Yokogawa GS 50A01A10-01EN User Manual

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<<Contents>> <<Index>>

General

FAST/TOOLS

Specications

GS 50A01A10-01EN

 GENERAL

FAST/TOOLS has been developed with over 40 years of experience by combining our expertise in Supervisory Control And Data Acquisition (SCADA) with requirements from users and industry leaders. The FAST/TOOLS package

is a powerful, modern, exible, distributed operations information and control software package. It implements a

Web-based supervisory control human machine interface, OPC server/client functions, data acquisition from a variety of controllers and devices, alarm management and historical data management. Furthermore it is a leading system package for operations control and information integration with business systems and is available on a wide range of industry standard operating platforms. Many industries and utility companies with a need for data integration and data integrity use FAST/TOOLS from Yokogawa in their applications. FAST/TOOLS is also successful in critical applications

due to its very reliable design, support of redundant and nonstop systems and its on-line conguration capabilities. These properties contribute to high e󰀩ciency and high quality production processes. FAST/TOOLS is also highly

scalable, it can easily grow with the client’s needs, both in the short and long term, avoiding premature obsolescence. As is hardware independent, it is widely supported by standard operating systems, standard network protocols, standard user interfaces, and standard software development tools. FAST/TOOLS provides solution possibilities in a wide range of control execution applications with the following characteristics:

• Multiple Process Site environments

• PLC/RTU based control systems

• Wide area communication

• Intensive (mission critical) control performed by subsystems

• Relatively high content sequential (logic) control

These characteristics are often seen in for example Oil & Gas production and transport, infrastructure, utilities monitoring and control and high performance manufacturing applications. It also allows the flexibility of combining different types of systems to provide hybrid solutions, both on new and existing sites (green and brown field development).

3rd Party Support

Engineers

Operators

CDSS

FIELD INPUT

ENGHIS

Business HQ

Experts

RGS

RTU PLC

SCS

Yokogawa Electric Corporation 2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan

FCS

3rd Party Control System

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GS 50A01A10-01EN

©Copyright Sep. 2008 (YK)

17th Edition Feb. 10, 2021 (YK)

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FAST/TOOLS is a user orientated environment. Information ows and architectures have been designed

with information availability in mind. It supports a user environment based on web technologies and can be easily extended with new applications through the use of open interfaces. Secure login and role-based authorization mechanism ensures that information is only available to the appropriate users.

Applications and process information can be rapidly deployed and easily maintained centrally on the server. This so called “zero deployment” means that client applications can be start from any web-browser

and the users get the application. There is no need to manage licenses. Benets include faster application

deliveries increased IT productivity, and widely accepted technology.

Other benets of a user environment are:

• Information can be accessed anywhere an Internet connection is available.

• The information is ‘real-time’ (no waiting time for critical information).

• The information is more secure than it would be on a personal computer.

• Upgrades containing new functions and enhancements are free and automatically deployed there is no need to manually install software or license keys.

Today Web-technologies are used more and more. Instead of specic client programs, Web browser environments become a user interface, a HMI, to an application (see gure below).

Figure Web Based Visualization

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The FAST/TOOLS Web HMI consists of a Web HMI Server and a Web HMI Client component that can either run separate from the FAST/TOOLS Server or be installed altogether with the FAST/TOOLS Server environment on a standalone node. Installing the Web HMI Server on a separate node has the advantage that load can be shared between the FAST/TOOLS Server and Web HMI Server.

STAND-ALONE

HTTPS://

DISTRIBUTED WITH FAT CLIENTS

HTTPS://

DISTRIBUTED WITH THIN CLIENTS

HTTPS://

DISTRIBUTED WITH THIN CLIENTS

HTTPS://

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Figure System Software Distributions

For 24/7 operator stations, both Web HMI Server and Client are advised to be installed and maintained on the same

machine as represented in the centre of the gure above.

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Public Cloud

Private Cloud

Virtualized

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1 server

4 servers

Non-Virtualized

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Beyond traditional system software distributions, cloud computing & virtualization infrastructures are fully supported by the FAST/TOOLS software platform.

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Configuration & Presentation

USER/FAST

I/O

Communication

EQUIPMENT/FAST

Alarm

Management

ALARM/FAST

Real

time

Database

ITEM/FAST

DATABASE/FAST

Networking

BUS/FAST

party

application

Configuration & Presentation

USER/FAST

I/O

Communication

EQUIPMENT/FAST

Alarm

Management

ALARM/FAST

Real

time

Database

ITEM/FAST

DATABASE/FAST

Networking

BUS/FAST

Configuration & Presentation

USER/FAST

I/O

Communication

EQUIPMENT/FAST

Alarm

Management

ALARM/FAST

Real

time

Database

ITEM/FAST

DATABASE/FAST

Networking

BUS/FAST

party

application

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 SYSTEM SPECIFICA TION

FAST/TOOLS Software Modules

FAST/TOOLS is comprised of function specific software modules (specified in the table below) that connect to the communication data bus BUS/FAST. All FAST/TOOLS modules are event based and submit their events to BUS/ FAST. BUS/FAST passes these events in a highly secure and reliable manner to modules that are subscribed to these events. The result is a very low CPU-load on any system during normal operations.

Tool name Description

BUS/FAST Basic networking support and secure communications DATABASE/FAST Real-time database with ISAM based le support and distributed Data Set Services HISTORY/FAST History scheduler AUDIT/FAST Audit trailing and Operator Log ITEM/FAST Real time item data handling EQUIPMENT/FAST I/O communication ALARM/FAST Alarm management and handling PROCESS/FAST Sequencing and Calculations REPORT/FAST Report generation ACCESS/FAST Open DataBase Connectivity (ODBC) interface, OPC server and client functionality USER/FAST Conguration & Presentation INTEGRATION Various utilities and application integration options.

The full FAST/TOOLS functionality can be installed on one system (stand-alone configuration) or distributed over many (dispersed) systems (distributed configuration). The minimal configuration of any FAST/TOOLS system is a standalone system with the following modules installed:

• BUS/FAST

• ITEM/FAST

• DATABASE/FAST

• EQUIPMENT/FAST

• ALARM/FAST

• PROCESS/FAST

• USER/FAST

Additionally any of the other modules can connect to the bus in order to enhance the functionality of FAST/TOOLS.

Sequencing &

Pro

Data

History

Archiving

Scheduler

HISTORY/FAST

Calculations

PROCESS/FAST

OPC/ODBC Connectivity

Connectivity

ACCESS/FAST

AC CESS/FAST

Report Generation

REPORT/FAST

Audit Trailing Operator Log

Operator Log

AUDIT/FAST

Reporting

Figure FAST/TOOLS Modular Structure

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FAST/TOOLS Functional Components

In addition to the software modules FAST/TOOLS defines four functional components within its software & system architecture which may be distributed across geographical dispersed locations to adapt to any specific application requirements:

Function Description

SCADA Server

Web HMI Server

Web HMI Client

Each FAST/TOOLS system comprises at least one SCADA Server, one Web HMI Server and one Web HMI Client component. These may be configured as a stand-alone or distributed system. The following table provides an overview of which of the specific FAST/TOOLS software modules are installed on each functional system component:

*1: The Web HMI Client only requires a standard supported OS and a Web browser (See System Requirements). Only one

time communication conguration to setup and by any new update new version of the Web HMI is available on the server.

The SCADA Server is the core processing unit of the system. Within a distributed conguration it manages sets of

data such as control objects (tags) and takes care of gathering data from the attached equipment in any distributed

or stand-alone conguration.

A Web HMI Server delivers an operation and monitoring window (HMI) of data & information gathered and processed by SCADA servers to Web HMI Clients.

A Web HMI Client accesses a W eb HMI Server to display process mimics, trends, alarm & events and other operating data. Furthermore each Web HMI client accommodates a full functional application engineering

environment for both database and display conguration. A Web HMI Client can run on the same computer as its Web HMI Server or on a di󰀨erent computer across LAN/WAN networks.

Module name Component

SCADA Server Web HMI Server Web HMI Client (*1)

BUS/FAST * * DATABASE/FAST * * HISTORY/FAST * AUDIT/FAST * ITEM/FAST * EQUIPMENT/FAST * ALARM/FAST * PROCESS/FAST * REPORT/FAST * ACCESS/FAST * USER/FAST * INTEGRATION * *

FAST/TOOLS System Dimensions

The table below shows the scalability and specifies the dimensional limits of FAST/TOOLS based systems.

Function Specication Remarks

SCADA Server

Web HMI Server

Web HMI Clients

Web HMI Mobile Clients

Domain Up to 4095 nodes per domain

I/O devices and controllers Up to 10000 per Server Item tags Up to 16 million per domain

*1: The total number of nodes (= computer stations) in one domain may not exceed 4095 (computer stations with only a Web

HMI Client installed are not counted as a Node). One should always consider the physical boundaries (network bandwidth,

disk speed and storage capacity) that can a󰀨ect these numbers.

Up to 4095 Servers per control LAN (*1)

Up to 4095 Web HMI Servers per SCADA Server (*1)

Up to 500 Web HMI Clients per Web HMI Server

Up to 500 Web HMI Mobile Clients per Web HMI Server

Consult Y okogawa when more SCADA servers are needed. (*1) Maximum number of Web HMI Servers that can access to one

SCADA Server . (*1) Maximum number of Web HMI Clients that may connect at the same

time to one Web HMI Server, including the W eb HMI client on the same computer

Maximum number of Web HMI Mobile Clients that may connect at the same time to one Web HMI Server, including the W eb HMI Mobile client on the same computer

A domain is dened as a SCADA Server, Web HMI Servers, and Web

HMI Clients. Only the SCADA Server and Web HMI Servers are counted as a node. Up to 4095 devices per EQP and up to 1000 - ‘other processes’ EQPs per server.

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RTU/PLC

 SYSTEM CONFIGURATIONS AND ARCHITECTURES

FAST/TOOLS has a true client/server architecture, which is not limited to stand-alone stations, and allows for distributed functionality.

Where system availability is a prime issue FAST/TOOLS can be configured to run in a redundant configuration. Several redundancy concepts are available as a standard, illustrating the flexibility of FAST/TOOLS. Examples are dual or triple server configurations, redundant networks between the SCADA system servers and clients and/or between SCADA system servers.

FAST/TOOLS supports at least any combination of the following architectures within the specified system dimension limits (see the SYSTEM SPECIFICATION section above).

Stand-alone Concept

Printer

RTU/PLC

SCADA Server

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The ‘Stand-alone’ concept is based on running the complete SCADA data acquisition, supervisory control, engineering and operations environment on one computer. In terms of licensing this requires only one Windows based SCADA Server package (sized to the required number of items for its application). With reference to the ‘Models and Suffix codes’ section in this GS document the minimal license requirement for this architecture – assuming only the standard driver package for field I/O communications is required – is:

Item

SCADA Server

: S= Single Platform, R= Dual-redundant Platform for Computer

(minimum license requirement)

RVSVRN-S11-A or UNSVRN-S11-SA

Model

Quantity Product support Quantity

SV5FTSUP-S11-BASA or

SV5FTSUP-S11-PROA

This type of configuration may be used for relatively small applications where it is acceptable to have only one combined Server/HMI station for both operator supervision and engineering.

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Remote Web HMI Server/Client Concept

Printer

Web HMI Server/Client

WAN

RTU/PLC

SCADA Server

RTU/PLC

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The ‘Remote Web HMI Server/Client’ concept allows for more scalability. It is based on running the SCADA data acquisition, applications and real-time database environment on a dedicated heavy duty SCADA server while running the engineering and operations environment on one or more dedicated operator/engineering computers. In terms of licensing the configuration as visualized above requires one Windows, Unix or Linux based SCADA Server package (sized to the required number of items for its application) and two Web HMI Server packages (including one client). With reference to the ‘Models and Suffix codes’ section in this GS document the minimal license requirement for this architecture – assuming only the standard driver package for field I/O communications is required – is:

Item

SCADA Server

Web HMI Server/Client

: S= Single Platform, R= Dual-redundant Platform for Computer

(minimum license requirement)

RVSVRN-S11-A or UNSVRN-S11-SA

HMIWEB-S11-01

Model

Quantity Product support Quantity

SV5FTSUP-S11-BASA or

SV5FTSUP-S11-PROA SV5FTSUP-S11-BAWB or

SV5FTSUP-S11-PRWB

This type of configuration may be used for fairly large applications with many RTU/PLC stations randomly located (possibly at long distances) around one central location.

