YASKAWA J1000 service manual
YASKAWA AC Drive V1000
Compact Vector Control Drive
Technical Manual
Type: CIMR-VA , CIMR-VT
Models:
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
200 V Class, Three-Phase Input: 0.1 to 18.5 kW
200 V Class, Single-Phase Input: 0.1 to 3.7 kW
400 V Class, Three-Phase Input: 0.2 to 18.5 kW
Receiving
Mechanical Installation
Electrical Installation
Start-Up Programming &
Operation
Parameter Details
Troubleshooting
Periodic Inspection &
Maintenance
Peripheral Devices &
Options
Specifications
Parameter List
MEMOBUS/Modbus
Communications
1
2
3
4
5
6
7
8
A
B
C
MANUAL NO. SIEP C710606 16A
Standards Compliance
D
This Page Intentionally Blank
Copyright © 2008 YASKAWA ELECTRIC CORPORATION. All rights reserved.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted,
in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of Yaskawa. No patent liability is assumed with respect to the use of the information
contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the
information contained in this manual is subject to change without notice. Every precaution has been taken in
the
preparation
of
this
manual.
Yaskawa
assumes
no responsibility for errors or omissions. Neither is any liability
assumed for damages resulting from the use of the information contained in this publication.
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YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
Table of Contents
i. PREFACE & GENERAL SAFETY..............................................................11
i.1 Preface .................................................................................................................. 12
Applicable Documentation..................................................................................................12
Symbols..............................................................................................................................12
Terms and Abbreviations ...................................................................................................12
i.2 General Safety ...................................................................................................... 13
Supplemental Safety Information .......................................................................................13
Safety Messages................................................................................................................13
Drive Label Warnings .........................................................................................................15
Warranty Information
Quick Reference.................................................................................................................16
1. RECEIVING ................................................................................................19
1.1 Section Safety....................................................................................................... 20
1.2 Model Number and Nameplate Check ................................................................ 21
Nameplate ..........................................................................................................................21
1.3 Drive Models and Enclosure Types.................................................................... 23
1.4 Component Names............................................................................................... 24
IP20/Open-Chassis ............................................................................................................24
IP20/NEMA Type 1 Enclosure............................................................................................26
Front Views ........................................................................................................................29
..........................................................................................................15
2. MECHANICAL INSTALLATION................................................................. 31
2.1 Section Safety....................................................................................................... 32
2.2 Mechanical Installation ........................................................................................ 34
Installation Environment .....................................................................................................34
Installation Orientation and Spacing...................................................................................35
Removing and Attaching the Protective Covers.................................................................36
Exterior and Mounting Dimensions ....................................................................................36
3. ELECTRICAL INSTALLATION ..................................................................41
3.1 Section Safety....................................................................................................... 42
3.2 Standard Connection Diagram............................................................................ 44
3.3 Main Circuit Connection Diagram....................................................................... 47
Single-Phase 200 V Class (CIMR-VoBA0001 ~ 0018) .....................................................47
Three-Phase 200 V Class (CIMR-Vo2A0001 ~
0069);
Three-Phase 400 V Class (CIMR-Vo4A0001 ~ 0038) .....................................................47
3.4 Terminal Block Configuration ............................................................................. 48
3.5 Protective Covers................................................................................................. 49
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
3
Table of Contents
IP20/Open-Chassis Cover Removal and Installation ...................................................................49
IP20/NEMA Type 1 Cover Removal and Installation.................................................................... 49
3.6 Main Circuit Wiring........................................................................................................ 51
Main Circuit Terminal Functions...................................................................................................51
Wire Gauges and Tightening Torque ...........................................................................................51
Main Circuit Terminal Power Supply and Motor Wiring................................................................53
3.7 Control Circuit Wiring ................................................................................................... 55
Control Circuit Terminal Block Functions .....................................................................................55
Terminal Configuration ................................................................................................................. 57
Wiring Procedure
..........................................................................................................................58
3.8 I/O Connections............................................................................................................. 60
Sinking/Sourcing Mode Switch.....................................................................................................60
3.9 Main Frequency Reference........................................................................................... 62
DIP Switch S1 Analog Input Signal Selection ..............................................................................62
3.10 MEMOBUS/Modbus Termination ................................................................................. 63
3.11 Braking Resistor............................................................................................................ 64
Installation ....................................................................................................................................64
3.12 Wiring Checklist ............................................................................................................ 66
4. START-UP PROGRAMMING & OPERATION ..................................................67
4.1 Section Safety................................................................................................................ 68
4.2 Using the Digital LED Operator.................................................................................... 70
Keys, Displays, and LEDs ............................................................................................................ 70
Digital Text Display....................................................................................................................... 71
LED Screen Displays ...................................................................................................................71
LO/RE LED and RUN LED Indications......................................................................................... 71
Menu Structure for Digital LED Operator .....................................................................................73
4.3 The Drive and Programming Modes............................................................................ 74
Navigating the Drive and Programming Modes............................................................................ 74
Changing Parameter Settings or Values ...................................................................................... 77
Verifying Parameter Changes: Verify Menu ................................................................................. 78
Switching Between LOCAL and REMOTE...................................................................................78
Parameters Available in the Setup Group .................................................................................... 78
4.4 Start-up Flowcharts....................................................................................................... 80
Flowchart A: Basic Start-up and Motor Tuning............................................................................. 81
Subchart A1: Simple Motor Setup with Energy Savings or Speed Search Using V/f Mode.........82
