Sensor Service ........................................................................................................................................... 11
Exploded View of PH87 ............................................................................................................................. 16
Part Numbers and Descriptions ................................................................................................................. 17
PH87 Dimensions and Clearance Requirements .............................................................................. 18
IM M1263JL-A
Sensor Installation Overview
Shown with Optional Ball valve
NOTE: THE FOLLOWING INFORMATION IS INTENDED TO PROVIDE THE USER WITH A PREVIEW
OF WHAT WILL BE REQUIRED TO INSTALL THE MODEL PH87 SENSOR ASSEMBLY. PLEASE
REVIEW THE DIAGRAM AND GUIDELINES BEFORE PROCEEDING.
Typical Sensor Installation Diagram
Shown with Optional /B Ball Valve
3
Sensor Installation Guidelines:
ASSEMBLY
pH/ORP SENSOR
[1]. Install the model PH97 sensor in pipe or vessel between 15° and 90° from horizontal.
[2]. Connect ex conduit with adequate service loop to junction box.
[3]. Connect the sensor cable to the terminals inside the junction box.
[4]. Keep cable run between junction box and pH / ORP instrument as short as possible.
IM M1263JL-A
4
8
Model PH87 Retraction Sensor Assembly
Sensor Assembly Instructions-Stage1
BEGIN STAGE #1 ASSEMBLY OF THE MODEL PH87 BY FOLLOWING THE STEP-BY-STEP
INSTRUCTIONS [A] THROUGH [F] IN ORDER AS SHOWN BELOW:
[STEP B]. SLIDE
PACKING GLAND, ITEM NO.3, ONTO
SHEATH, ITEM NO.4. KEEP LOCKING
NUT AND FERRULES LOOSE BUT
ATTACHED TO PACKING GLAND
BEGIN ASSEMBLY OF THE /B BALL VALVE OPTION FOR MODEL PH87 SENSOR BY FOLLOWING THE STEP-BY-STEP
INSTRUCTIONS [A] THROUGH [D] IN ORDER AS SHOWN BELOW:
PLEASE NOTE
REFER TO PAGES 16 AND 17 OF THE
REFER TO PAGES 15 AND 16 OF THE
SENSOR ASSEMBLY AND ITEMIZED
SENSOR ASSEMBLY AND ITEMIZED PART
PART LIST FOR ALL THESE
LIST FOR ALL THESE COMPONENTS.
COMPONENTS
[STEP A]. THREAD THE REDUCER
BUSHING, ITEM NO.6, USING TEFLON
TAPE TO SEAL AND TIGHTEN IN
PLACE
[STEP B]. THREAD THE NIPPLE, ITEM
NO.7, INTO BALL VALVE, ITEM NO.6,
USING TEFLON TAPE TO SEAL AND
TIGHTEN IN PLACE
[STEP C]. THREAD THE NIPPLE, ITEM
NO.7, ALONG WITH BALL VALVE,
ITEM NO.6, AND REDUCER BUSHING,
ITEM NO.5, INTO WELDALET OR APPROPRIATE PROCESS FITTING. USE
TEFLON TAPE TO SEAL THREADS AND
TIGHTEN IN PLACE
[STEP D]. INSURE THAT THE VALVE IS
IN THE CLOSED POSTION AS SHOWN
BELOW BEFORE PROCEEDING TO
NEXT STEP.
PLEASE NOTE: /B OPTION IS REQUIRED (OR CUSTOMER SUPPLIED BALL VALUE IS
REQUIRED) FOR RETRACTION OF PH87 WHILE PROCESS IS UNDER PRESSURE
THE ASSEMBLY OF THE PH87SENSOR IS NOW COMPLETEAND SHOULD APPEAR ASSHOWN.DO NOT TIGHTENPACKING GLAND LOCKINGNUT OR OPEN BALL VALVEUNTIL SENSOR ASSEMBLY IS READY TO GO ON-STREAM.
COMPLETE /B BALL VALVE OPTION ASSEMBLY OF THE MODEL PH87 BY FOLLOWING THE STEP-BY-STEP
INSTRUCTIONS [E] AND [F] IN ORDER AS SHOWN BELOW:
9
[STEP E]. APPLY TEFLON TAPE TO
PIPE THREADS OF PACKING GLAND
FITTING AND SLIDE FITTING TO
SENSOR END OF SHEATH. INSTALL
STAGE #1 SUBASSEMBLY INTO VALVE
TAKING CARE NOT TO FORCE THE
SENSOR INTO THE BALL PORTION OF
THE VALVE TO PREVENT BREAKAGE
OF THE GLASS BULB.
[STEP F]. SECURELY TIGHTEN
PACKING GLAND FITTING INTO
VALVE ASSEMBLY TO PROVIDE A
PROPER SEAL.