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Remote Web HMI Client Concept

Web HMI Client

WAN

RTU/PLC

Web HMI Client

Printer

SCADA Server

RTU/PLC

Internet

Figure Remote Web HMI Client

The ‘Remote Web HMI Client’ concept allows for enhanced HMI flexibility and negligible cost for maintaining remote clients across geographically dispersed locations. It is based on running the Web HMI Server on a dedicated computer serving its associated remote Web HMI Clients. These Web HMI Clients can be easily deployed on any computer device at any location over LAN, WAN and VPN networks. License registration is not required (zero deployment), and is initiated through a standard supported Web browser. In terms of licensing the configuration as visualized above requires one Windows or Linux based SCADA Server package (sized to the required number of items for its application) and one Web HMI Server package (including three client). With reference to the ‘Models and Suffix codes’ section in this GS document the minimal license requirement for this architecture – assuming only the standard driver package for field I/O communications is required – is:

Item

SCADA Server

Web HMI Server/Client

: S= Single Platform, R= Dual-redundant Platform for Computer

(minimum license requirement)

RVSVRN-S11-A or UNSVRN-S11-SA

HMIWEB-S11-04

Model

Quantity Product support Quantity

SV5FTSUP-S11-BASA or

SV5FTSUP-S11-PROA SV5FTSUP-S11-BAWB or

SV5FTSUP-S11-PAWB

This type of configuration may be used for applications when many ‘light’ and/or remote users need a real-time window into the process and its SCADA environment.

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Web HMI Client

Printer

SCADA System A SCADA System B

SCADA Server

Web HMI Server/Client

RTU/PLC

Web HMI Client

Printer

SCADA Server

Web HMI Server/Client

RTU/PLC

Host to Host Architecture

The FAST/TOOLS Web HMI consists of a Web HMI Server and a Web HMI Client that can either run separate from the FAST/TOOLS Server or be installed altogether with the FAST/TOOLS Server environment on a standalone node. Installing the Web HMI Server on a separate node has the advantage that load can be shared between the FAST/TOOLS Server and Web HMI Server.

The ‘Host to Host’ concept (see gure above) allows for loosely coupling two or more autonomous FAST/TOOLS

systems to exchange or synchronize ‘real-time’ data across independent system domains.

This type of conguration may be used for applications where several systems at a central or across dispersed

process locations need to be fully independent in terms of maintainability and operations, while at the same time exchange key data with other (high level master) FAST/TOOLS SCADA Servers.

Secure Host to Host communication.

To support high levels of data and system security within FAST/TOOLS there is the possibility to encrypted host to host communication as a second level of defense and security besides IT based services such as the native integration with Active Directory Services. Communication encryption between two FAST/TOOLS Systems can be set between two FAST/TOOLS nodes or between the RGS and one FAST/TOOLS node. FAST/TOOLS Host to Host security is based on industry standards that are also used for secure communication on the Internet, such as SSL, DTLS, TLS and public/private keys. This provides an enhanced level of safety encrypted communication between the di󰀨erent FAST/TOOLS systems. Encrypted network communication (AES-256) is supported for: Host Server, Web HMI Server, Web HMI Client and Enterprise Servers connections.

Figure Host to Host coupling

Secure

Connec�on

FAST/TOOLS FAST/TOOLS

Figure Host to Host encryption between two nodes

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 Enterprise Architecture

For large scale geographically dispersed projects, there may be a hierarchy of individual Process Automation

Systems, which in turn are each responsible for a specic region, and are managed by a higher level system. For these applications FAST/TOOLS provides a exible, scalable architecture for Enterprise Automation Solutions, by supporting multi-level/multi-node congurations. It is possible to balance server functions over multiple machines, for

example for data acquisition or for supporting many HMI clients. This architecture lends itself very well to Enterprise wide remote operations, - monitoring and - maintenance projects for dispersed production sites and supply chain

infrastructures such as oil and gas elds, pipeline grids, water distribution, energy generation, etc.

In ISA-95, the functional levels of an Enterprise Control system are dened. Note that the levels presented in

the sample architecture on the next page relate to a physical business model in which a company consists of a

headquarters, regional o󰀩ces and local o󰀩ces. All these locations can contain systems which together form the Enterprise Architecture. This should not be confused with the automation levels dened in ISA-95, in which the logical information layers of a control system are dened. In the Enterprise Architecture, four major levels are identied (see

sample architecture on the next page). Each level has its typical characteristics and usage.

Process level

The process level contains local DCS/SCADA/PLC systems or other automation control/monitoring equipment that directly interacts with the process. As an example a typical large gas production platform that is controlled by a DCS system and exchanging process information with the area level.

Area level

The area level supervises all processes within a graphical area to provide control over this area. It contains a FAST/TOOLS server node that is connected to all DCS and/or SCADA systems at the process level. A typical application at this level is to control the total amount of production within the area, and to supply production KPI’s.

Business unit level

The business unit level is typically responsible for all areas within the business unit. The business unit contains a FAST/TOOLS server node that exchanges KPI’s and other process data with the Area level. At the business unit level, users are expected to have access to data that is supportive in optimizing production of individual as well as interrelated assets.

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Corporate level

At the corporate level, all KPI’s and other process data of all the business units are collected and aggregated providing a holistic view of the performance of the enterprise and its operational groups down to process level in real-time.

Business Unit level

Corporate level

SCADA Corporate

Server (T0)

Area level

Enterprise Enginnring Server (EES)

RTU/PLC

SCADA Area Server (T2)

Printer

SCADA Area Server (T2)

Web HMI Server/Client

SCADA Business Unit Server (T1)

WAN

Web HMI Server/Client

SCADA Area Server (T2)

Offshore Satellites

SCADA Process Server (T3)

Onshore Facilities

RTU/PLC

Web HMI Server/Client

WAN

Remote Gateway Station (RGS)

FCS

SCS

UGS

HIS

Figure Enterprise Architecture

Process level

ENG

Vnet/IP Network

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Item Model Quantity Product support Quantity

Enterprise Engneering Server (EES)

SCADA Corporate Server (T0)

SCADA Business Unit Server (T1)

SCADA Area Server (T2)

SCADA Process Server (T3)

Remote Gateway Server (RGS)

Web HMI Server/Client

: S= Single Platform, R= Dual-redundant Platform for Computer

FTEES-S1 RVSVRN-S11-K or

UNSVRN-S11-SK RVSVRN-S11-J or

UNSVRN-S11-SJ RVSVRN-S11-G or

UNSVRN-S11-SG RVSVRN-S11-D or

UNSVRN-S11-SD FTRGS-S11

HMIWEB-S11-01

SV5FTSUP-S11-BAEE or

SV5FTSUP-S11-PREE SV5FTSUP-S11-BASK or

SV5FTSUP-S11-PROK SV5FTSUP-S11-BASJ or

SV5FTSUP-S11-PROJ SV5FTSUP-S11-BASG or

SV5FTSUP-S11-PROG SV5FTSUP-S11-BASD or

SV5FTSUP-S11-PROD SV5FTSUP-S11-BAGW or

SV5FTSUP-S11-PRGW SV5FTSUP-S11-BAWB or

SV5FTSUP-S11-PRWB

The above sample of a typical Enterprise Architecture provides an impression of the exibility to compose t for purpose enterprise wide automation system integrated architecture. This functionality is o󰀨ered without compromising

on the autonomous operation of the individual server nodes that can directly serve information from all levels to a single visualization environment.

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Redundant configuration

FAST/TOOLS supports the following two redundancy schemes.

- High Availability Computing (HAC)

- Dual-redundant Platform for Computer

The following table shows the features for the both system.

High Availability Computing Dual-redundant Platform for Computer

Type Active-Standby Fault tolerant (Continuous synchronization on I/O level) Data loss Limited (*2) No data loss SW failure Supported (Change over time)(*1) Not supported HW failure Supported (Change over time)(*1) Supported (within 1sec) Sequence in operation Interrupted during change-over Continuable Remote storage Supported during change-over Not supported Disaster Recovery Supported Not Supported Field I/O size Medium/Large Small

*1: Depending on network-bandwidth and number of items.

*2: Depending on eld update frequency and data bu󰀨er protocol support.

High Availability Computing (HAC)

FAST/TOOLS supports full communication and application redundancy, independent of applied communications media and system server hardware. There are several features available in FAST/TOOLS for building high availability system congurations combined with advanced guidance tools for some typical set-ups. The Hot-Standby software module will take care of handling Dual, Triple, Quad or even Six redundant servers and

redundant hard drive congurations (RAID), independent of applied communications media, geographical distance, di󰀨erent domains, and system server hardware. Additionally, watchdog and heartbeat functionalities will manage

which server is active and which server is standby and how and when to switchover to the standby server. For HAC conguration all the servers must have the same Package including all the Server Package options. For Triple, Quad or higher, please contact Yokogawa Global SCADA Center for details.

Active

Hot Standby

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Figure Hot-Standby software Redundancy

Watchdog

This feature is only applicable for redundant server congurations. In this scenario one Watchdog process runs on

each of the redundant servers. A Watchdog takes a number of inputs relating to the health the ‘active’ system as

well as the current health of the ‘hot standby’ system. It decides whether the system is su󰀩ciently healthy to carry

on, or whether the redundant server should be brought online.

The Watchdog takes the following inputs as a basis for determining the health of the system:

• Current FAST/TOOLS health

• Current state of the network connection to the partner server

• Availability of network devices

• Results of custom scripts

For redundant server pairs twice the package and all the Server Package options must be ordered.

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The watchdog can support the following congurations:

• Up to 4 network interfaces

• Up to 20 IP device checks

• Provision for periodic checks using custom scripts as input to the health check

Active and Hot Standby

Once a redundant server combination is up and running, one server will be running FAST/TOOLS in its entirety,

whilst the other server will be running a minimum set of FAST/TOOLS functions su󰀩cient to monitor its own system

and its associated redundant counter part. The server that is running the full real-time FAST/TOOLS environment is said to be the ACTIVE server and all SCADA functions will be handled by this machine. The other server that is running the minimum set is said to be the HOT STANDBY server and does not provide any SCADA functions (Note that only one server is allowed to be ACTIVE at any time).

Island situation

The ‘active’ server does not shut itself down in a bad health situation, but will be shut down by the ‘hot standby’

server. The only exception to this is when the server is in an island state. This means that the server detects that it has no connection to the partner, no connection to any other network devices and so is isolated from the rest of the

world. In this case it has no connection to the eld and no-one to shut it down, so the server will shut itself down in this case after a predened timeout.

Initial status

When the redundant servers are initially started they will always start up as a HOT STANDBY server. The servers

in a redundant conguration are of equal value, when the system starts initially and both servers are STANDBY the

server that has been assigned as the PRIMARY server will become ACTIVE and the other (SECONDARY) server will remain in STANDBY mode.

Data synchronization

This mechanism secures - when one or the other server becomes active at any time - that the conguration and

information on both servers is constantly synchronized, so that when the HOT STANDBY server takes over it does

so with the latest conguration and information (mirror function).

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Dual-redundant Platform for Computer

FAST/TOOLS supports the Dual-redundant Platform. The dual-redundant function consists of two computers which are regarded as a unit of “logical FAST/TOOLS” to archive a SCADA function. Those two units of the FAST/TOOLS server share an identical Ethernet address, which provides other servers transparent accesses to the data without considering which one of the redundant server is active or not.

In the dual-redundant conguration, one of the two server is active and the other server is on stand-by. For

redundancy, the two units of the server are connected via a dual-redundant control network. Only the active server downloads the engineering data and equalizes them to the stand-by server via the dualredundant control network. When the active server fails, the active side automatically switches (i.e. fails over) to the stand-by server. Manual “switch over” is also available. The fail/switch over takes place in less than a second, thus the components (e.g. other server and subsystem controllers) are not inuenced. Yokogawa has limited the models of computers to be used for the Dual-redundant Platform for Computer. Contact Yokogawa for more details of computer. The reference data of performansce is described below.