Subchart A2: High Performance Operation Using Open Loop Vector Motor Control................... 83
Subchart A3: Operation with Permanent Magnet Motors.............................................................84
4.5 Powering Up the Drive .................................................................................................. 85
Powering Up the Drive and Operation Status Display.................................................................. 85
4.6 Application Selection.................................................................................................... 86
Setting 1: Water Supply Pump Application................................................................................... 86
Setting 2: Conveyor Application ...................................................................................................86
Setting 3: Exhaust Fan Application ..............................................................................................87
Setting 4: HVAC Fan Application .................................................................................................87
Setting 5: Compressor Application ............................................................................................... 87
Setting 6: Hoist Application ..........................................................................................................88
Notes on Controlling the Brake when Using the Hoist Application Preset ...................................89
Setting 7: Traveling Application....................................................................................................90
4.7 Auto-Tuning ................................................................................................................... 91
Types of Auto-Tuning ................................................................................................................... 91
Before Auto-Tuning the Drive.......................................................................................................91
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YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
Table of Contents
Auto-Tuning Interruption and Fault Codes ...................................................................................92
Performing Auto-Tuning ...............................................................................................................92
Auto-Tuning Example...................................................................................................................92
Input Data for Auto-Tuning ........................................................................................................... 94
4.8 No-Load Operation Test Run........................................................................................ 96
No-Load Operation Test Run .......................................................................................................96
4.9 Test Run with Load Connected.................................................................................... 97
Test Run with the Load Connected .............................................................................................. 97
4.10 Verifying Parameter Settings and Backing Up Changes........................................... 98
Backing Up Parameter Values: o2-03 .......................................................................................... 98
Parameter Access Level: A1-01
Password Settings: A1-04, A1-05 ................................................................................................98
Copy Function (Optional) .............................................................................................................98
...................................................................................................98
4.11 Test Run Checklist ...................................................................................................... 100
5. PARAMETER DETAILS ...................................................................................101
5.1 A: Initialization............................................................................................................. 102
A1: Initialization ..........................................................................................................................102
A2: User Parameters..................................................................................................................105
5.2 b: Application............................................................................................................... 106
b1: Mode of Operation................................................................................................................ 106
b2: DC Injection Braking............................................................................................................. 112
b3: Speed Search....................................................................................................................... 114
b4: Delay Timers ........................................................................................................................118
b5: PID Control...........................................................................................................................119
b6: Dwell Function......................................................................................................................126
b8: Energy Saving ...................................................................................................................... 127
5.3 C: Tuning...................................................................................................................... 129
C1: Acceleration and Deceleration Times .................................................................................. 129
C2: S-Curve Characteristics.......................................................................................................131
C3: Slip Compensation............................................................................................................... 131
C4: Torque Compensation .........................................................................................................132
C5: Automatic Speed Regulator (ASR) ...................................................................................... 133
C6: Carrier Frequency................................................................................................................135
5.4 d: Reference Settings ................................................................................................. 138
d1: Frequency Reference...........................................................................................................139
d2: Frequency Upper/Lower Limits ............................................................................................140
d3: Jump Frequency................................................................................................................... 141
d4: Frequency Hold and Up/Down 2 Function ...........................................................................141
d7: Offset Frequencies ............................................................................................................... 146
5.5 E: Motor Parameters ................................................................................................... 147
E1: V/f Characteristics................................................................................................................147
E2: Motor 1 Parameters .............................................................................................................150
E3: V/f Characteristics for Motor 2 .............................................................................................152
E4: Motor 2 Parameters .............................................................................................................153
E5: PM Motor Settings ...............................................................................................................155
5.6 F: Option Settings ....................................................................................................... 157
F1: Error Detection for V/f Control with PG ................................................................................157
F6 and F7: Serial Communications Option Card Settings.......................................................... 158
5.7 H: Terminal Functions................................................................................................. 163
H1: Multi-Function Digital Inputs ................................................................................................163
H2: Multi-Function Output ..........................................................................................................172
H3: Multi-Function Analog Input Terminals ................................................................................180
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
5
Table of Contents
H4: Multi-Function Analog Output Terminals .............................................................................185
H5: MEMOBUS/Modbus Serial Communication ........................................................................185
H6: Pulse Train Input/Output......................................................................................................186
5.8 L: Protection Functions .............................................................................................. 188
L1: Motor Protection Functions ..................................................................................................188
L2: Momentary Power Loss Ride-Thru....................................................................................... 191
L3: Stall Prevention ....................................................................................................................194
L4: Speed Agree/Frequency Reference Loss Detection ............................................................
