Yaskawa iQpump1000 AC User Manual

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Page 1

iQpump1000 AC Drive

Intelligent Pump Controller

Quick Start Guide

Type: CIMR-PW

Models:

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

200 V Class: 3/4 to 175 HP ND 400 V Class: 3/4 to 1000 HP ND 600 V Class: 2 to 250 HP ND

Receiving

Mechanical Installation

MANUAL NO. TOEP YAIP1W 01B

Electrical Installation

Start-Up Programming &

Operation

Troubleshooting

Periodic Inspection &

Maintenance

Peripheral Devices &

Options

Specifications

Parameter List

MEMOBUS/Modbus

Communications

Standards Compliance

Page 2

Page 3

Simple Setup Procedure

This procedure is a supplement to other documentation supplied with this equipment and guides the user in properly wiring the iQpump and motor. It also shows the configuration for a simplex pump application.

WARNING! Read and adhere to all safety messages contained in this manual prior to performing this procedure. When installing the system be sure to follow good wiring practices and all applicable codes. Ensure that the mounting of the various components are secure and that the environment, such as extreme dampness, poor ventilation etc. will not cause system degradation. Please read this cheat sheet and other documentation provided with the iQpump thoroughly before attempting any installation.

The setup procedure begins on the next page.

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 4

Step

iQpump Model

Identification and Mounting

To make sure you received the correct model, it is

essential to verify the iQpump nameplate with your order

and make sure the iQpump has the correct rating so it can

be used with your motor. Please check the nameplate

information as shown in the example below.

 Check that the available power will meet the input

power requirements.

 Ensure that the output power from the iQpump is

compatible with the motor requirements.

Mounting the iQpump

 In the case of systems with more than one iQpump, follow

the above procedure for each iQpump and motor.

The mounting of the iQpump is extremely important regarding environment and accessibility. Depending on your system, there are various models available and the mounting dimensions (footprint) may be different. Because the mounting procedure is fairly extensive, it is beyond the scope of this document; Refer to the iQpump1000 Quick Start Guide (Document No. TOEPYAIP1W01) received with the iQpump, Section 2.2 Mechanical Installation. Match the model that you received and follow the procedure described in the manual to ensure a safe and functional installation. In cases where the system has more than one iQpump, refer to the proper clearances required for adequate ventilation. Please pay particular attention to:

 The clearances to be maintained around the enclosure

for adequate ventilation.

 The environmental specifications such as avoiding

excessive dampness, extreme temperatures, chemical exposure, corrosive areas, etc. to avoid damage to the equipment and to maintain safety.

Removing and Attaching the Terminal Cover

Improper removal of the iQpump terminal cover as well as front cover can cause extensive damage to the iQpump. To avoid damage to these items, please pay particular attention

Open Chassis

NEMA 1

Drive Model

Number

Input Power

Rating

Output

Power

Rating

Serial

Number

UL File

Number

Drive Spec Number

Weight

Software

Version

Normal

Duty Amps

CIMR-PW2A0021FAA

CC :

8000

6W3050 - 2 - 100 J0073D207410100

to the iQpump1000 Quick Start Guide TOEPYAIP1W01

Section 3.5 Removing and Attaching the Terminal Cover.

Connect Motor and

Line Power

Step

WARNING DO NOT CONNECT ANY OF THE

FOLLOWING TERMINALS TO EARTH GROUND

B1 B2

+1 +2 +3

NOT USED

Fig.1 & 2 below show the electrical connections for the input

power and motor terminals for various iQpump models. Select the proper diagram for the model you are installing (see Step

1). WITH POWER OFF make the appropriate connections. Make sure to follow good wiring practices and all applicable codes. Ensure that the equipment is grounded properly as shown in fig. 1

DANGER; LETHAL VOLTAGES ARE PRESENT - Before applying power to the iQpump, ensure that the terminal cover is fastened and all wiring connections are secure. After the power has been turned OFF, wait at least five minutes until the charge indicator extinguishes completely before touching any wiring, circuit boards or components.

Make sure the iQpump has been properly sized for single phase input power. For best performance, the drive input supply voltage must be equal to or greater than the motor rated voltage.

3Ø Induction

motor

Connect frame to

ground

Input

Protection

(Fuse or Circuit

Breaker)

To change direction of motor rotation swap any two of the

three motor leads.

Fig. 2 Input Power and Output Motor Electrical Connections for Models: 2_0110 & Larger and 4_0058 & Larger

(R/L1) (S/L2)

(T/L3)

(U/T1)

(V/T2)

(W/T3)

Connect to

chassis ground

Use L1, L2, L3 for

3Ø Input Power

Use L1, L2 for

1Ø Input Power

BUS TERMINALS: DO NOT CONNECT TO GROUND

Use L1, L2, L3 for

3Ø Input Power

To change direction of

motor rotation swap any two

of the three motor leads.

Fig. 1 Input Power and Output Motor Electrical Connections for Models: 2_0004 - 2_0056, 4_0002 - 4_0044 and 5_0003 - 50011

Use L1, L2 for

1Ø Input Power

3Ø Induction

motor

Connect frame to ground

Input

Protection

(Fuse or Circuit

Breaker)

(R/L1)

(S/L2)

(T/L3)

(U/T1)

(V/T2)

(W/T3)

Connect to

chassis ground

DC Bus terminals location varies by

model.

Step

Real-time

Clock Setup

This step shows how to setup the iQpump real-time clock for first use.

Note: If clock is not set the drive

can still be programmed and operated, but ALM light will flash every 30s and showing Clock Not Set message.

Power up the drive and set the real-time Clock. The real-time Clock setup screen will appear at first power up.

Press to set the clock.

Note: After the real-time clock is

set the real-time clock setup screen will not show again unless parameter o4-17 is set to “Set”.

Real-time Clock Setup Screen

Use to move cursor to

The left and to move

cursor to the right

use to adjust.

When date and time are set

press to save.

Note: Do NOT adjust sec per

month.

Example: Jun 12th 2012, 7:35am

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 5

Step

This step shows how to connect control wiring and feedback signal to the iQpump

Before

making any control connections

MAKE SURE POWER TO THE iQpump IS TURNED

OFF

Next remove the terminal cover to gain access to the control terminals

. (

Step

SELECT START

STOP CONTROL METHOD

NOTE

It is beyond the scope of this document to program the iQpump drive for network communication control

Please refer to the refer to the iQpump1000 Quick Start Guide

(

Document No.

TOEPYAIP1W01)

for this selection.

FEEDBACK SIGNAL WIRING

(

TRANSDUCER

)

Wiring Diagram

Wire Control

Run

(

FWD

)

Wiring Diagram

Wire Control

Use for momentary contacts

Use for maintained contacts

User Terminals

Note

row of terminal board is shown here

Link

Start

Switch

Stop

Switch

Normally

Open

Normally

Closed

Link

Brown or Red

: +

Power

(

)

Black

Output

–

(

)

Cable

Shield

Wire

mA Transducer

Cable

Type

DIN

Type

(

)

Install link

(

)

when

using transducer

Factory Installed

To use

Wire Control first Initialize the

iQpump using parameter A

3330

(

Refer to the Quick Start Guide

TOEP YAIP

)

For use with

Wire

–

V Transducer

Brown or Red

: +

Power

(

)

Black or White Output

–

(

)

Blue or Black Common Signal

(

)

Important Note

Signal colors and numbering may vary depending

on feedback device used

please consult feedback device manual

The iQpump is

DEFAULT SETUP TO START

STOP FROM THE KEYPAD

(

digital operator

If this is the preferred start

stop method then continue to the feedback signal connection

section

Please refer to the wiring diagram below to start

stop the iQpump using an external

switch or contact

For use with

Wire

–

mA Transducer

(

Factory Default

)

(

)

(

Factory Default

)

Jumper located

inside the drive on

the terminal board

Note

row of terminal

board is shown here

Set Jumper to use

–

Transducer

Jumper located inside the drive on the terminal board

Note

row of terminal

board is shown here

Wire

V Transducer

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

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Step

Changing Parameters and

Monitoring the iQpump

This step shows how to access and modify an iQpump parameter as well as how to monitor iQpump signals such as output frequency and motor current.

Make sure all protective covers have been re-attached and power is turned on. DO NOT RUN THE MOTOR.

Press two times until the digital operator shows the parameter menu.

Select Digit

Access Parameter Menu and Change Parameter Value

Monitor Motor Frequency and Motor Current

Please refer to the iQpump Quick Start Manual, (Document No. TOEP YAIP1W 01) on how to access other drive monitors.

Inc./Dec. Selection Inc./Dec. SelectionGo to Next Digit

Switch to Edit Mode Save New ValueModify Value

iQpump Digital Operator power-up state

Output Frequency and Transducer Feedback can be monitored

simultaneously.

Hold button for 3 sec. to go back to the main menu.

Use and to select monitor signals.

Press simultaneously shows the monitor menu.

Use to select monitor.

Press to access monitor menu.

Step

Application Setup

This step shows how to configure the iQpump for a dedicated pump application.

Make sure all protective covers have been re-attached and power is turned on. DO NOT RUN THE MOTOR.

Available iQpump Application Macro’s:

 6008 Constant Pressure Mode (PSI)  6009 Pump Down Level Mode (Ft)  6010 Geothermal Mode  6011 VTC Pressure Control Mode  7770 General Purpose Mode

Press two times until the digital operator shows the parameter menu.

Select Digit

Select Application

Inc./Dec. Selection

Select Application

Switch to Edit Mode

Press to select.

Hold button for 3 sec. to go back to the main menu.

Enter Application Parameters

Select Parameter.

Switch to Edit Mode Save New ValueModify Value

Hold button for 3 sec. to go back to the main menu.

Go Back to Main Menu

Default

The factory default is setup for constant pressure PSI, only change if application different.

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 7

iQpump Quick Setup Parameter Overview (Simplex)

Step

Parameter Value Description Reference Comments

E2-01

Drive Size

Dependent

Motor Rated Current

Set to the motor nameplate full load amps.

For submersible motors use service factor amps (SFA).

E2-04 2

Number of Motor Poles

Number of motor poles is used to show the correct

motor RPM on the display

Enter ’4’ for an 1800 RPM motor and ‘2’ for a 3600

RPM motor.

Confirm number of poles

2 Pole Motor = 3600 RPM

4 Pole Motor = 1800 RPM

6 Pole Motor = 1200 RPM

8 Pole Motor = 900 RPM

P1-03 145

Feedback Device Scaling

System Scaling: Enter feedback device maximum:

Example: Enter 200 for pressure transducer with a

maximum of 200 PSI at 20mA.

Confirm feedback device scaling.

(See Illustration 1)

Q1-01 0 Setpoint 1

Set System Setpoint Set to system pressure

P1-04 0.0 PSI

Start / Drawn Down Level

When the iQpump is turned On and the feedback

signal level (transducer) falls below this level, the

pump system will start after the time specified in P1-

05 (default 1 sec).

Programming the Start Level as an Absolute

Value. Start / Draw Down Level has to programmed

to a positive value in order for the Start / Draw Down

Level to be an absolute value. Example: Start /

Draw Down Level P1-04 set to 50 PSI and delay

time P1-05 set to 5 sec. Pump system will start

when the pressure drops below 50 PSI for 5 sec.

Programming the Start Level as a Delta Level

from the System Setpoint

Start / Draw Down Level has to programmed to a

negative value in order for the Start Level to be a

delta value from the setpoint.

Example: Start / Draw Down Level P1-04 set to –10

PSI with a system setpoint of 50 PSI and a delay

time P1-05 set to 5 sec. Pump system will start

when the pressure drops below 40 PSI (50 - 10) for

5 sec.

It is mandatory to program the Start / Draw

Down Level in order to use the sleep func-

tion.

(See Illustration 2 and 3)

P1-06 40.0 Hz

Minimum Pump Speed

Minimum speed (Hz) the pump motor has to operate

at. Example: Base pump motor speed is 3600 RPM,

minimum speed is 2400 RPM. Set

minimum pump frequency to 40.0 Hz. (2400 ÷ 3600

x 60 Hz = 40 Hz)

Minimum pump frequency should be set to

a value where the pump enters a no-flow

condition.

P4-10

Disabled

Auto Mode Operator Run Power Down Storage

Stores the run status in the Auto mode when operating from digital operator (b1-02=0). 0: Disabled 1: Enabled

Recommended for use when Start/Stop

command is from the keypad.

(See Step 9)

P5-04

Enabled

Hand Key Enable / Disable

Enables or disables the Hand Key on the digital operator. 0: Disabled 1: Enabled

Hand Key on keypad.

(See Step 10)

A1-06

Dependent on

Initialization

Mode

Application Selected

Displays selected applications, see Step 6. Read-only cannot be modified

Use

to change the sign.

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 8

Step

No.

Value Description

Reference

Comments

b5-03 3.0 sec. PI Integral Time

Decrease integral time to make iQpump more responsive.

Caution: can cause instability if

value is too low.

b5-12

(Fault)

PI Feedback Reference Missing Detection Selection

Select what to do when the feedback device (transducer) fails or gets disconnected.

