Yokogawa UP550 User Manual

User’s Manual

Model UP550 Program Controller

User’s Manual for Loop Control with PV Switching

IM 05E01C02-46E

3rd Edition

Blank Page

Introduction

Thank you for purchasing the UP550 program controller.

■ How to Use the Manuals

Purpose Title Description

Setup Describes the tasks (installation, wiring, and others)

Basic operation

Program creation

General understanding of programming operations

Operating procedures and troubleshooting

Brief operation

Function description and setpoint recording

1. Installation

Initial Settings

3. Programming

3.5 Program Parameter Map

3.6 Lists of Program Parameters

4. Operations

6.1 Parameter Map

6.2 Lists of Parameters

required to make the controller ready for operations. Describes examples of setting PV input types and

control output types. Making settings described herein and program creation in “3. Programming” allows you to carry out basic control.

Describes examples of creating basic programs. The use of the program pattern setup charts included in the “3.7 Program Pattern Setup Charts” is recommended.

Contains a parameter map that serves as a guide to creating programs. Also includes a brief explanation of the functions of program parameters.

Describes key operation sequences. For operation control through external contact inputs, see “1.5 Terminal Wiring Diagrams”.

Contains the parameter map used as a guideline for setting parameters.

riefly describes the functions of parameters. In addition,

B each parameter table has a User Setting column, where you can record your setpoints when setting them in the controller.

■ Controllers Applicable to Loop Control with PV Switching

The specification codes of the UP550 applicable to loop control with PV switching are given in the table below.

UP550-01 UP550-11 UP550-21

■ Regarding This User’s Manual

(1) This manual should be provided to the end user. Keep an extra copy or copies of the

manual in a safe place.

(2) Read this manual carefully to gain a thorough understanding of how to operate this

product before starting operation.

(3) This manual describes the functions of this product. Yokogawa Electric Corporation

(hereinafter simply referred to as Yokogawa) does not guarantee the application of these functions for any particular purpose.

(4) Under absolutely no circumstances may the contents of this manual, in part or in

whole, be transcribed or copied without permission. (5) The contents of this manual are subject to change without prior notice. (6) Every effort has been made to ensure that the details of this manual are accurate.

However, should any errors be found or important information be omitted, please

contact your nearest Yokogawa representative or our sales office.

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

■ Safety Precautions

The following symbol is indicated on the controller to ensure safe use.

This symbol on the controller indicates that the operator must refer to an explanation in the user’s manual in order to avoid the risk of injury or death of personnel or damage to the instrument. The manual describes how the operator should exercise special care to avoid

CAUTION

electric shock or other dangers that may result in injury or loss of life.

The following symbols are used in the hardcopy user’s manuals and in the user’s manual supplied on the CD-ROM.

NOTE

Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure.

IMPORTANT

Draws attention to information that is essential for understanding the operation and/or features of the controller.

■ Force Majeure

(1) Yokogawa assumes no liability to any party for any loss or damage, direct or indirect,

caused by the use or any unpredictable defect of the product. (2) No portion of the software supplied by Yokogawa may be transferred, exchanged,

leased or sublet for use by any third party without the prior permission of Yokogawa. (3) Be sure to use the spare parts approved by Yokogawa when replacing parts or

consumables. (4) Use this software with one specified computer only. You must purchase another copy

of the software for use on each additional computer. (5) Copying this software for purposes other than backup is strictly prohibited. (6) Store the floppy disk(s) (original medium or media) containing this software in a

secure place.

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

■ Regarding Protection, Safety, and Prohibition Against Unauthorized Modification

(1) In order to protect the product and the system controlled by it against damage and

ensure its safe use, make certain that all of the instructions and precautions relating to safety contained in this document are strictly adhered to. Yokogawa does not guaran-

tee safety if products are not handled according to these instructions. (2) Modification of the product is strictly prohibited. (3) Reverse engineering such as the disassembly or decompilation of software is strictly

prohibited.

iii

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

Blank Page

Model UP550 Program Controller User’s Manual for Loop Control with PV Switching

IM 05E01C02-46E 3rd Edition

Introduction........................................................................................................... i

1. Installation .............................................................................................. 1-1

1.1 Model and Suffix Codes.................................................................................. 1-1

1.2 How to Install................................................................................................... 1-2

1.3 How to Connect Wires .................................................................................... 1-5

1.4 Hardware Specifications ................................................................................ 1-7

1.5 Terminal Wiring Diagrams ............................................................................ 1-13

2. Initial Settings ......................................................................................... 2-1

Toc-i

2.1 Names and Functions of Front Panel Parts................................................... 2-2

2.2 Setting UP mode (Setting First at Power-on)................................................. 2-3

2.3 Changing UP mode ......................................................................................... 2-4

2.4 Setting PV Input 1 and PV Input 2 Types ....................................................... 2-5

2.5 Setting Controlled PV Input Range .............................................................. 2-10

2.6

2.7 Calibrating Valve Position (for a Position Proportional Controller Only) .. 2-14

2.8 Initializing Parameters .................................................................................. 2-16

2.9 Setting PV Switching Methods ..................................................................... 2-18

2.10 Setting Input Switching PV Range ............................................................... 2-19

Setting Control Output Type (except for a Position Proportional Controller) ..

2-12

3. Programming .......................................................................................... 3-1

3.1 Overview of Program Patterns ....................................................................... 3-1

3.2 Example of Program Pattern Setup Charts ................................................... 3-2

3.3 Creating Program Patterns............................................................................. 3-4

3.4 Changing Program Patterns..........................................................................3-11

3.5 Program Parameter Map............................................................................... 3-14

3.6 Lists of Program Parameters ....................................................................... 3-16

3.7 Program Pattern Setup Charts ..................................................................... 3-21

3.8 Explanation of Program Functions .............................................................. 3-24

4. Operations .............................................................................................. 4-1

4.1 Monitoring-purpose Operating Displays Available during Operation ......... 4-1

4.2 Performing/Canceling Auto-tuning ................................................................ 4-5

4.3 Setting PID Manually....................................................................................... 4-6

4.4 Selecting Program Pattern Number (PT.No).................................................. 4-8

4.5 Switching between RUN and RESET Modes ................................................. 4-9

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

5. Troubleshooting and Maintenance ........................................................ 5-1

Toc-ii

4.6 Switching between AUTO and MAN ............................................................. 4-10

4.7 Manipulating Control Output during Manual Operation ..............................4-11

4.8 Switching Input with Contact Input.............................................................. 4-13

4.9 Enabling/Disabling Hold Mode of Program Operation ............................... 4-14

4.10 Changing Program Setpoints when in Hold Mode ...................................... 4-15

4.11 Executing “Advance” Function ................................................................... 4-16

4.12 Switching to Local-mode (LOCAL) Operation............................................. 4-17

4.13 Changing Setpoints during Local-mode Operation .................................... 4-18

5.1 Troubleshooting.............................................................................................. 5-1

5.2 Maintenance .................................................................................................... 5-6

5.2.1 Cleaning ........................................................................................... 5-6

5.2.2 Replacing Brackets ........................................................................... 5-6

5.2.3 Attaching Terminal Cover .................................................................. 5-7

5.2.4 Replacing Parts with a Limited Service Life ....................................... 5-8

5.2.5 Replacing Control Output Relays ...................................................... 5-9

6. Parameters.............................................................................................. 6-1

6.1 Parameter Map ................................................................................................ 6-1

6.2 Lists of Parameters......................................................................................... 6-6

7. Function Block Diagram and Descriptions............................................ 7-1

Revision Information ............................................................................................ i