L5: Fault Restart.........................................................................................................................202
L6: Torque Detection..................................................................................................................203
L7: Torque Limit .........................................................................................................................205
L8: Hardware Protection............................................................................................................. 206
5.9 n: Special Adjustments............................................................................................... 211
n1: Hunting Prevention...............................................................................................................211
n2: Automatic Frequency Regulator (AFR) Tuning ....................................................................211
n3: High Slip Braking (HSB)/Overexcitation Deceleration..........................................................212
n6: Motor Line-to-Line Resistance Online Tuning ...................................................................... 213
n8: PM Motor Control .................................................................................................................213
5.10 o: Operator Related Settings...................................................................................... 216
o1: Display Settings and Selections ........................................................................................... 216
o2: Operator Key Selections ......................................................................................................217
o3: Copy Function ......................................................................................................................218
o4: Maintenance Monitor Settings..............................................................................................219
q: DriveWorksEZ Parameters..................................................................................................... 221
r: DriveWorksEZ Connection Parameters ..................................................................................221
T: Motor Tuning .......................................................................................................................... 221
5.11 U: Monitor Parameters................................................................................................ 222
U1: Operation Status Monitors ................................................................................................... 222
U2: Fault Trace........................................................................................................................... 222
U3: Fault History......................................................................................................................... 222
U4: Maintenance Monitors .........................................................................................................222
U5: PID Monitors ........................................................................................................................ 222
U6: Control Monitors ..................................................................................................................222
U8: DriveWorksEZ Monitors.......................................................................................................222
200
6. TROUBLESHOOTING......................................................................................223
6.1 Section Safety.............................................................................................................. 224
6.2 Motor Performance Fine Tuning ................................................................................ 226
V/f Motor Control Method Tuning ...............................................................................................226
Open Loop Vector (OLV) Motor Control Method Tuning............................................................226
Motor Hunting and Oscillation Control Parameters .................................................................... 227
6.3 Drive Alarms, Faults, and Errors ............................................................................... 229
Types of Alarms, Faults, and Errors...........................................................................................229
Alarm and Error Displays ...........................................................................................................229
6.4 Fault Detection ............................................................................................................ 232
Fault Displays, Causes, and Possible Solutions ........................................................................232
6.5 Alarm Detection........................................................................................................... 243
Alarm Codes, Causes, and Possible Solutions .......................................................................... 243
6.6 Operator Programming Errors ................................................................................... 249
oPE Codes, Causes, and Possible Solutions............................................................................. 249
6.7 Auto-Tuning Fault Detection ...................................................................................... 252
Auto-Tuning Codes, Causes, and Possible Solutions................................................................252
6.8 Diagnosing and Resetting Faults............................................................................... 254
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YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
Table of Contents
Fault Occurs Simultaneously with Power Loss ..........................................................................254
If the Drive Still has Power After a Fault Occurs ........................................................................254
Viewing Fault Trace Data After Fault .........................................................................................254
Fault Reset Methods ..................................................................................................................254
6.9 Troubleshooting without Fault Display..................................................................... 255
Cannot Change Parameter Settings ..........................................................................................255
Motor Does Not Rotate Properly after Pressing RUN Button or after Entering External Run
Command .................................................................................................................................255
7. PERIODIC INSPECTION & MAINTENANCE ..................................................263
7.1 Section Safety.............................................................................................................. 264
7.2 Inspection .................................................................................................................... 266
Recommended Daily Inspection................................................................................................. 266
Recommended Periodic Inspection
7.3 Periodic Maintenance ................................................................................................. 268
Replacement Parts.....................................................................................................................268
7.4 Drive Cooling Fans...................................................................................................... 269
Cooling Fan Replacement..........................................................................................................269
7.5 Drive Replacement ...................................................................................................... 271
Serviceable Parts .......................................................................................................................271
Terminal Board Overview...........................................................................................................271
Replacing the Drive .................................................................................................................... 271
............................................................................................266
8. PERIPHERAL DEVICES & OPTIONS ............................................................275
8.1 Section Safety.............................................................................................................. 276
8.2 Drive Options and Peripheral Devices ...................................................................... 278
8.3 Connecting Peripheral Devices ................................................................................. 280
8.4 Installing Peripheral Devices ..................................................................................... 281
Installing a Molded Case Circuit Breaker (MCCB) .....................................................................281
Installing a Leakage Breaker......................................................................................................281
Installing a Magnetic Contactor .................................................................................................. 281
Connecting an AC or DC Reactor ..............................................................................................282
Connecting a Surge Absorber .................................................................................................... 282
Connecting a Noise Filter ........................................................................................................... 282
EMC Filter Installation ................................................................................................................284
Zero-Phase Reactor ................................................................................................................... 284
Installing a Motor Thermal Overload (oL) Relay on the Drive Output ........................................284
8.5 Communication Options............................................................................................. 286
8.6 Connecting an Option Card........................................................................................ 287
Verifying the Option Card and Product Type.............................................................................. 287
Connecting the Option Card.......................................................................................................287
A. SPECIFICATIONS ............................................................................................289
A.1 Heavy Duty and Normal Duty Ratings....................................................................... 290
A.2 Single/Three-Phase 200 V Class Drive ...................................................................... 291
A.3 Three-Phase 400 V Class Drives................................................................................ 293
A.4 Drive Specifications .................................................................................................... 294
A.5 Drive Watt Loss Data .................................................................................................. 296
A.6 Drive Derating Data ..................................................................................................... 297