0: Disabled, continue running no message is displayed

1: Alarm, show warning on the keypad when the feedback device fails or is discon-

nected

2: Fault, stop pump system when the feedback fails or is disconnected

NOTE: Disable parameter b5-12

if no transducer is installed.

C1-01

20.0 sec.

See Note

Acceleration Time 1

Time it takes to accelerate the pump motor from zero to maximum speed. NOTE: Factory default with Thrust Mode enabled is 12.0 sec, 20.0 sec when disabled.

Adjusted depending on system performance

C1-02

10.0 sec.

See Note

Deceleration Time 1

Time it takes to decelerate the pump motor from maximum speed to zero. NOTE: Factory default with Thrust Mode enabled is 5.0 sec, 10.0 sec when dis-

abled.

L5-01 5

Number of Restart Attempts

Determines the number of times iQpump will perform an automatic restart on the faults listed in the comments column.

iQpump System Protection Faults that can be setup to restart are Low Level Feedback, High Level Feedback, Transducer Loss, Not Maintaining Setpoint, Loss of Prime, Pump Over Cycle. Refer to parameters P4-07 and P4-08. The number of restart attempts is set by L5-01.

 Overcurrent

 Ground Fault

 Output Phase Loss

 Input Phase Loss

 iQpump Overload

 Motor Overload



Overtorque

 DC Bus Fuse Blown

 DC Bus Undervoltage

 DC Bus Overvoltage

 Overheat

L5-03 20 sec.

Maximum Restart Time After Fault

If the restart fails (or is not attempted due to a continuing fault condition) iQpump waits the Maximum Restart Time After Fault, before attempting another restart.

P1-06 40.0 Hz

Minimum Pump Frequency

Minimum speed (Hz) the pump motor has to operate at.

Example: Base pump motor speed is 3600 RPM, minimum speed is 2400 RPM. Set

minimum pump frequency to 40.0 Hz. (2400 ÷ 3600 x 60 Hz = 40 Hz)

P1-06 should be set to the level

where the pump can produce the

minimum pressure even at zero

flow.

P2-03 5 sec. Sleep Delay Time

Time it takes before the pump system goes to sleep when the selected signal level

(P2-01) falls below the specified sleep level (P2-02)

Adjust according to system requirements.

P4-12 30.0 Hz

Thrust Bearing Frequency

Sets the frequency reference used when the thrust bearing function is active. A value of 0 disables this function.

Primarily used for submersible pumps. Program P4-12 = 0.0 Hz to disable function when iQpump is used with a centrifugal pump.

P4-17 0.2 Min Utility Start Delay

When utility power is restored and P4-10 is enabled (1), iQpump waits the time specified in P4-11 before auto operation becomes active.

Note: Only active when P4-10 is enabled (1) and operation (start/stop) is from the digital operator.

iQpump Factory Defaults Overview (adjust certain settings specific to the application)

P1-03 = 200.0 PSI Feedback Scaling

P1-02 Feedback Unit

0: Inch of Water 8: Bar 1: PSI 9: Pascal 2: GPM 10: Degrees Celsius 3: Degrees Fahrenheit 11: Meter 4: CFM 12: Feet 5: CMH 13: Liters per Minute 6: Liters / Hr 14: cm per Minute 7: Liters/Sec 15: Inch Hg

25: No Unit

Feedback Maximum

SYSTEM FEEDBACK UNIT / FEEDBACK DEVICE SCALING

START / DRAW DOWN LEVEL

Start Pump System

Start

Delay

200

PSI

Start / Draw Down Level (P1-04)

(Example 100.0 PSI)

System Setpoint

(Example 150.0 PSI)

Feedback Signal from pressure transducer (4 – 20 mA)

Time

Pressure

Start Level Delay (P1-05)

(Example 5.0 sec.)

System Units (P1-02)

(Example PSI)

Feedback Scaling (P1-03)

(Example 200.0 PSI)

WAIT

SYSTEM STARTS WHEN

PRESSURE SIGNAL FALLS

BELOW 100 PSI

Example: Absolute Level (Positive Start Level)

Example: Delta Level (Negative Start Level)

150

Start Pump System

Start

Delay

Start / Draw Down Level (P1-04)

(Example -50.0 PSI, (150.0 – 50.0)

System Setpoint

(Example 150.0 PSI)

Feedback Signal from pressure transducer (4 – 20 mA)

Time

Pressure

Start Level Delay (P1-05)

(Example 5.0 sec.)

System Units (P1-02)

(Example PSI)

Feedback Scaling (P1-03)

(Example 200.0 PSI)

WAIT

SYSTEM STARTS WHEN

PRESSURE SIGNAL FALLS

BELOW 100 PSI

-50.0 PSI

150

200 PSI

START / DRAW DOWN LEVEL

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 9

Step

iQpump Factory Defaults Overview (adjust certain settings specific to the application)

THRUST BEARING - SUBMERSIBLE MOTORS

When using a submersible motor in combination with the iQpump, it is recommended to use the Thrust Bearing function to prevent excess motor wear. To enable this function , enter the minimum motor frequency in parameter P4-11. Example: Minimum motor speed 1800 RPM, 1800 RPM ÷ 3600 RPM x 60.0 Hz = 30.0 Hz

Output Frequency

Thrust Bearing Frequency P4-12

(Example 30.0 Hz)

Time

Thrust

Bearing

Auto/Hand Operation

Turn Off Thrust Bearing Function

(Output Frequency Reached)

Accel

Time

Thrust Acceleration Time P4-11

(Example 1.0 sec.)

C1-01 Acceleration Time

PUMP SYSTEM FAULT SETUP

PRE-CHARGE OPERATION

LOW/HIGH FEEDBACK LEVEL DETECTION

AUTO OPERATION – POWER DOWN STORAGE

Allows iQpump to automatically start after power failure when operated from keypad / digital operator. This function is recommended for use when operating the iQpump in remote / unmanned areas. Use parameter P4-10 to enable.

When the iQpump is powered down while running , an internal run command will automatically be initiated upon power -up.

This function is used when the pump system requires to be pre-charged before normal operation. Upon start the iQpump will run at a fixed speed for a specified time or until the feedback signal reaches a programmed level after which it will switch to auto mode operation.

Feedback

0 Hz

Pre-Charge Freq. P4-02

Pre-Charge Completed

Pre-Charge Lvl. P4-01

P4-01 Pre-Charge Level: Specified feedback level to stop pre-charge operation P4-02 Pre-Charge Frequency: Set desired pre-charge speed P4-03 Pre-Charge Time: Specified maximum pre-charge operation time

FEEDBACK SIGNAL

P1-11

Time

SETPOINT

SET-POINT NOT MET

P1-16

Setpoint -LOP Tim

The iQpump can display a ‘Setpoint Not Met’ fault when the iQpump is unable to maintain the programmed system setpoint due a problem with the pump system. Set P1-15 to the maximum allowed difference between setpoint and feedback level.

P1-11

P1-15 Max Setpoint Diff

iQpump continuously monitors the system feedback signal. To display a ‘ Low Feedback’ fault set the low feedback level parameter P1-08 to the minimum feedback level allowed for your system and to display a ‘High Feedback’ fault set the high feedback level parameter P1-11 to the maximum feedback level allowed.

Auto Operation

Output

Frequency

SLEEP MODE (Example)

Minimum Speed P1-06

(Example 40.0 Hz)

Output Frequency

(pump motor speed)

Sleep Delay Time (P2-03)

(Example 5.0 sec.)

Ramp or Coast to Stop, b1-02

Output Frequency

60 Hz

Pump Running

Go to Sleep

Time

WAIT FOR PRESSURE TO FALL BELOW

START / DRAW DOWN LEVEL (P1-04)

SYSTEM GOES TO SLEEP WHEN PUMP MOTOR SPEED DROPS BELOW 40 Hz (2400 RPM for 3600 RPM Motor).

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 10

Motor Rotation Test

In this step the motor is checked for proper direction and operation. This test is to be performed solely from the digital operator. Apply power to the iQpump after all the electrical connections have been made and protective covers have been re-attached. At this point, DO NOT RUN THE MOTOR, the Digital Operator should display as shown in Fig. 3.

Fig. 3: Digital Operator

Use precaution, and refer to Fig.1 or 2, swap any two of the three output leads to the motor

(U/T1, V/T2 and W/T3). After the wiring change, repeat Step 8 and recheck motor direction.

After the power has been turned OFF, wait at least five minutes until the charge indicator extinguishes completely before touching any wiring, circuit boards or components.

DANGER

Digital Operator

turned off.

Verify feedback on display (show keypad) matches mechanical pressure gauge.

FEEDBACK SIGNAL CHECK

FEEDBACK SIGNAL LEVEL

Refer to parameter P1-02 and P1-03, if the feedback device scaling or system units are incorrect.

Next, push

and the

HAND

LED should be ON.

The motor should now be operating at in the correct direction of pump.

Push

on the Digital Operator; the display should read

on the Digital Operator; the display should read as in Fig. 3.

No alarm active

Auto Mode Off

Hand Mode Off

If the direction is not correct, then power down the iQpump and follow

Instructions below.

Press to access Hand Speed. Use to change

Hand Speed value. Press to save value.

Step

Pump Rotation and Feedback Signal Check

Step

Auto Mode Operation

AUTO MODE

Press the AUTO button to put the iQpump into AUTO mode.

In AUTO mode the iQpump is capable of starting or stopping based on the Run Source Selection setting parameter b1-02. (See Step 3 Select Start/Stop Control Method) The setpoint used in AUTO mode is based on the Reference Source Selection setting parameter b1-01. (See Step 3 Select Speed Method)

The iQpump can be operated in AUTO mode when the following actions have been performed:

 All parameters are programmed  Motor direction has been checked  Auto Mode: Reference source selected in parameter b1-01 (See step 3)  Auto Mode: Run source selected in parameter b1-02 (See Step 3)

Next, press

to access or modify the system setpoint that was entered using

SET SYSTEM SETPOINT

iQpump automatically starts in Auto Mode when the feedback signal level falls below the programmed level in parameter P1-04 for the specified time in P1-05.

Use

to select the digit and

to change the system setpoint.

Next press

Next, press the AUTO button to start the iQpump.

Start Pump System

Start

Delay

145 PSI

Start / Draw Down Level P1-04

System Setpoint

(Example 80 PSI)

Feedback signal from

pressure transducer

(4 – 20 mA)

Pressure

Start Level Delay (P1-05)

(Example 5.0 sec.)

WAIT

to store setpoint and press

operation menu.

to return to the main

Refer to Illustration 2 on Page 3 of 4 for additional information on the Start Level Function.

parameter Q1-01 System Setpoint in the iQpump Quick Setup Menu

Example: 80 PSI

LED is blinking when AUTO mode is active but AUTO

Run Command is

not active.

Fig. 4: Digital Operator

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 11

Sleep and Anti-No-Flow (ANF) Detection

NOTE: Before adjusting Anti-No-Flow operation ensure your system is regulating satisfactory while operating

under normal running conditions.

If stable continue to Step 1 to verify no-flow/sleep operation. If unstable turn off the Anti-No-Flow function (P2-23 = 0.00%) and adjust the PI control parameters b5-02 and b5-03 to stabilize pump system. Refer to iQpump Quick Start Guide (Document No.TOEP YAIP1W 01) for additional information. Once the system is stable, reenable the Anti-No-Flow function by setting P2-23 to 0.40% and continue to Step 1 to verify no-flow/sleep operation.

Step 1: Verify system holds pressure by creating a no-flow situation (e.g. close off discharge valve).

Step 2: Press OFF button on the digital operator, wait 1 min. until system stabilizes and verify system pressure

feedback U1-91. If the pressure drops more than 3 PSI (U1-91) adjust P2-25 to the actual delta pressure drop plus 1 PSI.

Example: Setpoint is 80 PSI, pressure feedback U1-91 shows 76 PSI, P2-25 should be 4 + 1 or 5 PSI. Note: This value should always be more than your start level (P1-04). If not, the system pressure is not holding

and this needs to be corrected, or the pump system will continue to cycle on and off.

Step 3: Run system in normal automatic operation with flow. Next check monitor U1-99 “ANF Timer” and verify that the value is incrementing and resetting back to zero continuously. If the value holds at 10 sec. (P2-24) increase P2-24 “Anti-No-Flow Detection Time” by increments of 5 sec. Repeat Step 3 each time P2-24 is adjusted.

Step 4: Create a no-flow situation (e.g. close discharge valve) and monitor that U1-99 “ANF Timer” increments and holds at P2-24 time (value set in Step 3). Once the Anti-No-Flow timer expires the speed will reduce gradually until it reaches minimum pump speed (P1-06) where it will hold for 5 sec. (P2-03) before going to sleep.

Step 5: Run system in normal automatic operation and verify sleep and wake-up operation until system performs satisfactory.

(P2-23, P2-24, P2-25)

The iQpump can be operated in HAND mode when the following actions have been performed:

 All parameters are programmed  Motor direction has been checked

HAND MODE

Press to access Hand Speed. Use to change Hand Speed value. Press

to save value.