IM 05E01C02-46E

3rd Edition: May 31, 2006-00

1. Installation

This chapter describes installation, wiring, and other tasks required to make the controller ready for operation.

1.1 Model and Suffix Codes

Before using the controller, check that the model and suffix codes match your order.

Model Suffix Code Description

UP550

Type

Optional functions

Check that the following items are provided:

• Program controller (of ordered model).................................. 1

• Brackets (mounting hardware) ............................................. 1 pair

Program controller (provided with retransmission output and 15 V DC loop power supply as standard)

-0 Standard type

-1 Position proportional type

-2 Heating/cooling type 01None

With communication, auxiliary analog input, and 1 additional DI

1-1

• Unit label.............................................................................. 1

• User’s Manuals for Single-loop Control ................................ 7 (A2 size)

• User’s Manual (Reference) (CD-ROM version) .................... 1

■ Correspondence between the Model and Suffix Codes, and the Contact Input/Output Terminals Provided

Check the model ordered and the presence/absence of contact inputs and outputs in the following table.

✓

indicate that the contacts are available.

Model and Suffix Codes

UP550- 0 UP550- 1

Note: For details on the functions of contact inputs/outputs, see “1.5 Terminal Wiring Diagrams.”

DI1 DI2 DI3 DI4 DI5 DI6 DI7 DO1 DO2 DO3 DO4

✓✓✓

Contact input terminals Contact output terminals

DI8 DO5 DO6 DO7

✓✓✓✓

✓✓✓✓✓✓

✓✓

✓

✓✓✓✓

✓✓✓✓✓✓

✓✓✓

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

1.2 How to Install

NOTE

To install the controller, select a location where:

1. no one may accidentally touch the terminals,

2. mechanical vibrations are minimal,

3. corrosive gas is minimal,

150mm

1-2

4. temperature can be maintained at about 23C and the fluctuation is minimal,

150mm150mm

150mm

5. no direct radiant heat is present,

6. no magnetic disturbances are caused,

7. no wind blows against the terminal board (reference junction compensation element),

8. no water is splashed,

9. no flammable materials are around,

Never place the controller directly on flammable items or equipment. If the controller has to be installed close to flammable items or equipment, be sure to

provide shielding panels all around the controller, at least 150 mm away from every side; the panels should be made of either 1.43 mm-thick metal-plated steel plates or 1.6 mmthick uncoated steel plates.

● Installation Position

Install the controller at an angle within 30 from horizontal with the front panel facing upward. Do not install it facing downward. The position of right and left sides should be horizontal.

Front panel

of controller

30

Must not exceed 30

Rear of controller

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■ External Dimensions and Panel Cutout Dimensions

1-3

UP550

(53)

+0.8

PVE1 PVE2

100

Large bracket

112

91.8

Small bracket

1 to 10 mm

(Panel thickness)

General installation Side-by-side close installation

+0.8

145 min.

[(N-1)96+92]117 min.

+0.8

“N” stands for the number of controllers to be installed. However, the measured value applies if N  5.

Unit: mm

+0.8

(25)

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■ How to Install

Turn off the power to the controller before installing it on the panel because there is a possibility of electric shock.

CAUTION

After opening the mounting hole on the panel, follow the procedures below to install the controller:

1. Insert the controller into the opening from the front of the panel so that the terminal board on the rear is at the far side.

2. Set the brackets in place on the top and bottom of the controller as shown in the figure below, then tighten the screws of the brackets. Take care not to overtighten them.

1-4

Direction to insert the controller

Insert the controller into the opening at the front of the panel.

Panel

Insert a screwdriver into the brackets to tighten the screws.

Small bracket

(bottom mounting hardware)

Large bracket

(top mounting hardware)

Terminal board

Recommended tightening torque :0.4N m

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

1.3 How to Connect Wires

1) Before carrying out wiring, turn off the power to the controller and check that the cables to be connected are not alive with a tester or the like because there is a possibility of electric shock.

CAUTION

2) For the protection and safe use of the controller, be sure to place a circuit breaker

(conforms with IEC60947, 5A, 100V or 220V AC) near the controller where the breaker can easily be operated. In addition, be sure to indicated that it is the instrument to cut the power supply of the controller.

3) Wiring must be carried out by personnel who have basic electrical knowledge and practical experience.

NOTE

1) Provide power from a single-phase instrument power supply. If there is a lot of noise in the power line, insert an insulating transformer into the primary side of the line and use a line filter (recommended part: ZAC2205-00U from TDK) on the secondary side. As a countermeasures against noise, do not place the primary and secondary power cables close to each other.

1-5

2) For thermocouple input, use shielded compensating lead wires for wiring. For RTD input, use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires. The cables to be used for wiring, terminal specifications, and recommended parts are as shown below.

3) Control output relays may be replaced. However, because they have a life of 100,000 times that of the resistance load, use auxiliary relays to turn on/off a load.

4) The use of inductance (L) loads such as auxiliary relays, motors and solenoid valves causes malfunction or relay failure; always insert a CR filter for use with alternating current or a diode for use with direct current, as a spark-removal surge suppression circuit, into the line in parallel with the load.

5) When there is a possibility of being struck by external lightning surge, use the arrester to protect the instrument.

■ For DC Relay Wiring ■ For AC Relay Wiring

UP550

O.C

Relay

UP’s contact

(Use one with a relay coil

rating less than the UP’s

Relay

contact rating.)

External DC power supply

Diode (Mount it directly to the relay coil terminal (socket).)

UP550

UP’s contact

(Use one with a relay coil

rating less than the UP’s

contact rating.)

External AC power supply

Relay

CR filter (Mount it directly to the relay coil terminal (socket).)