Carrier Frequency Derating........................................................................................................297
Temperature Derating ................................................................................................................297
B. PARAMETER LIST...........................................................................................299
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
7
Table of Contents
B.1 Parameter Groups ....................................................................................................... 300
B.2 Parameter Table .......................................................................................................... 301
A: Initialization Parameters......................................................................................................... 301
b: Application..............................................................................................................................301
C: Tuning....................................................................................................................................306
d: References ............................................................................................................................. 308
E: Motor Parameters ..................................................................................................................310
F: Options...................................................................................................................................314
H Parameters: Multi-Function Terminals
L: Protection Function ................................................................................................................322
n: Advanced Performance Set-Up.............................................................................................. 329
o: Operator Related Parameters ................................................................................................331
q: DWEZ Parameters .................................................................................................................332
r: DWEZ Connection Parameters...............................................................................................332
T: Motor Tuning .......................................................................................................................... 334
U: Monitors ................................................................................................................................. 334
....................................................................................317
B.3 Control Mode Dependent Parameter Default Values ............................................... 340
B.4 V/f Pattern Default Values........................................................................................... 341
B.5 Defaults by Drive Capacity (o2-04) and ND/HD (C6-01) ........................................... 342
B.6 Parameters that Change with the Motor Code Selection ....................................... 350
Yaskawa SMRA Series SPM Motor ...........................................................................................350
SS5 Motor: Yaskawa SSR1 Series IPM Motor........................................................................... 351
C. MEMOBUS/MODBUS COMMUNICATIONS....................................................353
C.1 Section Safety.............................................................................................................. 354
C.2 MEMOBUS/Modbus Configuration ............................................................................ 355
C.3 Communication Specifications .................................................................................. 356
C.4 Connecting to a Network ............................................................................................ 357
Network Cable Connection......................................................................................................... 357
Wiring Diagram for Multiple Connection.....................................................................................357
Network Termination ..................................................................................................................358
C.5 MEMOBUS/Modbus Setup Parameters ..................................................................... 360
MEMOBUS/Modbus Serial Communication...............................................................................360
C.6 Drive Operations by MEMOBUS/Modbus.................................................................. 363
Observing the Drive Operation...................................................................................................363
Controlling the Drive...................................................................................................................363
C.7 Communications Timing............................................................................................. 364
Command Messages from Master to Drive................................................................................364
Response Messages from Drive to Master ................................................................................364
C.8 Message Format .......................................................................................................... 365
Message Content .......................................................................................................................365
Slave Address ............................................................................................................................365
Function Code ............................................................................................................................ 365
Data............................................................................................................................................365
Error Check ................................................................................................................................365
C.9 Message Examples ..................................................................................................... 367
Reading Drive MEMOBUS/Modbus Register Contents .............................................................367
Loopback Test............................................................................................................................367
Writing to Multiple Registers....................................................................................................... 368
C.10 MEMOBUS/Modbus Data Table.................................................................................. 369
Command Data ..........................................................................................................................369
Monitor Data...............................................................................................................................370
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YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
Table of Contents
Broadcast Messages..................................................................................................................375
Fault Trace Contents..................................................................................................................375
Alarm Register Contents ............................................................................................................376
C.11 Enter Command........................................................................................................... 377
Enter Command Types ..............................................................................................................377
Enter Command Settings when Upgrading the Drive................................................................. 377
C.12 Communication Errors ............................................................................................... 378
MEMOBUS/Modbus Error Codes............................................................................................... 378
Slave Not Responding................................................................................................................ 378
C.13 Self-Diagnostics .......................................................................................................... 379
D. STANDARDS COMPLIANCE ..........................................................................381
D.1 Section Safety.............................................................................................................. 382
D.2 European Standards ................................................................................................... 384
CE Low Voltage Directive Compliance
EMC Guidelines Compliance .....................................................................................................385
D.3 UL Standards ............................................................................................................... 389
UL Standards Compliance .........................................................................................................389
Drive Motor Overload Protection ................................................................................................ 391
D.4 Safe Disable Input Precautions.................................................................................. 393
Safe Disable Function Description .............................................................................................393
Installation .................................................................................................................................393
D.5 User Setting Table....................................................................................................... 394
.......................................................................................384
INDEX ...............................................................................................................399
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
9
Table of Contents
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YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
i
Preface & General Safety
This section provides safety messages pertinent to this product that, if not heeded, may result in
fatality, personal injury, or equipment damage. Yaskawa
of ignoring these instructions.
I.1 PREFACE..........................................................................................................12
I.2 GENERAL SAFETY..........................................................................................13
is not responsible for the consequences
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
11
TERMSTERMS
TERMSTERMS
i.1 Preface
i.1 Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection
and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts
no responsibility for the way its products are incorporated into the final system design. Under no circumstances should
any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception,
all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or
equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate
warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly
provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to
standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESSED OR IMPLIED,
IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from
misapplication of its products.