Set parameter P5-01 ‘Hand Mode Ref.’ to ‘0’ to adjust the hand mode reference from an external 0 – 10V signal connected to terminal A1 and AC.

Hand Speed from Analog Input (0 – 10V)

0 – 10V Connection

0 ~ 10 Vdc

+V AC A1 A2 A3 FM AM AC RP AC

24V

Cable

Shield

E(G)

Step

Hand Mode Operation

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 12

This Page Intentionally Blank

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 13

Table of Contents

SIMPLE SETUP PROCEDURE........................................................................ 3

i. PREFACE & GENERAL SAFETY.................................................................. 21

i.1 Preface ....................................................................................................................... 22

Applicable Documentation....................................................................................................... 22

Symbols................................................................................................................................... 22

Terms and Abbreviations ........................................................................................................ 22

Trademarks ............................................................................................................................. 22

i.2 General Safety ........................................................................................................... 24

Supplemental Safety Information ............................................................................................ 24

Safety Messages..................................................................................................................... 25

General Application Precautions ............................................................................................. 26

Motor Application Precautions................................................................................................. 28

Drive Label Warning Example................................................................................................. 30

Warranty Information............................................................................................................... 30

1. RECEIVING .................................................................................................... 31

1.1 Model Number and Nameplate Check ..................................................................... 32

Nameplate ............................................................................................................................... 32

2. MECHANICAL INSTALLATION..................................................................... 35

2.1 Mechanical Installation ............................................................................................. 36

Installation Environment .......................................................................................................... 36

Installation Orientation and Spacing........................................................................................ 36

Instructions on Installation Using the Eye Bolts ...................................................................... 38

HOA Keypad Remote Usage .................................................................................................. 40

Exterior and Mounting Dimensions ......................................................................................... 43

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss .............. 53

Flange Type Models 2A0004 to 2A0012, 4A0002 to 4A0005, and 5A0003 and 5A0004 ....... 53

Flange Type Models 2A0018 and 2A0021, 4A0007 to 4A0011, and 5A0006 and 5A0009 .... 57

Flange Type Models 2A0030 and 2A0040, 4A0018 and 4A0023, and 5A0011...................... 61

Flange Type Model 4A0031 .................................................................................................... 65

Flange Type Models 2A0056, 4A0038, and 5A0017 and 5A0022 .......................................... 68

Flange Type Models 2A0069 and 2A0081, 4A0044, and 5A0027 and 5A0032...................... 72

Flange Type Models 2A0110 and 4o0058 ............................................................................. 77

Flange Type Models 2A0138, 4o0072, and 5A0041 and 5A0052 ......................................... 81

Flange Type Models 4o0088 and 4o0103 ............................................................................ 86

Flange Type Models 2A0169 and 2A0211, 4o0139 and 4o0165, and 5A0062 to 5A0099... 90

YASKAWA

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Table of Contents

Flange Type Models 2A0250 and 2A0312, 4o0208, and 5A0125 and 5A0145 ............................... 95

Flange Type Models 2A0360 and 2A0415, 4o0250 to 4o0362, and 5A0192 and 5A0242........... 101

Flange Type Model 4A0414 ............................................................................................................ 107

Flange Type Models 4A0515 and 4A0675 ...................................................................................... 110

Flange Type Models 4A0930 and 4A1200 ...................................................................................... 113

3. ELECTRICAL INSTALLATION ............................................................................ 117

3.1 Standard Connection Diagram.........................................................................................118

3.2 Main Circuit Connection Diagram....................................................................................121

Three-Phase 200 V Class Models 2A0004 to 2A0081

Three-Phase 400 V Class Models 4A0002 to 4A0044

Three-Phase 600 V Class Models 5A0003 to 5A0032 .................................................................. 121

Three-Phase 200 V Class Models 2A0110, 2A0138

Three-Phase 400 V Class Models 4A0058, 4A0072

Three-Phase 600 V Class Models 5A0041, 5A0052 ..................................................................... 121

Three-Phase 200 V Class Models 2A0169 to 2A0211

Three-Phase 400 V Class Models 4A0088 to 4A0139

Three-Phase 600 V Class Models 5A0062 to 5A0099 .................................................................. 122

Three-Phase 200 V Class Models 2A0250 to 2A0415

Three-Phase 400 V Class Models 4A0165 to 4A0675

Three-Phase 600 V Class Models 5A0125 to 5A0242 .................................................................. 122

Three-Phase 400 V Class Models 4A0930, 4A1200....................................................................... 123

Single-Phase Connections .............................................................................................................. 123

12-Phase Rectification .................................................................................................................... 123

3.3 Terminal Cover ..................................................................................................................125

Models 2A0004 to 2A0081, 4A0002 to 4A0044, 5A0003 to 5A0032 (IP20/NEMA Type 1

Enclosure)...................................................................................................................................... 125

Models 2A0110 to 2A0250, 4A0208 to 4A1200, and 5A0125 to 5A0242 (IP00/Open Type

Enclosure)...................................................................................................................................... 126

3.4 HOA Keypad and Front Cover..........................................................................................127

Removing/Reattaching the HOA Keypad ........................................................................................ 127

Removing/Reattaching the Front Cover .......................................................................................... 127

3.5 Top Protective Cover ........................................................................................................130

Removing the Top Protective Cover ............................................................................................... 130

Reattaching the Top Protective Cover ............................................................................................ 130

3.6 Main Circuit Wiring............................................................................................................131

Factory Recommended Branch Circuit Protection .......................................................................... 131

Main Circuit Terminal Functions...................................................................................................... 131

Protecting Main Circuit Terminals ................................................................................................... 133

Main Circuit Wire Gauges and Tightening Torque .......................................................................... 134

Main Circuit Terminal and Motor Wiring .......................................................................................... 141

3.7 Control Circuit Wiring .......................................................................................................143

Control Circuit Terminal Block Functions ........................................................................................ 143

Terminal Configuration .................................................................................................................... 145

Wiring the Control Circuit Terminal ................................................................................................. 146

3.8 Control I/O Connections ...................................................................................................148

Sinking/Sourcing Mode for Digital Inputs ........................................................................................ 148

Terminals A1, A2, and A3 Input Signal Selection............................................................................ 149

Terminal AM/FM Signal Selection ................................................................................................... 152

3.9 Connect to a PC.................................................................................................................153

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4. START-UP PROGRAMMING & OPERATION..................................................... 155

4.1 Drive Start-Up Preparation ...............................................................................................156

Start-Up Checklist ........................................................................................................................... 156

4.2 Powering Up the Drive ......................................................................................................158

Setting the Real Time Clock............................................................................................................ 158

4.3 Using the HOA Keypad .....................................................................................................162

Keys and Displays........................................................................................................................... 162

LCD Display .................................................................................................................................... 163

ALARM (ALM) LED Displays........................................................................................................... 164

AUTO LED and HAND LED Indications .......................................................................................... 164

Menu Structure for HOA Keypad..................................................................................................... 166

Changing Parameter Settings or Values ......................................................................................... 167

4.4 Pump Application Presets................................................................................................169

Parameters Set Depending on A1-03 Setting ................................................................................. 169

Parameters Displayed Depending on A1-06 Setting....................................................................... 170

4.5 iQpump Presets and Functions .......................................................................................171

iQpump Presets............................................................................................................................... 171

iQpump Functions ........................................................................................................................... 184

4.6 Basic iQpump Setup and Application Preset Parameters.............................................207

4.7 Test Run with No Load......................................................................................................236

No-Load Operation Test Run .......................................................................................................... 236

4.8 Test Run with Load Connected........................................................................................237

Test Run with the Load Connected ................................................................................................. 237

5. TROUBLESHOOTING.......................................................................................... 239

5.1 Drive Alarms, Faults, Errors, and Messages ..................................................................240

Types of Alarms, Faults, and Errors................................................................................................ 240

5.2 Fault Detection ..................................................................................................................241

Fault Displays, Causes, and Possible Solutions ............................................................................. 241

5.3 Alarm Detection.................................................................................................................260

Alarm Codes, Causes, and Possible Solutions ............................................................................... 260

5.4 Operator Programming Errors .........................................................................................274

Operator Programming Error Codes, Causes, and Possible Solutions........................................... 274

5.5 Auto-Tuning Fault Detection ............................................................................................278

Auto-Tuning Codes, Causes, and Possible Solutions..................................................................... 278

5.6 Copy Function Related Displays .....................................................................................281

Tasks, Errors, and Troubleshooting ................................................................................................ 281

5.7 HOA Keypad Display Messages ......................................................................................283

Fault Reset Methods ....................................................................................................................... 284

5.8 Auto-Tuning .......................................................................................................................285

Types of Auto-Tuning ...................................................................................................................... 285

Auto-Tuning Interruption and Fault Codes ...................................................................................... 286

Auto-Tuning Operation Example ..................................................................................................... 286

6. PERIODIC INSPECTION & MAINTENANCE ...................................................... 289

6.1 Inspection ..........................................................................................................................290

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Recommended Periodic Inspection................................................................................................. 290

6.2 Periodic Maintenance .......................................................................................................292

Replacement Parts.......................................................................................................................... 292

6.3 Drive Replacement ............................................................................................................294

Replacing the Drive ......................................................................................................................... 294

7. PERIPHERAL DEVICES & OPTIONS ................................................................. 297

7.1 Option Card Installation....................................................................................................298

Prior to Installing the Option ............................................................................................................ 298

Communication Option Installation Example................................................................................... 299

A. SPECIFICATIONS ................................................................................................ 303

A.1 Power Ratings ...................................................................................................................304

Three-Phase 200 V Class Drive Models 2A0004 to 2A0030 .......................................................... 304

Three-Phase 200 V Class Drive Models 2A0040 to 2A0211 .......................................................... 305

Three-Phase 200 V Class Drive Models 2A0250 to 2A0415 .......................................................... 306

Three-Phase 400 V Class Drive Models 4A0002 to 4A0031 .......................................................... 307

Three-Phase 400 V Class Drive Models 4A0038 to 4A0165 .......................................................... 308

Three-Phase 400 V Class Drive Models 4A0208 to 4A1200 .......................................................... 309

Three-Phase 600 V Class Drive Models 5A0003 to 5A0032 .......................................................... 310

Three-Phase 600 V Class Drive Models 5A0041 to 5A0099 .......................................................... 311

Three-Phase 600 V Class Drive Models 5A0125 to 5A0242 .......................................................... 312

A.2 Drive Specifications ..........................................................................................................313

A.3 Drive Watt Loss Data ........................................................................................................315

A.4 Drive Derating Data ...........................................................................................................317

Single-Phase Derating .................................................................................................................... 317

Temperature Derating ..................................................................................................................... 322

Altitude Derating.............................................................................................................................. 323

B. PARAMETER LIST............................................................................................... 325

B.1 A: Initialization Parameters ..............................................................................................326

A1: Initialization ............................................................................................................................... 326

A2: User Parameters....................................................................................................................... 327

B.2 b: Application.....................................................................................................................328

b1: Operation Mode Selection......................................................................................................... 328

b2: DC Injection Braking and Short Circuit Braking......................................................................... 329

b3: Speed Search............................................................................................................................ 329

b4: Timer Function .......................................................................................................................... 330

b5: PID Control................................................................................................................................ 330

b6: Dwell Function........................................................................................................................... 333

b8: Energy Saving ........................................................................................................................... 333

B.3 C: Tuning............................................................................................................................334

C1: Acceleration and Deceleration Times ....................................................................................... 334

C2: S-Curve Characteristics............................................................................................................ 334

C3: Slip Compensation.................................................................................................................... 335

C4: Torque Compensation .............................................................................................................. 335

C6: Carrier Frequency..................................................................................................................... 336

B.4 d: References.....................................................................................................................337

d1: Frequency Reference................................................................................................................ 337

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d2: Frequency Upper/Lower Limits ................................................................................................. 338

d3: Jump Frequency........................................................................................................................ 338

d4: Frequency Reference Hold and Up/Down 2 Function............................................................... 339

B.5 E: Motor Parameters .........................................................................................................340

E1: V/f Pattern ................................................................................................................................. 340

E2: Motor 1 Parameters .................................................................................................................. 341

B.6 F: Options...........................................................................................................................343

F4: Analog Monitor Card (AO-A3) ................................................................................................... 343

F5: Digital Output Card (DO-A3) ..................................................................................................... 343

F6, F7: Communication Option Card............................................................................................... 344

B.7 H Parameters: Multi-Function Terminals ........................................................................347

H1: Multi-Function Digital Inputs ..................................................................................................... 347

H2: Multi-Function Digital Outputs................................................................................................... 352

H3: Multi-Function Analog Inputs .................................................................................................... 355

H4: Analog Outputs ......................................................................................................................... 357

H5: MEMOBUS/Modbus Serial Communication ............................................................................. 358

H6: Pulse Train Input....................................................................................................................... 359

B.8 L: Protection Function ......................................................................................................360

L1: Motor Protection ........................................................................................................................ 360

L2: Momentary Power Loss Ride-Thru............................................................................................ 361

