Yokogawa UP550 Operating Manual

Instruction Manual
Model UP550 Program Controller
User’s Manual for Cascade Primary-loop Control
IM 05E01C02-42E
IM 05E01C02-42E
Blank Page
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Introduction

Thank you for purchasing the UP550 program controller.
How to Use the Manuals
Purpose Title Description
Setup Describes the tasks (installation, wiring, and others)
Basic operation
Program creation
General understand­ing of programming operations
Operating procedures and troubleshooting
Brief operation
Function description and setpoint recording
1. Installation
2.
Initial Settings
3. Programming
3.5 Program Parameter Map
3.6 Lists of Program Parameters
4. Operations
6.1 Parameter Map
6.2 Lists of Parameters
required to make the controller ready for operations.
Describes examples of setting PV input types. Making settings described herein and program creation in “3. Programming” allow you to carry out basic control.
Describes examples of creating basic programs. The use of the program pattern setup charts included in the “3.7 Program Pattern Setup Charts” is recommended.
Contains a parameter map that serves as a guide to creating programs. Also includes a brief explanation of the functions of program parameters.
Describes key operation sequences. For operation control through external contact inputs, see the external contact inputs described in “1.5 Terminal Wiring Diagrams”.
Contains the parameter map used as a guideline for setting parameters.
riefly describes the functions of parameters. In addition,
B each parameter table has a User Setting column, where you can record your setpoints when setting them in the controller.
i
Controllers Applicable to Cascade Primary-loop Control
The specification codes of the UP550 applicable to cascade primary-loop control are given in the table below.
UP550-01 UP550-21
Regarding This User’s Manual
(1) This manual should be provided to the end user. Keep an extra copy or copies of the
manual in a safe place.
(2) Read this manual carefully to gain a thorough understanding of how to operate this
product before starting operation.
(3) This manual describes the functions of this product. Yokogawa M&C Corporation
(hereinafter simply referred to as Yokogawa) does not guarantee the application of these functions for any particular purpose.
(4) Under absolutely no circumstances may the contents of this manual, in part or in
whole, be transcribed or copied without permission.
(5) The contents of this manual are subject to change without prior notice.
(6) Every effort has been made to ensure that the details of this manual are accurate.
However, should any errors be found or important information be omitted, please contact your nearest Yokogawa representative or our sales office.
All Rights Reserved Copyright © 2000, Yokogawa M&C Corporation
IM 05E01C02-42E
1st Edition : May 31,2000-00Media No. IM 05E01C02-42E (CD) 1st Edition : May 2000 (YK)
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Safety Precautions
The following symbol is indicated on the controller to ensure safe use.
This symbol on the controller indicates that the operator must refer to an explanation in the user’s manual in order to avoid the risk of injury or death of personnel or damage to the instrument. The manual describes how the operator should exercise special care to avoid
CAUTION
electric shock or other dangers that may result in injury or loss of life.
The following symbols are used in the hardcopy user’s manuals and in the user’s manual supplied on the CD-ROM.
NOTE
Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure.
ii
IMPORTANT
Draws attention to information that is essential for understanding the operation and/or features of the controller.
Regarding Force Majeure
Yokogawa M&C Corporation assumes no liability for any loss or damage, direct or indirect, caused by the use of or unpredictable defects of the product.
IM 05E01C02-42E 1st Edition : May 31,2000-00
<Int> <Rev>
Model UP550 Program Controller User’s Manual for Cascade Primary-loop Control
IM 05E01C02-42E 1st Edition

CONTENTS

1. Installation .............................................................................................. 1-1
1.1 Model and Suffix Codes.................................................................................. 1-1
1.2 How to Install................................................................................................... 1-2
1.3 How to Connect Wires .................................................................................... 1-5
1.4 Hardware Specifications ................................................................................ 1-7
1.5 Terminal Wiring Diagrams ............................................................................ 1-13
2. Initial Settings ......................................................................................... 2-1
2.1 Names and Functions of Front Panel Parts................................................... 2-2
2.2 Setting UP mode (Setting First at Power-on)................................................. 2-3
2.3 Changing UP mode ......................................................................................... 2-4
2.4 Setting Primary PV Input Type ....................................................................... 2-6
2.5 Changing Tracking Input Type ..................................................................... 2-10
2.6 Initializing Parameters .................................................................................. 2-12
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3. Programming .......................................................................................... 3-1
3.1 Overview of Program Patterns ....................................................................... 3-1
3.2 Example of Program Pattern Setup Charts ................................................... 3-2
3.3 Creating Program Patterns............................................................................. 3-4
3.4 Changing Program Patterns..........................................................................3-11
3.5 Program Parameter Map............................................................................... 3-14
3.6 Lists of Program Parameters ....................................................................... 3-16
3.7 Program Pattern Setup Charts ..................................................................... 3-21
3.8 Explanation of Program Functions .............................................................. 3-24
4. Operations .............................................................................................. 4-1
4.1 Monitoring-purpose Operating Displays Available during Operation ......... 4-1
4.2 Performing/Canceling Auto-tuning ................................................................ 4-3
4.3 Setting PID Manually....................................................................................... 4-4
4.4 Selecting Program Pattern Number (PT.No) .................................................. 4-6
4.5 Switching between RUN and RESET Modes ................................................. 4-7
4.6 Switching between AUTO and MAN ............................................................... 4-8
4.7 Manipulating Control Output during Manual Operation ............................... 4-9
4.8 Enabling/Disabling Hold Mode of Program Operation ............................... 4-10
4.9 Changing Program Setpoint when in Hold Mode ......................................... 4-11
4.10 Executing “Advance” Function ................................................................... 4-12
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5. Troubleshooting and Maintenance ........................................................ 5-1
6. Parameters .............................................................................................. 6-1
7. Function Block Diagram and Descriptions............................................ 7-1
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4.11 Switching to Local-mode (LOCAL) Operation ............................................. 4-13
4.12 Changing Setpoint during Local-mode Operation ...................................... 4-14
5.1 Troubleshooting .............................................................................................. 5-1
5.2 Maintenance .................................................................................................... 5-5
5.2.1 Cleaning ........................................................................................... 5-5
5.2.2 Replacing Brackets ........................................................................... 5-5
5.2.3 Attaching Terminal Cover .................................................................. 5-5
5.2.4 Replacing Parts with a Limited Service Life ....................................... 5-7
5.2.5 Replacing Control Output Relays ...................................................... 5-8
6.1 Parameter Map ................................................................................................ 6-1
6.2 Lists of Parameters ......................................................................................... 6-6
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1. Installation

This chapter describes installation, wiring, and other tasks required to make the controller ready for operation.

