Yaskawa JVOP-180 User Manual

YASKAWA AC Drive 1000-Series Option

LCD Operator

Installation Manual

Type JVOP-180

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

安川インバータ1000シリーズオプション

LCDオペレータ

取扱説明書

形式 JVOP-180

製品を安全にお使い頂くために，本書を必ずお読みください。また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になるユーザー様のお手元に確実に届けられるよう，お取り計らい願います。

MANUAL NO. TOBP C730600 29G

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

2 YASKAWA ELECTRIC TOBP C730600 29G 1000-Series Option JVOP-180 Installation Manual

1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

4 OPTION COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . 22

6 BASIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

7 RELATED PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . .51

8 OPTION FAULT DIAGNOSTICS. . . . . . . . . . . . . . . . . . . . . . 54

9 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

10 REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

YAS KAWA ELE CTR IC TOBP C730600 29G 1000-Series Option JVOP-180 Installation Manual 3

1 Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

4 YASKAWA ELECTRIC TOBP C730600 29G 1000-Series Option JVOP-180 Installation Manual

1 Preface and Safety

◆ Applicable Documentation

The following manuals are available for the JVOP-180 LCD Operator Option:

LCD Operator

Yaskawa AC Drive 1000-Series Option LCD Operator Installation Manual Manual No: TOBP C730600 29 (this book)

Yaskawa Unit

Yaskawa AC Drive 1000-Series Quick Start Guide

Yaskawa AC Drive 1000-Series Technical Manual

YASKAWA D1000 Series Power Regenerative Converter Instruction Manual

YASKAWA R1000 Series Power Regenerative Unit Instruction Manual

Note: Check the option to make sure it is compatible with the A1000. The nameplate on the option

must list software number PRG: 0101 or later for compatibility with A1000.

Read this manual first. The installation manual is packaged with the option and contains information required to install the option and set up related unit parameters.

The unit manuals cover basic installation, wiring, operation procedures, functions, troubleshooting, and maintenance information. The manuals also include important information about parameter settings and unit tuning. Access these sites to obtain Yaskawa instruction manuals: U.S.: http://www.yaskawa.com Europe: http://www.yaskawa.eu.com Japan: http://www.e-mechatronics.com For questions, contact your local Yaskawa sales office or the nearest Yaskawa representative.

◆ Terms

Note: Indicates a supplement or precaution that does not cause unit damage.

≥ PRG: 1012:

LED: Light emitting diode.

LCD: Liquid crystal display.

Option: YASKAWA 1000-Series Option LCD Operator

Unit: • YASKAWA AC Drive 1000-Series

Indicates a unit feature or function that is only available in unit software version 1012 or greater.

• YASKAWA D1000 Series Power Regenerative Converter

• YASKAWA R1000 Series Power Regenerative Unit

YASKAWA ELECT RIC TOBP C730600 29G 1000-Series Option JVOP-180 Installation Manual 5

1 Preface and Safety

W ARNING

CAUTION

NOTICE

Drive: • YASKAWA AC Drive 1000-Series A1000 High Performance Vector Control Drive

Converter: YASKAWA D1000 Series Power Regenerative Converter

Regenerative Unit: YASKAWA R1000 Series Power Regenerative Unit

• YASKAWA AC Drive 1000-Series V1000 Compact Vector Control Drive

◆ Registered Trademarks

Company names and product names listed in this manual are the registered trademarks of those companies.

◆ Supplemental Safety Information

Read and understand this manual before installing, operating or servicing this option. The option must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or fatal injury or damage to the products or to related equipment and systems.

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

Indicates an equipment damage message.

6 YASKAWA ELECTRIC TOBP C730600 29G 1000-Series Option JVOP-180 Installation Manual

1 Preface and Safety

NOTICE

■ General Safety

General Precautions

• The diagrams in this section may include options and units without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any devices. The option board should be used according to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.

Do not expose the unit to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the option.