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

● Cable Specifications and Recommended Cables

Purpose Name and Manufacturer

Power supply, grounding, relay contact outputs

Thermocouple Shielded compensating lead wires, JIS C 1610, X- - -

RTD Shielded wires (three conductors), UL2482 (Hitachi Cable) Other signals Shielded wires

600 V PVC insulated wires, JIS C 3307, 0.9 to 2.0 mm2

(See Yokogawa Electric’s GS 6B1U1-E.)

● Recommended Terminal Lugs

Applicable wire size Tightening torque

0.3 to 1.65 mm

0.8 N·m or less

1-6

3.7mm

7 mm or less

● Terminal Covers

Target Model Part Number Sales Unit

For UP550

T9115YD 1

3.7mm

7 mm or less

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

1.4 Hardware Specifications

PV Input Signals (PV Input 1)

• Number of inputs: 1 (terminals 11-12-13)

• Input type: Universal input system. The input type can be selected with the software.

• Sampling period: Can be selected from 100, 200 and 500 ms. Initial value: 200 ms

• Burnout detection: Functions at TC, RTD, standard signal (0.4 to 2 V or 1 to 5 V)

Upscale, downscale, and off can be specified. For standard signal, burnout is determined to have occurred if it is 0.1 V or less.

• Input bias current: 0.05 A (for TC or RTD b-terminal)

• Measurement current (RTD): About 0.13 mA

• Input resistance: 1 M or more for thermocouple or mV input

About 1 M for DC voltage input

• Allowable signal source resistance: 250  or less for thermocouple or mV input Effects of signal source resistance: 0.1 V/ or less 2 k or less for DC voltage input Effects of signal source resistance: About 0.01%/100 

1-7

• Allowable wiring resistance: for RTD input Maximum 150 /wire: Conductor resistance between three wires should be equal However, 10 /wire for a maximum range of -150.0 to 150.0C. Wire resistance effect: 0.1C/10 

• Allowable input voltage: 10 V DC for thermocouple, mV, or RTD input 20 V DC for DC voltage input

• Noise rejection ratio: 40 dB (50/60 Hz) or more in normal mode 120 dB (50/60 Hz) or more in common mode

• Reference junction compensation error: 1.0C (15 to 35C) 1.5C (0 to 15C, 35 to 50C)

• Applicable standards: JIS, IEC, DIN (ITS-90) for thermocouples and RTD

Auxiliary Analog Input Signals (PV Input 2)

Available only for controllers with auxiliary analog input terminals.

• Number of inputs: 1 (terminals

• Input type: Settable in a range of 0-2, 0-10, 0.4-2.0, or 1-5 V DC

• Sampling period: 100, 200 and 500 ms

The sampling period of an auxiliary analog input signal is associated with the PV input’s sampling period.

21-22

)

• Input resistance: About 1 M

• Input accuracy: 0.3% 1 digit of input span for 0 to 2 V DC

0.2% 1 digit of input span for 0 to 10 V DC 0.375% 1 digit of input span for 0.4 to 2.0 V DC 0.3% 1 digit of input span for 1 to 5 V DC

Under standard operating conditions (232C, 5510% RH, power frequency of 50/ 60 Hz)

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

Feedback Resistance Input

Provided for position proportional type only (terminals 45-46-47)

• Slide resistance value: 100  to 2.5 k of overall resistance (burnout detection for sliding wire provided)

• Measuring resolution: 0.1% of overall resistance

Loop Power Supply

Power is supplied to a two-wire transmitter. (15 V DC: terminals

14-15

) A resistor (10 to 250 ) connected between the controller and transmitter converts a current signal into a voltage signal, which is then read via the PV input terminal. Supply voltage: 14.5 to 18.0 V DC, max. 21 mA (provided with a protection circuit against a field short-circuit)

Retransmission Output

Either PV, program setpoint, or control output is output. Either the retransmission output or the loop power supply can be used with terminals

14-15

1-8

• Number of outputs: 1 or 2 (terminals

14-15

, terminals 16-17)

• Output signal: 4-20, 0-20, 20-4, or 20-0 mA DC (where, outputting signal levels of less than 0 mA is not feasible)

• Load resistance: 600  or less

• Output accuracy: 0.1% of span (5% of span for 1 mA or less.)

Under standard operating conditions (232C, 5510% RH, power frequency of 50/ 60 Hz)

Control Output

Universal output system, The output type can be selected with the software. Relay contact output(s) for the position proportional type.

• Current output (Standard type: terminals output: terminals

Number of outputs 1 or 2 (two for heating/cooling type),

Output signal 4-20, 0-20, 20-4, or 20-0 mA DC

Load resistance 600  or less

Output accuracy 0.1% of span

46-47

switched between a voltage pulse output

Under standard operating conditions (232C,

5510% RH, power frequency of 50/60 Hz)

16-17

; heating-side output: terminals 16-17, cooling-side

)

and current output.

(5% of span for 1 mA or less)

• Voltage pulse output (Standard type: terminals output: terminals

Number of

outputs

Output signal

Resolution

46-47

switched between a voltage pulse output and current output.

On-voltage = 12 V or more (load resistance: 600  or more)

10 ms or 0.1% of output, whichever is larger

16-17

; heating-side output: terminals 16-17, cooling-side

)

1 or 2 (two for heating/cooling type),

Off-voltage = 0.1 V DC or less

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

• Relay contact output (Standard type: terminals side output: terminals

1-2-3

48-49-50

, heating-side output: terminals 1-2-3, cooling-

, position proportional type: terminals 48-49-50)

1-9

Number of outputs

Output signal Three terminals (NC, NO, and common)

Contact rating 250 V AC or 30 V DC, 3 A (resistance load)

Resolution 10 ms or 0.1% of output, whichever is larger

1 or 2 (two for heating/cooling type)

Contact Inputs

• Purpose: Program pattern no. selection, and run/reset switching

• Number of inputs: Differs with model and suffix codes as shown in the table below.

Model and Suffix Codes Number of Inputs

UP550- 0

UP550- 1

• Input type: Non-voltage contact or transistor open collector input

• Input contact rating: 12 V DC, 10 mA or more

• On/off determination: For non-voltage contact input, contact resistance of 1 k or less

is determined as “on” and contact resistance of 20 k or more as “off.” For transistor open collector input, input voltage of 2 V or less is determined as “on” and leakage current must not exceed 100 A when “off.”

• Minimum status detection hold time: PV input’s sampling period 3

Contact Outputs

• Purpose: Event output, FAIL output, and others

• Number of outputs: 7 points

• Relay contact rating: 240 V AC, 1 A, or 30 V DC, 1 A

• Transistor contact rating: 24 V DC, 50 mA

Display Specifications

• PV display: 5-digit, 7-segment, red LEDs, character height of 20 mm

• Setpoint display: 32128 dot LCD with back lighting

• Status indicating lamps: LEDs

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

Safety and EMC Standards

• Safety: Complies with IEC/EN61010-1 (CE), approved by C22.2 No.61010-1, approved by UL508.