This manual is designed to ensure correct and suitable application of Variable V1000-Series Inverters. Read this manual
before attempting to install, operate, maintain, or inspect an Inverter and keep it in a safe, convenient location for future
reference. Be sure you understand all precautions and safety information before attempting application.
u
Applicable Documentation
The following manuals are available for V1000 series drives:
V1000 Series AC Drive Quick Start Guide
Read this manual first. This guide is packaged together with the product. It contains basic
information required to install and wire the drive. This guide provides basic programming and
simple setup and adjustment.
V1000 Series AC Drive Technical Manual
This manual describes installation, wiring, operation procedures, functions, troubleshooting,
maintenance, and inspections to perform before operation.
u
Symbols
Note: Indicates a supplement or precaution that does not cause drive damage.
Indicates a term or definition used in this manual.
u
Terms and Abbreviations
• Drive: Yaskawa V1000 Series Drive
• PM motor: Synchronous motor (an abbreviation for IPM motor or SPM motor)
• IPM motor: SSR1 Series
• SPM motor: SMRA Series SPM Motor
12
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
i.2 General Safety
i.2 General Safety
u
Supplemental Safety Information
General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details. Restore covers or shields before
operating the drive and run the drive according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products
to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be changed without
notice to improve the product and/or the manual.
• When ordering a new
office and provide the manual number shown on the front cover.
• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.
Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according
to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could
result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.
copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales
WARNING
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
NOTICE
Indicates a property damage message.
NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
u
Safety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any
in this manual.
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
injuries or equipment damage resulting from failure to heed the warnings
13
i.2 General Safety
DANGER
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power
supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent
electric shock, wait at least five minutes after all indicators are OFF and measure the DC bus voltage level to confirm
safe level.
WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious injury.
Clear all personnel from the drive, motor
and machine loads before applying power to the drive.
When using DriveWorksEZ to create custom programming, the drive I/O terminal functions change from factory
settings and the drive will not perform as outlined in this manual.
Unpredictable equipment operation may result in death or serious injury.
Take special note of custom I/O programming in the drive before attempting to operate equipment.
and machine area before applying power. Secure covers, couplings, shaft keys
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with
installation, adjustment and maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
Crush Hazard
Do not use this drive in lifting applications without installing external safety circuitry to prevent accidental
dropping of the load.
The drive does not possess built-in load drop protection for lifting applications.
Failure to comply could result in death or serious injury from falling loads.
Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling.
14
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
i.2 General Safety
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 30,000 RMS symmetrical Amperes, 240 Vac
maximum (200 V Class) and 480 Vac maximum (400 V Class).
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
u
Drive Label Warnings
Always heed the warning information listed in Figure i.1 in the position shown in Figure i.2.
WARNING
Read manual before installing.
Wait 5 minutes for capacitor discharge after
disconnecting power supply.
To conform to requirements, make sure
to ground the supply neutral for 400V class.
Figure i.1 Warning Information
Risk of electric shock.
Warning
Label
Figure i.2 Warning Information Position
u
Warranty Information
Warranty Period
n
This drive is warranted for 12 months from the date of delivery to the customer or 18 months from the date of shipment
from the Yaskawa factory, whichever comes first.
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
15
i.2 General Safety
Scope of Warranty
n
Inspections
Customers are responsible for periodic inspections of the drive. Upon request, a Yaskawa representative will inspect the
drive for a fee. If the Yaskawa representative finds the drive to be defective due to Yaskawa workmanship or materials
and the defect occurs during the warranty period, this inspection fee will be waived and the problem remedied free of
charge.
Repairs
a Yaskawa product is found to
If
be defective due to Yaskawa workmanship or materials and the defect occurs during the
warranty period, Yaskawa will provide a replacement, repair the defective product, and provide shipping to and from the
site free of charge.
However, if the Yaskawa Authorized Service Center determines that the problem with the drive is not due to defective
workmanship or materials, the customer will be responsible for the cost of any necessary repairs. Some problems that are
outside the scope of this warranty are:
Problems due to improper maintenance or handling, carelessness, or other reasons where the customer is determined to
be responsible.
Problems due to additions or modifications made to a Yaskawa product without Yaskawa's understanding.
Problems due to the use of a Yaskawa product under conditions that do not meet the recommended specifications.
Problems caused by natural disaster or fire.
After the free warranty period elapses.
Replenishment or replacement of consumables or expendables.
Defective products due to packaging or fumigation.
Malfunction or problems caused by program that has been made by customers using DriveWorksEZ.
Other problems not due to defects in Yaskawa workmanship or materials.
Warranty service is only applicable within Japan. However, after-sales service is available for customers outside of Japan
for a reasonable fee.
Contact your local Yaskawa representative for more information.
Exceptions
Any inconvenience to the customer or damage to non-Yaskawa products due to Yaskawa’s defective products whether
within or outside of the warranty period are NOT covered by warranty.