Do not pack the unit in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

YASKAWA ELECT RIC TOBP C730600 29G 1000-Series Option JVOP-180 Installation Manual 7

2 Product Overview

◆ About This Product

The option provides an enhanced unit user interface that can operate the Yaskawa unit from up to 3 meters away. The option can display information in 13 languages, including English, Japanese, and Spanish. <1> <2> The option is an LCD display that simplifies the task of interfacing with the unit to perform these tasks:

• Read or modify unit parameters.

• Read and copy unit parameter settings to another Yaskawa unit.

• Operate the unit.

• Monitor unit operation status.

<1> Eight languages (English, Japanese, German, French, Italian, Spanish, Portuguese, Chinese) are available when

using one of the following devices:

• An A1000 with drive software version PRG: 1018 or later and option with software version PRG: 0101.

• An A1000 with drive software version PRG: 1017 or later and option with software version PRG: 0101 or later.

• A1000 models 4A0930 or 4A1200

• V1000

<2> Language support is limited to English, Japanese, and Chinese when using the option with software version PRG:

0101 in combination D1000 or R1000.

Note: Installing and connecting the option to a V1000 will cause the built-in LED operator on the drive

to display a series of dots as shown in Table 1. This is normal operation. Additionally, when the option is connected, none of the keys on the built-in LED operator on the drive will work, except for the STOP key. To disable the STOP key on the built-in LED operator, set parameter o2-02 (STOP Key Function Selection) to 0 (Disabled).

Table 1 Built-in LED Display When Option is Connected to a V1000

Display LED Display Drive Status

Illuminated During Stop

Flashing During Run

8 YASKAWA ELECTRIC TOBP C730600 29G 1000-Series Option JVOP-180 Installation Manual

◆ Applicable Models

The option can be used with the unit models in Tab le 2 .

Table 2 Applicable Unit Models

Unit Unit Software Version <1>

A1000 All versions

V1000 ≥ PRG: 1012

D1000 All versions

R1000 All versions

<1> See “PRG” on the unit nameplate for software version number.

2 Product Overview

Note: 1. Check the option to make sure it is compatible with the A1000. The nameplate on the option must list

software version PRG: 0101 or later for compatibility with A1000.

2. To view information on the display in Czech, Russian, Turkish, Polish, or Greek, use option software version PRG: 0102 or later and A1000 drive software version PRG: 1018 or later. Those languages cannot be displayed on A1000 models 4A0930 or 4A1200.

3. Language support is limited to English, Japanese, and Chinese when using the option with software version PRG: 0101 in combination D1000 or R1000.

YASKAWA ELECT RIC TOBP C730600 29G 1000-Series Option JVOP-180 Installation Manual 9

3 Receiving

Perform the following tasks after receiving the option:

• Inspect the option for damage. If the option appears damaged upon receipt, contact the shipper immediately.

• Verify receipt of the correct model by checking the model number printed on the Name plate of the option.

• If you have received the wrong model or the option does not function properly, contact your supplier.

◆ Contents and Packaging

Table 3 Contents of Package

Description: Option Installation Manual

MANUAL

–

Quantity: 11

Parts Sold Separately

■

Proper installation of the option requires a digital operator cable (sold separately). A communication cable may be purchased from Yaskawa or recommended LAN cables may be used.

Installation support kit A or B (sold separately) may also be required depending on the option installation method. Refer to Table 4. Refer to Installing the Option on page 23 for more information regarding installation methods.

To order a communication or an installation support kit, contact Yaskawa directly or your nearest Yaskawa distributor.

10 YASKAWA ELECTRIC TOBP C730600 29G 1000-Series Option JVOP-180 Installation Manual

Table 4 Item Names and Part Numbers (Sold Separately)

Item Yaskawa Part Number Notes Page

Digital Operator Cable 1 m (3 ft.)

Digital Operator Cable 3 m (10 ft.)

Part number for the Ame ricas:

<1>

Part number for the Ame ricas:

<1>

WV001

UWR0051

WV003

UWR0052

3 Receiving

Alternate cables (customer-

supplied), RJ45 8-pin Straight

Connector UTP Cat5e cable

Alternate cables (customer-

supplied), RJ45 8-pin Straight

Connector UTP Cat5e cable

EZZ020642A

Installation Support Kit A

EZZ020642B

Installation Support Kit B

<1> Digital Operator Cable: Used to connect the digital operator to the drive (sold separately). <2> Use Installation Support Kit B when weld studs are on the back of the panel.

<2>

Sold Separately;

For use with holes through the

For use with panel-mounted

panel

Sold Separately;

threaded studs

◆ Tool Requirements

The tools listed in Table 5 are required to install the option on an enclosure panel door.

Table 5 Required Tools

Installation Location Installation Support Required Tools

External/Face Mount – Phillips screwdriver, M3

Internal/Flush Mount

Installation Support Kit A Phillips screwdriver, M3, M4

Installation Support Kit B

Phillips screwdriver, M3 Box end or adjustable wrench, M4

YASKAWA ELECT RIC TOBP C730600 29G 1000-Series Option JVOP-180 Installation Manual 11

4 Option Components

◆ Option

Figure 1

A – LCD Display B – ALARM (ALM) LED E – Nameplate C – Keys F – Communication Cable Connector

<1> REV: Display option version; PRG: Language data.

S /N : J007XE273710001

D – Installation Mounting Holes

Figure 1 Option Components

<1>

12 YASKAWA ELECTRIC TOBP C730600 29G 1000-Series Option JVOP-180 Installation Manual

4 Option Components

◆ Keys

Refer to Figure 2 and Table 6 for details on key names and functions.

Figure 2

DIGITAL OPERATOR JVOP-180

ALM

F2F1

ESC

RUN STOP

LO RE

ENTERRESET

456 7

Figure 2 Keys

Table 6 Key Names and Functions

No. Key Name Function

Function Key (F1, F2)

2ESC Key

3 RESET Key

The functions assigned to F1 and F2 vary depending on the menu that is currently displayed. The name of each function appears in the lower half of the display window.

For a description of functions assigned to the F1 and F2 keys, Refer to

LCD Display on page 18.

• Returns to the previous display.

• Moves the cursor one space to the left.

• Pressing and holding this button will return to the following display: Drive: Frequency Reference Converter: DC Bus Voltage Reference Regenerative unit: DC Bus Voltage

• Moves the cursor to the right.

• Resets the unit to clear a fault situation.

YASKAWA ELECT RIC TOBP C730600 29G 1000-Series Option JVOP-180 Installation Manual 13

4 Option Components

SOO

No. Key Name Function

4 RUN Key Starts the unit and motor.

5 Up Arrow Key

Down Arrow Key

Scrolls up to display the next item, selects parameter numbers and increments setting values.

Scrolls down to display the previous item, selects parameter numbers and decrements setting values.

Stops unit operation.

7STOP Key

8ENTER Key

LO/RE Selection Key

Note: The STOP key can be enabled or disabled when operating from the external terminal or network communications by setting parameter o2-02.

• Enters parameter values and settings.

• Selects a menu item to move between displays.

Switches unit control between the operator (LOCAL) and an external source (REMOTE) for the Run command and frequency reference.

Note: The LOCAL/REMOTE key is only effective when the unit is stopped in Drive Mode. As a safety precaution, it is possible to disable the LO/RE Selection Key by setting parameter o2-01 (LOCAL/REMOTE Key Function Selection) to 0 (disabled).

10 RUN Light

Illuminated during an operation.

Refer to Option LED Status Indicators on page 15 for details.

11 LO/RE Light Illuminated while the option is selected to run the unit (LOCAL mode).

14 YASKAWA ELECTRIC TOBP C730600 29G 1000-Series Option JVOP-180 Installation Manual

4 Option Components

Flashing quickly

Flashing

ON ON

1 s

Drive output frequency

During stop

Frequency setting

OFF ON

Flashing

OFF

RUN LED

STOP STOP

RUN

0 Hz

6 Hz

RUN

RUN STOP

◆ Option LED Status Indicators

■ Connecting the Option to A1000 or V1000

Table 7 LED Status and Meaning

LED Illuminated Flashing <1>

When the option is selected for Run

command and

frequency reference control (LOCAL).

• During deceleration to

During run.

RUN

Examples

<1> Refer to Figure 3 for the difference between “flashing” and “flashing quickly”.

Figure 3

• When a Run

––

stop.

command is input and the frequency reference is 0 Hz.

Flashing Quickly <1> Off

• During deceleration when a Fast Stop command was entered.

• During stop by External Fault digital input.

When a device other than the option is selected for Run command and frequency reference control (REMOTE).

During stop.

Figure 4

YASKAWA ELECT RIC TOBP C730600 29G 1000-Series Option JVOP-180 Installation Manual 15

Figure 3 RUN LED Status

Figure 4 RUN LED and Drive Operation

4 Option Components

RUN

RUN STOP

RUN LED OFF OFFON

DC bus voltage reference

DC bus voltage

STOP

RUN

■ Connecting the Option to D1000

Table 8 LED Status and Meaning

LED Illuminated Flashing Quickly <1> Off

When the run command is selected from the LED operator (LOCAL).

During run.

–

During stop by External Fault digital input.

Examples

<1> Refer to Figure 5 for the difference between “flashing” and “flashing quickly”.

Figure 5

1 s

When a device other than the option is selected for Run command and frequency reference control (REMOTE).

During stop.

Flashing

Flashing quickly

ON ON

Figure 5 RUN LED Status

Figure 6

Figure 6 RUN LED and Converter Operation

16 YASKAWA ELECTRIC TOBP C730600 29G 1000-Series Option JVOP-180 Installation Manual

4 Option Components

RUN

RUN STOP

RUN LED OFF OFFON

STOP

RUN

■ Connecting the Option to R1000

Table 9 LED Status and Meaning

LED Illuminated Flashing Quickly <1> Off

When the run command is selected from the LED operator (LOCAL).

During run.

–

During stop by External Fault digital input.

Examples

<1> Refer to Figure 7 for the difference between “flashing” and “flashing quickly”.

Figure 7

1 s

When a device other than the option is selected for Run command and frequency reference control (REMOTE).

During stop.

Flashing

ON ON

Flashing quickly

Figure 7 RUN LED Status

Figure 8

Figure 8 RUN LED and Regenerative Unit Operation

YASKAWA ELECT RIC TOBP C730600 29G 1000-Series Option JVOP-180 Installation Manual 17

ON ON

4 Option Components

㪴

1234

1098

◆ LCD Display

Figure 9

Figure 9 LCD Display

Table 10 Display and Contents

No. Name Display Content

MODE Displayed when in Mode Selection.

MONITR Displayed when in Monitor Mode.

Operation Mode

Menus

DriveWorksEZ

Function Selection

<1>

3 Mode Display Area

4 Ready Rdy Indicates the unit is ready to run.

5 Data Display – Displays specific data and operation data.

VERIFY Indicates the Verify Menu.

PRMSET Displayed when in Parameter Setting Mode.

A.TUNE Displayed during Auto-Tuning.

SETUP Displayed when in Setup Mode.

DWEZ

Displayed when the DriveWorksEZ is set to enable. (A1-07 = 1 or 2)

DRV Displayed when in Drive Mode.

PRG Displayed when in Programming Mode.

18 YASKAWA ELECTRIC TOBP C730600 29G 1000-Series Option JVOP-180 Installation Manual

+ 40 hidden pages

Yaskawa JVOP-180 User Manual

Table of Contents

1 Preface and Safety

◆ Applicable Documentation

◆ Terms

◆ Registered Trademarks

◆ Supplemental Safety Information

2 Product Overview

◆ About This Product

◆ Applicable Models

3 Receiving

◆ Contents and Packaging

◆ Tool Requirements

4 Option Components

◆ Option

◆ Keys

◆ Option LED Status Indicators

◆ LCD Display