Yaskawa J1000 User Manual

YASKAWA AC Drive-J1000

Compact V/f Control Drive

Quick Start Guide

Type: CIMR-JU Models: 200 V Class, Three-Phase Input: 0.1 to 5.5 kW

200 V Class, Single-Phase Input: 0.1 to 2.2 kW 400 V Class, Three-Phase Input: 0.2 to 5.5 kW

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

MANUAL NO. TOEP C710606 26D

Receiving

Mechanical Installation

Electrical Installation

Start-Up Programming &

Operation

Troubleshooting

Periodic Inspection &

Maintenance

Peripheral Devices &

Options

Specifications

Parameter List

Standards Compliance

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

i. PREFACE & GENERAL SAFETY ........................9

i.1 Preface .................................................................. 10

Applicable Documentation ..........................................10

Symbols..................................................................10

Terms and Abbreviations............................................10

i.2

General Safety ....................................................... 11

Supplemental Safety Information..................................11

Safety Messages ......................................................12

Drive Label Warnings ................................................15

Warranty Information .................................................16

Quick Reference.......................................................16

1. RECEIVING .........................................................17

1.1 Section Safety........................................................ 18

1.2 Model Number and Nameplate Check.................... 19

Nameplate...............................................................19

1.3 Component Names ................................................ 22

IP20/Open-Chassis ...................................................22

Front Views .............................................................24

2. MECHANICAL INSTALLATION .........................25

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

Table of Contents

2.1 Section Safety.................................................................. 26

2.2

Mechanical Installation .................................................... 29

Installation Environment .......................................................29

Installation Orientation and Spacing........................................ 30

Exterior and Mounting Dimensions .........................................32

ELECTRICAL INSTALLATION.................................... 35

3.1 Section Safety.................................................................. 36

3.2 Standard Connection Diagram......................................... 39

3.3 Main Circuit Connection Diagram.................................... 42

Single-Phase 200 V Class Models BA0001 to BA0010 ...............42

Three-Phase 200 V Class Models 2A0001 to 2A0020

Three-Phase 400 V Class Models 4A0001 to 4A0011 ...............42

3.4 Terminal Block Configuration.......................................... 43

3.5 Protective Covers ............................................................ 44

IP20/Open-Chassis Cover Removal and Installation...................44

3.6 Main Circuit Wiring .......................................................... 46

Main Circuit Terminal Functions .............................................46

Wire Gauges and Tightening Torques .....................................46

Main Circuit Terminal Power Supply and Motor Wiring................ 49

3.7 Control Circuit Wiring...................................................... 52

Control Circuit Terminal Block Functions..................................53

Terminal Configuration......................................................... 54

Wiring Procedure ................................................................56

3.8 I/O Connections ............................................................... 59

Sinking/Sourcing Mode Switch...............................................59

3.9 Main Frequency Reference .............................................. 62

DIP Switch S1 Analog Input Signal Selection............................62

3.10 Braking Resistor .............................................................. 64

Installation......................................................................... 64

3.11 Interlocking with Connected Machinery .......................... 66

Drive Ready Signal .............................................................66

3.12 Wiring Checklist .............................................................. 67

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

Table of Contents

4. START-UP PROGRAMMING & OPERATION............. 69

4.1 Section Safety.................................................................. 70

Using the Digital LED Operator........................................ 73

4.2

Keys, Displays, and LEDs.....................................................73

Digital Text Display .............................................................75

LED Screen Displays........................................................... 76

LO/RE LED and RUN LED Indications ....................................76

Menu Structure for Digital LED Operator.................................. 78

4.3 The Drive and Programming Modes ................................ 79

Navigating the Drive and Programming Modes..........................80

Changing Parameter Settings or Values ..................................83

Verifying Parameter Changes: Verify Menu ..............................84

Switching Between LOCAL and REMOTE................................85

Parameters Available in the Setup Group.................................86

4.4 Start-up Flowchart ........................................................... 87

Flowchart: Basic Start-up......................................................87

4.5 Basic Operation ............................................................... 88

Initialize Parameter Values: A1-03.......................................... 88

Frequency Reference Source: b1-01.......................................88

Run Command Input Selection: b1-02 .....................................90

Stopping Method Selection: b1-03..........................................92

Acceleration/Deceleration: C1-01 to C1-04............................... 93

Drive Duty and Carrier Frequency Selection: C6-01 and C6-02 ....95

Multi-Step Speed Operation (4-Step Speed).............................97

E1: V/f Characteristics ....................................................... 101

Motor Parameters: E2-01 to E2-03 ....................................... 104

Digital Output: H2-01 ......................................................... 105

Analog Outputs: H4-01 to H4-03 .......................................... 105

Motor Protection: L1-01 and L1-02 ....................................... 107

Drive Status Monitors: U1-01 to U4-13 .................................. 110

4.6 Powering Up the Drive ....................................................112

Powering Up the Drive and Operation Status Display ............... 112

V/f Pattern Setting............................................................. 113

4.7 No-Load Operation Test Run ..........................................114

No-Load Operation Test Run............................................... 114

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

Table of Contents

4.8 Test Run with Load Connected.......................................116

Test Run with the Load Connected....................................... 116

4.9

Verifying and Backing Up Parameter Settings................117

Parameter Access Level: A1-01 ........................................... 117

Password Settings: A1-04, A1-05 ......................................... 117

Copy Function (Optional).................................................... 117

Test Run Checklist .........................................................119

4.10

5. TROUBLESHOOTING ...............................................121

5.1 Section Safety.................................................................122

5.2 Motor Performance Fine Tuning .....................................125

Parameters for Tuning the Drive .......................................... 125

Motor Hunting and Oscillation Control Parameters ................... 126

5.3 Drive Alarms, Faults, and Errors.....................................127

Types of Alarms, Faults, and Errors ...................................... 127

Alarm and Error Displays.................................................... 128

5.4 Fault Detection ...............................................................130

Fault Displays, Causes, and Possible Solutions ...................... 130

5.5 Alarm Detection ..............................................................141

Alarm Codes, Causes, and Possible Solutions........................ 141

5.6 Operator Programming Errors........................................147

oPE Codes, Causes, and Possible Solutions .......................... 147

5.7 Diagnosing and Resetting Faults....................................149

Fault Occurs Simultaneously with Power Loss ........................ 149

If the Drive Still has Power After a Fault Occurs ...................... 149

Viewing Fault History Data After Fault ................................... 149

Fault Reset Methods ......................................................... 150

5.8 Troubleshooting without Fault Display...........................151

Cannot Change Parameter Settings...................................... 151

Motor Does Not Rotate Properly after Pressing RUN Button or

after Entering External Run Command ................................. 152

6. PERIODIC INSPECTION & MAINTENANCE ...........161

6.1 Section Safety.................................................................162

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

Table of Contents

6.2 Inspection.......................................................................165

Recommended Daily Inspection........................................... 165

Recommended Periodic Inspection....................................... 166

6.3

Periodic Maintenance .....................................................168

Replacement Parts............................................................ 168

Drive Cooling Fans .........................................................171

6.4

Number of Cooling Fans..................................................... 171

Cooling Fan Replacement .................................................. 172

7. PERIPHERAL DEVICES & OPTIONS ...................... 177

7.1 Section Safety.................................................................178

7.2 Drive Options and Peripheral Devices ............................180

7.3 Connecting Peripheral Devices ......................................182

7.4 Installing Peripheral Devices ..........................................184

Installing a Molded Case Circuit Breaker (MCCB) and Earth

Leakage Circuit Breaker (ELCB) ......................................... 184

Application Precautions when Installing a GFCI....................... 185

Installing a Magnetic Contactor ............................................ 185

Connecting an AC Reactor or DC Link Choke ......................... 186

Connecting a Surge Suppressor .......................................... 187

Connecting a Noise Filter ................................................... 187

EMC Filter Installation........................................................ 190

Zero-Phase Reactor .......................................................... 190

Installing Fuses on the Input Side......................................... 191

Attachment for External Heatsink ......................................... 191

Noise Filter Installation....................................................... 191

Installing a Motor Thermal Overload (oL) Relay on the Drive

Output........................................................................... 191

NEMA Type 1 Kit .............................................................. 193

7.5 Options ...........................................................................198

Interface Options .............................................................. 198

Other Options .................................................................. 198

A. SPECIFICATIONS ...................................................... 199

A.1 Heavy Duty and Normal Duty Ratings.............................200

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

Table of Contents

A.2 Single/Three-Phase 200 V Class Drives ..........................201

A.3

Three-Phase 400 V Class Drives .....................................203

Drive Specifications........................................................205

A.4

A.5 Drive Watt Loss Data ......................................................209

A.6 Drive Derating Data.........................................................211

Temperature Derating........................................................ 211

Altitude Derating ............................................................... 212

B. PARAMETER LIST .................................................... 213

B.1 Parameter Groups ..........................................................214

B.2 Parameter Table..............................................................215

A: Initialization Parameters ................................................. 215

b: Application ................................................................... 216

C: Tuning ........................................................................ 217

d: References .................................................................. 220

E: Motor Parameters ......................................................... 222

H Parameters: Multi-Function Terminals ................................ 223

L: Protection Function ........................................................ 229

n: Advanced Performance Set-Up ........................................ 233

o: Operator Related Parameters .......................................... 233

U: Monitors...................................................................... 235

B.3 Defaults by Drive Model and Duty Rating ND/HD............238

C. STANDARDS COMPLIANCE ....................................241

C.1 Section Safety.................................................................242

C.2 European Standards.......................................................245

CE Low Voltage Directive Compliance .................................. 245

EMC Guidelines Compliance............................................... 248

C.3 UL Standards..................................................................254

UL Standards Compliance .................................................. 254

Drive Motor Overload Protection .......................................... 260

INDEX ......................................................................... 263

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

Preface & General

Safety

This section provides safety messages pertinent to this product

not heeded, may result in fatality, personal injury, or

that, if equipment damage. Yaskawa is not responsible for the consequences of ignoring these instructions.

i.1 PREFACE.........................................................10

i.2 GENERAL SAFETY...........................................11

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

TERMSTERMS

i.1 Preface

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

Applicable Documentation

The following manuals are available for J1000 series drives:

The selection and application of Yaskawa products remain the responsibility

J1000 Series Compact V/f Control Drive Quick Start Guide

Read this manual first. This guide is packaged together with the product. It contains basic information required to install and wire the drive. This guide provides basic programming and simple setup and adjustment. Refer to the J1000 Technical Manual for complete descriptions of drive features and functions.

J1000 Series Compact V/f Control Drive Technical Manual

This manual describes installation, wiring, operation procedures, functions, troubleshooting, maintenance, and inspections to perform before operation.

Symbols

Note: Indicates a supplement or precaution that does not cause drive damage.

Indicates a term or definition used in this manual.

Terms and Abbreviations

• Drive: Yaskawa J1000 Series Drive

• r/min: Revolutions per Minute

• SI-485/J: RS-422/RS-485 Interface for MEMOBUS/Modbus Communication

• V/f: V/f Control

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

i.2 General Safety

Supplemental Safety Information

General Precautions

• The diagrams in this manual may be indicated without covers or safety shields to show details. Restore

• Any illustrations, photographs, or examples used in this manual are provided as examples only and

• The products and specifications described in this manual or the content and presentation of the manual

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative

• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or

Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

or shields before operating the drive and run the drive according to the instructions described

covers in this manual.

may not apply to all products to which this manual is applicable.

may be changed without notice to improve the product and/or the manual.

or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

the nearest Yaskawa sales office.

WARNING

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

i.2 General Safety

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

NOTICE

Indicates a property damage message.

NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

Safety Messages

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least one minute after all indicators are OFF and measure the DC bus voltage level to confirm safe level.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

i.2 General Safety

WARNING

Sudden Movement Hazard

System may injury.

Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys and machine loads before applying power to the drive.

start unexpectedly upon application of power, resulting in death or serious

Electrical Shock Hazard

Do not attempt to modify or alter the drive in any way not explained in this manual.

Failure to comply could result in death or serious injury.

Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.

Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation, adjustment and maintenance of AC drives.

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

Fire Hazard

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire.

Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.

Crush Hazard

Do not use this drive in lifting applications without installing external safety circuitry to prevent accidental dropping of the load.

The drive does not possess built-in load drop protection for lifting applications.

Failure to comply could result in death or serious injury from falling loads.

Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

i.2 General Safety

CAUTION

Crush Hazard

Do not carry the drive by the front cover.

Failure to comply may result in minor or moderate injury from the main body of the drive falling.

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Never connect or disconnect the motor from the drive while the drive is outputting voltage.

Improper equipment sequencing could result in damage to the drive.

Do not perform a withstand voltage test on any part of the drive.

Failure to comply could result in damage to the sensitive devices within the drive.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

Install adequate branch circuit short circuit protection per applicable codes.

Failure to comply could result in damage to the drive.

The drive is suitable for circuits capable of delivering not more than 31,000 RMS symmetrical Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400 V Class).

Do not expose the drive to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the drive.

Do not pack the drive in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

i.2 General Safety

Drive Label Warnings

Always heed the warning information listed in Figure i.1 in the position shown in Figure i.

WARNING

Risk of electric shock.

Read manual before installing. Wait 1 minute for capacitor discharge after

disconnecting power suppl

. To conform to requirements, make sure to ground the supply neutral for 400V class.

Figure i.1 Warning Information

Warning Label

Figure i.2 Warning Information Position

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

i.2 General Safety

Warranty Information

Restrictions

The drive was not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or health.

Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office.

This product has been manufactured under strict quality-control guidelines. However, if this product is

to be installed in any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.

Quick Reference

Run a Motor of One-Frame Larger Capacity

When using this drive for variable torque loads such as fans and pumps, a motor one frame size larger can be used.

Know the Details of Safety Measures

The functions listed below affect the safe operation of the drive. Ensure that the settings fit the application requirements prior to operation.

Safe operations. Run by power on. Parameter setting b1-17.

LED operator stop key priority selection. Parameter o2-02.

Enter press required after changing the keypad frequency reference. Parameter o2-05.

Operation interlock when program mode is selected. Parameter b1-08.

Standards Compliance

Refer to European Standards on page 245 and Refer

254.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

to UL Standards on page

Receiving

This chapter describes the proper inspections to perform after receiving the and components.

1.1 SECTION SAFETY.............................................18

1.2 MODEL NUMBER AND NAMEPLATE CHECK...19

1.3 COMPONENT NAMES.......................................22

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

drive and illustrates the different enclosure types

1.1 Section Safety

CAUTION

Do not carry the drive by the front cover.

Failure to injury.

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

A motor fed motor and the operating speed range may reduce motor cooling capacity.

Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate to accommodate the additional heating with the intended operating conditions.

comply may cause the main body of the drive to fall, resulting in minor or moderate

NOTICE

connected to a PWM drive may operate at a higher temperature than a utility-

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

IND.CONT.EQ.

7J48

PASS

: AC3PH 200-240V 50 / 60Hz 2.7A / 1.4A : AC3PH 0-240V 0-400Hz 1.2A / 0.8A : 0.9 kg : :

: E131457 IP20

MODEL MAX APPLI. MOTOR : 3.5A/3.0A REV : A INPUT OUTPUT MASS O / N S / N

FILE NO

H G

YASKAWA ELECTRIC CORPORATION MADE IN JAPAN

2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan

CIMR-J

1.2 Model Number and Nameplate Check

Please perform the following tasks after receiving the drive:

• Inspect the drive for damage.

If the drive appears damaged upon receipt, contact the shipper immediately. Verify receipt of the correct model by checking the information on the nameplate.

•

• If you have received the wrong model or the drive does not function properly, contact your supplier.

Nameplate

Receiving

A – Normal Duty Amps /

Heavy Duty Amps

B –

Software version C – Enclosure type D –

E – Serial number

<1> The address of the head office of Yaskawa Electric Corporation (responsible for product

liability) is shown on the nameplate.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

<1>

Address

Figure 1.1 Nameplate Information Example

F – Lot number G – Output specifications H – Input specifications I – AC drive model

CIMR- J U 2 A

0001 B

A A

Drive

J1000 Series

Design Revision Order

No. Enclosure Type

IP20/OpenChassis

No.

Environmental Specification <1>

N S

Standard Humidity- and

dust-resistant Oil-resistant

Vibration-resistant

No.

Customized Specifications

A Standard model

No.

Region Code

A Japan

No. Voltage Class

1-phase, 200-240 Vac

3-phase, 380-480 Vac

3-phase, 200-240 Vac

B China

C Europe

T Asia

U USA

Refer to the tables below.

1.2 Model Number and Nameplate Check

Single-Phase 200 V

Normal Duty Heavy Duty

No.

Max. Motor

Capacity kW

0001 0.2 1.2 0001 0.1 0.8

0002 0.4 1.9 0002 0.2 1.6

0003 0.75 3.3 0003 0.4 3.0

0006 1.1 6.0 0006 0.75 5.0

0010 2.2 9.6 0010 1.5 8.0

Rated Output

Current A

No.

Max. Motor

Capacity kW

Rated Output

Current A

Three-Phase 200 V

Normal Duty Heavy Duty

No.

0001 0.2 1.2 0001 0.1 0.8

0002 0.4 1.9 0002 0.2 1.6

0004 0.75 3.5 0004 0.4 3.5

0006 1.1 6.0 0006 0.75 6.0

0010 2.2 9.6 0010 1.5 9.6

0012 3.0 12.0 0012 2.2 12.0

0020 5.5 19.6 0020 3.7 17.5

Max Motor

Capacity kW

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

Rated Output

Current A

No.

Max Motor

Capacity kW

Rated Output

Current A

1.2 Model Number and Nameplate Check

Three-Phase 400 V

Normal Duty Heavy Duty

No.

0001 0.4 1.2 0001 0.2 1.2

0002 0.75 2.1 0002 0.4 1.8

0004 1.5 4.1 0004 0.75 3.4

0005 2.2 5.4 0005 1.5 4.8

0007 3.0 6.9 0007 2.2 5.5

0009 3.7 8.8 0009 3.0 7.2

0011 5.5 11.1 0011 3.7 9.2

Max. Motor

Capacity kW

Rated Output

Current A

No.

Max. Motor

Capacity kW

Rated Output

Current A

Receiving

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

1.3 Component Names

This section illustrates drive components in the IP20/Open-Chassis models.

Refer to NEMA Type 1 Kit on page 193 for information on using the NEMA Type 1 Kit

option to create a NEMA Type 1 rating.

IP20/Open-Chassis

Single-Phase AC 200 V BA0001B to BA0003B

Three-Phase AC 200 V 2A0001B to 2A0006B

A – Mounting hole

Heatsink

B – C – Cable cover D – Terminal cover E – Front cover screw F – Option connector cover

Figure 1.2 Exploded View of IP20/Open-Chassis Type Components

<1>

Models BA0001B to BA0003B and 2A0001B to 2A0004B do not have a cooling fan or a cooling fan cover.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

(Model 2A0006B)

G – Front cover H – LED operator Refer to

Using the Digital LED Operator on page 73

I – Case J –

Cooling fan

K –

Fan cover

<1>

Single-Phase AC 200 V BA0006B to BA0010B

Three-Phase AC 200 V 2A0010B to 4A0020B Three-Phase AC 400 V 4A0001B to 4A0011B

1.3 Component Names

A – Mounting hole B –

Heatsink C – Cable cover D – Terminal cover E – Bottom cover F – Front cover screw

Figure 1.3 Exploded view of IP20/Open-Chassis Type Components

<1> Models

BA0006B

and 4A0001B to 4A0004B do not have a cooling fan or a cooling fan cover.

(Model 2A0012B)

G – Option connector cover H – Front cover I – LED operator Refer to

Using the Digital LED Operator on page 73

J – Case K –

Cooling fan

L –

Fan cover

<1>

Receiving

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

2A0006B

2A0012B

1.3 Component Names

Front Views

A – DIP switch S1 Refer to

DIP Switch S1 Analog Input Signal page 62

B – DIP switch S3 Refer to

Sinking/Sourcing Mode Switch on page 59

C – Control circuit terminal

Refer to Control Circuit Wiring on page 52

D – Main circuit terminal

Refer to Wiring the Main Circuit Terminal on page 51

Selection on

Figure 1.4 Front Views of Drives

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

E – Ground terminal F – Terminal cover G – Option unit connector

Refer to Options on page 198

Mechanical

Installation

This chapter explains how to properly mount and install the drive.

2.1 SECTION SAFETY.............................................26

MECHANICAL INSTALLATION..........................29

2.2

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

2.1 Section Safety

WARNING

Fire Hazard

Provide sufficient inside an enclosed panel or cabinet.

Failure to comply could result in overheating and fire.

The airflow over an IP20/Open-Chassis drive should be less than 50 °C, while an IP20/ NEMA Type 1 drive using the NEMA Type 1 Kit option should have an airflow cooler than 40 °C.

Do not carry the drive by the front cover.

Failure to comply may result in minor or moderate injury from the main body of the drive falling.

cooling with a fan or air conditioning unit when installing the drive

CAUTION

Crush Hazard

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

2.1 Section Safety

NOTICE

Observe proper electrostatic discharge (ESD) procedures when handling the drive.

Failure to comply could result in ESD damage to the drive circuitry.

It may be difficult to perform maintenance on the cooling fans of drives installed in a vertical row inside an enclosure.

Ensure adequate spacing at the top of the drive to perform cooling fan replacement when required.

Operating the motor in the low-speed range diminishes the cooling effects, increases motor temperature, and may lead to motor damage by overheating.

Reduce the motor torque in the low-speed range whenever using a standard blower cooled motor. or vector motor. Select a motor that is compatible with the required load torque and operating speed range.

Do not operate motors above the maximum rated RPM.

Failure to comply may lead to bearing or other mechanical motor failures.

The speed range for continuous operation differs according to the lubrication method and motor manufacturer.

If the motor is to be operated at a speed higher than the rated speed, consult with the manufacturer.

Continuously operating an oil-lubricated motor in the low-speed range may result in burning.

100% torque is required continuously at low speed, consider using a special drive

Mechanical Installation

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

2.1 Section Safety

NOTICE

When the wiring distance is greater than 100 meters, pay special attention to the motor insulation voltage or use a drive-rated motor.

Failure to comply could lead to motor winding failure.

Motor vibration may increase when operating a machine in variable-speed mode, if that machine previously operated at a constant speed.

Install

vibration-proof

a frequency resonating the machine.

The motor may require more acceleration torque with drive operation than with a commercial power supply.

Set a proper V/f pattern by checking the load torque characteristics of the machine to be used with the motor.

The rated input current of submersible motors is higher than the rated input current of standard motors.

Select an appropriate drive according to its rated output current. When the distance between the motor and drive is long, use a cable thick enough to connect the motor to the drive to prevent motor torque reduction.

When using an explosion-proof motor, it must be subject to an explosion-proof test in conjunction with the drive.

This is also applicable when an existing explosion-proof motor is to be operated with the drive. Since the drive itself is not explosion-proof, always install it in a safe place.

Do not use a drive for a single-phase motor.

Replace the motor with a three-phase motor.

If an oil-lubricated gearbox or speed reducer is used in the power transmission mechanism, oil lubrication will be affected when the motor operates only in the low speed range.

The power transmission mechanism will make noise and experience problems with service life and durability if the motor is operated at a speed higher than the rated speed.

rubber on the motor base or use the frequency jump function to skip

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

2.2 Mechanical Installation

This section outlines specifications, procedures, and environment for proper mechanical installation of the drive.

Installation Environment

To help prolong the optimum performance life of the drive, install the drive in the proper environment. The table below provides a description of the appropriate environment for the drive.

Table 2.1 Installation Environment

Environment Conditions

Installation Area Indoors

IP20/NEMA Type 1 enclosure: -10 °C to +40 °C (14 °F to 104 °F) IP20/IP00 Open-Chassis enclosure: -10 °C to +50 °C (14 °F to 122 °F)

Ambient Temperature

Humidity 95% RH or less and free of condensation

Storage Temperature -20 °C to +60 °C (-4 °F to +104 °F)

Surrounding Area

Altitude

Vibration

Orientation Install the drive vertically to maintain maximum cooling effects.

NOTICE: Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during installation and project construction. Failure to comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the temporary cover before startup, as the cover will reduce ventilation and cause the drive to overheat.

NOTICE: Avoid placing drive peripheral devices, transformers, or other electronics near the drive. Failure to comply could result in erroneous operation. If such devices must be used in close proximity to the drive, take proper steps to shield the drive from noise.

Finless Type: IP20 enclosure: -10 °C to +50 °C (14 °F to 122 °F) Drive reliability improves in environments without wide temperature fluctuations. When using an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air temperature inside the enclosure does not exceed the specified levels. Do not allow ice to develop on the drive.

Install the drive in an area free from:

•

oil mist and dust

metal shavings, oil, water or other foreign materials

•

• radioactive materials

• combustible materials (e.g., wood)

• harmful gases and liquids

• excessive vibration

• chlorides

• direct sunlight

Up to 1000 meters without derating; up to 3000 meters with output current, ambient temperature, and voltage derating.

10 to 20 Hz at 9.8 m/s 20 to 55 Hz at 5.9 m/s

Mechanical Installation

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

2.2 Mechanical Installation

Installation Orientation and Spacing

Install the drive upright as illustrated in Figure 2.1 to maintain proper cooling.

A – Correct B – Incorrect

Single Drive Installation

Figure 2.1 Correct Installation Orientation

Figure 2.2 explains the required installation spacing to maintain sufficient space for airflow

and wiring.

Install the heatsink against a closed surface to avoid diverting cooling air around

the heatsink.

Side Clearance

Top/Bottom Clearance

Note: The space

A – 30 mm minimum B – Airflow direction

Figure 2.2 Correct Installation Spacing

required on the left and right sides of the drive are the same for IP20/Open-Chassis drives and

IP20/NEMA Type 1 drives using the NEMA Type 1 Kit option.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

C – 100 mm minimum

2.2 Mechanical Installation

Multiple Drive Installation

When installing

multiple drives into the same enclosure panel, mount the drives according to

Figure 2.2. When mounting drives with a minimum side-by-side clearance of 2 mm according

to Figure 2.3, derating must be considered and parameter L8-35 must be set. Refer to

Parameter List on page 213.

2 mm

A – Line up the tops of the

drives.

B – 30 mm minimum

Figure 2.3 Space Between Drives (Side-by-Side Mounting)

Note: When installing

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

up. Leave space between the top and bottom of stacked drives for cooling fan replacement if required. Using this method, it is possible to replace the cooling fans later.

drives of different heights in the same enclosure panel, the tops of the drives should line

C – 100 mm minimum D – Airflow direction

Mechanical Installation

2.2 Mechanical Installation

Exterior and Mounting Dimensions

Refer to NEMA Type 1 Kit on page 193

for exterior and mounting dimensions for drives

using the NEMA Type 1 Kit option.

IP20/Open-Chassis Drives

Table 2.2 IP20/Open-Chassis (without an EMC filter)

2-M4

H1H2

Voltage Class

Single-Phase

200 V Class

Three-Phase

200 V Class

Drive

Model

BA0001B

BA0002B

BA0003B

2A0001B

2A0002B

2A0004B

2A0006B

W H D W1 H1 H2 D1 D2 t1

128

(2.7)

(5.0)76(3.0)56(2.2)

128

(2.7)

(5.0)76(3.0)56(2.2)

128

(2.7)

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

118

(5.0)

(4.6)56(2.2)

128

(5.0)76(3.0)56(2.2)

128

(5.0)76(3.0)56(2.2)

128

108

(5.0)

(4.3)56(2.2)

128

(5.0)

(5.0)56(2.2)

Dimensions mm (in)

118

(4.6)5(0.2)

118

(4.6)5(0.2)

118

(4.6)5(0.2)

118

(4.6)5(0.2)

118

(4.6)5(0.2)

118

(4.6)5(0.2)

118

(4.6)5(0.2)

6.5

67.5

(0.3)

(2.7)3(0.1)

6.5

67.5

(0.3)

(2.7)3(0.1)

38.5

109.5

(1.5)

(4.3)5(0.2)

6.5

67.5

(0.3)

(2.7)3(0.1)

6.5

67.5

(0.3)

(2.7)3(0.1)

38.5

99.5

(1.5)

(3.9)5(0.2)

58.5

119.5

(2.3)

(4.7)5(0.2)

Wt. kg

(lb.)

0.6

(1.3)

0.6

(1.3)

1.0

(2.2)

0.6

(1.3)

0.6

(1.3)

0.9

(2.0)

1.1

(2.4)

2.2 Mechanical Installation

Table 2.3 IP20/Open-Chassis (without an EMC filter)

Voltage Class

Single-Phase

200 V Class

Three-Phase

200 V Class

Drive

Model

BA0006B

BA0010B

2A0010B

2A0012B

2A0020B

129

(5.1)5(0.2)

145.5 (5.7)5(0.2)

120.5 (4.7)5(0.2)

129

(5.1)5(0.2)

134.5 (5.3)5(0.2)

4-M4

H2 H1

Dimensions mm (in)

W H D W1 H1 H2 D1 D2 t1

108

128

(4.3)

108

(4.3)

108

(4.3)

108

(4.3)

140

(5.5)

(5.0)

128

(5.0)

128

(5.0)

128

(5.0)

128

(5.0)

137.5 (5.4)96(3.8)

154

(6.1)96(3.8)

129

(5.1)96(3.8)

137.5

5.496(3.8)

143

(5.6)

118

(4.6)5(0.2)58(2.3)

118

(4.6)5(0.2)58(2.3)

118

(4.6)5(0.2)58(2.3)

118

(4.6)5(0.2)58(2.3)

128

118

(5.0)

(4.6)5(0.2)65(2.6)

Wt. kg

(lb.)

1.7

(3.8)

1.8

(4.0)

1.7

(3.8)

1.7

(3.8)

2.4

(5.3)

Mechanical Installation

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

2.2 Mechanical Installation

Voltage Class

Three-Phase

400 V Class

Drive

Model

4A0001B

4A0002B

4A0004B

4A0005B

4A0007B

4A0009B

4A0011B

4-M4

H2 H1

Dimensions mm (in)

W H D W1 H1 H2 D1 D2 t1

108

128

(4.3)

(5.0)81(3.2)96(3.8)

108

128

(4.3)

(5.0)99(3.9)96(3.8)

108

128

(4.3)

(5.0)

108

128

(4.3)

(5.0)

108

128

(4.3)

(5.0)

108

128

(4.3)

(5.0)

140

128

(5.5)

(5.0)

137.5 (5.4)96(3.8)

154

(6.1)96(3.8)

154

(6.1)96(3.8)

154

(6.1)96(3.8)

143

(5.6

118

(4.6)5(0.2)10(0.4)

118

(4.6)5(0.2)28(1.1)

118

(4.6)5(0.2)58(2.3)

118

(4.6)5(0.2)58(2.3)

118

(4.6)5(0.2)58(2.3)

118

(4.6)5(0.2)58(2.3)

128

118

(5.0)

(4.6)5(0.2)65(2.6)

72.5 (2.9)5(0.2)

90.5 (3.6)5(0.2)

129

(5.1)5(0.2)

145.5 (5.7)5(0.2)

134.5 (5.3)5(0.2)

Wt. kg

(lb.)

1.0

(2.2)

1.2

(2.7)

1.7

(3.8)

1.7

(3.8)

1.7

(3.8)

1.7

(3.8)

2.4

(5.3)

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

Electrical

Installation

This chapter explains proper procedures for wiring the control circuit terminals, motor and power supply.

3.1 SECTION SAFETY.............................................36

STANDARD CONNECTION DIAGRAM...............39

3.2

3.3 MAIN CIRCUIT CONNECTION DIAGRAM..........42

3.4 TERMINAL BLOCK CONFIGURATION..............43

3.5 PROTECTIVE COVERS.....................................44

3.6 MAIN CIRCUIT WIRING.....................................46

3.7 CONTROL CIRCUIT WIRING.............................52

3.8 I/O CONNECTIONS...........................................59

3.9 MAIN FREQUENCY REFERENCE......................62

3.10 BRAKING RESISTOR........................................64

3.11 INTERLOCKING WITH CONNECTED

MACHINERY.....................................................66

3.12 WIRING CHECKLIST.........................................67

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.1 Section Safety

DANGER

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

WARNING

Electrical Shock Hazard

Do not operate equipment with covers removed.

Failure to comply could result in death or serious injury.

The diagrams in this section may show drives without covers or safety shields to show details. Be sure to reinstall covers or shields before operating the drives and run the drives according to the instructions described in this manual.

Always ground the motor-side grounding terminal.

Improper equipment grounding could result in death or serious injury by contacting the motor case.

Do not

perform work on the drive while wearing loose clothing, jewelry or without eye

protection.

Failure to comply could result in death or serious injury.

Remove all metal objects such as watches and rings, secure loose clothing, and wear eye protection before beginning work on the drive.

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

Do not allow unqualified personnel to perform work on the drive.

Failure to comply could result in death or serious injury.

Installation, maintenance, inspection, and servicing must be performed only by authorized personnel familiar with installation, adjustment, and maintenance of AC drives.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.1 Section Safety

WARNING

Do not touch any terminals before the capacitors have fully discharged.

Failure to comply could result in death or serious injury.

Before wiring terminals, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least one safe level.

minute after all indicators are off and measure the DC bus voltage level to confirm

Fire Hazard

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.

Do not use improper combustible materials.

Failure to comply could result in death or serious injury by fire.

Attach the drive to metal or other noncombustible material.

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire.

Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.

Electrical Installation

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.1 Section Safety

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Never connect or disconnect the motor from the drive while the drive is outputting voltage.

Improper equipment sequencing could result in damage to the drive.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive.

Check and connecting any other devices.

Failure to comply could result in damage to the drive.

Do not modify the drive circuitry.

Failure to comply could result in damage to the drive and will void warranty.

Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Route motor leads U/T1, V/T2, and W/T3 separate from other leads to reduce possible interference-related issues.

Failure to comply may result in abnormal operation of drive and nearby equipment.

the wiring to ensure that all connections are correct after installing the drive

all

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.2 Standard Connection Diagram

Connect the via the digital operator without connecting digital I/O wiring. This section does not discuss drive operation; Refer to Start-Up Programming & Operation on page 69 for instructions on operating the drive.

NOTICE: Inadequate branch short circuit protection could result in damage to the drive. Install adequate branch circuit short circuit protection per applicable codes. The drive is suitable for circuits capable of delivering not more than 31,000 RMS symmetrical amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400 V Class).

NOTICE: When the wiring distance is greater than 100 meters, pay special attention to the motor insulation voltage or use a drive duty motor. Failure to comply could lead to motor insulation breakdown.

NOTICE: Correctly set Sink/Source jumper S3 for internal power supply. Failure to comply may result in damage to the drive. Refer to I/O Connections on page 59 for details.

NOTICE: Do not connect AC control circuit ground to drive enclosure. Improper drive grounding can cause control circuit malfunction.

NOTICE: Route motor leads U/T1, V/T2, and W/T3 separate from all other leads to reduce possible interference related issues. Failure to comply may result in abnormal operation of drive and nearby equipment.

NOTICE: The minimum load for the multi-function relay output MA-MB-MC is 10 mA.

drive and peripheral devices as shown in Figure 3.. It is possible to run the drive

Electrical Installation

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

Motor

Cooling fan

Forward run/stop

Reverse run/stop

External fault

Fault reset

0 to +10 Vdc (2 mA)

DIP switch S3

DC link choke (option)

Digital inputs (default setting)

Fault

J1000

Shield ground terminal

Thermal relay (option)

Braking resistor (option)

Main circuit

Control circuit

Thermal relay for motor cooling fan

Fault relay

1 MCCB

2 MCCB

R/L1

S/L2

T/L3

<3>

<1>

<2>

B1+1+2 B2

R/L1

S/L2

T/L3

THRX

TRX

MC MA

U/T1

V/T2

W/T3

24 V

I V

24 V 8 mA

2 k

Ground 10

or less (400 V class)

100

or less (200 V class)

Setting power supply +10.5 max. 20 mA

For single phase 200 V power supply, use R/L1 and S/L2.

Analog monitor output

Digital output 250 Vac, 10 mA to 1 A 30 Vdc, 10 mA to 1 A (default setting)

Main speed frequency reference. Multi-function programmable

Multi-step speed 1 main/aux switch

2 MCCB

THRX

OFF

Three phase

power supply

for 200 V /400 V

Jumper

DIP switch S1

Sink

Source

Terminals +1, +2, , B1, and B2 are for connecting options. Never connect power supply lines to these terminals.

Monitor output

Option unit connector

main circuit terminal

shielded line

twisted-pair shielded line

control terminal

<4>

<5>

<6>

<7>

0 to +10 V (20 k )

(0)4 to 20 mA (250 )

3.2 Standard Connection Diagram

<1> Remove the jumper when installing an optional DC link choke. <2>

<3> Self-cooled motors do not require separate cooling fan motor wiring. <4> Connected using sequence input signal (S1 to S5) from NPN transistor; Default: sink

<5> Use only a +24 V internal power supply in sinking mode; the source mode requires

<6> Minimum load: 5 Vdc, 10 mA (reference value).

Figure 3.1 Drive Standard Connection Diagram (200 V Class Example)

The MC on the input side of the main circuit should open when the thermal relay is triggered.

mode (0 V com).

an external power supply. Refer to I/O Connections on page 59.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.2 Standard Connection Diagram

<7> Monitor outputs work with devices such as analog frequency meters, ammeters,

voltmeters and

WARNING! Sudden Movement Hazard. Do not close the wiring for the control circuit unless the multifunction input terminal parameter is properly set (S5 for 3-Wire; H1-05 = “0”). Improper sequencing of run/stop circuitry could result in death or serious injury from moving equipment.

WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the correct state before energizing the drive. Failure to comply could result in death or serious injury from moving equipment. When programmed for 3-Wire control, a momentary closure on terminal S1 may cause the drive to start.

WARNING! When 3-Wire sequence is used, set the drive to 3-Wire sequence before wiring the control terminals and ensure parameter b1-17 is set to 0 (drive does not accept a run command at power up (default). If the drive is wired for 3-Wire sequence but set up for 2-Wire sequence (default) and if parameter b1-17 is set to 1 (drive accepts a Run command at power up), the motor will rotate in reverse direction at power up of the drive and may cause injury.

wattmeters; they are not intended for use as a feedback-type of signal.

Figure 3.2 illustrates an example of a 3-Wire sequence.

Stop relay (N.C.)

Run relay (N.O.)

Run command (run on momentary close)

Stop command (stop on momentary open)

Foward/reverse command (multi-function input: H1-05 = 0)

Sequence input common

Drive

Figure 3.2 3-Wire Sequence

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

Electrical Installation

Drive

Jumper

Single-phase 200 Vac

Motor

DC link choke

(option)

Braking Resistor Unit (option)

R/L1

S/L2

–

B1 B2

U/T1 V/T2 W/T3

—

Drive

Motor

Three phase 200 Vac

(400 Vac)

Braking Resistor Unit (option)

R/L1 S/L2 T/L3

U/T1 V/T2 W/T3

B1 B2

Jumper

DC link choke

(option)

3.3 Main Circuit Connection Diagram

Refer to diagrams in this section for the Main Circuit wiring connections. Connections may vary based on drive capacity. The main circuit DC power supply powers the control circuit.

NOTICE: Do not use the negative DC bus terminal “-” as a ground terminal. This terminal is at high voltage DC potential. Improper wiring connections could result in damage to the drive.

Single-Phase 200 V Class Models BA0001 to BA0010

Figure 3.3 Connecting Single-Phase Main Circuit Terminals

NOTICE: Do not connect T/L3 terminal when using single-phase power supply input. Incorrect wiring may

damage the drive.

Three-Phase 200 V Class Models 2A0001 to 2A0020 Three-Phase 400 V Class Models 4A0001 to 4A0011

Figure 3.4 Connecting Three-Phase Main Circuit Terminals

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.4 Terminal Block Configuration

The figures in this section provide illustrations of the main circuit terminal block configurations of the different drive sizes.

Models: CIMR-JBA0001, 0002, 0003 CIMR-J2A0001, 0002, 0004, 0006

Figure 3.5 Main Circuit Terminal Block Configurations

Models: CIMR-JBA0006, 0010 CIMR-J2A0010, 0012, 0020 CIMR-J4A0001, 0002, 0004, 0005, 0007, 0009, 0011

Electrical Installation

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.5 Protective Covers

Follow the procedure below to remove the protective covers before wiring the drive and to reattach the covers after wiring is complete.

IP20/Open-Chassis Cover Removal and Installation

Removing the Protective Covers

Loosen the screw that locks the front cover in place to remove.

Figure 3.6 Remove the Front Cover on an IP20/Open-Chassis Drive

pressure

Apply

away from the drive while pushing in on the tabs to pull the cover free.

Figure 3.7 Remove the Terminal Cover on an IP20/Open-Chassis Drive

to the tabs on each side of the terminal cover. Pull the terminal cover

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.5 Protective Covers

Reattaching the Protective Covers

Properly connect all protective covers when wiring is complete. Apply only a small amount of pressure to lock the cover back into place.

all wiring and route power wiring away from control signal wiring. Reattach

Figure 3.8 Reattach the Protective Covers on an IP20/Open-Chassis Drive

Electrical Installation

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.6 Main Circuit Wiring

This section describes the functions, specifications, and procedures required to safely and properly wire the main circuit of the drive.

NOTICE: Do not solder the ends of wire connections to the drive. Soldered wiring connections can loosen over time. Improper wiring practices could result in drive malfunction due to loose terminal connections.

Main Circuit Terminal Functions

Table 3.1 Main Circuit Terminal Functions

Terminal Type Function Reference

R/L1

T/L3

U/T1

W/T3

⊕1

⊕2

⊕1

⊖

(2 terminals)

Main circuit power supply input

Drive output Connects to the motor. 49V/T2

Braking resistor

DC link choke connection

DC power supply input

Ground Grounding Terminal 49

Connects line power to the drive. Drives with single-phase 200 V input power use terminals R/ L1 and S/L2 only. Do NOT use T/L3.

Available for connecting a braking resistor or the braking resistor unit option.

These terminals are shorted at shipment. Remove the shorting bar between ⊕1 and ⊕2 when connecting a DC link choke to this terminal.

For connecting a DC power supply. –

–S/L2

–

Wire Gauges and Tightening Torques

Select the appropriate wires and crimp terminals from Table 3.2 through Table 3.4.

Note: 1. Wire gauge recommendations based on drive continuous current ratings using 75 °C 600 Vac vinyl-

sheathed wire assuming ambient temperature within 30 °C and wiring distance shorter than 100 m.

2. Terminals ⊕1, ⊕2, ⊖, B1 and B2 are for connecting optional devices such as a braking resistor. Do not connect other non-specified devices to these terminals.

• Consider the amount of voltage drop when selecting wire gauges. Increase the wire gauge when the voltage drop is greater than 2% of motor rated voltage. Ensure the wire gauge is suitable for the terminal block. Use the following formula to calculate the amount of voltage drop:

•

Line drop voltage (V) = 3 x wire resistance (Ω/km) x

wire length (m) x current (A) x 10

• Refer to instruction manual TOBP C720600 00 for braking unit or braking resistor unit wire gauges.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

-3

3.6 Main Circuit Wiring

• Refer to UL Standards Compliance on page 254

Single-Phase 200 V Class

Table 3.2 Wire Gauge and Torque Specifications

Drive

Model

BA0001 BA0002 BA0003

BA0006

BA0010

Three-Phase 200 V Class

Drive

Model

2A0001 2A0002 2A0004 2A0006

Terminal

R/L1, S/L2, T/L3 14 18 to 14

U/T1, V/T2, W/T3 14 18 to 14

⊖, ⊕1, ⊕2

B1, B2 – 18 to 14

R/L1, S/L2, T/L3 12 14 to 10

U/T1, V/T2, W/T3 14 14 to 10

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

R/L1, S/L2, T/L3 10 14 to 10

U/T1, V/T2, W/T3 14 14 to 10

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

Terminal

R/L1, S/L2, T/L3 14 18 to 14

U/T1, V/T2, W/T3 14 18 to 14

⊖, ⊕1, ⊕2

B1, B2 – 18 to 14

Recomm. Gauge

AWG, kcmil

– 18 to 14

14 18 to 14

– 14 to 10

10 14 to 10

– 14 to 10

10 14 to 10

Table 3.3 Wire Gauge and Torque Specifications

Recomm. Gauge

AWG, kcmil

– 18 to 14

14 18 to 14

for information on UL compliance.

Wire Range

AWG, kcmil

Wire Range AWG, kcmil

Screw Size

M3.5

Screw Size

M3.5

Tightening

Torque

N•m (lb.in.)

0.8 to 1.0

(7.1 to 8.9)

1.2 to 1.5

(10.6 to 13.3)

1.2 to 1.5

(10.6 to 13.3)

Tightening

Torque

N•m (lb.in.)

0.8 to 1.0

(7.1 to 8.9)

Electrical Installation

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.6 Main Circuit Wiring

Drive Model

2A0010

2A0012

2A0020

Three-Phase 400 V Class

Terminal

R/L1, S/L2, T/L3 14 14 to 10

U/T1, V/T2, W/T3 14 14 to 10

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

R/L1, S/L2, T/L3 12 14 to 10

U/T1, V/T2, W/T3 14 14 to 10

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

R/L1, S/L2, T/L3 10 14 to 10

U/T1, V/T2, W/T3 10 14 to 10

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

Table 3.4 Wire Gauge and Torque Specifications

Drive

Model

4A0001 4A0002 4A0004

4A0005 4A0007 4A0009

Terminal

R/L1, S/L2, T/L3 14 14 to 10

U/T1, V/T2, W/T3 14 14 to 10

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

R/L1, S/L2, T/L3 14 14 to 10

U/T1, V/T2, W/T3 14 14 to 10

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

Recomm. Gauge

AWG, kcmil

– 14 to 10

10 14 to 10

– 14 to 10

10 14 to 10

– 14 to 10

10 14 to 10

Recomm. Gauge

AWG, kcmil

– 14 to 10

14 14 to 10

– 14 to 10

10 14 to 10

Wire Range

AWG, kcmil

Wire Range AWG, kcmil

Screw Size

Tightening

Torque

N•m (lb.in.)

1.2 to 1.5

(10.6 to 13.3)

1.2 to 1.5

(10.6 to 13.3)

1.2 to 1.5

(10.6 to 13.3)

Tightening

Torque

N•m (lb.in.)

1.2 to 1.5

(10.6 to 13.3)

1.2 to 1.5

(10.6 to 13.3)

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.6 Main Circuit Wiring

Drive

Model

4A0011

Main Circuit Terminal Power Supply and Motor Wiring

This section

Terminal

R/L1, S/L2, T/L3 12 14 to 10

U/T1, V/T2, W/T3 14 14 to 10

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

outlines the various steps, precautions, and checkpoints for wiring the main circuit

Recomm. Gauge

AWG, kcmil

– 14 to 10

10 14 to 10

Wire Range AWG, kcmil

Screw Size

Tightening

Torque

N•m (lb.in.)

1.2 to 1.5

(10.6 to 13.3)

terminals and motor terminals.

NOTICE: When connecting the motor to the drive output terminals U/T1, V/T2, and W/T3, the phase order for the drive and motor should match. Failure to comply with proper wiring practices may cause the motor to run in reverse if the phase order is backward.

NOTICE: Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Improper application of noise filters could result in damage to the drive.

NOTICE: Do not connect the AC power line to the output motor terminals of the drive. Failure to comply could result in death or serious injury by fire as a result of drive damage from line voltage application to output terminals.

Cable Length Between Drive and Motor

When the cable length between the drive and the motor is too long (especially at low frequency output), note that the cable voltage drop may cause reduced motor torque. Drive output current will increase as the leakage current from the cable increases. An increase in leakage current may trigger an overcurrent situation and weaken the accuracy of the current detection.

Adjust the drive carrier frequency according to the following table. If the motor wiring distance exceeds 100 m because of the system configuration, reduce the ground currents.

Refer to Table 3.5 to set the carrier frequency to an appropriate level.

Table 3.5 Cable Length Between Drive and Motor

Cable Length 50 m or less 100 m or less Greater than 100 m

Carrier Frequency 15 kHz or less 5 kHz or less 2 kHz or less

Note: When setting

motors when running multiple motors from a single drive.

carrier frequency, calculate the cable length as the total distance of wiring to all connected

Electrical Installation

Ground Wiring

Follow the precautions to wire the ground for one drive or a series of drives.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.6 Main Circuit Wiring

WARNING! Electrical Shock Hazard. Always use a ground wire that complies with technical standards on

electrical equipment and minimize the length of the ground wire. Improper equipment grounding may cause dangerous electrical potentials on equipment chassis, which could result in death or serious injury.

WARNING! Electrical Shock Hazard. Be sure to ground the drive ground terminal. (200 V Class: Ground to 100 Ω

or less, 400 V Class: Ground to 10 Ω or less). Improper equipment grounding could result in death or

serious injury by contacting ungrounded electrical equipment.

NOTICE: Do not share the ground wire with other devices such as welding machines or large-current electrical equipment. Improper equipment grounding could result in drive or equipment malfunction due to electrical interference.

NOTICE: When using more than one drive, ground multiple drives according to instructions. Improper equipment grounding could result in abnormal operation of drive or equipment.

Refer to Figure 3.9 when using multiple drives. Do not loop the ground wire.

A – Correct B – Incorrect

Figure 3.9 Multiple Drive Wiring

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.6 Main Circuit Wiring

Wiring the Main Circuit Terminal

WARNING! Electrical Shock Hazard. Shut off the power supply to the drive before wiring the main circuit terminals. Failure to comply may result in death or serious injury.

Note: A cover

Main Circuit Connection Diagram

placed over the DC Bus and braking circuit terminals prior to shipment helps prevent miswiring.

Cut away covers as needed for terminals with a needle-nose pliers.

A – Protective Cover to Prevent Miswiring

Refer to section 3.3 Main Circuit Connection Diagram on page 42 for drive main power circuit connections.

WARNING! Fire Hazard. The braking resistor connection terminals are B1 and B2. Do not connect braking resistors to any other terminals. Improper wiring connections could cause the braking resistor to overheat and cause death or serious injury by fire. Failure to comply may result in damage to the braking circuit or drive.

Electrical Installation

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.7 Control Circuit Wiring

NOTICE: Do not

time. Improper wiring practices could result in drive malfunction due to loose terminal connections.

Main speed frequency reference. Multi-function programmable

solder the ends of wire connections to the drive. Soldered wire connections can loosen over

J1000

Control circuit

24 V 8 mA

<2>

DIP switch S3

Shield ground terminal

Setting power supply +10.5 max. 20 mA

0 to +10 V (20 k )

(0)4 to 20 mA (250 )

main circuit terminal

Sink

Source

shielded line

Option unit

connector

DIP switch S1

I V

24 V

twisted-pair shielded line

control terminal

Digital output 250 Vac, 10 mA to 1 A 30 Vdc, 10 mA to 1 A (default setting)

<3>

Analog monitor output

0 to +10 Vdc (2 mA)

Monitor output

Forward run/stop

Reverse run/stop

External fault

Fault reset Multi-step speed 1 main/aux switch

Digital inputs (default setting)

2 k

<1>

Figure 3.10 Control Circuit Connection Diagram

<1> Connected using sequence input signal (S1 to S5) from NPN transistor; Default: sink mode (0 V com)

Use

<2>

only the +24 V internal power supply in sinking mode; the source mode requires an

external power supply. Refer to I/O Connections on page 59.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.7 Control Circuit Wiring

<3> Minimum load: 5 Vdc, 10 mA (reference value).

Control Circuit Terminal Block Functions

Drive parameters

determine which functions apply to the multi-function digital inputs (S1 to S5), multi-function digital outputs (MA, MB, MC), and multi-function analog output (AM). The default is called out next to each terminal in Figure 3.10.

WARNING! Sudden Movement Hazard. Always check the operation and wiring of control circuits after being wired. Operating a drive with untested control circuits could result in death or serious injury.

WARNING! Confirm the drive I/O signals and external sequence before starting test run. Failure to comply may result in death or serious injury.

Input Terminals

Table 3.6 Control Circuit Input Terminals

Type No. Terminal Name (Function) Function (Signal Level) Default Setting

Multi-function input 1 (Closed: Forward

run, Open: Stop)

Multi-function input 2 (Closed: Reverse

MultiFunction Digital Inputs

Main Frequency Reference Input

run, Open: Stop)

Multi-function input 3 (External fault

(N.O.)

S4 Multi-function input 4 (Fault reset)

Multi-function input 5 (Multi-step speed

reference 1)

Multi-function input common (Control

common)

A1 Frequency reference

+V Analog input power supply +10.5 Vdc (max allowable current 20 mA)

AC Frequency reference common 0 Vdc

24 Vdc, 8 mA Note: Drive preset to sinking mode. When using source (±10%) external power supply. Refer to Sinking/

Sourcing Mode Switch on page 59.