Restrictions
n
The V1000 was not designed or manufactured for use in devices or systems that may directly affect or threaten human
lives or health.
Customers who intend to use the product described in this manual for devices or systems relating to transportation, health
care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa
representatives or the nearest Yaskawa sales office.
This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in
any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a
facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the
likelihood of any accident.
u
Quick Reference
Easily Set Application-Specific Parameters
Preset parameter defaults are available for many applications. Refer to Application Selection on
page 86.
Run a Motor of One-Frame Larger Capacity
When using this drive for variable torque loads such as fans and pumps, a motor one frame size larger can be used. Refer to C6-01: Drive Duty
Mode Selection on page 135
Know the Details of Safety Measures
The functions listed below affect the safe operation of the drive. Ensure that the settings fit the application requirements prior to operation.
Operation of digital outputs during Auto-tuning. Rotational Auto-tuning allows for normal digital output operation, while non-rotational Auto-
tuning does not allow for normal digital output operation.
16
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
Know the Details of Safety Measures
Safe operations. Run by power on. Parameter setting b1-17.
LOCAL/REMOTE key effective during stop in drive mode. Parameter o2-01.
LED operator stop key priority selection. Parameter o2-02.
Enter press required after changing the keypad frequency reference. Parameter o2-05.
Operation interlock when program mode is selected. Parameter b1-08.
Replace the Drive
The removable terminal block with parameter backup function allows the transfer of parameter
settings after drive replacement. Refer to Replacing the Drive on page 271.
Drive a Synchronous PM Motor
The V1000 drive can operate synchronous PM motors. Refer to Subchart A3: Operation with
Permanent Magnet Motors on page 84.
Perform Auto-Tuning
Automatic tuning sets motor parameters. Refer to Auto-Tuning on page 91.
i.2 General Safety
Check the Maintenance Period Using Drive Monitors
The maintenance period of fans and capacitors can be checked with drive monitors. Refer to Performance Life Monitors on page 268
Drive or Motor Faults are Displayed on an LED a Digital Operator
Refer to Fault Displays, Causes, and Possible Solutions on page 232 and Refer to Alarm Codes, Causes, and Possible Solutions on page 243.
Standards Compliance
U
R
Refer to European Standards on page 384 and Refer to UL Standards on page 389.
C
L
LISTED
US
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
17
i.2 General Safety
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YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
1
Receiving
This chapter describes the proper inspections to perform after receiving the drive and illustrates
the different enclosure types and components.
1.1 SECTION SAFETY............................................................................................20
1.2 MODEL NUMBER AND NAMEPLATE CHECK...............................................21
1.3 DRIVE MODELS AND ENCLOSURE TYPES..................................................23
1.4 COMPONENT NAMES......................................................................................24
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
19
1.1 Section Safety
1.1 Section Safety
CAUTION
Do not carry the drive by the front cover.
Failure to comply may cause the main body of the drive to fall, resulting in minor or moderate injury.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
A motor connected to a PWM drive may operate at a higher temperature than a utility-fed motor and the operating
speed range may reduce motor cooling capacity.
Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate to accommodate the additional
heating with the intended operating conditions.
20
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
1.2 Model Number and Nameplate Check
1.2 Model Number and Nameplate Check
Please perform the following tasks after receiving the drive:
• Inspect the drive for damage.
If the drive appears damaged upon receipt, contact the shipper immediately.
• Verify receipt of the correct model by checking the information on the nameplate.
• If you have received the wrong model or the drive does not function properly, contact your supplier.
u
Nameplate
Normal Duty Amps / Heavy Duty Amps
AC drive model
Input specifications
Output specifications
Lot number
Serial number
CIMR-VA2A0003BAA
MAX APPLI.MOTOR:0.75kW/0.4kW REV:A
AC3PH 200-240V 50/60Hz
AC3PH 0-240V 0-400Hz 1.2A/0.8A
2.7/1.4A
1010
PASS
MADE IN JAPAN
Software version
Enclosure Type
RoHSRoHS
Figure 1.1 Nameplate Information
0001 B
No.
B
F
No.
A
M
N
S
A A
Enclosure
Type
IP20
NEMA 1
Environmental
Specification <1>
Standard
Humidity- and
dust-resistant
Oil-resistant
Vibration-resistant
Design
Revision
Order
Single-Phase 200 V
n
CIMR- V A 2 A
Drive
V1000
Series
Region
No.
Code
U USA
A Japan
C Europe
No. Voltage Class
B
2
4
Customized
No.
Specifications
A Standard model
1-phase, 200-240 Vac
3-phase, 200-240 Vac
3-phase, 380-480 Vac
Normal Duty Heavy Duty
No.
Max. Motor CapacitykWRated Output
Current A
No.
Max. Motor CapacitykWRated Output
0001 0.2 1.2 0001 0.1 0.8
0002 0.4 1.9 0002 0.2 1.6
0003 0.75 3.3 0003 0.4 3.0
0006 1.1 6.0 0006 0.75 5.0
0010 2.2 9.6 0010 1.5 8.0
0012 3.0 12.0 0012 2.2 11.0
— — — 0018 3.7 17.5
Note:
CIMR-VoBA0018 is available with a Heavy Duty rating only.
