3.4 Changing Program Patterns..........................................................................3-11

3.5 Program Parameter Map............................................................................... 3-14

3.6 Lists of Program Parameters ....................................................................... 3-16

3.7 Program Pattern Setup Charts ..................................................................... 3-21

3.8 Explanation of Program Functions .............................................................. 3-24

4. Operations .............................................................................................. 4-1

4.1 Monitoring-purpose Operating Displays Available during Operation ......... 4-1

4.2 Performing/Canceling Auto-tuning ................................................................ 4-3

4.3 Setting PID Manually....................................................................................... 4-4

4.4 Selecting Program Pattern Number (PT.No) .................................................. 4-6

4.5 Switching between RUN and RESET Modes ................................................. 4-7

4.6 Switching between AUTO and MAN ............................................................... 4-8

4.7 Manipulating Control Output during Manual Operation ............................... 4-9

4.8 Enabling/Disabling Hold Mode of Program Operation ............................... 4-10

4.9 Changing Program Setpoint when in Hold Mode ......................................... 4-11

4.10 Executing “Advance” Function ................................................................... 4-12

IM 05E01C02-42E

1st Edition : May 31,2000-00

5. Troubleshooting and Maintenance ........................................................ 5-1

6. Parameters .............................................................................................. 6-1

7. Function Block Diagram and Descriptions............................................ 7-1

Toc-2

4.11 Switching to Local-mode (LOCAL) Operation ............................................. 4-13

4.12 Changing Setpoint during Local-mode Operation ...................................... 4-14

5.1 Troubleshooting .............................................................................................. 5-1

5.2 Maintenance .................................................................................................... 5-5

5.2.1 Cleaning ........................................................................................... 5-5

5.2.2 Replacing Brackets ........................................................................... 5-5

5.2.3 Attaching Terminal Cover .................................................................. 5-5

5.2.4 Replacing Parts with a Limited Service Life ....................................... 5-7

5.2.5 Replacing Control Output Relays ...................................................... 5-8

6.1 Parameter Map ................................................................................................ 6-1

6.2 Lists of Parameters ......................................................................................... 6-6

IM 05E01C02-42E

1st Edition : May 31,2000-00

1. Installation

This chapter describes installation, wiring, and other tasks required to make the controller ready for operation.

1.1 Model and Suffix Codes

Before using the controller, check that the model and suffix codes match your order.

Model Suffix Code Description

UP550

Type

Optional functions

Check that the following items are provided:

• Program controller (of ordered model) .................................. 1

• Brackets (mounting hardware) ............................................. 1 pair

Program controller (provided with retransmission output and 15 V DC loop power supply as standard)

-0 Standard type

-1 Position proportional type

-2 Heating/cooling type

01None

With communication, auxiliary analog input, and 1 additional DI

1-1

• Unit label .............................................................................. 1

• User’s Manuals for Single-loop Control ................................ 7 (A2 size)

• User’s Manual (Reference) (CD-ROM version) .................... 1

■ Correspondence between the Model and Suffix Codes, and the Contact Input/Output Terminals Provided

Check the model ordered and the presence/absence of contact inputs and outputs in the following table.

✓

indicate that the contacts are available.

Model and Suffix Codes

UP550- 0

UP550- 1

Note: For details on the functions of contact inputs/outputs, see “1.5 Terminal Wiring Diagrams.”

DI1 DI2 DI3 DI4 DI5 DI6 DI7 DO1 DO2 DO3 DO4

✓✓✓

Contact input terminals Contact output terminals

DI8 DO5 DO6 DO7

✓✓✓✓✓

✓✓✓✓✓✓

✓✓

✓

✓✓✓

✓✓✓✓✓✓

✓✓✓

IM 05E01C02-42E

1st Edition : May 31,2000-00

1.2 How to Install

NOTE

To install the controller, select a location where:

1. no one may accidentally touch the terminals,

2. mechanical vibrations are minimal,

3. corrosive gas is minimal,

150mm

1-2

4. temperature can be maintained at about 23C and the fluctuation is minimal,

150mm150mm

150mm

5. no direct radiant heat is present,

6. no magnetic disturbances are caused,

7. no wind blows against the terminal board (reference junction compensation element),

8. no water is splashed,

9. no flammable materials are around,

Never place the controller directly on flammable items or equipment.

If the controller has to be installed close to flammable items or equipment, be sure to provide shielding panels all around the controller, at least 150 mm away from every side; the panels should be made of either 1.43 mm-thick metal-plated steel plates or 1.6 mmthick uncoated steel plates.

● Installation Position

Install the controller at an angle within 30 from horizontal with the front panel facing upward. Do not install it facing downward. The position of right and left sides should be horizontal.

Front panel

of controller

30

Must not exceed 30

Rear of controller

IM 05E01C02-42E

1st Edition : May 31,2000-00

■ External Dimensions and Panel Cutout Dimensions

1-3

UP550

(53)

+0.8

PVE1 PVE2

100

Large bracket

112

91.8

Small bracket

1 to 10 mm

(Panel thickness)

General installation Side-by-side close installation

+0.8

145 min.

[(N-1)96+92]117 min.

+0.8

“N” stands for the number of controllers to be installed. However, the measured value applies if N  5.

Unit: mm

+0.8

(25)

IM 05E01C02-42E

1st Edition : May 31,2000-00

■ How to Install

Turn off the power to the controller before installing it on the panel because there is a possibility of electric shock.

CAUTION

After opening the mounting hole on the panel, follow the procedures below to install the controller:

1. Insert the controller into the opening from the front of the panel so that the terminal board on the rear is at the far side.

2. Set the brackets in place on the top and bottom of the controller as shown in the figure below, then tighten the screws of the brackets. Take care not to overtighten them.

1-4

Direction to insert the controller

Insert the controller into the opening from the front of the panel.

Panel

Insert a screwdriver into the brackets to tighten the screws.

Small bracket

(bottom mounting hardware)

Large bracket

(top mounting hardware)

Terminal board

IM 05E01C02-42E

1st Edition : May 31,2000-00

1.3 How to Connect Wires

1) Before carrying out wiring, turn off the power to the controller and check that the cables to be connected are not alive with a tester or the like because there is a possibility of electric shock.

CAUTION

2) Wiring must be carried out by personnel who have basic electrical knowledge and practical experience.

NOTE

1) Provide power from a single-phase instrument power supply. If there is a lot of noise in the power line, insert an insulating transformer into the primary side of the line and use a line filter (recommended part: ZAC2205-00U from TDK) on the secondary side. As a countermeasures against noise, do not place the primary and secondary power cables close to each other.

2) For thermocouple input, use shielded compensating lead wires for wiring. For RTD input, use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires. The cables to be used for wiring, terminal specifications, and recommended parts are as shown below.

1-5

3) Control output relays may be replaced. However, because they have a life of 100,000 times that of the resistance load, use auxiliary relays to turn on/off a load.

4) The use of inductance (L) loads such as auxiliary relays, motors and solenoid valves causes malfunction or relay failure; always insert a CR filter for use with alternating current or a diode for use with direct current, as a spark-removal surge suppression circuit, into the line in parallel with the load.

■ For DC Relay Wiring ■ For AC Relay Wiring

UP550

O.C

Relay

UP’s contact

(Use one with a relay coil

rating less than the UP’s

Relay

contact rating.)

External DC power supply

Diode (Mount it directly to the relay coil terminal (socket).)

UP550

UP’s contact

(Use one with a relay coil

rating less than the UP’s

contact rating.)

External AC power supply

Relay

CR filter (Mount it directly to the relay coil terminal (socket).)

IM 05E01C02-42E

1st Edition : May 31,2000-00

● Cable Specifications and Recommended Cables

Purpose Name and Manufacturer

Power supply, grounding, relay contact outputs

Thermocouple Shielded compensating lead wires, JIS C 1610, X- - -

RTD Shielded wires (three conductors), UL2482 (Hitachi Cable)

Other signals Shielded wires

600 V PVC insulated wires, JIS C 3307, 0.9 to 2.0 mm2

(See Yokogawa Electric’s GS 6B1U1-E.)

● Recommended Terminal Lugs

Applicable wire size Tightening torque

0.3 to 1.65 mm

0.8 N·m or less

1-6

3.7mm

7 mm or less

● Terminal Covers

Target Model Part Number Sales Unit

For UP550

T9115YD 1

3.7mm

7 mm or less

IM 05E01C02-42E 1st Edition : May 31,2000-00

1.4 Hardware Specifications

PV Input Signals

• Number of inputs: 1 (terminals 11-12-13)

• Input type: Universal input system. The input type can be selected with the software.

• Sampling period: Can be selected from 100, 200 and 500 ms. Initial value: 200 ms

• Burnout detection: Functions at TC, RTD and standard signal (0.4 to 2 V or 1 to 5 V)

Upscale, downscale, and off can be specified. For standard signal, burnout is determined to have occurred if it is 0.1 V or less.

• Input bias current: 0.05 A (for TC or RTD b-terminal)

• Measurement current (RTD): About 0.13 mA

• Input resistance: 1 M or more for thermocouple or mV input

About 1 M for DC voltage input

• Allowable signal source resistance: 250  or less for thermocouple or mV input Effects of signal source resistance: 0.1 V/ or less 2 k or less for DC voltage input Effects of signal source resistance: About 0.01%/100 

1-7

• Allowable wiring resistance: for RTD input Maximum 150 /wire: Conductor resistance between three wires should be equal However, maximum 10 /wire for a range of -150.0 to 150.0C. Wire resistance effect: 0.1C/10 

• Allowable input voltage: 10 V DC for thermocouple, mV, or RTD input 20 V DC for DC voltage input

• Noise rejection ratio: 40 dB (50/60 Hz) or more in normal mode 120 dB (50/60 Hz) or more in common mode

• Reference junction compensation error: 1.0C (15 to 35C) 1.5C (0 to 15C, 35 to 50C)

• Applicable standards: JIS, IEC, DIN (ITS-90) for thermocouples and RTD

Auxiliary Analog Input Signals (Tracking Input)

Available only for controllers with auxiliary analog input terminals.

• Number of inputs: 1 (terminals

• Input type: Settable in a range of 0-2, 0-10, 0.4-2.0, or 1-5 V DC

• Sampling period: 100, 200 and 500 ms

The sampling period of a auxiliary input signal is associated with the PV input’s sampling period.

21-22

)

• Input resistance: About 1 M

• Input accuracy: 0.3% of input span 1 digit for 0 to 2 V DC

0.2% of input span 1 digit for 0 to 10 V DC 0.375% of input span 1 digit for 0.4 to 2.0 V DC 0.3% of input span 1 digit for 1 to 5 V DC

Under standard operating conditions (232C, 5510% RH, power frequency of 50/ 60 Hz)

IM 05E01C02-42E 1st Edition : May 31,2000-00

Loop Power Supply

Power is supplied to a two-wire transmitter. (15 V DC: terminals

14-15

) A resistor (10 to 250 ) connected between the controller and transmitter converts a current signal into a voltage signal, which is then read via the PV input terminal. Supply voltage: 14.5 to 18.0 V DC, max. 21 mA (provided with a protection circuit against a field short-circuit)

Retransmission Output

Either PV, program setpoint, or control output is output. Either the retransmission output or the loop power supply can be used with terminals

14-15

1-8

• Number of outputs: 1 (terminals

14-15

)

• Output signal: 4-20, 0-20, 20-4, or 20-0 mA DC (where, outputting signal levels of less than 0 mA is not feasible)

• Load resistance: 600  or less

• Output accuracy: 0.1% of span (5% of span for 1 mA or less.)

Under standard operating conditions (232C, 5510% RH, power frequency of 50/ 60 Hz)

Control Output

Universal output system, The output type can be selected with the software.

• Current output (Standard type: terminals

Number of outputs 1

Output signal 4-20, 0-20, 20-4, or 20-0 mA DC

Load resistance 600  or less

Output accuracy 0.1% of span

switched between a voltage pulse output

Under standard operating conditions (232C,

5510% RH, power frequency of 50/60 Hz)

• Voltage pulse output (Standard type: terminals

16-17

)

and current output.

(5% of span for 1 mA or less)

16-17

)

Number of

outputs1switched between a voltage pulse output and current output.

Output signal

Resolution

On-voltage = 12 V or more (load resistance: 600  or more)

10 ms or 0.1% of output, whichever is larger

• Relay contact output (Standard type: terminals

Number of outputs

Output signal Three terminals (NC, NO, and common)

Contact rating 250 V AC or 30 V DC, 3 A (resistance load)

Resolution 10 ms or 0.1% of output, whichever is larger

Off-voltage = 0.1 V DC or less

1-2-3

)

IM 05E01C02-42E

1st Edition : May 31,2000-00

Contact Inputs

• Purpose: Program pattern no. selection, and run/reset switching

• Number of inputs: Differs with model and suffix codes as shown in the table below.

Model and Suffix Codes Number of Inputs

UP550- 0

UP550- 1

• Input type: Non-voltage contact or transistor open collector input

• Input contact rating: 12 V DC, 10 mA or more

• On/off determination: For non-voltage contact input, contact resistance of 1 k or less

is determined as “on” and contact resistance of 20 k or more as “off.” For transistor open collector input, input voltage of 2 V or less is determined as “on” and leakage current must not exceed 100 A when “off.”

• Minimum status detection hold time: PV input’s sampling period 3

Contact Outputs

• Purpose: Event output, FAIL output, and others

1-9

• Number of outputs: 7 points

• Relay contact rating: 240 V AC, 1 A, or 30 V DC, 1 A

• Transistor contact rating: 24 V DC, 50 mA

Display Specifications

• PV display: 5-digit, 7-segment, red LEDs, character height of 20 mm

• Setpoint display: 32128 dot LCD with back lighting

• Status indicating lamps: LEDs

Safety and EMC Standards

• Safety: Compliant with IEC1010-1: 1990 and EN61010-1: 1992 Approved by CSA1010 CSA1010 installation category (overvoltage category): CATII (IEC1010-1) Approved by UL508

• EMC standards: This instrument complies with the following EMC standards (the instrument continues to operate at a measuring accuracy of within 20% of the range during tests):

- EMI (emission), EN55011: Class A Group 1

- EMS (immunity), EN50082-2: 1995

IM 05E01C02-42E

1st Edition : May 31,2000-00

Construction, Installation, and Wiring

• Construction: Only the front panel is dust-proof and drip-proof (protection class IP55) For side-by-side close installation the controller loses its dust-proof and drip-proof protection.

• Material: ABS resin and polycarbonate

• Case color: Black

• Weight: About 1 kg or less

• Dimensions: 96 (W)  96 (H)  100 (depth from panel face) mm

• Installation: Panel-mounting type. With top and bottom mounting hardware (1 each)

• Panel cutout dimensions: 92

+0.8

(W)  92

+0.8

(H) mm

• Installation position: Up to 30° upward facing (not designed for facing downward)

• Wiring: M3.5 screw terminals (for signal wiring and power/ground wiring as well)

Power Supply Specifications

• Power supply: Rated voltage of 100 to 240 V AC (10%), 50/60 Hz

• Power consumption: Max. 20 VA (8.0 W max.)

1-10

• Data backup: Lithium battery with life expectancy of 10 years

• Withstanding voltage

- Between primary terminals* and secondary terminals**:

At least 1500 V AC for 1 minute (Note)

- Between primary terminals* and grounding terminal:

At least 1500 V AC for 1 minute (Note)

- Between grounding terminal and secondary terminals**:

At least 1500 V AC for 1 minute

- Between secondary terminals**:

At least 500 V AC for 1 minute

* Primary terminals indicate power terminals and relay output terminals

** Secondary terminals indicate analog I/O signal, voltage pulse output, and contact

input terminals

Note: The withstanding voltage is specified as 2300 V AC per minute to provide a margin of safety.

• Insulation resistance: 20 M or more at 500 V DC between power terminals and grounding terminal

• Grounding: Class 3 grounding (grounding resistance of 100  or less)

IM 05E01C02-42E

1st Edition : May 31,2000-00

Signal Isolations

• PV input terminals: Isolated from other input/output terminals. Not isolated from the internal circuit.

• Auxiliary analog input terminals: Isolated from other input/output terminals and the internal circuit

• 15 V DC loop power supply terminals: Not isolated from analog current output and voltage pulse control output. Isolated from other input/output terminals and internal circuit.

• Analog current output terminals (for control output and retransmission): Not isolated between current outputs and from 15 V DC loop power supply and voltage pulse control output. Isolated from other input/output terminals and internal circuit.

• Voltage pulse control output terminals: Not isolated from current outputs and 15 V DC loop power supply. Isolated from other input/output terminals and internal circuit.

• Relay contact control output terminals: Isolated between contact output terminals and from other input/output terminals and internal circuit.

• Contact input terminals: Not isolated between contact input terminals and from communication terminals. Isolated from other input/output terminals and internal circuit.

• Relay contact output terminals: Not isolated between relay contact outputs. Isolated from other input/output terminals and internal circuit.

1-11

• Transistor contact output terminals: Not isolated between transistor contact outputs. Isolated from other input/output terminals and internal circuit.

• RS-485 communication terminals: Not isolated from contact input terminals. Isolated from other input/output terminals and internal circuit.

• Power terminals: Isolated from other input/output terminals and internal circuit.

• Grounding terminals: Isolated from other input/output terminals and internal circuit.

IM 05E01C02-42E 1st Edition : May 31,2000-00

Environmental Conditions

• Normal operating conditions: Ambient temperature: 0 to 50C (40C or less for side-by-side close installation) Temperature change rate: 10C/h or less Ambient humidity: 20 to 90% RH (no condensation allowed) Magnetic field: 400 A/m or less Continuous vibration at 5 to 14 Hz: Full amplitude of 1.2 mm or less Continuous vibration at 14 to 150 Hz: 4.9 m/s Short-period vibration: 14.7 m/s Shock: 14.7 m/s

or less, 11 ms

, 15 seconds or less

Installation height: Height above sea level of 2000 m or less Warm-up time: 30 minutes or more after power on

• Transportation and storage conditions: Temperature: -25 to 70C Temperature change rate: 20C/h or less Humidity: 5 to 95% RH (no condensation allowed)

• Effects of changes in operating conditions

- Effects from changes in ambient temperature:

- On voltage or thermocouple input, 1 V/C or 0.01% of F.S./C, whichever is larger

or less

1-12

- On auxiliary analog input, 0.02% of F.S./C

- On RTD input, 0.05C/C (ambient temperature) or less

- On analog output, 0.05% of F.S./C or less

- Effects from power supply fluctuation (within rated voltage range)

- On analog input, 1 V/10 V or 0.01% of F.S./10 V, whichever is larger

- On analog output, 0.05% of F.S./10 V or less

IM 05E01C02-42E 1st Edition : May 31,2000-00

1.5 Terminal Wiring Diagrams

NOTE

Do not use unassigned terminals as relay terminals.

Terminal wiring diagrams are shown on and after the next page.

1-13

IM 05E01C02-42E

1st Edition : May 31,2000-00

■ UP550 Standard Type (Model UP550-01 or UP550-21), Cascade Primary-loop Control

External contact inputs

Common

Tracking switching signal output when DI7=ON,

Result of PID computation output when DI7=OFF

Common

* The functions of the external inputs are the defaults for

cascade primary-loop control. To change the functions, reconfigure the Contact Input Registration setup parameters.

* The functions of the external outputs are the defaults for

cascade primary-loop control. To change the functions, reconfigure the Contact Output Registration setup parameters.