Items updates from controllers/PLCs/

Stand-alone Architecture 30,000 item/sec. 5,000 item/sec. Remote Web HMI Server

Architecture

RTUs

30,000 item/sec. 15,000 item/sec.

Items updates from

server in graphic

The major impact factor to performance of FAST/TOOLS on the Dual-redundant Platform for Computer is the load of communication between Server-Controllers and Server-Clients. To reduce load by tuning item update period may improve entire system performance. Contact Yokogawa for more details.

FTS_L

FTS_R

SCADA Server (Redundant)

RTU/PLC

Web HMI Client Redundancy Management Tool

F50.ai

Figure Stand-alone Architecture

Item

SCADA Server (Redundant) RVSVRN-S11-RA 1 Web HMI Server/Client — — — —

(minimum license requirement)

Model

Quantity Product support Quantity

SV5FTSUP-S11-BASRA or SV5FTSUP-S11-PRORA

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FTS_L

RTU/PLC

Web Server_L

Web HMI Client Redundancy Management Tool

Web Server_R

Web HMI Server (Redundant)

FTS_R

SCADA Server (Redundant)

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Figure Remote Web HMI Server Architecture

Item

(minimum license requirement)

Model

Quantity Product support Quantity

SCADA Server (Redundant) RVSVRN-S11-RA 1

Web HMI Server (Redundant) HMIWEB-S11-R01 1

SV5FTSUP-S11-BASRA or SV5FTSUP-S11-PRORA

SV5FTSUP-S11-BAR WB or SV5FTSUP-S11-PRRWB

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 MAIN SYSTEM FUNCTIONS

Process Visualization and Supervision

Human Machine Interface

The FAST/TOOLS HMI is fully Web based and allows the operator to easily and intuitively navigate through the operator displays in a browser-like environment. The HMI is designed for intranet deployment and delivers the benefits of incorporating web technology.

Some of the main benefits are:

• Minimum specication of PC hardware

• Centralized administration of software installation and management

• Load sharing through remotely deployed displays and distributed client/server architecture

CDSS (Collaboration Decision Support Solution) facilitates a holistic view over all key aspects of a producing company’s operations and can be utilized to monitor the main production facilities. Mobile Client HMI from mobile devices like tablet computers, smart phones and tablets support HTML5. ASPA (Alarm System Performance Analysis) Module for improvement the processes to avoid operator overload and reduces the risk of critical alarms being overlooked.

The benefits for the operator are ease of use provided by the intuitive browser-like HMI standard that allows the grouping of FAST/TOOLS data into logical categories such as process mimics, alarm and event views, historical and real-time trending, faceplates and reports (which can be step less zoomed and panned in real-time). Furthermore the process mimics can contain multiple dynamic layers and visibility groups which become active and visible depending on user privileges, process conditions, zoom level, etc.

Although the FAST/TOOLS HMI is freely configurable to meet specific application needs the basic elements that can be enabled as part of the operator environment for supervision and control are:

• Layout

• Menu

• Toolbar

• Status line

The FAST/TOOLS HMI menu and toolbar accommodates for advanced display navigation through browser history, menu’s and direct display call-ups.

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Alarm and Events

ALARM/FAST allows alarms to be presented on a number of different devices, like:

• Web HMI Servers & Clients

• Printers

• Paging systems (pagers, SMS, telephone)

• Acoustic devices (horns)

On Web HMI Servers & Clients the alarm presentation will, in most cases, be a real-time alarm table in a frame with scroll bars containing significant information for the operator. Additionally, graphical objects to which the alarms apply can be configured to change color, shape, position etc.

In ALARM/FAST the alarm information can be customized for each device. Generally speaking the alarm text line will contain information regarding:

• Alarm priority (0-15)

• Alarm status (Alarm, Event, Acknowledged, reset, normal, etc)

• Date and time of the alarm (generated by FAST/TOOLS or via the timestamp received from the PLC or RTU, down to milliseconds)

• Item name, value, description and alarm description

• Alarm status text (Low, Low-Low, High, High-High, normal, underrange, overrange, o󰀪ine, blocked, etc.)

Alarms are presented in two ways:

• Dynamically on display and/or printer (current alarms)

• Historical (chronological in time) on display and/or printer Historical alarms can be archived on disk or external storage.

Current alarms can be presented in a scalable frame with scrollbar controls that for example can be defined as a separate current alarm display or a three line banner at the bottom of the page. This overview is dynamic by nature; if an alarm no longer exists and is acknowledged (manually or automatically) then the alarm disappears from the screen. If there are no alarms active, this display or banner is empty. Every column of the alarm text line can be used to sort the alarm list so that current alarms can be sorted in:

• Priority base order

• Time base order

• Alarm status order

• Etc.

Every alarm status (Alarm, acknowledged alarm, repeated alarm, delayed alarm, normal, etc) can have its own distinct fore and background color or no background color. Furthermore definition of alarm line columns can be freely organized and represented.

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The historical alarm overview has the same functionality as described above for the current alarm overview. All status changes of alarms are represented in a fully scrollable historical alarm overview table with scroll bars and fast keys (page-up/down, etc.).

History and Trending

The FAST/TOOLS trend module provides trend visualization capabilities for all real-time and historical FAST/TOOLS data. The user interface is very intuitive and allows for fast open trend configuration.

Some of the main features are:

• 2D & 3D Rendering

• Full zoom capabilities and animation

• Historical & Real-Time trending

• Powerful sliders for various axis like value and time

• Easy time-range selection

• Max 50 pens

• Automatic selection of history groups

• Supports relative and shift related time intervals

• Free to congure legend (location, description & transparency)

• Export trending data in bitmap and CSV data les

• Reversing of time and value axis

• Complete exibility of window decoration and layout

• XY plots

• DTS (Distributed Temperature Sensing) trend

The two types of trends in FAST/TOOLS are:

• Real-time trends

• Historical trends

The FAST/TOOLS trend module has an extensive library of ready-to-use trend templates. You only have to couple the item to the pen and the trend is ready to run. Besides using the trend templates it is possible to customize or adjust the trends from the library.

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Some parameters you can set for a trend:

• The pen appearance (continuous line, dashed line, points)

• Start-time and stop-time (can be changed on-the-y)

• Min and Max scaling value of the process variable that is trended

• The process variable to connect to a pen

• Starting and stopping the trending process

• The number of samples to show on the display

• A hairline can be activated to read value and time at a sampled point

• The sampling rate with which the trend screen is updated

• Di󰀨erent time scales by varying start- and end-time (can be changed on-the-y)

Up to 50 pens can be assigned to values that can be plotted in time. One of the most advanced features of the FAST/TOOLS Trend module is a build in option to synchronize the representation of trend data with the historical alarm statuses based on time/date. When moving the trend hairline across the historical or real-time trend time-line the associated alarms and their status at that specific point in time are displayed. Furthermore FAST/TOOLS trend module supports on-the-fly zooming and panning by the operator on any specific trend when this privilege is enabled.

RGS (Remote Gateway Station)

The Remote Gateway Station (RGS) facilitates the integration between CENTUM VP and FAST/TOOLS. RGS delivers an integrated automation solution, which supports a corporate wide automation strategy across multiple domains and geographies. This is achieved by providing access to Vnet/IP and managing the low bandwidth and intermitted communication requirements over remote network infrastructures at the top end from FAST/TOOLS. Additional functions are provided for communication with CENTUM VP, which allows variable data and function block data to be read/write by FAST/TOOLS.

Vnet/IP Network

FCS

Printer

Remote Gateway Server (RGS)

SCS

UGS

Web HMI Server/Client

Host-to Host link to FAST/TOOLS server

HIS

Web HMI Server/Client

ENG

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RGS Server connects to Vnet/IP just like a HIS or FCS, it serves as a gateway between CENTUM VP and FAST/TOOLS.

Models and Su󰀩x Codes

Each RGS in the integrated system has to be licensed with a RGS node license.

Model: FTRGS (For HAC RGS conguration two licenses are required.)

For more information about the RGS see the General Specication no. GS 50A01A12-01EN.

FAST/TOOLS Support contract (model SV5FTSUP) is required in combination with the RGS node license.

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 Embedded RDBMS engine

Introduction

The current capabilities in FAST/TOOLS for getting data sets into foreign database systems consist of using the ODBC interface which connects directly to the FAST/TOOLS Data Set Services (DSS) layer. This is a powerful

feature for connecting FAST/TOOLS data into the familiar o󰀩ce environment. In practice however this can introduce

a performance hit when complex queries are performed; particularly joins that do not use database keys, since the internal database is optimized for fast storage rather than for database queries.

Functionality

For customers that want to perform more complex queries that cross-section FAST/TOOLS data and want to integrate that data into their own RDBMS environments (MSSQL, ORACLE and alike), an embedded RDBMS engine is available as well. This function has two advantages over the traditional ODBC connection. Firstly data that needs

to be exposed to the foreign database is rst mapped to local database tables, hereby o󰀪oading FAST/TOOLS DSS from the queries that need to be executed on this data. Secondly the shape of these (pre-dened) tables can be dened (modied) at engineering time, ensuring that only relevant data is exposed to the customer’s database

and that it is organized in a way that best suits the application. The RDBMS engine contains a “distributor” module that runs on the same machine as the customer’s database and provides an ODBC interface to the mapped tables, allowing them to be used as “linked server” tables in the customer’s RDBMS system. This method improves data integration by allowing these tables to be queried and reported in the same way as native tables.

WEB HMI/MOBILE SERVER

SCADA SERVER

Historical

Real-time Database

API / WEB SERVICES

Database

Relational

Database

Man. Sys.

ODBC / LINK SERVER

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Data Read/Write

The RDBMS engine function supports reading of three types of data; data set records, historical data and current item data. The mapping of these types of data to the target tables is performed using a dialog in the engineering module.

Insertions, modications and deletions to data set records will result in changes to the corresponding mapped tables. For historical data the data will be polled from data set services at the specied intervals and used to populate the

target tables. For item data, values will be aggregated, creating a new record containing the minimum, maximum,

average and number of updates for the specied sampling period.

For writing data back from the RDBMS to FAST/TOOLS, a special table will be provided that allows the application

to update the value, quality and status of predened items. The RDBMS engine triggers on updates to this table to

perform the writing of the item within FAST/TOOLS. This may be necessary if useful data is calculated externally by the customer RDBMS, but would then be subsequently useful to expose within the FAST/TOOLS environment.

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Data Security

There is a number of security aspects associated with this feature Firstly the data exposed through the RDBMS connector is only data that has been explicitly mapped at engineering time, including the items that can be written back by the application-data that has not been mapped is simply not available to the application. Secondly since the tables are exposed through an ODBC interface that is not running on the FAST/TOOLS server, the database administrator is responsible for controlling user access to the linked tables (GRANT, DENY), without comprising FAST/TOOLS data.

Set-up options

There are several setup options to t any specic customer and performance requirements. In the picture below each

functional module operates independently and could be deployed on any combination between one and three physical (or virtual) machines.

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For example, all three modules may run on one machine, or each may have its own dedicated machine (server or PC). Another possibility is to run the RDBMS engine (Exposure Module) on the same physical system as the existing customer RDBMS system, which may be a good solution if the additional load of this functionality does not impact the existing RDBMS server in a way that would compromise its existing purposes. Importantly, the communication

between each of these three modules should be transparent once conguration of the connections between them is

completed. A connection between the FAST/TOOLS server (left-hand module) and its RDBMS engine (middle module) is

established via FAST/TOOLS internal secure domain and media independent communications infrastructure BUS/ FAST in a manner similar to the establishment of connections between FAST/TOOLS servers in a distributed architecture.

The right-hand module represents the existing customer RDBMS system that the customer may wish to use in order to access the FAST/TOOLS data stored within the embedded RDBMS engine.

In case the FAST/TOOLS server and its RDBMS engine are not running on the same physical server and network connection is lost, all data will be redirected to a preservation location on the local disk so that it may be send properly once the connection has been restored.