Sequence common

Input voltage or input current (Selected by DIP switch S1 and H3-01) 0 to +10 Vdc (20 kΩ), Resolution: 1/1000 4 to 20 mA (250 Ω) or 0 to 20 mA (250 Ω), Resolution: 1/500

set DIP switch S3 to allow for a 24 Vdc

mode,

Electrical Installation

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.7 Control Circuit Wiring

Output Terminals

Table 3.7 Control Circuit Output Terminals

Type No. Terminal Name (Function) Function (Signal Level) Default Setting

Multi-Function Digital Output

Monitor Output

Terminal Configuration

MA N.O. output (fault)

MB N.C. output (fault)

MC Digital output common

AM Analog monitor output 0 to 10 Vdc (2 mA or less) Resolution: 1/256

AC Monitor common 0 V

Digital output 30

10 mA to 1 A; 250 Vac, 10 mA to 1 A

Vdc,

Minimum load: 5 Vdc, 10 mA (reference value)

S1 S2 S3 S4 S5 SC A1 +V AC AM AC

Figure 3.11 Control Circuit Terminal

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

MCMBMA

3.7 Control Circuit Wiring

Wire Size and Torque Specifications

Select appropriate wire type and size from Table 3.8. For simpler and more reliable wiring, crimp ferrules to the wire ends. Refer to Table 3.9 for ferrule terminal types and sizes.

Table 3.8 Wire Size and Torque Specifications (Same for All Models)

Tightenin

Terminal

MA, MB, MC

S1-S5, SC, +V, A1, AC, AM

Crimp a

Screw

g Torque

Size

M3 0.5 to 0.6 4.4 to 5.3

M2 0.22 to 0.25 1.9 to 2.2

N•m

Ferrule-Type Wire Terminations

ferrule to signal wiring to improve wiring simplicity and reliability. Use CRIMPFOX

Tightenin

g Torque

(in-lbs)

Bare Wire Terminal Ferrule-Type Terminal

Applic.

wire size

(AWG)

Stranded:

0.25 to 1.5 (24 to 16) Single: 0.25 to 1.5 (24 to 16)

Stranded:

0.25 to 1.0 (24 to 18) Single: 0.25 to 1.5 (24 to 16)

Recomm.

(AWG)

0.75 (18)

Applic.

wire size

(AWG)

0.25 to 1.0 (24 to 17)

0.25 to 0.5 (24 to 20)

Recomm.

(AWG)

0.5 (20)

Wire

Type

Shielded

line, etc.

6, a crimping tool manufactured by PHOENIX CONTACT.

Electrical Installation

6 mm

Figure 3.12 Ferrule Dimensions

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.7 Control Circuit Wiring

Table 3.9 Ferrule Terminal Types and Sizes

Size mm2 (AWG)

0.25 (24) AI 0.25-6YE 10.5 0.8 2.0

0.34 (22) AI 0.34-6TQ 10.5 0.8 2.0

0.5 (20) AI 0.5-6WH 12 1.1 2.5

0.75 (18) AI 0.75-6GY 12 1.3 2.8

1.0 AI 1-6RD 12 1.5 3.0

Wiring Procedure

This section

WARNING! Electrical Shock Hazard. Do not remove covers or touch the circuit boards while the power is on. Failure to comply could result in death or serious injury.

NOTICE: Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1, V/T2, W/T3, -, +1, +2) and other high-power lines. Improper wiring practices could result in drive malfunction due to electrical interference.

NOTICE: Separate wiring for digital output terminals MA, MB and MC from wiring to other control circuit lines. Improper wiring practices could result in drive or equipment malfunction or nuisance trips.

NOTICE: Use a class 2 power supply (UL standard) when connecting to the control terminals. Improper application of peripheral devices could result in drive performance degradation due to improper power supply.

NOTICE: Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment. Improper wiring practices could result in drive or equipment malfunction due to short circuit.

NOTICE: Connect the shield of shielded cable to the appropriate ground terminal. Improper equipment grounding could result in drive or equipment malfunction or nuisance trips.

describes the proper procedures and preparations for wiring the control terminals.

Type L (mm) d1 (mm) d2 (mm) Manufacturer

PHOENIX CONTACT

Wire the control terminals using Figure 3.13 as a guide. Prepare the ends of the control circuit wiring as shown in Figure 3.14. Refer to Wire Size and Torque Specifications on page 55.

NOTICE: Do not tighten screws beyond the specified tightening torque. Failure to comply may damage the terminal.

NOTICE: Use shielded twisted-pair cables as indicated to prevent operating faults. Improper wiring practices could result in drive or equipment malfunction due to electrical interference.

Connect control wires as shown in the following figure:

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.7 Control Circuit Wiring

Preparing wire

terminal ends

S1 S2 S3 S4 S5 SC A1 +V AC AM AC

A – Control terminal block B – Avoid fraying wire

strands when stripping insulation from wire. Strip length 5.5 mm.

C – Single wire or stranded

wire

Figure 3.13 Terminal Board Wiring Guide

A – Drive side B – Connect shield to ground

terminal of drive.

C – Insulation

Figure 3.14 Preparing the Ends of Shielded Cables

D – Loosen screw to insert

wire.

E – Blade depth of 0.4 mm or

less Blade width of 2.5 mm or less

D – Control device side E – Shield sheath (Insulate

F – Shield

with tape)

Electrical Installation

When setting the frequency by analog reference from an external potentiometer, use shielded twisted-pair wires and ground the shield of twisted-pair wires to the ground terminal of the drive.

NOTICE: The analog not exceed 50 meters when using an analog signal from a remote source to supply the frequency reference. Failure to comply could result in poor system performance.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

signal lines between the drive and the operator station or peripheral equipment should

3.7 Control Circuit Wiring

A – Drive B –

Ground terminal (shield connection)

Figure 3.15 Wiring the Frequency Reference to the Control Circuit Terminals (External

Reference)

C – (+V) Frequency setting

power source +10.5 Vdc maximum 20 mA

D – (A1) Main speed

frequency reference 0 to +10 Vdc (20 kΩ) or 4 to 20 mA (250 Ω)/ 0 to 20 mA (250 Ω)

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.8 I/O Connections

Sinking/Sourcing Mode Switch

Set the

DIP switch S3 on the front of the drive to switch the digital input terminal logic between

sinking mode and sourcing mode; the drive is preset to sinking mode.

Table 3.10 Sinking/Sourcing Mode Setting

Set Value Details

SINK Sinking Mode (0 V common): default setting

SOURCE Sourcing Mode (+24 V common)

DIP Switch S3

Electrical Installation

SOURCE

Figure 3.16 DIP Switch S3

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

SINK

3.8 I/O Connections

Transistor Input Signal Using 0 V Common/Sink Mode

When controlling the digital inputs by NPN transistors (0 V common/sinking mode), set the DIP switch S3 to SINK and use the internal 24 V power supply.

Shielded Cable

SOURCE

SINK

Multi-funciton input

FWD Run/Stop

REV Run/Stop

External Fault N.O.

Fault Reset

Multi-step Speed 1

Figure 3.17 Sinking Mode: Sequence from NPN Transistor (0 V Common)

SINK

SOURCE

+24 V

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.8 I/O Connections

Transistor Input Signal Using +24 V Common/Source Mode

When controlling digital inputs by PNP transistors (+24 V common/sourcing mode), set the DIP switch S3 to SOURCE and use an external 24 V power supply.

Shielded cable

SOURCE

FWD Run/Stop

SINK

External power supply

+24V

Figure 3.18 Source Mode: Sequence from PNP Transistor (+24 V Common)

REV Run/Stop

External Fault N.O.

Fault reset

Multi-step speed 1

SINK

SOURCE

+24V

Electrical Installation

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.9 Main Frequency Reference

DIP Switch S1 Analog Input Signal Selection

The main frequency reference can either be a voltage or current signal input at terminal A1.

When using input A1 as a voltage input, set DIP switch S1 to “V” (right position, default setting) and Vdc without lower limit).

To use current input at terminal A1, set the DIP switch S1 to "I" and set parameter H3-01 = “2” or “3” (4-20 mA or 0-20 mA).

program parameter H3-01 to “0” (0 to +10 Vdc with lower limit) or “1” (0 to +10

Table 3.11 Frequency Reference Configurations

Voltage Input Current Input

Drive

+10.5 V

20 mA current

Main speed

frequency reference (current input)

Frequency reference common

0 to 10 V

Drive

+10.5 V

20 mA current

Main speed frequency

reference (voltage input)

Frequency reference

common

4 to 20 mA input or 0 to 20 mA input

DIP Switch S1

I V

Figure 3.19 DIP Switch S1

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.9 Main Frequency Reference

Table 3.12 DIP Switch S1 Settings

Setting Value Description

V ( right position) Voltage input (0 to 10 V): default setting

I ( left position) Current input (4 to 20 mA or 0 to 20 mA)

Table 3.13 Parameter H3-01 Details

No. Parameter Name Description

Selects the signal level for terminal A1. 0: 0 to +10 V, unipolar input (negative frequency reference values are zeroed) 1: 0 to +10 V, bipolar input (negative frequency reference changes the direction) 2: 4 to 20 mA 3: 0 to 20 mA

H3-01

Frequency ref. (voltage/current) terminal A1 signal level selection

Setting

Range

0 to 3 0 410

Default Setting

MEMOBUS

Electrical Installation

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.10 Braking Resistor

Dynamic braking high inertia loads. Regeneration occurs as the drive lowers the motor frequency with high inertia. When the regeneration flows back into the DC bus capacitors, an overvoltage situation occurs. A braking resistor prevents these overvoltage faults.

NOTICE: Do not allow unqualified personnel to use the product. Failure to comply could result in damage to the drive or braking circuit. Carefully review the braking resistor instruction manual when connecting a braking option to the drive.

Note: The braking circuit must be sized properly in order to dissipate the power required to decelerate the load

NOTICE: Use a thermal overload relay or over-temperature contact to interrupt input power to the drive if the braking resistor overheats. In the event of a possible thermal overload, the relay triggers the input contactor and prevents the braking resistor from burning up.

Installation

WARNING! Fire Hazard.

resistor directly to any other terminals. Improper wiring connections could result in death or serious injury by fire. Failure to comply may result in damage to the braking circuit or drive.

NOTICE: Connect braking resistors to the drive as shown in the I/O wiring examples. Improperly wiring braking circuits could result in damage to the drive or equipment.

Installation Procedure

(DB) helps bring the motor to a smooth and rapid stop when working with

in the desired time. Ensure that the braking circuit can dissipate the energy for the set deceleration time prior to running the drive.

The braking resistor connection terminals are B1 and B2. Do not connect a braking

Disconnect all electrical power to the drive and wait at least one minute before servicing the drive and any connected components.

Remove drive front cover.

Use a voltmeter to verify that voltage is disconnected from incoming power terminals and that the DC bus no longer holds a charge.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.10 Braking Resistor

Thermal relay

Power supply

Thermal relay switch for external braking resistor

MA MC

MCCB

MCONMCOFFTHRX

THRX

TRX

Fault contact

B1 B2

R/L1

S/L2

T/L3

Drive

Figure 3.20 Connecting a Braking Resistor

Follow manufacturer instructions to connect the resistor unit to the drive using proper

wire gauge according to local electrical codes.

Power leads for the remote mount resistors generate high levels of electrical noise; group these signal leads separately.

Mount the resistor unit on a noncombustible surface. Maintain minimum side and top

clearances according to resistor manufacturer instructions.

WARNING! Fire Hazard. Do not use improper combustible materials. Failure to comply could result in death or serious injury by fire. Attach the drive or braking resistors to metal or other noncombustible material.

Reinstall drive covers and resistor covers, if provided.

Set parameter L3-04 = “0” to disable stall prevention during deceleration.

Set parameter L8-01 to “1” to enable overheat protection when using a heatsinkmounted braking resistor option. Set L8-01 = “0” for other braking resistor types.

Table 3.14 Braking Resistor Settings

Parameter Settings

L8-01: Internal Dynamic Braking Resistor Protection Selection

L3-04: Stall Prevention During Decel

Operate the system and verify the required deceleration rate is obtained during

0: Disabled. The drive will not provide overheat protection. Supply separate means of overheat protection. 1: Enabled. Braking Resistor is protected from overheat.

0: Stall prevention disabled.

dynamic braking or stopping.

U/T1

V/T2

W/T3

Braking resistor

Motor

Electrical Installation

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.11 Interlocking with Connected Machinery

For safety be set up so that operation can only occur when the drive is ready to operate. A "Drive ready" and "Fault" signal should be assigned to the multi-function outputs to guarantee interlock with application.

When the output will close whenever the drive is ready to accept a Run command or is already running. Under the following conditions the Drive ready signal will switch off and remain off, even if a Run command is entered:

• when the power supply is shut off

• during a fault

• when there is problem with the control power supply

• when a parameter setting error makes the drive unable to run even if a Run command has

• when a fault such as overvoltage or undervoltage is triggered as soon as the Run command

• when the drive is in the Programming mode and will not accept a Run command even when

reasons, applications that may be affected by the operation status of the drive should

Drive Ready Signal

“Drive ready” signal has been set to one of the multi-function contact outputs, that

been entered

is entered

entered.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

3.12 Wiring Checklist

No. Item Page

Drive, peripherals, option cards

1 Check drive model number to ensure receipt of correct model. 19

Check for correct braking resistors, DC link chokes, noise filters, and other peripheral

devices.

Installation area and physical setup

3 Ensure area surrounding the drive complies with specifications. 29

Power supply voltage, output voltage

The voltage from the power supply should fall within the input voltage specification range

of the drive.

5 The voltage rating for the motor should match the drive output specifications. 19

Main circuit wiring

6 Confirm proper branch circuit protection exists per National and Local codes. 39

7 Properly wire the power supply to drive terminals R/L1, S/L2 and T/L3. 42

Properly wire the drive and motor together. The motor lines and drive output terminals

R/T1, V/T2 and W/T3 should match in order to produce the desired phase order. If the phase order is incorrect, the drive will rotate in the opposite direction.

9 Use 600 Vac vinyl-sheathed wire for the power supply and motor lines. 46

10 Use the correct wire gauges for the main circuit. Refer to Table 3.2 through Table 3.4. 46

• When using comparatively long motor cable, calculate the amount of voltage drop.

Motor rated voltage (V) x 0.02 ≥

3 x voltage resistance (Ω/km) x cable length (m) x motor rated current (A) x 10

3.12 Wiring Checklist

-3

Electrical Installation

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

• If the cable between the drive and motor exceeds 50 m, adjust the carrier frequency (C6-02) accordingly.

11 Properly ground the drive. Review page 49. 49

Tightly fasten all terminal screws (control circuit terminals, grounding terminals). Refer

to Table 3.2 through Table 3.4..

3.12 Wiring Checklist

No. Item Page

Set up overload protection circuits when running multiple motors from a single drive.

Power supply

Note: Close MC1 through MCn before operating the drive.

If using a braking resistor or dynamic braking resistor unit, install a magnetic contactor.

Properly install

15 Verify phase advancing capacitors are NOT installed on the output side of the drive. -

16 Use twisted-pair cables for all drive control circuit wiring. 52

Ground the shields of shielded wiring to the GND terminal.

If using a 3-Wire sequence, properly set parameters for multi-function contact input

terminals S1 through S5, and properly wire control circuits.

19 Check for any other wiring mistakes. Only use a multimeter to check wiring. -

Properly fasten the control circuit terminal screws in the drive. Refer to Table 3.2 through

Table 3.4.

21 Pick up all wire clippings. -

Ensure that no frayed wires on the terminal block are touching other terminals or

connections.

23 Properly separate control circuit wiring and main circuit wiring. -

24 Analog signal line wiring should not exceed 50 m. -

Drive

MC1 - MCn OL

1 - OL

OL1

MC1

OL2

MC2

OLn

MCn

... magnetic contactor

... thermal relay

the resistor, and ensure that overload protection shuts off the power supply.

Control circuit wiring

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

Start-Up

Programming &

Operation

This chapter explains the functions of the LED operator and how to program the drive for initial operation.

4.1 SECTION SAFETY

4.2 USING THE DIGITAL LED OPERATOR..............73

4.3 THE DRIVE AND PROGRAMMING MODES.......79

4.4 START-UP FLOWCHART..................................87

4.5 BASIC OPERATION..........................................88

4.6 POWERING UP THE DRIVE.............................112

4.7 NO-LOAD OPERATION TEST RUN..................114

4.8 TEST RUN WITH LOAD CONNECTED.............116

4.9 VERIFYING AND BACKING UP PARAMETER

SETTINGS.......................................................117

4.10 TEST RUN CHECKLIST...................................119

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

.............................................70

4.1 Section Safety

DANGER

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

WARNING

Electrical Shock Hazard

Do not operate equipment with covers removed.

Failure to comply could result in death or serious injury.

The diagrams details. Be sure to reinstall covers or shields before operating the drives and run the drives according to the instructions described in this manual.

Always ground the motor-side grounding terminal.

Improper equipment grounding could result in death or serious injury by contacting the motor case.

Do not touch any terminals before the capacitors have fully discharged.

Failure to comply could result in death or serious injury.

Do not allow unqualified personnel to perform work on the drive.

Failure to comply could result in death or serious injury.

Installation, maintenance, inspection, and servicing must be performed only by authorized personnel familiar with installation, adjustment and maintenance of AC drives.

in this section may include drives without covers or safety shields to illustrate

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

4.1 Section Safety

WARNING

Do not perform work on the drive while wearing loose clothing, jewelry or without eye protection.

Failure to comply could result in death or serious injury.

Remove all metal objects such as watches and rings, secure loose clothing, and wear eye protection before beginning work on the drive.

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

Fire Hazard

Tighten all terminal screws to the specified tightening torque.

Loose electrical of electrical connections.

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire.

Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.

Do not use improper combustible materials.

Failure to comply could result in death or serious injury by fire.

Attach the drive to metal or other noncombustible material.

connections could result in death or serious injury by fire due to overheating

Start-Up Programming

& Operation

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

4.1 Section Safety

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Never connect or disconnect the motor from the drive while the drive is outputting voltage.

Improper equipment sequencing could result in damage to the drive.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.

Do not allow unqualified personnel to use the product.

Failure to comply could result in damage to the drive or braking circuit.

Carefully review instruction manual TOBPC72060000 when connecting a braking option to the drive.

Do not modify the drive circuitry.

Failure to comply could result in damage to the drive and will void warranty.

Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Check and connecting any other devices.

Failure to comply could result in damage to the drive.

the wiring to ensure that all connections are correct after installing the drive

all

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

4.2 Using the Digital LED Operator

LED operator to enter run and stop commands, display data, edit parameters, as well

Use the as display fault and alarm information.

Keys, Displays, and LEDs

J1000

周波数指令

正転逆転選択

出力周波数

出力電流出力電圧

WARNING

Risk of electric shock.

Read manual before installing. Wait 5 minutes for capacitor discharge after disconnecting power supply. To conform to requirements, make sure to ground the supply neutral for 400V class.

けが、感電のおそれがあります。

危　険

据え付け、運転の前には必ず取扱説明書を読むこと。

分以内はフロントカバーを

通電中および電源遮断後

外さないこと。

級インバータの場合は、電源の中性点が接地

400V

されていることを確認すること。（　　対応）

STOP

Start-Up Programming

& Operation

STOP

モニタ

ベリファイ

セットアップパラメータ設定

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

4.2 Using the Digital LED Operator

Table 4.1 Keys and Displays on the LED Operator

No. Display Name Function

2 ESC Key Returns to the previous menu.

Data Display Area Displays the frequency reference, parameter number, etc.

5 Up Arrow Key Scrolls up to select parameter numbers, setting values, etc.

6 Down Arrow Key Scrolls down to select parameter numbers, setting values, etc.

10 RUN Light Lit while the drive is operating the motor.

12 ALM LED Light

14 DRV LED Light

15 FOUT LED Light

STOP

RESET Key

RUN Key Starts the drive.

STOP Key

ENTER Key

LO/RE Selection Key

LO/RE Light Lit while the operator (LOCAL) is selected to run the drive.

REV LED Light

Moves the cursor to the right. Resets the drive to clear a fault situation.

Stops the drive. Note: Stop priority circuit. Pressing the STOP key will always cause the drive to stop the motor, even if a Run command is active at

any external Run command source. Set parameter o2-06

to 0 to disable the STOP key priority.

Selects all modes, parameters, settings, etc. Selects a

menu item to move from one display screen to the next.

Switches drive control between the operator (LOCAL) and the control circuit terminals (REMOTE). Note: LOCAL/REMOTE key effective during stop in drive mode.

Refer to LED Screen Displays on page 76.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

4.2 Using the Digital LED Operator

Digital Text Display

Text appears

on the LED Operator as shown below. This section explains the meaning of text

as it appears on the display screen.

Lit Flashing

Table 4.2 Digital Text Display

Text LED Text LED Text LED Text LED

0 9 I R

1 A J S

2 B K T

3 C L U

4 D M

5 E N W

6 F O X None

7 G P Y

8 H Q Z None

<1> Displayed in two digits.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

<1>

Start-Up Programming

& Operation

4.2 Using the Digital LED Operator

LED Screen Displays

Display Lit Flashing Off

When the drive detects an alarm or error

Motor is rotating in reverse — Motor is rotating forward

Drive Mode — Programming Mode

Displays output frequency (Hz) — —

As illustrated in this manual

LO/RE LED and RUN LED Indications

• When an alarm occurs

•

oPE detected

Normal state (no fault or alarm)

LED Lit Flashing

When a Run command is selected from the LED operator (LOCAL)

• During deceleration to

During Run

As shown

<1> Refer to Figure 4.1 for the difference between “flashing” and “flashing quickly”.

•

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

– –

stop

When a Run command is input and frequency reference is 0

Flashing Quickly

<1>

• During deceleration at a fast-stop.

• During stop by interlock operation.

Off

Run command is selected from device other than LED operator (REMOTE)

During stop

1 s

4.2 Using the Digital LED Operator

Flashing

Flashing quickly

Drive output frequency

Frequency setting

RUN LED

ON ON

Figure 4.1 RUN LED Status and Meaning

during stop

0 Hz

OFF

Figure 4.2 RUN LED and Drive Operation

RUN

6 Hz

ON ON

STOP

OFF

Flashing

RUN

STOP

OFF

Start-Up Programming

& Operation

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

XXXX

Turn the power on

Forward Selection

Reverse Selection

Output Frequency

Output Current

Output Voltage

Monitor Display

Note: “XX” characters are shown in this manual.

The drive will display the actual setting values.

<1>

Verify Menu

Set Up Mode

Parameter Setting Mode

Description of Key Operations

PROGRAMMING MODE

DRIVE MODE

4.2 Using the Digital LED Operator

Menu Structure for Digital LED Operator

Figure 4.3 Digital LED Operator Screen Structure

<1> Reverse can only be selected when LOCAL is set.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

4.3 The Drive and Programming Modes

The drive

Drive Mode: The Drive mode allows motor operation and parameter monitoring. Parameter settings cannot be changed when accessing functions in the Drive Mode (Table 4.3).

Programming Mode: The Programming Mode allows access to setup/adjust, verify parameters. The drive prohibits changes in motor operation such as start/stop when the Digital LED Operator is accessing a function in the Programming Mode.

Table 4.3 illustrates the different functions visible as the “Up arrow” is scrolled immediately

after powering up the drive.

functions are divided into two main groups accessible via the Digital LED Operator:

Note: When b1-08 (Run Command Selection while in Programming Mode) is set to 1 (enabled), the drive can

run even if the mode is switched to the programming mode. When setting b1-08 to 0 (disabled), the mode cannot be switched to the programming mode while the drive is running.

Table 4.3 Summary of Modes

Mode Group Description Key Press

Frequency Reference Display (Initial power-up state)

Forward/Reverse

LED Digital Operator Display

<1>

Drive Mode Functions (Motor operation and monitoring)

Programming Mode Functions (Changing parameters)

<1> The enlarged illustration of the LED indicates that the LED is on.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

Output Frequency Display

Output Current Display

Output Voltage Reference

Monitor Display

Verify Function

Setup Group Parameters

All Parameters

Start-Up Programming

& Operation

4.3 The Drive and Programming Modes

Navigating the Drive and Programming Modes

The drive

screens using

is set to operate in Drive Mode when it is first powered up. Switch between display

and .

Frequency Reference

This display screen allows the user to monitor and set the frequency

Power Up

Default Setting

Forward/Reverse

Drive Mode

Output Frequency Display

reference while the drive is running. Refer to The Drive and

Programming Modes on page 79

Note: The user can select items to display when the drive is first

STOP

powered up by setting parameter o1-02.

: Motor rotates forward.

: Motor rotates in reverse.

Note: For applications that should not run in reverse (fans, pumps, etc.), set

parameter b1-04 = “1” to prohibit the motor from rotating in

reverse. This sequence also puts the drive in LOCAL mode.

Switching to reverse:

The LED is lit when LOCAL is selected

Monitors the frequency output by the drive.

Drive Mode

Output Current Display

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

Monitors the output current of the drive.

4.3 The Drive and Programming Modes

Output Voltage Reference

Drive Mode

Programming

Mode

Drive Mode

Drive Mode Details

Frequency Reference

Monitor Display

Verify Function

Setup

Parameter Setting

Monitors the output voltage of the drive.

Monitor parameters (U parameters) are displayed.

Lists all parameters that have been edited or changed from default settings. Refer to Verifying Parameter Changes: Verify Menu

on page 84.

A select list of parameters necessary to get the drive operational quickly. Refer to The Setup Group within the Programming

Mode on page 82.

Allows the user to access and edit all parameter settings. Refer

Parameter List

Returns to the frequency reference display screen.

on page 213.

The following actions are possible in the Drive Mode:

• Run and stop the drive.

•

Monitor the operation status of the drive (frequency reference, output frequency, output current, output voltage, etc.).

• View information on an alarm.

Note: Select "Drive Mode" when running. The mode can be switched to any mode (program mode, etc.) other

than drive mode while the drive is stopped. However, the drive cannot be operated in other modes. Return the mode to "Drive Mode" after completing periodic inspection.

Figure 4.4 illustrates changing the default frequency reference of F 0.00 (0 Hz) to F 6.00 (6

Hz) while in Drive Mode. This example assumes the drive is set to LOCAL.

Start-Up Programming

& Operation

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

4.3 The Drive and Programming Modes

Frequency reference

display at power up

STOP

Press to select LOCAL

Press until the frequency

reference becomes 6 Hz

Figure 4.4 Setting the Frequency Reference while in Drive Mode

Note: The drive will not accept a frequency reference set value unless the ENTER key is pressed after the

frequency reference is entered. This feature prevents accidental setting of the frequency reference. By setting o2-05 (Frequency Reference Setting Method Selection) to 1 (Enabled), the drive will accept the frequency reference while it is being adjusted on the digital operator.

Programming Mode Details

Press to select the

digit to the right

The following actions are possible in the programming mode:

• Verify Function: Verify parameter setting changes from original default values.

• Setup Group: Access a list of commonly used parameters to simplify setup.

• Parameter Setting Mode: Access and edit all parameter settings.

The Setup Group within the Programming Mode

In Setup Group, the user can access the minimum group of parameters required to operate the application.

Note: Setup Group parameters are listed in Table 4.4.

Figure 4.5 illustrates the keys to press to enter the Setup Group.

In this example, the source of the frequency reference is changed from the control circuit terminals to the LED Operator (i.e., b1-01 is changed from 1 to 0).

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

Frequency reference

appears when powered up

STOP

Press until

<1>

4.3 The Drive and Programming Modes

appears

Parameter Display

Changing Parameter Settings or Values

This example

explains changing C1-01 (Acceleration Time 1) from 10.0 seconds (default) to

Control Circuit

<1> Move to the right to change parameter settings. Scroll down to view and check settings in the Setup Mode. <2> To return to the Top Menu, press . other parameters, press and .

Figure 4.5 Setup Group Example

Terminal

Select digit

to edit

20.0 seconds.

Step Display/Result

1. Turn on the power to the drive. The initial display appears.

<2>

Parameter Display

LED Operator

(2x)

To view or edit

Start-Up Programming

& Operation

Press the key until the Setup Mode Screen appears.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

4.3 The Drive and Programming Modes

Step Display/Result

Press the key to view the parameter setting display.

Scroll through parameters by pressing the key until C1-01 appears.

Press farthest to the left flashes)

Press

Press the key and enter 0020.0.

Press

9. The display automatically returns to the screen shown in Step 4.

10.

Press the key until back at the initial display.

Verifying Parameter Changes: Verify Menu

to view the current setting value (10.0). (Number

until the desired number is selected. (“1” flashes)

and the drive will confirm the change.

The Verify Menu lists edited parameters from the Programming Mode. The Verify Menu helps determine a drive. If no settings have been changed the Verify Menu will read

which settings have been changed, and is particularly useful when replacing

. The Verify menu

also allows users to access and re-edit edited parameters.

Note: The Verify Menu will not display parameters from the A1 group even if those parameters have been

changed from default settings.

The following example is a continuation of the steps beginning on page 83. Here, parameter C1-01 is accessed using the Verify Menu and is changed again to 20.0 s.

To check the list of edited parameters:

Step Display/Result

1. Turn on the power to the drive. The initial display appears.

Press until the display shows the “Verify” representation.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

4.3 The Drive and Programming Modes

Step Display/Result

Press

from their original default settings.

Scroll through the list by pressing the key.

Press the key until C1-01 appears.

Press the key to access the setting value. (number farthest to the left flashes)

Switching Between LOCAL and REMOTE

to enter the list of parameters that have been edited

Entering the run command using the LED operator is referred to as LOCAL, while entering the run

command from an external device via the control circuit terminals or network option

is referred to as REMOTE.

WARNING! Sudden Movement Hazard. The drive may start unexpectedly if the Run command is already applied when switching from LOCAL mode to REMOTE mode when b1-07 = 1, resulting in death or serious injury. Be sure all personnel are clear of rotating machinery and electrical connections prior to switching between LOCAL mode and REMOTE mode.

There are two ways to switch between LOCAL and REMOTE.

Note: 1. After selecting LOCAL, the LO/RE light will remain lit.

2. The drive will not allow the user to switch between LOCAL and REMOTE during run.

Using the LO/RE Key on the LED Operator

Step Display/Result

1. Turn on the power to the drive. The initial display appears.

Start-Up Programming

& Operation

Press . The LO/RE light will light up. The drive is now in

Local.

the drive for REMOTE operation, press the

To set

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

key again.

STOP

4.3 The Drive and Programming Modes

Using Input Terminals S1 through S5 to Switch between LO/RE

Switch between LOCAL and REMOTE using one of the digital input terminals S1 through S5 (set the corresponding parameter H1-01 through H1-05 to “1”).

Follow the example below to set the digital input terminals.

Note: 1. For a list of digital input selections, Refer to Parameter List

Parameters used

2. Setting a multi-function input terminal to a value of 1 disables the LO/RE key on the LED operator.

Parameters Available in the Setup Group

Setup Mode (STUP)

for this drive are classified into A to U. To simplify the drive setup, frequently

on page 213.

used parameters are selected and input into Setup Mode.

To set a parameter, the Setup Mode must be displayed first. Press the Up/Down key

until

Select the

the Setup group. If the desired parameter cannot be set in the Setup mode, use the Parameter Setting mode.

Parameter Name

b1-01 Frequency Reference Selection

b1-02 Run Command Selection

b1-03 Stop Method Selection

C1-01 Acceleration Time 1

C1-02 Deceleration Time 1

C6-01 Drive Duty Selection

C6-02 Carrier Frequency Selection

d1-01 Frequency Reference 1

d1-02 Frequency Reference 2

d1-03 Frequency Reference 3

d1-04 Frequency Reference 4

is displayed.

parameter and change the setting. Table 4.4 lists parameters available in

Table 4.4 Setup Group Parameters

Parameter Name

d1-17 Jog Frequency Reference

E1-01 Input Voltage Reference

E1-04 Maximum Output Frequency

E1-05 Maximum Voltage

E1-06 Base Frequency

E1-09 Minimum Output Frequency

E2-01 Motor Rated Current

H4-02 Terminal AM Gain Setting

L1-01 Motor Protection Function Selection

L3-04

Stall Prevention Selection during Deceleration

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

4.4 Start-up Flowchart

This section as a quick reference to help familiarize the user with start-up procedures.

Figure 4.6 describes basic start-up sequence for the drive and motor system. This sequence

varies slightly depending on application. Use drive default parameter settings in simple applications that do not require high precision.

summarizes the basic steps required to start the drive. The flowchart is intended

Flowchart: Basic Start-up

START

Install and wire the drive as explained in Chapters 1, 2 and 3

Adhere to safety messages concerning application of power.

Apply main power on to the drive.

* b1-01/02 for frequency reference and run command source selection * H1-, H2-01, H3-, H4-, H5- for I/O terminal setting * d1- for multi-speed references if used * C1- and C2- for accel./decel. and S-curve time settings * C6-01 for heavy/normal duty mode selection * L3-04 if braking options are used * E1-, V/f Characteristics * E2-, Motor 1 parameters

Run the motor without load; check the rotation direction and operation.

Verify external signal commands to the drive work as desired.

Couple the load or machine to the motor. Run the machine and check for desired operation.

Fine tune parameters. Adjust application settings if necessary.

Check the machine operation and verify parameter settings.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

Set the basic parameters:

Drive is ready to run the application.

Figure 4.6 Basic Start-Up

Start-Up Programming

& Operation

4.5 Basic Operation

This section explains the basic settings required for initial drive operation. Checking these basic parameter settings during start-up will help to ensure a successful drive start-up.

If more information is required for parameters not listed in this section, Refer to Parameter

List on page 213

Initialize Parameter Values: A1-03

Parameter A1-03 (Initialize Parameters) resets all parameters to the original default values.

Note: Record all the changed settings before initializing parameters.

Different Methods of Drive initialization

2220: 2-Wire Initialization

Returns all functions to input terminals S1 and S2.

3330: 3-Wire Initialization

Returns all parameters to factory default values for 3-wire control. A 3-Wire sequence assigns functions to input terminals S1, S2, and S5.

Frequency Reference Source: b1-01

This section be used to select the source of the run command and the frequency reference independently (e.g., set the reference from the operator and set the run command from the terminals).

as required for a complete listing of drive parameters.

parameters to factory default values for 2-wire control. A 2-Wire sequence assigns

explains how to assign the frequency reference. Parameters b1-01 and b1-02 can

Frequency Reference from the LED Operator: b1-01 = 0

When b1-01 = 0 the frequency reference will be provided by the LED operator. Refer to The

Drive and Programming Modes on page 79 for information on how to set the frequency

reference.

Frequency Reference from the Analog Input Terminal: b1-01 = 1

When b1-01 = 1, analog input A1 provides the frequency reference.

Note: Set H3-01 (Terminal A1 Function Selection) to “0” to configure Terminal A1 for the main analog

Voltage Input

When entering the frequency reference with a voltage signal, set parameter H3-01 to “0” for 0 to 10 Vdc with lower reference limit. Set H3-01 to “1” if 0 to 10 Vdc input without lower limit is required. Set DIP Switch S1 for voltage input (position “V”).

frequency reference.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

DIP switch S1

I V

4.5 Basic Operation

Drive

0 to 10 V

Main frequency

(voltage or current input)

Analog common

Figure 4.7 Voltage Input for the Frequency Reference

Current Input

When entering the frequency reference using an analog input signal, set parameter H3-01 to “2” if 4 to 20 mA input is used. When using 0 to 20 mA input, set H3-01 to “3”. Set DIP Switch S1 for current input (position “I”).

DIP switch S1

I V

0 or 4 to 20 mA input

Figure 4.8 Current Input for the Frequency Reference

Drive

V (+10.5 V, 20 mA power supply)

Main Frequency

(current input)

Analog common

Start-Up Programming

& Operation

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

4.5 Basic Operation

Run Command Input Selection: b1-02

This section explains how to assign the run command input.

Parameters b1-01 and b1-02 can be used to select the source of the run command and the frequency reference independently, e.g. set the reference from the operator and set the run command from the terminals.

WARNING! Sudden Movement circuitry before starting the drive. Failure to comply could result in death or serious injury from moving equipment.

Run the Drive at 6 Hz using the LED Operator: b1-02 = 0

Hazard. Clear personnel, secure equipment, and check sequence and safety

To assign the run command to the operator panel, set parameter b1-02 to “0”. This will set up the drive to acknowledge the run command through the LED operator. Initialize the run command using the Run and Stop keys. Upon power up, the drive uses parameter b1-02 to determine the run command location.

The following procedure indicates how to start and stop the drive through the LED operator after parameter b1-02 has been set to 0.

Note:

1. Turn on the power to the drive. The initial display appears.

When b1-02 (Run Command Selection) is not set to 0 (operator), press

Step Display/Result

Set the frequency reference to F6.00 (6 Hz).

Note: Refer to

to set the frequency reference.

Press the

Drive Mode Details on page 81 for instructions on how

key to start the motor.

to set LOCAL.

4. The motor should accelerate up to 6 Hz while the RUN light is on.

Press the until the motor comes to a complete stop.

STOP

key to stop the motor. The RUN light will flash

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

off on

flashing

STOP

off

4.5 Basic Operation

Run the Drive using Digital Input Terminals: b1-02 = 1

This setting uses the digital input terminals to enter the run command. The factory setting is a 2-Wire sequence.

Using a 2-Wire Sequence

Digital Input Terminals ON OFF

S1 Forward Run Stop

S2 Reverse Run Stop

Drive

Forward Run

Reverse Run

Figure 4.9 Example Wiring Diagram for 2-Wire Sequence

Digital Input Common

Using a 3-Wire Sequence

When H1-05

(Multi-Function Digital Input Terminal S5 Function Selection) = 0, the functions of terminals S1 and S2 are set to 3-Wire sequence, and the multi-function input terminal becomes forward/reverse run command terminal.

Stop Button

(N.C.)

Figure 4.10 Example Wiring Diagram for 3-Wire Sequence Using Terminal S5

Run Button

(N.O.)

Run Command Runs when S1 and S2 are closed (Run button pushed)

Stop Command Stops when S1 and S2 are open

(Stop button pushed)

FWD/REV Command

Drive

<1>

Digital Input Common

Start-Up Programming

& Operation

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

4.5 Basic Operation

<1> When terminal S5 is open, the motor rotates forward. When closed, the motor rotates in reverse.

WARNING! When 3-Wire sequence is used, set the drive to 3-Wire sequence before wiring the control terminals and If the drive is wired for 3-Wire sequence but set up for 2-Wire sequence (default) and if parameter b1-17 is set to 1 (drive accepts a Run command at power up), the motor will rotate in reverse direction at power up of the drive and may cause injury.

Note: Refer to Parameter List on page 213 for a list of digital input functions. After performing a 3-Wire

Note: Run by Turning on/off the Power Supply. For safety reasons, the drive is initially set up not to accept a

When a

ensure parameter b1-17 is set to 0 (drive does not accept a run command at power up (default)).

initialization (A1-03 = “3”), the drive will automatically assign the forward/reverse command to terminal S5.

run command at power up (b1-17 = "0"). If a run command is issued at power up, the RUN indicator LED will flash quickly. To change this and have the run command issued by the drive, change parameter b1-17 to 1.

Stopping Method Selection: b1-03

Stop command is issued, the drive stops the motor using one of two possible methods.

Ramp to Stop: b1-03 = 0

When b1-03 = 0, the motor will decelerate to a stop when a stop command is entered. The deceleration time is set by C1-02 (Deceleration Time 1). Refer to Acceleration/Deceleration:

C1-01 to C1-04 on page 93.

When the output frequency falls below E1-09 (Minimum Output Frequency) during deceleration, the DC Injection braking current (b2-02) will be activated for the specified DC Injection time at stop (b2-04).

Run Command

ON OFF

Output Frequency

DC Injection Braking

Decelerates according to the specified deceleration time

Decel Time

(C1-02, etc.)

Figure 4.11 Ramp to Stop

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

DC Braking

Minimum Output Freq.

(E1-09)

DC Injection

Current (b2-02)

Time at Stop (b2-04)

4.5 Basic Operation

Coast to Stop: b1-03 = 1

the run command is removed, the drive will shut off its output and the motor will coast

When (uncontrolled deceleration). The motor will coast to a stop at the rate determined by the load inertia.

Run Command

OFF

Output Voltage

Drive output voltage interrupted

Motor Rotations

Figure 4.12 Coast to Stop

Note: 1. After entering a stop command, the drive will not accept another run command until the time set

Acceleration/Deceleration: C1-01 to C1-04

passes.

2. Do not enter another run command until the motor comes to a complete stop. If a run command must be entered before the motor has fully stopped, use DC Injection to slow the motor or catch the motor before restarting.

C1-01 (Acceleration Time 1) sets the time to accelerate from 0 to the maximum output frequency (E1-04). C1-02 (Deceleration Time 1) sets the time to decelerate from maximum output frequency to 0.

No. Parameter Name Description

C1-01

Acceleration Time 1

<1>

C1-02

Deceleration Time 1

<1>

<1> The parameter can be changed during run.

WARNING! Sudden Movement Hazard. Rapid deceleration may cause the drive to fault on an overvoltage condition, resulting in death or serious injury due to an uncontrolled motor state. Set an acceptable deceleration time in parameter C1-09 when using the Fast-stop feature.

Sets the time to accelerate from 0 to 100% (maximum output frequency).

Sets the time to decelerate from 100% (maximum output frequency) to 0%.

Setting

Range

0.0 to

6000.0

Default

10.0 s

Start-Up Programming

& Operation

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

4.5 Basic Operation

Switching Accel/Decel Times with Digital Input Terminals

Two acceleration

/ deceleration times can be selected using one of the digital input terminals

S1 through S5.

Program one of the parameters H1-01 through H1-05 to “07” (Accel/Decel Time). Opening or closing the digital input changes the accel/decel times as shown below:

Accel/Decel Time

H1- = 7

Open (not selected) C1-01 C1-02

Closed C1-03 C1-04

Using S-Curve Characteristics during Acceleration/Deceleration

Acceleration Time Deceleration Time

Use S-curve characteristics to smooth acceleration and deceleration and to minimize abrupt shock to the load.

Note: Setting S-curve characteristics will lengthen accel/decel times as follows:

Setting Example

Accel Time = Selected Accel Time + (C2-01 + C2-02)/2 Decel Time = Selected Decel Time + (C2-03 + C2-04)/2

Figure 4.13 illustrates S-curve characteristics switching between forward and reverse.

Forward Run Command

Reverse Run Command

C2-03

C2-04

C2-01

C2-02

C2-04

C2-03

C2-02

Output Frequency

C2-01

Figure 4.13 S-Curve Characteristics

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

4.5 Basic Operation

Drive Duty and Carrier Frequency Selection: C6-01 and C6-02

Drive Duty Selection: C6-01

The drive

has two different duty modes from which to select based on the load characteristics. The drive rated current, overload capacity, and carrier frequency will change depending upon the duty mode selection. Use parameter C6-01 (Duty Cycle) to select Heavy Duty (HD) or Normal Duty (ND) for the application. The default setting is ND. Refer to Specifications on

page 199 for details about the rated current.

HD and ND Mode Selections

Mode HD Rating ND Rating

C6-01 0 1

150 %

100 %

Characteristics

Overload

Rated Load

120 %

100 %

Overload

Rated Load

0 Motor Speed

Application

Overload capability

(oL2)

C6-02 2.0 to 15.0 kHz (default depends on drive capacity)

L3-02 Stall

Prevention during

Acceleration

L3-06 Stall

Prevention during

Run

Note: 1. By selecting HD/ND, motor parameter E2 is changed to the value for the maximum applicable

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

Use HD Rating is designed applications requiring a high overload tolerance with constant load torque, like conveyors.

100% continuous, 150% of drive rated current for 60 s

150% 120%

motor.

2. Swing PWM uses 2.0 kHz carrier frequency as a base. The application of special PWM patterns keeps the audible noise of the motor low.

100 %

Use ND Rating for applications in which the torque requirements Examples include fans or pumps where a high overload tolerance is not required.

100% continuous, 120% of drive rated current for 60 s

Motor Speed

drop along with the speed.

100 %

Start-Up Programming

& Operation

4.5 Basic Operation

Carrier Frequency Selection: C6-02

Fixed Carrier Frequencies

The carrier frequency can be set using parameter C6-02 as shown in table below.

Parameter Name Description Setting Range Default

1 : 2.0 kHz 2 : 5.0 kHz

C6-02

Note: Settings 7 through A for parameter C6-02 use a Swing PWM equivalent to a 2 kHz audible noise. This

Note: The upper limit for the carrier frequency is determined by drive capacity.

Carrier

frequency

function turns the motor noise into a less obtrusive white noise.

3 : 8.0 kHz 4 : 10.0 kHz 5 : 12.5 kHz 6 : 15.0 kHz 7: Swing PWM F : User defined (C6-03 to C6-05)

1 to F

Depends on

drive size

Precautions when setting parameter C6-02:

Symptom Possible Solution

Speed and torque are unstable at low speeds.

Noise from the drive is affecting peripheral devices.

Excessive leakage current from the drive.

Wiring between the drive and motor is too long.

Motor acoustic noise is too loud. Increase the carrier frequency or use Swing PWM.

<1> The carrier frequency may need to be lowered if the motor cable is too long. Refer to the table below.

Wiring Distance Up to 50 m Up to 100 m Greater than 100 m

C6-02 (Carrier Frequency Selection) 1 to F (15 kHz) 1 to 2 (5 kHz), 7 1 (2 kHz), 7

<1>

Lower the carrier frequency.

Carrier Frequency Setting Error (oPE11)

A carrier frequency setup error (oPE11) will occur when carrier frequency gain (C6-05) is greater than 6 and C6-03 < C6-04.

Note: Refer to

Carrier Frequency and Drive Overload Current Level

Troubleshooting without Fault Display on page 151 for information on operator errors (oPE).

The tables below show the drive output current depending on the carrier frequency settings. The 2 kHz value is equal to the Normal Duty (C6-01 = 1) rated current, the 8/10 kHz value is equal to the Heavy Duty rated current. The carrier frequency determines the output current linearly. Use the data below to calculate output current values for carrier frequencies not listed in the tables.

Note: In Heavy Duty mode the maximum rated output current is equal to the 8/10 kHz value, even if the carrier

frequency is reduced.

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

4.5 Basic Operation

Table 4.5 Drives with Heavy Duty Default Carrier Frequency of 10 kHz

200 V Single Phase Units 200 V Three Phase Units

Drive

Model

BA0001 1.2 0.8 0.6 2A0001 1.2 0.8 0.6

BA0002 1.9 1.6 1.3 2A0002 1.9 1.6 1.3

BA0003 3.5 3.0 2.4 2A0004 3.5 3.0 2.4

BA0006 6.0 5.0 4.0 2A0006 6.0 5.0 4.0

200 V Single Phase Units 200 V Three Phase Units 400 V Three Phase Units

Drive

Model

BA0010

Select up

Rated Current [A]

2 kHz 8 kHz 15 kHz 2 kHz 8 kHz 15 kHz 2 kHz 8 kHz 15 kHz

9.6 8.0 6.4 — — — — 4A0001 1.2 1.2 0.7

—

— — — 2A0010 9.6 8.0 6.4 4A0002 2.1 1.8 1.1

—

— — — 2A0012 12.0 11.0 8.8 4A0004 4.1 3.4 2.0

— — — — — — — — 4A0005 5.4 4.8 2.9

— — — — 2A0020 19.6 17.5 14.0 4A0007 6.9 5.5 3.3

— — — — — — — — 4A0009 8.8 7.2 4.3

— — — —

Multi-Step Speed Operation (4-Step Speed)

to 9 preset references (including Jog reference) using two multi-function inputs S4

Rated Current [A]

2 kHz 10 kHz 15 kHz 2 kHz 10 kHz 15 kHz

Table 4.6 Drives with Heavy Duty Default Carrier Frequency of 8 kHz

Drive

Model

— — — — 4A0011 11.1 9.2 5.5

Drive

Model

Rated Current [A]

Drive

Model

Rated Current [A]

and S5. Two multi-step references can be selected using two multi-function inputs as illustrated in Figure 4.14.

Start-Up Programming

& Operation

Multi-Step Speed Operation Parameters

No. Name Description

d1-01 Frequency Reference 1 Frequency reference. o1-03 determines the units, with Hz as the default.

d1-02 Frequency Reference 2

d1-03 Frequency Reference 3

d1-04 Frequency Reference 4

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

Frequency reference when multi-function input “Multi-Step Speed Reference 1" (H1- = 3) is on. Setting unit: set by o1-03.

Frequency reference when multi-function input “Multi-Step Speed Reference 2” (H1- = 4) is on. Setting unit: set by o1-03.

Frequency reference when multi-function input “Multi-Step Speed Reference 1, 2" (H1- = 3 and 4) are both on. Setting unit: set by o1-03.

4.5 Basic Operation

Digital Input

Terminal Parameter Setting Contents

S4 H1-04 4 Multi-Step Speed Reference 2

S5 H1-05 3 Multi-Step Speed Reference 1

Wiring Example

Set up external switches SW1 and SW2.

Three-Phase, 200 Vac (400 Vac)

SW1

SW2

Figure 4.14 Control Terminals for 4 Multi-Step Speeds

R/L1 S/L2 T/L3

Drive

U/T1 V/T2

W/T3

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

Frequency Reference

4.5 Basic Operation

Freq Ref 4

Freq Ref 3

Freq Ref 2

Freq Ref 1

Forward/Reverse Run/Stop

Multi-Step Speed 1

Multi-Step Speed 2

Figure 4.15 4-Step Speed Time Chart

Setting Procedure

Step Display/Result

1. Turn on the power to the drive. The initial display appears.

Set the frequencies listed below to the specified parameters:

1. d1-01 = 5 Hz: Step 1

2. d1-02 = 20 Hz: Step 2

3. d1-03 = 50 Hz: Step 3

4. d1-04 = 60 Hz: Step 4

Press the

4. turns on.

<1>

key until the initial display appears.

OFF

Start-Up Programming

& Operation

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

4.5 Basic Operation

Step Display/Result

Press

Press to run the motor at 5 Hz. The RUN light will turn on.

to select LOCAL. The LO/RE light will turn on.

STOP

Off On

With SW1 closed, the drive runs the motor at Multi-Step Speed 2

(20 Hz).

With SW1 open and SW2 closed, the drive runs the motor at

Multi-Step 3 (50 Hz).

With both SW1 and SW2 closed, the drive runs the motor at

Multi-Step 4 (60 Hz).

10.

STOP

Press motor comes to a complete stop.

to stop the drive. The RUN light will flash until the

Flashing Off

<1> When the frequency reference is assigned to the LED operator (b1-01=0), the first step in a multi-step speed

sequence comes from d1-01.

Note: When

a run command is input from the control circuit terminal, the frequency reference value is selected as follows: When b1-01 = 0 and the run command is given, the drive uses the frequency set to d1-01. When b1-01 = 1 and the run command is given, the drive uses the frequency reference value input to analog control terminal A1.

STOP

100

YASKAWA ELECTRIC TOEP C710606 26D YASKAWA AC Drive – J1000 Quick Start Guide

Yaskawa J1000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

i.1 Preface

Applicable Documentation

Symbols

Terms and Abbreviations

i.2 General Safety

Supplemental Safety Information

Safety Messages

Drive Label Warnings

Warranty Information

Quick Reference

Receiving

1.1 Section Safety

1.2 Model Number and Nameplate Check

Nameplate

1.3 Component Names

IP20/Open-Chassis

Front Views

2.1 Section Safety

2.2 Mechanical Installation

Installation Environment

Installation Orientation and Spacing

Exterior and Mounting Dimensions

3.1 Section Safety

3.2 Standard Connection Diagram

3.3 Main Circuit Connection Diagram

Single-Phase 200 V Class Models BA0001 to BA0010

Three-Phase 200 V Class Models 2A0001 to 2A0020 Three-Phase 400 V Class Models 4A0001 to 4A0011

3.4 Terminal Block Configuration

3.5 Protective Covers

IP20/Open-Chassis Cover Removal and Installation

3.6 Main Circuit Wiring

Main Circuit Terminal Functions

Wire Gauges and Tightening Torques

Main Circuit Terminal Power Supply and Motor Wiring

3.7 Control Circuit Wiring

Control Circuit Terminal Block Functions

Terminal Configuration

Wiring Procedure

3.8 I/O Connections

Sinking/Sourcing Mode Switch

3.9 Main Frequency Reference

DIP Switch S1 Analog Input Signal Selection

3.10 Braking Resistor

Installation

3.11 Interlocking with Connected Machinery

Drive Ready Signal

3.12 Wiring Checklist

4.1 Section Safety

4.2 Using the Digital LED Operator

Keys, Displays, and LEDs

Digital Text Display

LED Screen Displays

LO/RE LED and RUN LED Indications

Menu Structure for Digital LED Operator

4.3 The Drive and Programming Modes

Navigating the Drive and Programming Modes

Changing Parameter Settings or Values

Verifying Parameter Changes: Verify Menu

Switching Between LOCAL and REMOTE

Parameters Available in the Setup Group

4.4 Start-up Flowchart

Flowchart: Basic Start-up

4.5 Basic Operation

Initialize Parameter Values: A1-03

Frequency Reference Source: b1-01

Run Command Input Selection: b1-02

Stopping Method Selection: b1-03

Acceleration/Deceleration: C1-01 to C1-04

Drive Duty and Carrier Frequency Selection: C6-01 and C6-02

Multi-Step Speed Operation (4-Step Speed)