Installation category : CAT. II Pollution degree : 2 (IEC/EN61010-1, C22.2 No.61010-

1) Measurement category : I (CAT. I : IEC/EN61010-1) Rated measurement input voltage : 10V DC max.(across terminals), 300V AC

max.(across ground) Rated transient overvoltage : 1500V (Note) Note : It is a value on the safety standard which is assumed by IEC/EN61010-1 in

Measurement category I, and is not the value which guarantees an apparatus performance.

This equipment has Measurement category I, therefore do not use the equipment for measurements within Measurement categories II, III and IV.

CAUTION

1-10

Measurement category

CAT.1 CAT.2 CAT.3 CAT.4

Entrance Cable

Construction, Installation, and Wiring

Description For measurements performed on circuits not directly connected to MAINS. For measurements performed on circuits directly connected to the low voltage installation. For measurements performed in the building installation. For measurements performed at the source of the low-voltage installation.

Internal Wiring

Outlet

Appliances, portable equipments, etc. Distribution board, circuit breaker, etc. Overhead wire, cable systems, etc.

Remarks

• EMC standards: Complies with EN61326, EN61000-3-2, EN61000-3-3 and EN55011 (CE). AS/NZS 2064 compliant (C-Tick). Class A Group 1.

The instrument continues to operate at a measuring accuracy of within 20% of the range during tests.

• Construction: Dust-proof and drip-proof pront panel conforming to IP55. For side-byside close installation the controller loses its dust-proof and drip-proof protection.

• Material: ABS resin and polycarbonate

• Case color: Black

• Weight: About 1 kg or less

• Dimensions: 96 (W)  96 (H)  100 (depth from panel face) mm

• Installation: Panel-mounting type. With top and bottom mounting hardware (1 each)

• Panel cutout dimensions: 92

+0.8

(W)  92

+0.8

(H) mm

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

• Installation position: Up to 30° upward facing (not designed for facing downward)

• Wiring: M3.5 screw terminals (for signal wiring and power/ground wiring as well)

Power Supply Specifications

• Power supply: Rated voltage of 100 to 240 V AC (10%), 50/60 Hz

• Power consumption: Max. 20 VA (8.0 W max.)

• Internal fuse rating: 250 V AC, 1.6A time-lug fuse

• Data backup: Lithium battery with life expectancy of 10 years

• Withstanding voltage

- Between primary terminals* and secondary terminals**:

At least 1500 V AC for 1 minute

- Between primary terminals* and grounding terminal:

At least 1500 V AC for 1 minute

- Between grounding terminal and secondary terminals**:

At least 1500 V AC for 1 minute

- Between secondary terminals**:

At least 500 V AC for 1 minute

1-11

* Primary terminals indicate power terminals and relay output terminals ** Secondary terminals indicate analog I/O signal, voltage pulse output, and contact

input terminals

• Insulation resistance: 20 M or more at 500 V DC between power terminals and grounding terminal

• Grounding: Class D grounding (grounding resistance of 100  or less)

Signal Isolations

• PV input (PV input 1) terminals: Isolated from other input/output terminals. Not isolated from the internal circuit.

• Auxiliary analog input (PV input 2) terminals: Isolated from other input/output terminals and the internal circuit

• 15 V DC loop power supply terminals: Not isolated from analog current output and voltage pulse control output. Isolated from other input/output terminals and internal circuit.

• Analog current output terminals (for control output and retransmission): Not isolated between current outputs and from 15 V DC loop power supply and voltage pulse control output. Isolated from other input/output terminals and internal circuit.

• Voltage pulse control output terminals: Not isolated from current outputs and 15 V DC loop power supply. Isolated from other input/output terminals and internal circuit.

• Relay contact control output terminals: Isolated between contact output terminals and from other input/output terminals and internal circuit.

• Contact input terminals: Not isolated between contact input terminals and from communication terminals. Isolated from other input/output terminals and internal circuit.

• Relay contact output terminals: Not isolated between relay contact outputs. Isolated from other input/output terminals and internal circuit.

• Transistor contact output terminals: Not isolated between transistor contact outputs. Isolated from other input/output terminals and internal circuit.

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

• RS-485 communication terminals: Not isolated from contact input terminals. Isolated from other input/output terminals and internal circuit.

• Feedback slide resistance input terminals: Not isolated from analog current output terminals (control, retransmission), 15 V DC loop power supply, and voltage pulse control outputs. Isolated from other input/output terminals and internal circuit.

• Power terminals: Isolated from other input/output terminals and internal circuit.

• Grounding terminals: Isolated from other input/output terminals and internal circuit.

Environmental Conditions

• Normal operating conditions: Ambient temperature: 0 to 50C (40C or less for side-by-side close installation) Temperature change rate: 10C/h or less Ambient humidity: 20 to 90% RH (no condensation allowed) Magnetic field: 400 A/m or less Continuous vibration at 5 to 14 Hz: Full amplitude of 1.2 mm or less Continuous vibration at 14 to 150 Hz: 4.9 m/s Short-period vibration: 14.7 m/s Shock: 147 m/s

or less, 11 ms

, 15 seconds or less

Installation height: Height above sea level of 2000 m or less Warm-up time: 30 minutes or more after power on

or less

1-12

• Transportation and storage conditions: Temperature: -25 to 70C Temperature change rate: 20C/h or less Humidity: 5 to 95% RH (no condensation allowed)

• Effects of changes in operating conditions

- Effects from changes in ambient temperature:

- On voltage or thermocouple input, 1 V/C or 0.01% of F.S./C, whichever is larger

- On auxiliary analog input, 0.02% of F.S./C

- On RTD input, 0.05C/C (ambient temperature) or less

- On analog output, 0.05% of F.S./C or less

- Effects from power supply fluctuation (within rated voltage range)

- On analog input, 1 V/10 V or 0.01% of F.S./10 V, whichever is larger

- On analog output, 0.05% of F.S./10 V or less

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

1.5 Terminal Wiring Diagrams

NOTE

Do not use unassigned terminals as relay terminals.

Terminal wiring diagrams are shown on and after the next page.

1-13

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

■ UP550 Standard Type (Model UP550-0䊐), Loop Control with PV Switching

Power supply

llowable range: 100-240 V AC (

10%) (free voltage) 50/60 Hz shared

Power supply

TC input

RTD input

mV/V input

Auxiliary input

Specify in a range of 1-5 V DC, 0-2 V DC, or 0-10 V DC.

