YASKAWA J1000 User Manual

YASKAWA AC Drive J1000

Compact V/f Control Drive

Installation & Start-Up Manual

Type: CIMR-JA , CIM R- JT Models:

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

200 V Class, Three-Phase Input: 0.1 to 5.5 kW 200 V Class, Single-Phase Input: 0.1 to 2.2 kW 400 V Class, Three-Phase Input: 0.2 to 5.5 kW

MANUAL N O. TOEP C710606 25B

Receiving

Mechanical Installation

Electrical Installation

Start-Up Programming &

Operation

Troubleshooting

Periodic Inspection &

Maintenance

Peripheral Devices &

Options

Specifications

Parameter List

Standards Compliance

This Page Intentionally Blank

All rights reserved. No part of this publication system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

may be reproduced, stored in a retrieval

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

i. PREFACE & GENERAL SAFETY ........................9

i.1 Preface .................................................................. 10

Applicable Documentation ..........................................10

Symbols..................................................................10

Terms and Abbreviations............................................11

i.2 General Safety ....................................................... 12

Supplemental Safety Information..................................12

Safety Messages ......................................................13

Drive Label Warnings ................................................15

Warranty Information .................................................16

Quick Reference.......................................................18

1. RECEIVING .........................................................19

1.1 Section Safety........................................................ 20

1.2 Model Number and Nameplate Check.................... 21

Nameplate...............................................................21

1.3 Drive Models.......................................................... 24

1.4 Component Names ................................................ 25

IP20/Open-Chassis ...................................................25

Front Views .............................................................27

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation

& Start-Up Manual

Table of Contents

2. MECHANICAL INSTALLATION ..................................29

2.1 Section Safety.................................................................. 30

2.2 Mechanical Installation .................................................... 33

Installation Environment .......................................................33

Installation Orientation and Spacing........................................ 34

Removing and Attaching the Protective Covers .........................35

Exterior and Mounting Dimensions .........................................35

3. ELECTRICAL INSTALLATION.................................... 39

3.1 Section Safety.................................................................. 40

3.2 Standard Connection Diagram......................................... 43

3.3 Main Circuit Connection Diagram .................................... 46

Single-Phase 200 V Class (CIMR-JoBA0001 ~ 0010)................46

Three-Phase 200 V Class (CIMR-Jo2A0001 ~

0020);

Three-Phase 400 V Class (CIMR-Jo4A0001 ~ 0011) ...............46

3.4 Terminal Block Configuration.......................................... 47

3.5 Protective Covers ............................................................ 48

IP20/Open-Chassis Cover Removal and Installation...................48

3.6 Main Circuit Wiring .......................................................... 50

Main Circuit Terminal Functions .............................................50

Wire Gauges and Tightening Torque.......................................50

Main Circuit Terminal Power Supply and Motor Wiring................ 52

3.7 Control Circuit Wiring...................................................... 54

Control Circuit Terminal Block Functions..................................55

Terminal Configuration......................................................... 56

Wiring Procedure ................................................................57

3.8 I/O Connections ............................................................... 60

Sinking/Sourcing Mode Switch...............................................60

3.9 Main Frequency Reference .............................................. 63

DIP Switch S1 Analog Input Signal Selection............................63

3.10 Braking Resistor .............................................................. 65

Installation......................................................................... 65

3.11 Interlocking with Connected Machinery .......................... 67

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Table of Contents

Drive Ready Signal .............................................................67

4. START-UP PROGRAMMING & OPERATION ............ 69

4.1 Section Safety.................................................................. 70

4.2 Using the Digital LED Operator........................................ 73

Keys, Displays, and LEDs.....................................................73

Digital Text Display .............................................................74

LED Screen Displays........................................................... 75

