6-1. Spare parts list .....................................................................................................15
7. INSTALLATION OF CHEMICAL CLEANING SYSTEMS HCN 2/3/4/F .....................16
IM 12B6V1-01E-E
1. INTRODUCTION
3
1-1. General
For industrial applications and particularly
for automatic process measurements, it is
of the greatest importance that the
sensitive part of a glass electrode and the
flow diaphragm of a reference electrode
are kept clean. Often it is not practical to
interrupt a process for cleaning the
electrodes, an accurate indication is
required over a long period, replacing the
electrodes is difficult, etc.
TUBING
O-rings
(11x3)
PISTON
UNIT
There, an automatic cleaning mechanism
may be the solution.
YOKOGAWA manufactures two different
cleaning systems for pH and/or ORP
(Redox) measurements:
- chemical cleaning
- brush cleaning
a. pneumatically driven
b. electrically driven
CONTROL
UNIT
O-RINGS
BRUSH HOLDER
K1547PP
(spare tubing, EPDM)
Fig. 1 Brush Cleaning
(pneumatical driven)
Fig. 2 Brush Cleaning
(electral driven)
1-2. Cleaning systems
The cleaning elements have standardised
dimensions for mounting in flow and/or
immersion fittings. These fittings have the
following model codes:
Detailed specifications of the fittings are on separate sheets
(see GS 12B6K1 and GS 12B6K2)
IM12B6V1-01E-E
4
1-3. Selection criteria
The table below indicates the recommended
cleaning method for your specific application.
Selection criteria
MechanicalChemical
Applications with:BrushAcidBase
Oils, fats
Resins (wood, pulp)X
Emulsions of latexX
Fibers (paper, textile)X
Crystalline precipations
(carbonates)XXX
Amorpheus precipations
(hydroxides)XXX
1-4. Compatibility
The Yokogawa analysers model number
PH402 and PH450 is equipped with a wash
timer function to control the chemical
cleaning system. Detailed information is
given on sheet and GS 12B6B3-E-E
(PH402) and GS 12B6B5-E-E (PH450).
1-5. Warranty and service
Products and parts are warranted to be free
from defects in workmanship and material
under normal use and service for a period
of typically twelve months from the date of
shipment by manufacturer. The sales
organisation has the possibility to deviate
from this typical warranty period and the
actual terms and conditions as specified in
the sales order must be consulted.
Damages, caused by wear and tear,
inadequate maintenance, corrosion and
attack by chemical processes are excluded
from this warranty coverage.
Any defective goods need to be sent to
the service of the sales organisation for
repair or replacement and the returned
material should be accompanied by a letter
of transmittal, which should include the
following information:
1. Part number, model code and serial
number
2. Date and number of sales order
3. Length of time of service and type of
service
4. Description of the faulty operation of the
device and the circumstances of the
failure
5. Pressure, temperature, process
compensation and all other process
conditions or environmental circumstances which are related to the installation and possibly failure of the device
6. Statement as to whether warranty or
non-warranty service is requested
7. Complete shipping and billing
instructions for return of material and
name, phone number of contact person
that can be approached for further
information.
The returned goods that have been in
contact with process fluids must be
detoxified and disinfected prior to shipment
for the health and safety of our employees.
Material Safety Data sheets must be
included for all components of the
processes in which the cleaning system
has been used.
The shipping address where the goods
have been returned is specified on the
original sales order or on the back page of
this manual.
IM 12B6V1-01E-E
2. SPECIFCATIONS
2-1. Brush cleaning
Brush holder
Material
- Body: a. Stainless steel
- Brush: Horse hair (in PVDF holder)
Process conditions: Max. 1 MPa (10 bar) at 100 °C
Weight: Approx. 120 g
Mounting: In Yokogawa flow or immersion fittings (4-hole)
Driving mechanism (electrical)
Supply (see note)
- Voltage: 24 V AC (± 10 %)
- Frequency: 50/60 Hz
- Consumption: Max. 4 VA
Cleaning frequency: 2 strokes per minute
Angle: Rotation of 40 ° (swing)
Electrical connection
- Connector: Gold plated spring O-connector (for standard Yokogawa
2-4. Model- and suffix codes
Mechanical cleaning system
ModelSuffix OptionsDescription
FC20Cleaning system
Design-VEBrush cleaning
Options/T10 mtr. nylon tubing
Spareparts Chemical cleaning system
TypeDescription
K1547PAComplete cleaning system HCN2, HCN3
K1547PBComplete cleaning system HCN4
K1547PJComplete cleaning system HCNF for back-end
K1547PPEPDM spraying valve HCNX nozzle (5 sets)
IM 12B6V1-01E-E
code code
(electrical driven)
-VPBrush cleaning
(pneumatical driven)
6.35 mm OD (1/4”)
mounting on FU20/PH20
3. Description
7
3-1. Brush cleaning system
3-1-1. General
The brush in this cleaning system
periodically strikes along the sensitive
membrane of the measuring electrode, so
that this part is wiped frequently,
reventing sediment formation on it.
The flow af measuring solution is not
obstructed and interruption of
measurement during cleaning is not
necessary.