L3: Stall Prevention ......................................................................................................................... 362

L4: Speed Detection........................................................................................................................ 363

L5: Fault Restart.............................................................................................................................. 364

L6: Torque Detection....................................................................................................................... 365

L7: Torque Limit .............................................................................................................................. 366

L8: Drive Protection......................................................................................................................... 366

B.9 n: Special Adjustment.......................................................................................................368

n1: Hunting Prevention.................................................................................................................... 368

n2: Speed Feedback Detection Control (AFR) Tuning.................................................................... 368

n3: High Slip Braking (HSB) and Overexcitation Braking................................................................ 368

n6: Online Tuning ............................................................................................................................ 369

B.10 o: Operator-Related Settings ...........................................................................................370

o1: HOA Keypad Display Selection................................................................................................. 370

o2: HOA Keypad Keypad Functions................................................................................................ 371

o3: Copy Function ........................................................................................................................... 372

o4: Maintenance Monitor Settings................................................................................................... 372

B.11 P: Pump Parameters .........................................................................................................373

P1: Pump Basic............................................................................................................................... 373

P2: Pump Protection ....................................................................................................................... 375

P3: Contactor Multiplexing .............................................................................................................. 377

P4: Pump Advanced........................................................................................................................ 379

P5: Pump HAND Mode ................................................................................................................... 381

P6: Flow Meter Setup...................................................................................................................... 382

P7: Anti-Jam.................................................................................................................................... 384

P8: De-Scale / De-Ragging ............................................................................................................. 385

P9: Network Options ....................................................................................................................... 385

B.12 Q: PID Controller Parameters...........................................................................................390

Q1: Preset Setpoint ......................................................................................................................... 390

Q2: Geothermal Mode Setup .......................................................................................................... 390

Q3: Output Current Limit ................................................................................................................. 391

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Q4: Water Level Control.................................................................................................................. 391

Q5: Suction Pressure Control.......................................................................................................... 392

B.13 S: Special Application.......................................................................................................395

S1: Dynamic Noise Control Function .............................................................................................. 395

S2: Programmable Run Timers....................................................................................................... 395

S3: Secondary PI (PI2) Control ....................................................................................................... 397

S6: Protection.................................................................................................................................. 399

B.14 T: Motor Tuning .................................................................................................................400

T1: Induction Motor Auto-Tuning..................................................................................................... 400

B.15 U: Monitors.........................................................................................................................401

U1: Operation Status Monitors ........................................................................................................ 401

U2: Fault Trace................................................................................................................................ 404

U3: Fault History.............................................................................................................................. 405

U4: Maintenance Monitors .............................................................................................................. 406

U5: PID Monitors ............................................................................................................................. 409

U6: Operation Status Monitors ........................................................................................................ 410

U7: CASE Monitors ......................................................................................................................... 410

U9: Operation Status Monitors ........................................................................................................ 410

C. MEMOBUS/MODBUS COMMUNICATIONS........................................................ 411

C.1 MEMOBUS/Modbus Configuration ..................................................................................412

C.2 Communication Specifications ........................................................................................413

C.3 Connecting to a Network ..................................................................................................414

Network Cable Connection.............................................................................................................. 414

Wiring Diagram for Multiple Connections ........................................................................................ 415

Network Termination ....................................................................................................................... 416

C.4 MEMOBUS/Modbus Setup Parameters ...........................................................................417

MEMOBUS/Modbus Serial Communication.................................................................................... 417

C.5 Drive Operations by MEMOBUS/Modbus........................................................................420

Observing the Drive Operation........................................................................................................ 420

Controlling the Drive........................................................................................................................ 420

C.6 Communications Timing...................................................................................................421

Command Messages from Master to Drive..................................................................................... 421

Response Messages from Drive to Master ..................................................................................... 421

C.7 Message Format ................................................................................................................422

Message Content ............................................................................................................................ 422

Slave Address ................................................................................................................................. 422

Function Code ................................................................................................................................. 422

Data................................................................................................................................................. 422

Error Check ..................................................................................................................................... 422

C.8 Message Examples ...........................................................................................................424

Reading Drive MEMOBUS/Modbus Register Contents .................................................................. 424

Loopback Test................................................................................................................................. 424

Writing to Multiple Registers............................................................................................................ 425

C.9 MEMOBUS/Modbus Data Table........................................................................................426

Command Data ............................................................................................................................... 426

Monitor Data.................................................................................................................................... 428

Broadcast Messages....................................................................................................................... 440

Fault Trace Contents....................................................................................................................... 440

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Alarm Register Contents ................................................................................................................. 442

C.10 Enter Command.................................................................................................................444

Enter Command Types ................................................................................................................... 444

Enter Command Settings when Upgrading the Drive...................................................................... 444

C.11 Communication Errors .....................................................................................................445

MEMOBUS/Modbus Error Codes.................................................................................................... 445

Slave Not Responding..................................................................................................................... 445

C.12 Self-Diagnostics ................................................................................................................446

D. STANDARDS COMPLIANCE .............................................................................. 447

D.1 European Standards .........................................................................................................448

CE Low Voltage Directive Compliance............................................................................................ 448

EMC Guidelines Compliance .......................................................................................................... 450

D.2 UL and CSA Standards .....................................................................................................456

UL Standards Compliance .............................................................................................................. 456

CSA Standards Compliance............................................................................................................ 463

Drive Motor Overload Protection ..................................................................................................... 463

Precautionary Notes on External Heatsink (IP00/Open Type Enclosure) ....................................... 465

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This Page Intentionally Blank

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Preface & General Safety

This section provides safety messages pertinent to this product that, if not heeded, may result in fatality, personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring these instructions.

i.1 PREFACE...............................................................................................................22

i.2 GENERAL SAFETY...............................................................................................24

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F2F1

ESC

M M

AUTO OFF

ENTERRESET

ALM

DIGITAL OPERATOR JVOP-183

HAND

TERMSTERMS

i.1 Preface

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

This manual is designed to ensure correct and suitable application of drives. Read this manual before attempting to install, operate, maintain, or inspect a drive and keep it in a safe, convenient location for future reference. Be sure you understand all precautions and safety information before attempting application.

Applicable Documentation

The following manuals are available for iQpump1000 drives:

iQpump1000 AC Drive Quick Start Guide (TOEPYAIP1W01)

Read this guide first. This guide is packaged together with the product and contains basic information required to install and wire the drive. It also gives an overview of fault diagnostics, maintenance, and parameter settings. The purpose of this guide is to prepare the drive for a trial run with an application and for basic operation. This manual is available for download on our documentation website, www.yaskawa.com.

iQpump1000 AC Drive Technical Manual (SIEPYAIP1W01)

This manual provides detailed information on parameter settings, drive functions, and MEMOBUS/Modbus specifications. Use this manual to expand drive functionality and to take advantage of higher performance features. This manual is available for download on our documentation website, www.yaskawa.com.

iQpump1000 Simplex Quick Start Procedure (TM.iQp1000.01)

This sheet is packaged together with the drive and contains a step-by-step guide to enable the user to properly wire the drive and motor. It also describes simplex pump application configuration.

Symbols

Note: Indicates a supplement or precaution that does not cause drive damage.

Indicates a term or definition used in this manual.

Terms and Abbreviations

• Drive: Yaskawa iQpump1000 Intelligent Pump Controller

• BCD: Binary Coded Decimal

• H: Hexadecimal Number Format

• IGBT: Insulated Gate Bipolar Transistor

• kbps: Kilobits per Second

• MAC: Media Access Control

• Drive: Yaskawa iQpump1000 Intelligent Pump Controller

• BCD: Binary Coded Decimal

• Mbps: Megabits per Second

• r/min: Revolutions per Minute

• V/f: V/f Control

• OLV: Open Loop Vector Control

Trademarks

• BACnet is a trademark of the American Society of Heating, Refrigerating, and Air-Conditioning Engineers (ASHRAE).

• CANopen is a trademark of CAN in Automation (CiA).

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i.1 Preface

• CC-Link is a trademark of CC-Link Partner Association (CLPA).

• CompoNet is a trademark of Open DeviceNet Vendor Association, Inc. (ODVA).

• DeviceNet is a trademark of Open DeviceNet Vendor Association, Inc. (ODVA).

• EtherCAT is a trademark of Beckhoff Automation GmbH, Germany.

• EtherNet/IP is a trademark of Open DeviceNet Vendor Association, Inc. (ODVA).

• LonWorks is a trademark of Echelon Corporation.

• MECHATROLINK-I/MECHATROLINK-II are trademarks of MECHATROLINK Members Association (MMA).

• Modbus is a trademark of Schneider Electric.

• PROFIBUS-DP is a trademark of PROFIBUS International (PI).

• PROFNET is a trademark of PROFIBUS International (PI).

• Other companies and product names mentioned in this manual are trademarks of those companies.

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i.2 General Safety

Supplemental Safety Information

General Precautions

• The diagrams in this manual may be indicated without covers or safety shields to show details. Replace the covers or shields before operating the drive and run the drive according to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.

WARNING

Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or fatal injury or damage to the products or to related equipment and systems.

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

WARNING! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

CAUTION! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

NOTICE

Indicates a property damage message.

NOTICE: may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

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i.2 General Safety

Safety Messages

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury. The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in

this manual.

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury. Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply

is turned off. After shutting off the power, wait for at least the amount of time specified on the drive before touching any components.

WARNING

Sudden Movement Hazard

System may start unexpectedly upon application of power, resulting in death or serious injury.

Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys and machine loads before applying power to the drive.

Electrical Shock Hazard

Do not attempt to modify or alter the drive in any way not explained in this manual.

Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury. Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation,

adjustment and maintenance of AC drives.

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

Make sure the protective earthing conductor complies with technical standards and local safety regulations.

Because the leakage current exceeds 3.5 mA in models 4A0414 and larger, IEC/EN 61800-5-1 states that either the power supply must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective earthing conductor with a cross-section of at least 10 mm2 (Cu) or 16 mm2 (Al) must be used. Failure to comply may result in death or serious injury.

Always use appropriate equipment for Ground Fault Circuit Interrupters (GFCIs).

The drive can cause a residual current with a DC component in the protective earthing conductor. Where a residual current operated protective or monitoring device is used for protection in case of direct or indirect contact, always use a type B GFCI according to IEC/EN 60755.

Fire Hazard

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire. Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.

Install adequate branch circuit protection according to applicable local codes and this Installation Manual. Failure to comply could result in fire and damage to the drive or injury to personnel.

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i.2 General Safety

WARNING

The device is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac maximum (200 V class) and 480 Vac maximum (400 V class), and 600 Vac maximum (600 V class) when protected by branch circuit protection devices specified in this document.

Crush Hazard

Do not use this drive in lifting applications without installing external safety circuitry to prevent accidental dropping of the load.

The drive does not possess built-in load drop protection for lifting applications.

Failure to comply could result in death or serious injury from falling loads. Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.

CAUTION

Crush Hazard

Do not carry the drive by the front cover.

Failure to comply may result in minor or moderate injury from the main body of the drive falling.

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Do not perform a withstand voltage test on any part of the drive.

Failure to comply could result in damage to the sensitive devices within the drive.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment. Do not connect or operate any equipment with visible damage or missing parts.

If a fuse is blown or a Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of the peripheral devices.

Contact your supplier if the cause cannot be identified after checking the above.

Do not restart the drive immediately operate the peripheral devices if a fuse is blown or a GFCI is tripped.

Check the wiring and the selection of peripheral devices to identify the cause. Contact your supplier before restarting the drive or the peripheral devices if the cause cannot be identified.

Do not expose the drive to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the drive. Do not pack the drive in wooden materials that have been fumigated or sterilized. Do not sterilize the entire package after the product is packed.

General Application Precautions

Selection

Installing a Reactor

Use an AC reactor or DC link choke in the following situations:

• to suppress harmonic current.

• to smooth peak current that results from capacitor switching.

• when the power supply is above 600 kVA.

• when the drive is running from a power supply system with thyristor converters.

Note: A DC link choke is built in to drive models 2A0110 to 2A0415, 4A0058 to 4A1200, and 5A0041 to 5A0242.

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i.2 General Safety

4000

Power supply harmonics reactor required

Power Supply

Capacity (kVA)

600

Drive Capacity (kVA)

Figure i.1 Installing a Reactor

Reactor unnecessary

60 400

Single-Phase Input Selection

The drive is capable of single phase input. Refer to Main Circuit Connection Diagram on page 121 for connection diagrams and Refer to Single-Phase Derating on page 317 for application instructions and drive current ratings.

Drive Capacity

For specialized motors, make sure that the motor rated current is less than the rated output current for the drive.

When running more than one motor in parallel from a single drive, the capacity of the drive should be larger than [total motor rated current × 1.1].

Installation

Enclosure Panels

Keep the drive in a clean environment by installing the drive in an enclosure panel or selecting an installation area free of airborne dust, lint, and oil mist. Be sure to leave the required space between drives to provide for cooling, and take proper measures so the ambient temperature remains within allowable limits and keep flammable materials away from the drive. Yaskawa offers protective designs for drives that must be used in areas subjected to oil mist and excessive vibration. Contact Yaskawa or your Yaskawa agent for details.