Stop of program operation when

DI6 changes from OFF to ON

Start of program operation when

DI5 changes from OFF to ON

ON when using 16 or more of program patterns

DI1

DI2

1234

OFF

OFF OFF

5678

OFF

DI3

DI4

OFF

9101112

OFF

OFF OFF

13 14 15

OFF

Switch between the ON and OFF states of the DI1 to DI4 contact inputs to select from program pattern numbers 1 to 15. (Select a number during a RESET state.)

RS-485 communication

* Wiring can only be carried out for controllers with communication functions. Maximum baud rate: 9600 bps

SDB(+)

SDA(-)

RDB(+)

RDA(-)

Auxiliary analog

input

Wiring can only be carried out for

controllers with auxiliary analog input.

Specify in a range of 1-5 V DC, 0-2 V DC, or 0-10 V DC.

Default: 1-5 V DC

TC input

RTD input

mV/V input

Installation category (overvoltage category): II (IEC1010-1)

NOTE

Primary PV input

Tracking signal

Not configured at factory before shipment

See “2. Initial Settings.

”

Note: Connecting a 250

Ω resistor to the terminals is optional. Model: X010-250-2 (resistor with M3.5 crimp-on terminal lugs)

* When receiving 4-20 mA DC current signals, set the PV input type to 1-5 V DC (setpoint

“41”).

䊏 Receiving 4-20 mA DC Current

Signals with the Controller

250 Ω

4-20mA

* Factory-set to

“PV retransmission.

”

* Retransmission output 1 is not available

if a 15 V DC loop power supply is used.

Retransmission output 1*

4-20 or 0-20 mA DC

15 V DC loop power supply*

14.5-18.0 V DC (21 mA DC max.)

Default: 4-20 mA DC

Load resistance: 600

Ω or less

Current output

4-20mADC

Output to secondary-loop

DI1

DI2

DI3

DI4

DI5

DI6

COM

DI8

DI1

DI2

DI3

DI4

DI5

DI6

COM

DI8

+5V

DI7

+5V

Contact Transistor contact

Contact rating: 12 V DC, 10 mA or more

External contact outputs

DO1

DO2

DO3

COM

DO4

DO5

Relay Transistor

Time event 2

output

PV event 1 output

PV event 2 output

Instrument alarm

1 output

Common

Time event 1

output

DO6

DO7

COM

Time event 3

output

Common

FAIL output to

secondary-loop

(ON when normal)

Relay contact rating: 240 V AC, 1 A 30 V DC, 1 A (resistance load) Transistor contact rating: 24 V DC, 50 mA

Power supply

llowable range: 100-240 V AC (

10%) (free voltage) 50/60 Hz shared

Power supply

CAUTION

Before carrying out wiring, turn off the power to the controller and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock.

䊏 15 V DC Power Supply Wired to Sensor in

Two-wire System Configuration

100

Two-wire transmitter

PV input

0.4-2.0 V DC signal

Loop power

supply

14.5-

18.0 V DC

External resistor (Note)

4-20mADC

Note: Connecting a 100

 resistor to the terminals is optional.

Model: X010-100-2 (resistor with M3.5 crimp-on terminal lugs)

IM 05E01C02-42E

1st Edition : May 31,2000-00

1-14

2. Initial Settings

This chapter describes examples of setting PV input types. Refer to examples of various settings to understand how to set parameters required. Refer to “6.1 Parameter Map” for an easy to understand explanation of setting various parameters. If you cannot remember how to carry out an operation during setting, press the key no more than four times. This brings you to the display (operating display) that appears at power-on. After carrying out the settings described here, create programs in “3. Programming.”

Setup Procedure

2-1

DISP

Power-on

Set UP mode “2”.

See “2.2 Setting UP mode (Setting First at Power-on),” or “2.3 Changing UP mode.”

Set PV input.

See “2.4 Setting Primary PV input Type.”

Changing

tracking input.

See “2.5 Changing Tracking Input Type.”

Initialize

parameters.

See “2.6 Initializing Parameters.”

Set setup

parameters.

Set operating

parameters.

Set program

patterns.

See “3.

Controller operation

(Factory-set to Single-loop Control “UP mode 1.”)

(Factory-set to “not configured.”)

(Factory-set to “1-5 V DC.”)

Programming

.”

Be sure to follow this step

whenever a change of setting is made to

the UP mode or to the PV input type.

Denotes a step that must always be followed.

Denotes a step that should be followed as necessary.

IM 05E01C02-42E

1st Edition : May 31,2000-00

2.1 Names and Functions of Front Panel Parts

1. Indicator lamp for PV2 display

2. Program monitor lamps

3. Event indicator lamps

8. Instrument alarm indicator lamps

4. Status indicator lamps

5. Light-loader interface

9. SET/ENT key

. PT.No key

PVE1

PVE2

6. Process variable (PV) display

7. Setpoint display

. MODE key

. DISP key

. and keys

. RESET key

. RUN key

2-2

Name of Part Indicator lamp for

1. PV2 display

2. Program monitor lamps

3. Event indicator lamps

Status indicator

4. lamps

5. Light-loader interface

Process variable (PV)

6. display

7. Setpoint display (LCD)

Instrument alarm

8. indicator lamps

9. SET/ENT key

. MODE key

. DISP key

. and keys

. PT.No key

. RUN key

. RESET key

SET/ENT

MODE

DISP

RUN

RESET

Is lit when secondary PV is displayed on PV display. Not used in Cascade Primary-loop Control.

: Is lit (in green) when a program setpoint is increasing. : Is lit (in green) when a program setpoint is constant. : Is lit (in green) when a program setpoint is decreasing.

Display the statuses of PV events, time events and instrument alarm in orange. PVE1 and PVE2 lamps: Come on when PV event 1 and PV event 2 turn on. TME1 to TME4 lamps: Come on when time event 1 to time event 4 turn on. AL1 lamp: Comes on when instrument alarm 1 turns on.

Is lit (in green) to indicate the status of operation or control. PRG:Is lit when in program mode. RST:Is lit when in reset mode. HLD:Is lit when in hold mode. LOC:Is lit when in local mode. MAN:Is lit when in manual mode. CAS:Not used in Cascade Primary-loop Control.

Interface for an adapter cable used when setting and storing parameters from a PC. This requires an optional parameter setting tool.

Displays PV. Displays an error code (in red) if an error occurs.

Displays the name and value of a program setpoint (SP), output (OUT), deviation trend, valve opening, or a parameter. Displays an error code if an error occurs.

The AL1 lamp comes on in orange if instrument alarm 1 occurs.

Used to switch or register a parameter. Pressing the key for more than 3 seconds allows you to switch between the operating display and the main menu for operating parameter setting display alternately.

Presents a display for switching between the hold, advance, local, AUTO and MAN modes.

Used to switch between displays. Pressing this key while any operating display is shown lets you switch to another prearranged operating display. Pressing this key while any display other than an operating display is shown lets you go one display back. (One to four presses (maximum) of this key lets you return to the current operating display, though the number of presses depends on the operating status.)

Used to change numerical values. On setting displays for various parameters, you can change target setpoints, parameters, and output values (in manual operation). Pressing the key decreases a numerical value, while pressing the key causes it to increase. You can hold down a key to gradually increase the speed of change. These keys also switch between menu displays when a main menu or submenu of parameter setting display is shown.

PT.No

Use this key when the controller is at a reset to select a program pattern number on an operating display.

Pressing this key for more than 2 seconds while an operating display is shown starts the controller.

Pressing this key for more than 2 seconds while an operating display is shown stops the controller.

Function

IM 05E01C02-42E 1st Edition : May 31,2000-00

2.2 Setting UP mode (Setting First at Power-on)

NOTE

The controller displays an operating display when the power is turned on. The submenu “IN” appears at this point if the type of PV input has not been defined yet. In this case, set a UP mode to “Cascade Primary-loop Control,” following the operating procedure described below. Then, set PV input type and others.

The following operation describes a procedure of setting a UP mode to “Cascade Primaryloop Control” (set “2”).

Bring the operating display into view (display appears at power-on).

PV2

RST lamp

ON.

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

input set

SETUP sub menu

Displays

submenu “IN”.

2-3

In steps 2 and later, illustrations of the LCD are cited to explain the procedure.

Press the key once to display the

submenu “MD”.

Press the or key to display the

required setpoint “2”.

UP mode set

SETUP sub menu

SET/ENT

DISPMODE

PT.No RUN RESET

Press the

parameter “UPM” (controller mode).

SET/ENT

key once to display the

MENU:UPMD/MD #1 UP mode select

UPM = 1

SET/ENT

PT.No RUN RESET

SETUP

DISPMODE

Press the setpoint.

MENU:UPMD/MD #1 UP mode select

UPM = 2

SET/ENT

PT.No RUN RESET

SET/ENT

key once to register the

MENU:UPMD/MD #1 UP mode select

UPM = 2

SET/ENT

PT.No RUN RESET

changing!

DISPMODE

SETUP

DISPMODE

Blinks during

change.

The controller re-starts (which is normal).

Then, set PV input type. See step 8 and later of “2.4 Setting Primary PV Input Type.”

input set

SETUP sub menu

IM 05E01C02-42E 1st Edition : May 31,2000-00

2.3 Changing UP mode

The following operation describes a procedure of changing a UP mode to “Cascade Primary-loop Control” (set “2”).

Bring the operating display into view (display appears at power-on).

PV2

RST lamp

ON.

In steps 2 and later, illustrations of the LCD are cited to explain the procedure.

PVE1

PVE2

TME

PRG RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

SP: -270.0°C

PTNO: 0 TM=-------

SEGNO: 0/ 0

RCY: 0/ 0

2-4

Press the

SET/ENT

key for more than 3 seconds

to call up the main menu “PROG”.

PROG

programming

SET/ENT

Press the key once to display the main

menu “STUP”.

main menu

DISPMODE

PT.No RUN RESET

STUP

Press the

menu “PARA”.

password input

SET/ENT

PARA

setup parameter

SETUP main menu

main menu

DISPMODE

PT.No RUN RESET

key once to display the main

Press the key once to display the main

menu “UPMD”.

UPMD

UP550 configuration

SETUP main menu

SET/ENT

DISPMODE

PT.No RUN RESET

Press the

SET/ENT

key once to display the

submenu “MD”.

UP mode set

SETUP sub menu

SET/ENT

DISPMODE

PT.No RUN RESET

Press the

parameter “UPM”.

SET/ENT

key once to display the

MENU:UPMD/MD #1 UP mode select

UPM = 1

SETUP

SET/ENT

PT.No RUN RESET

DISPMODE

SET/ENT

DISPMODE

PT.No RUN RESET

IM 05E01C02-42E

1st Edition : May 31,2000-00

2-5

Press the or key to display the

setpoint “2”.

MENU:UPMD/MD #1

Press the

UP mode select

UPM = 2

SET/ENT

PT.No RUN RESET

SET/ENT

key once to register the

changing!

DISPMODE

setpoint.

MENU:UPMD/MD #1 UP mode select

UPM = 2

SET/ENT

PT.No RUN RESET

SETUP

DISPMODE

Blinks during

change.

The controller re-starts (which is normal).

10.

Then, set PV input type. See step 8 and later of “2.4 Setting Primary PV Input Type.”

input set

SETUP sub menu

IM 05E01C02-42E

1st Edition : May 31,2000-00

2.4 Setting Primary PV Input Type

The following operating procedure describes an example of setting a K-type thermocouple (-200.0 to 500.0⬚C) and a measurement range of 0.0 to 200.0⬚C.

Primary PV input (Factory-shipped setting: Not configured)

2-6

PV input terminal

1312

Thermocouple/mV/V input

..............................

RTD input .................................................. --

131211

Example of Temperature Input Example of Voltage Input

1V 5V

-270.0°C 1370.0°C

0.0°C 800.0°C

Minimum value of

PV input range (RL1)

Parameters to be set for temperature input

1. PV input type (IN1): Set according to a sensor

2. Maximum value of PV input range (RH1): Set the maximum value of the range to be controlled.

3. Minimum value of PV input range (RL1): Set the minimum value of the range to be controlled.

Instrument input range

PV input range

Maximum value of

PV input range (RH1)

Set a range to be controlled

Parameters to be set for voltage input

1. PV input type (IN1): Set according to an input signal

2. Maximum value of PV input range (RH1): Set the maximum value of an input signal.

3. Minimum value of PV input range (RL1): Set the minimum value of an input signal.

4. Position of PV input decimal point (SDP1): Set the position of the decimal point for PV input display.

5. Maximum value of PV input scale (SH1): Set the maximum value of the scale to be controlled.

6. Minimum value of PV input scale (SL1): Set the minimum value of the scale to be controlled.

2V 4V

Instrument input range

PV input range

RL1

PV input scale

0.0m3/h 50.0m3/h

Minimum value of

PV input scale (SL1)

RH1

Set a range to be controlled

Maximum value of

PV input scale (SH1)

(Set a reading for the maximum value of the input signal.)

(Set a reading for the minimum value of the input signal.)

NOTE

The controller may automatically initialize the registered operating parameter setpoints if any change is made to the data item PV Input Type (IN1), Maximum Value of PV Input Range (RH1), Minimum Value of PV Input Range (RL1), PV Input Decimal Point Position (SDP1), Maximum Value of PV Input Scale (SH1) or Minimum Value of PV Input Scale (SL1). After a change has been made to any of these data items, be sure to verify the registered operating parameter setpoints to ensure that they are correct. If any data item has been changed to its default, set it to a required value.

Bring the operating display into view (display appears at power-on).

The PV display in the figure below shows the error code for input burnout ( ) if PV input wiring is not yet complete. The error code disappears when you wire the PV input terminals correctly.

PV2

RST lamp

ON.

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

SP: -270.0°C

PTNO: 0 TM=-------

SEGNO: 0/ 0

RCY: 0/ 0

In steps 2 and later, illustrations of the LCD are cited to explain the procedure.

IM 05E01C02-42E 1st Edition : May 31,2000-00

2-7

Press the

SET/ENT

key for more than 3 seconds

to call up the main menu “PROG”.

PROG

programming

SET/ENT

Press the key once to display the main

menu “STUP”.

main menu

DISPMODE

PT.No RUN RESET

STUP

Press the

menu “PARA”.

password input

SET/ENT

PARA

setup parameter

SETUP main menu

SET/ENT

main menu

DISPMODE

PT.No RUN RESET

key once to display the main

DISPMODE

PT.No RUN RESET

Press the key once to display the

submenu “IN”.

input set

SETUP sub menu

SET/ENT

DISPMODE

PT.No RUN RESET

Press the

parameter “IN1” (PV input type).

Press the or key to display the

required setpoint. The figure below shows an example of setting the PV input type to a K-type thermocouple (-200.0°C to 500.0°C).

SET/ENT

key once to display the

MENU:UPMD/IN #1 input 1 type select

IN1 = OFF

SET/ENT

PT.No RUN RESET

MENU:UPMD/IN #1 input 1 type select

IN1 = typeK3

SET/ENT

PT.No RUN RESET

SETUP

DISPMODE

changing!

DISPMODE

Blinks during

change.

Press the key once to display the main

menu “UPMD”.

UPMD

UP550 configuration

SETUP main menu

SET/ENT

DISPMODE

PT.No RUN RESET

Press the

SET/ENT

key once to display the

submenu “MD”.

UP mode set

SETUP sub menu

SET/ENT

DISPMODE

PT.No RUN RESET

Press the

10.

setpoint.

Press the

11.

parameter “UNI1”.

SET/ENT

key once to register the

MENU:UPMD/IN #1 input 1 type select

IN1 = typeK3

SET/ENT

PT.No RUN RESET

SET/ENT

key once to display the

MENU:UPMD/IN #2 input 1 unit select

UNI1 = °C

SET/ENT

PT.No RUN RESET

SETUP

DISPMODE

SETUP

DISPMODE

IM 05E01C02-42E 1st Edition : May 31,2000-00

2-8

12.

Press the

SET/ENT

key once to display the parameter “RH1” (maximum value of PV input range).

MENU:UPMD/IN #3 input 1 range high

RH1 = 500.0

SET/ENT

PT.No RUN RESET

Press the or key to display the

13.

SETUP

DISPMODE

required setpoint. The figure below shows an example of setting the maximum value of the PV input range to 200.0°C.

MENU:UPMD/IN #3

14.

Press the

input 1 range high

RH1 = 200.0

SET/ENT

PT.No RUN RESET

SET/ENT

key once to register the

changing!

DISPMODE

setpoint.

MENU:UPMD/IN #3 input 1 range high

RH1 = 200.0

SET/ENT

PT.No RUN RESET

SETUP

DISPMODE

Blinks during

change.

15.

Press the

SET/ENT

key once to display the parameter “RL1” (minimum value of PV input range).

MENU:UPMD/IN #4 input 1 range low

RL1 = -200.0

SET/ENT

PT.No RUN RESET

Press the or key to display the

16.

SETUP

DISPMODE

required setpoint. The figure below shows an example of setting the minimum value of the PV input range to 0.0°C.

MENU:UPMD/IN #4

17.

Press the

input 1 range low

RL1 = 0.0

SET/ENT

PT.No RUN RESET

SET/ENT

key once to register the

changing!

DISPMODE

setpoint.

MENU:UPMD/IN #4 input 1 range low

RL1 = 0.0

SET/ENT

PT.No RUN RESET

SETUP

DISPMODE

Blinks during

change.

Press the

18.

(figure below).

If the type of input is voltage, also configure the PV Input Decimal Point Position (SDP1), Maximum Value of PV Input Scale (SH1) and Minimum Value of PV Input Scale (SL1) parameters that are displayed after this.

SET/ENT

key for more than 3 seconds. This returns you to the display shown at power-on

PV2

RST lamp

ON.

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

SP: 0.0°C

PTNO: 0 TM=-------

SEGNO: 0/ 0

RCY: 0/ 0

IM 05E01C02-42E 1st Edition : May 31,2000-00

■ Instrument Input Range Codes

2-9

Input Type

Unspecified

Thermocouple

RTD

Standard signal

DC voltage

Instrument Input

Range Code

OFF (0)

typeK1 (1)

J typeJ (4)

B typeB (7)

S typeS (8)

R typeR (9)

N typeN (10)

E typeE (11)

L(DIN) typeL (12)

U(DIN)

W typeW (15)

Platinel 2 Plati2 (16)

PR20-40 PR2040 (17)

W97Re3W75Re25

JPt100

Pt100

0.4 to 2 V 1 to 5 V 1 to 5 V (41) 0 to 2 V 0 to 2 V (50) 0 to 10 V 0 to 10 V (51)

-10 to 20 mV 0 to 100 mV

typeK2 (2)

typeK3 (3)

typeT1 (5)

typeT2 (6)

typeU1 (13)

typeU2 (14)

(18)

W97Re3

JPt1 (30)

JPt2 (31)

Pt1 (35)

Pt2 (36)

Pt3 (37)

0.4 to 2 V (40)

mv 1 (55) -10.00 to 20.00 mV mv 2 (56) 0.0 to 100.0 mV

Instrument

Input Range

Set the data item PV Input Type "IN1" to the OFF option to leave the PV input type undefined.