LO/RE LED and RUN LED Indications ....................................75

Menu Structure for Digital LED Operator.................................. 77

4.3 The Drive and Programming Modes ................................ 78

Navigating the Drive and Programming Modes..........................78

Changing Parameter Settings or Values ..................................82

Verifying Parameter Changes: Verify Menu ..............................83

Switching Between LOCAL and REMOTE................................84

Parameters Available in the Setup Group.................................85

4.4 Start-up Flowcharts ......................................................... 86

Flowchart: Basic Start-up and Motor Tuning .............................86

4.5 Basic Operation ............................................................... 87

Initialize Parameter Values: A1-03.......................................... 87

Frequency Reference Source: b1-01.......................................87

Run Command Input Selection: b1-02 .....................................89

Stopping Method Selection: b1-03 ..........................................91

Acceleration/Deceleration: C1-01 to C1-04............................... 92

Drive Duty Mode and Carrier Frequency Selection: C6-01 and

C6-02..............................................................................93

Multi-Step Speed Operation (4-Step Speed).............................96

Drive Input Voltage Setting: E1-01.......................................... 99

V/f Pattern Settings: E1-04 to E1-10 ..................................... 100

Motor Parameters: E2-01 to E2-03 ....................................... 103

Digital Output: H2-01 ......................................................... 103

Analog Outputs: H4-01 to H4-03 .......................................... 104

Motor Protection: L1-01 and L1-02 ....................................... 105

Notes on Controlling the Brake for the Hoist Application............ 108

Drive Status Monitors: U1-01 to U4-13 .................................. 109

4.6 Powering Up the Drive ....................................................111

Powering Up the Drive and Operation Status Display ............... 111

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Table of Contents

V/f Pattern Setting............................................................. 111

4.7 No-Load Operation Test Run ..........................................113

No-Load Operation Test Run............................................... 113

4.8 Test Run with Load Connected.......................................115

Test Run with the Load Connected ....................................... 115

4.9 Verifying and Backing Up Parameter Settings................116

Parameter Access Level: A1-01 ........................................... 116

Password Settings: A1-04, A1-05 ......................................... 116

5. TROUBLESHOOTING ...............................................117

5.1 Section Safety.................................................................118

5.2 Motor Performance Fine Tuning .....................................121

Parameters for Tuning the Drive .......................................... 121

Motor Hunting and Oscillation Control Parameters ................... 121

5.3 Drive Alarms, Faults, and Errors.....................................123

Types of Alarms, Faults, and Errors ...................................... 123

Alarm and Error Displays.................................................... 124

5.4 Fault Detection ...............................................................126

Fault Displays, Causes, and Possible Solutions ...................... 126

5.5 Alarm Detection ..............................................................134

Alarm Codes, Causes, and Possible Solutions ........................ 134

5.6 Operator Programming Errors........................................139

oPE Codes, Causes, and Possible Solutions .......................... 139

5.7 Diagnosing and Resetting Faults....................................141

Fault Occurs Simultaneously with Power Loss ........................ 141

If the Drive Still has Power After a Fault Occurs ...................... 141

Viewing Fault Trace Data After Fault..................................... 141

Fault Reset Methods ......................................................... 142

5.8 Troubleshooting without Fault Display...........................143

Cannot Change Parameter Settings...................................... 143

Motor Does Not Rotate Properly after Pressing RUN Button or

after Entering External Run Command ................................. 143

6. PERIODIC INSPECTION & MAINTENANCE ...........151

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Table of Contents

6.1 Section Safety.................................................................152

6.2 Inspection.......................................................................155

Recommended Daily Inspection........................................... 155

Recommended Periodic Inspection....................................... 156

6.3 Periodic Maintenance .....................................................159

Replacement Parts............................................................ 159

6.4 Drive Cooling Fans .........................................................161

Cooling Fan Replacement .................................................. 161

7. PERIPHERAL DEVICES & OPTIONS ...................... 165

7.1 Section Safety.................................................................166

7.2 Peripheral Devices..........................................................168

7.3 Connecting Peripheral Devices ......................................170

7.4 Installing Peripheral Devices ..........................................171

Installing a Molded Case Circuit Breaker (MCCB) .................... 171

Installing a Leakage Breaker ............................................... 172

Installing a Magnetic Contactor ............................................ 172

Connecting an AC or DC Reactor......................................... 173

Connecting a Surge Absorber.............................................. 174

Connecting a Noise Filter ................................................... 174