Receiving
1
Current A
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
21
1.2 Model Number and Nameplate Check
Three-Phase 200 V
n
Normal Duty Heavy Duty
No.
0001 0.2 1.2 0001 0.1 0.8
0002 0.4 1.9 0002 0.2 1.6
0004 0.75 3.5 0004 0.4 3.5
0006 1.1 6.0 0006 1.1 6.0
0008 1.5 8.0 0008 1.1 6.9
0010 2.2 9.6 0010 1.5 9.6
0012 3.0 12.0 0012 2.2 12.0
0018 3.7 17.5 0018 3.0 14.0
0020 5.5 19.6 0020 5.5 19.6
0030 7.5 30.0 0030 5.5 25.0
0040 11 40.0 0040 7.5 33.0
0056 15 56.0 0056 11 47.0
0069 18.5 69.0 0069 15 69.0
Three-Phase 400 V
n
No.
0001 0.4 1.2 0001 0.2 1.2
0002 0.75 2.1 0002 0.4 1.8
0004 1.5 4.1 0004 0.75 3.4
0005 2.2 5.4 0005 1.5 4.8
0007 3.0 6.9 0007 2.2 5.5
0009 3.7 8.8 0009 3.0 7.2
0011 5.5 11.1 0011 3.7 9.2
0018 7.5 17.5 0018 5.5 14.8
0023 11 23.0 0023 7.5 18.0
0031 15 31.0 0031 11 24.0
0038 18.5 38.0 0038 15 31.0
Max Motor CapacitykWRated Output
Current A
Normal Duty Heavy Duty
Max. Motor CapacitykWRated Output
Current A
No.
No.
Max Motor CapacitykWRated Output
Max. Motor CapacitykWRated Output
Current A
Current A
<1> Drives with these specifications do not guarantee complete protection for the specified environmental condition.
Note: Refer to Component Names on page 24 for differences regarding enclosure protection types and component descriptions.
22
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
1.3 Drive Models and Enclosure Types
1.3 Drive Models and Enclosure Types
The following table describes drive enclosures and models.
Table 1.1 Drive Models and Enclosure Types
Enclosure Type
Voltage Class
Single-Phase
200 V Class
Three-Phase
200 V Class
Three-Phase
400 V Class
Two types of enclosures are offered for V1000 drives.
• IP20/Open-Chassis models are often placed inside a large enclosure panel where the front of the drive is covered to
prevent someone from accidentally touching charged components.
• IP20/NEMA Type 1 models mount to an indoor wall and not inside a large enclosure panel.
IP20/Open-Chassis
CIMR-Vo
BA0001B BA0001F
BA0002B BA0002F
BA0003B BA0003F
BA0006B BA0006F
BA0010B BA0010F
BA0012B BA0012F
BA0018B BA0018F
2A0001B 2A0001F
2A0002B 2A0002F
2A0004B 2A0004F
2A0006B 2A0006F
2A0008B 2A0008F
2A0010B 2A0010F
2A0012B 2A0012F
2A0018B 2A0018F
2A0020B 2A0020F
2A0030B 2A0030F
2A0040B 2A0040F
2A0056B 2A0056F
2A0069B 2A0069F
4A0001B 4A0001F
4A0002B 4A0002F
4A0004B 4A0004F
4A0005B 4A0005F
4A0007B 4A0007F
4A0009B 4A0009F
4A0011B 4A0011F
4A0018B 4A0018F
4A0023B 4A0023F
4A0031B 4A0031F
4A0038B 4A0038F
IP20/NEMA Type 1
CIMR-Vo
Receiving
1
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
23
1.4 Component Names
1.4 Component Names
This section illustrates the drive components as they are mentioned in this manual.
u
IP20/Open-Chassis
Single-Phase AC200 V CIMR-VoBA0001B ~ 0003B
n
Three-Phase AC200 V CIMR-Vo2A0001B ~ 0006B
A
L
K
J
B
C
H
I
D
E
F
G
A –
Fan cover
B – Mounting hole
C – Heatsink
D – Optional 24 V DC power supply connector cover
E – Terminal board Refer to Control Circuit
Terminal Block Functions on page 55
F – Terminal cover
Figure 1.2 Exploded View of IP20/Open-Chassis Type Components Three-Phase AC200 V CIMR-Vo2A0006B
<1> The drives CIMR-VoBA0001B ~ 0003B and
<1>
G – Front cover screw
H – Front cover
I – Comm port
J – LED operator Refer to Using the Digital LED
Operator on page 70
K – Case
L –
Cooling fan
CIMR-Vo2A0001B ~ 0004B do not have a cooling fan or a cooling fan cover.
<1>
24
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
Single-Phase AC200 V CIMR-VoBA0006B ~ 0018B
n
Three-Phase AC200 V CIMR-Vo2A0008B ~ 0020B
Three-Phase AC400 V CIMR-Vo4A0001B ~ 0011B
M
L
K
J
I
1.4 Component Names
A
B
C
H
D
E
F
G
A –
Fan cover
B – Mounting hole
C – Heatsink
D – Optional 24 V DC power supply connector cover
E – Comm port
F – Terminal board Refer to Control Circuit
Terminal Block Functions on page 55
G – Front cover screw
Figure 1.3 Exploded view of IP20/Open-Chassis Type Components Three-Phase AC200 V CIMR-Vo2A0012B
<1> The drives CIMR-VoBA0006B and CIMR-Vo
CIMR-VoBA0018B has two cooling fans.
<1>
H – Front cover
I – Terminal cover
J – Bottom cover
K – LED operator Refer to Using the Digital LED
Operator on page 70
L – Case
M –
Cooling fan
4A0001B ~ 0004B do not have a cooling fan or a cooling fan cover. The drive
<1>
Receiving
1
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
25
1.4 Component Names
u
IP20/NEMA Type 1 Enclosure
Single-Phase AC200 V CIMR-VoBA0001F ~ 0003F
n
Three-Phase AC200 V CIMR-Vo2A0001F ~ 0006F
A
O
J
I
N
B
M
L
C
K
D
E
F
G
H
A –
Fan cover
– Mounting hole
B
C
– Heatsink
– Optional
D
E – Terminal board Refer to Control Circuit
Terminal Block Functions on page 55
F – Bottom cover screws
G – Rubber bushing
H – Bottom front cover
Figure 1.4 Exploded View of IP20/NEMA Type 1 Components Three-Phase AC200 V CIMR-Vo2A0006F
<1> The drives CIMR-VoBA0001F ~ 0003F
<1>
24 V DC
power supply connector cover
and CIMR-Vo2A0001F ~ 0004F do not have a cooling fan or a cooling fan cover.
I – Front cover screws
J – Front cover
K – Comm port
L – LED operator Refer to Using the Digital LED
Operator on page 70
M – Case
N – Top cover
O –
Cooling fan
<1>
26
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
Single-Phase AC200 V CIMR-VoBA0006F ~ 0018F
n
Three-Phase AC200 V CIMR-Vo2A0008F~ 0020F
Three-Phase AC400 V CIMR-Vo4A0001F ~ 0011F
A
P
1.4 Component Names
J
I
K
N
M
L
O
B
C
D
E
F
G
H
A –
Fan cover
B – Mounting hole
C – Heatsink
D – Optional 24 V DC power supply connector cover
E – Terminal board Refer to Control Circuit
Terminal Block Functions on page 55
F – Cover screws
G – Rubber bushing
H – Bottom cover
Figure 1.5 Exploded view of IP20/NEMA Type 1 Components Three-Phase AC200 V CIMR-Vo2A0012F
<1> The drives CIMR-VoBA0006B and CIMR-Vo
CIMR-VoBA0018B has two cooling fans.
<1>
I – Front cover screws
J – Front cover
K – Terminal cover
L – Comm port
M – LED operator Refer to Using the Digital LED
Operator on page 70
N – Case
O – Top cover
P –
Cooling fan
4A0001B ~ 0004B do not have a cooling fan or a cooling fan cover. The drive
<1>
Receiving
1
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
27
1.4 Component Names
Three-Phase AC200 V CIMR-Vo2A0030F ~ 0069F
n
Three-Phase AC400 V CIMR-Vo4A00018F ~ 0038F
A
O
B
N
C
M
D
L
E
K
J
F
G
I
H
A – Fan cover
B – Cooling fan
C – Mounting Hole
D – Case and Heatsink
E – Optional 24 V DC power supply connection
cover
F – Cover screws
G – Rubber bushing
– Bottom cover
H
Figure 1.6 Exploded View of IP20/NEMA Type 1 Components Three-Phase AC400 V CIMR-Vo4A0018F
I – Front cover screws
J – Terminal cover
K – Terminal board Refer to Control Circuit
Terminal Block Functions on page 55
L – Front cover
M – Comm port
N – LED operator Refer to Using the Digital LED
Operator on page 70
O – Top cover
28
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
u
Front Views
1.4 Component Names
CIMR-V 2A0006B CIMR-V 2A0012B
I
I
A
H
H
B
C
D
G
G
E
F
A – Terminal board connector
– DIP switch S1
B
Input Signal Selection
C
– DIP switch S3
Switch on page 60
D – Control circuit terminal Refer to Control Circuit
Wiring on page 55
E – Main circuit terminal Refer to Wiring the Main
Circuit Terminal on page 54
Refer to
Refer to Sinking/Sourcing Mode
DIP Switch S1 Analog
on page
62
Figure 1.7 Front Views of Drives
A
B
C
D
E
F
F – Ground terminal
G – Terminal cover
H – Option card connector Refer to Connecting the
Option Card on page 287
I – DIP switch S2 Refer to MEMOBUS/Modbus
Termination on page 63
Receiving
1
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
29
1.4 Component Names
This Page Intentionally Blank
30
YASKAWA ELECTRIC SIEP C710606 16A YASKAWA AC Drive – V1000 Technical Manual
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