Installation Direction

NOTICE: Install the drive upright as specified in the manual. Refer to Mechanical Installation on page 36 for more information on

installation. Failure to comply may damage the drive due to improper cooling.

Settings

Upper Limits

NOTICE: The drive is capable of running the motor up to 400 Hz. Be sure to set the upper limit for the frequency of the drive to prevent the

possible danger of accidentally operating equipment at higher than rated speed. The default setting for the maximum output frequency is 60 Hz.

Lower Limits

NOTICE: Many pumps have a minimum safe operating speed. Be sure to properly set the minimum pump speed in to protect the pump

from damage.

DC Injection Braking

NOTICE: Excessive current during DC Injection Braking and excessive duration of DC Injection Braking can cause motor overheat.

Acceleration/Deceleration Times

Acceleration and deceleration times are affected by the amount of torque generated by the motor, the load torque, and the inertia moment. Set a longer accel/decel time when Stall Prevention is enabled. The accel/decel times are lengthened for as long as the Stall Prevention function is in operation.

General Handling

Wiring Check

NOTICE: Do not connect power supply lines to output terminals U/T1, V/T2, or W/T3. Failure to comply will destroy the drive. Be sure to

perform a final check of all sequence wiring and other connections before turning on the power and also check for short circuits on the control terminals, which may damage the drive.

Selecting a Circuit Breaker or Circuit Interrupter

Yaskawa recommends installing a Ground Fault Circuit Interrupter (GFCI) to the power supply side. The GFCI should be designed for use with AC drives (e.g., Type B according to IEC 60755).

Select a Molded Case Circuit Breaker (MCCB) or GFCI with a rated current 1.5 to 2 times higher than the drive rated input current to avoid nuisance trips caused by harmonics in the drive input current.

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 28

i.2 General Safety

Magnetic Contactor Installation

NOTICE: To get the full performance life out of the electrolytic capacitors and circuit relays, refrain from switching the drive power supply

off and on more than once every 30 minutes. Frequent use can damage the drive. Use the drive to stop and start the motor.

Inspection and Maintenance

WARNING! Electrical Shock Hazard. Capacitors in the drive do not immediately discharge after shutting off the power. Wait for at least the

amount of time specified on the drive before touching any components after shutting off the power. Failure to comply may cause injury to personnel from electrical shock.

WARNING! Burn Hazard. Because the heatsink can get very hot during operation, take proper precautions to prevent burns. When replacing the cooling fan, shut off the power and wait at least 15 minutes to be sure that the heatsink has cooled down. Failure to comply may cause burn injury to personnel.

Wiring

Yaskawa recommends using ring terminals on all drive models. Drive models 2A0069 to 2A0415, 4A0058 to 4A1200, and 5A0041 to 5A0242 require the use of use ring terminals for UL/cUL compliance. Use only the tools recommended by the terminal manufacturer for crimping.

Transporting the Drive

NOTICE: Never steam clean the drive. During transport, keep the drive from coming into contact with salts, fluorine, bromine, phthalate

ester, and other such harmful chemicals.

Motor Application Precautions

Standard Induction Motors

Insulation Tolerance

NOTICE: Consider motor voltage tolerance levels and motor insulation in applications with an input voltage of over 440 V or particularly

long wiring distances.

High-Speed Operation

NOTICE: Problems may occur with the motor bearings and dynamic balance of the machine when operating a motor beyond its rated speed.

Contact the motor or machine manufacturer.

Torque Characteristics

Torque characteristics differ compared to operating the motor directly from line power. The user should have a full understanding of the load torque characteristics for the application.

Vibration and Shock

The drive allows selection of high carrier PWM control and low carrier PWM. Selecting high carrier PWM can help reduce motor oscillation (drive current derating may be required).

Take particular caution when adding a variable speed drive to an application running a motor from line power at a constant speed. If resonance occurs, use shock absorbing mounts to the motor base and enable the Jump frequency selection to prevent continuous operation in the resonant frequency range.

Audible Noise

The audible noise of the motor varies based on the carrier frequency setting. However, drive current derating may be required. When using a high carrier frequency, audible noise from the motor is comparable to the motor noise generated when running from line power.

Specialized Motors

Submersible Motor

The rated current of a submersible motor is greater than that of a standard motor, so select the drive capacity accordingly. Use a motor cable large enough to avoid decreasing the maximum torque level from voltage drop caused by a long motor cable.

Explosion-Proof Motor

The motor and the drive must be tested together to be certified as explosion-proof. The drive is not designed for explosionproof areas.

Geared Motor

Make sure that the gear and the lubricant are rated for the desired speed range to avoid gear damage when operating at low speeds or very high speeds. Consult with the manufacturer for applications that require operation outside the rated speed range of the motor or gear box.

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 29

i.2 General Safety

Single-Phase Motor

Variable speed drives are not designed to operate with single phase motors. Using capacitors to start the motor causes excessive current to flow and can damage drive components. A split-phase start or a repulsion start can burn out the starter coils because the internal centrifugal switch is not activated. The drive is for use with three-phase motors only.

Notes on Power Transmission Machinery

Installing an AC drive in machinery that was previously connected directly to the power supply will allow the machine to operate at variable speeds. Continuous operation outside of the rated speeds can wear on lubrication material in gear boxes and other power transmission parts. Make sure that lubrication is sufficient within the entire speed range to avoid machine damage. Note that operation above the rated speed can increase the noise generated by the machine.

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 30

Warning Label

600V 3Phase 5.5kW/3.7kW

F2F1

ESC

M M

AUTO OFF

ENTERRESET

ALM

DIGITAL OPERATOR JVOP-183

HAND

i.2 General Safety

Drive Label Warning Example

Always heed the warning information listed in Figure i.2 in the position shown in Figure i.3.

WARNING

Risk of electric shock.

●

Read manual before installing.

●

Wait 5 minutes for capacitor discharge after disconnecting power supply.

●

To conform to requirements, make sure to ground the supply neutral for 400V class.

●

After opening the manual switch between the drive and motor, please wait 5 minutes before inspecting, performing maintenance or wiring the drive.

Hot surfaces

●

Top and Side surfaces may become hot. Do not touch.

Figure i.2 Warning Information Example

Figure i.3 Warning Information Position

Warranty Information

Restrictions

The drive is not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or health.

Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

representatives or the nearest Yaskawa sales office.

WARNING! Injury to Personnel. This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.

Page 31

Receiving

This chapter explains how to inspect the drive upon receipt, and gives an overview of the different enclosure types and components.

1.1 MODEL NUMBER AND NAMEPLATE CHECK....................................................32

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Page 32

IND.CONT.EQ.

7J48 B

G F

E D

1.1 Model Number and Nameplate Check

Please perform the following tasks after receiving the drive:

• Inspect the drive for damage.

If the drive appears damaged upon receipt, contact the shipper immediately.

• Verify receipt of the correct model by checking the information on the nameplate.

• If you have received the wrong model or the drive does not function properly, contact your supplier.

Nameplate

A – Normal Duty Amps B – Software version C – Enclosure type D – Serial number

Figure 1.1 Nameplate Information Example

E – Lot number F – Output specifications G – Input specifications H – AC drive model

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 33

CIMR

P W 2 A

0021 F

A A

Drive

P1000 Series

No.

Enclosure Type <1>

Design Revision Order

No.

Customized Specifications

A Standard model

IP00/Open Type

IP20/NEMA Type 1

No.

Environmental Specification <3>

A Standard

Refer to the tables below

No.

Region Code

Water

No. Voltage Class

3-phase, 380-480 Vac

3-phase, 200-240 Vac

3-phase, 500-600 Vac 5

Flange Type <2>

1.1 Model Number and Nameplate Check

<1> Refer to Mechanical Installation on page 36 for differences regarding enclosure protection types and component descriptions.

<2> Provides method of mounting drive with backside (heatsink) external to enclosure, with NEMA 12 integrity.

<3> Please contact Yaskawa for details regarding Environmental Specifications.

Three-Phase 200 V Class

Drive Model

2A0004 0.75 (0.75) 3.5

2A0006 1.1 (1) 6.0

2A0008 1.5 (2) 8.0

2A0010 2.2 (3) 9.6

2A0012 3.0 (3) 12

2A0018 3.7 (5) 17.5

2A0021 5.5 (7.5) 21

2A0030 7.5 (10) 30

2A0040 11 (15) 40

2A0056 15 (20) 56

2A0069 18.5 (25) 69

2A0081 22 (30) 81

2A0110 30 (40) 110

2A0138 37 (50) 138

2A0169 45 (60) 169

2A0211 55 (75) 211

2A0250 75 (100) 250

2A0312 90 (125) 312

2A0360 110 (150) 360

2A0415 110 (175) 415

Max. Motor Capacity kW (HP) Rated Output Current A

Receiving

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Page 34

1.1 Model Number and Nameplate Check

Three-Phase 400 V Class

Drive Model Max. Motor Capacity kW (HP) Rated Output Current A

4A0002 0.75 (0.75) 2.1

4A0004 1.5 (2) 4.1

4A0005 2.2 (3) 5.4

4A0007 3.0 (3) 6.9

4A0009 3.7 (5) 8.8

4A0011 5.5 (7.5) 11.1

4A0018 7.5 (10) 17.5

4A0023 11 (15) 23

4A0031 15 (20) 31

4A0038 18.5 (25) 38

4A0044 22 (30) 44

4A0058 30 (40) 58

4A0072 37 (50) 72

4A0088 45 (60) 88

4A0103 55 (75) 103

4A0139 75 (100) 139

4A0165 90 (125) 165

4A0208 110 (150) 208

4A0250 132 (200) 250

4A0296 160 (250) 296

4A0362 185 (300) 362

4A0414 220 (350) 414

4A0515 250 (400-450) 515

4A0675 355 (500-550) 675

4A0930 500 (750) 930

4A1200 630 (1000) 1200

Three-Phase 600 V Class

Drive Model

5A0003 1.5 (2) 2.7

5A0004 2.2 (3) 3.9

5A0006 3.7 (5) 6.1

5A0009 5.5 (7.5) 9

5A0011 7.5 (10) 11

5A0017 11 (15) 17

5A0022 15 (20) 22

5A0027 18.5 (25) 27

5A0032 22 (30) 32

5A0041 30 (40) 41

5A0052 37 (50) 52

5A0062 45 (60) 62

5A0077 55 (75) 77

5A0099 75 (100) 99

5A0125 90 (125) 125

5A0145 110 (150) 145

5A0192 160 (200) 192

5A0242 185 (250) 242

Max. Motor Capacity kW (HP) Rated Output Current A

Note: Refer to Single-Phase Derating on page 317 for Single-Phase ratings.

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Page 35

Mechanical Installation

This chapter explains how to properly mount and install the drive.

2.1 MECHANICAL INSTALLATION.............................................................................36

2.2 FLANGE TYPE ENCLOSURE (NEMA 12 BACKSIDE) DIMENSIONS & HEAT

LOSS......................................................................................................................53

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2.1 Mechanical Installation

This section outlines specifications, procedures, and the environment for proper mechanical installation of the drive.

Installation Environment

Install the drive in an environment matching the specifications in Table 2.1 to help prolong the optimum performance life of the drive.

Table 2.1 Installation Environment

Environment Conditions

Installation Area Indoors

-10 °C to +40 °C (IP20/NEMA Type 1 enclosure)

-10 °C to +50 °C (IP00/Open Type enclosure)

Ambient Temperature

Humidity 95% RH or less and free of condensation

Storage Temperature -20 to +60 °C

Surrounding Area

Altitude 1000 m or lower, up to 3000 m with derating

Vibration

Orientation Install the drive vertically to maintain maximum cooling effects.

<1>

Models 4A0930 and 4A1200 are rated at 5.9 m/s2 (19.36 ft/s2)

NOTICE: Avoid placing drive peripheral devices, transformers, or other electronics near the drive as the noise created can lead to erroneous operation. If such devices must be used in close proximity to the drive, take proper steps to shield the drive from noise.

NOTICE: Prevent foreign matter such as metal shavings and wire clippings from falling into the drive during installation. Failure to comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the temporary cover before drive start-up, as the cover will reduce ventilation and cause the drive to overheat.

Drive reliability improves in environments without wide temperature fluctuations. When using the drive in an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air temperature inside the enclosure does not exceed the specified levels. Do not allow ice to develop on the drive.

Install the drive in an area free from:

• oil mist and dust

• metal shavings, oil, water, or other foreign materials

• radioactive materials

• combustible materials (e.g., wood)

• harmful gases and liquids

• excessive vibration

• chlorides

• direct sunlight.

10 to 20 Hz at 9.8 m/s2 (32.15 ft/s2) 20 to 55 Hz at 5.9 m/s2 (19.36 ft/s2) (Models 2A0004 to 2A0211, 4A0002 to 4A0165, and 5A0003 to 5A0099) or

2.0 m/s2 (6.56 ft/s2) (Models 2A0250 to 2A0415, 4A0208 to 4A1200, and 5A0125 to 5A0242)

<1>

Installation Orientation and Spacing

Install the drive upright as illustrated in Figure 2.1 to maintain proper cooling.