1.1 Model and Suffix Codes

Before using the controller, check that the model and suffix codes match your order.
Model Suffix Code Description
UP550
Type
Optional functions
Check that the following items are provided:
Program controller (of ordered model) .................................. 1
Brackets (mounting hardware) ............................................. 1 pair
Program controller (provided with retransmission output and 15 V DC loop power supply as standard)
-0 Standard type
-1 Position proportional type
-2 Heating/cooling type
01None
With communication, auxiliary analog input, and 1 additional DI
1-1
Unit label .............................................................................. 1
User’s Manuals for Single-loop Control ................................ 7 (A2 size)
User’s Manual (Reference) (CD-ROM version) .................... 1
Correspondence between the Model and Suffix Codes, and the Contact Input/Output Terminals Provided
Check the model ordered and the presence/absence of contact inputs and outputs in the following table.
indicate that the contacts are available.
Model and Suffix Codes
UP550- 0
UP550- 1
Note: For details on the functions of contact inputs/outputs, see 1.5 Terminal Wiring Diagrams.
DI1 DI2 DI3 DI4 DI5 DI6 DI7 DO1 DO2 DO3 DO4
✓✓✓
Contact input terminals Contact output terminals
DI8 DO5 DO6 DO7
✓✓✓✓✓
✓✓✓✓✓✓
✓✓
✓✓✓
✓✓✓✓✓
✓✓✓
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1.2 How to Install

NOTE
To install the controller, select a location where:
1. no one may accidentally touch the terminals,
2. mechanical vibrations are minimal,
3. corrosive gas is minimal,
150mm
1-2
4. temperature can be maintained at about 23C and the fluctuation is minimal,
150mm150mm
150mm
5. no direct radiant heat is present,
6. no magnetic disturbances are caused,
7. no wind blows against the terminal board (reference junction compensation element),
8. no water is splashed,
9. no flammable materials are around,
Never place the controller directly on flammable items or equipment.
If the controller has to be installed close to flammable items or equipment, be sure to provide shielding panels all around the controller, at least 150 mm away from every side; the panels should be made of either 1.43 mm-thick metal-plated steel plates or 1.6 mm­thick uncoated steel plates.
Installation Position
Install the controller at an angle within 30 from horizontal with the front panel facing up­ward. Do not install it facing downward. The position of right and left sides should be hori­zontal.
Front panel
of controller
30
Must not exceed 30
Rear of controller
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External Dimensions and Panel Cutout Dimensions
1-3
UP550
(53)
+0.8
92
0
96
PVE1 PVE2
11
100
96
Large bracket
112
91.8
Small bracket
1 to 10 mm
(Panel thickness)
General installation Side-by-side close installation
+0.8
0
145 min.
[(N-1)96+92]117 min.
0
+0.8
92
N stands for the number of controllers to be installed. However, the measured value applies if N 5.
Unit: mm
+0.8
92
0
(25)
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How to Install
Turn off the power to the controller before installing it on the panel because there is a possibility of electric shock.
CAUTION
After opening the mounting hole on the panel, follow the procedures below to install the controller:
1. Insert the controller into the opening from the front of the panel so that the terminal board on the rear is at the far side.
2. Set the brackets in place on the top and bottom of the controller as shown in the figure below, then tighten the screws of the brackets. Take care not to overtighten them.
1-4
Direction to insert the controller
Insert the controller into the opening from the front of the panel.
Panel
Insert a screwdriver into the brackets to tighten the screws.
Small bracket
(bottom mounting hardware)
Large bracket
(top mounting hardware)
Terminal board
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1.3 How to Connect Wires

1) Before carrying out wiring, turn off the power to the controller and check that the cables to be connected are not alive with a tester or the like because there is a possi­bility of electric shock.
CAUTION
2) Wiring must be carried out by personnel who have basic electrical knowledge and practical experience.
NOTE
1) Provide power from a single-phase instrument power supply. If there is a lot of noise in the power line, insert an insulating transformer into the primary side of the line and use a line filter (recommended part: ZAC2205-00U from TDK) on the secondary side. As a countermeasures against noise, do not place the primary and secondary power cables close to each other.
2) For thermocouple input, use shielded compensating lead wires for wiring. For RTD input, use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires. The cables to be used for wiring, terminal specifications, and recommended parts are as shown below.
1-5
3) Control output relays may be replaced. However, because they have a life of 100,000 times that of the resistance load, use auxiliary relays to turn on/off a load.
4) The use of inductance (L) loads such as auxiliary relays, motors and solenoid valves causes malfunction or relay failure; always insert a CR filter for use with alternating current or a diode for use with direct current, as a spark-removal surge suppression circuit, into the line in parallel with the load.
For DC Relay Wiring For AC Relay Wiring
UP550
O.C
Relay
UPs contact
(Use one with a relay coil
rating less than the UPs
Relay
contact rating.)
External DC power supply
R
Diode (Mount it directly to the relay coil terminal (socket).)
UP550
UPs contact
(Use one with a relay coil
rating less than the UPs
contact rating.)
External AC power supply
R
Relay
CR filter (Mount it directly to the relay coil terminal (socket).)
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Cable Specifications and Recommended Cables
Purpose Name and Manufacturer
Power supply, grounding, relay contact outputs
Thermocouple Shielded compensating lead wires, JIS C 1610, X- - -
RTD Shielded wires (three conductors), UL2482 (Hitachi Cable)
Other signals Shielded wires
600 V PVC insulated wires, JIS C 3307, 0.9 to 2.0 mm2
(See Yokogawa Electrics GS 6B1U1-E.)
Recommended Terminal Lugs
Applicable wire size Tightening torque
0.3 to 1.65 mm
2
0.8 N·m or less
1-6
3.7mm
7 mm or less
Terminal Covers
Target Model Part Number Sales Unit
For UP550
T9115YD 1
3.7mm
or
7 mm or less
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1.4 Hardware Specifications