Zero-Phase Reactor .......................................................... 177

Installing Fuses on the Input Side......................................... 178

Installing a Motor Thermal Overload (oL) Relay on the Drive

Output........................................................................... 178

NEMA Type 1 Kit .............................................................. 180

7.5 Communication Options.................................................185

A. SPECIFICATIONS ...................................................... 187

A.1 Heavy Duty and Normal Duty Ratings.............................188

A.2 Single/Three-Phase 200 V Class Drive............................189

A.3 Three-Phase 400 V Class Drives .....................................190

A.4 Drive Specifications........................................................191

A.5 Drive Watt Loss Data ......................................................194

A.6 Drive Derating Data.........................................................195

Temperature Derating........................................................ 195

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Table of Contents

B. PARAMETER LIST .................................................... 197

B.1 Parameter Groups ..........................................................198

B.2 Parameter Table..............................................................199

A: Initialization Parameters ................................................. 199

b: Application ................................................................... 199

C: Tuning ........................................................................ 201

d: References .................................................................. 203

E: Motor Parameters ......................................................... 204

H Parameters: Multi-Function Terminals ................................ 206

L: Protection Function ........................................................ 210

n: Advanced Performance Set-Up ........................................ 214

o: Operator Related Parameters .......................................... 214

U: Monitors...................................................................... 216

B.3 Defaults Determined by Drive Capacity (o2-04) and ND/

HD (C6-01) ......................................................................219

B.4 Defaults Determined by Carrier Frequency Selection

(C6-02) ............................................................................222

B.5 Defaults Determined by Carrier Frequency Reduction

(L8-38).............................................................................223

C. STANDARDS COMPLIANCE ....................................225

C.1 Section Safety.................................................................226

C.2 European Standards .......................................................229

CE Low Voltage Directive Compliance .................................. 229

EMC Guidelines Compliance............................................... 230

C.3 UL Standards..................................................................236

UL Standards Compliance .................................................. 236

Drive Motor Overload Protection .......................................... 238

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Preface & General

Safety

This section provides safety messages pertinent to this product that, if not heeded, may result in fatality, equipment damage. Yaskawa is not responsible for the consequences of ignoring these instructions.

I.1 PREFACE.........................................................10

I.2 GENERAL SAFETY...........................................12

personal injury, or

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation

& Start-Up Manual

TERMSTERMS

i.1 Preface

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESSED OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

This manual is designed to ensure correct and suitable application of Variable J1000-Series Inverters. Read this manual before attempting to install, operate, maintain, or inspect an Inverter and keep it in a safe, convenient location for future reference. Be sure you understand all precautions and safety information before attempting application.

Applicable Documentation

The following manuals are available for J1000 series drives:

J1000 Series Compact V/f Control Drive Installation and Start-Up Manual Read this manual first. This guide is packaged together with the product. It

contains basic information required to install and wire the drive. This guide provides basic programming and simple setup and adjustment. Refer to the J1000 Technical Manual for complete descriptions of drive features and functions.

J1000 Series Compact V/f Control Drive Technical Manual

This manual describes installation, wiring, operation procedures, functions, troubleshooting, maintenance, and inspections to perform before operation.

products remain the responsibility

Symbols

Note: Indicates a supplement or precaution that does not cause drive damage.

Indicates a term or definition used in this manual.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Terms and Abbreviations

• Drive: Yaskawa J1000 Series Drive

i.1 Preface

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

i.2 General Safety

Supplemental Safety Information

General Precautions

• The diagrams in this manual may be indicated without covers or safety shields to show details. Restore covers or shields before operating the drive in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.

Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

and run the drive according to the instructions described

WARNING

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

i.2 General Safety

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

NOTICE

Indicates a property damage message.

NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

Safety Messages

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries failure to heed the warnings in this manual.

or equipment damage resulting from

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least one minute after all indicators are OFF and measure the DC bus voltage level to confirm safe level.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

i.2 General Safety

WARNING

Sudden Movement Hazard

System may start unexpectedly upon application of power, injury.

Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys and machine loads before applying power to the drive.

resulting in death or serious

Electrical Shock Hazard

Do not attempt to modify or alter the drive in any way not explained in this manual.

Failure to comply could result in death or serious injury.

Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.

Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation, adjustment and maintenance of AC drives.

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

Fire Hazard

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire.

Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.

CAUTION

Crush Hazard

Do not carry the drive by the front cover.

Failure to comply may result in minor or moderate injury from the main body of the drive falling.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

i.2 General Safety

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Never connect or disconnect the motor from the drive while the drive is outputting voltage.

Improper equipment sequencing could result in damage to the drive.

Do not perform a withstand voltage test on any part of the drive.

Failure to comply could result in damage to the sensitive devices within the drive.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

Install adequate branch circuit short circuit protection per applicable codes.

Failure to comply could result in damage to the drive.

The drive is suitable for circuits capable of delivering not more than 30,000 RMS symmetrical Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400 V Class).

Do not expose the drive to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the drive.

Do not pack the drive in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

Drive Label Warnings

Always heed the warning information listed in Figure i.1 in the position shown in Figure i.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

i.2 General Safety

WARNING

Risk of electric shock.

Read manual before installing. Wait 1 minute for capacitor discharge after disconnecting power suppl

y. To conform to requirements, make sure to ground the supply neutral for 400V class.

Figure i.1 Warning Information

Warning Label

Figure i.2 Warning Information Position

Warranty Information

Warranty Period

This drive is warranted for 12 months from from the date of shipment from the Yaskawa factory, whichever comes first.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

the date of delivery to the customer or 18 months

i.2 General Safety

Scope of Warranty

Inspections

Customers are responsible for periodic inspections of the drive. Upon request, a Yaskawa representative be defective due to Yaskawa workmanship or materials and the defect occurs during the warranty period, this inspection fee will be waived and the problem remedied free of charge.

Repairs

If a Yaskawa product is found to be defective due to Yaskawa workmanship or materials and the defect occurs during the warranty period, Yaskawa will provide a replacement, repair the defective product, and provide shipping to and from the site free of charge.

However, if the Yaskawa Authorized Service Center determines that the problem with the drive is not due to defective workmanship or materials, the customer will be responsible for the cost of any necessary repairs. Some problems that are outside the scope of this warranty are:

Problems due to improper maintenance or handling, carelessness, or other reasons where the customer is determined to be responsible.

Problems due to additions or modifications made to a Yaskawa product without Yaskawa's understanding.

Problems due to the use of a Yaskawa product under conditions that do not meet the recommended specifications.

Problems caused by natural disaster or fire.

After the free warranty period elapses.

Replenishment or replacement of consumables or expendables.

Defective products due to packaging or fumigation.

Other problems not due to defects in Yaskawa workmanship or materials.

Warranty service is only applicable within Japan. However, after-sales service is available for customers outside of Japan for a reasonable fee.

Contact your local Yaskawa representative for more information.

Exceptions

Any inconvenience to the customer or damage to non-Yaskawa products due to Yaskawa’s defective products whether within or outside of the warranty period are NOT covered by warranty.

will

inspect

the

drive

for a fee.

If the Yaskawa representative finds the drive to

Restrictions

The J1000 was not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or health.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

i.2 General Safety

Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office.

This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in any location

where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.

Quick Reference

When using this drive for variable torque loads such as fans and pumps, a motor one frame size larger can be used.

The functions listed below affect the safe operation of the drive. Ensure that the settings fit the application requirements prior to operation.

Safe operations. Run by power on. Parameter setting b1-17. LOCAL/REMOTE key effective during stop in drive mode. Parameter o2-01. LED operator stop key priority selection. Parameter o2-02. Enter press required after changing the keypad frequency reference. Parameter o2-05. Operation interlock when program mode is selected. Parameter b1-08.

The maintenance period of fans and capacitors can be checked with drive monitors.

Refer to Fault Displays, Causes, and Possible Solutions on page Solutions on page 134.