 OPC Unied Architecture (UA)

FAST/TOOLS provides an embedded OPC Unied Architecture (UA) environment. The OPC Unied Architecture is

the latest of the OPC standard featuring a cohesive, secure and reliable cross-platform framework for access to realtime and historical data and events. It retains all the functions of the ‘classic’ OPC including: data access alarm and

conditions, history access, which e󰀨ectively reduces the cost of system integration. FAST/TOOLS supports both Server (DA/A&C/HDA) and Client (DA) for OPC Unied Architecture (UA). The OPC

UA Server enables a simple and e󰀨ective solution for users requiring communication to upper layer management systems. OPC UA technology uses proven security concepts that o󰀨er protection against unauthorised access, sabotage, the modication of process data, and careless operation. The OPC UA security concepts contain user and

application authentication, the signing of messages and the encryption of the transmitted data itself. The OPC UA feature allows users to leverage FAST/TOOLS extensive library of protocol drivers to connect new or

existing equipment to a secure, reliable management network. FAST/TOOLS also supports the ‘classic’ OPC Server and Client including tunneled OPC for distributed communication

(DCOM) links over the network infrastructure. The OPC Tunneling provides a secure and robust interface in a distributed manner avoiding common known OPC issues across domains.

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Mobile Client HMI

For access to HMI graphics of the FAST/TOOLS system from mobile devices like tablet computers, smart phones and tablets support for HTML5 is available. Typically these devices do not support the Java VM to run the native

FAST/TOOLS HMI applets and have a di󰀨erent form factor than a board display.

F/T HMI Clients

HTTPS://

F/T Server package

+ Options

Numerical as well as graphical mimics can be developed in the standard FAST/TOOLS HMI Edit Module with some limitations as described below. Deployment of FAST/TOOLS mimics to mobile clients is executed through using the export feature of the Edit Module to automatically convert the mimics to HTML5 format.

F/T HMI Web Server

F/T HTML 5 clients

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URL

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Legend Figure:

• FAST/TOOLS Web Server: HMI Server for Web-HMI and Mobile Clients

• Web-HMI Client: Java VM based operator interface web client

• Mobile-Client: HTML5 based operator interface web client

The HTML5 interface is intended for use with mobile devices or lightweight HMI functions for casual users, that require a limited amount of information to be presented. For board displays and 24/7 operator screens the Java based operator interface should be used.

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Not all features of the graphical editor are supported in HTML5. Components that are not supported will not be converted and remain empty in that portion of the display. A full list of supported components and properties is included in the Instruction Manual. Some are highlighted below as guidelines for development and deployment of mimics for mobile devices based on the used HTML5 standards. Continuous advancements are made to enhance the HTML5 support as part of service packs and new releases of the FAST/TOOLS software package.

- The conversion specication is one way direction i.e. from FAST/TOOLS to HTML5

- HTML5 les will have the same names as the converted FAST/TOOLS displays.

- Supported visualization components are: Line, Rectangle, Arc, Polygon, Ellipse, Spline, Text, Number, Icon, Input

components, Push buttons, Toggle button, Check box, Radio button, Slider, Spinner, Combo box, List, Text eld, Password eld, Text Area, Number eld and Date/time eld.

- Layers with item connection on visibility and transparency properties are supported

- Edit actions allowed on components to be converted are: horizontal/vertical ip, arrange on layers, (un)grouping and

shaping properties like: unite, subtract and intersect.

- Supported display properties include: naming, tab icon, width, height, background color/image/blinking, open on event

- Item attributes and object signals can be read/write to FAST/TOOLS server under authorization

- Alarm acknowledgement

- Basic trend functionality is supported

- Faceplates can be opened

- Improved secure communication layer (web sockets)

- Support for parameter passing to a sub-display

- Corresponding layout specied for the display will be used to dene the locations of components on the HTML5

page

- Faceplates can be opened in a separate window (dependent on layout le)

- Secure communication layer (web sockets)

- Report component is supported

- AOG components (there is no HTML5 symbol library at this moment)

- Blocking function at alarm overview

- Dataset Table

- Javascript

The generated HTML5 le is W3C Valid and uses HTML5 and SVG 1.1 specications. The le should run on all

browsers that support:

• HTML5

• SVG

• Javascript

Currently, Inline SVG is supported in mobile HTML5 clients.

Because the HTML5 les are rendered by browsers and not by OS, the operating system does not matter. The only inuence is the web browser being used (see table above to ensure compatibility).

When using the HTML5 based Mobile Client HMI consideration must be made for the form factor of the target device.

Layout les used for FAST/TOOLS process mimics that dene the location and position of displays should be created to reect the appropriate device resolution and controls.

Note Although a browser may be HTML5 compliant, there may still be di󰀨erences in presentation due to di󰀨erences in rendering

engines between browsers

For the Mobile Client HMI (HMTL5) a wide range of graphic functions is supported. For the detailed list of the supported functions see Instruction Manual (IM) USER/FAST Editor (IM 50A03D00).

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Models and Su󰀩x Codes

HMIMOB-S11 A default login window similar to the Operator Interface login will be deployed to the webpages folder with the name

index.html which will be the default start page.

The OK button will send the username and password to the Web-HMI Server. The Web-HMI Server will reply with the Layout and Initial Display of the user. For security reasons the HTTPS communication must be used.

CDSS (Collaboration Decision Support Solution):

Functionality

FAST/TOOLS CDSS dashboards facilitates a holistic view over all key aspects of a producing company’s operations and can be utilized to monitor the main production facilities like (petro) chemical complexes, power plants, as well as

its sub processes such as; utilities, reactors, tank farms, loading- and o󰀪oading facilities.

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FAST/TOOLS CDSS allows integration of information from all kinds of data sources such as video streaming (CCTV, CAMs), URL (Internet/Intranet), databases, spreadsheets, pdf documents, etc. These sources are available as

standard components that can be utilized in mimics and dashboard views with minimal conguration e󰀨ort.

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Deployment

FAST/TOOLS CDSS can be utilized for a number of objectives that contribute to improved e󰀨ectiveness and

performance of new and installed production management systems Examples of FAST/TOOLS CDSS deployment objectives:

- Delivery of essential information from all connected sources shared to specic enterprise groups by means of predened trends & reports

- Support to move from transactional processes to ‘real-time’ interaction and acts as an enterprise information monitoring system

- Optimize human resources e󰀩ciently across local and remote production facilities by centralizing knowledge for more e󰀨ective and consistent use.

Components

The Web Browser component embeds full- or part of- web pages in the operator mimics, menu’s, side bars and

banners (for example pages of a weather forecast site or specic information from the company’s intranet). It is possible to add controls and status elds easily and connect them to the command and navigation properties of the

component. For instance, to add Push Buttons and connect them to the Go Back, Go Forward, Go Home, Reload and Stop properties and add a Text Field and connect it to the URL property. The Web Browser component can only be used when the web HMI client is based on MS Windows. When deploying Web HMI clients on other platforms the Java based web browser can be used which is similar to the IE web browser component however with less commands and navigation properties.

The Media Player (Windows Media Player) component embeds and plays media les (sound and video) in the operator interface (for example instructional videos). With the display properties of the component it can be determined what controls will be available (e.g. playback controls and a tracker bar). For the basic playback controls push buttons can be added and connected to the command properties. The Media Player component is based on

MS Windows Media Player. Please refer to the information provided by Microsoft for the media le types that can be

played.

The PDF Viewer component embeds PDF documents into the operator environment (for example the Operator’s Handbook). With the properties of the component it can be determined which controls will be available (e.g. controls for page browsing, zooming and printing). For the basic page browsing controls and the printing controls it is possible to add Push Buttons and Number Fields for the page number connected to the navigation and printing properties.

Supported platforms: Microsoft systems.

Advanced Operating Graphics (AOG)

Advanced Operating Graphics (AOG) is a consulting service provided by Yokogawa to design PCS user interface based on human factors and knowledge engineering in order to improve users’ situation awareness.

- Identify user, task and functional requirements for operation that require HMI support.

- Analyze the requirements in order to determine the needs and conditions to meet for the project.

- Provide guidance on designing and developing user interface including display layout, navigation, hierarchy, color pallet, data visualization, etc.

- Submit nal report of achievements in the project.

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Figure AOG Consulting Process

To support a more e󰀨ective HMI strategy we have developed a symbol library adopting the ISA-101 philosophies. The

ISA-101 standard helps users understand what those concepts mean and how to implement them. It is designed to

develop and establish a consistent approach to e󰀨ective HMI development and implementation for manufacturing and

especially process industries. End users, automation suppliers and system integrators can use this standard to create

more e󰀨ective HMIs, which will lead to higher productivity and a safer operating environment. Therefore, the emphasis

is on showing meaningful information rather than just numbers facilitating Advance Operating Graphics (AOG).

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The High Performance HMI is governed by the following principles:

Emphasis on information

Data in general are just numbers. A context is needed to give those numbers a meaning, whereas, information is something that is useful for the user.

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When data is shown within a context, they become relevant for performing a particular task. Therefore, context and relevance are the keywords to convert data into information.

Seek the operator’s attention only when required

In a colourful display it is di󰀩cult for the operator to see abnormal situations. By limiting the use of color and the display of information, the operator can immediately nd out what is imported.

The AOG Symbol library and templates are standard available inside the FAST/TOOLS editor and ready to use in your displays, besides all the other symbols and templates we already have in the FAST/TOOLS editor.

Note: AOG consulting service is available on request. Please contact Yokogawa Global SCADA Center for details.

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Enterprise Operations

Enterprise operations delivers the process data to the users at each automation level (see gure below). This covers

all the action levels, from the process level where the operator controls the process, up to the corporate level where

KPIs are supplied to the nancial systems of the enterprise.

CORPORATE LEVEL

BUSINESS LEVEL

AREA LEVEL

FAST/TOOLS

Area Server

PROCESS LEVEL

ENGHIS

FAST/TOOLS Business Unit

Server

RGS

FAST/TOOLS

Corporate

Server

FAST/TOOLS

Process Server

Other

Business

Units

Other Areas

Other

Process

Areas

SCS

FCS

RTU PLC

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The FAST/TOOLS Enterprise Operation Module is responsible for gathering the data to be displayed to the user, and to process the user responses. For this it uses the name space server to establish the most optimal path to access

data to be presented to the user. It tries to nd alternative paths to the data if access to a certain server is temporarily

interrupted. The rule based security model authorizes a user to perform certain operational tasks.

In the gure above, four networks are depicted: the Corporate network, the Business Unit network, the Area network

and the Process network. These networks can be one physical network where the sections are separated by routers

and rewalls, or these networks can be physically separated. In the latter case, a Business Unit server may have two

network cards, one that connects the server to the Business Unit network, and one that connects the Business unit server to the Corporate network.

The logical automation network supports plug and play. When a server is added to the physical network at any level then the logical automation network will discover this and update its routing tables with the new server.

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CORPORATE LEVEL

BUSINESS LEVEL

AREA LEVEL

PROCESS LEVEL

Logical Communication Path

Enterprise

Engineering

Module

FAST/TOOLS

Corporate

Server

FAST/TOOLS

Business

Server

FAST/TOOLS

Area

Server

FAST/TOOLS

Process

Server

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In the gure above a logical connection between an Enterprise Operation Module located at the corporate level and

one of the process servers from which its visualization environment is gathering information from is shown. This allows the Enterprise Operations Module to connect to multiple FAST/TOOLS servers across several levels and to visualize the gathered information in one Mimic as illustrated here below.

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Enterprise Engineering

FAST/TOOLS provides support for multi-level, multi system architecture and maintaining consistency of engineering

denitions between these systems.

These large geographical dispersed systems require a di󰀨erent approach from an engineering perspective with central

engineering and managed deployment of congurations.

The FAST/TOOLS Enterprise Engineering Module is responsible for this system wide engineering where the

Enterprise Engineering database contains all master enterprise denitions for all servers and deployment information

(what runs where).

Engineering can be done online and o󰀪ine simultaneously by local and remote engineers on an integrated enterprise

engineering environment. This is easier to manage, and reduces complexity. A dedicated engineering workstation does not load other systems, does not require network access to servers during engineering and provides a method

for standardizing engineering congurations across servers. This reduces project and engineering costs signicantly.