RS-485 communication

* Wiring can only be carried out for controllers with communication functions. Maximum baud rate: 9600 bps

SDB(+)

SDA(-)

RDB(+)

RDA(-)

The functions of a contact input can be varied by changing the setting of the contact input registration parameter.

The functions of a contact output can be varied by changing the setting of the contact output registration parameter.

* Factory-set to

“PV retransmission.

”

* Retransmission output 1 is not available

if a 15 V DC loop power supply is used.

Relay contact output

Control output

COM

Contact rating: 250 V AC, 3 A

30 V DC, 3 A (resistance load)

*Time proportional PID relay contact output is configured at factory before shipment.

Note: Select this option from

the OT1 parameter.

CAUTION

Before carrying out wiring, turn off the power to the controller and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock.

Default: 1-5 V DC

OT1=0 (factory-set default) OT1=1

Correspondence between parameter OT1 and control output types

OT1=2

OT1=3

* OT1 is a setup parameter. You can change the settings of the parameter OT1 to change the control output type.

See "2. Initial Settings".

Time proportional control

Relay output

(terminals , and )

Time proportional control

Voltage pulse output

(terminals and )

16 17

Current output

(terminals and )

16 17

On-off control

Relay output

(terminals , and )

PV input 1PV input 2

* Not configured at factory before shipment See "2. Initial Settings". .

Contact rating: 12 V DC, 10 mA or more

NOTE: When operating paramter U3 set to "2", effective to contact input.

Current/voltage

pulse output

0-20mADC, 4-20mADC Voltage pulse (12 V)

Control output

Retransmission output 1

4-20 or 0-20 mA DC

15 V DC loop power supply

14.5-18.0 V DC (21 mA DC max.)

* Retransmission output 2 is available

only when

“relay” is selected as the

type of control output.

Retransmission

output 2

Default: 4-20 mA DC

0-20mADC, 4-20mADC

Relay contact rating: 240 V AC, 1 A 30 V DC, 1 A (resistance load) Transistor contact rating: 24 V DC, 50 mA

Load resistance: 600

Ω or less

Note: Connecting a 250

Ω resistor to the terminals is optional. Model: X010-250-2 (resistor with M3.5 crimp-on terminal lugs)

When receiving 4-20 mA DC current signals,

set the PV input type to 1-5 V DC (setpoint

“41”).

䊏 Receiving 4-20 mA DC Current

Signals with the Controller

250 Ω

4-20mA

Default: Unspecified

retransmission type

Note: Select this option from the OT1 parameter.

External contact outputs

DO1

DO2

DO3

COM

DO4

DO5

Relay Transistor

Time event 2

output

PV event 1 output

PV event 2 output

Instrument alarm

1 output

Common

Time event 1

output

DO6

DO7

COM

Time event 3

output

Common

Time event 4

output

External contact inputs

Common

PV input 2 when DI7=ON

PV input 1 when DI7=OFF (NOTE)

Common

Stop of program operation when

DI6 changes from OFF to ON

Start of program operation when

DI5 changes from OFF to ON

ON when using 16 or more of program patterns

DI1 DI2

1234

OFF

OFF OFF

5678

OFF

OFF DI3 DI4

OFF OFF

OFF

ON OFF

OFF

9101112

OFF

OFF OFF

13 14 15 ON

OFF

OFF ON

OFF

ON ON

Switch between the ON and OFF states of the DI1 to DI4 contact inputs to select from program pattern numbers 1 to 15. (Select a number during a RESET state.)

DI1

DI2

DI3

DI4

DI5

DI6

COM

DI8

DI1

DI2

DI3

DI4

DI5

DI6

COM

DI8

+5V

DI7

+5V

Contact Transistor contact

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

1-14

■ UP550 Heating / Cooling Type (Model UP550-2䊐), Heating / Cooling Loop Control with PV Switching

Heating-side control output

Current/voltage pulse output

Cooling-side control output

SDB(+)

SDA(-)

RDB(+)

RDA(-)

COM

CAUTION

Before carrying out wiring, turn off the power to the controller and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock.

Power supply

Relay contact output

Contact rating: 250 V AC, 3 A

30 V DC, 3 A (resistance load)

Contact rating: 250 V AC, 3 A

30 V DC, 3 A (resistance load)

*Time proportional PID relay contact output is configured at factory before shipment.

* Wiring can only be carried out for controllers with communication functions. Maximum baud rate: 9600 bps

TC input

RTD input

mV/V input

Auxiliary input

Specify in a range of 1-5 V DC, 0-2 V DC, or 0-10 V DC.

RS-485 communication

Relay contact output

Default: 1-5 V DC

OT1=4 (factory-set default) OT1=5

Correspondence between parameter OT1 and heating-side output types/cooling-side output types

OT1=6

OT1=7 OT1=8 OT1=9 OT1=10 OT1=11 OT1=12

The types of control output,

“relay output

” and “voltage pulse output

” shown in the table above refer to those of time proportional control.

To change to a relay output for on-off control, select

“Relay Terminals

” and change the setpoint of the proportional band to

“0.”

Heating side: Relay output

(terminals , and )

Cooling side: Relay output

(terminals , and )

Heating side: Voltage pulse output

(terminals and )

Cooling side: Relay output

(terminals , and )

Heating side: Current output

(terminals and )

Cooling side: Relay output

(terminals , and )

16 17

Heating side: Relay output

(terminals , and )

Cooling side: Voltage pulse output

(terminals and )

Heating side: Relay output

(terminals , and )

Cooling side: Current output

(terminals and )

Heating side: Voltage pulse output

(terminals and )

Cooling side: Voltage pulse output

(terminals and )

Heating side: Current output

(terminals and )

Cooling side: Voltage pulse output

(terminals and )

16 17

Heating side: Voltage pulse output

(terminals and )

Cooling side: Current output

(terminals and )

Heating side: Current output

(terminals and )

Cooling side: Current output

(terminals and )

* Factory-set to

“PV retransmission.

”

* Retransmission output 1 is not available if a

15 V DC loop power supply is used.

Heating-side control output

Retransmission output 1

4-20 or 0-20 mA DC

15 V DC loop power supply

14.5-18.0 V DC (21 mA DC max.)

* Retransmission output 2 is available

only when

“relay” is selected as the

type of control output.

Default: 4-20 mA DC

The functions of a contact input can be varied by changing the setting of the contact input registration parameter.

The functions of a contact output can be varied by changing the setting of the contact output

registration parameter.

* OT1 is a setup parameter.

You can change the settings of the parameter OT1 to change the control output type.

See "2. Initial Settings".

Contact rating: 12 V DC, 10 mA or more

NOTE: When operating paramter U3 set to "2", effective to contact input.

Relay contact rating: 240 V AC, 1 A 30 V DC, 1 A (resistance load) Transistor contact rating: 24 V DC, 50 mA

0-20 mA DC 4-20 mA DC,

voltage pulse (12 V)

PV input 1

PV input 2

Current/voltage

pulse output

0-20mADC, 4-20mADC Voltage pulse (12 V)

Retransmission

output 2

Default: 4-20 mA DC

0-20mADC, 4-20mADC

llowable range: 100-240 V AC (

10%) (free voltage) 50/60 Hz shared

Load resistance: 600

Ω or less

Note: Connecting a 250

Ω resistor to the terminals is optional. Model: X010-250-2 (resistor with M3.5 crimp-on terminal lugs)

When receiving 4-20 mA DC current signals,

set the PV input type to 1-5 V DC (setpoint

“41”).

䊏 Receiving 4-20 mA DC Current

Signals with the Controller

250 Ω

4-20mA

* Not configured at factory before shipment See "2. Initial Settings".

Default: Unspecified

retransmission type

Note: Select this option from

the OT1 parameter.

Note: Select this option from the

OT1 parameter.

Note: Select this option from the OT1 parameter.

External contact outputs

DO1

DO2

DO3

COM

DO4

DO5

Relay Transistor

Time event 2

output

PV event 1 output

PV event 2 output

Instrument alarm

1 output

Common

Time event 1

output

DO6

DO7

COM

Time event 3

output

Common

Time event 4

output

External contact inputs

Common

PV input 2 when DI7=ON

PV input 1 when DI7=OFF (NOTE)

Common

Stop of program operation when

DI6 changes from OFF to ON

Start of program operation when

DI5 changes from OFF to ON

ON when using 16 or more of program patterns

DI1 DI2

1234

OFF

OFF OFF

5678

OFF

OFF DI3 DI4

OFF OFF

OFF

9101112

OFF

OFF OFF

13 14 15 ON

OFF

ON ON

Switch between the ON and OFF states of the DI1 to DI4 contact inputs to select from program pattern numbers 1 to 15. (Select a number during a RESET state.)

DI1

DI2

DI3

DI4

DI5

DI6

COM

DI8

DI1

DI2

DI3

DI4

DI5

DI6

COM

DI8

+5V

DI7

+5V

Contact Transistor contact

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

1-15

■ UP550 Position Proportional Type (Model UP550-1䊐), Position Proportional Loop Control with PV Switch-

Feedback input

Resistance: 100

 to 2.5 k

Position proportional control output

Relay contact output

(Direct)

(Reverse)

COM

Contact rating: 250 V AC, 3 A 30 V DC, 3 A (resistance load)

* Wiring can only be carried out for controllers with communication functions. Maximum baud rate: 9600 bps

SDB(+)

SDA(-)

RDB(+)

RDA(-)

Power supply

CAUTION

Before carrying out wiring, turn off the power to the controller and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock.

Retransmission output 1

15 V DC loop power supply

14.5-18.0VDC (21 mA DC max.)

* PV retransmission is configured at factory before shipment.

* If 15 V DC loop power supply is used, retransmission output 1 cannot be used.

Auxiliary input

Specify in a range of 1-5 V DC, 0-2 V DC, or 0-10 V DC.

RS-485 communication

TC input

RTD input

mV/V input

Default: 1-5 V DC

100%

The functions of a contact input can be varied by changing the setting of the contact input registration parameter.

The functions of a contact output can be varied by changing the setting of the contact output registration parameter.

Contact rating: 12 V DC, 10 mA or more

NOTE: When operating paramter U3 set to "2", effective to contact input.

Relay contact rating: 240 V AC, 1 A 30 V DC, 1 A (resistance load) Transistor contact rating: 24 V DC, 50 mA

PV input 1

PV input 2

llowable range: 100-240 V AC (

10%) (free voltage) 50/60 Hz shared

* Not configured at factory before shipment See "2. Initial Settings".

Note: Connecting a 250

Ω resistor to the terminals is optional. Model: X010-250-2 (resistor with M3.5 crimp-on terminal lugs)

When receiving 4-20 mA DC current signals,

set the PV input type to 1-5 V DC (setpoint

“41”).

䊏 Receiving 4-20 mA DC Current

Signals with the Controller

250 Ω

4-20mA

Retransmission

output 2

Default: 4-20 mA DC

0-20mADC, 4-20mADC

Default: 4-20 mA DC

4-20 mA DC, 0-20 mA DC

Default: Unspecified

retransmission type

Load resistance: 600

Ω or less

䊏 24 V DC Power Supply Wired to Sensor in

Two-wire System Configuration

250

Two-wire transmitter

PV input

1-5 V DC

signal

Loop power

supply

21.6-

28.0 V DC

External resistor (Note)

Note: Connecting a 250

 resistor to the terminals is optional.

Model: X010-250-2 (resistor with M3.5 crimp-on terminal lugs)

* The following method of wiring is only possible when the controller is equipped with a 24 V DC loop power supply.

4-20mADC

External contact outputs

DO1

DO2

DO3

COM

DO4

DO5

Relay Transistor

Time event 2

output

PV event 1 output

PV event 2 output

Instrument alarm

1 output

Common

Time event 1

output

DO6

DO7

COM

Time event 3

output

Common

Time event 4

output

External contact inputs

Common

PV input 2 when DI7=ON

PV input 1 when DI7=OFF (NOTE)

Common

Stop of program operation when

DI6 changes from OFF to ON

Start of program operation when

DI5 changes from OFF to ON

ON when using 16 or more of program patterns

DI1 DI2

1234

OFF

OFF OFF

5678

OFF

OFF DI3 DI4

OFF OFF

OFF

ON OFF

OFF

9101112

OFF

OFF OFF

13 14 15

OFF

OFF ON

OFF

ON ON

Switch between the ON and OFF states of the DI1 to DI4 contact inputs to select from program pattern numbers 1 to 15. (Select a number during a RESET state.)

DI1

DI2

DI3

DI4

DI5

DI6

COM

DI8

DI1

DI2

DI3

DI4

DI5

DI6

COM

DI8

+5V

DI7

+5V

Contact Transistor contact

ing

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

1-16

2. Initial Settings

This chapter describes examples of setting PV input types, control output types. Carrying out settings described herein allows you to perform basic control. Refer to examples of various settings to understand how to set parameters required. Refer to “6.1 Parameter Map” for an easy to understand explanation of setting various parameters. If you cannot remember how to carry out an operation during setting, press the display) that appears at power-on. After carrying out the settings described here, create programs in “3. Programming.”