Figure 2.1 Correct Installation Orientation

NOTICE:

Install the drive upright as specified in the manual. Failure to comply may damage the drive due to improper cooling.

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Page 37

B B

Side Clearance Top/Bottom Clearance

Side Clearance

Line up the tops of the drives.

Top/Bottom Clearance

2.1 Mechanical Installation

Single Drive Installation

Figure 2.2 shows the installation distance required to maintain sufficient space for airflow and wiring. Install the heatsink

against a closed surface to avoid diverting cooling air around the heatsink.

A – 50 mm minimum B – 30 mm minimum

C – 120 mm minimum D – Airflow direction

Figure 2.2 Correct Installation Spacing

Note: IP20/NEMA Type 1 enclosure and IP00/Open Type enclosure models require the same amount of space above and below the drive for

installation.

Multiple Drive Installation (Side-by-Side Installation)

Models 2A0004 to 2A0081, 4A0002 to 4A0044, and 5A0003 to 5A0032 can take advantage of Side-by-Side installation.

When installing multiple drives into the same enclosure panel, mount the drives according to Figure 2.2 and set L8-35, Installation Method Selection, to 1 (Side-by-Side Mounting).

When mounting drives with the minimum clearance of 2 mm according to Figure 2.3, set parameter L8-35 to 1 while considering derating. Refer to Parameter List on page 325 for details.

Mechanical Installation

Note: Align the tops of the drives when installing drives of different heights in the same enclosure panel. Leave space between the tops and bottoms

of stacked drives for easier cooling fan replacement.

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

A – 50 mm minimum B – 30 mm minimum

Figure 2.3 Space Between Drives (Side-by-Side Mounting)

C – 2 mm minimum D – 120 mm minimum

Page 38

2.1 Mechanical Installation

Remove the top protective covers of all drives as shown in Figure 2.4 when mounting IP20/NEMA Type 1 enclosure drives side-by-side. Refer to Top Protective Cover on page 130 to remove and reattach the top protective cover.

Figure 2.4 IP20/NEMA 1 Side-by-Side Mounting in Enclosure

Instructions on Installation Using the Eye Bolts

Eye bolts are used to install the drive or to temporarily lift the drive when replacing it. Using the eye bolts, the drive can be installed in an enclosure panel or on a wall. Do not leave the drive suspended by the wires in a horizontal or vertical position for long periods of time. Do not transport the drive over long distances. Read the following precautions and instructions before installing the drive.

WARNING! Crush Hazard. Observe the following instructions and precautions. Failure to comply could result in serious injury or death from falling equipment. Only use vertical suspension to temporarily lift the drive during installation to an enclosure panel. Do not use vertical suspension to transport the drive. Use screws to securely affix the drive front cover, terminal blocks, and other drive components prior to vertical suspension. Do not subject the drive to vibration or impact greater than 1.96 m/s2 (0.2 G) while it is suspended by the wires. Do not leave the drive unattended while it is suspended by the wires. Do not attempt to flip the drive over while it is suspended by the wires.

Horizontal Suspension of Drive Models 2A0360, 2A0415, and 4A0250 to 4A0675

To make a wire hanger or frame for use when lifting the drive with a crane, lay the drive in a horizontal position and pass a wire through the holes of the four eye bolts.

NOTICE: Damage to Equipment. When lifting the drive, confirm that the spring washer is fully closed. Failure to comply may deform or damage the drive when lifted.

A – No space between drive and

washer

B – Spring washer fully closed

Figure 2.5 Spring Washer

C – Space between drive and washer D – Spring washer open

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 39

Eye bolt

2.1 Mechanical Installation

Vertical Suspension of Drive Models 2A0360, 2A0415, and 4A0250 to 4A1200

Models 2A0360, 2A0415, and 4A0250 to 4A0675

When vertical suspension of the drive is required in an enclosure panel, change the orientation of the eye bolts for these models by turning the eye bolts counterclockwise 90 degrees.

Figure 2.6 Adjusting Angle of Eye Bolts

Models 4A0930 and 4A1200

When suspending models 4A0930 or 4A1200 with wires, follow the procedure described below.

WARNING! Crush Hazard. Use an adequate length of wire to ensure a 50° or wider suspension angle as illustrated in Figure 2.8. The maximum allowable load of the eye bolts cannot be guaranteed when the drive is suspended with the wires at angles less than 50°. Failure to comply may result in serious injury or death from falling equipment.

Remove the four eye bolts from the drive side panels and fix them securely on the top panel.

Figure 2.7 Eye Bolt Repositioning

Pass wire through the holes of all four eye bolts.

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

A – Eye bolt B – Wires

Figure 2.8 Suspension Wire Angle Example

Mechanical Installation

C – Suspending angle: 50° or greater

Page 40

Drive

Comm Port

HOA Keypad

Communication Cable Connector

Unit: mm (in)

Installation Holes (2-M3 Screws, Depth 5)

78 (3.07)

15 (0.59)

44 (1.73)

2.1 Mechanical Installation

Gradually take up the slack in the wires and hoist the drive after the wires are stretched tight.

Lower the drive when ready to install in the enclosure panel. Stop lowering the drive when it is near the floor then

begin lowering the drive again very slowly until the drive is placed correctly.

HOA Keypad Remote Usage

Remote Operation

The HOA keypad mounted on the drive can be removed and connected to the drive using an extension cable up to 3 m (9.8 ft.) long to facilitate operation when the drive is installed in a location where it can not be easily accessed.

The HOA keypad can also be permanently mounted remote locations such as panel doors using an extension cable and an installation support set (depending on the installation type).

Note: Refer to Peripheral Devices & Options on page 297 for information on extension cables and installation support sets.

Figure 2.9 Communication Cable Connection

HOA Keypad Remote Installation

HOA Keypad Dimensions

Installation Types and Required Materials

The HOA keypad mounts to an enclosure two different ways:

• External/face-mount installs the HOA keypad outside the enclosure panel

Figure 2.10 HOA Keypad Dimensions

• Internal/flush-mount installs the HOA keypad inside the enclosure panel

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 41

22 (0.87)

14 (0.56)

26 (1.02)

78 (3.1)

2 (0.08)

Unit: mm (in)

22 (0.87)

HOA Keypad

M3 x 6 Phillips recessed pan head machine screw x 2

Enclosure panel

2.1 Mechanical Installation

Table 2.2 HOA Keypad Installation Methods and Required Tools

Installation

Method

External/ Face-Mount

Internal/ Flush-Mount

NOTICE: Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during installation and project construction. Failure to comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the temporary cover before drive start-up, as the cover will reduce ventilation and cause the drive to overheat.

Simplified installation with the HOA keypad is mounted on the outside of the panel with two screws.

Encloses the HOA keypad in the panel. The front of the HOA keypad is flush with the outside of the panel.

Description

External/Face-Mount

Cut an opening in the enclosure panel for the HOA keypad as shown in Figure 2.11.

Position the HOA keypad so the display faces outwards, and mount it to the enclosure panel as shown in Figure

2.12.

Installation

Support Sets

– –

Installation Support Set A

(for mounting with screws

through holes in the panel)

Installation Support Set B

(for use with threaded studs

that are fixed to the panel)

Model Required Tools

Phillips screwdriver

(#1)

EZZ020642A

EZZ020642B

Phillips screwdriver

(#1, #2)

Phillips screwdriver (#1)

Wrench (7 mm)

Internal/Flush-Mount

An internal/flush-mount requires an installation support set that must be purchased separately. Contact Yaskawa to order an installation support set and mounting hardware. Figure 2.13 illustrates how to attach the Installation Support Set A.

Figure 2.11 Panel Cut-Out Dimensions (External/Face-Mount Installation)

Figure 2.12 External/Face-Mount Installation

Cut an opening in the enclosure panel for the HOA keypad as shown in Figure 2.14.

Mount the HOA keypad to the installation support.

Mount the installation support set and HOA keypad to the enclosure panel.

Mechanical Installation

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 42

Enclosure panel

Unit: mm (in)

HOA Keypad

Installation Support Set A

M4 × 10 Phillips truss head screw × 4 (for panel widths between 1 (0.04) and 1.6 (0.06))

M3 × 6 Phillips recessed pan head machine screw × 2

120 (4.72)

45 (1.77)

59 (2.32)

+0.5 (0.02) 0

89 (3.5)

+0.5 (0.02)

Unit : mm (in)

2.1 Mechanical Installation

Figure 2.13 Internal/Flush Mount Installation

Note: Use a gasket between the enclosure panel and the HOA keypad in environments with a significant amount of dust or other airborne debris.

Figure 2.14 Panel Cut-Out Dimensions (Internal/Flush-Mount Installation)

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2.1 Mechanical Installation

Exterior and Mounting Dimensions

Table 2.3 Drive Models and Types

Drive Model

Protective Design

IP20/NEMA Type 1

Enclosure

IP00/Open Type

Enclosure

Three-Phase

200 V Class

2A0004F 2A0006F 2A0008F 2A0010F 2A0012F 2A0018F 2A0021F 2A0030F 2A0040F 2A0056F 2A0069F 2A0081F 2A0110F 2A0138F 2A0169F 2A0211F

2A0250A 2A0312A 2A0360A 2A0415A

<1>

<2>

Three-Phase

400 V Class

4A0002F 4A0004F 4A0005F 4A0007F 4A0009F 4A0011F 4A0018F 4A0023F 4A0031F 4A0038F 4A0044F 4A0058F 4A0072F 4A0088F 4A0103F 4A0139F 4A0165F

4A0208A 4A0250A 4A0296A 4A0362A 4A0414A 4A0515A 4A0675A 4A0930A 4A1200A

<1>

<2>

Three-Phase

600 V Class

5A0003F 5A0004F 5A0006F 5A0009F 5A0011F 5A0017F 5A0022F 5A0027F 5A0032F 5A0041F 5A0052F 5A0062F 5A0077F 5A0099F

5A0125A 5A0145A 5A0192A 5A0242A

<1>

4A0002U 4A0004U 4A0005U

Flange Type

Enclosure (NEMA

12 Backside)

2A0004U 2A0006U 2A0008U 2A0010U 2A0012U 2A0018U 2A0021U 2A0030U 2A0040U 2A0056U 2A0069U 2A0081U 2A0110U 2A0138U 2A0169U 2A0211U 2A0250U 2A0312U 2A0360U 2A0415U

4A0007U 4A0009U 4A0011U 4A0018U 4A0023U 4A0031U 4A0038U 4A0044U 4A0058U 4A0072U 4A0088U 4A0103U 4A0139U 4A0165U 4A0208U 4A0250U 4A0296U 4A0362U 4A0414U 4A0515U

5A0003U 5A0004U 5A0006U 5A0009U 5A0011U 5A0017U 5A0022U 5A0027U 5A0032U 5A0041U 5A0052U 5A0062U 5A0077U 5A0099U 5A0125U 5A0145U 5A0192U 5A0242U

4A0675U 4A0930U 4A1200U

<1> Customers may convert these models to IP20/NEMA Type 1 enclosures using an IP20/NEMA Type 1 Kit. Refer to IP20/NEMA Type 1 Kit

Selection on page 52 to select the appropriate kit.

<2> Contact a Yaskawa representative for IP20/NEMA Type 1 Kit availability for these models.

Page

Mechanical Installation

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 44

4-d

Max.W2

Figure 2Figure 1

4-d

Max.W2

2.1 Mechanical Installation

IP20/NEMA Type 1 Enclosure Drives

Note: Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection

while maintaining IP20 conformity.