-270.0 to 1370.0°C

-450.0 to 2500.0⬚F

-270.0 to 1000.0°C

-450.0 to 2300.0⬚F

-200.0 to 500.0°C

-200.0 to 1000.0⬚F

-200.0 to 1200.0°C

-300.0 to 2300.0⬚F

-270.0 to 400.0°C

-450.0 to 750.0⬚F

0.0 to 400.0°C

-200.0 to 750.0⬚F

0.0 to 1800.0°C 32 to 3300⬚F

0.0 to 1700.0°C 32 to 3100⬚F

-200.0 to 1300.0°C

-300.0 to 2400.0⬚F

-270.0 to 1000.0°C

-450.0 to 1800.0⬚F

-200.0 to 900.0°C

-300.0 to 1600.0⬚F

-200.0 to 400.0°C

-300.0 to 750.0⬚F

0.0 to 400.0°C

-200.0 to 1000.0⬚F

0.0 to 2300.0°C 32 to 4200⬚F

0.0 to 1390.0°C

32.0 to 2500.0⬚F

0.0 to 1900.0°C 32 to 3400⬚F

0.0 to 2000.0°C 32 to 3600⬚F

-200.0 to 500.0°C

-300.0 to 1000.0⬚F

-150.00 to 150.00°C

-200.0 to 300.0⬚F

-200.0 to 850.0°C

-300.0 to 1560.0⬚F

-200.0 to 500.0°C

-300.0 to 1000.0⬚F

-150.00 to 150.00°C

-200.0 to 300.0⬚F

0.400 to 2.000 V

1.000 to 5.000 V

0.000 to 2.000 V

0.00 to 10.00 V

⫾0.1% of instrument range ⫾1 digit at 0°C or more ⫾0.2% ⫾1 digit for temperatures below 0°C,

where the accuracy is: ⫾2% of instrument range ⫾1 digit for temperatures below -200.0°C for a type-K thermocouple, or ⫾1% of instrument range ⫾1 digit for temperatures below -200.0°C for a type-T thermocouple.

⫾0.15% of instrument range ⫾1 digit at 400°C or more ⫾5% of instrument range ⫾1 digit at less than 400°C

⫾0.15% of instrument range ⫾1 digit

⫾0.1% of instrument range ⫾1 digit ⫾0.25% of instrument range ⫾1 digit for temperatures

below 0°C

⫾0.1% of instrument range ⫾1 digit at 0°C or more ⫾0.2% ⫾1 digit for temperatures below 0°C, where the

accuracy is:⫾1.5% of instrument range ⫾1 digit for temperatures below -200.0°C for a type-E thermocouple.

⫾0.2% of instrument range ⫾1 digit

⫾0.1% of instrument range ⫾1 digit

⫾0.5% of instrument range ⫾1 digit at 800°C or more

No accuracy is guaranteed at less than 800°C

⫾0.2% of instrument range ⫾1 digit

⫾0.1% of instrument range ⫾1 digit (Note 1) (Note 2)

⫾0.2% of instrument range ⫾1 digit (Note 1)

⫾0.1% of instrument range ⫾1 digit (Note 1) (Note 2)

⫾0.2% of instrument range ⫾1 digit (Note 1)

⫾0.1% of instrument range ⫾1 digit

Display range is scalable in a range of -19999 to 30000. Display span is 30000 or less.

Measurement Accuracy

Numbers in ( ) are the setting value that apply when the communication is used.

* Performance in the standard operating conditions (at 23⫾2⬚C, 55⫾10%RH, and 50/60 Hz power frequency) Note 1: The accuracy is ⫾0.3⬚C of instrument range ⫾1 digit for a temperature range from 0⬚C to 100⬚C. Note 2: The accuracy is ⫾0.5⬚C of instrument range ⫾1 digit for a temperature range from -100⬚C to 200⬚C. * To receive a 4-20 mA DC signal, select a standard signal of 1 to 5 V DC and connect it to a 250 ⍀ resistor. This resistor

is optional. Model: X010-250-2 (resistor with M3.5 crimp-on terminal lugs)

How to return to a menu

Press the eter menu.

DISP

keys once during parameter setting. This lets you return to the param-

IM 05E01C02-42E

1st Edition : May 31,2000-00

2.5 Changing Tracking Input Type

The following operating procedure describes an example of changing the setting of standard signal (1 to 5 V DC) (Factory-set default) to DC voltage (0 to 10 V DC).

2-10

Tracking input terminal

22 21

mV/V input

Bring the operating display into view (display appears at power-on).

...................................................

PV2

RST lamp

ON.

PVE1

PVE2

TME

PRG RST

HLD

LOC

MAN

CAS

SET/ENT

DISPMODE

PT.No RUN RESET

SP:

PTNO: 0 TM=-------

0.0°C

SEGNO: 0/ 0

RCY: 0/ 0

In steps 2 and later, illustrations of the LCD are cited to explain the procedure.

Press the

to call up the main menu “PROG”.

SET/ENT

key for more than 3 seconds

Press the key once to display the main

menu “UPMD”.

PROG

programming

SET/ENT

main menu

DISPMODE

PT.No RUN RESET

UPMD

UP550 configuration

SETUP main menu

SET/ENT

DISPMODE

PT.No RUN RESET

Press the key once to display the main

menu “STUP”.

STUP

Press the

menu “PARA”.

password input

SET/ENT

PARA

setup parameter

SETUP main menu

SET/ENT

main menu

DISPMODE

PT.No RUN RESET

key once to display the main

DISPMODE

PT.No RUN RESET

Press the

SET/ENT

key once to display the

submenu “MD”.

UP mode set

SETUP sub menu

SET/ENT

DISPMODE

PT.No RUN RESET

Press the key once to display the

submenu “IN”.

input set

SETUP sub menu

SET/ENT

DISPMODE

PT.No RUN RESET

IM 05E01C02-42E 1st Edition : May 31,2000-00

2-11

Press the

SET/ENT

key once to display the

parameter “IN3” (tracking input type).

MENU:UPMD/IN #19 input 3 type select

IN1 = 1 - 5V

SET/ENT

PT.No RUN RESET

Press the or key to display the

SETUP

DISPMODE

required setpoint. The figure below shows an example of setting the tracking input type to a DC voltage (0 to 10 V DC).

MENU:UPMD/IN #19

11.

Press the

input 3 type select

IN1 = 0 - 10V

SET/ENT

PT.No RUN RESET

SET/ENT

key for more than 3 seconds. This returns you to the display shown at power-on

changing!

DISPMODE

(figure below).

Blinks during

change.

10.

Press the setpoint.

SET/ENT

key once to register the

MENU:UPMD/IN #19 input 1 type select

IN1 = 0 - 10V

SET/ENT

PT.No RUN RESET

SETUP

DISPMODE

RST lamp

ON.

PV2

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

PTNO: 0 TM=-------

0.0°CSP:

SEGNO: 0/ 0

RCY: 0/ 0

IM 05E01C02-42E 1st Edition : May 31,2000-00

2.6 Initializing Parameters

Be sure to follow the steps below after a change of setting has been made to the data item PV Input Type, PV Input Range or PV Input Scale.

Bring the operating display into view (display appears at power-on).

PV2

RST lamp

ON.

In steps 2 and later, illustrations of the LCD are cited to explain the procedure.

PVE1

PVE2

TME

PRG RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

SP:

PTNO: 0 TM=-------

0.0°C

SEGNO: 0/ 0

RCY: 0/ 0

2-12

Press the

SET/ENT

key for more than 3 seconds

to call up the main menu “PROG”.

PROG

programming

SET/ENT

Press the key once to display the main

menu “STUP”.

main menu

DISPMODE

PT.No RUN RESET

STUP

Press the

menu “PARA”.

password input

SET/ENT

main menu

DISPMODE

PT.No RUN RESET

key once to display the main

Press the key once to display the main

menu “UPMD”.

UPMD

UP550 configuration

SETUP main menu

SET/ENT

DISPMODE

PT.No RUN RESET

Press the

SET/ENT

key once to display the

submenu “MD”.

UP mode set

SETUP sub menu

SET/ENT

DISPMODE

PT.No RUN RESET

Press the key twice to display the

submenu “INIT”.

PARA

setup parameter

SETUP main menu

SET/ENT

DISPMODE

PT.No RUN RESET

INIT

parameter initialize

SETUP sub menu

SET/ENT

DISPMODE

PT.No RUN RESET

IM 05E01C02-42E

1st Edition : May 31,2000-00

2-13

Press the

SET/ENT

key once to display the

parameter “INI”.

MENU:UPMD/INIT #1 parameter initialize

INI = OFF

SET/ENT

DISPMODE

PT.No RUN RESET

Press the key to display “ON”.

MENU:UPMD/INIT #1 parameter initialize

INI = ON

SET/ENT

DISPMODE

PT.No RUN RESET

11.

Press the

SET/ENT

key for more than 3 seconds. This returns you to the display shown at power-on

(figure below).

SETUP

changing!

Blinks during

change.

10.

Press the

SET/ENT

key once. The display momentarily becomes blank (which is normal), indicating the parameters have been initialized.

MENU:UPMD/INIT #1 parameter initialize

INI = ON

SET/ENT

PT.No RUN RESET

SETUP

DISPMODE

RST lamp

ON.

PV2

PVE1

PVE2

TME

PRG RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

SP: 0.0°C

PTNO: 0 TM=-------

SEGNO: 0/ 0

RCY: 0/ 0

IM 05E01C02-42E

1st Edition : May 31,2000-00

Blank Page

3. Programming

This chapter explains how to create programs by citing specific examples. Create user programs by referring to the given programming examples. Use the parameter map included in “3.5 Program Parameter Map,” in order to further familiarize yourself with the required operations.

Be sure to carry out the settings instructed in “2. Initial Settings” before beginning any of the tasks discussed in this chapter.

3.1 Overview of Program Patterns

■ Programming Overview

The programming example given here demonstrates how to do the tasks outlined below.

1. Program the controller to start program operation at 25⬚C and raise the temperature up to 80⬚C in 20 minutes.

2. When the temperature reaches 80⬚C, keep it at this level for 80 minutes.

3-1

3. Finally, lower the temperature to 0⬚C in 10 minutes.

Event output

• Set a deviation of 5⬚C on both the positive and negative sides of a program setpoint to allow the controller to output an event signal if the temperature goes beyond the deviation range.

• Let the controller output an event signal when the temperature stabilizes to 80⬚C.

Example of Creating Program Pattern 1

Temperature

80°C

25°C

0°C

Segment time for segment 1

Start of program operation

20 min.

Target setpoint

(TSP1) to be reached

by segment 1

Starting target

setpoint (SSP1)

Segment time for segment 2

80 min.

Target setpoint

(TSP1) to be reached

by segment 2

Target setpoint

(TSP1) to be reached

by segment 3

Segment time for segment 3

10 min.

Time

PV event 1

Time event 1

Outputs an alarm if the temperature goes beyond the range “program setpoint ⫾5°C.”

ON OFF

The output turns on after 20 minutes have elapsed since the start of program operation. Then, it turns off after 100 minutes have elapsed from the start of program operation.

IM 05E01C02-42E

1st Edition : May 31,2000-00

3.2 Example of Program Pattern Setup Charts

Complete the following setup chart before setting programs in the controller. Filling in the chart makes it easier for you to input program data into the controller. See “3.7 Program Pattern Setup Charts.”

In the following chart, fill in the fields with bold-face borders.

1. Maximum value of PV input range: Setpoint of the “Maximum Value of PV Input Range (RH1)” setup parameter

2. Minimum value of PV input range: Setpoint of the “Minimum Value of PV Input Range (RL1)” setup parameter

3. PV input unit: Setpoint of the “PV Input Unit (UNI1)” setup parameter

4. Program time unit: Setpoint of the “Program Time Unit (TMU)” setup parameter

5. Segment setting method: Setpoint of the “Segment Setting Method (SEG.T)” setup parameter

6. Starting target setpoint: Setpoint of the “Starting Target Setpoint (SSP1)” program parameter

7. Start code: Setpoint of the “Start Code (STC)” program parameter

3-2

8. Final target setpoint, Segment time, Events (PV event and Time event) and Junction code: Setpoint of each program parameter

9. Draw the program pattern.

Program time unit (TMU)

Segment setting method (SEG.T)

Hour, minute

Time setting

Starting target setpoint 1 (SSP1) 25°C

Starting target setpoint 2 (SSP2)

Start code (STC)

1st group of wait zones (1.WZ1)

1st group of wait times (1.WTM)

2nd group of wait zones (2.WZ1)

2nd group of wait times (2.WTM)

3rd group of wait zones (3.WZ1)

3rd group of wait times (3.WTM)

4th group of wait zones (4.WZ1)

4th group of wait times (4.WTM)

5th group of wait zones (5.WZ1)

5th group of wait times (5.WTM)

Number of repetitions (RCY)

Start-of-repetition segment number (RST)

End-of-repetition segment number (REN)

Define this parameter when using the controller as a program pattern generator. See User’s Manual (Reference) (CD-ROM version) for more information.

See User’s Manual (Reference) (CD-ROM version) for more information.

IM 05E01C02-42E

1st Edition : May 31,2000-00

3-3

Maximum value of PV input range (RH1)

Define when using the controller as a program pattern generator. See User’s Manual (Reference) (CD-ROM version) for more information.

Minimum value of PV input range (RL1)

Final target setpoint 1 (TSP1)

Final target setpoint 2 (TSP2)

Segment time (TIME/TM.RT)

PID number (PID) (Note)

Event number (EV1)

PV event type (TY1)/on time of time event (ON1)

PV event setpoint (PE1)/

Event number (EV2)

PV event type (TY2)/on time of time event (ON2)

PV event setpoint (PE2)/

Event number (EV3)

PV event type (TY3)/on time of time event (ON3)

PV event setpoint (PE3)

Event number (EV4)

PV event type (TY4)/on time of time event (ON4)

PV event setpoint (PE4)/

Event number (EV5)

PV event type (TY5)/on time of time event (ON5)

PV event setpoint (PE5)/

Event number (EV6)

PV event type (TY6)/on time of time event (ON6)

PV event setpoint (PE6)

Event number (EV7)

PV event type (TY7)/on time of time event (ON7)

PV event setpoint (PE7)/

Event number (EV8)

PV event type (TY8)/on time of time event (ON8)

PV event setpoint (PE8)/

Junction code (JC)

Unit

100%

Segment No.

off time of time event (OFF1)

off time of time event (OFF2)

/off time of time event (OFF3)

off time of time event (OFF4)

off time of time event (OFF5)

/off time of time event (OFF6)

off time of time event (OFF7)

off time of time event (OFF8)

100

80°C

25°C

°C

1234567891011 12 1

80°C80°C0°C

20 min 80 min

21 1

5°C

10 min

0 min

80 min

Not used in this example.

000

Note: This parameter is shown for segment PID parameter when the setup parameter “ZON” is set to 0.

IM 05E01C02-42E

1st Edition : May 31,2000-00

3.3 Creating Program Patterns

The following operating procedure describes an example of creating the program discussed in “3.1 Overview of Program Patterns.”

NOTE

Before creating the program, reverify the Maximum Value of PV Input Range (RH1), Minimum Value of PV Input Range (RL1), Program Time Unit (TMU), and Segment Setting Method (SEG.T) parameters.

If the setting of the setup parameter “SEG.T” is changed, the program patterns created and stored so far will be all cleared (initialized)!! Be careful.

The programming example given in this section includes the following steps.

• Step 5 selects the program pattern number (PTN).

• Steps 7 to 9 configure the parameter Starting Target Setpoint (SSP1) (so that the program starts from 25°C).

• Steps 11 to 13 configure the Final Target Setpoint (TSP1) parameter for segment 1.

3-4

• Steps 14 to 16 configure the Segment Time (TIME) parameter for segment 1.

• Steps 17 to 25 configure the PV Event parameters (EV1, TY1 and PE1).

• Step 28 configures the Final Target Setpoint (TSP1) parameter for segment 2 (not

changed in this example).

• Steps 29 to 31 configure the Segment Time (TIME) parameter for segment 2.

• Steps 32 to 40 configure the Time Event parameters (EV1, ON1 and OFF1).

• Steps 43 to 45 configure the Final Target Setpoint (TSP1) parameter for segment 3.

• Steps 46 to 48 configure the Segment Time (TIME) parameter for segment 3.

Bring the operating display into view (appears at power-on).

Displays a

RST lamp

ON.

PV2

PVE1

PVE2

TME

PRG RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

process variable

(PV) value.

SP: 0.0°C

PTNO: 0 TM=-------

SEGNO: 0/ 0

RCY: 0/ 0

For steps 2 and later, illustrations of the LCD are cited to explain the procedure.

Press the

SET/ENT

key for more than 3 seconds

to call up the main menu “PROG”.

PROG

programming

SET/ENT

main menu

DISPMODE

PT.No RUN RESET

Press the

submenu “LOC”.

SET/ENT

key once to display the

LOC

local mode set

sub menu

SET/ENT

DISPMODE

PT.No RUN RESET

IM 05E01C02-42E

1st Edition : May 31,2000-00

3-5

Press the key once to display the

submenu “PRG”.

PRG

programming

SET/ENT

Press the

SET/ENT

Pattern Number parameter “PTN”. At this point, the PV display shows “01.00” (the first two digits denote the pattern number and the last two digits the segment number).

PV Display

MENU:PROG/PRG #1 PTno.input

PTN = 1

SET/ENT

main menu

DISPMODE

PT.No RUN RESET

key once to display the

DISPMODE

PT.No RUN RESET

Press the or key to display the

required setpoint. The figure below shows an example of the parameter set to “25.0⬚C”.

MENU:PROG/PRG #3

Press the

start set point 1

SSP1 = 25.0°C

SET/ENT

PT.No RUN RESET

SET/ENT

key once to register the

changing!

DISPMODE

setpoint.

MENU:PROG/PRG #3 start set point 1

SSP1 = 25.0°C

SET/ENT

DISPMODE

PT.No RUN RESET

10.

Press the

SET/ENT

key once to display the Start

Code parameter “STC”.

Press the

SET/ENT

key once to display the

Segment Number parameter “SEG”.

MENU:PROG/PRG #2 SEGno. input

SEG = 0

SET/ENT

DISPMODE

PT.No RUN RESET

Press the

SET/ENT

key once to display the

Starting Target Setpoint parameter “SSP1”.

MENU:PROG/PRG #3 start set point 1

SSP1 = 0.0°C

SET/ENT

DISPMODE

PT.No RUN RESET

MENU:PROG/PRG #5 start code select

STC = 0

SET/ENT

DISPMODE

PT.No RUN RESET

11.

Press the

SET/ENT

key once to display the Target Setpoint parameter “TSP1” for segment 1. At this point, the PV display shows “01.01” (the first two digits denote the pattern number and the last two digits the segment number).

PV Display

MENU:PROG/PRG #24 target set point 1

TSP1 = 25.0°C

SET/ENT

DISPMODE

PT.No RUN RESET

IM 05E01C02-42E

1st Edition : May 31,2000-00

3-6

Press the or key to display the

12.

required setpoint. The figure below shows an example of the parameter set to “80.0⬚C”.

MENU:PROG/PRG #24

13.

Press the

target set point 1

TSP1 = 80.0°C

SET/ENT

PT.No RUN RESET

SET/ENT

key once to register the

changing!

DISPMODE

setpoint.

MENU:PROG/PRG #24 target set point 1

TSP1 = 80.0°C

SET/ENT

DISPMODE

PT.No RUN RESET

14.

Press the

SET/ENT

key once to display the Segment Time parameter “TIME” for segment 1.

MENU:PROG/PRG #26 segment time

TIME = -

SET/ENT

DISPMODE

PT.No RUN RESET

17.

Press the

SET/ENT

key once to display the

Event Number parameter “EV1”.