The brush cleaning system is activated
electrically or pneumatically.
The standardised dimensions allow
mounting in the (4-hole) flow- and
immersion fittings of Yokogawa.
3-1-2. Driving mechanism (electrical)
The motor of this driving mechanism
turns the shaft of the brush holder at 2
strokes per minute through an angle of 40°.
The motor is powered by a 24 V AC
voltage. For connecting to this power the
motor device is equipped with a gold plated
O-connector for use with the standard
Yokogawa cable (Model WU20-PC).
As a supply unit the Model BC10 of
Yokogawa is recommended. In this unit the
power of 110 or 220 V AC is transformed
to 24 V AC.
3-1-3. Driving mechanism
(pneumatic)
The driver (piston unit) of this type of
cleaning mechanism is driven by a
control unit in which the cleaning frequency
can be adjusted between
1
/4and 2 strokes
per minute with a rotating angle of 40°.
The piston unit is powered by instrument air
(140 kPa). The interconnection between
piston and control unit is made by air
tubing which is connected to quickdisconnect couplings on the air cylinder of
the piston at one side and on the outputs in
the control unit at the other side.
The air tubes can be protected by a hose
kit which can be ordered with the fittings
(option /PH5 and /PH10).
ATTENTION:
The electrically driven brush cleaning
system may NOT be used in a classified
area where explosion hazards are present.
IM12B6V1-01E-E
8
4. INSTALLATION
4-1. Unpacking and checking
When you receive a cleaning system, it is
packed in a cardboard box. Carefully
inspect the package for any evidence of
damage. If you find any damage, notify the
shipping agent and inform the Yokogawa
sales organisation immediately.
Open the box and check that the model
code is the same as indicated on the sales
order. Check that all items are available
conform the packing list. If you have any
problems or questions, please contact the
nearest Yokogawa service center or sales
organisation for assistance.
4-2. Installation site
The Yokogawa fittings have Ryton
mounting sets with blind plugs. On each
blind plug are two O-rings for water tight
sealing (see fig. 3).
In the bottom side of the electrode holder
is a threaded hole (M8) for fixing the
cleaning assembly.
The dimensions of all cleaning systems are
adapted for fixing in a standard electrode
mounting hole.
The dimensions (min.) of a vessel are the
same for all cleaning systems (see fig. 4)
Fig. 5 indicates the distances between the
four (4) electrode mounting holes and the
earth pin (circular construction). The
distance between an electrode hole and a
hole for a cleaning system is shown in
fig. 6.
Fig. 3 Blind plug
min 65
(2.56)
r > 5
min Ø 83
(3.27)
Fig. 4 Dimensions cleaning systems
32mm
(1.26”)
50mm
(1.97”)
Fig. 5 Dimensions electrode holder
IM 12B6V1-01E-E
70mm
(2.75”)
Fig. 6 Dimensions
50mm
(1.97”)
BRUSH HOLDER
M8
4-3. Brush cleaning
4-3-1. Brush holder
Remove the electrode mounting set
opposite the electrode to be cleaned.
Insert the cleaning assembly from the
process side upward through this
mounting hole and fix it using the supplied
M8 screw (see fig. 7).
Slide the 2 O-rings over the shaft of the
transducer and seal it with the mounting
nut from the driver mechanism. Handtight
is tight enough!
After mounting the cleaning assembly the
electrode to be cleaned must be mounted
in the electrode holder of the fitting
according to the mounting instructions
(see instruction manual of the fitting). After
mounting the electrode the brush hight
must be adjusted (see chapter 5).
ATTENTION
To have optimal cleaning effects the brush
wipes the lower side of the membrane.
4-3-2. Driving mechanism (electrical)
After mounting the brush holder the driving
mechanism can be placed on top (see
fig. 8). The top of the brush holder is
provided with a groove for the driver of the
mechanism.
9
Fig. 7 Brush Holder
WARNING:
The mechanical cleaner is a slowly
moving mechanism. Do not operate the
unit while performing maintenance to the
electrodes. The cleaner may bruise your
finger easily when caught between
electrode and wiper arm.
Fig. 8 Driving Mechanism electrical
IM12B6V1-01E-E
10
4-3-3. Wiring the driving mechanism
(electrical)
This driving mechanism is provided with a
coaxial connector that is similar to the
connector of the Yokogawa electrodes.
Therefore a standard coaxial cable (Model
WU20-PC
) can be used to power the
motor of the driving mechanism from a
24 V AC power supply.
Length of the cable: 1, 2, 5, 10, 15, 20
or 25 m. If a 24 V AC power is not
available, the Yokogawa connection box
(Model BC10) can be used. In this
connection box the power of 110/220 V
AC is transformed to 24 V AC. As
delivered, the unit is adjusted for
connection to 220 V AC, but can be
rewired to 110 V AC supply easily.
Markings on the transformer indicate the
proper wiring (see fig. 9).
4-3-4. Driving mechanism (pneumatical)
After mounting the brush holder this driving
mechanism can be placed on top (see
fig. 10). The top of the brush holder is
provided with a groove for the driver of the
mechanism.