Drive Model Figure

2A0004F

2A0006F

2A0008F

2A0010F

2A0012F

2A0018F

2A0021F

2A0030F

2A0040F

2A0056F

2A0069F

2A0081F

2A0110F

2A0138F

2A0169F

2A0211F

Table 2.4 Dimensions for IP20/NEMA Type 1 Enclosure: 200 V Class

Dimensions mm (in)

W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 d

140

(5.51)

140

(5.51)

140

(5.51)

140

(5.51)

140

(5.51)

140

(5.51)

<1>

140

(5.51)

140

(5.51)

140

(5.51)

180

(7.09)

220

(8.66)

220

(8.66)

254

(10.00)

279

(10.98)

<1>

329

(12.95)

329

(12.95)

300

(11.81)

300

(11.81)

300

(11.81)

300

(11.81)

300

(11.81)

300

(11.81)

300

(11.81)

300

(11.81)

300

(11.81)

340

(13.39)

400

(15.75)

400

(15.75)

534

(21.02)

614

(24.17)

730

(28.74)

730

(28.74)

147

(5.79)

147

(5.79)

147

(5.79)

147

(5.79)

147

(5.79)

164

(6.46)

164

(6.46)

167

(6.57)

167

(6.57)

187

(7.36)

197

(7.76)

197

(7.76)

258

(10.16)

258

(10.16)

283

(11.14)

283

(11.14)

(4.80)

(6.30)

(7.56)

(7.68)

(8.66)

(10.24)

122

160

192

195

220

260

7.9

(0.31)

7.9

(0.31)

7.9

(0.31)

7.9

(0.31)

260

–

(10.24)

–

(10.24)

–

(10.24)

–

(10.24)

–

(10.24)

–

(10.24)

–

(10.24)

–

(10.24)

–

(10.24)

–

(11.81)

–

(13.78)

–

(13.78)

(15.75)

(17.72)

(21.65)

248

(9.76)6(0.24)40(1.57)

260

248

(9.76)6(0.24)40(1.57)

260

248

(9.76)6(0.24)40(1.57)

260

248

(9.76)6(0.24)40(1.57)

260

248

(9.76)6(0.24)40(1.57)

260

248

(9.76)6(0.24)40(1.57)

260

248

(9.76)6(0.24)40(1.57)

260

248

(9.76)6(0.24)40(1.57)

260

248

(9.76)6(0.24)40(1.57)

300

284

(11.18)

350

335

(13.19)

350

335

(13.19)

400

385

(15.16)

450

435

(17.13)

550

535

(21.06)

550

535

(21.06)

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

7.9

(0.31)40(1.57)

7.9

(0.31)50(1.97)

7.9

(0.31)50(1.97)

7.7

(0.30)

(5.28)

7.7

(0.30)

(6.46)

7.7

(0.30)

(7.09)

7.7

(0.30)

(7.09)

1.5

(0.06)38(1.50)5(0.20)

1.5

(0.06)38(1.50)5(0.20)

1.5

(0.06)38(1.50)5(0.20)

1.5

(0.06)38(1.50)5(0.20)

1.5

(0.06)38(1.50)5(0.20)

1.5

(0.06)55(2.17)5(0.20)

1.5

(0.06)55(2.17)5(0.20)

1.5

(0.06)55(2.17)5(0.20)

1.5

(0.06)55(2.17)5(0.20)

1.5

(0.06)75(2.95)5(0.20)

1.5

(0.06)78(3.07)5(0.20)

1.5

(0.06)78(3.07)5(0.20)

134

1.5

(0.06)

164

180

–

100

(3.94)

100

(3.94)

110

(4.33)

110

(4.33)

2.2

(0.09)

2.2

(0.09)

2.2

(0.09)

2.2

(0.09)

– M5

– M6

2.286 (0.09)

Wt. kg

(lb)

3.3

(7.3)

3.3

(7.3)

3.4

(7.5)

3.4

(7.5)

3.4

(7.5)

3.8

(8.2)

3.8

(8.2)

4.2

(9.3)

4.2

(9.3)

5.9

(13.0)

(20.1)

(22.0)

(50.7)

(61.7)

(90.4)

(92.6)

Page 45

2.1 Mechanical Installation

Dimensions mm (in)

Drive Model Figure

Dimensions below are the dimensions of IP00/Open Type models after customer installation of the appropriate IP20/NEMA Type 1 Kit.

2A0250A

2A0312A

2A0360A

W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 d

456

(17.95)

456

(17.95)

194

(19.84)

960

(37.80)

960

(37.80)

1168

(45.98)35(13.78)

330

(12.99)

330

(12.99)

325

(12.80)

325

(12.80)

370

(14.57)

7.9

(0.31)28(27.76)

7.9

(0.31)28(27.76)

7.9

(0.31)

800

(31.50)

680

(26.77)12(0.49)

680

(26.77)12(0.49)

773

(30.43)13(0.51)

255

(10.04)

255

(10.04)

368

(14.49)

130

–

(5.12)

130

–

(5.12)

130

–

(5.12)

3.3

(0.13)

3.3

(0.13)

4.6

(0.18)

3.3

(0.13)

3.30

(0.13)

4.6

(0.18)

M10

M12

Wt. kg

(lb)

(183.0)

(194.0)

108

(238.1)

<1> Removing the top protective cover from a IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while retaining IP20 conformity.

Table 2.5 Dimensions for IP20/NEMA Type 1 Enclosure: 400 V Class

Drive Model Figure

4A0002F

4A0004F

4A0005F

4A0007F

4A0009F

4A0011F

4A0018F

4A0023F

4A0031F

4A0038F

4A0044F

4A0058F

4A0072F

4A0088F

4A0103F

4A0139F

4A0165F

Dimensions below are the dimensions of IP00/Open Type models after customer installation of the appropriate IP20/NEMA Type 1 Kit.

4A0208A

4A0250A

4A0296A

4A0362A

<1>

W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 d

140

(5.51)

140

(5.51)

140

(5.51)

140

(5.51)

140

(5.51)

140

(5.51)

140

(5.51)

140

(5.51)

180

(7.09)

180

(7.09)

220

(8.66)

254

(10.00)

279

(10.98)

329

(12.95)

329

(12.95)

329

(12.95)

329

(12.95)

456

(17.95)

194

(19.84)

194

(19.84)

194

(19.84)

300

(11.81)

300

(11.81)

300

(11.81)

300

(11.81)

300

(11.81)

300

(11.81)

300

(11.81)

300

(11.81)

340

(13.39)

340

(13.39)

400

(15.75)

465

(18.31)

515

(20.28)

630

(24.80)

630

(24.80)

730

(28.74)

730

(28.74)

960

(37.80)

1168

(45.98)35(13.78)

1168

(45.98)35(13.78)

1168

(45.98)35(13.78)

147

(5.79)

147

(5.79)

147

(5.79)

164

(6.46)

164

(6.46)

164

(6.46)

167

(6.57)

167

(6.57)

167

(6.57)

187

(7.36)

197

(7.76)

258

(10.16)

258

(10.16)

258

(10.16)

258

(10.16)

283

(11.14)

283

(11.14)

330

(12.99)

122

(4.80)

122

(4.80)

122

(4.80)

122

(4.80)

122

(4.80)

122

(4.80)

122

(4.80)

122

(4.80)

160

(6.30)

160

(6.30)

195

(7.68)

195

(7.68)

220

(8.66)

260

(10.24)

260

(10.24)

260

(10.24)

260

(10.24)

325

(12.80)

370

(14.57)

370

(14.57)

370

(14.57)

–

7.9

(0.31)

7.9

(0.31)

7.9

(0.31)

7.9

(0.31)

7.9

(0.31)

7.9

(0.31)

7.9

(0.31)28(27.76)

7.9

(0.31)

7.9

(0.31)

7.9

(0.31)

Dimensions mm (in)

260

(10.24)

(11.81)

(13.78)

(15.75)

(17.72)

(20.08)

(21.65)

(31.50)

248

(9.76)6(0.24)40(1.57)

260

248

(9.76)6(0.24)40(1.57)

260

248

(9.76)6(0.24)40(1.57)

260

248

(9.76)6(0.24)40(1.57)

260

248

(9.76)6(0.24)40(1.57)

260

248

(9.76)6(0.24)40(1.57)

260

248

(9.76)6(0.24)40(1.57)

260

248

(9.76)6(0.24)40(1.57)

300

284

(11.18)

300

284

(11.18)

335

(13.19)

400

385

(15.16)

450

435

(17.13)

509

495

(19.49)

509

495

(19.49)

550

535

(21.06)

550

535

(21.06)

680

(26.77)12(0.49)

800

773

(30.43)13(0.51)

800

773

(30.43)13(0.51)

800

773

(30.43)13(0.51)

(0.31)40(1.57)

(0.31)50(1.97)

(0.30)65(2.56)

(0.30)

7.9

7.7

120

(4.72)

120

(4.72)

180

(7.09)

180

(7.09)

255

(10.04)

368

(14.49)

368

(14.49)

368

(14.49)

1.5

(0.06)38(1.50)5(0.20)

1.5

(0.06)38(1.50)5(0.20)

1.5

(0.06)38(1.50)5(0.20)

1.5

(0.06)55(2.17)5(0.20)

1.5

(0.06)55(2.17)5(0.20)

1.5

(0.06)55(2.17)5(0.20)

1.5

(0.06)55(2.17)5(0.20)

1.5

(0.06)55(2.17)5(0.20)

1.5

(0.06)55(2.17)5(0.20)

1.5

(0.06)75(2.95)5(0.20)

1.5

(0.06)78(3.07)5(0.20)

100

–

(3.94)

100

–

(3.94)

105

–

(4.13)

105

–

(4.13)

110

–

(4.33)

110

–

(4.33)

130

–

(5.12)

130

–

(5.12)

130

–

(5.12)

130

–

(5.12)

2.2

(0.09)

2.2

(0.09)

2.2

(0.09)

2.2

(0.09)

2.2

(0.09)

2.2

(0.09)

3.3

(0.13)

4.6

(0.18)

4.6

(0.18)

4.6

(0.18)

2.2

(0.09)

2.2

(0.09)

3.3

(0.13)

3.3

(0.13)

2.2

(0.09)

2.2

(0.09)

3.3

(0.13)

4.6

(0.18)

4.6

(0.18)

4.6

(0.18)

– M5

– M6

M10

M12

Wt. kg

(lb)

3.4

(7.5)

3.4

(7.5)

3.4

(7.5)

3.6

(7.9)

3.8

(8.2)

3.8

(8.2)

4.0

(9.0)

4.0

(9.0)

5.8

(12.6)

6.0

(13.2)

8.8

(19.2)

(50.7)

(59.5)

(86.0)

(99.2)

(101.4)

(191.8)

106

(233.7)

112

(246.9)

117

(257.9)

<1> Removing the top protective cover from a IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while retaining IP20 conformity.

Mechanical Installation

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 46

2.1 Mechanical Installation

Table 2.6 Dimensions for IP20/NEMA Type 1 Enclosure: 600 V Class

Drive Model Figure

5A0003F

5A0004F

5A0006F

5A0009F

5A0011F

5A0017F

5A0022F

5A0027F

5A0032F

5A0041F

5A0052F

5A0062F

5A0077F

5A0099F

Dimensions below are the dimensions of IP00/Open Type models after customer installation of the appropriate IP20/NEMA Type 1 Kit.

5A0125A

5A0145A

5A0192A

5A0242A

<1>

W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 d

140

(5.51)

140

(5.51)

140

(5.51)

140

(5.51)

140

(5.51)

180

(7.09)

180

(7.09)

220

(8.66)

220

(8.66)

279

(10.98)

279

(10.98)

329

(12.95)

329

(12.95)

329

(12.95)

456

(17.95)

456

(17.95)

194

(19.84)

194

(19.84)

300

340

400

515

730

960

147

(5.79)

147

(5.79)

164

(6.46)

164

(6.46)

167

(6.57)

187

(7.36)

187

(7.36)

197

(7.76)

197

(7.76)

258

(10.16)

258

(10.16)

283

(11.14)

283

(11.14)

283

(11.14)

330

(12.99)

330

(12.99)

(11.81)

(13.39)

(15.75)

(20.28)

(28.74)

(37.80)

1168

(45.98)35(13.78)

1168

(45.98)35(13.78)

122

(4.80)

122

(4.80)

122

(4.80)

122

(4.80)

122

(4.80)

160

(6.30)

160

(6.30)

192

(7.56)

192

(7.56)

220

(8.66)

220

(8.66)

260

(10.24)

260

(10.24)

260

(10.24)

325

(12.80)

325

(12.80)

370

(14.57)

370

(14.57)

–

7.9

(0.31)

7.9

(0.31)

7.9

(0.31)

7.9

(0.31)

7.9

(0.31)

7.9

(0.31)28(27.76)

7.9

(0.31)28(27.76)

7.9

(0.31)

7.9

(0.31)

Dimensions mm (in)

260

(10.24)

260

(10.24)

260

(10.24)

260

(10.24)

260

(10.24)

300

(11.81)

300

(11.81)

(13.78)

450

(17.72)

450

(17.72)

550

(21.65)

550

(21.65)

550

(21.65)

800

(31.50)

800

(31.50)

248

(9.76)6(0.24)40(1.57)

248

(9.76)6(0.24)40(1.57)

248

(9.76)6(0.24)40(1.57)

248

(9.76)6(0.24)40(1.57)

248

(9.76)6(0.24)40(1.57)

284

(11.18)

284

(11.18)

335

(13.19)

335

(13.19)

435

(17.13)

435

(17.13)

535

(21.06)

535

(21.06)

535

(21.06)

680

(26.77)12(0.49)

680

(26.77)12(0.49)

773

(30.43)13(0.51)

773

(30.43)13(0.51)

(0.31)40(1.57)

(0.31)50(1.97)

(0.30)65(2.56)

(0.30)

7.9

7.7

180

(7.09)

180

(7.09)

180

(7.09)

255

(10.04)

255

(10.04)

368

(14.49)

368

(14.49)

1.5

(0.06)38(1.50)5(0.20)

1.5

(0.06)38(1.50)5(0.20)

1.5

(0.06)55(2.17)5(0.20)

1.5

(0.06)55(2.17)5(0.20)

1.5

(0.06)55(2.17)5(0.20)

1.5

(0.06)75(2.95)5(0.20)

1.5

(0.06)75(2.95)5(0.20)

1.5

(0.06)78(3.07)5(0.20)

1.5

(0.06)78(3.07)5(0.20)

100

–

(3.94)

100

–

(3.94)

110

–

(4.33)

110

–

(4.33)

110

–

(4.33)

130

–

(5.12)

130

–

(5.12)

130

–

(5.12)

130

–

(5.12)

2.2

(0.09)

2.2

(0.09)

2.2

(0.09)

2.2

(0.09)

2.2

(0.09)

3.3

(0.13)

3.3

(0.13)

4.6

(0.18)

4.6

(0.18)

– M5

– M6

2.2

(0.09)

2.2

(0.09)

2.2

(0.09)

2.2

(0.09)

2.2

(0.09)

3.3

(0.13)

3.3

(0.13)

4.6

(0.18)

4.6

(0.18)

<1> Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while

maintaining IP20 conformity.