Setup Procedure

DISP

key no more than four times. This brings you to the display (operating

2-1

Power-on

Set UP mode “6”

Set PV input

Set Controlled PV

Input Range

Position

proportional

controller?

Calibrate valve

position.

See “2.7 Calibrating Valve Position.”

Initialize

parameters.

See “2.8 Initializing Parameters.”

Set setup

parameters.

Set PV Switching

Methods

See “2.9 Setting PV Switching Methods.”

Switching

input with contact

input

(Factory-set to Single-loop Control “UP mode 1.”)

See “2.2 Setting UP mode (Setting First at Power-on)” or “2.3 Changing UP mode.”

(Factory-set to ; PV input 1 is “not configured”, PV input 2 is “standard signal (1-5 V DC).”)

See “2.4 Setting PV Input 1 and PV Input 2 Types.”

See “2.5 Setting Controlled PV Input Range.”

Yes

Set Input Switching

Set the control

output.

See “2.6 Setting Control Output Type.”

Be sure to follow this

step whenever a chang of setting

is made to the UP mode or

PV input type.

(Factory-set to “Time Proportional Relay Output.”)

NOTE

When initializing parameters is excuted, the controller initializes the operating parameter and setup parameters. Therefore, check that the appropriate value are set for the parameters after initializing parameters. If changed to initial values, set them to the appropriate values again.

PV Range

See “2.10 Setting Input Switching PV Range.”

Denotes a step that must always be followed.

Denotes a step that should be followed as necessary.

Set operating

parameters.

Set program

patterns.

See “3. Programming.”

Controller operation

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

2.1 Names and Functions of Front Panel Parts

1. Indicator lamp for PV2 display

2. Program monitor lamps

3. Event indicator lamps

8. Instrument alarm indicator lamp

4. Status indicator lamps

5. Light-loader interface

9. SET/ENT key

. PT.No key

PVE1 PVE2

6. Process variable (PV) display

7. Setpoint display

. MODE key

. DISP key

. and keys

. RESET key

. RUN key

2-2

Name of Part Indicator lamp for

1. PV2 display

2. Program monitor lamps

3. Event indicator lamps

Status indicator

4. lamps

5. Light-loader interface

Process variable (PV)

6. display

7. Setpoint display (LCD)

Instrument alarm

8. indicator lamp

9. SET/ENT key

. MODE key

. DISP key

. and keys

. PT.No key

. RUN key

. RESET key

SET/ENT

MODE

DISP

RUN

RESET

Is lit when secondary PV is displayed on PV display. Not used in loop control with PV switching.

: Is lit (in green) when a program setpoint is increasing. : Is lit (in green) when a program setpoint is constant. : Is lit (in green) when a program setpoint is decreasing.

Display the statuses of PV events, time events and instrument alarms in orange. PVE1 and PVE2 lamps: Come on when PV event 1 and PV event 2 turn on. TME1 to TME4 lamps: Come on when time event 1 to time event 4 turn on. AL1 lamp: Comes on when instrument alarm 1 turns on.

Is lit (in green) to indicate the status of operation or control. PRG:Is lit when in program mode. RST:Is lit when in reset mode. HLD:Is lit when in hold mode. LOC:Is lit when in local mode. MAN:Is lit when in manual mode. CAS:Not used in loop control with PV switching.

Interface for an adapter cable used when setting and storing parameters from a PC. This requires an optional parameter setting tool.

Displays PV. Displays an error code (in red) if an error occurs.

Displays the name and value of a program setpoint (SP), output (OUT), deviation trend, valve opening, or a parameter. Displays an error code if an error occurs.

The AL1 lamp comes on in orange if instrument alarm 1 occurs.

Used to switch or register a parameter. Pressing the key for more than 3 seconds allows you to switch between the operating display and the main menu for operating parameter setting display alternately.

Presents a display for switching between the hold, advance, local, AUTO and MAN modes.

Used to switch between displays. Pressing this key while any operating display is shown lets you switch to another prearranged operating display. Pressing this key while any display other than an operating display is shown lets you go one display back. (One to four presses (maximum) of this key lets you return to the current operating display, though the number of presses depends on the operating status.)

Used to change numerical values. On setting displays for various parameters, you can change target setpoints, parameters, and output values (in manual operation). Pressing the key decreases a numerical value, while pressing the key causes it to increase. You can hold down a key to gradually increase the speed of change. These keys also switch between menu displays when a main menu or submenu of parameter setting display is shown.

PT.No

Use this key when the controller is at a reset to select a program pattern number on an operating display.

Pressing this key for more than 2 seconds while an operating display is shown starts the controller.

Pressing this key for more than 2 seconds while an operating display is shown stops the controller.

Function

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

2.2 Setting UP mode (Setting First at Power-on)

NOTE

The controller displays an operating display when the power is turned on. The submenu “IN” appears at this point if the type of PV input has not been defined yet. In this case, set a UP mode to “Loop Control with PV Switching,” following the operating procedure described below. Then, set PV input type, control output type and others.

The following operation describes a procedure of setting a UP mode to “Loop Control with PV Switching.” (set “6”)

Display view at power on

PV2

RST lamp

ON.

PVE1 PVE2

TME

PRG RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

input set

SETUP sub menu

Displays

submenu “IN”.

2-3

In steps 2 and later, illustrations of the LCD are cited to explain the procedure.

Press the key once to display the

submenu “MD”.

Press the or key to display the

setpoint “6”.

UP mode set

SETUP sub menu

SET/ENT

DISPMODE

PT.No RUN RESET

Press the

parameter “UPM” (controller mode).

SET/ENT

key once to display the

MENU:UPMD/MD #1 UP mode select

UPM = 1

SET/ENT

PT.No RUN RESET

SETUP

DISPMODE

Press the

setpoint “6”.

MENU:UPMD/MD #1 UP mode select

UPM = 6

SET/ENT

PT.No RUN RESET

SET/ENT

key once to register the

MENU:UPMD/MD #1 UP mode select

UPM = 6

SET/ENT

PT.No RUN RESET

changing!

DISPMODE

SETUP

DISPMODE

Blinks during

change.

The controller re-starts (which is normal).

Then, set PV input type. See “2.4 Setting PV Input 1 and PV Input 2 Types.”

input set

SETUP sub menu

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

2.3 Changing UP mode

The following operation describes a procedure of changing a UP mode to “Loop Control with PV Switching.” (set “6”)

Bring the operating display into view (display appears at power-on).

PV2

RST lamp

ON.

In steps 2 and later, illustrations of the LCD are cited to explain the procedure.

PVE1 PVE2

TME

PRG RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

SP: -270.0°C

PTNO: 0 TM=-------

SEGNO: 0/ 0

RCY: 0/ 0

2-4

Press the

SET/ENT

key for more than 3 seconds

to call up the main menu “PROG”.