MENU:PROG/PRG #29 event 1 no. select

EV1 = 0

SET/ENT

DISPMODE

PT.No RUN RESET

Press the or key to display the

18.

required setpoint. The figure below shows an example of the parameter set to “PV event 1” (setpoint 21).

MENU:PROG/PRG #29

19.

Press the

event 1 no. select

EV1 = 21

SET/ENT

PT.No RUN RESET

SET/ENT

key once to register the

changing!

DISPMODE

setpoint.

MENU:PROG/PRG #29 event 1 no. select

EV1 = 21

SET/ENT

DISPMODE

PT.No RUN RESET

Press the or key to display the

15.

required setpoint. The figure below shows an example of the parameter set to “20 min. (0h20)”.

MENU:PROG/PRG #26

16.

Press the

segment time

TIME = 0h20

SET/ENT

PT.No RUN RESET

SET/ENT

key once to register the

changing!

DISPMODE

setpoint.

MENU:PROG/PRG #26 segment time

TIME = 0h20

SET/ENT

DISPMODE

PT.No RUN RESET

20.

Press the

SET/ENT

key once to display the PV

Event Type parameter “TY1”.

MENU:PROG/PRG #30 PV event 1 type

TY1 = OFF

SET/ENT

PT.No RUN RESET

DISPMODE

IM 05E01C02-42E 1st Edition : May 31,2000-00

3-7

Press the or key to display the

21.

required setpoint. The figure below shows an example of the parameter set to “Deviation high and low limits Alarm” (setpoint 7).

MENU:PROG/PRG #30

22.

Press the

PV event 1 type

TY1 = 7

SET/ENT

PT.No RUN RESET

SET/ENT

key once to register the

changing!

DISPMODE

setpoint.

MENU:PROG/PRG #30 PV event 1 type

TY1 = 7

SET/ENT

DISPMODE

PT.No RUN RESET

23.

Press the

SET/ENT

key once to display the PV Event Setpoint parameter “PE1”.

MENU:PROG/PRG #31 PV event 1 set point

PE1 = 0.0°C

SET/ENT

DISPMODE

PT.No RUN RESET

26.

Press the

SET/ENT

key once to display the

Event Number parameter “EV2”.

MENU:PROG/PRG #32 event 2 no. select

EV2 = 0

SET/ENT

DISPMODE

PT.No RUN RESET

27.

Press the

SET/ENT

key once to display the Junction Code parameter “JC” for segment 1. The setpoint of this parameter is not changed in this example.

MENU:PROG/PRG #53 junction code select

JC = 0

SET/ENT

DISPMODE

PT.No RUN RESET

28.

Press the

SET/ENT

key once to display the Target Setpoint parameter “TSP1” for segment 2. The setpoint of this parameter is not changed in this example. At this point, the PV display shows “01.02” (the first two digits denote the pattern number and the last two digits the segment number).

Press the or key to display the

24.

required setpoint. The figure below shows an example of the parameter set to “5.0⬚C”.

MENU:PROG/PRG #31

25.

Press the

PV event 1 set point

PE1 = 5.0°C

SET/ENT

PT.No RUN RESET

SET/ENT

key once to register the

changing!

DISPMODE

setpoint.

MENU:PROG/PRG #31 PV event 1 set point

PE1 = 5.0°C

SET/ENT

DISPMODE

PT.No RUN RESET

PV Display

MENU:PROG/PRG #24 target set point 1

TSP1 = 80.0°C

SET/ENT

DISPMODE

PT.No RUN RESET

29.

Press the

SET/ENT

key once to display the Segment Time parameter “TIME” for segment 2.

MENU:PROG/PRG #26 segment time

TIME = -

SET/ENT

DISPMODE

PT.No RUN RESET

IM 05E01C02-42E 1st Edition : May 31,2000-00

3-8

Press the or key to display the

30.

required setpoint. The figure below shows an example of the parameter set to “1 hr. and 20 min. (setpoint 1h20)”.

MENU:PROG/PRG #26

31.

Press the

segment time

TIME = 1h20

SET/ENT

PT.No RUN RESET

SET/ENT

key once to register the

changing!

DISPMODE

setpoint.

MENU:PROG/PRG #26 segment time

TIME = 1h20

SET/ENT

DISPMODE

PT.No RUN RESET

32.

Press the

SET/ENT

key once to display the

Event Number parameter “EV1”.

MENU:PROG/PRG #29 event 1 no. select

EV1 = 0

SET/ENT

DISPMODE

PT.No RUN RESET

34.

Press the

SET/ENT

key once to register the setpoint.

MENU:PROG/PRG #29 event 1 no. select

EV1 = 1

SET/ENT

DISPMODE

PT.No RUN RESET

35.

Press the

SET/ENT

key once to display the On Time of Time Event parameter “ON1”.

MENU:PROG/PRG #30 time event 1 ON time

ON1 = OFF

SET/ENT

DISPMODE

PT.No RUN RESET

Press the or key to display the

36.

required setpoint. The figure below shows an example of the parameter set to “0 min. (setpoint 0h00)”.

MENU:PROG/PRG #30 time event 1 ON time

ON1 = 0h00

SET/ENT

PT.No RUN RESET

changing!

DISPMODE

Press the or key to display the

33.

required setpoint. The figure below shows an example of the parameter set to “time event 1 (setpoint

1)”.

MENU:PROG/PRG #29 event 1 no. select

EV1 = 1

SET/ENT

PT.No RUN RESET

changing!

DISPMODE

37.

Press the setpoint.

SET/ENT

key once to register the

MENU:PROG/PRG #30 time event 1 ON time

ON1 = 0h00

SET/ENT

DISPMODE

PT.No RUN RESET

IM 05E01C02-42E 1st Edition : May 31,2000-00

3-9

38.

Press the

SET/ENT

key once to display the Off

Time of Time Event parameter “OFF1”.

MENU:PROG/PRG #31 time event 1 OFF time

OFF1 = OFF

SET/ENT

DISPMODE

PT.No RUN RESET

Press the or key to display the

39.

required setpoint. The figure below shows an example of the parameter set to “1 hr. and 20 min. (setpoint 1h20)”.

MENU:PROG/PRG #31

40.

Press the

time event 1 OFF time

OFF1 = 1h20

SET/ENT

PT.No RUN RESET

SET/ENT

key once to register the

changing!

DISPMODE

setpoint.

MENU:PROG/PRG #31 time event 1 OFF time

OFF1 = 1h20

SET/ENT

DISPMODE

PT.No RUN RESET

41.

Press the

SET/ENT

key once to display the

Event Number parameter “EV2”.

MENU:PROG/PRG #32 event 2 no. select

EV2 = 0

SET/ENT

DISPMODE

PT.No RUN RESET

42.

Press the

SET/ENT

key once to display the

Junction Code parameter “JC” for segment

2. The setpoint of this parameter is not changed in this example.

43.

Press the

SET/ENT

key once to display the Target Setpoint parameter for segment 3. At this point, the PV display shows “01.03” (the first two digits denote the pattern number and the last two digits the segment number).

PV Display

MENU:PROG/PRG #24 target set point 1

TSP1 = 80.0°C

SET/ENT

DISPMODE

PT.No RUN RESET

Press the or key to display the

44.

required setpoint. The figure below shows an example of the parameter set to “0.0⬚C”.

MENU:PROG/PRG #24

45.

Press the

target set point 1

TSP1 = 0.0°C

SET/ENT

PT.No RUN RESET

SET/ENT

key once to register the

changing!

DISPMODE

setpoint.

MENU:PROG/PRG #24 target set point 1

TSP1 = 0.0°C

SET/ENT

DISPMODE

PT.No RUN RESET

46.

Press the

SET/ENT

key once to display the Segment Time parameter “TIME” for segment 3.

MENU:PROG/PRG #26 segment time

TIME = -

SET/ENT

DISPMODE

PT.No RUN RESET

MENU:PROG/PRG #53 junction code select

JC = 0

SET/ENT

DISPMODE

PT.No RUN RESET

IM 05E01C02-42E 1st Edition : May 31,2000-00

3-10

Press the or key to display the

47.

required setpoint. The figure below shows an example of the parameter set to “10 min. (setpoint 0h10)”.

MENU:PROG/PRG #26 segment time

TIME = 0h10

SET/ENT

PT.No RUN RESET

Programming is now complete. Press the

49.

changing!

DISPMODE

the display shown at power-on (figure below).

PV2

RST lamp

ON.

PVE1

PVE2

TME

1 2 3 4

SET/ENT

PRG RST HLD LOC MAN CAS

DISPMODE

PT.No RUN RESET

48.

Press the

SET/ENT

key once to register the setpoint.

MENU:PROG/PRG #26 segment time

TIME = 0h10

SET/ENT

DISPMODE

PT.No RUN RESET

SET/ENT

key for more than 3 seconds. This returns you to

SP: 0.0°C

PTNO: 0 TM=-------

SEGNO: 0/ 0

RCY: 0/ 0

IM 05E01C02-42E 1st Edition : May 31,2000-00

3.4 Changing Program Patterns

The following operating procedure describes an example of changing the program pattern created in “3.3 Creating Program Patterns” to the program pattern shown in the figure below.

Example of Changing Program Pattern 1

3-11

Temperature

90°C

80°C

Current

25°C

0°C

20 min. 80 min. 10 min.

Start of program operation

Starting target

setpoint (SSP1)

■ Details of the Change

Before change: Program operation begins with the starting target

After change: Program operation begins with the current PV value.

Before change: The Target Setpoint (TSP1) program parameter for

After change: The Target Setpoint (TSP1) program parameter for

setpoint (SSP1).

The time setpoints of segment 1 precede others.

segment 2 was set to “80.0°C”.

segment 2 is set to “90.0°C”.

The Target

Setpoint (TSP1) parameter for

segment 2 is changed from

80.0°C to 90.0°C.

Time

Change the setpoint of the Start Code (STC) program parameter to “2”.

Change the setpoint of the Target Setpoint (TSP1) program parameter for segment 2 to “90.0”.

IM 05E01C02-42E 1st Edition : May 31,2000-00

Bring the operating display into view (appears at power-on).

3-12

Displays a

process variable

(PV) value.

SP: 0.0°C

PTNO: 0 TM=-------

SEGNO: 0/ 0

RCY: 0/ 0

RST lamp

ON.

PV2

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

For steps 2 and later, illustrations of the LCD are cited to explain the procedure.

Press the

SET/ENT

key for more than 3 seconds

to call up the main menu “PROG”.

PROG

Press the

submenu “LOC”.

programming

SET/ENT

main menu

DISPMODE

PT.No RUN RESET

key once to display the

Press the

Segment Number parameter “SEG”.

Press the

Code parameter “STC”.

SET/ENT

MENU:PROG/PRG #2 SEGno. input

SEG = 0

SET/ENT

key once to display the

SET/ENT

DISPMODE

PT.No RUN RESET

key twice to display the Start

LOC

local mode set

sub menu

SET/ENT

DISPMODE

PT.No RUN RESET

Press the key once to display the

submenu “PRG”.

PRG

programming

SET/ENT

Press the

SET/ENT

Pattern Number parameter “PTN”.

MENU:PROG/PRG #1 PTno. input

PTN = 1

main menu

DISPMODE

PT.No RUN RESET

key once to display the

MENU:PROG/PRG #5 start code select

STC = 0

SET/ENT

DISPMODE

PT.No RUN RESET

Press the or key to display the

required setpoint. The figure below shows an example of the parameter set to “time-prioritized PV start (setpoint 2)”.

MENU:PROG/PRG #5 start code select

STC = 2

SET/ENT

PT.No RUN RESET

changing!

DISPMODE

SET/ENT

PT.No RUN RESET

DISPMODE

IM 05E01C02-42E 1st Edition : May 31,2000-00

3-13

Press the

SET/ENT

key once to register the

setpoint.

MENU:PROG/PRG #5 start code select

STC = 2

SET/ENT

DISPMODE

PT.No RUN RESET

10.

Press the

SET/ENT

key once to display the Target Setpoint parameter “TSP1” for segment 1.

MENU:PROG/PRG #24 target set point 1

TSP1 = 80.0°C

SET/ENT

DISPMODE

PT.No RUN RESET

11.

Press the

SET/ENT

key seven times to display the Target Setpoint parameter “TSP1” for segment 2. At this point, the PV display shows “01.02” (the first two digits denote the pattern number and the last two digits the segment number).

Press the or key to display the

12.

required setpoint. The figure below shows an example of the parameter set to “90.0°C”.

MENU:PROG/PRG #24

13.

Press the

target set point 1

TSP1 = 90.0°C

SET/ENT

PT.No RUN RESET

SET/ENT

key once to register the

changing!

DISPMODE

setpoint.

MENU:PROG/PRG #24 target set point 1

TSP1 = 90.0°C

SET/ENT

DISPMODE

PT.No RUN RESET

PV Display

MENU:PROG/PRG #24 target set point 1

TSP1 = 80.0°C

SET/ENT

DISPMODE

PT.No RUN RESET

Changing the program is now complete. Press the

14.

you to the display shown at power-on (figure below).

PV2

RST lamp

ON.

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

SET/ENT

key for more than 3 seconds. This returns

SP: 0.0°C

PTNO: 0 TM=-------

SEGNO: 0/ 0

RCY: 0/ 0

IM 05E01C02-42E 1st Edition : May 31,2000-00

3.5 Program Parameter Map

Operating display

SET/ENT

key

Press this key for more than 3 seconds.

Press

SET/ENT

PROG

programming

SET/ENT

key

key key

LOC

local mode set

main menu

sub menu

DISP

key

the key for more than

3 seconds to switch

to an operating

display.

PRG

programming

sub menu

Program Parameter Setting Display

key or

3-14

key

SET/ENT

DISP

key

Setpoint for

LSP1

local-mode operation

PID group number for

PID

local-mode operation

Local event-21

E21A

E21B

E22A

E22B

E23A

E23B

E24A

E24B

E25A

E25B

E26A

E26B

E27A

E27B

E28A

E28B

SET/ENT

key

The parameter “PID” is shown for segment PID parameters when the setup parameter “ZON” is set to 0.

type

Local event-21

setpoint

Local event-22

type

Local event-22

setpoint

Local event-23

type

Local event-23

setpoint

Local event-24

type

Local event-24

setpoint

Local event-25

type

Local event-25

setpoint

Local event-26

type

Local event-26

setpoint

Local event-27

type

Local event-27

setpoint

Local event-28

type

Local event-28

setpoint

SET/ENT

key

Program pattern 1

MENU:PROG/PRG #1 PTno. input

PTN = 1

MENU:PROG/PRG #2 SEGno. input

SEG = 0

SET/ENT

key

SSP1

STC

STC= –1

1.WZ1

1.WTM

2.WZ1

2.WTM

3.WZ1

3.WTM

4.WZ1

4.WTM

5.WZ1

5.WTM

RCY

Start-of-repetition

RST

REN

key

DISP

Starting target

setpoint

Start code

1st group of

wait zones

1st group of

wait times

2nd group of

wait zones

2nd group of

wait times

3rd group of

wait zones

3rd group of

wait times

4th group of

wait zones

4th group of

wait times

5th group of

wait zones

5th group of

wait times

Number of

repetitions

segment number

End-of-repetition segment number

key or

STC≠ –1

Segment 1

MENU:PROG/PRG #2

key

SEGno. input

SEG = 1

SET/ENT

key

TSP1

TIME

TR.RT

PID

Evn

ONn

OFFn

TYn

PEn

Final target setpoint

Time-set

segment time

Ramp-set

segment time

PID group number

Event number

On time of time event

Off time of time event

PV event type

PV event setpoint

Junction code

SET/ENT

key

key or

key

“TIME” is shown when the Segment Setting Method (SEG.T) parameter is set using a time setpoint; “TM.RT” is shown when the Segment Setting Method (SEG.T) parameter is set using a ramp grade setpoint. The controller is factory-set to show “TIME”.

The parameter “PID” is shown for segment PID parameters when the setup parameter “ZON” is set to 0.

n = 1 to 8. If EVn = 1 to 16, then this parameter refers to time events 1 to 16. If EVn = 21 to 28, then this parameter refers to PV events 1 to 8.

key or

Segment 2

MENU:PROG/PRG #2 SEGno. input

SEG = 2

SET/ENT

key

Final target setpoint

TSP1

TIME

TR.RT

PID group number

PID

Evn

ONn

OFFn

TYn

PEn

key

Time-set

segment time

Ramp-set

segment time

Event number

On time of time event

Off time of time event

PV event type

PV event setpoint

Junction code

SET/ENT

key

SET/ENT

key

Parameters of program pattern 1

IM 05E01C02-42E 1st Edition : May 31,2000-00

EDIT

program edit

sub menu

SET/ENT

key

DISP

3-15

Segment 3

MENU:PROG/PRG #2 SEGno. input

SEG = 3

SET/ENT

key

Final target setpoint

TSP1

TIME

TR.RT

PID group number

PID

Evn

ONn

OFFn

TYn

PEn

Time-set

segment time

Ramp-set

segment time

Event number

On time of

time event

Off time of

time event

PV event type

PV event setpoint

Program patterns 2 to 30

MENU:PROG/PRG #1 PTno. input

Time-set

segment time

Ramp-set

segment time

Event number

On time of time event

Off time of time event

PV event type

PTN = 2

MENU:PROG/PRG #2 SEGno. input

SEG = 0

key

SET/ENT

DISP

Pressing the key once during programming returns to the display marked A .

key

Segment 99

MENU:PROG/PRG #2 SEGno. input

SEG = 99

SET/ENT

key

TSP1

Final target setpoint

TIME

TR.RT

PID group number

PID

Evn

ONn

OFFn

TYn

PV event setpoint

PEn

ALL.S

PTN.S

ALL.E

COPY

CLEAR

key

Shows the number of

remaining unused

segments.

Shows the number of

segments within

a pattern.

Shows the number of

remaining unused

events.

Program pattern

copying

Program pattern

clearance

These parameter symbols appear on the PV display.

Junction code

SET/ENT

key

Junction code

IM 05E01C02-42E 1st Edition : May 31,2000-00

3.6 Lists of Program Parameters

* Parameters relating to PV or program setpoints should all be set in real numbers.

For example, use temperature values to define program setpoints and PV event setpoints for temperature input.

* The “User Setting” column in the table below is provided for the customer to record

setpoints.

● Local Setpoint Parameters

Located in: Main menu = PROG ; Submenu = LOC

3-16

Parameter

Symbol

LSP1 PID

E21A

E21B

Name of Parameter Setting Range and Description Initial Value

Setpoint for local-mode operation

PID group number for local-mode operation

Local event-21 type OFF (0)

Local event-21 setpoint

0.0 to 100.0% of PV input range 0.0% of PV input range

Shown for segment PID parameters when the setup parameter “ZON” is set to 0. This parameter is factory-set so as not to appear. 1: Uses the 1st group of PID parameters. 2: Uses the 2nd group of PID parameters. 3: Uses the 3rd group of PID parameters. 4: Uses the 4th group of PID parameters. 5 to 8: Likewise, selecting these numbers uses the 5th to 8th groups of PID parameters.