CORPORATE LEVEL

FAST/TOOLS

Corporate

Server

BUSINESS LEVEL

Other

Business

Units

FAST/TOOLS Business Unit

Server

Centralized Engineering Environment

AREA LEVEL

FAST/TOOLS

Other Areas

Area Server

PROCESS LEVEL

Other

Process

Areas

SCS

ENGHIS

FCS

RGS

RTU PLC

FAST/TOOLS

Process Server

The Enterprise Engineering Station contains;

- Single engineering environment containing all common enterprise definitions and deployment data.

- Deploy and synchronize to multiple levels and areas from a single database.

- Local and remote access for multiple enterprise engineers on an integrated enterprise engineering environment

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Enterprise Engineering is performed using the Enterprise Engineering Module that runs on the Enterprise Engineering Server(EES). EES is connected to Web-HMI client(s).

Model and Su󰀩x codes

The EES in the integrated system has to be licensed with a EES node license.

Model : FTEES (For HAC EES conguration two licenses are requiered.)

FAST/TOOLS Support contract (model SV5FTSUP) is required in combination with the EES node license.

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Create, Edit, Copy, Delete

CORPORATE LEVEL

BUSINESS LEVEL

Other

Business

Units

AREA LEVEL

Other Areas

PROCESS LEVEL

Other

Process

Areas

SCS

ENGHIS

FCS

The Enterprise Edit Module contains;

- Enterprise display management functions

- Edit enterprise displays local and remote

- Copy displays to other nodes

- Can be run from any enterprise node

RGS

RTU PLC

FAST/TOOLS

Corporate

Server

FAST/TOOLS Business Unit

Server

FAST/TOOLS Area Server

FAST/TOOLS Process Server

Enterprise

Edit

Module

Copy symbols & displays

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Item calculation for Enterprise Server License

Enterprise Server (ES) (model RVSVRN & UNSVRN) is also required to have a proper license dening an available

number of items which needs to be more than the number of items used on it. The following is the guideline to calculate the number of items needed on each ES.

The calculation of number of items is classied into the following four cases.

Case 1: The ES displays (*1) Items which are located on other ESs

If the ES only display items on other ESs as they are, without any modication or calculation to the items, then the

ES needs no item on itself for those items. The ES needs no item license for them.

*1: The “display” includes both reading data from item and writing data to item, on a graphic.

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Example:

- Displays connected with Server A only show data of items on Server B via Server A

- 1000 items are deployed from the EES to Server B

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A required item license is only for Server B

CORPORATE LEVEL

BUSINESS LEVEL

AREA LEVEL

PROCESS LEVEL

1000 Master

items

Server A

Server B

RVSVRN-S11-SC

(1000 items)

Enterprise

Engineering

Server (EES)

1000 items

deploy from

EES

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Case 2: The ES uses (*2) items which are located on other ESs.

If the ES uses items on other ESs, then the ES needs to have the same number of items it uses on itself. The ES needs the item license for those items.

*2: The “use” means the following cases:

- Use the items in programs. User can create various programs by using programming languages ( Java or FAST/TOOLS language) equipped on FAST/TOOLS, and the program can handle items for calculation, copy, reference and so on. If the ES uses items on other ESs, in the program in it, then it needs to have items for them on itself and is required to have the license for the items.

*The program is called “Object”.

- Store the items as local Historical data If the ES stores items on other ESs, as Historical data on itself, then it needs to have items for them and is required to have license for the items.

In this case, same items are placed on multiple ESs which use the items and the values of items are synchronized constantly between the ESs. FAST/TOOLS have the concept of “Deployment group” to handle these items. These items – same items placed on multiple ESs – are in the same deployment group. The deployment group is constructed of items, Objects and ESs on which the items and Objects are deployed. The deployment groups are

congured by user on engineering works.

Example:

- Server A and Server B construct the deployment group

- Displays shows items on the deployment group

- 1000 items are deployed from the EE server to ESs in the deployment group

Each server, Server A /Server B, requires the item license.

CORPORATE LEVEL

BUSINESS LEVEL

AREA LEVEL

1000 Master

PROCESS LEVEL

1000 Slave

items

Server A

RVSVRN-S11-SC

(1000 items)

1000 items

deploy from EES

to the deploygroup

Server B

RVSVRN-S11-SC

(1000 items)

Enterprise

Engineering

Server (EES)

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Case 3: The ES uses Objects which are located on other ESs and Objects have items created by the Objects.

The ES can use Objects (programs) on other ESs. If the ES uses Objects with items which are created by the Objects on other ESs, then the ES needs to have the same number of items included in the Objects it uses on itself. Calculation of items is same as the case 2. The ES needs the item license for those items.

Case 4: The ES have local items.

If a ES have items dened on it, then it needs to have items for them and is required to have license for the items.

Role based authorization & authentication

In an Enterprise environment multiple roles are identied with di󰀨erent information requirements. These roles also

require functional authorization versus area authorization to allow who has access to what, therefore requiring Role based Authorization & Authentication.

Example Roles

ENGINEERING

ALARM SETUP

SUPERVISION

CONTROL

MONITORING

Regional alarm expert

Business manager

Local operator

FUNCTIONAL AUTHORIZATION

Strategic Engineer

AREA AUTHORIZATION

PROCESS LEVEL AREA LEVEL BUSINESS LEVEL CORPORATE LEVEL

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To enable these roles in a secure manner not only the security of the IT environment and operating system must be considered but also the SCADA based application security needs to work harmoniously. Therefore FAST/TOOLS supports the integration with Active Directory.

Users can login with their Windows name and password, and Active Directory maintains all user proles and

permissions for all applications. A FAST/TOOLS user Group name for each user is stored in Active Directory and the user group name from Active Directory is mapped to the user group name in FAST/TOOLS. This is so-called “Single sign-on”.

function. Also proles of multiple FAST/TOOLS users assigned to an Active Directory user are merged. When Active

Directory is enabled, user actions with a Windows user name are logged in Audit Trail. For further security assurance measures all active users who login to FAST/TOOLS can be shown in Operator screens. Although passwords are encrypted, user’s login information can be used in other applications immediately when entered.

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FAST/TOOLS

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This concept is further enhanced into role-based geo intelligence. This means that Users can login with their Windows name and password, where the User Role determines which data and controls are accessible. The FAST/TOOLS database provides the allowed and usable data which can be

presented to devices assigned to the user prole.

User Role & Authorizations

F/T DB

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Secure and Robust networking and routing

Application communications between organization layers will use FAST/TOOLS networking and routing. A robust routing protocol function is employed to locate the requested tags. Only UDP ports required for FAST/TOOLS multi-

node communications communications need to be made available in the rewalls between layers.

Existing FAST/TOOLS data set authorization and process area mechanisms will control access to enterprise

conguration and local engineering capabilities.

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SPNEGO Authentication

With single sign-on for HTTP requests, using the Simple and Protected NEGOtiation Mechanism (SPNEGO), web authentication is now supported which is a standard method for user authentication for web servers, including support for AD SSO from browser environments, MS Excel, etc. It is a “pseudo mechanism” used by client-server software to negotiate the choice of security technology. SPNEGO is used when a client application wants to authenticate to a remote server, but neither end is sure what authentication protocols the other supports. Users can securely negotiate and authenticate HTTP requests for secured resources in the FAST/TOOLS Host/ Application Server by using the Simple and Protected GSS-API Negotiation Mechanism (SPNEGO) as the web authentication service for the FAST/TOOL Application Server. SPNEGO provides a mechanism for extending Kerberos to Web applications through the standard HTTP protocol. Kerberos is a network authentication protocol for client/

server applications. Many types of clients connect to same web server, using di󰀨erent technologies that may not

provide direct access to AD, especially browser based (e.g. HTML5, JAVA, Web Start). FAST/TOOLS provides single sign-on for FAST/TOOLS Web Start and other client applications of the web server,

specically build for the HTML5 implementation.

(Fits current FAST/TOOLS single-sign-on implementation with Active Directory enabled systems)

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ASPA (Alarm System Performance Analysis) Software Module:

ASPA supports the alarm system performance improvement processes to avoid operator overload and reduces the risk of critical alarms being overlooked, causing wrong or to late decisions putting safety as well as the continuity and quality of production at stake.

Functionality

FAST/TOOLS ASPA delivers critical statistical methods, views and tools providing performance analysis in relation to the guidelines of EEMUA 191, ISA18.2 to ensure alarm system quality and e󰀨ectiveness. Based on key performance measurements embedded in FAST/TOOLS ASPA, the behaviour of the alarm system will

be presented from di󰀨erent angles. This will deliver holistic and informative views providing guidance for improvement.

Deployment

FAST/TOOLS ASPA can be utilized for a number of objectives that contribute to improved e󰀨ectiveness and

performance of new and installed alarm systems based on FAST/TOOLS. Examples of FAST/TOOLS ASPA deployment objectives:

- To set and measure performance targets to enhance the quality

- To analyse the e󰀨ectiveness of an existing alarm system

- As a management tool for improvement programs such as Human Centric Operations

- To identify specic nuisance alarms and number of standing, delayed and suppressed alarms

EEMUA 191 - ANSI/ISA 18.2 Metrics

The metrics (or charts) are the basis in the assessment of whether operators will nd the alarm system easy to work

with the ergonomically acceptable workload is not exceeded, and the acceptable work quality is reached. This is made

visible by categorizing the state of the alarm system performance into ve levels as dened by EEMUA 191.

ASPA identies the worst case load during any ten minute time slice and categorizes this to alarm system

performance levels in accordance with EEMUA 191.

Supported Alarm Analysis Metrics (Charts)

ASPA o󰀨ers an extensive set of predened detailed metrics;

The Load report is based on section 4.1.1 of the EEMUA 191 directive. It provides the operator load factor based on the number of alarms exposed per 10 minutes time slice.

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The Alarm Performance Summary Metric show 9 key measurement points of you alarm system calculated over a

specic period of days (section 16.5 of ISA18.2).

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The Acknowledge report provides an overview of the time Windows within alarms were acknowledged by the operator. The Count report is based on section 4.2.1 of the EEMUA 191 directive and provides the counted number of alarms.

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The Floods report is based on section 4.2.1 and appendix 12.7 of the EEMUA 191 directive. It is similar to the Count

report, but in addition it allows the display of lters on periods with a particularly high alarm activity. These periods are

normally related to major process changes, plant trips or start-ups.

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The Top T en report is based on section 4.2.1 and appendix 12.6 of the EEMUA 191 directive. It distinguishes the top

‘ten’ of FAST/TOOLS items (found in all group lters) that have caused the most alarms. In addition other rankings can

be made as well (e.g. top 3 or top 20). The Long Standing report is based on section 4.2.1 of the EEMUA 191 directive. It distinguishes the FAST/TOOLS

items with alarms that endured (‘stood’) the longest time period until being acknowledged. In contradiction with the name of the tab it is also possible to rank items with alarms that endured the shortest time. Alarms that were still standing at the end time of the time period are not considered.

The Repeat provides an overview of FAST/TOOLS items with alarms that have been repeated most times. Only particular items are considered, namely items for which the alarm has been set to repeat as long as the alarm is not withdrawn.

The Item Status report is based on section 4.2.1 of the EEMUA 191 directive and displays the numbers of alarms per status (e.g. how many HIGH alarms occurred? And how many LOW alarms? etc.).

The Consequential report is based on section 4.2.1 and appendix 12.11 of the EEMUA 191 directive and focuses on (simple) patterns of alarms, i.e. how many times an alarm A was directly followed by alarm B? The tab shows a table in which each row is a particular pattern.

The Time Line report puts various views of the alarms on a timeline. The All alarms report displays a table with all the alarms fetched for the analyzed period. All charts and reports as described above can be printed, saved as screen dumps in PNG format and exported to

CSV or XML.

Comparison function

The following report has the comparison function to view report generated in the past.

• Load report

• Acknowledge report

• Count report

• Floods report

• T op Ten report

• Long Standing report

• Repeat report

• Item Status report

• All Alarm report

Conguration

The ASPA software (FTASPA-S11) can be either installed on the FAST/TOOLS Web HMI Server or the FAST/TOOLS Application Server platform (RVSVRN). One license is required to connect to one FAST/TOOLS server (or when you use the HAC conguration to the active server). When the ASPA software module is installed on a FAST/TOOLS Web HMI Server it requires the HMIWEB-S11 license to run ASPA.