PROG

programming

SET/ENT

Press the key once to display the main

menu “STUP”.

main menu

DISPMODE

PT.No RUN RESET

STUP

Press the

menu “PARA”.

password input

SET/ENT

PARA

setup parameter

SETUP main menu

SET/ENT

main menu

DISPMODE

PT.No RUN RESET

key once to display the main

DISPMODE

PT.No RUN RESET

Press the

SET/ENT

key once to display the

submenu “MD”.

UP mode set

SETUP sub menu

SET/ENT

DISPMODE

PT.No RUN RESET

Press the

parameter “UPM”.

Press the or key to display the set-

point “6”.

SET/ENT

key once to display the

MENU:UPMD/MD #1 UP mode select

UPM = 1

SET/ENT

PT.No RUN RESET

MENU:UPMD/MD #1 UP mode select

UPM = 6

SET/ENT

PT.No RUN RESET

SETUP

DISPMODE

changing!

DISPMODE

Blinks during

change.

Press the key once to display the main

menu “UPMD”.

UPMD

UP550 configuration

SETUP main menu

SET/ENT

DISPMODE

PT.No RUN RESET

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

2-5

Press the setpoint.

SET/ENT

key once to register the

MENU:UPMD/MD #1 UP mode select

UPM = 6

SETUP

The controller re-starts (which is normal).

10.

Then, set PV input type. See “2.4 Setting PV Input 1 and PV Input 2 Types.”

input set

SETUP sub menu

SET/ENT

DISPMODE

PT.No RUN RESET

2.4 Setting PV Input 1 and PV Input 2 Types

The following operating procedure describes an example of setting the PV input 1 type to a K-type thermocouple (-200.0 to 500.0C) and a measurement range of 0.0 to 200.0C.

You can take the same steps for PV input 2 type (IN3) and scale (SH3, SL3) that are displayed after the PV input 1 related parameters.

PV input 1 (Factory-shipped setting: Not configured)

PV input terminal Thermocouple/mV/V input

RTD input .................................................. --

..............................

1312

131211

PV input 2 (Factory-shipped setting: 1 to 5 V DC)

PV input terminal mV/V input

....................................................

2221

Example of Temperature Input Example of Voltage Input

1V 5V (input signal)

-270.0°C 1370.0°C

0.0°C 800.0°C

Minimum value of

PV input range (RL1)

Parameters to be set for temperature input

1. PV input type (IN1): Set according to a sensor

2. Maximum value of PV input range (RH1): Set the maximum value of the range to be controlled.

3. Minimum value of PV input range (RL1): Set the minimum value of the range to be controlled.

Instrument input range

PV input range

Maximum value of

PV input range (RH1)

Set a range to be controlled

Parameters to be set for voltage input

1. PV input type (IN1): Set according to an input signal

2. Maximum value of PV input range (RH1): Set the maximum value of an input signal.

3. Minimum value of PV input range (RL1): Set the minimum value of an input signal.

Position of PV input decimal point (SDP1): Set the position of the decimal point for PV input display.

5. Maximum value of PV input scale (SH1): Set the maximum value of the scale to be controlled.

6. Minimum value of PV input scale (SL1): Set the minimum value of the scale to be controlled.

2V 4V

Instrument input range

PV input range

RL1

PV input scale

0.0m3/h 50.0m3/h

Minimum value of

PV input scale (SL1)

RH1

Set a range to be controlled

Maximum value of

PV input scale (SH1)

NOTE

The controller may automatically initialize the registered operating parameter setpoints if any change is made to the data item PV Input Type (IN1), Maximum Value of PV Input Range (RH1), Minimum Value of PV Input Range (RL1), PV Input Decimal Point Position (SDP1), Maximum Value of PV Input Scale (SH1) or Minimum Value of PV Input Scale (SL1). After a change has been made to any of these data items, be sure to verify the registered operating parameter setpoints to ensure that they are correct. If any data item has been changed to its default, set it to a required value.

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

Bring the operating display into view (display appears at power-on).

The PV display in the figure below shows the error code for input burnout ( ) if PV input wiring is not yet complete. The error code disappears when you wire the PV input terminals correctly.

PV2

RST lamp

ON.

PVE1 PVE2

TME

PRG

RST

HLD

LOC

MAN

CAS

SET/ENT

PT.No RUN RESET

DISPMODE

SP: -270.0°C

PTNO: 0 TM=-------

SEGNO: 0/ 0

RCY: 0/ 0

In steps 2 and later, illustrations of the LCD are cited to explain the procedure.

2-6

Press the

SET/ENT

key for more than 3 seconds

to call up the main menu “PROG”.

PROG

programming

SET/ENT

Press the key once to display the main

menu “STUP”.

main menu

DISPMODE

PT.No RUN RESET

STUP

Press the

menu “PARA”.

password input

SET/ENT

PARA

setup parameter

SETUP main menu

main menu

DISPMODE

PT.No RUN RESET

key once to display the main

Press the

SET/ENT

key once to display the

submenu “MD”.

UP mode set

SETUP sub menu

SET/ENT

DISPMODE

PT.No RUN RESET

Press the key once to display the

submenu “IN”.

input set

SETUP sub menu

SET/ENT

DISPMODE

PT.No RUN RESET

Press the

parameter “IN1” (PV input 1 type).

SET/ENT

key once to display the

MENU:UPMD/IN #1 input 1 type select

IN1 = OFF

SETUP

SET/ENT

DISPMODE

PT.No RUN RESET

Press the key once to display the main

menu “UPMD”.

UPMD

UP550 configuration

SETUP main menu

SET/ENT

DISPMODE

PT.No RUN RESET

SET/ENT

DISPMODE

PT.No RUN RESET

Press the or key to display the

required setpoint. The figure below shows an example of setting the PV input type to a K-type thermocouple (-200.0C to 500.0C).

MENU:UPMD/IN #1 input 1 type select

IN1 =

SET/ENT

PT.No RUN RESET

IM 05E01C02-46E 3rd Edition: May 31, 2006-00

typeK3

DISPMODE

changing!

Blinks during

change.

+ 120 hidden pages

Yokogawa UP550 User Manual

Introduction

CONTENTS

1. Installation

1.1 Model and Suffix Codes

1.2 How to Install

1.3 How to Connect Wires

1.4 Hardware Specifications

1.5 Terminal Wiring Diagrams

2. Initial Settings

2.1 Names and Functions of Front Panel Parts

2.2 Setting UP mode (Setting First at Power-on)

2.3 Changing UP mode

2.4 Setting PV Input 1 and PV Input 2 Types