WARNING:
The mechanical cleaner is a slowly moving
mechanism. Do not operate the unit while
performing maintenance to the electrodes.
The cleaner may bruise your finger easily
when caught between electrode and wiper
arm.
Fig. 9 Wiring driving mechanism
CONTROL
UNIT
TUBING
PISTON
UNIT
O-RINGS
4-3-5. Control unit for driving
mechanism (pneumatical)
This control unit has 4 mounting holes
(see dimensional drawings on page 11)
for wall/surface mounting. The unit is
powered by 140 kPa instrument air via the
compression fitting for 6 mm OD air tubing.
IM 12B6V1-01E-E
BRUSH HOLDER
Fig. 10 Driving Mechanism pneumatical
4-3-6. Connecting control and driving
K1547PP
(spare tubing, EPDM)
O-rings
(11x3)
mechanism (pneumatic)
A length of 20 m air tubing (OD 4 mm) is
provided with the cleaning assembly. This
tubing can connected to the quick disconnect couplings of the air cylinder and to
the tube connections OUTPUT in the
control unit.
When the cleaning device is used in an
immersion fitting the tubes can be lead
through a protection hose (Option). This
tube is connected to the hose connection
of the control unit.
The tube set can be ordered as option
/PH5 or /PH10 with the immersion fittings.
4-4. Chemical cleaning
4-4-1. Spray unit
Remove the electrode mounting set
opposite the electrode to be cleaned.
Insert the cleaning assembly from the
process side upward through this mounting
hole (see fig.11). Slide the 2 O-rings over
the shaft of the spray unit and seal it with
the mounting nut. Handtight is tight enough!
This jet spray cleaner needs to be
connected to a solenoid that controls water
or air supply to the jet. Often a metering
pump is used for sensor cleaning. These
components are supplied by the user.
11
4-4-2. Connecting the spray unit
On top of the spray unit is a gland for fixing
the nylon tubing. This tubing can be
ordered as a sparepart:
K1520FJtubing set 5 m.
K1520FKtubing set 10 m.
Fig. 11
IM12B6V1-01E-E
12
1.4 BAR
1
2
3
6/5
6/3
6/1
02
6/4
02
5/5 5/1
5/4
5/3
2/3
3/1
4/3
T1
T2
T1
T2
1-5
2-4
ADJUSTABLE
OUTPUT
OUTPUT
2345
6
1
1
5
2
4
5. ADJUSTMENTS
5-1. Brush cleaning
5-1-1. Brush adjustment
After mounting the brush holder in the
fitting, the electrode to be cleaned must be
mounted in the holder (see chapter 3-1-2.).
The hight of the brush can be adiusted by
turning it clockwise (away from the
electrode to be cleaned) or anti-clockwise
(towards the electrode) to achieve the
maximum cleaning effect.
If the brush is mounted too high, the brush
and drive will suffer from excessive wear
and tear. In optiomal situation the brush
wipes the under side of the membrane.
5-1-2. Driving mechanism
(pneumatic)
The cleaning cycle can be adjusted in the
control unit using the adjustment screws
marked with 1/5 and 2/4 . The screw
marked with 1/5 is used to adjust the
length of time in “up” position (T1 see fig.
13) and the one marked with 2/4 is used to
adjust the length of time in “down” position
(T2 see fig. 13). Both periods are adjusted
to 30 seconds and the adjustment screws
are sealed.
Fig. 12
Fig. 13
IM 12B6V1-01E-E
6. DIMENSIONS
118 (4.65)
105 (4.13)
fixing
dimensions
Ø 4 (0.16)
4x
110 (4.33)
90 (3.54)
120 (4.72)
35 (1.40)
PG 16
M8
Ø12 (1/4")
50 (1.97)
70 (2.75)
Ø 70 (2.75)
motor-drive
Ø 25 (1.0)
M25x15
(M25x0.60)
DRIVING MECHANISM
(electric)
BRUSH HOLDER
Ø 70 (2.75)
222 (8.74)
25 (1.0)
162 (6.38)
61 (2.40)
Fig. 14 Brush cleaning
13
Fig. 15 Supply unit, Type BC10 (option)
IM12B6V1-01E-E
in 1
in 2
SW30
SW27
211 (8.30)
14
K1547PP
(spare tubing,
EPDM)
MODEL
Nº
YOKOGAWA
Made in the Netherlands
6mm (1/4")
tube
connection
160 (8.30)
90 (3.50)
fixing
dimensions
Ø 4 (0.16)
4x
110 (4.33)
160 (8.30)
140 (5.50)
Fig. 16 Chemical cleaning
Fig. 18 Control unit (pneumatic)
IM 12B6V1-01E-E
Fig.17 Driving mechanism (pneumatic)
Chemical cleaning system
6-1. Spare parts list
Type Description
TypeDescription
K1520FJ 5m tubing
K1500BZO-ring (11 x 3) for mounting in holders in mounting
K1520FK 10m tubing
FP20-R12Mounting set (Ryton R4) for mounting in electrode holes
Yokogawa has an extensive sales and
distribution network.
Please refer to the European website
(www.yokogawa.com/eu) to contact your
nearest representative.