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Stand-alone Concept

Remote Web-HMI server/Client Concept

RVSCVRN-S11-SA SV5FTSUP-S11-BASRA or SV5FTSUP-S11-PRORA (minimal licensing)

HMIWEB-S11-001 SV5FTSUP-S11-BASWB or SV5FTSUP-S11-PROWB (minimal licensing)

Web HMI Server/Client

ASPA Software can install on the server RVSRN

ASPA Software can install on the Web HMI server

RVSVRN-S11-SA SV5FTSUP-S11-BASRA or

SCADA Server

SV5FTSUP-S11-PRORA (minimal licensing)

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The customized user specic lter selections made can be stored in the ASPA software for later reuse to evaluate improvements and consistent reports. Export of the lters selections is possible as well.

Models and Su󰀩x Codes

FTASPA-S11 Supported platforms: Microsoft systems

For Hardware Recommendations see section System Requirements.

AGA Calculations

The AGA calculation functions are a set of functions build around an AGA calculation engine.

The AGA calculation engine contains the following ow calculation algorithms:

• AGA3 - Orice metering of natural gas and other related hydrocarbon gases

• AGA7 - Measurement of gas by turbine meters

• AGA8 - Compressibility factors of natural gas and other related hydrocarbon gases

• AGA9 - Measurement of gas by multipath ultrasonic meters

• AGA10 - Speed of sound in natural gas and other related hydrocarbon gases

• AGA11 - Measurement of natural gas by Coriolis meter

• V-Cone

• Wafer-Cone Further the following additional calculations are supported by the engine:

• Calculation of gross heating value, relative density and compressibility factor for natural gas mixtures from composition analysis by AGA5 or GPA2172 method

• Calculation of atmospheric pressure depending on latitude and altitude

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Process Field I/O Communications

FAST/TOOLS supports many native PLC/RTU driver protocols developed for data acquisition, to enhance communication performance and reliability. FAST/TOOLS can provide direct communication links to various brands of DCS/PLC/RTU on the same SCADA server. It also has many field proven communication interfaces through Fibre Optics, serial lines, radio, satellite, PSTN, etc.

The part of FAST/TOOLS that takes care of communication with I/O devices, like RTU’s, distributed I/O, and PLC’s, is called EQUIPMENT/FAST. It uses device specific I/O-drivers, polls the equipment and updates the real-time database. FAST/TOOLS supports as standard the equipment types listed below:

EQUIPMENT/FAST Driver

Y okogawa ST ARDOM (*1) yes Y okogawa DAQStation (*1) yes Y okogawa DAQMaster (*1) yes Y okogawa SMARTDAC+ (*1) yes Y okogawa F A-M3 (*1) yes Y okogawa ProSafe-COM (*1) yes yes yes Y okogawa Host-Host (*9) (*1) Modbus Slave (*1) yes yes yes Modbus Master (*1) yes yes yes Beckho󰀨 BK8100 (*1) yes Rockwell CIP EQP-S11-ROC yes Rockwell DF1 EQP-S11-ROC yes yes Rockwell DH+ EQP-S11-ROC yes Siemens 3964R EQP-S11-SIE yes Siemens SAPI-S7 (*2) EQP-S11-SIE yes Emerson BSAP EQP-S11-EME yes yes Emerson Fisher ROC EQP-S11-EME yes yes WITS level 0 slave (*3) (*5) EQP-S11-RTU yes yes WITS level 0 master (*3) (*5) EQP-S11-RTU yes yes DNP3 Master EQP-S11-RTU yes yes yes HEX repeater EQP-S11-RTU yes TIE (*6) EQP-S11-GEN yes HART router EQP-S11-GEN yes Y okogawa Vnet/IP driver (*7) EQP-S11-XCS Melsec Mitsubishi driver (*8) EQP-S11-MEL yes yes IEC 60870-5-101 EQP-S11-IEC yes yes IEC 60870-5-102 EQP-S11-IEC yes yes IEC 60870-5-103 EQP-S11-IEC yes yes IEC 60870-5-104 EQP-S11-IEC yes IEC 61850 (*10) EQP-S11-IEP yes Omron FINS driver EQP-S11-OMR yes yes yes

TCP/IP Terminal server (*4) Serial

*1: Standard in server package RVSVRN & UNSVRN. *2: Software needed from Siemens; SIMATIC.NET SAPI-7 software package. Only for Windows platform *3: Only on Windows platform. *4: FAST/TOOLS system is communicated by TCP/IP to the Terminal Server. Terminals Server is communicated serial to

device.

*5: Wellsite Information Transfer Specication (WITS).

*6: T elemetry Integration Environment (TIE) . *7: Vnet/IP network is used. Software needed (CHS5700) on SENG and Vnet/IP card VI702 in F AST/TOOLS server . Only for

Microsoft platform. *8: Only for Windows platform. *9: FAST/TOOLS DURM network is used.

*10: Support MMS specication, read and write from/to tags. Included the SISCO stack layer software.

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 Distributed Temperature Sensor Function

DTS (Distributed Temperature Sensing) is a technique used to measure the temperature along a certain axis. It

involves a bre-optic cable in which, by means of light pulses, the temperature along the length of the cable is

measured. FAST/TOOLS has an equipment driver which is able to retrieve and store the DTS data from YOKOGAWA DTSX200 and DTSX3000 modules. Beside this there is also an advanced Trend Component to present the information.

The FAST/TOOLS trend component for DTSX is shown

• 3-dimensional data from DTSX

• Temperature for each point along the ber is measure at each sample interval

• Trend display can show distance vs temperature or time vs temperature

There is no loss of DTSX samples by network interruption. The DTSX samples stored in the DTSX unit and FAST/ TOOLS automatically recover the stored samples.

Models and Su󰀩x Codes

FTDTSX-S11 FTDTSX can run on one FAST/TOOLS server, model RVSVRN Windows only.

For a redundant FAST/TOOLS server conguration twice the package must be ordered. Driver supports only TCP/IP

communication. Communication with the DTSX is based on WITSML (version 1.05 or higher) or MODBUS. The DTSX unit need the WITSML option for WITSML communication.

 System Support Functions

FAST/TOOLS is delivered with a complete set of diagnostic tools for every module which allows online monitoring of:

• Conguration settings

• Real-time values of items, communication statistics, process-load

• Time related issues

• Status values

• And other module specic parameters

These diagnostic tools are used to locate suspicious faulty situations in the SCADA system and to optimize the performance of the SCADA system. Performance optimization can be done by:

• Balancing network tra󰀩c between e.g. a server and workstation in a redundant network

• Preventing queue overows by adapting queue sizes of FAST/TOOLS processes

• Optimizing scan times of external process variables

In addition some diagnostic tools allow logging diagnostic data to a file on disk, which can be used for analyses later on.

 Oracle Java SE

The operator interface supports a number of components that rely on Java FX technology. Java FX is not supported by the open source versions of the Java runtime and is only supported in case an Oracle Java runtime is used.

Customers requiring the use of the following graphical components will need to download and install the Oracle Java SE runtime (*1) and apply this after installing FAST/TOOLS.

• Web Browser component

• Web Browse (lite) component

*1: Oracle has updated its license agreement with regard to Java SE. If the customer needs the Java SE Update for security

patches, it is required to close a support agreement with Oracle including a license fee for each installed client seat. This

gives you access to support and product updates from Oracle. The customer that requires Oracle Java SE Update is

responsible for negotiating a support contact itself with Oracle or one of its resellers. Please contact your local Oracle.

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 FUNCTIONAL SPECIFICATION

Please find below the functional limits of the FAST/TOOLS software package.

Table (1/2)

Functional

Element

Item tags

Displays / Symbols

Connectivity

Alarm Management

Operator log/ audit trail

Name Length 256 Characters

Description Field 80 Characters Value clamping Can be applied to alarm limits and process value scale Sub-items 16 per Item Integrator 1 sec. resolution Pulse counter long integer Min/max indicator Rate of change 1 sec. resolution

Limit and dead band Blocks of items, unit &

installation Data compression 30 % on average

Name Length 31 Characters Number of displays and

symbols Symbol Library Standard library contains more than 3000 symbols

Multi Monitor Support Dual or Quad Multi-language support

UTF-8 character sets

OPC server and OPC client

RDBMS engine High performance bi-directional RDBMS connectivity ODBC Server

API for easy connection of third party software

EQUIPMENT/FAST devices

Number of Alarms Unlimited Alarm Acknowledgement

Delayed Alarms

Repeated Alarms Alarm Collections 32,767 max

First out and rst up

annunciation Area of Interest Up to 16

Alarm Priority groups Up to 16 Alarm rerouting Free rerouting of alarms to e-mail, pagers, etc.

Details Limits Remarks

The depth of sections can be zero up to 128, length of the entire path not longer then 256 total characters (ANSI). Section name length is max 31 characters (ANSI).

HH, H, L, LL, Dead band

Preserve current values

Unlimited

Conforms to available desktop resolution and video hardware performance.

OPC DA v2.0 server v1.3 and A&E (v1.02) (tested with compliance tool v2.05a) OPC UA DA client v1.0.3, OPC UA server (DA, AC & HDA) v1.0.0

For both process and conguration data. ODBC API

conformance level 1, SQL conformance level minimum. Available for C, Java and VB .NET

Up to 1000 - ‘other processes’ EQPs per Server. Every EQP can handle max. 4095 devices.

By seconds (65,535 max)

Unlimited

Applicable for every FAST/TOOLS server, based on TCP/ IP connections, and as long as the protocol supports it like STARDOM, DNP3 etc.

Freely denable alarm states & acknowledgement

methods.

Store actions of users and SCADA system; who, where, when and why.

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Functional

Element

Number of pens Up to 50 per trend Zooming and Panning Sample period Up to 1 msec. Minimum period that be displayed

Trends

Reports

Data Archiving

Security

Update period Up to 1 sec. Hairline cursor

Synchronization with alarm overview

Scalable timeline and resolution Report generation Report browser / manager Ad-hoc, Scheduled and event-based Printer Management Averaging of history values On scan and event based

Managing historical les

Automatic archiving External storage of all new historical data User name & password Unlimited Authorization groups Unlimited Process areas 0-999 Operator access level per area Automatic login After system login

Areas of interest

Table (2/2)

Details Limits Remarks

Up to 32 entries per item

Labels describing the functional area of a process tag

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 SOFTW ARE PERFORMANCE

FAST/TOOLS has been extensively tested on its software performance. These tests were conducted on a system with commercially available off-the-shelf, mid range Intel based rack server.

System load on which test results are based is up to 100.000 item updates per second over a network. Please note that because FAST/TOOLS is event driven an update rate of 100.000 items is only applicable to very large system configurations. The results of the performance tests are presented in the tables below:

SCADA Server CPU load:

Items in database Items updated per second Server CPU load in %

10.000 10.000 4%

20.000 20.000 4%

50.000 50.000 4%

100.000 100.000 5%

150.000 100.000 5%

200.000 100.000 5%

500.000 100.000 5%

1.000.000 150.000 5%

SCADA System Network load:

Items in database: 100.000

Updates per second Network load in Kb/s

0 25

500 35 1000 45 1500 55 2000 65 2500 75 3000 85 3500 95 7500 165

10000 215 12500 260 17500 350 22500 445 27500 535 30000 590 32500 630 37000 715 42500 815 47500 910 49500 945 50000 955 60000 1140 70000 1325 80000 1515 90000 1700

100000 1845

Note: Small deviations from the above results may occur in practice due to the open nature of the system and the freedom to use

any qualied customer of the shelf system and network hardware.

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 OPERA TING ENVIRONMENT

Platform

FAST/TOOLS is supported on the server platforms as defined below. For each platform, the required operating system is specified.

Platform Operating System

Windows 10 Pro (64 bit) Windows 10 Enterprise (64 bit)

Microsoft

LINUX Red Hat Enterprise Linux 7.4 (64 bit), CentOS 7.4 (64 bit) HP HP-UX (available on request)

Note: Regarding operating environment of RGS, see General Specication no. GS 50A01A12-01EN.

Software

Visual Studio 2015

This is required when you intend to write application programs that link to FAST/TOOLS libraries.