PV Input Signals
Number of inputs: 1 (terminals 11-12-13)
Input type: Universal input system. The input type can be selected with the software.
Sampling period: Can be selected from 100, 200 and 500 ms. Initial value: 200 ms
Burnout detection: Functions at TC, RTD and standard signal (0.4 to 2 V or 1 to 5 V)
Upscale, downscale, and off can be specified. For standard signal, burnout is determined to have occurred if it is 0.1 V or less.
Input bias current: 0.05 A (for TC or RTD b-terminal)
Measurement current (RTD): About 0.13 mA
Input resistance: 1 M or more for thermocouple or mV input
About 1 M for DC voltage input
Allowable signal source resistance: 250  or less for thermocouple or mV input Effects of signal source resistance: 0.1 V/ or less 2 k or less for DC voltage input Effects of signal source resistance: About 0.01%/100
1-7
Allowable wiring resistance: for RTD input Maximum 150 /wire: Conductor resistance between three wires should be equal However, maximum 10 /wire for a range of -150.0 to 150.0C. Wire resistance effect: 0.1C/10
Allowable input voltage: 10 V DC for thermocouple, mV, or RTD input20 V DC for DC voltage input
Noise rejection ratio: 40 dB (50/60 Hz) or more in normal mode 120 dB (50/60 Hz) or more in common mode
Reference junction compensation error: 1.0C (15 to 35C)1.5C (0 to 15C, 35 to 50C)
Applicable standards: JIS, IEC, DIN (ITS-90) for thermocouples and RTD
Auxiliary Analog Input Signals (Tracking Input)
Available only for controllers with auxiliary analog input terminals.
Number of inputs: 1 (terminals
Input type: Settable in a range of 0-2, 0-10, 0.4-2.0, or 1-5 V DC
Sampling period: 100, 200 and 500 ms
The sampling period of a auxiliary input signal is associated with the PV inputs sam­pling period.
21-22
)
Input resistance: About 1 M
Input accuracy: 0.3% of input span 1 digit for 0 to 2 V DC
0.2% of input span 1 digit for 0 to 10 V DC0.375% of input span 1 digit for 0.4 to 2.0 V DC0.3% of input span 1 digit for 1 to 5 V DC
Under standard operating conditions (232C, 5510% RH, power frequency of 50/ 60 Hz)
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Loop Power Supply
Power is supplied to a two-wire transmitter. (15 V DC: terminals
14-15
) A resistor (10 to 250 ) connected between the controller and transmitter converts a current signal into a voltage signal, which is then read via the PV input terminal. Supply voltage: 14.5 to 18.0 V DC, max. 21 mA (provided with a protection circuit against a field short-circuit)
Retransmission Output
Either PV, program setpoint, or control output is output. Either the retransmission output or the loop power supply can be used with terminals
14-15
.
1-8
Number of outputs: 1 (terminals
14-15
)
Output signal: 4-20, 0-20, 20-4, or 20-0 mA DC (where, outputting signal levels of less than 0 mA is not feasible)
Load resistance: 600 or less
Output accuracy: 0.1% of span (5% of span for 1 mA or less.)
Under standard operating conditions (232C, 5510% RH, power frequency of 50/ 60 Hz)
Control Output
Universal output system, The output type can be selected with the software.
Current output (Standard type: terminals
Number of outputs 1
Output signal 4-20, 0-20, 20-4, or 20-0 mA DC
Load resistance 600or less
Output accuracy 0.1% of span
switched between a voltage pulse output
Under standard operating conditions (232C,
5510% RH, power frequency of 50/60 Hz)
Voltage pulse output (Standard type: terminals
16-17
)
and current output.
(5% of span for 1 mA or less)
16-17
)
Number of
outputs1switched between a voltage pulse output and current output.
Output signal
Resolution
On-voltage = 12 V or more (load resistance: 600 or more)
10 ms or 0.1% of output, whichever is larger
Relay contact output (Standard type: terminals
Number of outputs
Output signal Three terminals (NC, NO, and common)
Contact rating 250 V AC or 30 V DC, 3 A (resistance load)
Resolution 10 ms or 0.1% of output, whichever is larger
Off-voltage = 0.1 V DC or less
1-2-3
)
1
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Contact Inputs
Purpose: Program pattern no. selection, and run/reset switching
Number of inputs: Differs with model and suffix codes as shown in the table below.
Model and Suffix Codes Number of Inputs
UP550- 0
UP550- 1
7
8
Input type: Non-voltage contact or transistor open collector input
Input contact rating: 12 V DC, 10 mA or more
On/off determination: For non-voltage contact input, contact resistance of 1 k or less
is determined as on and contact resistance of 20 k or more as off. For transistor open collector input, input voltage of 2 V or less is determined as on and leakage current must not exceed 100 A when off.
Minimum status detection hold time: PV inputs sampling period 3
Contact Outputs
Purpose: Event output, FAIL output, and others
1-9
Number of outputs: 7 points
Relay contact rating: 240 V AC, 1 A, or 30 V DC, 1 A
Transistor contact rating: 24 V DC, 50 mA
Display Specifications
PV display: 5-digit, 7-segment, red LEDs, character height of 20 mm
Setpoint display: 32128 dot LCD with back lighting
Status indicating lamps: LEDs
Safety and EMC Standards
Safety: Compliant with IEC1010-1: 1990 and EN61010-1: 1992 Approved by CSA1010 CSA1010 installation category (overvoltage category): CATII (IEC1010-1) Approved by UL508
EMC standards: This instrument complies with the following EMC standards (the instrument continues to operate at a measuring accuracy of within 20% of the range during tests):
- EMI (emission), EN55011: Class A Group 1
- EMS (immunity), EN50082-2: 1995
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Construction, Installation, and Wiring
Construction: Only the front panel is dust-proof and drip-proof (protection class IP55) For side-by-side close installation the controller loses its dust-proof and drip-proof protection.
Material: ABS resin and polycarbonate
Case color: Black
Weight: About 1 kg or less
Dimensions: 96 (W) 96 (H) 100 (depth from panel face) mm
Installation: Panel-mounting type. With top and bottom mounting hardware (1 each)
Panel cutout dimensions: 92
+0.8
(W) 92
0
+0.8
(H) mm
0
Installation position: Up to 30° upward facing (not designed for facing downward)
Wiring: M3.5 screw terminals (for signal wiring and power/ground wiring as well)
Power Supply Specifications
Power supply: Rated voltage of 100 to 240 V AC (10%), 50/60 Hz
Power consumption: Max. 20 VA (8.0 W max.)
1-10
Data backup: Lithium battery with life expectancy of 10 years
Withstanding voltage
- Between primary terminals* and secondary terminals**:
At least 1500 V AC for 1 minute (Note)
- Between primary terminals* and grounding terminal:
At least 1500 V AC for 1 minute (Note)
- Between grounding terminal and secondary terminals**:
At least 1500 V AC for 1 minute
- Between secondary terminals**:
At least 500 V AC for 1 minute
* Primary terminals indicate power terminals and relay output terminals
** Secondary terminals indicate analog I/O signal, voltage pulse output, and contact
input terminals
Note: The withstanding voltage is specified as 2300 V AC per minute to provide a margin of safety.
Insulation resistance: 20 M or more at 500 V DC between power terminals and grounding terminal
Grounding: Class 3 grounding (grounding resistance of 100  or less)
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Signal Isolations
PV input terminals: Isolated from other input/output terminals. Not isolated from the internal circuit.
Auxiliary analog input terminals: Isolated from other input/output terminals and the internal circuit
15 V DC loop power supply terminals: Not isolated from analog current output and voltage pulse control output. Isolated from other input/output terminals and internal circuit.
Analog current output terminals (for control output and retransmission): Not isolated between current outputs and from 15 V DC loop power supply and voltage pulse control output. Isolated from other input/output terminals and internal circuit.
Voltage pulse control output terminals: Not isolated from current outputs and 15 V DC loop power supply. Isolated from other input/output terminals and internal circuit.
Relay contact control output terminals: Isolated between contact output terminals and from other input/output terminals and internal circuit.
Contact input terminals: Not isolated between contact input terminals and from com­munication terminals. Isolated from other input/output terminals and internal circuit.
Relay contact output terminals: Not isolated between relay contact outputs. Isolated from other input/output terminals and internal circuit.
1-11
Transistor contact output terminals: Not isolated between transistor contact outputs. Isolated from other input/output terminals and internal circuit.
RS-485 communication terminals: Not isolated from contact input terminals. Isolated from other input/output terminals and internal circuit.
Power terminals: Isolated from other input/output terminals and internal circuit.
Grounding terminals: Isolated from other input/output terminals and internal circuit.
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Environmental Conditions
Normal operating conditions: Ambient temperature: 0 to 50C (40C or less for side-by-side close installation) Temperature change rate: 10C/h or less Ambient humidity: 20 to 90% RH (no condensation allowed) Magnetic field: 400 A/m or less Continuous vibration at 5 to 14 Hz: Full amplitude of 1.2 mm or less Continuous vibration at 14 to 150 Hz: 4.9 m/s Short-period vibration: 14.7 m/s Shock: 14.7 m/s
2
or less, 11 ms
2
, 15 seconds or less
Installation height: Height above sea level of 2000 m or less Warm-up time: 30 minutes or more after power on
Transportation and storage conditions: Temperature: -25 to 70C Temperature change rate: 20C/h or less Humidity: 5 to 95% RH (no condensation allowed)
Effects of changes in operating conditions
- Effects from changes in ambient temperature:
- On voltage or thermocouple input, 1 V/C or 0.01% of F.S./C, whichever is larger
2
or less
1-12
- On auxiliary analog input, 0.02% of F.S./C
- On RTD input, 0.05C/C (ambient temperature) or less
- On analog output, 0.05% of F.S./C or less
- Effects from power supply fluctuation (within rated voltage range)
- On analog input, 1 V/10 V or 0.01% of F.S./10 V, whichever is larger
- On analog output, 0.05% of F.S./10 V or less
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1.5 Terminal Wiring Diagrams