Run a Motor of One-Frame Larger Capacity

Know the Details of Safety Measures

Check the Maintenance Period Using Drive Monitors

Drive or Motor Faults are Displayed on a Digital Operator

126 and Refer to Alarm Codes, Causes, and Possible

Standards Compliance

Refer to European Standards on page 229 and Refer to UL Standards on

236.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

page

LISTED

Receiving

This chapter describes the proper inspections to perform after receiving the drive and illustrates the different enclosure and components.

1.1 SECTION SAFETY.............................................20

1.2 MODEL NUMBER AND NAMEPLATE CHECK

.........................................................................21

1.3 DRIVE MODELS................................................24

1.4 COMPONENT NAMES.......................................25

types

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation

& Start-Up Manual

1.1 Section Safety

CAUTION

Do not carry the drive by the front cover.

Failure to comply may cause the main body injury.

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

A motor connected to a PWM drive may fed motor and the operating speed range may reduce motor cooling capacity.

Ensure that the motor is suitable for inverter duty and/or the motor service factor is adequate to accommodate the additional heating with the intended operating conditions.

of the drive to fall, resulting in minor or moderate

NOTICE

operate at a higher temperature than a utility-

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

1.2 Model Number and Nameplate Check

Please perform the following tasks after receiving the drive:

• Inspect the drive for damage. If the drive appears damaged upon receipt, contact the shipper immediately.

• Verify receipt of the correct model by checking the information on the nameplate.

• If you have received the supplier.

Nameplate

wrong model or the drive does not function properly, contact your

Receiving

Drive model

Input

specifications

Output

specifications

Lot number

Serial number

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

CIMR-JA2A0004BAA

MODEL MAX APPLI. MOTOR : 0.75kW / 0.4kW REV : A

: AC3PH 200-240V 50 / 60Hz 2.7A / 1.4A

INPUT

: AC3PH 0-240V 0-400Hz 1.2A / 0.8A

OUTPUT

: 0.9 kg

MASS

O / N

S / N

: E131457 IP20

FILE NO

YASKAWA ELECTRIC CORPORATION

Figure 1.1 Nameplate Information

PRG : 1010

PASS

MADE IN JAPAN

C US

LISTED

IND.CONT.EQ.

7J48 B

Software version

1.2 Model Number and Nameplate Check

CIMR- J A 2 A

Drive

Single-Phase 200 V

J1000 Series

Region

No.

Code

A Japan

T Asia

No. Voltage Class

Customized

No.

Specifications

A Standard model

1-phase, 200-240 Vac

3-phase, 200-240 Vac

3-phase, 380-480 Vac

0001 B

No.

N S

A A

Enclosure

Type

IP20

Environmental Specification <1>

Standard Humidity- and dust-resistant Oil-resistant Vibration-resistant

Design Revision Order

Normal Duty Heavy Duty

No.

Max. Motor

Capacity kW

Rated Output

Current A

No.

Max. Motor

Capacity kW

0001 0.2 1.2 0001 0.1 0.8 0002 0.4 1.9 0002 0.2 1.6 0003 0.75 3.3 0003 0.4 3 0006 1.1 6 0006 0.75 5 0010 2.2 9.6 0010 1.5 8

Three-Phase 200 V

Normal Duty Heavy Duty

No.

Max Motor

Capacity kW

Rated Output

Current A

No.

Max Motor

Capacity kW

0001 0.2 1.2 0001 0.1 0.8 0002 0.4 1.9 0002 0.2 1.6 0004 0.75 3.5 0004 0.4 3 0006 1.1 6 0006 0.75 5 0008 1.5 8.0 0008 1.1 6.9 0010 2.2 9.6 0010 1.5 8 0012 3.0 12 0012 2.2 11 0018 3.7 17.5 0018 3.0 14.0 0020 5.5 19.6 0020 3.7 17.5

Rated Output

Current A

Rated Output

Current A

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

1.2 Model Number and Nameplate Check

Three-Phase 400 V

Normal Duty Heavy Duty

No.

0001 0.4 1.2 0001 0.2 1.2 0002 0.75 2.1 0002 0.4 1.8 0004 1.5 4.1 0004 0.75 3.4 0005 2.2 5.4 0005 1.5 4.8 0007 3.0 6.9 0007 2.2 5.5 0009 3.7 8.8 0009 3.0 7.2 0011 5.5 11.1 0011 3.7 9.2

Max. Motor

Capacity kW

Rated Output

Current A

No.

Max. Motor

Capacity kW

Rated Output

Current A

<1> Drives with these specifications do not guarantee complete protection for the specified environmental condition.

Receiving

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

1.3 Drive Models

The following table describes drive models.

Table 1.1 Drive Models

Voltage Class

Single-Phase

200 V Class

Three-Phase

200 V Class

Three-Phase

400 V Class

IP20/Open-Chassis

CIMR-Jo

BA0001B BA0002B BA0003B BA0006B BA0010B 2A0001B 2A0002B 2A0004B 2A0006B 2A0008B 2A0010B 2A0012B 2A0018B 2A0020B 4A0001B 4A0002B 4A0004B 4A0005B 4A0007B 4A0009B 4A0011B

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

1.4 Component Names

This section illustrates the drive components as they are mentioned in this manual.

IP20/Open-Chassis

Single-Phase AC200 V CIMR-JoBA0001B ~ 0003B

Three-Phase AC200 V CIMR-Jo2A0001B ~ 0006B

A – Mounting hole B – Heatsink C – Cable cover D – Terminal cover E – Front cover screw F – Option connector cover

Figure 1.2 Exploded View of IP20/Open-Chassis Type Components

Three-Phase AC200 V CIMR-Jo2A0006B

<1> The drives CIMR-JoBA0001B ~ 0003B and CIMR-Jo2A0001B ~ 0004B do not have a

cooling fan or a cooling fan cover.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

G – Front cover

– LED operator Refer to Using the

Digital LED Operator on page 73

I – Case J –

Cooling fan

K –

Fan cover

<1>

Receiving

1.4 Component Names

Single-Phase AC200 V CIMR-JoBA0006B ~ 0010B

Three-Phase AC200 V CIMR-Jo2A0008B ~ 0020B Three-Phase AC400 V CIMR-Jo4A0001B ~ 0011B

A – Mounting hole B – Heatsink C – Cable cover D – Terminal cover E – Bottom cover F – Front cover screw

Figure 1.3 Exploded view of IP20/Open-Chassis Type Components

Three-Phase AC200 V CIMR-Jo2A0012B

<1> The drives CIMR-JoBA0006B and CIMR-Jo4A0001B ~ 0004B do not have a cooling fan or

a cooling fan cover.

G – Option connector cover

Front cover

H – I – LED operator Refer to Using the

Digital LED Operator on page 73

J – Case K –

Cooling fan

L –

Fan cover

<1>

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Front Views

1.4 Component Names

CIMR-J 2A0006B

A – DIP switch S1 Refer to DIP Switch S1

Analog Input Signal Selection on page 63

B – DIP switch S3

Sourcing Mode Switch on page 60

C – Control circuit terminal Refer to

Control Circuit Wiring on page 54

D – Main circuit terminal Refer to Wiring

the Main Circuit Terminal on page 53

Refer to Sinking/

Figure 1.4 Front Views of Drives

CIMR-J 2A0012B

E – Ground terminal F – Terminal cover G – Option unit connector

Receiving

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

1.4 Component Names

This Page Intentionally Blank

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

Mechanical

Installation

This chapter explains how to properly mount and install the drive.

2.1 SECTION SAFETY.............................................30

2.2 MECHANICAL INSTALLATION..........................33

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation

& Start-Up Manual

2.1 Section Safety

WARNING

Fire Hazard

Provide sufficient cooling when installing the drive inside

Failure to comply could result in overheating and fire.

When multiple drives are placed inside the same enclosure panel, install proper cooling to ensure air entering the enclosure does not exceed 40 °C.

CAUTION

Crush Hazard

Do not carry the drive by the front cover.

Failure to comply may result in minor or moderate injury from the main body of the drive falling.

an enclosed panel or cabinet.

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

+ 218 hidden pages