SimbaServer

When you want to enable PC applications to access FAST/TOOLS datasets via the ODBC interface, the SimbaServer is required. This server must be installed on the system where the FAST/TOOLS Server component is to be installed. The SimbaServer can be found on your FAST/TOOLS CD.

SimbaClient

When you want to enable an application running on a Windows system to access FAST/TOOLS data located on a FAST/TOOLS system via an ODBC interface, then you have to install SimbaClient on the client system.

SimbaClient can be found on your FAST/TOOLS CD.

Microsoft Excel

Excel Add-in Report tool is supported on Microsoft Excel 2013, 2016 (32 bit/64 bit).

Windows 10 Enterprise 2016 LTSB (64 bit) Windows 10 IoT Enterprise 2016 LTSB (64 bit) Windows 7 Professional SP1 (64 bit) Windows Server 2012 R2 (64 bit) Windows Server 2016 (64 bit)

 SYSTEM REQUIREMENTS

The specified hardware is a minimum recommendation for optimal software performance. Furthermore it should be taken into account that additional non FAST/TOOLS applications may require additional resources.

Regarding Dual-redundant Platform for Computer requirements, please see GS 30A05C10-01EN (Dual-redundant Platform for Computer).

SCADA Server

Items Specications

CPU

RAM At least 8 GB (for ASPA 16GB)

Hard Disk

Ethernet adapter DVD-ROM Drive A DVD-ROM drive that is supported by the operating system is required.

*1: Available on request. Please contact Yokogawa Global SCADA Center for details.

1TB (7200 rpm) At least 300 Mbytes of free space is required for the software. Additional disk space is required to store

conguration and historical data: add on average 2150 byte per item denition, 100 byte per history sample ,

550 byte per event sample, 18 Kb per class, 2 Kb per object, 2 Kb per report and 30 Kb per display symbol. An Ethernet adapter that is supported by the operating system is required at installation.

Please note that for HAC (High Availability Computing) a dedicated network adapter is preferred.

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Web HMI Server

Items Specications

Hard Disk Ethernet adapter An Ethernet adapter that is supported by the operating system specied is required at installation.

DVD-ROM Drive A DVD-ROM drive that is supported by the operating system is required. Peripherals Sound card and speaker are required for audible messages.

Web browser

1TB (7200 rpm) At least 200 Mbytes of free space is required. Additional space is required for display and symbols.

Google Chrome 71 Mozilla Firefox 64 Microsoft Edge 44

Web HMI Client

Items Specications

Hard Disk Ethernet adapter An Ethernet adapter that is supported by the operating system specied below is required at installation.

DVD-ROM Drive A DVD-ROM drive that is supported by the operating system is required. Peripherals Sound card and speaker are required for audible messages.

Web browser

500 GB (7200 rpm) At least 1 GB of free space is required.

Google Chrome 71 Mozilla Firefox 64 Microsoft Edge 44

 Web HMI Mobile Client

Items Specications

Web Browser Support HTML5 Google Chrome 71

 NOTICE FOR THIRD-PARTY PRODUCTS

FAST/TOOLS is software that makes the most of commercial off-the-shelf (COTS) software, so third-party products meeting the specifications required by FAST/TOOLS are myriad. The pieces of software described in the General Specifications and User’s Manuals of FAST/TOOLS, will operate correctly to the extent of the specifications. Yokogawa has conducted combination tests on third party products that many want to use with FAST/TOOLS. These tests may also be performed on new third-party products as required. Nevertheless, these tests simply check the basic operations in combination with FAST/TOOLS and are not intended to assure correct operations. The most recent results of these tests will be available to those who have concluded a support contract.

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 MODELS AND SUFFIX CODES

FAST/TOOLS Package Structure

The following figure shows the package structure of FAST/TOOLS.

USER/FAST Web-HMI I client & Web-HMI Mobile Client

Web-HMI

Server

Package

USER/FAST Web-HMI Server (HMIWEB - HMIMOB)

Server

Package

Server Package (RVSVRN - UNSVRN)

Server

Package

Option

Note: Bold items are Model numbers. Note: HMIMOB is an extension of Web-HMI Server Package. HMIWEB is always needed. Note: OPC clients (DA/AE/UA) are included in Server packages.

Option Package (EQP- ACCFSTN - AUDFSTN - FTDTSX)

F11E.ai

FAST/TOOLS Computer Segregation

The following figure shows the computer segregation of FAST/TOOLS. It shows which packages can be combined on the same computer system.

Web-HMI

Server Package

(1 client on server)

Server Package

Options

Stand alone system

Web-HMI

Client Package

Web-HMI

Server Package

(1 client on server + n separated clients)

Server Package

Options

Separated Clients

Server & Web-HMI server

on one system

Web-HMI

Client Package

Web-HMI

Server Package

(incl. Web-HMI & 1 client

on server)

Server Package

Options

Clients & Web-HMI server

on one system

Server on one system

Web-HMI

Client Package

Web-HMI

Server Package

(incl. Web-HMI & 1 client

on server)

Server Package

Options

Separated Web-HMI

Clients,

Web-HMI Server and

Server

Package

= computer

system

F12E.ai

The Web-HMI client can run both the operator interface and the application database conguration interface.

GS 50A01A10-01EN

June 5, 2020-00

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Windows & Linux Server Package

Description

Model RVSVRN FAST/TOOLS Microsoft Windows & Linux Server Package

-S Software license 1 For standard 1 Always 1

-SA Max. item numbers: 250

-SB Max. item numbers: 500

-SC Max. item numbers: 1,000

-SD Max. item numbers: 2,000

-SE Max. item numbers: 4,000

-SF Max. item numbers: 8,000

-SG Max. item numbers: 16,000

-SH Max. item numbers: 32,000

-SJ Max. item numbers: 64,000

Su󰀩x

Codes

Note: Standard drivers are: STARDOM, DAQStation, DAQMaster, SMARTDAC+, F A-M3, Host-Host, Modbus slave, Modbus

Note: FAST/TOOLS Server - Client conguration only

Note: Audit trail module (Model: AUDFSTN) is not included. Note: For server extensions, see Windows Server Package for Upgrade. Note: For High Availability Computing (HAC) twice the package and all the Server Package options must be ordered. Note: OPC clients (DA/AE/UA) are included in server package. OPC Clients are only for Windows platform. Note: Including one WebHMI client on the server for engineering and operator functions. Note: FAST/TOOLS Support Contract (SV5FTSUP) must be ordered with the RVSVRN package Note: Visual Basic .NET API is included. Note: Collaboration Decision Support Solution Function (CDSS) is included.

-SK Max. item numbers: 128,000

-SL Max. item numbers: 256,000

-SU Max. item numbers: Unlimited

-RA Max. item numbers: 250 for Dual-redundant Platform

-RB Max. item numbers: 500 for Dual-redundant Platform

-RC Max. item numbers: 1,000 for Dual-redundant Platform

-RD Max. item numbers: 2,000 for Dual-redundant Platform

-RE Max. item numbers: 4,000 for Dual-redundant Platform

-RF Max. item numbers: 8,000 for Dual-redundant Platform

-RG Max. item numbers: 16,000 for Dual-redundant Platform

-RH Max. item numbers: 32,000 for Dual-redundant Platform

-RJ Max. item numbers: 64,000 for Dual-redundant Platform

-RK Max. item numbers: 128,000 for Dual-redundant Platform

-RL Max. item numbers: 256,000 for Dual-redundant Platform

-RU Max. item numbers: Unlimited for Dual-redundant Platform

master & Beckho󰀨 BK8100.

GS 50A01A10-01EN

Apr. 18, 2019-00

<<Contents>> <<Index>>

UNIX Server Package

Description

Model UNSVRN FAST/TOOLS UNIX Server Package

-S Software license 1 For standard 1 Always 1

-SA Max. item numbers: 250

-SB Max. item numbers: 500

-SC Max. item numbers: 1,000

Su󰀩x

Codes

Note: Standard drivers are: STARDOM, DAQStation, DAQMaster, SMARTDAC+, F A-M3, Host-Host, Modbus slave, Modbus Note: For server extensions, see FAST/TOOLS UNIX Server Package for Upgrade.

Note: For High Availability Computing (HAC) twice the package and all the Server Package options must be ordered. Note: FAST/TOOLS Support Contract (SV5FTSUP) must be ordered with the UNSVRN package Note: UNSVRN is available on request. Please contact Yokogawa Global SCADA Center for details. OS on which F AST/TOOLS

-SD Max. item numbers: 2,000

-SE Max. item numbers: 4,000

-SF Max. item numbers: 8,000

-SG Max. item numbers: 16,000

-SH Max. item numbers: 32,000

-SJ Max. item numbers: 64,000

-SK Max. item numbers: 128,000

-SL Max. item numbers: 256,000

-SU Max. item numbers: unlimited

master & Beckho󰀨 BK8100.

run must be informed when UNSVRN is requested.

EQUIPMENT/FAST

Description

Model EQP FAST/TOOLS EQUIPMENT/F AST (drivers)

-S Software license 1 Always 1 1 Always 1

-XCS YOKOGAWA Vnet/IP driver (*7)

-ROC Rockwell Automation drivers (*1)

Su󰀩x

Codes

Note: Not all drivers are supported on all platforms. Some drivers will need third part software. Some drivers will support only *1: includes CIP, DH+ & DF1 protocol, for e.g. ControlLogix or PLC5

*2: includes 3964R & SAPI-S7 driver, for e.g. Siemens S5 & S7 PLCs *3: includes BSAP & Fisher ROC driver, for e.g. Bristol Babcock R TUs *4: includes WITS level 0 slave, WITS level 0 master, DNP3 & HEX Repeater driver *5: includes TIE & HART Router driver *6: includes IEC 60870-5-101, IEC 60870-5-102, IEC 60870-5-103 & IEC 60870-5-104 *7: For Vent/IP-Upstream (ProSafe-RS) *8: Windows client OS Only

-SIE Siemens drivers (*2) (*8)

-EME Emerson drivers (*3)

-RTU RTU protocol drivers (*4)

-GEN General drivers (*5)

-IEC IEC 60870-5 Protocols (*6)

-IEP IEC 61850 Protocol

-MEL Melsec driver (*8)

-OMR Omron FINS driver

TCP/IP and/or Serial.

GS 50A01A10-01EN

Jan. 31, 2020-00

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ACCESS/FAST

Description

Model ACCFSTN ACCESS/FAST

-S Software license 1 Always 1

Su󰀩x

Codes

Note: OPC DA/AE/UA clients are available in Server packages.

1 Always 1

-ODC ODBC server (only on Windows)

-DAS OPC UA Server (DA, AC &HDA) (only on Windows), OPC DA & AE Server (only on Windows)

-TUN OPC Tunneller client / server (only on Windows)

AUDIT/FAST

Description

Model AUDFSTN

Su󰀩x

Codes

-S Software license 1 Always 1 1 Always 1

AUDIT/FAST Audit Trail

Web-HMI Server Package

Description

Model HMIWEB

-S Software license 1 For standard 1 Always 1

-S01 Including 1 concurrent client

-S02 Including 2 concurrent clients

-S03 Including 3 concurrent clients

-S04 Including 4 concurrent clients

-S05 Including 5 concurrent clients

-S06 Including 6 concurrent clients

-S07 Including 7 concurrent clients

-S08 Including 8 concurrent clients

-S09 Including 9 concurrent clients

-S10 Including 10 concurrent clients

-S15 Including 15 concurrent clients

Su󰀩x

Codes

Note: A full client runs on each Web-HMI Server (Engineering & Operator environment). Note: For Web-HMI client extensions, see model codes for upgrades further down this section.FAST/TOOLS Support Contract

-S20 Including 20 concurrent clients

-S25 Including 25 concurrent clients

-SXX Including xx concurrent clients

-R01 Including 1 concurrent client for Dual-redundant Platform

-R02 Including 2 concurrent client for Dual-redundant Platform

-R03 Including 3 concurrent client for Dual-redundant Platform

-R04 Including 4 concurrent client for Dual-redundant Platform

-R05 Including 5 concurrent client for Dual-redundant Platform

-R06 Including 6 concurrent client for Dual-redundant Platform

-R07 Including 7 concurrent client for Dual-redundant Platform

-R08 Including 8 concurrent client for Dual-redundant Platform

-R09 Including 9 concurrent client for Dual-redundant Platform

-R10 Including 10 concurrent client for Dual-redundant Platform

-R15 Including 15 concurrent client for Dual-redundant Platform

-R20 Including 20 concurrent client for Dual-redundant Platform

-R25 Including 25 concurrent clients for Dual-redundant Platform

-RXX Including xx concurrent clients for Dual-redundant Platform

(SV5FTSUP) must be ordered with the HMIWEB package

Web-HMI Server Package For Engineering and Operator Interface

GS 50A01A10-01EN

Apr. 18, 2019-00

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FAST/TOOLS User’s Manual on DVD

Description

Model FTMANCD FAST/TOOLS User Manual

Su󰀩x

Codes

-1 Always 1 CCD on DVD

Windows RGS Package

Description

Model FTRGS FAST/TOOLS Microsoft Windows RGS Packaget

-S Software license

Su󰀩x

Codes

option Code /UA Include OPC-UA server

Note: For a redundant RGS conguration twice the package must be ordered.