NOTE
Do not use unassigned terminals as relay terminals.
Terminal wiring diagrams are shown on and after the next page.
1-13
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UP550 Standard Type (Model UP550-01 or UP550-21), Cascade Primary-loop Control
1
2
3
4
5
6
7
8
9
10
41
42
43
44
45
46
47
48
49
50
31
32
33
34
35
36
37
38
39
40
21
22
23
24
25
26
27
28
29
30
11
12
13
14
15
16
17
18
19
20
External contact inputs
Common
Tracking switching signal output when DI7=ON,
Result of PID computation output when DI7=OFF
Common
* The functions of the external inputs are the defaults for
cascade primary-loop control. To change the functions, reconfigure the Contact Input Registration setup parameters.
* The functions of the external outputs are the defaults for
cascade primary-loop control. To change the functions, reconfigure the Contact Output Registration setup parameters.
Stop of program operation when
DI6 changes from OFF to ON
Start of program operation when
DI5 changes from OFF to ON
ON when using 16 or more of program patterns
DI1
DI2
1234
ON
ON
OFF
OFF
ON
ON
OFF OFF
5678
ON
ON
OFF
OFF
ON
ON
OFF
OFF
DI3
DI4
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
OFF
ON
9101112
ON
ON
OFF
OFF
ON
ON
OFF OFF
13 14 15
ON
ON
OFF
OFF
ON
ON
OFF
ON
OFF
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
Switch between the ON and OFF states of the DI1 to DI4 contact inputs to select from program pattern numbers 1 to 15. (Select a number during a RESET state.)
23
24
RS-485 communication
* Wiring can only be carried out for controllers with communication functions. Maximum baud rate: 9600 bps
25
26
27
SDB(+)
SDA(-)
RDB(+)
RDA(-)
SG
21
22
Auxiliary analog
input
*
Wiring can only be carried out for
controllers with auxiliary analog input.
Specify in a range of 1-5 V DC, 0-2 V DC, or 0-10 V DC.
-
+
Default: 1-5 V DC
12
13
TC input
11
12
RTD input
13
12
13
mV/V input
Installation category (overvoltage category): II (IEC1010-1)
A
b
B
NOTE
-
+
-
+
Primary PV input
Tracking signal
*
Not configured at factory before shipment
See 2. Initial Settings.
12
13
Note: Connecting a 250
resistor to the terminals is optional. Model: X010-250-2 (resistor with M3.5 crimp-on terminal lugs)
* When receiving 4-20 mA DC current signals, set the PV input type to 1-5 V DC (setpoint
41).
䊏 Receiving 4-20 mA DC Current
Signals with the Controller
250
4-20mA
-
+
* Factory-set to
PV retransmission.
* Retransmission output 1 is not available
if a 15 V DC loop power supply is used.
14
15
Retransmission output 1*
4-20 or 0-20 mA DC
14
15
15 V DC loop power supply*
14.5-18.0 V DC (21 mA DC max.)
Default: 4-20 mA DC
-
+
-
+
Load resistance: 600
or less
16
17
Current output
4-20mADC
Output to secondary-loop
-
+
19
18
40
39
38
37
20
28
30
DI1
DI2
DI3
DI4
DI5
DI6
COM
COM
DI8
19
18
40
39
38
37
20
28
30
DI1
DI2
DI3
DI4
DI5
DI6
COM
COM
DI8
+5V
+5V
+5V
+5V
+5V
+5V
36
DI7
36
DI7
+5V
+5V
Contact Transistor contact
UP
Contact rating: 12 V DC, 10 mA or more
6
5
External contact outputs
4
7
34
33
DO1
DO2
DO3
COM
DO4
DO5
Relay Transistor
Time event 2
output
PV event 1 output
PV event 2 output
Instrument alarm
1 output
Common
Time event 1
output
32
DO6
31
DO7
35
COM
Time event 3
output
Common
FAIL output to
secondary-loop
(ON when normal)
Relay contact rating: 240 V AC, 1 A 30 V DC, 1 A (resistance load) Transistor contact rating: 24 V DC, 50 mA
UP
8
9
Power supply
10
L
N
A
llowable range: 100-240 V AC (
10%) (free voltage) 50/60 Hz shared
Power supply
CAUTION
Before carrying out wiring, turn off the power to the controller and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock.
䊏 15 V DC Power Supply Wired to Sensor in
Two-wire System Configuration
12
13
14
15
100
Two-wire transmitter
PV input
0.4-2.0 V DC signal
Loop power
supply
14.5-
18.0 V DC
External resistor (Note)
4-20mADC
Note: Connecting a 100
resistor to the terminals is optional.
Model: X010-100-2 (resistor with M3.5 crimp-on terminal lugs)
<Toc> <1. Installation>
IM 05E01C02-42E
1st Edition : May 31,2000-00
1-14
<Toc> <2. Initial Settings>

2. Initial Settings

This chapter describes examples of setting PV input types. Refer to examples of various settings to understand how to set parameters required. Refer to “6.1 Param­eter Map” for an easy to understand explanation of setting various parameters. If you cannot remember how to carry out an operation during setting, press the key no more than four times. This brings you to the display (operating display) that appears at power-on. After carrying out the settings described here, create pro­grams in “3. Programming.”
Setup Procedure
2-1
DISP
Power-on
Set UP mode “2”.
See “2.2 Setting UP mode (Setting First at Power-on),” or “2.3 Changing UP mode.”
Set PV input.
See “2.4 Setting Primary PV input Type.”
Changing
tracking input.
See “2.5 Changing Tracking Input Type.”
Initialize
parameters.
See “2.6 Initializing Parameters.”
Set setup
parameters.
Set operating
parameters.
Set program
patterns.
See “3.
Controller operation
(Factory-set to Single-loop Control “UP mode 1.”)
(Factory-set to “not configured.”)
(Factory-set to “1-5 V DC.”)
Programming
.”
Be sure to follow this step
whenever a change of setting is made to
the UP mode or to the PV input type.
Denotes a step that must always be followed.
Denotes a step that should be followed as necessary.
IM 05E01C02-42E
1st Edition : May 31,2000-00
<Toc> <2. Initial Settings>

2.1 Names and Functions of Front Panel Parts

1. Indicator lamp for PV2 display
2. Program monitor lamps
3. Event indicator lamps
8. Instrument alarm indicator lamps
4. Status indicator lamps
5. Light-loader interface
9. SET/ENT key
13
. PT.No key
PVE1
PVE2
6. Process variable (PV) display
7. Setpoint display
10
. MODE key
11
. DISP key
12
. and keys
15
. RESET key
14
. RUN key
2-2
Name of Part Indicator lamp for
1. PV2 display
2. Program monitor lamps
3. Event indicator lamps
Status indicator
4. lamps
5. Light-loader interface
Process variable (PV)
6. display
7. Setpoint display (LCD)
Instrument alarm
8. indicator lamps
9. SET/ENT key
10
. MODE key
11
. DISP key
12
. and keys
13
. PT.No key
14
. RUN key
15
. RESET key
SET/ENT
MODE
DISP
RUN
RESET
Is lit when secondary PV is displayed on PV display. Not used in Cascade Primary-loop Control.
: Is lit (in green) when a program setpoint is increasing. : Is lit (in green) when a program setpoint is constant. : Is lit (in green) when a program setpoint is decreasing.
Display the statuses of PV events, time events and instrument alarm in orange. PVE1 and PVE2 lamps: Come on when PV event 1 and PV event 2 turn on. TME1 to TME4 lamps: Come on when time event 1 to time event 4 turn on. AL1 lamp: Comes on when instrument alarm 1 turns on.
Is lit (in green) to indicate the status of operation or control. PRG:Is lit when in program mode. RST:Is lit when in reset mode. HLD:Is lit when in hold mode. LOC:Is lit when in local mode. MAN:Is lit when in manual mode. CAS:Not used in Cascade Primary-loop Control.
Interface for an adapter cable used when setting and storing parameters from a PC. This requires an optional parameter setting tool.
Displays PV. Displays an error code (in red) if an error occurs.
Displays the name and value of a program setpoint (SP), output (OUT), deviation trend, valve opening, or a parameter. Displays an error code if an error occurs.
The AL1 lamp comes on in orange if instrument alarm 1 occurs.
Used to switch or register a parameter. Pressing the key for more than 3 seconds allows you to switch between the operating display and the main menu for operating parameter setting display alternately.
Presents a display for switching between the hold, advance, local, AUTO and MAN modes.
Used to switch between displays. Pressing this key while any operating display is shown lets you switch to another prearranged operating display. Pressing this key while any display other than an operating display is shown lets you go one display back. (One to four presses (maximum) of this key lets you return to the current operating display, though the number of presses depends on the operating status.)
Used to change numerical values. On setting displays for various parameters, you can change target setpoints, parameters, and output values (in manual operation). Pressing the key decreases a numerical value, while pressing the key causes it to increase. You can hold down a key to gradually increase the speed of change. These keys also switch between menu displays when a main menu or submenu of parameter setting display is shown.
PT.No
Use this key when the controller is at a reset to select a program pattern number on an operating display.
Pressing this key for more than 2 seconds while an operating display is shown starts the controller.
Pressing this key for more than 2 seconds while an operating display is shown stops the controller.
Function
IM 05E01C02-42E 1st Edition : May 31,2000-00
<Toc> <2. Initial Settings>

2.2 Setting UP mode (Setting First at Power-on)

NOTE
The controller displays an operating display when the power is turned on. The submenu IN appears at this point if the type of PV input has not been defined yet. In this case, set a UP mode to Cascade Primary-loop Control, following the operating procedure described below. Then, set PV input type and others.
The following operation describes a procedure of setting a UP mode to Cascade Primary­loop Control (set “2”).
Bring the operating display into view (display appears at power-on).
1.
PV
PV2
RST lamp
ON.
PVE1
PVE2
TME
PRG
1
RST
2
HLD
3
LOC
4
MAN
AL
1
CAS
SET/ENT
PT.No RUN RESET
DISPMODE
IN
input set
SETUP sub menu
Displays
submenu IN.
2-3
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
Press the key once to display the
2.
submenu MD”.
Press the or key to display the
4.
required setpoint “2”.
MD
UP mode set
SETUP sub menu
SET/ENT
DISPMODE
PT.No RUN RESET
Press the
3.
parameter UPM (controller mode).
SET/ENT
key once to display the
MENU:UPMD/MD #1 UP mode select
UPM = 1
SET/ENT
PT.No RUN RESET
SETUP
DISPMODE
5.
Press the setpoint.
MENU:UPMD/MD #1 UP mode select
UPM = 2
SET/ENT
PT.No RUN RESET
SET/ENT
key once to register the
MENU:UPMD/MD #1 UP mode select
UPM = 2
SET/ENT
PT.No RUN RESET
changing!
DISPMODE
SETUP
DISPMODE
Blinks during
change.
The controller re-starts (which is normal).
6.
Then, set PV input type. See step 8 and later of 2.4 Setting Primary PV Input Type.
IN
input set
SETUP sub menu
IM 05E01C02-42E 1st Edition : May 31,2000-00
<Toc> <2. Initial Settings>

2.3 Changing UP mode

The following operation describes a procedure of changing a UP mode to Cascade Pri­mary-loop Control (set “2”).
Bring the operating display into view (display appears at power-on).
1.
PV
PV2
RST lamp
ON.
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
PVE1
PVE2
TME
1
PRG RST
2
HLD
3
LOC
4
MAN
AL
1
CAS
SET/ENT
PT.No RUN RESET
DISPMODE
SP: -270.0°C
PTNO: 0 TM=-------
SEGNO: 0/ 0
RCY: 0/ 0
2-4
2.
Press the
SET/ENT
key for more than 3 seconds
to call up the main menu PROG”.
PROG
programming
SET/ENT
Press the key once to display the main
3.
menu STUP”.
main menu
DISPMODE
PT.No RUN RESET
STUP
Press the
4.
menu PARA”.
password input
SET/ENT
SET/ENT
PARA
setup parameter
SETUP main menu
main menu
DISPMODE
PT.No RUN RESET
key once to display the main
Press the key once to display the main
5.
menu UPMD”.
UPMD
UP550 configuration
SETUP main menu
SET/ENT
DISPMODE
PT.No RUN RESET
6.
Press the
SET/ENT
key once to display the
submenu MD”.
MD
UP mode set
SETUP sub menu
SET/ENT
DISPMODE
PT.No RUN RESET
Press the
7.
parameter UPM”.
SET/ENT
key once to display the
MENU:UPMD/MD #1 UP mode select
UPM = 1
SETUP
SET/ENT
PT.No RUN RESET
DISPMODE
SET/ENT
DISPMODE
PT.No RUN RESET
IM 05E01C02-42E
1st Edition : May 31,2000-00
<Toc> <2. Initial Settings>
2-5
Press the or key to display the
8.
setpoint “2”.
MENU:UPMD/MD #1
9.
Press the
UP mode select
UPM = 2
SET/ENT
PT.No RUN RESET
SET/ENT
key once to register the
changing!
DISPMODE
setpoint.
MENU:UPMD/MD #1 UP mode select
UPM = 2
SET/ENT
PT.No RUN RESET
SETUP
DISPMODE
Blinks during
change.
The controller re-starts (which is normal).
10.
Then, set PV input type. See step 8 and later of 2.4 Setting Primary PV Input Type.
IN
input set
SETUP sub menu
IM 05E01C02-42E
1st Edition : May 31,2000-00
<Toc> <2. Initial Settings>

2.4 Setting Primary PV Input Type

The following operating procedure describes an example of setting a K-type thermocouple (-200.0 to 500.0C) and a measurement range of 0.0 to 200.0C.
Primary PV input (Factory-shipped setting: Not configured)
2-6
PV input terminal
1312
Thermocouple/mV/V input
..............................
RTD input .................................................. --
-
131211
Example of Temperature Input Example of Voltage Input
1V 5V
-270.0°C 1370.0°C
0.0°C 800.0°C
Minimum value of
PV input range (RL1)
Parameters to be set for temperature input
1. PV input type (IN1): Set according to a sensor
2. Maximum value of PV input range (RH1): Set the maximum value of the range to be controlled.
3. Minimum value of PV input range (RL1): Set the minimum value of the range to be controlled.
Instrument input range
PV input range
Maximum value of
PV input range (RH1)
Set a range to be controlled
Parameters to be set for voltage input
1. PV input type (IN1): Set according to an input signal
2. Maximum value of PV input range (RH1): Set the maximum value of an input signal.
3. Minimum value of PV input range (RL1): Set the minimum value of an input signal.
4. Position of PV input decimal point (SDP1): Set the position of the decimal point for PV input display.
5. Maximum value of PV input scale (SH1): Set the maximum value of the scale to be controlled.
6. Minimum value of PV input scale (SL1): Set the minimum value of the scale to be controlled.
2V 4V
Instrument input range
PV input range
RL1
PV input scale
0.0m3/h 50.0m3/h
Minimum value of
PV input scale (SL1)
RH1
Set a range to be controlled
Maximum value of
PV input scale (SH1)
(Set a reading for the maximum value of the input signal.)
(Set a reading for the minimum value of the input signal.)
NOTE
The controller may automatically initialize the registered operating parameter setpoints if any change is made to the data item PV Input Type (IN1), Maximum Value of PV Input Range (RH1), Minimum Value of PV Input Range (RL1), PV Input Decimal Point Position (SDP1), Maximum Value of PV Input Scale (SH1) or Minimum Value of PV Input Scale (SL1). After a change has been made to any of these data items, be sure to verify the registered operating parameter setpoints to ensure that they are correct. If any data item has been changed to its default, set it to a required value.
Bring the operating display into view (display appears at power-on).
1.
The PV display in the figure below shows the error code for input burnout ( ) if PV input wiring is not yet complete. The error code disappears when you wire the PV input terminals cor­rectly.
PV
PV2
RST lamp
ON.
PVE1
PVE2
TME
PRG
1
RST
2
HLD
3
LOC
4
MAN
AL
1
CAS
SET/ENT
PT.No RUN RESET
DISPMODE
SP: -270.0°C
PTNO: 0 TM=-------
SEGNO: 0/ 0
RCY: 0/ 0
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
IM 05E01C02-42E 1st Edition : May 31,2000-00
<Toc> <2. Initial Settings>
2-7
2.
Press the
SET/ENT
key for more than 3 seconds
to call up the main menu “PROG”.
PROG
programming
SET/ENT
Press the key once to display the main
3.
menu “STUP”.
main menu
DISPMODE
PT.No RUN RESET
STUP
Press the
4.
menu “PARA”.
password input
SET/ENT
SET/ENT
PARA
setup parameter
SETUP main menu
SET/ENT
main menu
DISPMODE
PT.No RUN RESET
key once to display the main
DISPMODE
PT.No RUN RESET
Press the key once to display the
7.
submenu “IN”.
IN
input set
SETUP sub menu
SET/ENT
DISPMODE
PT.No RUN RESET
Press the
8.
parameter “IN1” (PV input type).
Press the or key to display the
9.
required setpoint. The figure below shows an example of setting the PV input type to a K-type thermocouple (-200.0°C to 500.0°C).
SET/ENT
key once to display the
MENU:UPMD/IN #1 input 1 type select
IN1 = OFF
SET/ENT
PT.No RUN RESET
MENU:UPMD/IN #1 input 1 type select
IN1 = typeK3
SET/ENT
PT.No RUN RESET
SETUP
DISPMODE
changing!
DISPMODE
Blinks during
change.
Press the key once to display the main
5.
menu “UPMD”.
UPMD
UP550 configuration
SETUP main menu
SET/ENT
DISPMODE
PT.No RUN RESET
6.
Press the
SET/ENT
key once to display the
submenu “MD”.
MD
UP mode set
SETUP sub menu
SET/ENT
DISPMODE
PT.No RUN RESET
Press the
10.
setpoint.
Press the
11.
parameter “UNI1”.
SET/ENT
key once to register the
MENU:UPMD/IN #1 input 1 type select
IN1 = typeK3
SET/ENT
PT.No RUN RESET
SET/ENT
key once to display the
MENU:UPMD/IN #2 input 1 unit select
UNI1 = °C
SET/ENT
PT.No RUN RESET
SETUP
DISPMODE
SETUP
DISPMODE
IM 05E01C02-42E 1st Edition : May 31,2000-00
<Toc> <2. Initial Settings>
2-8
12.
Press the
SET/ENT
key once to display the parameter RH1 (maximum value of PV input range).
MENU:UPMD/IN #3 input 1 range high
RH1 = 500.0
SET/ENT
PT.No RUN RESET
Press the or key to display the
13.
SETUP
DISPMODE
required setpoint. The figure below shows an example of setting the maximum value of the PV input range to 200.0°C.
MENU:UPMD/IN #3
14.
Press the
input 1 range high
RH1 = 200.0
SET/ENT
PT.No RUN RESET
SET/ENT
key once to register the
changing!
DISPMODE
setpoint.
MENU:UPMD/IN #3 input 1 range high
RH1 = 200.0
SET/ENT
PT.No RUN RESET
SETUP
DISPMODE
Blinks during
change.
15.
Press the
SET/ENT
key once to display the parameter RL1 (minimum value of PV input range).
MENU:UPMD/IN #4 input 1 range low
RL1 = -200.0
SET/ENT
PT.No RUN RESET
Press the or key to display the
16.
SETUP
DISPMODE
required setpoint. The figure below shows an example of setting the minimum value of the PV input range to 0.0°C.
MENU:UPMD/IN #4
17.
Press the
input 1 range low
RL1 = 0.0
SET/ENT
PT.No RUN RESET
SET/ENT
key once to register the
changing!
DISPMODE
setpoint.
MENU:UPMD/IN #4 input 1 range low
RL1 = 0.0
SET/ENT
PT.No RUN RESET
SETUP
DISPMODE
Blinks during
change.
Press the
18.
(figure below).
If the type of input is voltage, also config­ure the PV Input Decimal Point Position (SDP1), Maximum Value of PV Input Scale (SH1) and Minimum Value of PV Input Scale (SL1) parameters that are displayed after this.
SET/ENT
key for more than 3 seconds. This returns you to the display shown at power-on
PV
PV2
RST lamp
ON.
PVE1
PVE2
TME
PRG
1
RST
2
HLD
3
LOC
4
MAN
AL
1
CAS
SET/ENT
PT.No RUN RESET
DISPMODE
SP: 0.0°C
PTNO: 0 TM=-------
SEGNO: 0/ 0
RCY: 0/ 0
IM 05E01C02-42E 1st Edition : May 31,2000-00
<Toc> <2. Initial Settings>
Instrument Input Range Codes
2-9
Input Type
Unspecified
Thermocouple
RTD
Standard signal
DC voltage
Instrument Input
Range Code
OFF (0)
typeK1 (1)
K
J typeJ (4)
T
B typeB (7)
S typeS (8)
R typeR (9)
N typeN (10)
E typeE (11)
L(DIN) typeL (12)
U(DIN)
W typeW (15)
Platinel 2 Plati2 (16)
PR20-40 PR2040 (17)
W97Re3­W75Re25
JPt100
Pt100
0.4 to 2 V 1 to 5 V 1 to 5 V (41) 0 to 2 V 0 to 2 V (50) 0 to 10 V 0 to 10 V (51)
-10 to 20 mV 0 to 100 mV
typeK2 (2)
typeK3 (3)
typeT1 (5)
typeT2 (6)
typeU1 (13)
typeU2 (14)
(18)
W97Re3
JPt1 (30)
JPt2 (31)
Pt1 (35)
Pt2 (36)
Pt3 (37)
0.4 to 2 V (40)
mv 1 (55) -10.00 to 20.00 mV mv 2 (56) 0.0 to 100.0 mV
Instrument
Input Range
Set the data item PV Input Type "IN1" to the OFF option to leave the PV input type undefined.
-270.0 to 1370.0°C
-450.0 to 2500.0F
-270.0 to 1000.0°C
-450.0 to 2300.0F
-200.0 to 500.0°C
-200.0 to 1000.0F
-200.0 to 1200.0°C
-300.0 to 2300.0F
-270.0 to 400.0°C
-450.0 to 750.0F
0.0 to 400.0°C
-200.0 to 750.0F
0.0 to 1800.0°C 32 to 3300F
0.0 to 1700.0°C 32 to 3100F
0.0 to 1700.0°C 32 to 3100F
-200.0 to 1300.0°C
-300.0 to 2400.0F
-270.0 to 1000.0°C
-450.0 to 1800.0F
-200.0 to 900.0°C
-300.0 to 1600.0F
-200.0 to 400.0°C
-300.0 to 750.0F
0.0 to 400.0°C
-200.0 to 1000.0F
0.0 to 2300.0°C 32 to 4200F
0.0 to 1390.0°C
32.0 to 2500.0F
0.0 to 1900.0°C 32 to 3400F
0.0 to 2000.0°C 32 to 3600F
-200.0 to 500.0°C
-300.0 to 1000.0F
-150.00 to 150.00°C
-200.0 to 300.0F
-200.0 to 850.0°C
-300.0 to 1560.0F
-200.0 to 500.0°C
-300.0 to 1000.0F
-150.00 to 150.00°C
-200.0 to 300.0F
0.400 to 2.000 V
1.000 to 5.000 V
0.000 to 2.000 V
0.00 to 10.00 V
0.1% of instrument range 1 digit at 0°C or more0.2% 1 digit for temperatures below 0°C,
where the accuracy is: 2% of instrument range 1 digit for temperatures below -200.0°C for a type-K thermo­couple, or 1% of instrument range 1 digit for temperatures below -200.0°C for a type-T thermocouple.
0.15% of instrument range 1 digit at 400°C or more5% of instrument range 1 digit at less than 400°C
0.15% of instrument range 1 digit
0.1% of instrument range 1 digit0.25% of instrument range 1 digit for temperatures
below 0°C
0.1% of instrument range 1 digit at 0°C or more0.2% 1 digit for temperatures below 0°C, where the
accuracy is:1.5% of instrument range 1 digit for temperatures below -200.0°C for a type-E thermocouple.
0.2% of instrument range 1 digit
0.1% of instrument range 1 digit
0.5% of instrument range 1 digit at 800°C or more
No accuracy is guaranteed at less than 800°C
0.2% of instrument range 1 digit
0.1% of instrument range 1 digit (Note 1) (Note 2)
0.2% of instrument range 1 digit (Note 1)
0.1% of instrument range 1 digit (Note 1) (Note 2)
0.2% of instrument range 1 digit (Note 1)
0.1% of instrument range 1 digit
Display range is scalable in a range of -19999 to 30000. Display span is 30000 or less.
Measurement Accuracy
Numbers in ( ) are the setting value that apply when the communication is used.
* Performance in the standard operating conditions (at 23⫾2⬚C, 5510%RH, and 50/60 Hz power frequency) Note 1: The accuracy is 0.3C of instrument range 1 digit for a temperature range from 0C to 100C. Note 2: The accuracy is 0.5C of instrument range 1 digit for a temperature range from -100C to 200C. * To receive a 4-20 mA DC signal, select a standard signal of 1 to 5 V DC and connect it to a 250 resistor. This resistor
is optional. Model: X010-250-2 (resistor with M3.5 crimp-on terminal lugs)
How to return to a menu
Press the eter menu.
DISP
keys once during parameter setting. This lets you return to the param-
IM 05E01C02-42E
1st Edition : May 31,2000-00
<Toc> <2. Initial Settings>