THE ASSEMBLY OF THE PH87
SENSOR IS NOW COMPLETE
AND SHOULD APPEAR AS
SHOWN. DO NOT TIGHTEN
PACKING GLAND LOCKING
NUT OR OPEN BALL VALVE
UNTIL SENSOR ASSEMBLY
IS READY TO GO ON-STREAM.
THE FINAL ASSEMBLY IS NOW
READY TO BE PLACED INTO
SERVICE, WITH PACKING GLAND
LOCKING NUT ENGAGED BUT NOT
TIGHTENED AND SENSOR IN THE
RETRACTED POSITION.
[STEP A]. TO PLACE ASSEMBLY
[Step A].TO PLACE ASSEMBLY
INTO SERVICE OPEN BALL
INTO SERVICE OPEN BALL
VALVE COMPLETELY.
VALVE COMPLETELY.Caution:OPENING VALVE
CAUTION: OPENING VALVE
SUBJECTS SENSOR ASSEMBLY
SUBJECTS SENSOR ASSEMBLY
TO LINE PRESSURE.IF THE
TO LINE PRESSURE. IF THE
SENSOR IS NOT RETRACTED
SENSOR IS NOT RETRACTED
COMPLETLY AGAINST STOP,
COMPLETLY AGAINST STOP,
OPENING THE VALVE COULD
OPENING THE VALVE COULD
RESULT IN THE SENSOR
RESULT IN THE SENSOR
SUDDENLY RETRACTING THE
SUDDENLY RETRACTING THE
REMAINING DISTANCE
REMAINING DISTANCE
CAUSING DAMAGE TO THE
CAUSING DAMAGE TO THE
SENSOR ASSEMBLY OR INJURY
SENSOR ASSEMBLY OR INJURY
TO THE SERVICE PERSON.
TO THE SERVICE PERSON.
[STEP B]. INSERT STAGE #1
SUBASSEMBLY INTO PROCESS.
[STEP C]. SECURE SENSOR IN
PLACE BY TIGHTENING
LOCKING NUT AND
FERRULES OF GLAND FITTING,
ITEM NO.3.
DO NOT INSERT TIP OF
SENSOR BEYOND INSIDE
WALL OF PROCESS PIPE
TO AVOID TORQUE AND
POSSIBLE BREAKAGE.
THE IN-SERVICE ASSEMBLY SHOULD
APPEAR AS SHOWN BELOW.
IM M1263JL-A
11
Sensor Service Instructions
BEFORE SERVICING REMOVE THE MODEL PH97 SENSOR FROM SERVICE FOLLOWING THE
STEP-BY-STEP INSTRUCTIONS [A] AND [B] IN ORDER AS SHOWN BELOW:
Model PH87 Retraction Sensor Assembly
Sensor Service Instructions
BEFORE SERVICING REMOVE THE MODEL PH97 SENSOR FROM SERVICE FOLLOWING THE STEP-BY-STEP
INSTRUCTIONS [A] AND [B] IN ORDER AS SHOWN BELOW:
CONTINUE SERVICING OF THE MODEL PH97 SENSOR BY FOLLOWING THE STEP-BY-STEP INSTRUCTIONS
[E] THROUGH [G] IN ORDER AS SHOWN BELOW:
[Step G].TO TEST SENSOR PERFORM A 2-POINTCALIBRATION WITH pH BUFFER AS SHOWN BELOW.
[STEP E]. REMOVE STAGE #1
ASSEMBLY FROM VALVE ASSEMBLY.
WITH THE STAGE #1 SUBASSEMBLY
COMPLETELY REMOVED FROM THE
VALVE ASSEMBLY THE SENSOR MAY
NOW BE TESTED OR REPLACED.
[STEP F]. BEFORE TESTING THE
SENSOR BE SURE THAT IT IS CLEAN
IF THE SENSOR TESTS WITHIN ACCEPTABLE LIMITS REINSTALL AND PLACE SENSOR BACK IN SERVICE BY FOLLOWING ASSEMBLY INSTRUCTIONS.
IF TESTING PROVES SENSOR T0 BE FAULTY CONTINUE WITH THE SERVICE INSTRUCTIONS FOR SENSOR REPLACEMENT.
13
[STEP G]. TO TEST SENSOR PERFORM A
2-POINT CALIBRATION WITH PH BUFFER AS
SHOWN BELOW.
IF THE SENSOR TESTS WITHIN ACCEPTABLE
LIMITS REINSTALL AND PLACE SENSOR
BACK IN SERVICE BY FOLLOWING ASSEMBLY
INSTRUCTIONS.
IF TESTING PROVES SENSOR T0 BE FAULTY
CONTINUE WITH THE SERVICE INSTRUCTIONS
FOR SENSOR
REPLACEMENT.