OFF (0), 1 to 10, 28 to 31 1: PV high limit (energized, no stand-by action) 2: PV low limit (energized, no stand-by action) 3: Deviation high limit (energized, no stand-by action) 4: Deviation low limit (energized, no stand-by action) 5: Deviation high limit (de-energized, no stand-by action) 6: Deviation low limit (de-energized, no stand-by action) 7: Deviation high/low limits (energized, no stand-by action) 8: Deviation within high/low limits (energized, no stand-by action) 9: PV high limit (de-energized, no stand-by action) 10: PV low limit (de-energized, no stand-by action)

PV/SP alarm: -100.0 to 100.0% of PV input range Deviation alarm: -100.0 to 100.0% of PV input range span Output value alarm: -5.0 to 105.0%

PV/SP high limit alarm:

100.0% of PV input range. Deviation alarm:

0.0% of PV input range span. Other PV/SP low limit alarms:

0.0% of PV input range. Output high limit alarm: 100.0% Output low limit alarm: 0.0%

User

Setting

IM 05E01C02-42E 1st Edition : May 31,2000-00

3-17

Parameter

Symbol

E22A E22B E23A E23B E24A E24B E25A E25B E26A E26B E27A E27B E28A E28B

Name of Parameter Setting Range and Description Initial Value User

Local event-22 type Same as the E21A parameter.

Local event-22 setpoint

Local event-23 type Same as the E21A parameter.

Local event-23 setpoint

Local event-24 type Same as the E21A parameter.

Local event-24 setpoint

Local event-25 type Same as the E21A parameter.

Local event-25 setpoint

Local event-26 type Same as the E21A parameter.

Local event-26 setpoint

Local event-27 type Same as the E21A parameter.

Local event-27 setpoint

Local event-28 type Same as the E21A parameter.

Local event-28 setpoint

Same as the E21B parameter.

Setting

● Program Parameters (Parameters for Setting the Conditions of Program Operation Startup)

Use the program pattern setup chart discussed in “3.2 Example of Program Pattern Setup Charts” of this chapter, to record your setpoints of program parameters.

Located in: Main menu =

Parameter

Symbol

PTN

SEG

SSP1 STC

Name of Parameter Setting Range and Description Initial Value

Pattern number 1: Program pattern 1 2: Program pattern 2

Segment number 0: Shows parameters for setting the starting target setpoint,

Starting target setpoint

Start code -1: Shows parameters for setting the wait and repeat actions.

PROG ; Submenu = PRG

3: Program pattern 3 4 to 30: Likewise, specifying these numbers sets their corresponding program pattern numbers.

start code, etc. 1 to 99: Specify the corresponding segment numbers. Specify “0” when creating a program for the first time.

0.0 to 100.0% of PV input range 0.0% of PV

0: Program operation begins with the starting target setpoint. 1: Ramp-prioritized PV start (program operation begins with the PV value by giving priority to the ramp of segment 1) 2: Time-prioritized PV start (program operation begins with the PV value by giving priority to the time of segment 1) TIP: The option “-1” is not a setpoint.

input range

User

Setting

IM 05E01C02-42E

1st Edition : May 31,2000-00

● Program Parameters (Parameters for Setting the Wait and Repeat Actions)

The parameters listed below are shown when the Start Code (STC) parameter is set to “-1.”

3-18

Located in: Main menu =

Parameter

Symbol

1.WZ1

1.WTM

2.WZ1

2.WTM

3.WZ1

3.WTM

4.WZ1

4.WTM

5.WZ1

5.WTM RCY

RST REN

Name of Parameter Setting Range and Description Initial Value

1st group of wait zones

1st group of wait times

2nd group of wait zones

2nd group of wait times

3rd group of wait zones

3rd group of wait times

4th group of wait zones

4th group of wait times

5th group of wait zones

5th group of wait times

Number of repetitions

Start-of-repetition segment number

End-of-repetition segment number

PROG ; Submenu = PRG

OFF: No function

0.0 to 10.0% of PV input range span

OFF: No function

0.01 to 99.59 (“hour, minute” or “minute, second”) Use the TMU setup parameter to set the time unit.

Same as the 1st group of wait zones.

Same as the 1st group of wait times.

Same as the 1st group of wait zones.

Same as the 1st group of wait times.

Same as the 1st group of wait zones.

Same as the 1st group of wait times.

Same as the 1st group of wait zones.

Same as the 1st group of wait times.

0 to 999: The controller repeats the segment specified by the RST and REN parameters as many times as defined by this parameter. CONT: The controller indefinitely repeats the segment specified by the RST and REN parameters.

1ⱕRSTⱕRENⱕ99 1

OFF

User

Setting

● Program Parameters (Parameters for Setting the Final Target Setpoints and Segment Times)

Located in: Main menu = PROG ; Submenu = PRG

Parameter

Symbol

TSP1 TIME

TM.RT

PID

Name of Parameter Setting Range and Description Initial Value User

Final target setpoint The final target setpoint of each segment.

Time-set segment time

Ramp-set segment time For ramp segments (ramp setpoint): - (unregistered), 0.0 to 100.0% of PV input

Segment PID group number

Time setpoint: - (unregistered)

0.00 to 99.59 (“hour, minute” or “minute, second”) Without a time setpoint, it is not possible to create programs.

range span per hour or minute For soak segments: 0.00 to 99.59 (“hour, minute” or “minute, second”) Without a time setpoint or a ramp grade setpoint, it is not possible to create programs.

This parameter is shown for segment PID parameters when the setup parameter “ZON” is set to 0. This parameter is factory-set so as not to appear. 1 to 8

Setting

IM 05E01C02-42E

1st Edition : May 31,2000-00

● Program Prameters (Parameters for Setting the Event Action)

You can set a maximum of eight units each for the parameters listed below for each individual segment.

3-19

Located in: Main menu =

Parameter

Symbol

EVn

ONn OFFn TYn

PEn

Name of Parameter Setting Range and Description Initial Value User

Event number

On time of time event

Off time of time event

PV event type OFF

PV event setpoint PV/SP alarm: -100.0 to 100.0% of PV input

PROG ; Submenu = PRG

0: Unregistered. 1: Time event 1 (terminal numbers - ) 2: Time event 2 (terminal numbers - ) 3: Time event 3 (terminal numbers - ) 4: Time event 4 (terminal numbers - ) 5 to 16: Time events 5 to 16 (see the CD-ROM ver-

user’s manual for details on the terminal number)

sion 21: PV event 1 (terminal numbers - ) 22: PV event 2 (terminal numbers - ) 23 to 28: PV events 3 to 8 (see the CD-ROM version

user’s manual for details on the terminal

number)

OFF: Unused.

0.00 to 99.59 (“hour, minute” or “minute, second”)

OFF: Unused.

0.00 to 99.59 (“hour, minute” or “minute, second”)

OFF: OFF, 1 to 10, 28 to 31 1: PV high limit (energized, no stand-by action) 2: PV low limit (energized, no stand-by action) 3: Deviation high limit (energized, no stand-by action) 4: Deviation low limit (energized, no stand-by action) 5: Deviation high limit (de-energized, no standby action) 6: Deviation low limit (de-energized, no standby action) 7: Deviation high/low limits (energized, no stand-by action) 8: Deviation within high/low limits (energized, no stand-by action) 9: PV high limit (de-energized, no stand-by action) 10: PV low limit (de-energized, no stand-by action) See the next page for details on other alarm types.

range Deviation alarm: -100.0 to 100.0% of PV input range span Output value alarm: -5.0 to 105.0%

34 35 33 35 32 35 31 35

6 7 5 7

OFF

PV/SP high limit alarm: 100.0% of PV input range. Deviation alarm: 0.0% of PV input range span. Other PV/SP low limit alarms: 0.0% of PV input range. Output high limit alarm: 100.0% Output low limit alarm: 0.0%

Setting

● Program Parameters (Junction Code Parameter)

Located in: Main menu = PROG ; Submenu = PRG

Parameter

Symbol

Name of Parameter Setting Range and Description Initial Value User

Junction code 0

0: Switching for continuation 1: Hold-on switching (the controller holds the end-of-segment setpoint when the segment is completed, to perform control). 2: Local-mode end (the controller switches to a local setpoint when the segment is completed). 11 to 15: Wait during switching between segments (see the CD-ROM version user’s manual). 21 to 25: Wait within a segment interval (see the CD-ROM version user’s manual). INSERT: Allows a segment to be added to the end of a specified segment. DELETE: Allows a specified segment to be deleted.

IM 05E01C02-42E

Setting

1st Edition : May 31,2000-00

List of PV Event and Local Event Types

The table below shows the types and actions of PV event and Local event.

3-20

Alarm action

Alarm type

No alarm OFF

PV high limit

PV low limit

Deviation high

limit

Deviation low

limit

De-energized on

deviation high

limit alarm

SP high

limit

SP low

limit

“Open/close” shows status of relay contact, and “lit” and “unlit” shows status of lamp

Hysteresis

Open (unlit)

Deviation setpoint

Open (unlit)

Target SP

Hysteresis

Open (lit)

Deviation setpoint

Closed (lit)

Alarm setpoint

Open (unlit)

Closed (lit)

Open (unlit)

Closed (lit)

Alarm setpoint PV

Open (unlit)

Target SP

Hysteresis

Closed (lit)

Deviation setpoint

Closed (unlit)

Open (unlit)

Hysteresis

Closed (lit)

Alarm setpoint

Hysteresis

Target SP

Hysteresis

Contact

closes

if alarm

occurs

Closed

(lit)

Alarm type codeAlarm type code

Contact

closes

if alarm

occurs

Contact

opens

if alarm

occurs

Contact

opens

if alarm

occurs

on deviation low

Deviation

De-energized on

Output high limit

Alarm type

De-energized

limit alarm

Deviation high

and low limits

within

high and low

limits

PV high limit

PV low limit

Output low limit

“Open/close” shows status of relay contact, and “lit” and “unlit” shows status of lamp

Closed

(lit)

Deviation setpoint

Open (lit)

Closed (lit)

Alarm action

Hysteresis

Open (lit)

Deviation setpoint

Target SP

Hysteresis Hysteresis

Open

(unlit)

Target SP

Hysteresis

Open

(unlit)

Closed

(unlit)

Hysteresis

Alarm setpoint

Open (unlit)

Hysteresis

Alarm setpoint Output value

Closed

(lit)

Target SP

Hysteresis

Alarm setpoint

Hysteresis

Alarm setpointOutput value

Hysteresis

Open

(unlit)

Open (lit)

Closed

(unlit)

Closed (lit)

Open (unlit)

Closed (unlit)

● Program Parameters (Parameters for Editing Programs)

Located in: Main menu = PROG ; Submenu = EDIT

Symbol on PV Display

(ALL.S)

(PTN.S)

(ALL.E)

(COPY)

(CLEAR)

Name of Parameter Setting Range and Description Initial Value User

Number of remaining

Read-only

unused segments.

Number of segments within a pattern.

Number of remaining unused events.

Program pattern copying Specify the numbers of the source-of-copying

program pattern and target-of-copying program pattern. (1 to 30)

Program pattern clearance

Specify the number of the program pattern to be cleared. (1 to 30)

IM 05E01C02-42E

Setting

1st Edition : May 31,2000-00

3.7 Program Pattern Setup Charts

For details on how to use the program pattern setup chart, see “3.1 Overview of Program Patterns,” and “3.2 Example of Program Pattern Setup Charts.”

You can register as many as 30 program patterns with the UP550 controller. Create as many copies of the chart as necessary.

First fill in the fields with bold-face borders in the order from number 1 to number 9. Then, input the data into the controller.

3-21

IM 05E01C02-42E

1st Edition : May 31,2000-00

1. Maximum value of PV input range: Setpoint of the “Maximum Value of PV Input Range (RH1)” setup parameter

2. Minimum value of PV input range: Setpoint of the “Minimum Value of PV Input Range (RL1)” setup parameter

3. PV input unit: Setpoint of the “PV Input Unit (UNI1)” setup parameter

4. Program time unit: Setpoint of the “Program Time Unit (TMU)” setup parameter

5. Segment setting method: Setpoint of the “Segment Setting Method (SEG.T)” setup parameter

6. Starting target setpoint: Setpoint of the “Starting Target Setpoint (SSP1)” program parameter

7. Start code: Setpoint of the “Start Code (STC)” program parameter

8. Final target setpoint, segment time, Events (PV event and Time event) and Junction code: Setpoint of each program parameter

9. Draw the program pattern.

System name

Program No.

Program name

Model

Serial No.

Maximum value of PV input range (RH1)

UP550 -

100%

Unit

Program time unit (TMU)

Segment setting method (SEG.T)

3-22

Define this parameter when using the controller as a program pattern generator. See User’s Manual (Reference) (CD-ROM version) for more information.

Time setting (TIME) when the Segment Setting Method (SEG.T) parameter is set as SEG.T = 0; ramp setting (TM.RT) when the parameter is set as SEG.T = 1 Factory-set to Time setting (TIME).

Shown for segment PID parameters when the setup parameter “ZON” is set to 0.

Minimum value of PV input range (RL1)

Final target setpoint 1 (TSP1)

Final target setpoint 2 (TSP2)

Segment time (TIME/TM.RT)

PID number (PID)

Event number (EV1)

PV event type (TY1)/on time of time event (ON1)

PV event setpoint (PE1)/off time of time event (OFF1)

Event number (EV2)

PV event type (TY2)/on time of time event (ON2)

PV event setpoint (PE2)/off time of time event (OFF2)

Event number (EV3)

PV event type (TY3)/on time of time event (ON3)

PV event setpoint (PE3)/off time of time event (OFF3)

Event number (EV4)

PV event type (TY4)/on time of time event (ON4)

PV event setpoint (PE4)/off time of time event (OFF4)

Event number (EV5)

PV event type (TY5)/on time of time event (ON5)

PV event setpoint (PE5)/off time of time event (OFF5)

Event number (EV6)

PV event type (TY6)/on time of time event (ON6)

PV event setpoint (PE6)/off time of time event (OFF6)

Event number (EV7)

PV event type (TY7)/on time of time event (ON7)

PV event setpoint (PE7)/off time of time event (OFF7)

Event number (EV8)

PV event type (TY8)/on time of time event (ON8)

PV event setpoint (PE8)/off time of time event (OFF8)

Junction code (JC)

Segment No.

123456

IM 05E01C02-42E

1st Edition : May 31,2000-00

3-23

Starting target setpoint 1 (SSP1)

Starting target setpoint 2 (SSP2)

Start code (STC)

1st group of wait zones (1.WZ1)

1st group of wait times (1.WTM)

2nd group of wait zones (2.WZ1)

2nd group of wait times (2.WTM)

3rd group of wait zones (3.WZ1)

3rd group of wait times (3.WTM)

4th group of wait zones (4.WZ1)

4th group of wait times (4.WTM)

5th group of wait zones (5.WZ1)

5th group of wait times (5.WTM)

Number of repetitions (RCY)

Start-of-repetition segment number (RST)

End-of-repetition segment number (REN)

Define this parameter when using the controller as a program pattern generator. See User’s Manual (Reference) (CD-ROM version) for more information.

See User’s Manual (Reference) (CD-ROM version) for more information.

7 8 9 10 11 12 13 14 15 16 17 18 19 20

IM 05E01C02-42E

1st Edition : May 31,2000-00

3.8 Explanation of Program Functions

■ Programming

You can create programs using either method 1 or 2 described below.

The controller is factory-set to “method 1.” To create programs using method 2, change the setpoint of the SEG.T (Segment Setting Method) setup parameter to “1.”

Before you begin programming, determine whether your programs are created using the time unit of “hour and minute” or “minute and second.” The controller is factory-set to the “hour and minute” time unit. To create programs using the “minute and second” time unit, change the setpoint of the TMU (Program Time Unit) setup parameter to “mm:ss.”

Setpoint of SEG.T (Segment Setting Method) Setup Parameter Time setting (method 1) 0 (factory-set default) Ramp setting (method 2)

Choose the desired method and unit from the two programming methods and time unit options discussed above. Then, create programs according to the chosen options.

1. Creating programs by setting final target setpoint and time unit

3-24

As shown in the figure below, this method creates programs by setting a segment time and a final target setpoint on a segment-by-segment basis.

This single definite line is

Setpoint

Final target setpoint set for

segment immediately preceding

or the starting target setpoint

if this is the point of starting

program operation

referred to as a segment.

Final target setpoint

Segment time

Time

2. Creating programs by setting final target setpoint and ramp

As shown in the figure below, this method creates programs by setting a final target setpoint and a ramp grade on a segment-by-segment basis.

Define the ramp grade as the amount of change in the setpoint per hour or per minute.

Setpoint

Final target setpoint set for

segment immediately preceding

or the starting target setpoint

if this is the point of starting

program operation

Ramp grade

Final target setpoint

Define the ramp grade as the

amount of change in the

setpoint per hour or per minute.

Time

IM 05E01C02-42E

1st Edition : May 31,2000-00

Setpoint of TMU (Program Time Unit) Setup Parameter

When changing the setpoint linearly over an hour When changing the setpoint linearly over a minute

Note: The “Program Time Unit (TMU)” parameter is the time unit you use when creating programs.

hh:mm (factory-set default)

mm:ss

When creating a soak segment during programming, set a time (“hour and minute” or “minute and second”) rather than a ramp grade.

Setpoint

3-25

Final target setpoint set for

segment immediately preceding

or the starting target setpoint

if this is the point of starting

program operation

Segment time

Define as

“hour and minute” or “minute and second.”

Final target setpoint

Time

For example, configure segment 1 so the temperature rises in increments of 5⬚C per minute from 50⬚C to 100⬚C, as shown in the figure below.

Setpoint

100°C

50°C

Segment 1

Final target setpoint

Ramp upgrade of

5°C per minute

Time

To change the temperature linearly over a minute, set the TMU parameter to “mm:ss” (minute and second) before you begin programming.

When programming the controller, set the Segment Time (TIME) parameter for segment 1 to 5⬚C.

This allows the controller to raise the setpoint in increments of 5⬚C per minute during the interval of segment 1.

IM 05E01C02-42E

1st Edition : May 31,2000-00

■ Controller Behavior at the Start of Program Operation

You can determine how the controller should behave at the start of program operation.

1. Letting the controller run from a starting target setpoint

A starting target setpoint refers to a setpoint from which program operation begins. The controller operates in such a manner that the setpoint changes to the final target setpoint over the segment time set for segment 1, irrespective of what the PV value is.

Setpoint

Segment 1 Segment 2

Final target setpoint

Starting target setpoint

Program setpoint

Segment time

Start of program operation

Time

3-26

Set the STC (Start Code) program parameter to “0”.

2. Letting the controller start from the current setpoint and run according to time settings defined for segment 1

This method is not available if the SEG.T (Segment Setting Method) parameter is set to “ramp setting.”

Starting Point of Operation Controller Behavior a Begins to run from point a according to the time setting defined for segment 1. b Begins to run from point b according to the time setting defined for segment 1. c Begins to run from point c according to the time setting defined for segment 1. d Begins to run from point d according to the time setting defined for segment 1. e Begins to run from point e according to the time setting defined for segment 1.

Setpoint

c d

Final target setpoint

Program setpoint

Segment1Segment2Segment3Segment4Segment

Start of

program operation

Set the STC (Start Code) program parameter to “2”.

Time

IM 05E01C02-42E

1st Edition : May 31,2000-00

3. Letting the controller start from the current setpoint and run according to ramp settings defined for segment 1 of the created program

Starting Point of Operation Controller Behavior a Begins to run from point C1 (ignores the time setting defined for segment 1). b Begins to run from point C1 (ignores the time setting defined for segment 1). c Begins to run from point C1 (ignores the time setting defined for segment 1). d Begins to run from point D1 according to the preset ramp setting

e Begins to run from point E1 according to the preset ramp setting.

Setpoint

c d

(the time setting defined for segment 1 is reduced).

Program setpoint

3-27

Segment1Segment2Segment3Segment4Segment

Start of

program operation

Set the STC (Start Code) program parameter to “1”.

■ PID Switching (Zone PID)

The UP550 offers two methods of PID switching. One of the methods is to automatically switch between groups of PID constants according to the temperature zone. The other method is to automatically switch between groups of PID constants on a segment-bysegment basis. This paragraph explains the method of switching between groups of PID constants according to the temperature zone. You can set a maximum of seven temperature zones. When shipped from the factory, the UP550 is configured so that it operates in zone 1 only and uses only one group of PID constants.

● When One Group of PID Constants is Used (factory-set default)

As shown in the figure below, the controller uses one group of PID constants over the range from the minimum value to the maximum value of the PV input range.

Maximum value of

PV input range (RH1)

Time

Program setpoint

PV input value

Minimum value of

PV input range (RL1)

Segment 1

Segment 2

- Configure the 1st group of PID constants (1.P, 1.I and 1.D operating parameters).

1st group of PID constants

IM 05E01C02-42E

1st Edition : May 31,2000-00

● Selection of PID Constants when the Control Range is Split into Three Zones

As shown in the figure below, three zones are set for the controller to automatically switch from one group of PID constants to another. Two zones can also be set for the controller to switch between two groups of PID constants.

[1] The controller uses the 1st group of PID constants if the PV input value is within the

zone set off by the minimum value of the PV input range and reference point 1.

[2] The controller uses the 2nd group of PID constants if the PV input value is within the

zone set off by reference point 1 and reference point 2.

[3] The controller uses the 3rd group of PID constants if the PV input value is within the

zone set off by reference point 2 and the maximum value of the PV input range.

3-28

Maximum value of

PV input range (RH1)

Reference point 2

(2.RP1)

Reference point 1

(1.RP1)

Minimum value of

PV input range (RL1)

Segment 1 Segment 2

Program setpoint

PV input value

Segment 3

3rd group of

PID constants

2nd group of

PID constants

1st group of PID constants

• Splitting the control range into two zones

- To split the control range into two zones, define reference point 1 (i.e., the 1.RP1 setup parameter).

- Define the 1st and 2nd groups of PID constants (i.e., the 1.P, 1.I and 1.D operating parameters for the 1st group and the 2.P, 2.I and 2.D operating parameters for the 2nd group).

• Splitting the control range into three zones

- To split the control range into three zones, define reference points 1 and 2 (i.e., the 1.RP1 and 2.RP1 setup parameters).

- Define the 1st, 2nd and 3rd groups of PID constants (i.e., the 1.P, 1.I and 1.D operating parameters for the 1st group, the 2.P, 2.I and 2.D operating parameters for the 2nd group and the 3.P, 3.I and 3.D operating parameters for the 3rd group).

IM 05E01C02-42E

1st Edition : May 31,2000-00

● Selecting PID Constants According to the Deviation

PID constants can be selected according to the deviation in two ways. One method is to select a group of PID constants only by a deviation from a program setpoint. The other method is to use a reference point, as discussed earlier, as well as a deviation from a program setpoint, to switch between groups of PID constants.

[Method 1]

As shown in the figure below, the controller selects the PID constants of the group number set in PID group number (GRP) if the PV input value goes beyond the given deviation from the program setpoint.

[1] The controller uses the 1st group of PID constants.

[2] The controller uses the PID constants of the group number set in PID group number

(GRP).

PV input value

Maximum value of

PV input range (RH1)

[2]

[1]

Reference deviation (RDV1)

3-29

Minimum value of

PV input range (RL1)

[1]

[2]

Segment 1 Segment 2

Program setpoint

[Method 2]

As shown in the figure below, the controller selects an appropriate group of PID constants for each zone and, if the PV input value goes beyond the given deviation from the program setpoint, selects the PID constants of the group number set in PID group number (GRP).

[1] The controller uses the 1st group of PID constants if the PV input value is both within

the zone set off by the minimum value of the PV input range and reference point 1 and within the given reference deviation bandwidth.

[2] The controller uses the 2nd group of PID constants if the PV input value is both within

the zone set off by reference points 1 and the maximum value of the PV input range, and within the given reference deviation bandwidth.

[3] The controller uses the PID constants of the group number set in PID group number

(GRP).

PV input value

Maximum value of

PV input range (RH1)

Reference point 1

(1.RP1)

[3]

[2]

[1]

[3]

[2]

Program setpoint

[3]

Reference deviation (RDV1)

Minimum value of

PV input range (RL1)

Segment 1 Segment 2

IM 05E01C02-42E 1st Edition : May 31,2000-00

■ Retaining the End-of-Program State (Hold-mode End)

This function keeps the controller in the same state as when program operation was completed.

When in hold operation, the controller retains its states of control output and event output. To cancel hold operation, use either key operation or external contact input. When the hold operation is cancelled, the control output is set to 0% or OFF, and the event output is set to OFF.

To retain the end-of-program state, set the Junction Code program parameter of the segment in question to “1.”

End of program

Setpoint

Time

3-30

■ Suspending the Progress of a Program (Wait Function)

When a running program moves from one segment to another, the wait function places the program in a wait (stand-by) state, by using a wait zone and a wait time, until any deviation is cancelled.

A wait zone is a deviation bandwidth from which the degree of PV input tracking is judged.

A wait time is the length of time that elapses until the PV input enters the wait zone. The program progresses if the PV input fails to re-enter the wait zone within the wait time.

When the program is in wait state, the time setpoints of Segment Time and Time Event parameters temporarily cease to be passed. At this point, the output based on the Time Event parameter is retained.

IM 05E01C02-42E 1st Edition : May 31,2000-00

4. Operations

This chapter describes key entries for operating the controller. For operations using external contact inputs, see “1.5 Terminal Wiring Diagrams.” If you cannot remember how to carry out an operation during setting, press the four times. This brings you to the display (operating display) that appears at poweron.

4.1 Monitoring-purpose Operating Displays Available during Operation

The monitoring-purpose operating displays available during operation include those for controller of Cascade Primary-loop control.

The Process Variable (PV) display always displays the value of Primary PV input.

■ Operating Displays for Cascade Primary-loop Control

DISP

key no more than

4-1

● SP Display

On the Setpoint display (LCD), the controller displays the current setpoint (SP), the program pattern number (PTNO) selected, the segment number (SEGNO) for which operation is in progress, the number of segments included in the selected program pattern, the remaining time of the segment for which operation is in progress, the current number of repetitions (RCY), and the total sum of repetitions.

● Target SP Display

On the Setpoint display (LCD), the controller displays the current setpoint (SP) and final target setpoint (TSP), the program pattern number (PTNO) selected, the segment number (SEGNO) for which operation is in progress, the number of segments included in the selected program pattern, the program pattern name (only displayed when setting the program pattern name using an optional parameter setting tool (model: LL100-E10)).

● OUT Display

On the Setpoint display (LCD), the controller displays the current setpoint (SP), the PID number (PID) being used, the program pattern number (PTNO), the segment number (SEGNO) for which operation is in progress, and the number of segments included in the selected program pattern, and the output value to secondary-loop (OUT).

● Deviation Trend Display

On the Setpoint display (LCD), the controller displays the deviation trend.

● Pattern Display

On the Setpoint display (LCD), the controller displays the selected program pattern.

● Event Display

On the Setpoint display (LCD), the controller displays the event number for which an event has occurred.

IM 05E01C02-42E

1st Edition : May 31,2000-00

4-2

SP: 25.0°C

PTNO: 1 TM=0h20

SP=

PTNO= 1 SEGNO: 1/ 3

SP= PTNO: 1 SEGNO: 1/ 3

SEGNO: 1/ 3

RCY: 0/ 0

DISP

25.0 / 80.0°C

DISP

25.0°C PID: 1

OUT: 35.0%

DISP

DV-trend /scan=

DISP

PTN

SEG

DISP

SP display

key

Target SP display

key

OUT display

key

20sec

Deviation Trend display

key

Pattern display

key

For monitoring only. However, allows the setpoint and segment time to be changed during hold mode operation (soak segment).

For monitoring only.

Allows the output value to secondary-loop to be changed during manual operation.

For monitoring only.

TME 1

PVE ALM

DISP

Event display

key

For monitoring only.

IM 05E01C02-42E

1st Edition : May 31,2000-00

4.2 Performing/Canceling Auto-tuning

Perform auto-tuning when you have finished creating program patterns. Make sure the controller is in program (RUN) mode and in automatic (AUTO) mode before carrying out auto-tuning. See “4.5 Switching between RUN and RESET Modes,” to change to RUN or “4.6 Switching between AUTO and MAN,” to change to AUTO.

PID constants are obtained by using the current program setpoint value at the start of autotuning.

NOTE

When on-off control is being used, auto-tuning cannot be carried out. Moreover, do not perform auto-tuning when controlling any of the following processes.

• Control processes with quick response such as flow control or pressure control

• Processes where even temporary output on/off results in inconvenience

• Processes where a large output change at control element results in inconvenience

• Processes where variations in PV may exceed an allowable range, adversely affecting product quality

4-3

Bring the operating display into view (display appears at power on).

PV2

PRG lamp

ON.

MAN lamp

OFF.

PVE1

PVE2

TME

PRG RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

SP: 10.0°C

PTNO: 1 TM= 0h20

SEGNO: 1/ 3

RCY: 0/ 0

In steps 2 and later, illustrations of the LCD are cited to explain the procedure.

Press the

to call up the main menu “PROG”.

SET/ENT

key for more than 3 seconds

Press the “PAR ”.

PROG

programming

SET/ENT

Press the key twice to display the main

menu “LP1”.

main menu

DISPMODE

PT.No RUN RESET

Press the

the parameter “AT”.

Displays the

current setpoint

(SP).

SET/ENT

key to display the submenu

PAR

parameter

sub menu

SET/ENT

DISPMODE

PT.No RUN RESET

SET/ENT

key once again to display

LP1

loop 1 parameter

SET/ENT

main menu

DISPMODE

PT.No RUN RESET

MENU:LP1/PAR #1 auto tuning switch

AT = OFF

SET/ENT

DISPMODE

PT.No RUN RESET

IM 05E01C02-42E 1st Edition : May 31,2000-00

4-4

Press the or key to display the

required setpoint. Tuning for 1st group of PID is AT = 1.

MENU:LP1/PAR #1 auto tuning switch

AT = 1

changing!

Blinks during

SET/ENT

PT.No RUN RESET

DISPMODE

change.

To cancel auto-tuning, set AT = OFF.

During auto-tuning, the panel indications become as shown below.

PV2

PRG lamp

ON.

MAN lamp

blinks.

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

SP = 10.0°C PTNO: 1

OUT: 100.0%

Press the setpoint. (This starts auto-tuning.) If the

SET/ENT

key once to register the

SET/ENT

key is pressed when AT = OFF, auto-tuning will be cancelled. In this case, PID contains the value existing before auto-tuning.

MENU:LP1/PAR #1 auto tuning switch

AT = 1

SET/ENT

DISPMODE

PT.No RUN RESET

PID: 1

SEGNO: 1/ 3

Auto-tuning is complete when the MAN lamp goes off.

4.3 Setting PID Manually

If you know the values to be set or if suitable PID constants cannot be obtained by autotuning, follow the procedure below to set values.

Bring the operating display into view (display appears at power on).

PV2

PRG lamp

ON.

In steps 2 and later, illustrations of the LCD are cited to explain the procedure.

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

SP: 10.0°C

PTNO: 1 TM= 0h20

SEGNO: 1/ 3

RCY: 0/ 0

Displays the

current setpoint

(SP).

IM 05E01C02-42E 1st Edition : May 31,2000-00

4-5

Press the

SET/ENT

key for more than 3 seconds

to call up the main menu “PROG”.

PROG

programming

SET/ENT

Press the key twice to display the main

menu “LP1”.

main menu

DISPMODE

PT.No RUN RESET

LP1

Press the

submenu “PAR”.

loop 1 parameter

SET/ENT

PAR

parameter

main menu

DISPMODE

PT.No RUN RESET

key once to display the

sub menu

Press the

SET/ENT

key once to display the

parameter “1.P”.

MENU:LP1/1.PID #1 proportional band

1.P = 5.0%

SET/ENT

DISPMODE

PT.No RUN RESET

Press the or key to display the

required setpoint.

MENU:LP1/1.PID #1

Press the

proportional band

1.P = 18.0%

SET/ENT

PT.No RUN RESET

SET/ENT

key once to register the

changing!

DISPMODE

setpoint.

MENU:LP1/1.PID #1 proportional band

1.P = 18.0%

Blinks during

change.

SET/ENT

DISPMODE

PT.No RUN RESET

Press the key once to display the

submenu “1.PID”.

1.PID

Press the

(figure below).

PID parameter SPno.1

SET/ENT

sub menu

DISPMODE

PT.No RUN RESET

key for more than 3 seconds. This returns you to the display shown at power-on

PRG lamp

ON.

PV2

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

SET/ENT

DISPMODE

PT.No RUN RESET

The same steps can be used for integral time (1.I) and derivative time (1.D) that are displayed after this.

DISPMODE

SP: 10.0°C

PTNO: 1 TM= 0h20

SEGNO: 1/ 3

RCY: 0/ 0

IM 05E01C02-42E 1st Edition : May 31,2000-00

4.4 Selecting Program Pattern Number (PT.No)

The following operating procedure selects program pattern 1. A program pattern number can only be selected when the controller is in a RESET mode.

NOTE

If contact input, which is used to select between program pattern numbers is on, any program pattern number cannot be selected by key operation.

Bring the operating display into view (appears at power-on).

PV2

RST lamp

ON.

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

SP: 0.0°C

PTNO: 0 SEGNO: 0/ 0 TM=-------

RCY: 0/ 0

4-6

Press the

PT.No

key. This selects the program pattern number.

PV2

RST lamp

ON.

PVE1

PVE2

TME

PRG RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

Select the program

pattern number of the

controller being operated.

SP: 25.0°C

PTNO: 1 SEGNO: 0/ 3 TM= 0h20

RCY: 0/ 0

IM 05E01C02-42E 1st Edition : May 31,2000-00

4.5 Switching between RUN and RESET Modes

The following operating procedure switches the RUN mode and the RESET mode.

Brings the operating display into view (appears at power-on).

4-7

Press the

Start of operation

Press the

Stop of operation

PV2

RST lamp

ON.

RUN

key for 2 seconds. The selected program pattern starts.

PRG lamp

ON.

RESET

key for 2 seconds. The running program stops.

RST lamp

ON.

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

PV2

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

PV2

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

SP: 25.0°C

PTNO: 1 SEGNO: 0/ 3 TM=-------

SP: 25.0°C

PTNO: 1 SEGNO: 1/ 3 TM= 0h20

SP: 25.0°C

PTNO: 1 SEGNO: 0/ 3 TM=-------

Select the program

pattern number of the

controller being operated.

Displays the time

The time reading

changes to "-------".

RCY: 0/ 0

of segment 1.

RCY: 0/ 0

When in the RESET mode, the controller provides the following input/output values.

PV input Value of process variable

Control output Preset output value (factory-set to 0%)

Event output OFF, if there is any event.

IM 05E01C02-42E 1st Edition : May 31,2000-00

4.6 Switching between AUTO and MAN

NOTE

If AUTO and MAN have been switched using contact input, when the contact input is ON, switching between AUTO and MAN cannot be achieved by keystroke.

Brings the operating display into view (appears at power-on).

PRG or LOC

lamp ON.

[To change from AUTO to MAN mode]

Press the

MODE

key several times to display the MODE:MAN1 mode parameter.

PV2

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

SP: 30.0°C

PTNO: 1 SEGNO: 1/ 3 TM= 0h18

RCY: 0/ 0

Displays the

current setpoint

(SP).

4-8

[To change from MAN to AUTO mode]

Press the

MODE

key several times to display the MODE:AUTO1 mode parameter.

The figure below is an example of changing the AUTO mode to the MAN mode.

PV2

PVE1

PVE2

Press the

TME

PRG

RST

HLD

LOC MAN

CAS

SET/ENT

DISPMODE

PT.No RUN RESET

SET/ENT

key once. The controller switches to either MAN-mode or AUTO-mode operation.

MODE DISPLAY #4 AUTO/MAN1 select

MODE : MAN1

changing!

Blinks during

change.

The figure below is an example of the display after a change from the AUTO mode to the MAN mode.

PV2

MAN lamp is

ON in MAN.

PVE1

PVE2

TME

PRG RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

SP = 30.0°C PTNO: 1

PID: 1

SEGNO: 1/ 3

OUT: 40.0%

* MAN lamp is OFF in AUTO.

IM 05E01C02-42E 1st Edition : May 31,2000-00

4.7 Manipulating Control Output during Manual Operation

NOTE

Control output cannot be changed if the controller is in the RESET mode. In this case, the preset output value (operating parameter PO) will be output.

4-9

A control output value is linked with a display value changed using the or key. Note that the control output changes as displayed without requiring the

Bring manual operating display into view. For switching to manual operation, see “4.6 Switching

SET/ENT

key.

between AUTO and MAN.”

PV2

PVE1

PVE2

TME

PRG

MAN lamp

ON.

Press the or key to change a control output value. You don’t need to press the

MAN lamp

ON.

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

PV2

PVE1

PVE2

TME

PRG

RST

HLD

LOC MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

SP = 30.0°C PTNO: 1

PID: 1

SEGNO: 1/ 3

OUT: 30.0%

DISPMODE

SP = 30.0°C PTNO: 1

PID: 1

SEGNO: 1/ 3

OUT: 40.0%

SET/ENT

key.

IM 05E01C02-42E 1st Edition : May 31,2000-00

4.8 Enabling/Disabling Hold Mode of Program Operation

Enabling/disabling the hold mode of program operation should be done when the controller is in operation.

The following operating procedure is an example of setting program operation in the hold mode.

Bring the operating display into view (appears at power-on).

PV2

PRG lamp

ON.

[To enable the hold mode of program operation]

Press the

MODE

key once to display the HOLD:ON mode parameter.

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

SP: 80.0°C

PTNO: 1 SEGNO: 2/ 3 TM= 1h20

RCY: 0/ 0

Displays the

current setpoint

(SP).

4-10

[To disable the hold mode of program operation]

Press the

MODE

key once to display the HOLD:OFF mode parameter.

The figure below is an example of enabling the hold mode of program operation.

PV2

PVE1

PVE2

TME

PRG RST

HLD

LOC

MAN

Press the

SET/ENT

key once. The controller switches to either hold mode or non-hold mode.

HLD lamp is ON in Hold.

HLD lamp is OFF in non-Hold.

CAS

SET/ENT

PT.No RUN RESET

PV2

PVE1

PVE2

TME

PRG RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

MODE DISPLAY #1 PROG-hold switch

HOLD : ON

changing!

SP: 80.0°C

PTNO: 1 SEGNO: 2/ 3 TM= 0h20

RCY: 0/ 0

* Other operating procedures for disabling the hold mode:

[1] Press the

RUN

key for two seconds during hold-mode operation. In this case, the

controller resumes program operation.

Blinks during

change.

[2] Execute the “advance” function during hold-mode operation. In this case, the

segment is advanced.

IM 05E01C02-42E

1st Edition : May 31,2000-00

4-11

4.9 Changing Program Setpoint when in Hold Mode

The following operating procedure changes program setpoints when program operation in soak segment is put in the hold mode.

When you have finished changing the setpoints, disable the hold mode of program operation as instructed in “4.8 Enabling/Disabling Hold Mode of Program Operation.” The controller resumes program operation when the hold mode is disabled.

Set program operation in the hold mode. To do this, see “4.8 Enabling/Disabling Hold Mode of

Program Operation.”

HLD lamp

ON.

PV2

PVE1

PVE2

TME

PRG RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

This symbol appears for

soak segments only.

SP: 80.0°C

PTNO: 1 SEGNO: 2/ 3 TM= 0h20

RCY: 0/ 0

Press the

Press the or key to change the setpoint.

Press the

SET/ENT

key once to display the symbol “ ”.

PV2

PVE1

PVE2

TME

PRG RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

PV2

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

SET/ENT

key once to register the setpoint.

PV2

PVE1

PVE2

TME

PRG RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

Make sure the “ ”

symbol is shown.

DISPMODE

SP: 80.0°C

PTNO: 1 SEGNO: 2/ 3 TM= 0h20

RCY: 0/ 0

Blinks during

change.

DISPMODE

SP: 85.0 ?

PTNO: 1 SEGNO: 2/ 3 TM= 0h20

RCY: 0/ 0

The question mark

changes to “°C”.

SP: 85.0°C

PTNO: 1 SEGNO: 2/ 3 TM= 0h20

RCY: 0/ 0

IM 05E01C02-42E

1st Edition : May 31,2000-00

4.10 Executing “Advance” Function

The following operating procedure advances the controller from segment 1 to segment 2. If you execute the “advance” function during hold-mode operation, the hold mode is disabled.

Bring the current operating display for program operation into view.

PRG lamp

ON.

PV2

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

Indicates the controller is

running on segment 1.

SP: 30.0°C

PTNO: 1 SEGNO: 1/ 3 TM= 0h17

RCY: 0/ 0

4-12

Press the

MODE

key twice to display the ADV:ON mode parameter.

PV2

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

DISPMODE

PT.No RUN RESET

SET/ENT

key once. The controller resumes operation from the target setpoint of segment 1.

PV2

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

DISPMODE

PT.No RUN RESET

MODE DISPLAY #2 PROG-advance switch

ADV : ON

changing!

Indicates the controller is

running on segment 2.

SP: 80.0°C

PTNO: 1 SEGNO: 2/ 3 TM= 1h20

RCY: 0/ 0

Blinks during

change.

IM 05E01C02-42E

1st Edition : May 31,2000-00

4.11 Switching to Local-mode (LOCAL) Operation

The controller can be switched to local-mode operation when it is in program operation or in a RESET mode.

The following operating procedure switches the controller to local-mode operation during program operation.

Bring the current display for program operation into view.

PRG or RST

lamp ON.

PV2

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

Indicates the controller is

running on segment 1.

SP: 40.0°C

PTNO: 1 SEGNO: 1/ 3 TM= 0h14

RCY: 0/ 0

4-13

Press the

MODE

key several times to display the LOC:ON mode parameter.

PV2

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

DISPMODE

PT.No RUN RESET

SET/ENT

key once. The controller begins running with a local setpoint (L.SP).

MODE DISPLAY #3 local drive switch

LOC : ON

changing!

Blinks during

change.

The figure below is an example of operating the controller with the local setpoint of 50.0°C.

LOC lamp

ON.

PV2

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

The symbol “L” represents

a local setpoint.

SP: 50.0°C

PTNO: 1 SEGNO: 0/ 3 TM=-------

RCY: 0/ 0

IM 05E01C02-42E

1st Edition : May 31,2000-00

4.12 Changing Setpoint during Local-mode Operation

The following operating procedure changes setpoints during local-mode operation.

Change the controller to local-mode operation. To do this, see “4.11 Switching to Local-mode

(LOCAL) Operation.”

PV2

PVE1

PVE2

LOC lamp

ON.

Press the or key to change the local setpoint.

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

PV2

PVE1

PVE2

TME

PRG RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

The symbol “L.” represents

a local setpoint.

SP: 50.0°C

PTNO: 1 SEGNO: 0/ 3 TM=-------

RCY: 0/ 0

Blinks during

change.

SP: 60.0 ?

PTNO: 1 SEGNO: 0/ 3 TM=-------

RCY: 0/ 0

4-14

Press the

SET/ENT

key once to register the setpoint.

PV2

PVE1

PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

DISPMODE

PT.No RUN RESET

The question mark

changes to “°C”.

SP: 60.0°C

PTNO: 1 SEGNO: 0/ 3 TM=-------

RCY: 0/ 0

IM 05E01C02-42E

1st Edition : May 31,2000-00

5. Troubleshooting and Maintenance

5.1 Troubleshooting

■ Troubleshooting Flow

If the operating display does not appear after turning on the controller’s power, follow the measures in the procedure below.

If a problem appears complicated, contact our sales representative.

Is the instrument

defective?

Yes

Totally

inoperable?

Yes

Is key

operation

faulty?

Yes

Is display

faulty?

Yes

Is I/O

signal faulty?

Yes

communication

link faulty?

Yes

5-1

Check wiring on the power supply terminals.

Check the supply voltage.

Normal?

Ask the vendor for repair.

Yes

Check the key lock setting.

Correct the

error(s).

Correct?

Yes

Find the cause.

Is key lock enabled?

Yes

Disable key lock.

Turn off power, and then turn it on again.

Check the instrument’s I/O specifications.

Check the specifications of I/O counterpart for wrong polarity.

No communication

capability.

IMPORTANT

Take note of the parameter settings when asking the vendor for repair.

Check the instrument's suffix code.

Does the code

include a communication

option?

Check the communication-related parameters.

Check communication wiring.

Check the specifications of communication counterpart.

IM 05E01C02-42E

1st Edition : May 31,2000-00

■ Errors at Power on

The following table shows errors that may be detected by the fault diagnosis function when the power is turned on.

5-2

Display position

(Note)

Error indication

E000

E001

E002

PV decimal point blinks.

Error code (See description below.)

Description

of error

Faulty RAM

Faulty ROM

System data error

Faulty calibration value

Parameter error

None OFF 0% or less

Undefined

Normal action (out of accuracy)

Normal action

Control

output

0% or less or OFF

Normal action (out of accuracy)

0% or less or OFF

Alarm output

Undefined Undefined

Normal action (out of accuracy)

Normal action Normal action

Retransmission

output

Normal action (out of accuracy)

Communication

Stopped

Normal action

Note 1: PV display

2: Setpoint display

An error code is displayed in the event of an error, according to its type.

An error code is a two-digit figure in which a combination of 6 bits of on and off is converted into a decimal number.

The following shows the relationship between each bit and parameter to be checked for abnormality.

Bit No.

Parameter to be checked Operation mode/output Operating parameters Setup parameters Range data Calibration data

6543210

UP mode –

Remedy

Faulty Contact us for repair.

Check and set

the initialized parameters

For example, if an error occurs with the operating parameter and calibration data, the error code will be as follows:

Bit No. 6–

Error Code

–

543210

Setpoint display unit

Error code 21 is displayed.

IM 05E01C02-42E

1st Edition : May 31,2000-00

■ Possible Errors during Operation

The following shows possible errors occurring during operations.

5-3

Display position

(Note)

No display

Note 1: PV display

Error indication

Displays “RJC” and PV alternately

E300

B.OUT

OVER or -OVER

E200

Left end of Setpoint display unit blinks.

Decimal point at right end lights.

All indications off Power off None

Description

of error

RJC error

ADC error 105%

PV burnout error

Excessive PV Out of -5 to 105%

Auto-tuning failure (Time-out)

Feedback resistor burnout

Faulty communication line

Runaway (due to defective power or noise)

Measured with RJC=0

Dependent on the BSL parameter Up-scale: 105% Down-scale: -5%

-5% or 105% Normal action Check process.

Normal action

Undefined

PV Control output

2: Setpoint display 3: Display showing the PV of the corresponding loop

Alarm

output

Normal action

In AUTO: Preset value output In MAN: Normal action

Action with PID existing before auto-tuning

Stopped

Normal action

0% or less or OFF OFF

Normal action

Retransmission output

Normal action

Stopped

Normal action

0% or less

Commu-

nication

Faulty Contact us for repair.

Check wires and sensor.

Normal

Check process. Press

action

any key to erase error indication.

Check the feedback resistor.

Check wires and communication parameters, and make resetting. Recovery at normal receipt

Faulty if power off/on does not reset start the unit. Contact us for

Stopped

repair.

Check for abnormal power.

Remedy

■ Remedies if Power Failure Occurs during Operations

The operation status and remedies after a power failure differ with the length of power failure time:

● Instantaneous Power Failure of 20 ms or less

A power failure is not detected. Normal operation continues.

● Power Failure of about 2 seconds or less

The following show effects caused in “settings” and “operation status.”

Alarm action Continues. Alarm with standby function will enter standby status.

Settig parameter Set contents of each parameter are retained.

Auto-tuning Cancelled.

Control action Action before power failure continues.

IM 05E01C02-42E 1st Edition : May 31,2000-00

● Power Failure of more than about 2 seconds

The following show effects caused in “settings” and “operation status.”

Alarm action Continues. Alarm with standby function will enter standby status.

Setting parameter

Auto-tuning Cancelled.

Control action Differs with setting of setup parameter “R.MD”(restart mode).

Set contents of each parameter are retained.

R.MD setting Control action after recovery from power failure

CONT Action before power failure continues. (factory-shipped setting)

MAN

RESET

Outputs preset output value (PO) as control output and continues action set before power failure in MAN mode.

Outputs preset output value (PO) as control output and continues action set before power failure in AUTO mode. Operation mode is set to RESET.

■ Troubleshooting when the Controller Fails to Operate Correctly

If your control tasks are not successful, check the preset parameters and controller wiring before concluding the controller to be defective. The following show some examples of troubleshooting you should refer to in order to avoid the possibility of other problems.

● The Controller does not Show the Correct Process Variable (PV).

5-4

• The UP550 controllers have a universal input. The type of PV input can be set/changed using the parameter “IN1”. At this point, the controller must be wired correctly according to the selected type of PV input. Check the wiring first if the controller fails to show the correct PV value. To do this, refer to “2. Initial Settings.” With the parameters “RH1”, “RL1”, “SDP1”, “SH1” and “SL1”, it is possible to scale the input signal and change its number of decimal places. Also check that these parameters are configured correctly.

● The Controller does not Provide any Control Output or the Control Output does not Change at all.

• The UP550 controllers have a universal output. The type of control output can be set/changed using the parameter “OT1”. At this point, the controller must be wired correctly according to the selected type of control output. Check the wiring first if the controller provides no control output. To do this, refer to “1.5 Terminal Wiring Diagrams.” With the parameters “OH” and “OL”, it is possible to set/change the high and low limits of control output. The control output may not change at all, however, because of restrictions on these parameters. Also check the restrictions on these parameters.

• The control output can only be changed when the controller is in the MAN mode. If the MAN lamp is off (i.e., the controller is in the AUTO mode), you cannot change the control output using key operation.

● The Control Output does not Change soon after the Target Setpoint SP has been Changed.

• If this happens, check the setpoint of the parameter “MOD1”. In cases where fixedpoint control is selected as the PID control mode (MOD1 = 1), tracking based on the Iterm works to prevent the control output from changing suddenly even if the target setpoint SP is varied. The control output therefore may appear to be working incorrectly at first; however it gradually adapts itself to the new target setpoint. Be especially careful when the controller is in the fixed-point control mode; the control output may fail to change and therefore result in a loss of control if you change the target setpoint SP too frequently.

IM 05E01C02-42E 1st Edition : May 31,2000-00

5.2 Maintenance

This section describes the cleaning and maintenance of the UP550.

5.2.1 Cleaning

The front panel and operation keys should be gently wiped with a dry cloth.

NOTE

Do not use alcohol, benzine, or any other solvents.

5.2.2 Replacing Brackets

When the brackets are broken or lost, purchase the following brackets for replacement.

5-5

Target Model Part No.

UP550 T9115NL A large bracket and small bracket in pair

5.2.3 Attaching Terminal Cover

When a terminal cover is necessary, purchase the following part.

Target Model Part No.

UP550 T9115YD

Sales Unit

IM 05E01C02-42E 1st Edition : May 31,2000-00

■ Attaching Terminal Cover

The procedure for attaching the terminal cover is as follows.

Do not touch the terminals on the rear panel when power is being supplied to the controller. Doing so may result in electric shock.

5-6

CAUTION

Before attaching the terminal cover, turn off the source circuit breaker and use a tester to check that the power cable is not conducting any electricity.

Before attaching the terminal cover, fold it once or twice so that the side which has the “Handle With Care” symbol ( ), is on the outside.

Fold over.

Grooved

Fold over.

Grooved

Folding Direction of Terminal Cover

Alert symbol on the back

NOTE

Do not fold the terminal cover the wrong way, doing so not only reduces the cover’s strength but may also cause the hinge to crack, thereby disabling attachment.

With the cover properly folded, fit its top and bottom holes to the protrusions of the

mounting brackets.

Fit the hole of the terminal cover to the protrusion on the mounting bracket.

Attaching Terminal Cover

IM 05E01C02-42E 1st Edition : May 31,2000-00

5.2.4 Replacing Parts with a Limited Service Life

The following UP550 parts have a limited service life. The service life given in the table assume that the controller is used under normal operating conditions.

5-7

Part

Aluminum electrolytic condenser

Lithium battery for backup About 10 years (rated)

Alarm output relays About 100,000 more ON-OFF operations or with resistance load

Control output relays About 100,000 more ON-OFF operations or with resistance load

About 10 years (rated)

Service life

If any of these parts, except control output relays, cause a controller failure due to deterioration, contact your dealer for replacement at your cost. Control output relays can be replaced by yourself.

5.2.5 Replacing Control Output Relays

This subsection describes how to replace the control output relays.

The replacement must be performed by an engineer qualified for the work.

Always turn off the power before starting the work in order to avoid electric shock.

Do not pull out the internal unit for any other purpose other than to replace the control

CAUTION

output relays.

Insert a flat-blade screwdriver (tip width of 6 mm is recommended) into the opening with

the tip in parallel with the front panel, and then turn the screwdriver gently. Take this procedure to four openings 1, 2, 3 and 4 (see the figure below) on the upper and lower parts of the bezel, in order. The bezel slightly moves forward from the housing.

5-8

Push up the center of the bottom gasket of bezel by a finger to release the latch.

Latch (invisible in the panel)

Center of the bottom gasket

Panel

View from the bottom

IM 05E01C02-42E 1st Edition : May 31,2000-00

Insert the flat-blade screwdriver into the four openings and flip the tip forward to move

the bezel more forward.

Hold the bezel and pull it along with the internal unit out of the housing.

(Note) Be careful not to damage the RJC sensor.

The location and number of the relays differ depending on the model code of the UP550.

Confirm the location of the control output relay to be replaced before pulling out the relay.

5-9

Upper

Relay (UP550-0䊐)

Pull out the relay to be replaced.

The control output relays are easy to remove and mount, since they are connected via a socket onto the print boards.

Insert the new relay in the socket. Use the following relay.

Manufacturer OMRON

Model G6B-2114P-FD-US-P6B

Power supply 12 V DC

IM 05E01C02-42E 1st Edition : May 31,2000-00

Insert the internal unit into the housing.

Apply power to the controller and confirm that the initial operating display is shown. If the operating display is not shown properly, turn off the controller and pull out the internal unit. Then, insert it into the housing again.

This completes replacement of the control output relay.

5-10

IM 05E01C02-42E

1st Edition : May 31,2000-00

6. Parameters

6.1 Parameter Map

This section contains “Operating Parameter Map” and “Setup Parameter Map” for UP550 as a guideline for setting parameters.

These maps are helpful in finding the positions of the displays when setting the parameters, and should be used as a quick reference for the entire range of parameter displays.

6-1

IM 05E01C02-42E

1st Edition : May 31,2000-00

UP550 Operating Parameter Map

Operating Display

DISP

6-2

SET1S

Operating

display 1

DISP DISP

SELECT

display 1

SELECT

display 2

SELECT

display 3

SELECT

display 4

SELECT

display 5

Operating

display 2

MODE

HOLD

ADV LOC

MODE (A/M1)

MODE

(LSP/ CAS)

SST

SET

Operating

display 3

SET3S

PROG AL

MODE

See “3.5 Program Parameter Map”

SET

To program

parameter

setting display

submenu

[LOC] on the Program Parameter Map

Operating

display n

SET3S

DISP

SET

A1 A2 A3 A4

Main menu

SET

PA R

SET

AT SC BS

ORB ORH

ORL

S.TM

LP1

DISP

1.P

1.I

1.D

1.OH

1.OL

1.MR

1.H

1.DR

1.Pc

1.Ic

1.Dc

1.Hc

1.DB

1.PO

1.Oc

submenu

7.PID1.PID 8.PID

SET

7.P

7.I

7.D

7.OH

7.OL

7.MR

7.H

7.DR

7.Pc

7.Ic

7.Dc

7.Hc

7.DB

7.PO

7.Oc

SETSET

8.P

8.I

8.D

8.OH

8.OL

8.MR

8.H

8.DR

8.Pc

8.Ic

8.Dc

8.Hc

8.DB

8.PO

8.Oc

*1 Not displayed for ON/OFF control *2 Not displayed for heating/cooling control or position proportional control

Displayed for heating/cooling control

*3 *4 Displayed for heating/cooling control or position proportional control

IM 05E01C02-42E 1st Edition : May 31,2000-00

6-3

SET

MODE

DISP

SET1S

SET3S

Press the key once.

Press the key for 1 second.

Press the key for 3 seconds.

SET/ENT

MODE

DISP

SET/ENT

Press the or key once.

*5 *6 *7

PYS1USRLP2 PYS2PYS1 STUP

SET

U1 U2 U3

SET

1.a1

1.b1

1.a2

1.b2

1.a3

1.b3

1.a4

1.b4

1.a5

Same

as LP1

1.b5

1.a6

1.b6

1.a7

1.b7

1.a8

1.b8

1.a9

1.b9

1.a10

1.b10

1.a11

1.b11

1.PMD

2.PMD

SET SET

2.a1

2.b1

2.a2

2.b2

2.a3

2.b3

2.a4

2.b4

setting display

2.a5

2.b5

2.a6

Parameter Map

2.b6

2.a7

2.b7

2.a8

2.b8

2.a9

2.b9

2.a10

2.b10

2.a11

2.b11

Password

check display

To setup

parameter

main menu

[PARA]

on the Setup

Pressing the key once when a parameter setting display is shown

DISP

retrieves the menu of that parameter setting display.

Example: Pressing the key once when the [PAR] submenu is displayed,

DISP

will display the [LP1] main menu. Conversely, the [PAR] submenu will reappear by pressing the key once when the [PAR]

DISP

submenu’s “FL” parameter display is shown.

* SELECT displays 1 to 5 are shown only when they are registered.

*5 Main menu LP2 is displayed when UP mode is “Cascade control.” *6 Main menu USR is displayed when UP mode is “Loop control with PV switching” or “Loop control with PV auto-selector.” *7 Main menu PYS2 is displayed when UP mode is “Cascade control,” “Loop control with PV switching.”