2.5 Changing Tracking Input Type

The following operating procedure describes an example of changing the setting of stan­dard signal (1 to 5 V DC) (Factory-set default) to DC voltage (0 to 10 V DC).
2-10
Tracking input terminal
22 21
mV/V input
Bring the operating display into view (display appears at power-on).
1.
...................................................
PV
PV2
RST lamp
ON.
PVE1
PVE2
TME
1
PRG RST
2
HLD
3
LOC
4
MAN
AL
1
CAS
SET/ENT
-
DISPMODE
PT.No RUN RESET
SP:
PTNO: 0 TM=-------
0.0°C
SEGNO: 0/ 0
RCY: 0/ 0
In steps 2 and later, illustrations of the LCD are cited to explain the procedure.
Press the
2.
to call up the main menu PROG”.
SET/ENT
key for more than 3 seconds
Press the key once to display the main
5.
menu UPMD”.
PROG
programming
SET/ENT
main menu
DISPMODE
PT.No RUN RESET
UPMD
UP550 configuration
SETUP main menu
SET/ENT
DISPMODE
PT.No RUN RESET
Press the key once to display the main
3.
menu STUP”.
STUP
Press the
4.
menu PARA”.
password input
SET/ENT
SET/ENT
PARA
setup parameter
SETUP main menu
SET/ENT
main menu
DISPMODE
PT.No RUN RESET
key once to display the main
DISPMODE
PT.No RUN RESET
6.
Press the
SET/ENT
key once to display the
submenu MD”.
MD
UP mode set
SETUP sub menu
SET/ENT
DISPMODE
PT.No RUN RESET
Press the key once to display the
7.
submenu IN”.
IN
input set
SETUP sub menu
SET/ENT
DISPMODE
PT.No RUN RESET
IM 05E01C02-42E 1st Edition : May 31,2000-00
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