IM M1263JL-A
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Model PH87 Retraction Sensor Assembly
Sensor Replacement Instructions
TO DISASSEMBLE THE MODEL PH87 SENSOR WITH A SENSOR MOUNTED JUNCTION BOX,
FOLLOW THE STEP-BY-STEP INSTRUCTIONS [A] THROUGH [D] IN ORDER AS SHOWN BELOW:
Sensor Replacement Instructions
BEFORE SERVICING REMOVE THE MODEL PH87 SENSOR FROM SERVICE FOLLOWING THE STEP-BY-STEP
INSTRUCTIONS [A] AND [D] IN ORDER AS SHOWN BELOW:
[Step C].WHILE FIRMLY GRIPINGSHEATH PUSH ON COUPLER TUBE -
[STEP C]. WHILE FIRMLY GRIPING SHEATH
JUNCTION BOX ASSEMBLY TO
PUSH ON COUPLER TUBE JUNCTION BOX
UNSEAT SENSOR O-RINGS
ASSEMBLY TO UNSEAT SENSOR O-RINGS
[Step A]. REMOVE JUNCTION BOX COVER AND DISCON-
[STEP A]. REMOVE
NECT ALL WIRES FROM TERMINALS.
JUNCTION BOX COVER AND DISCONNECT
ALL WIRES FROM TERMINALS.
[Step B].WHILE FIRMLY GRIPING
[STEP B]. WHILE FIRMLY GRIPING
THE SENSOR AND THE SHEATH AT
THE SENSOR AND THE SHEATH AT
THE SAME TIME UNTHREAD THEM
THE SAME TIME UNTHREAD THEM
FROM THE COUPLER ASSEMBLY BUT
FROM THE COUPLER ASSEMBLY BUT
DO NOT COMPLETELY DISENGAGE
DO NOT COMPLETELY DISENGAGE
THREADS.
THREADS.
[Step D].COMPLETELY UNTHREAD
[STEP D]. COMPLETELY UNTHREAD
SENSOR FROM COUPLER TUBE
SENSOR FROM COUPLER TUBE
ASSEMBLY.
ASSEMBLY.
CONTINUE WITH SERVICE INSTRUCTIONS AT STEP "N".
CONTINUE WITH SERVICE
INSTRUCTIONS AT STEP “N”.
IM M1263JL-A
Sensor Replacement Instructions (Continued)
(Continued)
DISASSEMBLE THE ASSEMBLY INTO THE COMPONENT PARTS AS SHOWN IN ONE OF THE ILLUSTRATIONS BELOW.
TO INSTALL A NEW SENSOR AND RETURN THE MODEL PH87 TO SERVICE FOLLOW THE ASSEMBLY INSTRUCTIONS
STARTING FROM STAGE
#1 STEP “D” (PAGE 4)
15
FIGURE 1: STANDARD
ASSEMBLY READY FOR
FIGURE 1:STANDARD
SENSOR REPLACEMENT
ASSEMBLY READY FOR SENSOR REPLACEMENT
FIGURE 2: ASSEMBLY WITH SENSOR
FIGURE 2:ASSEMBLY WITH
MOUNTED JUNCTION BOX READY FOR
SENSOR MOUNTED JUNCTION
SENSOR REPLACEMENT
BOX READY FOR SENSORREPLACEMENT
IM M1263JL-A
16
Model PH87 Retraction Sensor Assembly
Sensor Housing Assembly
Sensor Housing Assembly
8
JUNCTION BOX
JUNCTION BOX
2 REQUIRED
9
pH SENSOR
(SEE MODEL PH97SPEC SHEET)
PH SENSOR
(SEE MODEL PH97
SPEC SHEET)
PLEASE NOTE
REFER TO PAGES 15 AND 16 OF THE SENSOR
ALL O-RINGS REQUIRE PROPER LUBRICATION PRIOR TO SERVICING.WE RECOMMEND USING PARKER O LUBE OR
ASSEMBLY AND ITEMIZED PART LIST FOR ALL
EQUIVALENT. FOLLOW THE LUBRICATION INSTRUCTIONS
THESE COMPONENTS
PROVIDED BY THE MANUFACTURER.
IM M1263JL-A
Sensor Housing Assembly
THESE ARE THE INDIVIDUAL PART NUMBERS FOR THE ITEMS SHOWN IN THE EXPLODED VIEW ON
THE PREVIOUS PAGE. PART NUMBERS FOR A COMPLETE ASSEMBLY ARE LISTED ON NEXT TWO
PAGES, ON THE SPECIFIC DRAWING.
ItemPart NumberDescription
1M1234DQCoupler Assembly, Kynar (PVDF), N=7”
M1234TV-ACoupler Assembly, Kynai (PVDF), N=21”
These part numbers includes the o-ring
1a, 2M1234DSO-rings, viton, sensor, size -019, quantity of 10