IM 05E01C02-42E 1st Edition : May 31,2000-00

UP550 Setup Parameter Map

6-4

Main menu

submenu

Password

check display

PARA

SET DISP SET DISP

SET

SPT

TMU SEG.T PT2.G

PNC

SPH1 SPL1 SPH2 SPL2

To operating parameter setting

display main menu [PROG]

(on the previous page)

DISP

ALM CTL

SET

PEH1 PEH2 PEH3 PEH4 PEH5 PEH6 PEH7 PEH8

AL1 AL2 AL3

AL4 HY1 HY2 HY3 HY4 AMD

SET

OPR1

OPR2 MOD1 MOD2

AR1 AR2 ZON

R.MD

R.TM

GRP

1.RP1

2.RP1

3.RP1

4.RP1

5.RP1

6.RP1

RHY1

RDV1

1.RP2

2.RP2

3.RP2

4.RP2

5.RP2

6.RP2

RHY2

RDV2

AIN

SET

A.BS1

A.FL1 A.SR1 A.LC1 A.BS3

A.FL3 A.SR3 A.LC3

CMLP

RET LOCK

SET

RET1 RTH1

RTL1 RET2 RTH2

RTL2

TRND

SET

TSC1 TSC2

TTM

MODE

PROG

SET

䉲/䉱

PTNo

RUN

LP1 LP2 PID

USR PYS1 PYS2

PWD

Pressing the key once when a parameter setting display is shown retrieves the submenu of that parameter setting display.

DISP

IM 05E01C02-42E 1st Edition : May 31,2000-00

6-5

CONF

SET DISP

CSEL

SET

C.S1 C.S2 C.S3 C.S4 C.S5

DO1 DO2 DO3 DO4 DO5 DO6 DO7

SET

PROG

RST R/L1

LOC

HOLD

ADV A/M1 A/M2

L/C PTN.0 PTN.1 PTN.2 PTN.3

DP1PTN.4 MG1 MG2 MG3 MG4

SET

DISP

Press the key once.

SET/ENT

DISP

Press the or key once.

UPMD

TEST

INIT

(Note)

SET

SET DISP

INI

*1 *2

SET

UPM SMP

SMEC

IN VA LV

SET

IN1

UNI1

RH1 RL1

SDP1

SH1

SL1 BSL1 RJC1

IN3

UNI3

RH3 RL3

OT1 OT2 CT1

CTc1

AO1 AO2 AO3 A1H

A1L

A2H

A2L

A3H

A3L

OUT

SET

R485

SET

PSL1

BPS1

PRI1 STP1 DLN1 ADR1 RP.T1

SET

V. AT

V.RS

V. L V. H

TR.T

V.MOD

SDP3

SH3

SL3

BSL3 P.UN1 P.DP1 P.RH1 P.RL1

Note: The parameter items shown on the [TEST] submenu of the setup parameter setting display are to be used by

Yokogawa service personnel to check the controller functions. User cannot set or change these parameters.

*1 Submenu R485 is displayed only for the controller with communication function. *2 Submenu VALV is displayed only for the position proportional controller.

IM 05E01C02-42E 1st Edition : May 31,2000-00

6.2 Lists of Parameters

This section describes the functions of parameters briefly. In addition, each parameter table has a “User Setting” column, where you can record your setpoints when setting them in the controller.

* Parameters relating to PV or program setpoints should all be set in real numbers.

For example, use temperature values to define program setpoints and PV event setpoints for temperature input.

* The “User Setting” column in the table is provided for the customer to record setpoints.

* Numbers in ( ) are the parameter setpoints that apply when the communication func-

tion is used. ex. AUTO1 (0), MAN1 (1).

■ Operation Mode Parameters

6-6

Located in: MODE key (

Parameter

Symbol

HOLD ADV LOC A/M1

SST

Name of Parameter Setting Range and Description Initial Value

Pause of program operation

Advance of segment (skip)

Local-mode operation

AUTO/MAN switching

Start-of-program segment number

MODE

key on the instrument’s front panel)

User

Setting

Set as “HOLD = ON” to enable the hold mode of program operation.

Set as “ADV = ON” to advance from the current segment to the next segment.

Set as “LOC = ON” to switch from program operation or RESET mode to local-mode operation.

To switch between AUTO and MAN: To switch to AUTO mode, set as “MODE: AUTO1 (0)”. To switch to MAN mode, set as “MODE: MAN1 (1)”.

1 to 99 Program operation begins with the segment whose number is specified by this parameter.

IM 05E01C02-42E

1st Edition : May 31,2000-00

■ Operating Parameters

● Instrument Alarm Setting Parameters

Located in: Main menu = AL

6-7

Parameter

Symbol

Name of Parameter Setting Range and Description Initial Value

Instrument alarm-1 setpoint

Instrument alarm-2 setpoint

Instrument alarm-3 setpoint

Instrument alarm-4 setpoint

Allows alarm action to be set irrespective of the program.

PV alarm / SP alarm: -100.0 to 100.0% of PV input range Deviation alarm: -100.0 to 100.0% of PV input range span Output alarm: -5.0 to 105.0%

● Operation-related Parameters

Located in: Main menu = LP1 ; Submenu = PAR

Parameter

Symbol

Name of Parameter Setting Range and Description Initial Value User

Auto-tuning OFF (0): No auto-tuning

“SUPER” function OFF (0)

1: Auto-tuning for 1st group of PID 2: Auto-tuning for 2nd group of PID 3: Auto-tuning for 3rd group of PID 4: Auto-tuning for 4th group of PID 5 to 8: Perform auto-tuning on a group basis in the same way as 1 to 4 9: Performs auto-tuning to all groups 1 to 8.

OFF (0): Disable

1: Overshoot suppressing function

Suppresses overshoots generated by abrupt changes in the target setpoint or by disturbances.

2: Hunting suppressing function (Stable mode)

Suitable to stabilize the state of control when the load varies greatly, or the target setpoint is changed. Enables to answer the wider characteristic changes compared with Response mode.

3: Hunting suppressing function (Response mode)

Enables quick follow-up and short converging time of PV for the changed target setpoint.

User

Setting

PV high limit/SP high limit alarm: 100.0% of PV input range Deviation alarm: 0.0% of PV input range span Other PV/SP low limit alarm: 0.0% of PV input range Output high limit alarm: 100.0% Output low limit alarm: 0.0%

Setting

OFF (0)

FL ORB

ORH ORL S.TM

Note: Use “SUPER” function (SC) 2 or 3 in PID control or PI control. “SUPER” function 2 or 3 is not available in the following controls:

1) ON/OFF control

2) P control (control for proportional band only)

PD control (control for proportional band and derivative item only)

4) Heating/cooling control Do not use hunting suppressing function when control processes with response such as flow or pressure control.

PV input bias -100.0% to 100.0% of PV input range span

PV input filter OFF (0), 1 to 120 sec.

ON/OFF rate detection band

ON/OFF rate high limit

ON/OFF rate low limit

Starting time of program pattern operation

Used to correct the PV input value.

Used when the PV input value fluctuates.

0.0 to 100.0% of PV input range span

ORL + 1 digit to 105.0% 100.0%

-5.0% to (ORH - 1 digit) 0.0%

0.00 to 99.59 (“hour, minute” or “minute, second”) The controller begins control when the specified time has passed after power-on.

IM 05E01C02-42E

0.0% of PV input range span OFF (0)

1.0% of PV input range span

0.00

1st Edition : May 31,2000-00

● PID-related Parameters

Located in: Main menu = LP1 ; Submenu = 1.PID

6-8

Parameter

Symbol

1.P

1.I

1.D

1.OH

1.OL

1.MR

1.H

Name of Parameter Setting Range and Description Initial Value User

Proportional band

Integral time

Derivative time

Output high limit

Output low limit

Manual reset

ON/OFF control hysteresis

0.1 to 999.9% of PV input range

OFF (0), 1 to 6000 sec.

-5.0 to 105.0% (1.OL < 1.OH)

-5.0 to 105.0% (1.OL < 1.OH) SD (shutdown): Set in manual operation in 4-20 mA control output. Output is 0 mA.

-5.0 to 105.0% (enabled when integral time “1.I” is OFF) The manual reset value equals the output value when PV = SP is true. For example, if the manual reset value is 50%, the output value is 50% when PV = SP becomes true.

In ON/OFF control: 0.0 to 100.0% of PV input range span. Hysteresis can be set in the program setpoint when the controller is performing

ON/OFF action

Output

(Program setpoint)

Point of

ON/OFF

Hysteresis

control.

5.0%

240 sec.

60 sec.

100%

0.0%

50.0%

ON/OFF control: 0.5% of PV input range span

Setting

Off

PV value

1.DR

1.PO

Direct/reverse action switching

Preset output

REVERSE (0): reverse action, DIRECT (1): direct action

-5.0 to 105.0% In RESET mode, fixed control output can be generated.

Reverse

action

Control output

100%

Direct

action

Deviation

(PV-SP)

REVERSE (0)

0.0%

If you are using two or more groups of PID parameters, use the following table to record their values.

Parameter

n.P

n.I

n.D

n.OH

n.OL

n.MR

n.H

n.DR

n.PO

n=2 n=3 n=4 n=5 n=6 n=7 n=8

IM 05E01C02-42E

1st Edition : May 31,2000-00

● Ten-segment Linearizer 1 Parameters

Located in: Main menu = PYS1

• Ten-segment linearizer biasing (factory-set default)

Correction

(Actual input + Ten-

segment linearizer biasing)

Actual input

1.b6

1.a8

Ten-segment linearizer biasing

Ten-segment linearizer input

Ten-segment linearizer output

1.b3

-66.7% to 105.0% of PV input range span

1.a1 1.a2 1.a3 1.a4 1.a5 1.a6

1.b5

1.b4

1.a7

-66.7% to 105.0% of PV input range

• Ten-segment linearizer approximation

6-9

Ten-segment linearizer output

1.b4

PV input range after ten-segment linearizer approximation

1.b3

1.b2

1.b1

-66.7% to 105.0% of PV input range

1.a1 1.a2

Actual PV input range

-66.7% to 105.0% of PV input range

The parameters 1.b5 to

1.b11 are equalized to

the parameter 1.b4.

The parameters 1.a5 to

1.a11 are equalized to

1.a3 1.a4 1.a11

the parameter 1.a4.

Ten-segment

linearizer input

IM 05E01C02-42E

1st Edition : May 31,2000-00

6-10

Parameter

Symbol

1.a1

1.b1

1.a2

1.b2

1.a3

1.b3

1.a4

1.b4

1.a5

1.b5

1.a6

1.b6

1.a7

1.b7

1.a8

1.b8

1.a9

1.b9

1.a10

1.b10

1.a11

1.b11

PMD

Name of Parameter Setting Range and Description Initial Value

Ten-segment linearizer 1 input-1

Ten-segment linearizer 1 output-1

Ten-segment linearizer 1 input-2

Ten-segment linearizer 1 output-2

Ten-segment linearizer 1 input-3 Ten-segment linearizer 1 output-3

Ten-segment linearizer 1 input-4

Ten-segment linearizer 1 output-4

Ten-segment linearizer 1 input-5

Ten-segment linearizer 1 output-5

Ten-segment linearizer 1 input-6

Ten-segment linearizer 1 output-6

Ten-segment linearizer 1 input-7

Ten-segment linearizer 1 output-7

Ten-segment linearizer 1 input-8

Ten-segment linearizer 1 output-8

Ten-segment linearizer 1 input-9

Ten-segment linearizer 1 output-9

Ten-segment linearizer 1 input-10

Ten-segment linearizer 1 output-10

Ten-segment linearizer 1 input-11

Ten-segment linearizer 1 output-11

Ten-segment linearizer 1 mode

-66.7% to 105.0% of PV input range

-66.7% to 105.0% of PV input range span

-66.7% to 105.0% of PV input range when in ten-segment linearizer approximation

-66.7% to 105.0% of PV input range

-66.7% to 105.0% of PV input range span

-66.7% to 105.0% of PV input range when in ten-segment linearizer approximation

-66.7% to 105.0% of PV input range

-66.7% to 105.0% of PV input range span

-66.7% to 105.0% of PV input range when in ten-segment linearizer approximation

-66.7% to 105.0% of PV input range

-66.7% to 105.0% of PV input range span

-66.7% to 105.0% of PV input range when in ten-segment linearizer approximation

-66.7% to 105.0% of PV input range

-66.7% to 105.0% of PV input range span

-66.7% to 105.0% of PV input range when in ten-segment linearizer approximation

-66.7% to 105.0% of PV input range

-66.7% to 105.0% of PV input range span

-66.7% to 105.0% of PV input range when in ten-segment linearizer approximation

-66.7% to 105.0% of PV input range

-66.7% to 105.0% of PV input range span

-66.7% to 105.0% of PV input range when in ten-segment linearizer approximation

-66.7% to 105.0% of PV input range

-66.7% to 105.0% of PV input range span

-66.7% to 105.0% of PV input range when in ten-segment linearizer approximation

-66.7% to 105.0% of PV input range

-66.7% to 105.0% of PV input range span

-66.7% to 105.0% of PV input range when in ten-segment linearizer approximation

-66.7% to 105.0% of PV input range

-66.7% to 105.0% of PV input range span

-66.7% to 105.0% of PV input range when in ten-segment linearizer approximation

-66.7% to 105.0% of PV input range

-66.7% to 105.0% of PV input range span

-66.7% to 105.0% of PV input range when in ten-segment linearizer approximation

0: Ten-segment linearizer biasing 1: Ten-segment linearizer approximation

0.0% of PV input range

0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation

0.0% of PV input range

0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation

0.0% of PV input range

0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation

0.0% of PV input range

0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation

0.0% of PV input range

0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation

0.0% of PV input range

0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation

0.0% of PV input range

0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation

0.0% of PV input range

0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation

0.0% of PV input range

0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation

0.0% of PV input range

0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation

0.0% of PV input range

0.0% of PV input range span 0.0% of PV input range when in ten-segment linearizer approximation

User

Setting

IM 05E01C02-42E 1st Edition : May 31,2000-00

■ Setup Parameters

● Program Setpoint-related Parameters

Located in: Main menu = PARA ; Submenu = SP

6-11

Parameter

Symbol

SPT

TMU

SEG.T

PT2.G

PNC

SPH1 SPL1 SPH2 SPL2

Name of Parameter Setting Range and Description Initial Value

SP tracking selection

Program time unit

Segment setting method

Program pattern-2 retransmission

Program pattern number clearance

Program setpoint-1 limiter upper limit

Program setpoint-1 limiter lower limit

Program setpoint-2 limiter upper limit

Program setpoint-2 limiter lower limit

OFF (0), ON (1) Tracking is performed when the mode changes from program to Local (The local setpoint keeps track of the program setpoint.)

Sets the time unit of a program. hh:mm (0): “hour, minute” mm:ss (1): “minute, second”

Defines the method of programming. Note that changing the setpoint of this parameter deletes the program in question. 0: Programming by setting segment times 1: Programming by setting segment ramps

The controller can serve as a program pattern generator. Thus, another program pattern can be created in addition to the control-purpose program pattern. Note that the segment time setpoints of the created program pattern are the same as those of the control-purpose program pattern. OFF (0): Not used. ON (1): Used.

The controller resets (clears) the program pattern number on the operating display to “0” at the end of program operation. OFF (0): Not cleared. ON (1): Cleared.

Place limits on the program setpoints when the controller is in program operation.

0.0% to 100.0% of PV input range. Note that SPL1 < SPH1

Place limits on the program setpoints when the controller is in program pattern-2 retransmission.

0.0% to 100.0% of PV input range. Note that SPL2 < SPH2

OFF (0)

hh:mm (0)

OFF (0)

100.0% of PV input range

0.0% of PV input range

100.0% of PV input range

0.0% of PV input range

User

Setting

IM 05E01C02-42E 1st Edition : May 31,2000-00

● Alarm-related Parameters

Located in: Main menu = PARA ; Submenu = ALM

6-12

Parameter

Symbol

PEH1 PEH2 PEH3 PEH4 PEH5 PEH6 PEH7 PEH8 AL1

AL2 AL3 AL4 HY1

HY2

HY3

Name of Parameter Setting Range and Description Initial Value User

PV event 1 hysteresis

PV event 2 hysteresis

PV event 3 hysteresis

PV event 4 hysteresis

PV event 5 hysteresis

PV event 6 hysteresis

PV event 7 hysteresis

PV event 8 hysteresis

Instrument alarm-1 type

Instrument alarm-2 type

Instrument alarm-3 type

Instrument alarm-4 type

Instrument alarm-1 hysteresis

Instrument alarm-2 hysteresis

Instrument alarm-3 hysteresis

Allows margins to be set for a PV event setpoint. With the hysteresis settings, it is possible to prevent relays from chattering.

Hysteresis for PV high limit alarm

Output

Hysteresis: 0.0 to 100.0%

OFF (0), 1 to 20, 25 to 31 1: PV high limit (energized, no stand-by action) 2: PV low limit (energized, no stand-by action) 3: Deviation high limit (energized, no stand-by action) 4: Deviation low limit (energized, no stand-by action) 5: Deviation high limit (de-energized, no stand-by action) 6: Deviation low limit (de-energized, no stand-by action) For other alarm types, see the next page.

0.0 to 100.0% of PV input range span Output alarm: 0.0 to 100.0%

Allows margins to be set for an alarm setpoint. With the hysteresis settings, it is possible to prevent relays from chattering.

Point of ON/OFF action

(PV event setpoint)

Off

Hysteresis for PV high limit alarm

Output

Hysteresis

PV value

Point of ON/OFF action

(Alarm setpoint)

0.5%

0.5% of PV input range span Output alarm: 0.5%

Setting

HY4

AMD

Instrument alarm-4 hysteresis

Alarm mode

Off

according to the operating condition. 0: Always active 1: Not active when in RESET mode 2: Not active when in RESET mode or manual operation

Hysteresis

PV value

IM 05E01C02-42E 1st Edition : May 31,2000-00

0Allows the instrument alarm function to be enabled or disabled

Yokogawa UP550 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Introduction

CONTENTS

1. Installation

1.1 Model and Suffix Codes

1.2 How to Install

1.3 How to Connect Wires

1.4 Hardware Specifications

1.5 Terminal Wiring Diagrams

2. Initial Settings

2.1 Names and Functions of Front Panel Parts

2.2 Setting UP mode (Setting First at Power-on)

2.3 Changing UP mode

2.4 Setting Primary PV Input Type

2.5 Changing Tracking Input Type

2.6 Initializing Parameters

3. Programming

3.1 Overview of Program Patterns

3.2 Example of Program Pattern Setup Charts

3.3 Creating Program Patterns

3.4 Changing Program Patterns

3.5 Program Parameter Map

3.6 Lists of Program Parameters

3.7 Program Pattern Setup Charts

3.8 Explanation of Program Functions

4. Operations

4.1 Monitoring-purpose Operating Displays Available during Operation

4.2 Performing/Canceling Auto-tuning

4.3 Setting PID Manually

4.4 Selecting Program Pattern Number (PT.No)

4.5 Switching between RUN and RESET Modes

4.6 Switching between AUTO and MAN

4.7 Manipulating Control Output during Manual Operation

4.8 Enabling/Disabling Hold Mode of Program Operation

4.9 Changing Program Setpoint when in Hold Mode

4.10 Executing “Advance” Function

4.11 Switching to Local-mode (LOCAL) Operation

4.12 Changing Setpoint during Local-mode Operation

5. Troubleshooting and Maintenance

5.1 Troubleshooting

5.2 Maintenance

5.2.1 Cleaning

5.2.2 Replacing Brackets

5.2.3 Attaching Terminal Cover

5.2.4 Replacing Parts with a Limited Service Life

5.2.5 Replacing Control Output Relays

6. Parameters

6.1 Parameter Map

6.2 Lists of Parameters