Note: FAST/TOOLS Support Contract (SV5FTSUP) must be ordered with the RGS package. Note: Web-HMI-Client is for Engineering only. Note: Vnet/IP card is required.

S for Single Platform R for Dual-redundant Platform 1 Always 1

Enterprise Engineering Server Package

Description

Model FTEES FAST/TOOLS Microsoft Windows Enterprise Engineering Server Package

-S Software license

Su󰀩x

Codes

S for Single Platform R for Dual-redundant Platform 1 Always 1

Alarm System Performance Analysis

Description

Model FTASPA Alarm System Performance Analysis

Su󰀩x

Codes

Note: ASPA can connect to one F AST/TOOLS server (model R VSVRN).

-S Software license 1 Always 1 1 Always 1

Web-HMI Server Package for Mobile

Description

Model HMIMOB Web-HMI Server Package for Mobile

-S Software license 1 Always 1

Su󰀩x

Codes

Note: For web browser support see list in General Specication FAST/TOOLS.

Note: HMIMOB is an extention of Web-HMI Server Package. HMIWEB is always needed.

1 Always 1

-005 Including 5 mobile clients

-010 Including 10 mobile clients

-020 Including 20 mobile clients

-XXX Including xxx mobile clients

GS 50A01A10-01EN

Apr. 18, 2019-00

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Distributed Temperature Sensor Function

Description

Model FTDTSX DTSX driver and advance trending module

Su󰀩x

Codes

Note: FTDTSX can run on one FAST/TOOLS server (model RVSVRN Windows only).

Note For a redundant FAST/TOOLS server conguration twice the package must be ordered.

Note: Driver supports only TCP/IP communication with YOKOGAWA DTSX200 or DTSX3000.

-S Software license 1 Always 1 1 Always 1

FAST/TOOLS Consultancy

Description

Model CONFSTN FAST/TOOLS Consultancy

Su󰀩x

Codes

Option

Codes

Note: Prices excluded mobilisation/demobilisation. All traveling hours and related costs to requested site-visits will be invoiced to

-C Mo-Fr: 8 hours/day (08h - 17h) per hour /E1 Uplift for overtime: between 17h 22h

/E2 Uplift for overtime: between 22h - 08h /E3 Uplift for overtime: in weekends / holidas

the Customer.

FAST/TOOLS Support contract

Description

Model SV5FTSUP Support contract for FAST/T OOLS license

-S Software license 1 Always 1 1 Always 1

-BASSA RVSVRN/UNSVRN server -SA (Basic)

-BASSB RVSVRN/UNSVRN server -SB (Basic)

-BASSC RVSVRN/UNSVRN server -SC (Basic)

-BASSD RVSVRN/UNSVRN server -SD (Basic)

-BASSE RVSVRN/UNSVRN server -SE (Basic)

-BASSF RVSVRN/UNSVRN server -SF (Basic)

-BASSG RVSVRN/UNSVRN server -SG (Basic)

-BASSH RVSVRN/UNSVRN server -SH (Basic)

-BASSJ RVSVRN/UNSVRN server -SJ (Basic)

-BASSK RVSVRN/UNSVRN server -SK (Basic)

-BASSL RVSVRN/UNSVRN server -SL (Basic)

-BASSU RVSVRN/UNSVRN server -SU (Basic)

Su󰀩x

Codes

-BASWB

-BASGW FTRGS-SS1 (Basic)

-BASEE FTEES-SS1 (Basic)

-BASRA RVSVRN/UNSVRN server -RA (Basic)

-BASRB RVSVRN/UNSVRN server -RB (Basic)

-BASRC RVSVRN/UNSVRN server -RC (Basic)

-BASRD RVSVRN/UNSVRN server -RD (Basic)

-BASRE RVSVRN/UNSVRN server -RE (Basic)

-BASRF RVSVRN/UNSVRN server -RF (Basic)

-BASRG RVSVRN/UNSVRN server -RG (Basic)

-BASRH RVSVRN/UNSVRN server -RH (Basic)

-BASRJ RVSVRN/UNSVRN server -RJ (Basic)

-BASRK RVSVRN/UNSVRN server -RK (Basic)

-BASRL RVSVRN/UNSVRN server -RL (Basic)

-BASRU RVSVRN/UNSVRN server -RU (Basic)

-BARWB

-BARGW FTRGS-SR1 (Basic)

-BAREE FTEES-SR1 (Basic)

HMIWEB server -S (Basic)

HMIWEB server -R (Basic)

GS 50A01A10-01EN

Apr. 18, 2019-00

<<Contents>> <<Index>>

Description

Model SV5FTSUP Support contract for FAST/T OOLS license

-S Software license 1 Always 1 1 Always 1

-PROSA RVSVRN/UNSVRN server -SA (Professional)

-PROSB RVSVRN/UNSVRN server -SB (Professional)

-PROSC RVSVRN/UNSVRN server -SC (Professional)

-PROSD RVSVRN/UNSVRN server -SD (Professional)

-PROSE RVSVRN/UNSVRN server -SE (Professional)

-PROSF RVSVRN/UNSVRN server -SF (Professional)

-PROSG RVSVRN/UNSVRN server -SG (Professional)

-PROSH RVSVRN/UNSVRN server -SH (Professional)

-PROSJ RVSVRN/UNSVRN server -SJ (Professional)

-PROSK RVSVRN/UNSVRN server -SK (Professional)

-PROSL RVSVRN/UNSVRN server -SL (Professional)

-PROSU RVSVRN/UNSVRN server -SU (Professional)

Su󰀩x

Codes

Note: The annual support contract provides product support on the standard FAST/TOOLS product for faults/bug xes. The

Note: All software licenses will be sold with a support contract to the end-user. This support contract will become e󰀨ective as soon

Note: Valid for FAST/TOOLS Software license only. Note: There are following two types of SV5FTSUP. Basic (-BASxx)

- Minor Release upgrade: Free of Charge

- Major Release upgrade: 40 % of current trancefer/list price Professional (-PROxx)

- Minor Release upgrade: Free of Charge

- Major Release upgrade: Free of Charge Note: FTSUP is for one FAST/TOOLS license.

-PRSWB

-PRSGW FTRGS-SS1 (Professional)

-PRSEE FTEES-SS1 (Professional)

-PRORA RVSVRN/UNSVRN server -RA (Professional)

-PRORB RVSVRN/UNSVRN server -RB (Professional)

-PRORC RVSVRN/UNSVRN server -RC (Professional)

-PRORD RVSVRN/UNSVRN server -RD (Professional)

-PRORE RVSVRN/UNSVRN server -RE (Professional)

-PRORF RVSVRN/UNSVRN server -RF (Professional)

-PRORG RVSVRN/UNSVRN server -RG (Professional)

-PRORH RVSVRN/UNSVRN server -RH (Professional)

-PRORJ RVSVRN/UNSVRN server -RJ (Professional)

-PRORK RVSVRN/UNSVRN server -RK (Professional)

-PRORL RVSVRN/UNSVRN server -RL (Professional)

-PRORU RVSVRN/UNSVRN server -RU (Professional)

-PRRWB

-PRRGW FTRGS-SR1 (Professional)

-PRREE FTEES-SR1 (Professional)

support contract includes o󰀩ce hour telephone and e-mail support. Application support and remote support will be provided

on request. as the license is purchased. This also applies to upgrade licenses.

HMIWEB server -S (Professional)

HMIWEB server -R (Professional)

GS 50A01A10-01EN

Apr. 18, 2019-00

<<Contents>> <<Index>>

Windows & Linux Server Package for Extension

Description

Model RVSVRN FAST/TOOLS Microsoft Windows & Linux Server Package

-S Software license 2 For extension 1 Always 1

-S0 Extension license from 250 to 500 item numbers

-S1 Extension license from 500 to 1,000 item numbers

-S2 Extension license from 1,000 to 2,000 item numbers

-S3 Extension license from 2,000 to 4,000 item numbers

-S4 Extension license from 4,000 to 8,000 item numbers

-S5 Extension license from 8,000 to 16,000 item numbers

-S6 Extension license from 16,000 to 32,000 item numbers

-S7 Extension license from 32,000 to 64,000 item numbers

Su󰀩x

Codes

-S8 Extension license from 64,000 to 128,000 item numbers

-S9 Extension license from 128,000 to 256,000 item numbers

-SX Extension license from 256,000 to unlimited item numbers

-R0 Extension license from 250 to 500 item numbers for Dual-redundant Platform

-R1 Extension license from 500 to 1,000 item numbers for Dual-redundant Platform

-R2 Extension license from 1,000 to 2,000 item numbers for Dual-redundant Platform

-R3 Extension license from 2,000 to 4,000 item numbers for Dual-redundant Platform

-R4 Extension license from 4,000 to 8,000 item numbers for Dual-redundant Platform

-R5 Extension license from 8,000 to 16,000 item numbers for Dual-redundant Platform

-R6 Extension license from 16,000 to 32,000 item numbers for Dual-redundant Platform

-R7 Extension license from 32,000 to 64,000 item numbers for Dual-redundant Platform

-R8 Extension license from 64,000 to 128,000 item numbers for Dual-redundant Platform

-R9 Extension license from 128,000 to 256,000 item numbers for Dual-redundant Platform

-RX Extension license from 256,000 to unlimited item numbers for Dual-redundant Platform

FAST/TOOLS UNIX Server Package for Extension

Model UNSVRN FAST/TOOLS UNIX Server Package

-S Software license 2 For extension 1 Always 1

-S0 Extension license from 250 to 500 item numbers

-S1 Extension license from 500 to 1,000 item numbers

-S2 Extension license from 1,000 to 2,000 item numbers

Su󰀩x

Codes

-S3 Extension license from 2,000 to 4,000 item numbers

-S4 Extension license from 4,000 to 8,000 item numbers

-S5 Extension license from 8,000 to 16,000 item numbers

-S6 Extension license from 16,000 to 32,000 item numbers

-S7 Extension license from 32,000 to 64,000 item numbers

-S8 Extension license from 64,000 to 128,000 item numbers

-S9 Extension license from 128,000 to 256,000 item numbers

-SX Extension license from 256,000 to unlimited item numbers

Description

GS 50A01A10-01EN

Apr. 18, 2019-00

<<Contents>> <<Index>>

USER/FAST Web-HMI Server Package for Extension

Description

Model HMIWEB USER/F AST Web-HMI Server Package

-S Software license 2 For extension

Su󰀩x

Codes

1 Always 1

-SP1 Extension for 1 concurrent client

-SP5 Extension for 5 concurrent clients

-RP1 Extension for 1 concurrent client for Dual-redundant Platform

-RP5 Extension for 5 concurrent clients for Dual-redundant Platform

 ORDERING INFORMA TION

Specify the model and suffix codes.

 TRADEMARK ACKNOWLEDGMENT

The names of corporations, organizations, products and logos herein are either registered trademarks or trademarks of Yokogawa Electric Corporation and their respective holders.

Subject to change without notice.

GS 50A01A10-01EN

Jan. 31, 2020-00

Yokogawa GS 50A01A10-01EN User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual