YASKAWA J1000 User Manual

YASKAWA AC Drive J1000

Compact V/f Control Drive

Installation & Start-Up Manual

Type: CIMR-JA , CIM R- JT Models:

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

200 V Class, Three-Phase Input: 0.1 to 5.5 kW 200 V Class, Single-Phase Input: 0.1 to 2.2 kW 400 V Class, Three-Phase Input: 0.2 to 5.5 kW

MANUAL N O. TOEP C710606 25B

Receiving

Mechanical Installation

Electrical Installation

Start-Up Programming &

Operation

Troubleshooting

Periodic Inspection &

Maintenance

Peripheral Devices &

Options

Specifications

Parameter List

Standards Compliance

This Page Intentionally Blank

All rights reserved. No part of this publication system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

may be reproduced, stored in a retrieval

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

i. PREFACE & GENERAL SAFETY ........................9

i.1 Preface .................................................................. 10

Applicable Documentation ..........................................10

Symbols..................................................................10

Terms and Abbreviations............................................11

i.2 General Safety ....................................................... 12

Supplemental Safety Information..................................12

Safety Messages ......................................................13

Drive Label Warnings ................................................15

Warranty Information .................................................16

Quick Reference.......................................................18

1. RECEIVING .........................................................19

1.1 Section Safety........................................................ 20

1.2 Model Number and Nameplate Check.................... 21

Nameplate...............................................................21

1.3 Drive Models.......................................................... 24

1.4 Component Names ................................................ 25

IP20/Open-Chassis ...................................................25

Front Views .............................................................27

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation

& Start-Up Manual

Table of Contents

2. MECHANICAL INSTALLATION ..................................29

2.1 Section Safety.................................................................. 30

2.2 Mechanical Installation .................................................... 33

Installation Environment .......................................................33

Installation Orientation and Spacing........................................ 34

Removing and Attaching the Protective Covers .........................35

Exterior and Mounting Dimensions .........................................35

3. ELECTRICAL INSTALLATION.................................... 39

3.1 Section Safety.................................................................. 40

3.2 Standard Connection Diagram......................................... 43

3.3 Main Circuit Connection Diagram .................................... 46

Single-Phase 200 V Class (CIMR-JoBA0001 ~ 0010)................46

Three-Phase 200 V Class (CIMR-Jo2A0001 ~

0020);

Three-Phase 400 V Class (CIMR-Jo4A0001 ~ 0011) ...............46

3.4 Terminal Block Configuration.......................................... 47

3.5 Protective Covers ............................................................ 48

IP20/Open-Chassis Cover Removal and Installation...................48

3.6 Main Circuit Wiring .......................................................... 50

Main Circuit Terminal Functions .............................................50

Wire Gauges and Tightening Torque.......................................50

Main Circuit Terminal Power Supply and Motor Wiring................ 52

3.7 Control Circuit Wiring...................................................... 54

Control Circuit Terminal Block Functions..................................55

Terminal Configuration......................................................... 56

Wiring Procedure ................................................................57

3.8 I/O Connections ............................................................... 60

Sinking/Sourcing Mode Switch...............................................60

3.9 Main Frequency Reference .............................................. 63

DIP Switch S1 Analog Input Signal Selection............................63

3.10 Braking Resistor .............................................................. 65

Installation......................................................................... 65

3.11 Interlocking with Connected Machinery .......................... 67

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Table of Contents

Drive Ready Signal .............................................................67

4. START-UP PROGRAMMING & OPERATION ............ 69

4.1 Section Safety.................................................................. 70

4.2 Using the Digital LED Operator........................................ 73

Keys, Displays, and LEDs.....................................................73

Digital Text Display .............................................................74

LED Screen Displays........................................................... 75

LO/RE LED and RUN LED Indications ....................................75

Menu Structure for Digital LED Operator.................................. 77

4.3 The Drive and Programming Modes ................................ 78

Navigating the Drive and Programming Modes..........................78

Changing Parameter Settings or Values ..................................82

Verifying Parameter Changes: Verify Menu ..............................83

Switching Between LOCAL and REMOTE................................84

Parameters Available in the Setup Group.................................85

4.4 Start-up Flowcharts ......................................................... 86

Flowchart: Basic Start-up and Motor Tuning .............................86

4.5 Basic Operation ............................................................... 87

Initialize Parameter Values: A1-03.......................................... 87

Frequency Reference Source: b1-01.......................................87

Run Command Input Selection: b1-02 .....................................89

Stopping Method Selection: b1-03 ..........................................91

Acceleration/Deceleration: C1-01 to C1-04............................... 92

Drive Duty Mode and Carrier Frequency Selection: C6-01 and

C6-02..............................................................................93

Multi-Step Speed Operation (4-Step Speed).............................96

Drive Input Voltage Setting: E1-01.......................................... 99

V/f Pattern Settings: E1-04 to E1-10 ..................................... 100

Motor Parameters: E2-01 to E2-03 ....................................... 103

Digital Output: H2-01 ......................................................... 103

Analog Outputs: H4-01 to H4-03 .......................................... 104

Motor Protection: L1-01 and L1-02 ....................................... 105

Notes on Controlling the Brake for the Hoist Application............ 108

Drive Status Monitors: U1-01 to U4-13 .................................. 109

4.6 Powering Up the Drive ....................................................111

Powering Up the Drive and Operation Status Display ............... 111

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Table of Contents

V/f Pattern Setting............................................................. 111

4.7 No-Load Operation Test Run ..........................................113

No-Load Operation Test Run............................................... 113

4.8 Test Run with Load Connected.......................................115

Test Run with the Load Connected ....................................... 115

4.9 Verifying and Backing Up Parameter Settings................116

Parameter Access Level: A1-01 ........................................... 116

Password Settings: A1-04, A1-05 ......................................... 116

5. TROUBLESHOOTING ...............................................117

5.1 Section Safety.................................................................118

5.2 Motor Performance Fine Tuning .....................................121

Parameters for Tuning the Drive .......................................... 121

Motor Hunting and Oscillation Control Parameters ................... 121

5.3 Drive Alarms, Faults, and Errors.....................................123

Types of Alarms, Faults, and Errors ...................................... 123

Alarm and Error Displays.................................................... 124

5.4 Fault Detection ...............................................................126

Fault Displays, Causes, and Possible Solutions ...................... 126

5.5 Alarm Detection ..............................................................134

Alarm Codes, Causes, and Possible Solutions ........................ 134

5.6 Operator Programming Errors........................................139

oPE Codes, Causes, and Possible Solutions .......................... 139

5.7 Diagnosing and Resetting Faults....................................141

Fault Occurs Simultaneously with Power Loss ........................ 141

If the Drive Still has Power After a Fault Occurs ...................... 141

Viewing Fault Trace Data After Fault..................................... 141

Fault Reset Methods ......................................................... 142

5.8 Troubleshooting without Fault Display...........................143

Cannot Change Parameter Settings...................................... 143

Motor Does Not Rotate Properly after Pressing RUN Button or

after Entering External Run Command ................................. 143

6. PERIODIC INSPECTION & MAINTENANCE ...........151

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Table of Contents

6.1 Section Safety.................................................................152

6.2 Inspection.......................................................................155

Recommended Daily Inspection........................................... 155

Recommended Periodic Inspection....................................... 156

6.3 Periodic Maintenance .....................................................159

Replacement Parts............................................................ 159

6.4 Drive Cooling Fans .........................................................161

Cooling Fan Replacement .................................................. 161

7. PERIPHERAL DEVICES & OPTIONS ...................... 165

7.1 Section Safety.................................................................166

7.2 Peripheral Devices..........................................................168

7.3 Connecting Peripheral Devices ......................................170

7.4 Installing Peripheral Devices ..........................................171

Installing a Molded Case Circuit Breaker (MCCB) .................... 171

Installing a Leakage Breaker ............................................... 172

Installing a Magnetic Contactor ............................................ 172

Connecting an AC or DC Reactor......................................... 173

Connecting a Surge Absorber.............................................. 174

Connecting a Noise Filter ................................................... 174

Zero-Phase Reactor .......................................................... 177

Installing Fuses on the Input Side......................................... 178

Installing a Motor Thermal Overload (oL) Relay on the Drive

Output........................................................................... 178

NEMA Type 1 Kit .............................................................. 180

7.5 Communication Options.................................................185

A. SPECIFICATIONS ...................................................... 187

A.1 Heavy Duty and Normal Duty Ratings.............................188

A.2 Single/Three-Phase 200 V Class Drive............................189

A.3 Three-Phase 400 V Class Drives .....................................190

A.4 Drive Specifications........................................................191

A.5 Drive Watt Loss Data ......................................................194

A.6 Drive Derating Data.........................................................195

Temperature Derating........................................................ 195

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Table of Contents

B. PARAMETER LIST .................................................... 197

B.1 Parameter Groups ..........................................................198

B.2 Parameter Table..............................................................199

A: Initialization Parameters ................................................. 199

b: Application ................................................................... 199

C: Tuning ........................................................................ 201

d: References .................................................................. 203

E: Motor Parameters ......................................................... 204

H Parameters: Multi-Function Terminals ................................ 206

L: Protection Function ........................................................ 210

n: Advanced Performance Set-Up ........................................ 214

o: Operator Related Parameters .......................................... 214

U: Monitors...................................................................... 216

B.3 Defaults Determined by Drive Capacity (o2-04) and ND/

HD (C6-01) ......................................................................219

B.4 Defaults Determined by Carrier Frequency Selection

(C6-02) ............................................................................222

B.5 Defaults Determined by Carrier Frequency Reduction

(L8-38).............................................................................223

C. STANDARDS COMPLIANCE ....................................225

C.1 Section Safety.................................................................226

C.2 European Standards .......................................................229

CE Low Voltage Directive Compliance .................................. 229

EMC Guidelines Compliance............................................... 230

C.3 UL Standards..................................................................236

UL Standards Compliance .................................................. 236

Drive Motor Overload Protection .......................................... 238

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Preface & General

Safety

This section provides safety messages pertinent to this product that, if not heeded, may result in fatality, equipment damage. Yaskawa is not responsible for the consequences of ignoring these instructions.

I.1 PREFACE.........................................................10

I.2 GENERAL SAFETY...........................................12

personal injury, or

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation

& Start-Up Manual

TERMSTERMS

i.1 Preface

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESSED OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

This manual is designed to ensure correct and suitable application of Variable J1000-Series Inverters. Read this manual before attempting to install, operate, maintain, or inspect an Inverter and keep it in a safe, convenient location for future reference. Be sure you understand all precautions and safety information before attempting application.

Applicable Documentation

The following manuals are available for J1000 series drives:

J1000 Series Compact V/f Control Drive Installation and Start-Up Manual Read this manual first. This guide is packaged together with the product. It

contains basic information required to install and wire the drive. This guide provides basic programming and simple setup and adjustment. Refer to the J1000 Technical Manual for complete descriptions of drive features and functions.

J1000 Series Compact V/f Control Drive Technical Manual

This manual describes installation, wiring, operation procedures, functions, troubleshooting, maintenance, and inspections to perform before operation.

products remain the responsibility

Symbols

Note: Indicates a supplement or precaution that does not cause drive damage.

Indicates a term or definition used in this manual.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Terms and Abbreviations

• Drive: Yaskawa J1000 Series Drive

i.1 Preface

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

i.2 General Safety

Supplemental Safety Information

General Precautions

• The diagrams in this manual may be indicated without covers or safety shields to show details. Restore covers or shields before operating the drive in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.

Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

and run the drive according to the instructions described

WARNING

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

i.2 General Safety

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

NOTICE

Indicates a property damage message.

NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

Safety Messages

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries failure to heed the warnings in this manual.

or equipment damage resulting from

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least one minute after all indicators are OFF and measure the DC bus voltage level to confirm safe level.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

i.2 General Safety

WARNING

Sudden Movement Hazard

System may start unexpectedly upon application of power, injury.

Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys and machine loads before applying power to the drive.

resulting in death or serious

Electrical Shock Hazard

Do not attempt to modify or alter the drive in any way not explained in this manual.

Failure to comply could result in death or serious injury.

Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.

Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation, adjustment and maintenance of AC drives.

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

Fire Hazard

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire.

Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.

CAUTION

Crush Hazard

Do not carry the drive by the front cover.

Failure to comply may result in minor or moderate injury from the main body of the drive falling.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

i.2 General Safety

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Never connect or disconnect the motor from the drive while the drive is outputting voltage.

Improper equipment sequencing could result in damage to the drive.

Do not perform a withstand voltage test on any part of the drive.

Failure to comply could result in damage to the sensitive devices within the drive.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

Install adequate branch circuit short circuit protection per applicable codes.

Failure to comply could result in damage to the drive.

The drive is suitable for circuits capable of delivering not more than 30,000 RMS symmetrical Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400 V Class).

Do not expose the drive to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the drive.

Do not pack the drive in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

Drive Label Warnings

Always heed the warning information listed in Figure i.1 in the position shown in Figure i.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

i.2 General Safety

WARNING

Risk of electric shock.

Read manual before installing. Wait 1 minute for capacitor discharge after disconnecting power suppl

y. To conform to requirements, make sure to ground the supply neutral for 400V class.

Figure i.1 Warning Information

Warning Label

Figure i.2 Warning Information Position

Warranty Information

Warranty Period

This drive is warranted for 12 months from from the date of shipment from the Yaskawa factory, whichever comes first.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

the date of delivery to the customer or 18 months

i.2 General Safety

Scope of Warranty

Inspections

Customers are responsible for periodic inspections of the drive. Upon request, a Yaskawa representative be defective due to Yaskawa workmanship or materials and the defect occurs during the warranty period, this inspection fee will be waived and the problem remedied free of charge.

Repairs

If a Yaskawa product is found to be defective due to Yaskawa workmanship or materials and the defect occurs during the warranty period, Yaskawa will provide a replacement, repair the defective product, and provide shipping to and from the site free of charge.

However, if the Yaskawa Authorized Service Center determines that the problem with the drive is not due to defective workmanship or materials, the customer will be responsible for the cost of any necessary repairs. Some problems that are outside the scope of this warranty are:

Problems due to improper maintenance or handling, carelessness, or other reasons where the customer is determined to be responsible.

Problems due to additions or modifications made to a Yaskawa product without Yaskawa's understanding.

Problems due to the use of a Yaskawa product under conditions that do not meet the recommended specifications.

Problems caused by natural disaster or fire.

After the free warranty period elapses.

Replenishment or replacement of consumables or expendables.

Defective products due to packaging or fumigation.

Other problems not due to defects in Yaskawa workmanship or materials.

Warranty service is only applicable within Japan. However, after-sales service is available for customers outside of Japan for a reasonable fee.

Contact your local Yaskawa representative for more information.

Exceptions

Any inconvenience to the customer or damage to non-Yaskawa products due to Yaskawa’s defective products whether within or outside of the warranty period are NOT covered by warranty.

will

inspect

the

drive

for a fee.

If the Yaskawa representative finds the drive to

Restrictions

The J1000 was not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or health.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

i.2 General Safety

Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office.

This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in any location

where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.

Quick Reference

When using this drive for variable torque loads such as fans and pumps, a motor one frame size larger can be used.

The functions listed below affect the safe operation of the drive. Ensure that the settings fit the application requirements prior to operation.

Safe operations. Run by power on. Parameter setting b1-17. LOCAL/REMOTE key effective during stop in drive mode. Parameter o2-01. LED operator stop key priority selection. Parameter o2-02. Enter press required after changing the keypad frequency reference. Parameter o2-05. Operation interlock when program mode is selected. Parameter b1-08.

The maintenance period of fans and capacitors can be checked with drive monitors.

Refer to Fault Displays, Causes, and Possible Solutions on page Solutions on page 134.

Run a Motor of One-Frame Larger Capacity

Know the Details of Safety Measures

Check the Maintenance Period Using Drive Monitors

Drive or Motor Faults are Displayed on a Digital Operator

126 and Refer to Alarm Codes, Causes, and Possible

Standards Compliance

Refer to European Standards on page 229 and Refer to UL Standards on

236.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

page

LISTED

Receiving

This chapter describes the proper inspections to perform after receiving the drive and illustrates the different enclosure and components.

1.1 SECTION SAFETY.............................................20

1.2 MODEL NUMBER AND NAMEPLATE CHECK

.........................................................................21

1.3 DRIVE MODELS................................................24

1.4 COMPONENT NAMES.......................................25

types

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation

& Start-Up Manual

1.1 Section Safety

CAUTION

Do not carry the drive by the front cover.

Failure to comply may cause the main body injury.

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

A motor connected to a PWM drive may fed motor and the operating speed range may reduce motor cooling capacity.

Ensure that the motor is suitable for inverter duty and/or the motor service factor is adequate to accommodate the additional heating with the intended operating conditions.

of the drive to fall, resulting in minor or moderate

NOTICE

operate at a higher temperature than a utility-

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

1.2 Model Number and Nameplate Check

Please perform the following tasks after receiving the drive:

• Inspect the drive for damage. If the drive appears damaged upon receipt, contact the shipper immediately.

• Verify receipt of the correct model by checking the information on the nameplate.

• If you have received the supplier.

Nameplate

wrong model or the drive does not function properly, contact your

Receiving

Drive model

Input

specifications

Output

specifications

Lot number

Serial number

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

CIMR-JA2A0004BAA

MODEL MAX APPLI. MOTOR : 0.75kW / 0.4kW REV : A

: AC3PH 200-240V 50 / 60Hz 2.7A / 1.4A

INPUT

: AC3PH 0-240V 0-400Hz 1.2A / 0.8A

OUTPUT

: 0.9 kg

MASS

O / N

S / N

: E131457 IP20

FILE NO

YASKAWA ELECTRIC CORPORATION

Figure 1.1 Nameplate Information

PRG : 1010

PASS

MADE IN JAPAN

C US

LISTED

IND.CONT.EQ.

7J48 B

Software version

1.2 Model Number and Nameplate Check

CIMR- J A 2 A

Drive

Single-Phase 200 V

J1000 Series

Region

No.

Code

A Japan

T Asia

No. Voltage Class

Customized

No.

Specifications

A Standard model

1-phase, 200-240 Vac

3-phase, 200-240 Vac

3-phase, 380-480 Vac

0001 B

No.

N S

A A

Enclosure

Type

IP20

Environmental Specification <1>

Standard Humidity- and dust-resistant Oil-resistant Vibration-resistant

Design Revision Order

Normal Duty Heavy Duty

No.

Max. Motor

Capacity kW

Rated Output

Current A

No.

Max. Motor

Capacity kW

0001 0.2 1.2 0001 0.1 0.8 0002 0.4 1.9 0002 0.2 1.6 0003 0.75 3.3 0003 0.4 3 0006 1.1 6 0006 0.75 5 0010 2.2 9.6 0010 1.5 8

Three-Phase 200 V

Normal Duty Heavy Duty

No.

Max Motor

Capacity kW

Rated Output

Current A

No.

Max Motor

Capacity kW

0001 0.2 1.2 0001 0.1 0.8 0002 0.4 1.9 0002 0.2 1.6 0004 0.75 3.5 0004 0.4 3 0006 1.1 6 0006 0.75 5 0008 1.5 8.0 0008 1.1 6.9 0010 2.2 9.6 0010 1.5 8 0012 3.0 12 0012 2.2 11 0018 3.7 17.5 0018 3.0 14.0 0020 5.5 19.6 0020 3.7 17.5

Rated Output

Current A

Rated Output

Current A

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

1.2 Model Number and Nameplate Check

Three-Phase 400 V

Normal Duty Heavy Duty

No.

0001 0.4 1.2 0001 0.2 1.2 0002 0.75 2.1 0002 0.4 1.8 0004 1.5 4.1 0004 0.75 3.4 0005 2.2 5.4 0005 1.5 4.8 0007 3.0 6.9 0007 2.2 5.5 0009 3.7 8.8 0009 3.0 7.2 0011 5.5 11.1 0011 3.7 9.2

Max. Motor

Capacity kW

Rated Output

Current A

No.

Max. Motor

Capacity kW

Rated Output

Current A

<1> Drives with these specifications do not guarantee complete protection for the specified environmental condition.

Receiving

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

1.3 Drive Models

The following table describes drive models.

Table 1.1 Drive Models

Voltage Class

Single-Phase

200 V Class

Three-Phase

200 V Class

Three-Phase

400 V Class

IP20/Open-Chassis

CIMR-Jo

BA0001B BA0002B BA0003B BA0006B BA0010B 2A0001B 2A0002B 2A0004B 2A0006B 2A0008B 2A0010B 2A0012B 2A0018B 2A0020B 4A0001B 4A0002B 4A0004B 4A0005B 4A0007B 4A0009B 4A0011B

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

1.4 Component Names

This section illustrates the drive components as they are mentioned in this manual.

IP20/Open-Chassis

Single-Phase AC200 V CIMR-JoBA0001B ~ 0003B

Three-Phase AC200 V CIMR-Jo2A0001B ~ 0006B

A – Mounting hole B – Heatsink C – Cable cover D – Terminal cover E – Front cover screw F – Option connector cover

Figure 1.2 Exploded View of IP20/Open-Chassis Type Components

Three-Phase AC200 V CIMR-Jo2A0006B

<1> The drives CIMR-JoBA0001B ~ 0003B and CIMR-Jo2A0001B ~ 0004B do not have a

cooling fan or a cooling fan cover.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

G – Front cover

– LED operator Refer to Using the

Digital LED Operator on page 73

I – Case J –

Cooling fan

K –

Fan cover

<1>

Receiving

1.4 Component Names

Single-Phase AC200 V CIMR-JoBA0006B ~ 0010B

Three-Phase AC200 V CIMR-Jo2A0008B ~ 0020B Three-Phase AC400 V CIMR-Jo4A0001B ~ 0011B

A – Mounting hole B – Heatsink C – Cable cover D – Terminal cover E – Bottom cover F – Front cover screw

Figure 1.3 Exploded view of IP20/Open-Chassis Type Components

Three-Phase AC200 V CIMR-Jo2A0012B

<1> The drives CIMR-JoBA0006B and CIMR-Jo4A0001B ~ 0004B do not have a cooling fan or

a cooling fan cover.

G – Option connector cover

Front cover

H – I – LED operator Refer to Using the

Digital LED Operator on page 73

J – Case K –

Cooling fan

L –

Fan cover

<1>

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Front Views

1.4 Component Names

CIMR-J 2A0006B

A – DIP switch S1 Refer to DIP Switch S1

Analog Input Signal Selection on page 63

B – DIP switch S3

Sourcing Mode Switch on page 60

C – Control circuit terminal Refer to

Control Circuit Wiring on page 54

D – Main circuit terminal Refer to Wiring

the Main Circuit Terminal on page 53

Refer to Sinking/

Figure 1.4 Front Views of Drives

CIMR-J 2A0012B

E – Ground terminal F – Terminal cover G – Option unit connector

Receiving

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

1.4 Component Names

This Page Intentionally Blank

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Mechanical

Installation

This chapter explains how to properly mount and install the drive.

2.1 SECTION SAFETY.............................................30

2.2 MECHANICAL INSTALLATION..........................33

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation

& Start-Up Manual

2.1 Section Safety

WARNING

Fire Hazard

Provide sufficient cooling when installing the drive inside

Failure to comply could result in overheating and fire.

When multiple drives are placed inside the same enclosure panel, install proper cooling to ensure air entering the enclosure does not exceed 40 °C.

CAUTION

Crush Hazard

Do not carry the drive by the front cover.

Failure to comply may result in minor or moderate injury from the main body of the drive falling.

an enclosed panel or cabinet.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

2.1 Section Safety

NOTICE

Observe proper electrostatic discharge (ESD) procedures when handling the drive.

Failure to comply could result in ESD damage to the drive circuitry.

It may be difficult to perform maintenance on the cooling fans of drives installed in a vertical row inside an enclosure.

Ensure adequate spacing at the top of the drive to perform cooling fan replacement when required.

Operating the motor in the low-speed range diminishes the cooling effects, increases motor temperature, and may lead to motor damage by overheating.

Reduce the motor torque in the low-speed range whenever using a standard blower cooled motor. If 100% torque is required continuously at or vector motor. Select a motor that is compatible with the required load torque and operating speed range.

Do not operate motors above the maximum rated RPM.

Failure to comply may lead to bearing or other mechanical motor failures.

The speed range for continuous operation differs according to the lubrication method and motor manufacturer.

If the motor is to be operated at a speed higher than the rated speed, consult with the manufacturer.

Continuously operating an oil-lubricated motor in the low-speed range may result in burning.

low speed, consider using a special drive

Mechanical Installation

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

2.1 Section Safety

NOTICE

When the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special attention to the motor insulation

Failure to comply could lead to motor winding failure.

Motor vibration may increase when operating a machine in variable-speed mode, if that machine previously operated at a constant speed.

Install vibration-proof rubber on the motor base or use the frequency jump function to skip a frequency resonating the machine.

The motor may require more acceleration torque with drive operation than with a commercial power supply.

Set a proper V/f pattern by checking the load torque characteristics of the machine to be used with the motor.

The rated input current of submersible motors is higher than the rated input current of standard motors.

Select an appropriate drive according to its rated output current. When the distance between the motor and drive is long, use a cable thick enough to connect the motor to the drive to prevent motor torque reduction.

When using an explosion-proof motor, it must be subject to an explosion-proof test in conjunction with the drive.

This is also applicable when an existing explosion-proof motor is to be operated with the drive. Since the drive itself is not explosion-proof, always install it in a safe place.

Do not use a drive for a single-phase motor.

Replace the motor with a three-phase motor.

If an oil-lubricated gearbox or speed reducer is used in the power transmission mechanism, oil lubrication will be affected when the motor operates only in the low speed range.

The power transmission mechanism will make noise and experience problems with service life and durability if the motor is operated at a speed higher than the rated speed.

voltage or use a drive-rated motor.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

2.2 Mechanical Installation

This section outlines specifications, procedures, and environment for proper mechanical installation of the drive.

Installation Environment

To help prolong the optimum performance life of the drive, install the drive in the proper environment. The table below provides a description of the appropriate environment for the drive.

Table 2.1 Installation Environment

Environment Conditions

Installation Area Indoors

Ambient Temperature

Humidity 95% RH or less and free of condensation Storage Temperature -20 °C to +60 °C

Surrounding Area

Altitude 1000 m or lower

Vibration

Orientation Install the drive vertically to maintain maximum cooling effects.

NOTICE: Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during installation and project construction. Failure to comply could cover over the top of the drive during installation. Remove the temporary cover before startup, as the cover will reduce ventilation and cause the drive to overheat.

-10 °C to +50 °C (IP20/Open-Chassis) Drive reliability improves in environments without wide temperature fluctuations. When using an enclosure panel, install a cooling the air temperature inside the enclosure does not exceed the specified levels. Do not allow ice to develop on the drive.

Install the drive in an area free from:

• oil mist and dust

• metal shavings, oil, water or other foreign materials

• radioactive materials

• combustible materials (e.g., wood)

• harmful gases and liquids

• excessive vibration

• chlorides

•

direct sunlight

10 to 20 Hz at 9.8 m/s 20 to 55 Hz at 5.9 m/s

fan or air conditioner in the area to ensure that

result in damage to the drive. Place a temporary

Mechanical Installation

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

2.2 Mechanical Installation

Installation Orientation and Spacing

Install the drive upright as illustrated in Figure 2.1 to maintain proper cooling.

A – Correct B – Incorrect

Figure 2.1 Correct Installation Orientation

Single Drive Installation

Figure 2.2 explains the required installation spacing to maintain sufficient space for airflow

and wiring. Install the heatsink against a closed

surface to avoid diverting cooling air around

the heatsink.

Side Clearance

Top/Bottom Clearance

A – 30 mm minimum B – Airflow direction

C – 100 mm minimum

Figure 2.2 Correct Installation Spacing

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

2.2 Mechanical Installation

Multiple Drive Installation

When

installing

Figure 2.2. When mounting drives with a minimum side-by-side clearance of 2 mm according

to Figure 2.3, derating must be considered and parameter L8-35 must be set. Refer to

Parameter List on page 197.

multiple

drives

into

the

same

enclosure

panel, mount the drives according to

2 mm

A – Line up the tops of the drives. B – 30 mm minimum

Figure 2.3 Space Between Drives (Side-by-Side Mounting)

Note: When installing drives of different sizes into the same enclosure panel, the tops of the drives should line

up. Leave space between the top and bottom this method, it is possible to replace the cooling fans later.

Removing and Attaching the Protective Covers

Refer to Electrical Installation on page 39, for information regarding the removal and

reattachment of protective covers.

Exterior and Mounting Dimensions

The following table matches each drive model with its appropriate drawing.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

C – 100 mm minimum D – Airflow direction

of stacked drives for cooling fan replacement if required. Using

Mechanical Installation

2.2 Mechanical Installation

Table 2.2 Drive Models

Protective Design

IP20/Open-Chassis

Note: Refer to Specifications on page 187 for information on the amount of heat generated by the drive and

appropriate cooling methods.

Single-Phase

200 V Class

BA0001B BA0002B BA0003B

BA0006B BA0010B

Drive Model CIMR-Jo

Three-Phase

200 V Class

2A0001B 2A0002B 2A0004B 2A0006B

2A0008B 2A0010B 2A0012B 2A0018B 2A0020B

Three-Phase

400 V Class

– 37

4A0001B 4A0002B 4A0004B 4A0005B 4A0007B 4A0009B 4A0011B

Page

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

IP20/Open-Chassis Drives

Table 2.3 IP20/Open-Chassis (without an EMC filter)

2-M4

H1H2

2.2 Mechanical Installation

Voltage Class

Single-Phase

200 V Class

Three-Phase

200 V Class

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Drive Model

CIMR-Jo

BA0001B 68 128 76 56 118 5 6.5 67.5 3 0.6 BA0002B 68 128 76 56 118 5 6.5 67.5 3 0.6 BA0003B 68 128 118 56 118 5 38.5 109.5 5 1.0 2A0001B 68 128 76 56 118 5 6.5 67.5 3 0.6 2A0002B 68 128 76 56 118 5 6.5 67.5 3 0.6 2A0004B 68 128 108 56 118 5 38.5 99.5 5 0.9 2A0006B 68 128 128 56 118 5 58.5 119.5 5 1.1

W H D W1 H1 H2 D1 D2 t1

Dimensions (mm)

Weight

(kg)

Mechanical Installation

2.2 Mechanical Installation

Table 2.4 IP20/Open-Chassis (without an EMC filter)

4-M4

Voltage Class

Single-Phase

200 V Class

Three-Phase

200 V Class

Three-Phase

400 V Class

Drive Model

CIMR-Jo

H2 H1

Dimensions (mm)

W H D W1 H1 H2 D1 D2 t1

BA0006B 108 128 137.5 96 118 5 58 129 5 1.7 BA0010B 108 128 154 96 118 5 58 145.5 5 1.8 2A0008B 108 128 129 96 118 5 58 120.5 5 1.7 2A0010B 108 128 129 96 118 5 58 120.5 5 1.7 2A0012B 108 128 137.5 96 118 5 58 129 5 1.7 2A0018B 140 128 143 128 118 5 65 134.5 5 2.4 2A0020B 140 128 143 128 118 5 65 134.5 5 2.4 4A0001B 108 128 81 96 118 5 10 72.5 5 1.0 4A0002B 108 128 99 96 118 5 28 90.5 5 1.2 4A0004B 108 128 137.5 96 118 5 58 129 5 1.7 4A0005B 108 128 154 96 118 5 58 145.5 5 1.7 4A0007B 108 128 154 96 118 5 58 145.5 5 1.7 4A0009B 108 128 154 96 118 5 58 145.5 5 1.7 4A0011B 140 128 143 128 118 5 65 134.5 5 2.4

Weight

(kg)

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Electrical

Installation

This chapter explains proper procedures for wiring the control circuit terminals, motor and power supply.

3.1 SECTION SAFETY.............................................40

3.2 STANDARD CONNECTION DIAGRAM...............43

3.3 MAIN CIRCUIT CONNECTION DIAGRAM..........46

3.4 TERMINAL BLOCK CONFIGURATION..............47

3.5 PROTECTIVE COVERS.....................................48

3.6 MAIN CIRCUIT WIRING.....................................50

3.7 CONTROL CIRCUIT WIRING.............................54

3.8 I/O CONNECTIONS...........................................60

3.9 MAIN FREQUENCY REFERENCE......................63

3.10 BRAKING RESISTOR........................................65

3.11 INTERLOCKING WITH CONNECTED

MACHINERY.....................................................67

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation

& Start-Up Manual

3.1 Section Safety

DANGER

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

WARNING

Electrical Shock Hazard

Do not operate equipment with covers removed.

Failure to comply could result in death or serious injury.

The diagrams in this section may show drives without covers or safety shields to show details. Be sure to reinstall covers or shields before operating the drives and run the drives according to the instructions described in this manual.

Always ground the motor-side grounding terminal.

Improper equipment grounding could result in death or serious injury by contacting the motor case.

Do not perform work on the drive while protection.

Failure to comply could result in death or serious injury.

Remove all metal objects such as watches and rings, secure loose clothing, and wear eye protection before beginning work on the drive.

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

Do not allow unqualified personnel to perform work on the drive.

Failure to comply could result in death or serious injury.

Installation, maintenance, inspection, and servicing must be performed only by authorized personnel familiar with installation, adjustment, and maintenance of AC drives.

wearing loose clothing, jewelry or without eye

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.1 Section Safety

WARNING

Do not touch any terminals before the capacitors have fully discharged.

Failure to comply could result in death or serious injury.

Before wiring terminals, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least one minute after all indicators are off safe level.

and measure the DC bus voltage level to confirm

Fire Hazard

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.

Do not use improper combustible materials.

Failure to comply could result in death or serious injury by fire.

Attach the drive to metal or other noncombustible material.

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire.

Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.

Electrical Installation

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.1 Section Safety

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Never connect or disconnect the motor from the drive while the drive is outputting voltage.

Improper equipment sequencing could result in damage to the drive.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive.

Check all the wiring to ensure that all and connecting any other devices.

Failure to comply could result in damage to the drive.

Do not modify the drive circuitry.

Failure to comply could result in damage to the drive and will void warranty.

Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

connections are correct after installing the drive

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.2 Standard Connection Diagram

Connect the drive and peripheral devices as shown via the digital operator without connecting digital I/O wiring. This section does not discuss drive operation; Refer to Start-Up Programming & Operation on page 69 for instructions on operating the drive.

NOTICE: Inadequate branch short circuit protection could result in damage to the drive. Install adequate branch circuit short circuit protection per applicable codes. The drive is suitable for circuits capable of delivering not more than 30,000 RMS symmetrical amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400 V Class).

NOTICE: When the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special attention to the motor insulation voltage or use an inverter duty motor. Failure to comply could lead to motor insulation breakdown.

NOTICE: Do not connect the AC control circuit ground to the drive enclosure. Improper drive grounding can cause the control circuit to malfunction.

NOTICE: The minimum load for the multi-function relay output MA-MB-MC is 10 mA.

in Figure 3.1. It is possible to run the drive

Electrical Installation

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.2 Standard Connection Diagram

Terminals +1, +2, , B1, and B2 are for connecting options. Never connect power supply lines to these terminals.

For single phase 200 V power supply, use R/L1 and S/L2.

R/L1

Three phase power supply

S/L2

200 to 240 V

T/L3

THRX

2 MCCB

OFF

Thermal relay for motor cooling fan

MC MA

Main speed frequency reference. Multi-function programmable

1 MCCB

THRX

TRX

Fault relay

2 MCCB

Forward run/stop

Reverse run/stop

External fault

Fault reset Multi-step speed 1 main/aux switch

Digital inputs (default setting)

2 k

<4>

<3>

DC reactor (option)

<1>

Jumper

R/L1

Main circuit

S/L2

T/L3

Control circuit

<5>

DIP switch S3

Shield ground terminal

Setting power supply

+10.5 max. 20 mA

0 to +10 V (20 k )

(0)4 to 20 mA (250 )

shielded line

main circuit terminal

Thermal relay (option)

J1000

24 V 8 mA

Sink

Source

twisted-pair shielded line

control terminal

<2>

B1+1+2 B2

Option unit connector

DIP switch S1

I V

24 V

Braking resistor (option)

U/T1

V/T2

W/T3

Ground 10 100

Fault

Motor

Cooling fan

or less (400 V class)

or less (200 V class)

Digital output 250 Vac, 10 mA to 1 A 30 Vdc, 10 mA to 1 A (default setting)

<6>

Analog monitor output

0 to +10 Vdc (2 mA)

<7>

Monitor output

Figure 3.1 Drive Standard Connection Diagram (200 V Class Example)

<1> Remove the jumper when installing an optional DC reactor. <2> The MC on the input side of the main circuit should open when the thermal relay is

triggered. <3> Self-cooled motors do not require separate cooling fan motor wiring. <4> Connected using sequence input

signal (S1 to S5) from NPN transistor; Default: sink

mode (0 V com). <5> Use only a +24 V internal power supply in sinking mode; the source mode requires

an external power supply Refer to I/O Connections on page 60. <6> Minimum load: 5 Vdc, 10 mA (reference value).

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.2 Standard Connection Diagram

<7> Monitor outputs work with devices such as analog frequency meters, ammeters,

voltmeters and wattmeters; they are not intended for

use as a feedback-type of signal.

WARNING! Sudden Movement Hazard. Do not close the wiring input terminal parameter is properly set (S5 for 3-Wire; H1-05 = “0”). Improper sequencing of run/stop circuitry could result in death or serious injury from moving equipment.

WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the correct state before energizing the drive. Failure to comply could result in death or serious injury from moving equipment. When programmed for 3-Wire control, a momentary closure on terminal S1 may cause the drive to start.

WARNING! When 3-Wire sequence is used, set the drive to 3-Wire sequence before wiring the control terminals and ensure parameter b1-17 is set to 0 (drive does not accept a run command at power up (default). If the drive is wired for 3-Wire sequence but set up for 2-Wire sequence (default) and if parameter b1-17 is set to 1 (drive accepts a Run command at power up), the motor will rotate in reverse direction at power up of the drive and may cause injury.

for the control circuit unless the multifunction

Figure 3.2 illustrates an example of a 3-Wire sequence.

Stop relay (N.C.)

Run relay (N.O.)

Run command (run on momentary close)

Stop command (stop on momentary open)

Foward/reverse command (multi-function input: H1-05 = 0)

Figure 3.2 3-Wire Sequence

Sequence input common

Drive

Electrical Installation

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.3 Main Circuit Connection Diagram

Refer to diagrams in this section for the Main Circuit wiring connections. Connections may vary based on drive capacity. The main circuit DC power supply powers the control circuit.

NOTICE: Do not use the negative DC bus terminal “-” as a ground terminal. This terminal is at high voltage DC potential. Improper wiring connections could result in damage to the drive.

Single-Phase 200 V Class (CIMR-JoBA0001 ~ 0010)

DC reactor

Jumper

Single-phase 200 Vac

(option)

R/L1

S/L2

–

Figure 3.3 Connecting Single-Phase Main Circuit Terminals

NOTICE: Do not connect T/L3 terminal when using single-phase power supply input. Incorrect wiring may

damage the drive.

Three-Phase 200 V Class (CIMR-Jo2A0001 ~ 0020); Three-Phase 400 V Class (CIMR-Jo4A0001 ~ 0011)

DC reactor

Jumper

(option)

B1 B2

Drive

Braking Resistor Unit (option)

U/T1 V/T2 W/T3

Braking Resistor Unit (option)

Motor

Three phase 200 Vac

(400 Vac)

R/L1 S/L2 T/L3

—

Drive

B1 B2

U/T1 V/T2 W/T3

Motor

Figure 3.4 Connecting Three-Phase Main Circuit Terminals

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.4 Terminal Block Configuration

The figures in this section provide illustrations of the main circuit terminal block configurations of the different drive sizes.

Models:

Models: CIMR-J BA0001, 0002,

CIMR-J 2A0001, 0002,

0003

0004, 0006

CIMR-J BA0006, 0010 CIMR-J 2A0008, 0010, 0012, 0018, 0020 CIMR-J 4A0001, 0002, 0004, 0005, 0007

0009, 0011

Electrical Installation

Figure 3.5 Main Circuit Terminal Block Configurations

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.5 Protective Covers

Follow the procedure below to remove the protective covers before wiring the drive and to reattach the covers after wiring is complete.

IP20/Open-Chassis Cover Removal and Installation

Removing the Protective Covers

Loosen the screw that locks the front cover in place to remove.

Figure 3.6 Remove the Front Cover on an IP20/Open-Chassis Drive

pressure to the tabs on each side

Apply away from the drive while pushing in on the tabs to pull the cover free.

of the terminal cover. Pull the terminal cover

Figure 3.7 Remove the Terminal Cover on an IP20/Open-Chassis Drive

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.5 Protective Covers

Reattaching the Protective Covers

Properly all protective covers when wiring is complete. Apply only a small amount of pressure to lock the cover back into place.

all

connect

Figure 3.8 Reattach the Protective Covers on an IP20/Open-Chassis Drive

wiring

and

route

power

away from control signal wiring. Reattach

wiring

Electrical Installation

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.6 Main Circuit Wiring

This section describes the functions, specifications, and procedures required to safely and properly wire the main circuit of the drive.

NOTICE: Do not solder the ends of wire connections to the drive. Soldered wiring connections can loosen over time. Improper wiring practices could result in drive malfunction due to loose terminal connections.

Main Circuit Terminal Functions

Table 3.1 Main Circuit Terminal Functions

Terminal Type Function Reference

R/L1

T/L3 U/T1

W/T3

B1 B2 +1 +2 +1

–

(2 terminals)

Main circuit power supply input

Drive output Connects to the motor. 52V/T2

Braking resistor

DC reactor connection

DC power supply input

Ground

Connects line power to the drive. Drives with single-phase 200 V input power use S/L2 only (T/L3 must not be used).

Available for connecting a braking resistor or the braking resistor unit option.

These terminals are shorted at shipment. Remove the shorting bar between +1 and +2 when connecting to this terminal.

For connecting a DC power supply. –

Grounding Terminal For 200 V class: 100 Ω or less For 400 V class: 10 Ω or less

terminals R/L1 and

46S/L2

173

Wire Gauges and Tightening Torque

Select the appropriate wires and crimp terminals from Table 3.2 through Table 3.4.

Note: 1. Wire gauge recommendations based on drive continuous current ratings using 75 °C 600 Vac vinyl-

sheathed wire assuming ambient temperature within 30 °C and wiring distance less than 100 m.

2. Terminals +1, +2, –, B1 and B2 are for connecting optional devices such as a DC reactor or braking resistor. Do not connect other non-specified devices to these terminals.

• Consider the amount of voltage drop when selecting wire gauges. Increase the wire gauge when the voltage drop is greater than 2% of motor rated voltage. Ensure the wire gauge is suitable for the terminal block. Use the following formula to calculate the amount of voltage drop:

• Line drop voltage (V) = 3 x wire resistance (Ω/km) x wire length (m) x current (A) x

-3

• Refer to instruction manual TOBPC72060000 for braking unit

or braking resistor unit wire

gauges.

• Refer to UL Standards Compliance on page 236 for information on UL compliance.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Single-Phase 200 V Class

Table 3.2 Wire Gauge and Torque Specifications

Model CIMRJoBA

0001

R/L1, S/L2, U/T1, V/T2, W/T3,

0002

–, +1, +2, B1, B2,

0003

R/L1, S/L2, U/T1, V/T2, W/T3,

0006

–, +1, +2, B1, B2, R/L1, S/L2, U/T1, V/T2, W/T3,

0010

–, +1, +2, B1, B2 M4

Three-Phase 200 V Class

Model CIMR-

Jo2A

0001

R/L1, S/L2, T/L3, U/T1, V/T2, W/

0002 0004

T3, –, +1, +2, B1, B2,

0006

R/L1, S/L2, T/L3, U/T1, V/T2, W/ T3, –, +1, +2, B1, B2

0008 0010

R/L1, S/L2, T/L3, U/T1, V/T2, W/

0012

T3, –, +1, +2, B1, B2, R/L1, S/L2, T/L3, U/T1, V/T2, W/

0018 0020

T3, –, +1, +2, B1, B2,

Terminal

Table 3.3 Wire Gauge and Torque Specifications

Terminal

Screw

Size

M3.5

Screw

Size

M3.5

Tightening

Torque

N•m (lb.in.)

0.8 to 1.0

(7.1 to 8.9)

1.2 to 1.5

(10.6 to 13.3)

1.2 to 1.5

(10.6 to 13.3)

1.2 to 1.5

(10.6 to 13.3)

Tightening

Torque

N•m (lb.in.)

0.8 to 1.0

(7.1 to 8.9)

1.2 to 1.5

(10.6 to 13.3)

1.2 to 1.5

(10.6 to 13.3)

1.2 to 1.5

(10.6 to 13.3)

1.2 to 1.5

(10.6 to 13.3)

3.6 Main Circuit Wiring

Applicable

Gauge

mm2 (AWG)

0.75 to 2.0 (18 to 14)

2.0 to 5.5 (14 to 10)

Applicable

Gauge

mm2 (AWG)

0.75 to 2.0 (18 to 14)

2.0 to 5.5

(14 to 10)

2.0 to 5.5

(14 to 10)

2.0 to 5.5

(14 to 10)

2.0 to 5.5

(14 to 10)

Recommended

Gauge

mm2 (AWG)

(14)

3.5

(12)

5.5

(10)

Recommended

Gauge

mm2 (AWG)

(14)

3.5

(12)

3.5

(12)

5.5

(10)

Electrical Installation

Three-Phase 400 V Class

Table 3.4 Wire Gauge and Torque Specifications

Model CIMR-

Jo4A

0001 0002

R/L1, S/L2, T/L3, U/T1, V/T2, W/

0004

T3, –, +1, +2, B1, B2,

0005 0007

R/L1, S/L2, T/L3, U/T1, V/T2, W/ T3, –, +1, +2, B1, B2

0009

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Terminal

Screw

Size

Tightening

Torque

N•m (lb.in.)

1.2 to 1.5

(10.6 to 13.3)

1.2 to 1.5

(10.6 to 13.3)

1.2 to 1.5

(10.6 to 13.3)

Applicable

Gauge

mm2 (AWG)

2.0 to 5.5

(14 to 10)

2.0 to 5.5

(14 to 10)

2.0 to 5.5

(14 to 10)

Recommended

Gauge

mm2 (AWG)

(14)

3.5

(12)

3.6 Main Circuit Wiring

Model CIMRJo4A

R/L1, S/L2, T/L3, U/T1, V/T2, W/ T3, –, +1, +2, B1, B2

0011

Main Circuit Terminal Power Supply and Motor Wiring

Terminal

Screw

This section outlines the various steps, precautions, and

Size

Tightening

Torque

N•m (lb.in.)

1.2 to 1.5

(10.6 to 13.3)

1.2 to 1.5

(10.6 to 13.3)

checkpoints for wiring the main circuit

Applicable

Gauge

mm2 (AWG)

2.0 to 5.5

(14 to 10)

2.0 to 5.5

(14 to 10)

Recommended

Gauge

mm2 (AWG)

(14)

3.5

(12)

terminals and motor terminals.

NOTICE: When connecting the motor to the drive output terminals U/T1, V/T2, and W/T3, the phase order for the drive and motor should match. Failure to comply with proper wiring practices may cause the motor to run in reverse if the phase order is backward.

NOTICE: Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Improper application of noise filters could result in damage to the drive.

NOTICE: Do not connect the AC power line to the output motor terminals of the drive. Failure to comply could result in death or serious injury by fire as a result of drive damage from line voltage application to output terminals.

Cable Length Between Drive and Motor

When the cable length between the drive and the motor is too long (especially at low frequency output), note that the cable voltage drop may cause reduced motor torque. Drive output current will increase as the leakage current from the cable increases. An increase in leakage current may trigger an overcurrent situation and weaken the accuracy of the current detection.

Adjust the drive carrier frequency according to the following table. If the motor wiring distance exceeds 100 m because of the system configuration, reduce the ground currents.

Refer to Table 3.5 to set the carrier frequency to an appropriate level.

Table 3.5 Cable Length Between Drive and Motor

Cable Length 50 m or less 100 m or less Greater than 100 m

Carrier Frequency 15 kHz or less 5 kHz or less 2 kHz or less

Note: When setting carrier frequency, calculate the cable length as the total distance of wiring to all connected

motors when running multiple motors from a single drive.

Ground Wiring

Follow the precautions to wire the ground for one drive or a series of drives.

WARNING! Electrical Shock Hazard. Always use a ground wire that complies with technical standards on electrical equipment and minimize the length of the ground wire. Improper equipment grounding may cause dangerous electrical potentials on equipment chassis, which could result in death or serious injury.

WARNING! Electrical Shock Hazard. Be sure to ground the drive ground terminal. (200 V Class: Ground to 100 Ω or less, 400 V Class: Ground to serious injury by contacting ungrounded electrical equipment.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

10 Ω or less). Improper equipment grounding could result in death or

3.6 Main Circuit Wiring

NOTICE: Do not share the ground wire with other

equipment. Improper equipment grounding could result in drive or equipment malfunction due to electrical interference.

NOTICE: When using more than one drive, ground multiple drives according to instructions. Improper equipment grounding could result in abnormal operation of drive or equipment.

devices such as welding machines or large-current electrical

Refer to Figure 3.9 when using multiple drives. Do not loop the ground wire.

A – Correct B – Incorrect

Figure 3.9 Multiple Drive Wiring

Wiring the Main Circuit Terminal

WARNING! Electrical Shock Hazard. Shut off the power supply to the drive before wiring the main circuit terminals. Failure to comply may result in death or serious injury.

Note: A cover placed over the DC Bus and braking circuit terminals prior to shipment helps prevent miswiring.

Cut away covers as needed for terminals with a needle-nose pliers.

A – Protective Cover to Prevent Miswiring

Electrical Installation

Main Circuit Connection Diagram

Refer to section 3.3 Main Circuit Connection Diagram on page 46 for drive main power circuit connections.

WARNING! Fire Hazard. The braking resistor connection terminals are B1 and B2. Do not connect braking resistors to any other terminals. Improper wiring connections could cause the braking resistor to overheat and cause death or serious injury by fire. Failure to comply may result in damage to the braking circuit or drive.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.7 Control Circuit Wiring

NOTICE: Do not solder the ends of wire connections

time. Improper wiring practices could result in drive malfunction due to loose terminal connections.

to the drive. Soldered wire connections can loosen over

Main speed frequency reference. Multi-function programmable

Forward run/stop

Reverse run/stop

External fault

Fault reset Multi-step speed 1 main/aux switch

Digital inputs (default setting)

2 k

<1>

<2>

DIP switch S3

Shield ground terminal

Setting power supply

+10.5 max. 20 mA

0 to +10 V (20 k )

(0)4 to 20 mA (250 )

shielded line

main circuit terminal

J1000

Control circuit

24 V 8 mA

Sink

Source

twisted-pair shielded line

control terminal

Option unit

connector

DIP switch S1

I V

24 V

Digital output 250 Vac, 10 mA to 1 A 30 Vdc, 10 mA to 1 A (default setting)

<3>

Analog monitor output

0 to +10 Vdc (2 mA)

Monitor output

Figure 3.10 Control Circuit Connection Diagram

<1> Connected using sequence input signal (S1 to S5) from NPN transistor; Default: sink mode (0 V com)

Use only the +24 V internal power

<2>

supply in sinking mode; the source mode requires an

external power supply. Refer to I/O Connections on page 60.

<3> Minimum load: 5 Vdc, 10 mA (reference value).

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.7 Control Circuit Wiring

Control Circuit Terminal Block Functions

Drive parameters determine which functions apply to the multi-function digital inputs (S1 to S5), and multi-function digital outputs (MA, MB). The default is called out next to each terminal in Figure 3.10.

WARNING! Sudden Movement Hazard. Always check the operation and wiring of control circuits after being wired. Operating a drive with untested control circuits could result in death or serious injury.

WARNING! Confirm the drive I/O signals and external sequence before starting test run. Failure to comply may result in death or serious injury.

NOTICE: Do not switch an input contactor more often than once every 30 minutes. Improper equipment sequencing could shorten useful life of the drive electrolytic capacitors and circuit relays. Normally the drive I/O should be used to stop and start the motor.

Input Terminals

Table 3.6 Control Circuit Input Terminals

Type No. Terminal Name (Function) Function (Signal Level) Default Setting

MultiFunction Digital Inputs

Main Frequency Reference Input

Multi-function input 1 (Closed: Forward

run, Open: Stop) Multi-function input 2 (Closed: Reverse run,

Open: Stop) S3 Multi-function input 3 (External fault (N.O.) S4 Multi-function input 4 (Fault reset)

Multi-function input 5 (Multi-step speed S5

reference 1)

Multi-function input common (Control SC

common)

A1 Frequency reference

+V Analog input power supply +10.5 Vdc (max allowable current 20 mA)

AC Frequency reference common 0 Vdc

24 Vdc, 8 mA Note: Drive preset to sinking mode. When using source mode, set DIP switch S3 to allow (±10%) external power supply. Refer to Sinking/

Sourcing Mode Switch on page 60.

Sequence common

Input voltage or input current (Selected by DIP switch S1 and H3-01) 0 to +10 Vdc (20 kΩ), Resolution: 1/1000 4 to 20 mA (250 Ω) or 0 to 20 mA (250 Ω), Resolution: 1/500

for a 24 Vdc

Electrical Installation

Output Terminals

Table 3.7 Control Circuit Output Terminals

Type No. Terminal Name (Function) Function (Signal Level) Default Setting

Multi-Function

Digital Output

Monitor Output

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

MA N.O. (fault) MB N.C. output (fault) MC Digital output common AM Analog monitor output 0 to 10 Vdc (2 mA or less) Resolution: 1/256 AC Monitor common 0 V

Digital output 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A Minimum load: 5 Vdc, 10 mA (reference value)

3.7 Control Circuit Wiring

Terminal Configuration

MCMBMA

Figure 3.11 Control Circuit Terminal

Wire Size and Torque Specifications

S1 S2 S3 S4 S5 SC A1 +V AC AM AC

Select appropriate wire type and size from Table 3.8. For simpler and more reliable wiring, crimp ferrules to the wire ends. Refer to Table 3.9 for ferrule terminal types and sizes.

Table 3.8 Wire Size and Torque Specifications (Same for All Models)

Scre

Terminal

MA, MB, MC

S1-S5, SC, +V, A1, AC,AMM2 0.22 to 0.25 1.9 to 2.2

Tightening w

Torque

Size

M3 0.5 to 0.6 4.4 to 5.3

N•m

Tightening

Torque (in-lbs)

Bare Wire Terminal Ferrule-Type Terminal

Applicable

wire size

mm2 (AWG)

Stranded: 0.25 to 1.5 (24 to 16) Single: 0.25 to

1.5 (24 to 16)

Stranded: 0.25 to 1.0 (24 to 18) Single: 0.25 to

1.5 (24 to 16)

Recomm.

(AWG)

0.75 (18)

Applicable

wire size

(AWG)

0.25 to 1.0 (24 to 18)

0.25 to 0.5 (24 to 20)

Recomm.

(AWG)

0.5 (20)

Wire

Type

Shielded line, etc.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.7 Control Circuit Wiring

Ferrule-Type Wire Terminations

Crimp a ferrule

signal

wiring

improve

wiring simplicity and reliability. Use CRIMPFOX

ZA-3, a crimping tool manufactured by PHOENIX CONTACT.

fd1

6 mm

fd2

Figure 3.12 Ferrule Dimensions

Table 3.9 Ferrule Terminal Types and Sizes

Size mm2 (AWG)

0.25 (24) AI 0.25-6YE 10.5 0.8 2.0

0.34 (22) AI 0.34-6TQ 10.5 0.8 2.0

0.5 (20) AI 0.5-6WH 12 1.1 2.5

0.75 (18) AI 0.75-6GY 12 1.3 2.8

1.0 AI 1-6RD 12 1.5 3.0

Wiring Procedure

section

This

WARNING! Electrical Shock Hazard. Do not remove covers or touch the circuit boards while the power is on. Failure to comply could result in death or serious injury.

NOTICE: Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1, V/T2, W/T3, -, +1, +2) and other high-power lines. Improper wiring practices could result in drive malfunction due to electrical interference.

NOTICE: Separate wiring for digital output terminals MA, MB and MC from wiring to other control circuit lines. Improper wiring practices could result in drive or equipment malfunction or nuisance trips.

NOTICE: Use a class 2 power supply (UL standard) when connecting to the control terminals. Improper application of peripheral devices could result in drive performance degradation due to improper power supply.

NOTICE: Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment. Improper wiring practices could result in drive or equipment malfunction due to short circuit.

NOTICE: Connect the shield of shielded cable to the appropriate ground terminal. Improper equipment grounding could result in drive or equipment malfunction or nuisance trips.

describes

Type L (mm) d1 (mm) d2 (mm) Manufacturer

PHOENIX CONTACT

the

proper

procedures

preparations

and

for wiring the control terminals.

Wire the control terminals using Figure 3.13 as a guide. Prepare the ends of the control circuit wiring as shown in Figure 3.14. Refer to Wire Size and Torque Specifications on page 56.

Electrical Installation

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.7 Control Circuit Wiring

NOTICE: Do not tighten screws beyond the specified tightening torque. Failure to comply may damage the

terminal.

NOTICE: Use shielded twisted-pair cables as indicated to prevent could result in drive or equipment malfunction due to electrical interference.

operating faults. Improper wiring practices

Connect control wires as shown in the following figure:

S1 S2 S3 S4 S5 SC A1 +V AC AM AC

A – Control terminal block B – Avoid fraying wire strands when

stripping insulation from wire. Strip length 5.5 mm.

C – Single wire or stranded wire

Figure 3.13 Terminal Board Wiring Guide

A – Drive side B – Connect shield to ground terminal of

drive.

C – Insulation

Figure 3.14 Preparing the Ends of Shielded Cables

Preparing wire

terminal ends

D – Loosen screw to insert wire. E – Blade depth of 0.4 mm or less

Blade width of 2.5 mm or less

D – Control device side E – Shield sheath (Insulate with tape) F – Shield

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.7 Control Circuit Wiring

When setting the frequency by analog reference from an external potentiometer, use shielded twisted-pair wires and ground the shield of twisted-pair wires to the ground terminal of the drive.

NOTICE: The analog signal lines between the drive and not exceed 50 meters when using an analog signal from a remote source to supply the frequency reference. Failure to comply could result in poor system performance.

the operator station or peripheral equipment should

A – Drive B – Ground terminal (shield connection)

Figure 3.15 Wiring the Frequency Reference to the Control Circuit Terminals (External

Reference)

C – (+V) Frequency setting power source

+10.5 Vdc maximum 20 mA

D – (A1) Main speed frequency reference 0

to +10 Vdc (20 kΩ) or 4 to 20 mA (250 Ω)/ 0 to 20 mA (250 Ω)

Electrical Installation

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.8 I/O Connections

Sinking/Sourcing Mode Switch

Set the DIP switch S3 on the front of the drive to switch the digital input terminal logic between sinking mode and sourcing mode; the drive is preset to sinking mode.

Table 3.10 Sinking/Sourcing Mode Setting

Set Value Details

SINK Sinking Mode (0 V common): default setting

SOURCE Sourcing Mode (+24 V common)

DIP Switch S3

SOURCE

Figure 3.16 DIP Switch S3

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

SINK

3.8 I/O Connections

Transistor Input Signal Using 0 V Common/Sink Mode

When controlling the digital inputs by NPN transistors (0 V common/sinking mode), set the DIP switch S3 to SINK and use the internal 24 V power supply.

Shielded Cable

SOURCE

SINK

Figure 3.17 Sinking Mode: Sequence from NPN Transistor (0 V Common)

FWD Run/Stop

REV Run/Stop

External Fault N.O.

Fault Reset

Multi-step Speed 1

Multi-funciton input

SINK

SOURCE

+24 V

Electrical Installation

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.8 I/O Connections

Transistor Input Signal Using +24 V Common/Source Mode

When controlling digital inputs by PNP transistors (+24 V common/sourcing mode), set the DIP switch S3 to SOURCE and use an external 24 V power supply.

Shielded cable

SOURCE

SINK

External power supply

+24V

FWD Run/Stop

REV Run/Stop

External Fault N.O.

Fault reset

Multi-step speed 1

SINK

SOURCE

Figure 3.18 Source Mode: Sequence from PNP Transistor (+24 V Common)

+24V

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.9 Main Frequency Reference

DIP Switch S1 Analog Input Signal Selection

The main frequency reference can either be a voltage or current signal input.

To use current input at terminal A1, set the DIP switch S1 to "I" (default setting) and set parameter H3-01 = “2” or “3” (4-20 mA or 0-20 mA).

When using as a voltage input, set DIP switch S1 to “V” (right position) and program parameter H3-01 to “0” (0 to +10 Vdc with lower limit) or “1” (0 to +10 Vdc without lower limit).

Table 3.11 Frequency Reference Configurations

Voltage Input Current Input

Drive

+10.5 V

20 mA current

Main speed

frequency reference (current input)

Frequency reference common

0 to 10 V

Drive

+10.5 V

20 mA current

Main speed frequency

reference (voltage input)

Frequency reference

common

4 to 20 mA input or 0 to 20 mA input

Electrical Installation

DIP Switch S1

I V

Figure 3.19 DIP Switch S1

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.9 Main Frequency Reference

Table 3.12 DIP Switch S1 Settings

Setting Value Description

V (right position) Voltage input (0 to 10 V): default setting

I (left position) Current input (4 to 20 mA or 0 to 20 mA)

Table 3.13 Parameter H3-01 Details

No. Parameter Name Description

Selects the signal level for terminal A1.

Frequency ref. (voltage/current)

H3-01

terminal A1 signal level selection

0: 0 to +10 V, unipolar input (negative frequency reference values are zeroed) 1: 0 to +10 V, bipolar input (negative frequency reference changes the direction) 2: 4 to 20 mA 3: 0 to 20 mA

Setting

Range

0 to 3 0 410H

Default Setting

MEMOBUS

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.10 Braking Resistor

Dynamic braking (DB) helps bring the motor to high inertia loads. As the drive lowers the frequency of a motor with high inertia connected, regeneration occurs. This can cause an overvoltage situation when the regenerative energy flows back into the DC bus capacitors. A braking resistor prevents these overvoltage faults.

NOTICE: Do not allow unqualified personnel to use the product. Failure to comply could result in damage to the drive or braking circuit. Carefully review the braking resistor instruction manual when connecting a braking option to the drive.

Note: The braking circuit must be sized properly in order to dissipate the power required to decelerate the load in

the desired time. Ensure that the braking circuit can dissipate the energy for the set deceleration time prior to running the drive.

NOTICE: Use a thermal overload relay or an over-temperature contact to interrupt input power to the drive in the event the braking resistor overheats. In the event of a possible thermal overload, the relay will trigger the input contactor and prevent the braking resistor from burning up.

Installation

WARNING! Fire Hazard. The braking resistor connection terminals are B1 and B2. Do not connect a braking

resistor directly to any other terminals. Improper wiring connections could result in death or serious injury by fire. Failure to comply may result in damage to the braking circuit or drive.

NOTICE: Connect braking resistors to the drive as shown in the I/O wiring examples. Improperly wiring braking circuits could result in damage to the drive or equipment.

a smooth and rapid stop when working with

Installation Procedure

Disconnect all electrical power to the drive and wait at least one minute before servicing the drive and any connected components.

Remove drive front cover.

Use a voltmeter to verify that voltage is disconnected from incoming power terminals and that the DC bus no longer holds a charge.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Electrical Installation

3.10 Braking Resistor

Power supply

Thermal relay switch for external braking resistor

Follow manufacturer instructions to connect the resistor unit to the drive using proper wire gauge according to local electrical codes.

Power leads for the remote mount resistors generate high levels of electrical noise; group these signal leads separately.

Mount the resistor unit on a noncombustible surface. Maintain minimum side and top clearances according to resistor manufacturer instructions.

WARNING! Fire Hazard. Do not use improper combustible materials. Failure to comply could result in death or serious injury by fire. Attach the drive or braking resistors to metal or other noncombustible material.

Reinstall drive covers and resistor covers, if provided.

Set parameter L3-04 = “0” to disable stall prevention during deceleration. Set parameter L8-01 to “1” to enable overheat protection when using Yaskawa heatsink-mounted braking resistor. Set L8-01 = “0” for other braking resistor types.

L8-01: Internal Dynamic Braking Resistor Protection Selection

L3-04: Stall Prevention During Deceleration 0: Stall prevention disabled.

Operate the system and verify the required deceleration rate is obtained during dynamic braking or stopping.

Thermal

OFFTHRX

MA MC

MCCB

MCON

THRX

TRX

Fault contact

relay

B1 B2

R/L1

S/L2

T/L3

Drive

Braking resistor

U/T1

V/T2

W/T3

Figure 3.20 Connecting a Braking Resistor

Table 3.14 Braking Resistor Settings

Parameter Settings

0: Disabled. The drive will not provide overheat protection. Supply separate means of overheat protection. 1: Enabled. Braking Resistor is protected from overheat.

Motor

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.11 Interlocking with Connected Machinery

For safety reasons, applications that may be affected be set up so that operation can only occur when the drive is ready to operate. A "Drive ready" and "Fault" signal should be assigned to the multi-function outputs to guarantee interlock with application.

Drive Ready Signal

The "Drive ready" signal is output to one of the multi-function terminals after the drive has booted up and there is no fault present. It indicates that the drive is ready for operation.

• The power is off.

• A fault situation is present.

• There is a problem with the drive internal power supply.

• Parameter settings restrict a Run command from being entered.

• An overvoltage or undervoltage situation is present so that when the Run command is given a fault is immediately triggered.

• The drive is in the programming mode and parameter settings restrict a Run command from being entered in the programming mode.

by the operation status of the drive should

Electrical Installation

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

3.11 Interlocking with Connected Machinery

This Page Intentionally Blank

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Start-Up

Programming &

Operation

This chapter explains the functions of the LED operator and how to program the drive for initial operation.

4.1 SECTION SAFETY.............................................70

4.2 USING THE DIGITAL LED OPERATOR..............73

4.3 THE DRIVE AND PROGRAMMING MODES.......78

4.4 START-UP FLOWCHARTS................................86

4.5 BASIC OPERATION..........................................87

4.6 POWERING UP THE DRIVE.............................111

4.7 NO-LOAD OPERATION TEST RUN..................113

4.8 TEST RUN WITH LOAD CONNECTED.............115

4.9 VERIFYING AND BACKING UP PARAMETER

SETTINGS.......................................................116

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation

& Start-Up Manual

4.1 Section Safety

DANGER

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

WARNING

Electrical Shock Hazard

Do not operate equipment with covers removed.

Failure to comply could result in death or serious injury.

The diagrams in this section may include drives details. Be sure to reinstall covers or shields before operating the drives and run the drives according to the instructions described in this manual.

Always ground the motor-side grounding terminal.

Improper equipment grounding could result in death or serious injury by contacting the motor case.

Do not touch any terminals before the capacitors have fully discharged.

Failure to comply could result in death or serious injury.

Do not allow unqualified personnel to perform work on the drive.

Failure to comply could result in death or serious injury.

Installation, maintenance, inspection, and servicing must be performed only by authorized personnel familiar with installation, adjustment and maintenance of AC drives.

without covers or safety shields to illustrate

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

4.1 Section Safety

WARNING

Do not perform work on the drive while wearing loose clothing, jewelry or without eye protection.

Failure to comply could result in death or serious injury.

Remove all metal objects such as watches and rings, secure loose clothing, and wear eye protection before beginning work on the drive.

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

Fire Hazard

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or of electrical connections.

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire.

Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.

Do not use improper combustible materials.

Failure to comply could result in death or serious injury by fire.

Attach the drive to metal or other noncombustible material.

serious injury by fire due to overheating

Start-Up Programming

& Operation

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

4.1 Section Safety

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Never connect or disconnect the motor from the drive while the drive is outputting voltage.

Improper equipment sequencing could result in damage to the drive.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.

Do not allow unqualified personnel to use the product.

Failure to comply could result in damage to the drive or braking circuit.

Carefully review instruction manual TOBPC72060000 when connecting a braking option to the drive.

Do not modify the drive circuitry.

Failure to comply could result in damage to the drive and will void warranty.

Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Check all the wiring to ensure that all and connecting any other devices.

Failure to comply could result in damage to the drive.

connections are correct after installing the drive

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

4.2 Using the Digital LED Operator

Use the LED operator to enter run and as display fault and alarm information.

Keys, Displays, and LEDs

stop commands, display data, edit parameters, as well

J1000

据据据

据据据据据

据据据据据据

据据据据据 5

据据据据据据据

据据据据据据据据

WARNING

Risk of electric shock.

Read manual before installing. Wait 5 minutes for capacitor discharge after disconnecting power supply. To conform to requirements, make sure to ground the supply neutral for 400V class.

据据据据据据据据据据据据据据据

据据据

据据据据据据据据据据据据据据据据据据据据据据据据据据据据据据据据据据据

据据据据据据据据据据据据

据据据据据据据

据据据据据据据据据据据据据据据据据据据据

400V

据据据据据据据据据据据据据据据据据据据据据

STOP

: : : :

Start-Up Programming

& Operation

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

4.2 Using the Digital LED Operator

Table 4.1 Keys and Displays on the LED Operator

No. Display Name Function

1 Data Display Area Displays the frequency reference, parameter number, etc.

2 ESC Key Returns to the previous menu.

3 RESET Key

4 RUN Key Starts the drive.

5 Up Arrow Key Scrolls up to select parameter numbers, setting values, etc.

6 Down Arrow Key Scrolls down to select parameter numbers, setting values, etc.

8 ENTER Key

9 LO/RE Selection Key

10 RUN Light Lit while the drive is operating the motor.

11 LO/RE Light Lit while the operator (LOCAL) is selected to run the drive.

12 ALM LED Light

13 REV LED Light

14 DRV LED Light

15 FOUT LED Light

STOP

STOP Key

Moves the cursor to the right. Resets the drive to clear a fault situation.

Stops the drive. Note: Stop priority circuit. A fast-stop is available by pressing the STOP key when the drive detects a danger even if the drive is running by a signal from the multi-function contact input terminal (REMOTE is set). To avoid stoppage by using the STOP key, set o2-02 (STOP Key Function Selection) to 0 (Disabled).

Selects all modes, parameters, settings, etc. Selects a menu item to move from one display screen to the next.

Switches drive control between the operator (LOCAL) and the control circuit terminals (REMOTE). Note: LOCAL/REMOTE key effective during stop in drive

Refer to LED Screen Displays on page 75.

mode.

Digital Text Display

Text appears on the LED Operator as shown as it appears on the display screen.

Lit Flashing

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

below. This section explains the meaning of text

4.2 Using the Digital LED Operator

Text LED Text LED Text LED Text LED

0 9 I R

1 A J S

2 B K T

3 C L U

4 D M

<1>

5 E N W

6 F O X none

7 G P Y

8 H Q Z none

<1> Displayed in two digits.

LED Screen Displays

Display Lit Flashing Off

As illustrated in this manual

LED Lit Flashing

When the drive detects an alarm or error

Motor is rotating in reverse — Motor is rotating forward

Drive Mode — Programming Mode

Displays output frequency (Hz) — —

• When an alarm occurs

• oPE detected

Normal state (no fault or alarm)

LO/RE LED and RUN LED Indications

<1>

Run command is selected from device other than LED operator (REMOTE)

During stop

When run command is selected from LED operator (LOCAL)

During run

— —

• During deceleration to stop

• When a run command is input and frequency reference is 0

Flashing Quickly

• During deceleration at a fast-stop.

• During stop by interlock operation.

Off

<1>

Start-Up Programming

& Operation

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

4.2 Using the Digital LED Operator

LED Lit Flashing

As shown

<1> Refer to Figure 4.1 for the difference between “flashing” and “flashing quickly”.

1 s

Flashing

Flashing quickly

Drive output frequency

Frequency setting

RUN LED

ON ON

Figure 4.1 RUN LED Status and Meaning

during stop

0 Hz

OFF

Figure 4.2 RUN LED and Drive Operation

RUN

6 Hz

Flashing Quickly

ON ON

<1>

STOP

Flashing

OFF

Off

RUN

STOP

OFF

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

4.2 Using the Digital LED Operator

Menu Structure for Digital LED Operator

Turn the power on

Forward Selection

Output Frequency

Output Current

DRIVE MODE

Output Voltage

Monitor Display

Note: “XX” characters are shown in this manual.

The drive will display the actual setting values.

<1>

Reverse Selection

Description of Key Operations

Verify Menu

Set Up Mode

Parameter Setting Mode

XXXX

PROGRAMMING MODE

Figure 4.3 Digital LED Operator Screen Structure

<1> Reverse can only be selected when LOCAL is set.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Start-Up Programming

& Operation

4.3 The Drive and Programming Modes

The drive functions are divided into two main

Drive Mode: The Drive mode allows motor operation and parameter monitoring. Parameter settings cannot be changed when accessing functions in the Drive Mode (Table 4.3).

Programming Mode: The Programming Mode allows access to setup/adjust, verify parameters. The drive prohibits changes in motor operation such as start/stop when the Digital LED Operator is accessing a function in the Programming Mode.

Table 4.3 illustrates the different functions visible as the “Up arrow” is scrolled immediately

after powering up the drive.

Note: When b1-08 (Run Command Selection while in Programming Mode) is set to 1 (enabled), the drive can run

even if the mode is switched to the programming mode. When setting b1-08 to 0 (disabled), the mode cannot be switched to the programming mode while the drive is running.

Table 4.3 Summary of Modes

Mode Group Description Key Press LED Digital Operator Display

Frequency Reference Display (Initial power-up state)

Forward/Reverse

groups accessible via the Digital LED Operator:

Drive Mode Functions (Motor operation and monitoring)

Programming Mode Functions (Changing parameters)

Navigating the Drive and Programming Modes

The drive is set to operate in Drive

screens by using the

Output Frequency Display

Output Current Display

Output Voltage Reference

Monitor Display

Verify Function

Setup Group Parameters

All Parameters

Mode when it is first powered up. Switch between display

and keys.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Power Up

Drive Mode

Frequency Reference

STOP

Default Setting

Forward/Reverse

Output Frequency Display

Output Current Display

4.3 The Drive and Programming Modes

This display screen allows the user to monitor and set the frequency reference while the drive is running. Refer to The Drive and

Programming Modes on page 78.

Note: The user can select items to display when the drive is first powered up by setting parameter o1-02.

: Motor rotates forward.

: Motor rotates in reverse.

Note: For applications that should not run in reverse (fans, pumps, etc.), set parameter b1-04 = “1” to prohibit the motor from rotating in reverse. This sequence also puts the drive in LOCAL mode.

Switching to reverse:

The LED is lit when

LOCAL is selected

Monitors the frequency output by the drive.

Monitors the output current of the drive.

Start-Up Programming

& Operation

Output Voltage Reference

Drive Mode

Monitor Display

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Monitors the output voltage of the drive.

Monitor parameters (U parameters) are displayed.

4.3 The Drive and Programming Modes

Programming

Mode

Parameter Setting

Drive Mode

Drive Mode Details

Frequency Reference

Verify Function

Setup

Lists all parameters that have been edited or changed from default settings. Refer to Verifying Parameter Changes: Verify Menu on

page 83

A select list of parameters necessary to get the drive operational quickly. Refer to The Setup Group within the Programming

Mode on page 81.

Allows the user to access and edit all parameter settings. Refer

to Parameter List on page 197.

Returns to the frequency reference display screen.

The following actions are possible in the Drive Mode:

• Run and stop the drive.

• Monitor the operation status of the drive (frequency reference, output frequency, output current, output voltage, etc.).

• View information on an alarm.

Note: Select "Drive Mode" when running. The mode can be switched to any mode (program mode, etc.) other

than drive mode while the the mode to "Drive Mode" after completing periodic inspection.

drive is stopped. However, the drive cannot be operated in other modes. Return

Figure 4.4 illustrates changing the default frequency reference of F 0.00 (0 Hz) to F 6.00 (6

Hz) while in Drive Mode. This example assumes the drive is set to LOCAL.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Frequency reference

display at power up

4.3 The Drive and Programming Modes

STOP

Press to select LOCAL

Press until the frequency reference becomes 6 Hz

Figure 4.4 Setting the Frequency Reference while in Drive Mode

Note: The drive will not accept a frequency reference set value unless the ENTER key is pressed after the frequency

reference is entered. This feature prevents accidental setting of the frequency reference. By setting o2-05 (Frequency Reference Setting Method Selection) to 1 (Enabled), the drive will accept the frequency reference while it is being adjusted on the digital operator.

Programming Mode Details

Press to select the

digit to the right

The following actions are possible in the programming mode:

• Verify Function: Verify parameter setting changes from original default values.

• Setup Group: Access a list of commonly used parameters to simplify setup.

• Parameter Setting Mode: Access and edit all parameter settings.

The Setup Group within the Programming Mode

In Setup Group, the user can access the minimum group of parameters required to operate the application.

Note: Setup Group parameters are listed in Table 4.4.

Figure 4.5 illustrates the keys to press to enter the Setup Group.

In this example, the source of the frequency reference is changed from the control circuit terminals to the LED Operator (i.e., b1-01 is changed from 1 to 0).

Start-Up Programming

& Operation

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

4.3 The Drive and Programming Modes

Frequency reference

appears when powered up

STOP

Press until

appears

<1>

Parameter Display

Control Circuit

Terminal

Select digit

to edit

<2>

Parameter Display

<1> Move to the right to change parameter settings. Scroll down to view and check settings in the Setup Mode. <2> To return to the Top Menu, press . other parameters, press and .

Figure 4.5 Setup Group Example

Changing Parameter Settings or Values

This example explains changing C1-01 (Acceleration Time 1)

20.0 seconds.

Step Display/Result

1. Turn on the power to the drive. The initial display appears.

LED Operator

(2x)

To view or edit

from 10.0 seconds (default) to

Press the key until the Setup Mode Screen appears.

Press the key to view the parameter setting display.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

4.3 The Drive and Programming Modes

Step Display/Result

Scroll through parameters by pressing the key until C1-01 appears.

Press to view the current setting value (10.0). (Number farthest to the left flashes)

Press until the desired number is selected. (“1” flashes)

Press the key and enter 0020.0.

Press and the drive will confirm the change.

9. The display automatically returns to the screen shown in Step 4.

10.

Press the key until back at the initial display.

Verifying Parameter Changes: Verify Menu

The Verify Menu lists edited parameters from the Programming Mode. The Verify Menu helps determine which settings have been changed, and a drive. If no settings have been changed the Verify Menu will read

is particularly useful when replacing

. The Verify menu

also allows users to access and re-edit edited parameters.

Note: The Verify Menu will not display parameters from

from default settings.

the A1 group even if those parameters have been changed

The following example is a continuation of the steps beginning on page 82. Here, parameter C1-01 is accessed using the Verify Menu and is changed again to 20.0 s.

To check the list of edited parameters:

Step Display/Result

1. Turn on the power to the drive. The initial display appears.

Start-Up Programming

& Operation

Press until the display shows the “Verify” representation.

Press to enter the list of parameters that have been edited

from their original default settings.

Scroll through the list by pressing the key.

Press the key until C1-01 appears.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

4.3 The Drive and Programming Modes

Step Display/Result

Press the key to access the setting value. (number farthest to the left flashes)

Switching Between LOCAL and REMOTE

Entering the run command using the LED operator is referred to as LOCAL, while entering the run command from an external device via

the control circuit terminals or network option

unit is referred to as REMOTE.

WARNING! Sudden Movement Hazard. The drive may start unexpectedly if the Run command is already applied when switching from LOCAL mode to REMOTE mode when b1-07 = 1, resulting in death or serious injury. Be sure all personnel are clear of rotating machinery and electrical connections prior to switching between LOCAL mode and REMOTE mode.

There are two ways to switch between LOCAL and REMOTE.

Note: 1. After selecting LOCAL, the LO/RE light will remain lit.

2. The drive will not allow the user to switch between LOCAL and REMOTE during run.

Using the LO/RE Key on the LED Operator

Step Display/Result

1. Turn on the power to the drive. The initial display appears.

Press . The LO/RE light will light up. The drive is now in

Local.

To set the drive for REMOTE operation, press

the

key again.

STOP

Using Input Terminals S1 through S5 to Switch between LO/RE

Switch between LOCAL and REMOTE using one of the digital input terminals S1 through S5 (set the corresponding parameter H1-01 through H1-05 to “1”).

Follow the example below to set the digital input terminals.

Note: 1. For a list of digital input selections, Refer to Parameter List on page 197.

2. Setting a multi-function input terminal to a value of 1 disables the LO/RE key on the LED operator.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

4.3 The Drive and Programming Modes

Parameters Available in the Setup Group

Setup Mode (STUP)

Parameters used for this drive are classified into A to U. To simplify the drive setup, frequently used parameters are selected and input into Setup Mode.

To set a parameter, the Setup Mode must be displayed first. Press the Up/Down key

until is displayed.

Select the parameter and change the setting. Table 4.4 lists the Setup group. If the desired parameter cannot be set in the Setup mode, use the Parameter Setting mode.

Note: This manual also explains other parameters not visible in the Setup Group (A1-06 = 0). Use the “Par” menu

in the Programming mode to access parameters not listed in the Setup Group.

Table 4.4 Setup Group Parameters

Parameter Name

b1-01 Frequency Reference Selection b1-02 Run Command Selection

b1-03 Stop Method Selection C1-01 Acceleration Time 1 C1-02 Deceleration Time 1 C6-01 Duty Selection C6-02 Carrier Frequency Selection

d1-01 Frequency Reference 1

d1-02 Frequency Reference 2

d1-03 Frequency Reference 3

d1-04 Frequency Reference 4

Parameter Name

d1-17 Jog Frequency Reference E1-01 Input Voltage Reference E1-04 Maximum Output Frequency E1-05 Maximum Voltage E1-06 Base Frequency E1-09 Minimum Output Frequency E2-01 Motor Rated Current H4-02 Terminal FM Gain Setting L1-01 Motor Protection Function Selection

L3-04

Stall Prevention Selection during Deceleration

parameters available in

Start-Up Programming

& Operation

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

4.4 Start-up Flowcharts

This section summarizes the basic steps required to quick reference to help familiarize the user with start-up procedures.

Flowchart: Basic Start-up and Motor Tuning

Figure 4.6 describes basic start-up sequence for the drive and motor system. This sequence

varies slightly depending on application. Use drive default parameter settings in simple applications that do not require high precision.

Install and wire the drive as explained in Chapters 1, 2 and 3

Adhere to safety messages concerning application of power.

Apply main power on to the drive.

start the drive. The chart is intended as a

START

* b1-01/02 for frequency reference and run command source selection * h1-oo, H2-01, H3-oo, H4-oo, H5-oo for I/O terminal setting * d1-oo for multi-speed references if used * C1-oo and C2-oo for accel./decel. and S-curve time settings * C6-01 for heavy/normal duty mode selection * L3-04 if braking options are used

Run the motor without load; check the rotation direction and operation.

Verify external signal commands to the drive work as desired.

Couple the load or machine to the motor. Run the machine and check for desired operation.

Fine tune parameters. Adjust application settings if necessary.

Check the machine operation and verify parameter settings.

Figure 4.6 Basic Start-Up and Motor Tuning

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Set the basic parameters:

Drive is ready to run the application.

4.5 Basic Operation

This section explains the basic settings required for initial drive operation. Checking these basic parameter settings during start-up will help to ensure a successful drive start-up.

If more information is required for parameters not

List on page 197 as required for a complete listing of drive parameters.

Initialize Parameter Values: A1-03

Parameter A1-03 (Initialize Parameters) resets all parameters to the original default values.

Note: Record all the changed settings before initializing parameters.

Different Methods of Drive initialization

2220: 2-Wire Initialization

Returns all parameters to factory default values for 2-wire control.

3330: 3-Wire Initialization

Returns all parameters to factory default values for 3-wire control.

Frequency Reference Source: b1-01

This section explains how to assign the frequency reference. Parameters b1-01 and b1-02 can be used to select the source of the run command and the frequency reference independently (e.g., set the reference from the operator and set the run command from the terminals).

Frequency Reference from the LED Operator: b1-01 = 0

When b1-01 = 0 the frequency reference will be provided by the LED operator. Refer to The

Drive and Programming Modes on page 78 for information on how to set the frequency

reference.

listed in this section, Refer to Parameter

Start-Up Programming

& Operation

Frequency Reference from the Analog Input Terminal: b1-01 = 1

When b1-01 = 1, analog input A1 provides the frequency reference.

Note: Set H3-01 (Terminal A1 Function Selection) to “0” to configure Terminal A1 for the main analog frequency

reference.

Voltage Input

When entering the frequency reference with a voltage signal, set parameter H3-01 to “0” for 0 to 10 Vdc with lower reference limit. Set H3-01 to “1” if 0 to 10 Vdc input without lower limit is required. Set DIP Switch S1 for voltage input (position “V”).

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

4.5 Basic Operation

DIP switch S1

I V

Drive

0 to 10 V

Main frequency

(voltage or current input)

Analog common

Figure 4.7 Voltage Input for the Frequency Reference

Current Input

When entering the frequency reference using an analog input signal, set parameter H3-01 to “2” if 4 to 20 mA input is used. When using 0 to 20 mA input, set H3-01 to “3”. Set DIP Switch S1 for current input (position “I”).

DIP switch S1

I V

0 or 4 to 20 mA input

Figure 4.8 Current Input for the Frequency Reference

Drive

V (+10.5 V, 20 mA power supply)

Main Frequency

(current input)

Analog common

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

4.5 Basic Operation

Run Command Input Selection: b1-02

This section explains how to assign the run command input.

Parameters b1-01 and b1-02 can be used to select the source of the run command and the frequency reference independently, e.g. set the reference from the operator and set the run command from the terminals.

WARNING! Sudden Movement Hazard. When the run command is given by turning on the power to the drive, the motor will begin rotating as soon as the drive is powered up. Be sure to take proper precautions if using this setting. Ensure the area around the motor is safe. Failure to comply could result in death or serious injury.

Run the Drive at 6 Hz using the LED Operator: b1-02 = 0

To assign the run command to the operator panel, set parameter b1-02 to “0”. This will set up the drive to acknowledge the run command through the LED operator. Initialize the run command using the Run and Stop keys. Upon power up, the drive uses parameter b1-02 to determine the run command location.

The following procedure indicates how to start and stop the drive through the LED operator after parameter b1-02 has been set to 0.

Note:

When b1-02 (Run Command Selection) is not set to 0 (operator), press

Step Display/Result

1. Turn on the power to the drive. The initial display appears.

Set the frequency reference to F6.00 (6 Hz).

Note:Refer to Drive Mode Details on page 80

to set the frequency reference.

Press the key to start the motor.

for instructions on how

to set LOCAL.

Start-Up Programming

& Operation

4. The motor should accelerate up to 6 Hz while the RUN light is on.

Press the until the motor comes to a complete stop.

Run the Drive using Digital Input Terminals: b1-02 = 1

STOP

key to stop the motor. The RUN light will flash

off on

flashing

STOP

off

This setting uses the digital input terminals to enter the run command. The factory setting is a 2-wire sequence.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

4.5 Basic Operation

Using a 2-Wire Sequence

Digital Input Terminals ON OFF

S1 Forward Run Stop S2 Reverse Run Stop

Drive

Forward Run

Reverse Run

Digital Input Common

Figure 4.9 Example Wiring Diagram for 2-Wire Sequence

Using a 3-Wire Sequence

When H1-05 (Multi-Function Digital Input Terminal S5 Function

Selection) = 0, the functions of terminals S1 and S2 are set to 3-wire sequence, and the multi-function input terminal becomes forward/reverse run command terminal.

Stop Button

(N.C.)

Figure 4.10 Example Wiring Diagram for 3-Wire Sequence Using Terminal S5

Run Button

(N.O.)

Run Command Runs when S1 and S2 are closed

(Run button pushed)

Stop Command Stops when S1 and S2 are open

(Stop button pushed)

FWD/REV Command

Drive

<1>

Digital Input Common

<1> When terminal S5 is open, the motor rotates forward. When closed, the motor rotates in reverse.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

4.5 Basic Operation

WARNING! When 3-Wire sequence is used, set the drive to 3-Wire sequence before wiring the control

terminals and ensure parameter b1-17 is set to If the drive is wired for 3-Wire sequence but set up for 2-Wire sequence (default) and if parameter b1-17 is set to 1 (drive accepts a Run command at power up), the motor will rotate in reverse direction at power up of the drive and may cause injury.

Note: Refer to Parameter List on page 197 for a list of digital input functions. After performing a 3-wire

initialization (A1-03 = “3”), the drive will automatically assign the forward/reverse command to terminal S5.

Note: Run by Turning on/off the Power Supply. For safety reasons, the drive is initially set up not to accept a run

command at power up (b1-17 = "0"). If a run command is issued at power up, the RUN indicator LED will flash quickly. To change this and have the run command issued by the drive, change parameter b1-17 to 1.

Stopping Method Selection: b1-03

0 (drive does not accept a run command at power up (default)).

When a Stop command is issued, the drive stops the motor using one of two possible methods.

Ramp to Stop: b1-03 = 0

When b1-03 = 0, the motor will decelerate to a stop when a stop command is entered. The deceleration time is set by C1-02 (Deceleration Time 1). Refer to Acceleration/Deceleration:

C1-01 to C1-04 on page 92.

When the output frequency falls below E1-09 (Minimum Output Frequency) during deceleration, the DC Injection braking current (b2-02) will be activated for the specified DC Injection time at stop (b2-04).

Run Command

ON OFF

Output Frequency

Decelerates according to the specified deceleration time

DC Injection Braking

Figure 4.11 Ramp to Stop

Coast to Stop: b1-03 = 1

When the run command is removed, the drive

Decel Time

(C1-02, etc.)

will shut off its output and the motor will coast

DC Braking

Minimum Output Freq.

(E1-09)

DC Injection

Current (b2-02)

Time at Stop (b2-04)

(uncontrolled deceleration). The motor will coast to a stop at the rate determined by the load inertia.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Start-Up Programming

& Operation

4.5 Basic Operation

Run Command

OFF

Output Voltage

Drive output voltage interrupted

Motor Rotations

Figure 4.12 Coast to Stop

Note: 1. After entering a stop command, the drive will not accept another run command until the time set passes.

2. Do not enter another run command until the motor comes to a complete stop. If a run command must

be entered before the motor has fully stopped, use DC Injection to slow the motor or catch the motor before restarting.

Acceleration/Deceleration: C1-01 to C1-04

C1-01 (Acceleration Time 1) sets the time to accelerate from 0 to the maximum output frequency (E1-04). C1-02 (Deceleration Time 1) sets the time to decelerate from maximum output frequency to 0.

No. Parameter Name Description

<1>

C1-01

C1-02

<1> The parameter can be changed during run.

WARNING! Sudden Movement Hazard. Rapid deceleration may cause the drive to fault on an overvoltage condition, resulting in death or serious injury due to an uncontrolled motor state. Set an acceptable deceleration time in parameter C1-09 when using the Fast-stop feature.

Acceleration Time 1

<1>

Deceleration Time 1

Sets the time to accelerate from 0 to 100% (maximum output frequency).

Sets the time to decelerate from 100% (maximum output frequency) to 0%.

Setting Range

0.0 to

6000.0

Default

10.0 s

Switching Accel/Decel Times with Digital Input Terminals

Two acceleration / deceleration times can be selected

using one of the digital input terminals

S1 through S5.

Program one of the parameters H1-01 through H1-05 to “07” (Accel/Decel Time). Opening or closing the digital input changes the accel/decel times as shown below:

Accel/Decel Time

H1-oo = 7

Open (not selected) C1-01 C1-02

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Acceleration Time Deceleration Time

4.5 Basic Operation

Accel/Decel Time

H1-oo = 7

Closed C1-03 C1-04

Using S-Curve Characteristics during Acceleration/Deceleration

Using S-curve characteristics to smooth acceleration and deceleration

Acceleration Time Deceleration Time

minimizes abrupt shock to the load. Set S-curve characteristic time during acceleration/deceleration at start and acceleration/deceleration at stop.

Note: Setting S-curve characteristics will lengthen accel/decel times as follows:

Accel Time = Selected Accel Time + (C2-01 + C2-02)/2 Decel Time = Selected Decel Time + (C2-03 + C2-04)/2

Setting Example

Figure 4.13 illustrates S-curve characteristics switching between forward and reverse.

Forward Run Command

Reverse Run Command

C2-03

C2-04

C2-01

C2-02

C2-04

C2-03

C2-02

Output Frequency

Drive Duty Mode and Carrier Frequency Selection: C6-01 and

C2-01

Figure 4.13 S-Curve Characteristics

C6-02

Start-Up Programming

& Operation

Drive Duty Mode Selection: C6-01

The drive has two different duty modes from

which to select based on the load characteristics. The drive rated current, overload capacity, carrier frequency, and maximum output frequency will change depending upon the duty mode selection. Use parameter C6-01 (Duty Cycle) to select Heavy Duty (HD) or Normal Duty (ND) for the application. The default setting is ND.

Refer to Specifications on page 187 for details about the rated current.

HD and ND Mode Selections

Mode HD Rating ND Duty Rating

C6-01 0 1

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

4.5 Basic Operation

Mode HD Rating ND Duty Rating

150 %

100 %

Characteristics

Overload

Rated Load

120 %

100 %

Overload

Rated Load

Use ND Rating for applications in which the torque requirements drop along with the speed. Examples include fans or pumps where a high overload tolerance is not required.

100% continuous, 120% of drive rated current for 60 s

1 : 2.0 kHz 2 : 5.0 kHz 3 : 8.0 kHz 4 : 10.0 kHz 5 : 12.5 kHz 6 : 15.0 kHz 7: Swing PWM F : User defined (C3-03 to C3-05)

Motor Speed

Application

Overload capability

(oL2)

C6-02

L3-02 Stall

Prevention during

Acceleration

L3-06 Stall

Prevention during

Run

0 Motor Speed

Use HD Rating is designed applications requiring a high overload tolerance with constant load torque, like conveyors.

100% continuous, 150% of drive rated current for 60 s

1 : 2.0 kHz 2 : 5.0 kHz 3 : 8.0 kHz 4 : 10.0 kHz 5 : 12.5 kHz 6 : 15.0 kHz 7: Swing PWM F : User defined (C3-03 to C3-05)

100 %

150% 120%

Note: By selecting HD/ND, motor parameter E2 is changed to the value for the maximum applicable motor.

Note: Swing PWM uses 2.0 kHz carrier frequency as a base. The application of special PWM patterns keeps the

audible noise of the motor low.

Carrier Frequency Selection: C6-02

Fixed Carrier Frequencies

The carrier frequency can be set using parameter C6-02 as shown in table below.

100 %

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

4.5 Basic Operation

Parameter Name Description Setting Range Default

C6-02

Note: Settings 7 through A for parameter C6-02 use a Swing PWM equivalent to a 2 kHz audible noise. This

Note: The upper limit for the carrier frequency is determined by drive capacity.

Carrier

frequency

function turns the motor noise into a less obtrusive white noise.

1 : 2.0 kHz 2 : 5.0 kHz 3 : 8.0 kHz 4 : 10.0 kHz 5 : 12.5 kHz 6 : 15.0 kHz 7: Swing PWM F : User defined (C3-03 to C3-05)

1 to F

Depends on

drive size

Precautions when setting parameter C6-02:

Speed and torque are unstable at low speeds. Noise from the drive is affecting peripheral devices. Excessive leakage current from the drive.

Wiring between the drive and motor is too long. Motor acoustic noise is too loud. Increase the carrier frequency or use Swing PWM.

<1> The carrier frequency may need to be lowered if the motor cable is too long. Refer to the table below.

Wiring Distance Up to 50 m Up to 100 m Greater than 100 m

C6-02 (Carrier Frequency Selection) 1 to F (15 kHz) 1 to 2 (5 kHz), 7 1 (2 kHz), 7

Carrier Frequency Setting Error (oPE11)

Symptom Possible Solution

Lower the carrier frequency.

<1>

A carrier frequency setup error (oPE11) will occur when carrier frequency gain (C6-05) is greater than 6 and C6-03 < C6-04.

Note: Refer to Troubleshooting without Fault Display on page 143 for information on operator errors (oPE).

Carrier Frequency and Drive Overload Current Level

With C6-01 set to 1, the carrier frequency setting defines drive output current level.

Table 4.5 Current Derating by Carrier Frequency Setting

Single-Phase 200 V Three-Phase 200 V Three-Phase 400 V

Model

(Capacity)

BA0001

0.2 kW/

0.1 kW

BA0002

0.4 kW/

0.2 kW

Carrier

Frequency

(kHz)

Output

Current

2 1.2

15 0.6 15 0.6

2 1.9 10 1.6 10 1.6 8 1.2 15 1.3 15 1.3 15 0.7

(A)

Model

(Capacity)

2A0001

0.2 kW/

0.1 kW

2A0002

0.4 kW/

0.2 kW

Carrier

Frequency

(kHz)

2 1.2

2 1.9

Output

Current

(A)

Model

(Capacity)

— — —10 0.8 10 0.8

4A0001

0.4 kW/

0.2 kW

Carrier

Frequency

(kHz)

2 1.2

Output

Current

(A)

Start-Up Programming

& Operation

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

4.5 Basic Operation

Single-Phase 200 V Three-Phase 200 V Three-Phase 400 V

Model

(Capacity)

BA0003

0.75 kW/

0.4 kW

BA0006

1.1 kW/

0.75 kW

— — —

BA0010

2.2 kW/

1.5W

— — —

Carrier

Frequency

(kHz)

10 3.0 10 3.0 8 1.8 15 2.4 15 2.4 15 1.1

10 5.0 8 3.4 15 4.0 15 2.0

15 6.4 15 6.4 15 2.9

Output

Current

2 3.3

2 6.0

2 9.6 8 8.0 8 8.0 8 4.8

(A)

Model

(Capacity)

2A0004

0.75 kW/

0.4 kW

2A0006

1.1 kW/

0.75W

2A0008

1.5 kW/

1.1 kW

2A0010

2.2 kW/

1.5W

2A0012

3.0 kW/

2.2 kW

2A0018

3.7 kW/

3.0W

2A0020

5.5 kW/

4.0 kW

Carrier

Frequency

(kHz)

— — —

Output

Current

2 3.3

2 6.0

15 4.0

2 8.0

15 5.5

2 9.6

2 12.0 8 11.0 8 5.5

15 8.8 15 3.3

2 17.5 8 14.0 8 7.2

15 11.2 15 4.3

2 19.6 8 17.5 8 9.2

15 14.0 15 5.5

(A)

Model

(Capacity)

4A0002

0.75 kW/

0.4 kW

4A0004

1.5 kW/

0.75 kW

— — —10 5.0

— — —8 6.9

4A0005

2.2 kW/

1.5W

4A0007

3.0 kW/

2.2 kW

4A0009

3.7 kW/

3.0 kW

4A0011

5.5 kW/

4.0 kW

Carrier

Frequency

(kHz)

2 2.1

2 4.1

2 5.4

2 6.9

2 8.8

2 11.1

Output

Current

(A)

Multi-Step Speed Operation (4-Step Speed)

Select up to 9 preset references (including Jog reference) using two multi-function inputs S4 and S5. Two multi-step references can be selected using two multi-function inputs as illustrated in Figure 4.14.

Multi-Step Speed Operation Parameters

No. Name Description

d1-01 Frequency Reference 1 Frequency reference. o1-03 determines the units, with Hz as the default.

d1-02 Frequency Reference 2

d1-03 Frequency Reference 3

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Frequency reference when multi-function input “Multi-Step Speed Reference 1" (H1-oo = 3) is on. Setting unit: set by o1-03.

Frequency reference when multi-function input “Multi-Step Speed Reference 2” (H1-oo = 4) is on. Setting unit: set by o1-03.

4.5 Basic Operation

No. Name Description

d1-04 Frequency Reference 4

Digital Input

Terminal Parameter Setting Contents

S4 H1–04 4 Multi-Step Speed Reference 2 S5 H1–05 3 Multi-Step Speed Reference 1

Wiring Example

Frequency reference when multi-function input “Multi-Step Speed Reference 1, 2" (H1-oo = 3 and 4) are both on. Setting unit: set by o1-03.

Set up external switches SW1 and SW2.

Three-Phase, 200 Vac (400 Vac)

SW1

SW2

Figure 4.14 Control Terminals for 4 Multi-Step Speeds

R/L1 S/L2 T/L3

Drive

U/T1 V/T2 W/T3

Start-Up Programming

& Operation

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

4.5 Basic Operation

Frequency Reference

Freq Ref 4

Freq Ref 3

Freq Ref 2

Freq Ref 1

Forward/Reverse Run/Stop

Multi-Step Speed 1

Multi-Step Speed 2

Figure 4.15 4-Step Speed Time Chart

Setting Procedure

Step Display/Result

1. Turn on the power to the drive. The initial display appears.

Set the frequencies listed below to the specified parameters:

1. d1-01 = 5 Hz: Step 1

2. d1-02 = 20 Hz: Step 2

3. d1-03 = 50 Hz: Step 3

4. d1-04 = 60 Hz: Step 4

Press the key until the initial display appears.

4. turns on.

Press to select LOCAL. The LO/RE light will turn on.

<1>

OFF

STOP

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

4.5 Basic Operation

Step Display/Result

Press to run the motor at 5 Hz. The RUN light will turn on.

STOP

Off On

With SW1 closed, the drive runs the motor at Multi-Step Speed 2

(20 Hz).

With SW1 open and SW2 closed, the drive runs the motor at Multi-Step

3 (50 Hz).

With both SW1 and SW2 closed, the drive runs the motor at Multi-Step

4 (60 Hz).

10.

STOP

Press motor comes to a complete stop.

to stop the drive. The RUN light will flash until the

Flashing Off

<1> When the frequency reference is assigned to the LED operator (b1-01=0), the first step in a multi-step speed

sequence comes from d1-01.

Note: When a run command is input from the control circuit terminal, the frequency reference value is selected

as follows: When b1-01 = 0 and the run command is given, the drive uses the frequency set to d1-01. When b1-01 = 1 and the run command is given, the drive uses the frequency reference value input to analog control terminal A1.

Drive Input Voltage Setting: E1-01

Set E1-01 according to the power supply voltage.

This setting serves as a base value for certain

STOP

drive protective functions.

NOTICE: Set drive input voltage (not motor voltage) in parameter E1-01 for proper function of the protective features of the drive. Failure to comply could result in improper drive operation. Set parameter E1-01 to match the input voltage of the drive.

Parameter Name Description Setting Range Default

E1-01

Set to the nominal voltage of the incoming line. Sets

Input

the maximum and base voltage, and adjusts the levels

Voltage

of drive protective features (e.g., overvoltage, braking

Setting

resistor level, stall prevention, etc.).

200 V Class: 155 to 255 400 V Class: 310 to 510

200 V

Start-Up Programming

& Operation

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

4.5 Basic Operation

Input Voltage Setting Value: E1-01

The

input

voltage

level

determines

overvoltage

the

detection

level and the operation level of

the braking transistor as shown in the table below.

Voltage

200 V Class All settings 410 V 394 V

400 V Class

Note: This data is for an internal dynamic braking resistor of 0.1 to 18.5 kW. For larger units, see “Dynamic

V/f Pattern Settings: E1-04 to E1-10

Setting Value of

E1-01

Setting ≥ 400V 820 V 788 V 380 V Setting < 400V 740 V 708 V 350 V

Braking Resistor Unit for VARISPEED-600 Series, TOBPC72060000.”

ov Detection

Level

(Approximate Values)

Braking Transistor

Operation Level

Uv Detection Level

190 V

(single-phase=160 V)

Depending on the application, it may be necessary to adjust the V/f pattern. Figure 4.16 illustrates parameters that need to be set up to adjust the V/f pattern characteristics.

Instructions for Setting a V/f Pattern

Set the input voltage for the drive. Refer to Drive Input Voltage Setting: E1-01 on

page 99.

Set the V/f pattern:

Output Vol (V)

E1-05

No. Parameter Name

E1-04 Maximum Output Frequency E1-05 Maximum Voltage E1-06 Base Frequency E1-07 Mid Output Frequency

100

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

E1-08

E1-10

E1-09 E1-07 E1-06 E1-04

Frequency (Hz)

Figure 4.16 V/f Pattern

No. Parameter Name

E1-08 Mid Output Frequency Voltage E1-09 Minimum Output Frequency E1-10 Minimum Output Frequency Voltage

YASKAWA J1000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

i.1 Preface

Applicable Documentation

Symbols

Terms and Abbreviations

i.2 General Safety

Supplemental Safety Information

Safety Messages

Drive Label Warnings

Warranty Information

Quick Reference

Receiving

1.1 Section Safety

1.2 Model Number and Nameplate Check

Nameplate

1.3 Drive Models

1.4 Component Names

IP20/Open-Chassis

Front Views

2.1 Section Safety

2.2 Mechanical Installation

Installation Environment

Installation Orientation and Spacing

Removing and Attaching the Protective Covers

Exterior and Mounting Dimensions

3.1 Section Safety

3.2 Standard Connection Diagram

3.3 Main Circuit Connection Diagram

3.4 Terminal Block Configuration

3.5 Protective Covers

IP20/Open-Chassis Cover Removal and Installation

3.6 Main Circuit Wiring

Main Circuit Terminal Functions

Wire Gauges and Tightening Torque

Main Circuit Terminal Power Supply and Motor Wiring

3.7 Control Circuit Wiring

Control Circuit Terminal Block Functions

Terminal Configuration

Wiring Procedure

3.8 I/O Connections

Sinking/Sourcing Mode Switch

3.9 Main Frequency Reference

DIP Switch S1 Analog Input Signal Selection

3.10 Braking Resistor

Installation

3.11 Interlocking with Connected Machinery

Drive Ready Signal

4.1 Section Safety

4.2 Using the Digital LED Operator

Keys, Displays, and LEDs

Digital Text Display

LED Screen Displays

LO/RE LED and RUN LED Indications

Menu Structure for Digital LED Operator

4.3 The Drive and Programming Modes

Navigating the Drive and Programming Modes

Changing Parameter Settings or Values

Verifying Parameter Changes: Verify Menu

Switching Between LOCAL and REMOTE

Parameters Available in the Setup Group

4.4 Start-up Flowcharts

Flowchart: Basic Start-up and Motor Tuning

4.5 Basic Operation

Initialize Parameter Values: A1-03

Frequency Reference Source: b1-01

Run Command Input Selection: b1-02

Stopping Method Selection: b1-03

Acceleration/Deceleration: C1-01 to C1-04

Multi-Step Speed Operation (4-Step Speed)

Drive Input Voltage Setting: E1-01

V/f Pattern Settings: E1-04 to E1-10