M10

M12

Wt. kg

(lb)

3.4

(7.5)

3.4

(7.5)

3.8

(8.2)

3.8

(8.2)

4.0

(9.0)

6.0

(13.2)

6.0

(13.2)

8.8

(19.2)

8.8

(19.2)

(59.5)

(99.2)

(191.8)

106

(233.7)

117

(257.9)

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 47

IP20/NEMA Type 1 Enclosure Conduit Bracket Dimensions

W W

Ød6

Ød5

Ød6

W W

W1 W1

W2 W2

2.1 Mechanical Installation

Ød5

Ød6

Ød5

W1 W1

Figure 1

W2 W2

W1 W1

Figure 4

Ød7

D D3

Figure 2

Figure 3

D3D

Ød5

Ød6

W W

W1 W1

W2 W2

Ød5

Ød6

Ød7

W W

W1 W1

Ød5

Ød6

Ød7

Figure 6

Figure 5

W W

W1 W4

W3 W3

Figure 7

Drive Model Figure

2A0004F

2A0006F

2A0008F

2A0010F

2A0012F

Ød5

Ød6

Ød7

W W

W1 W1

W2 W2

W3 W3

Ød5

Ød6

Ød7

W W

W1 W1

W4 W4

W2W2

Figure 9

Figure 8

Table 2.7 Conduit Bracket Dimensions for IP20/NEMA Type 1

Dimensions mm (in)

W D W1 W2 W3 W4 D1 D2 D3 D4 d5 d6 d7

200 V Class

(1.7)38(1.5)38(1.5)

(1.7)56(2.2)38(1.5)

– – –

(1.6)71(2.8)79(3.1)

–

– – – –

–

Diameter mm (in)

(0.9)36(1.4)

Ød5

Ød7

Ød6

Mechanical Installation

–

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 48

2.1 Mechanical Installation

Drive Model Figure

2A0018F

2A0021F

2A0030F

2A0040F

2A0056F

2A0069F

2A0081F

2A0110F 4

2A0138F 5

2A0169F

2A0211F

2A0250A

2A0312A

2A0360A 9

4A0002F

4A0004F

4A0005F

4A0007F

4A0009F

4A0011F

4A0018F

4A0023F

4A0031F

4A0038F

4A0044F

4A0058F

4A0072F

4A0088F

4A0103F

Dimensions mm (in)

W D W1 W2 W3 W4 D1 D2 D3 D4 d5 d6 d7

(1.7)56(2.2)38(1.5)

(1.0)76(3.0)56(2.2)

(1.1)79(3.1)64(2.5)

(3.4)99(3.9)38(1.5)23(0.9)

(3.9)99(3.9)89(3.5)41(1.6)

111

(4.4)

111

(4.4)

175

(6.9)

175

(6.9)

191

(7.5)

(1.7)38(1.5)38(1.5)

(1.7)56(2.2)38(1.5)

(1.0)76(3.0)56(2.2)

(1.1)79(3.1)64(2.5)

(3.4)99(3.9)38(1.5)23(0.9)

(3.5)99(3.9)41(1.6)23(0.9)

(3.3)

109

(4.3)56(2.2)15(0.6)30(1.2)66(2.6)

109

(4.3)56(2.2)15(0.6)30(1.2)66(2.6)

130

(5.1)91(3.6)84(3.3)25(1.0)

130

(5.1)91(3.6)84(3.3)25(1.0)

130

(5.1)

104

(4.1)23(0.9)

104

(4.1)23(0.9)

104

(4.1)30(1.2)28(1.1)71(2.8)

– – –

– –

–

400 V Class

– –

(1.6)71(2.8)79(3.1)

(1.9)84(3.3)53(2.1)

(2.0)86(3.4)56(2.2)

(3.9)43(1.7)25(1.0)

119

(4.7)

119

(4.7)

137

(5.4)51(2.0)41(1.6)

137

(5.4)51(2.0)41(1.6)

157

(6.2)71(2.8)51(2.0)

(1.6)71(2.8)79(3.1)

(1.9)84(3.3)53(2.1)

(2.0)86(3.4)56(2.2)

(3.9)43(1.7)25(1.0)

(3.9)66(2.6)25(1.0)

109

(4.3)53(2.1)41(1.6)51(2.0)36(1.4)61(2.4)

109

(4.3)53(2.1)41(1.6)51(2.0)36(1.4)61(2.4)

–

Diameter mm (in)

(1.4)23(0.9)43(1.7)

(2.4)28(1.1)

(2.0)61(2.4)28(1.1)

(2.0)61(2.4)36(1.4)

(2.0)61(2.4)43(1.7)

(0.9)36(1.4)

(1.4)23(0.9)43(1.7)

(2.4)28(1.1)51(2.0)

(2.0)61(2.4)28(1.1)

–

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 49

2.1 Mechanical Installation

Drive Model Figure

4A0139F

4A0165F

4A0208A 8

4A0250A

4A0296A

4A0362A

5A0003F

5A0004F

5A0006F

5A0009F

5A0011F

5A0017F

5A0022F

5A0027F

5A0032F

5A0041F

5A0052F

5A0062F

5A0077F

5A0099F

5A0125A

5A0145A

5A0192A

5A0242A

Dimensions mm (in)

W D W1 W2 W3 W4 D1 D2 D3 D4 d5 d6 d7

111

(4.4)

111

(4.4)

175

(6.9)

191

(7.5)

191

(7.5)

191

(7.5)

(1.7)38(1.5)38(1.5)

(1.7)56(2.2)38(1.5)

(1.0)76(3.0)56(2.2)

(1.1)79(3.1)64(2.5)

(3.5)99(3.9)41(1.6)23(0.9)

111

(4.4)

111

(4.4)

111

(4.4)

175

(6.9)

175

(6.9)

191

(7.5)

191

(7.5)

109

(4.3)56(2.2)15(0.6)30(1.2)66(2.6)

109

(4.3)56(2.2)15(0.6)30(1.2)66(2.6)

130

(5.1)91(3.6)84(3.3)25(1.0)

130

(5.1)

130

(5.1)

130

(5.1)

109

(4.3)56(2.2)15(0.6)30(1.2)66(2.6)

109

(4.3)56(2.2)15(0.6)30(1.2)66(2.6)

109

(4.3)56(2.2)15(0.6)30(1.2)66(2.6)

130

(5.1)91(3.6)84(3.3)25(1.0)

130

(5.1)91(3.6)84(3.3)25(1.0)

130

(5.1)

130

(5.1)

104

(4.1)30(1.2)28(1.1)71(2.8)

104

(4.1)30(1.2)28(1.1)71(2.8)

104

(4.1)30(1.2)28(1.1)71(2.8)

600 V Class

– – –

– –

104

(4.1)30(1.2)28(1.1)71(2.8)

104

(4.1)30(1.2)28(1.1)71(2.8)

–

119

(4.7)

119

(4.7)

137

(5.4)51(2.0)41(1.6)

157

(6.2)71(2.8)51(2.0)

157

(6.2)71(2.8)51(2.0)

157

(6.2)71(2.8)51(2.0)

(1.6)71(2.8)79(3.1)

(1.9)84(3.3)53(2.1)

(2.0)86(3.4)56(2.2)

(3.9)43(1.7)25(1.0)

119

(4.7)

119

(4.7)

119

(4.7)

137

(5.4)51(2.0)41(1.6)

137

(5.4)51(2.0)41(1.6)

157

(6.2)71(2.8)51(2.0)

157

(6.2)71(2.8)51(2.0)

109

(4.3)53(2.1)41(1.6)51(2.0)36(1.4)61(2.4)

109

(4.3)53(2.1)41(1.6)51(2.0)36(1.4)61(2.4)

109

(4.3)53(2.1)41(1.6)51(2.0)36(1.4)61(2.4)

109

(4.3)53(2.1)41(1.6)51(2.0)36(1.4)61(2.4)

109

(4.3)53(2.1)41(1.6)51(2.0)36(1.4)61(2.4)

–

Diameter mm (in)

(2.0)61(2.4)36(1.4)

(2.0)61(2.4)43(1.7)

(0.9)36(1.4)

(1.4)23(0.9)43(1.7)

(2.4)28(1.1)51(2.0)

(2.0)61(2.4)36(1.4)

(2.0)61(2.4)43(1.7)

–

Mechanical Installation

Note: Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection

while maintaining IP20 conformity.

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 50

Figure 1

4-d

Max W2

4-d

Max W2

Figure 2

Max W2

6-d

Figure 3

Max W2

2.1 Mechanical Installation

IP00/Open Type Enclosure Drives

Table 2.8 Dimensions for IP00/Open Type Enclosure: 200 V Class

Drive

Model

2A0250A

<1>

2A0312A

<1>

2A0360A

<1>

2A0415A

Dimensions (in)

680

(26.77)12(0.49)

680

(26.77)12(0.49)

773

(30.43)13(0.51)

773

(30.43)13(0.51)

(5.12)3(0.13)3(0.13)

(5.12)5(0.18)5(0.18)

(12.99)

(13.78)

330

350

325

(12.80)10(0.39)

325

(12.80)10(0.39)

370

(14.57)10(0.39)

370

(14.57)10(0.39)

Figure W H D W1 W2 H1 H2 D1 t1 t2 d Wt. (lb)

450

(17.72)

450

(17.72)

500

(19.69)

500

(19.69)

705

(27.76)

705

(27.76)

800

(31.50)

800

(31.50)

130

M10

M12

<1> Customers may convert these models to IP20/NEMA Type 1 enclosures using an IP20/NEMA Type 1 Kit. Refer to IP20/NEMA Type 1 Kit

Selection on page 52 to select the appropriate kit.

(167.6)

(176.4)

(216.1)

(218.3)

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 51

2.1 Mechanical Installation

Table 2.9 Dimensions for IP00/Open Type Enclosure: 400 V Class

Drive

Model

4A0208A

4A0250A

Figure W H D W1 W2 W3 W4 H1 H2 D1 t1 t2 d

<1>

450

(17.72)

500

(19.69)

705

(27.76)

800

(31.50)

330

(12.99)

350

(13.78)

325

(12.80)10(0.39)

370

(14.57)10(0.39)

4A0296A

<1>

4A0362A

<1>

4A0414A 2

4A0515A

4A0675A

4A0930A 4

4A1200A 4

500

(19.69)

500

(19.69)

500

(19.69)

670

(26.38)

670

(26.38)

1250

(49.21)

1250

(49.21)

800

(31.50)

800

(31.50)

950

(37.40)

1140

(44.88)

1140

(44.88)

1380

(54.33)

1380

(54.33)

350

(13.78)

350

(13.78)

370

(14.57)

370

(14.57)

370

(14.57)

370

(14.57)

370

(14.57)

370

(14.57)10(0.39)

370

(14.57)10(0.39)

370

(14.57)8(0.31)

440

(17.32)

440

(17.32)

610

(0.24)

610

(0.24)

1110

(43.70)6(0.24)

1110

(43.70)6(0.24)

<1> Customers may convert these models to IP20/NEMA Type 1 enclosures using an IP20/NEMA Type 1 Kit. Refer to IP20/NEMA Type 1 Kit

Selection on page 52 to select the appropriate kit.

Dimensions (in)

– –

220

(8.66)

220

(8.66)

330

(13.00)

330

(13.00)

–

440

(17.32)

440

(17.32)

680

(26.77)12(0.49)

773

(30.43)13(0.51)

923

(36.34)13(0.51)

1110

(43.70)15(0.59)

1110

(43.70)15(0.59)

1345

(52.95)15(0.59)

1345

(52.95)15(0.59)

130

(5.12)3(0.13)3(0.13)

130

(5.12)5(0.18)5(0.18)

130

(5.12)5(0.18)5(0.18)

130

(5.12)5(0.18)5(0.18)

135

(5.315(0.18)5(0.18)

150

(5.91)5(0.18)5(0.18)

150

(5.91)5(0.18)5(0.18)

150

(5.91)

150

(5.91)

4.6

(0.18)

4.6

(0.18)

4.6

(0.18)

4.6

(0.18)

M10

M12

(174.2)

(211.6)

(224.9)

(235.9)

(275.6)

(476.2)

(487.2)

(1201.5

(1223.6

Wt. (lb)

102

107

125

216

221

545

)

555

)

Table 2.10 Dimensions for IP00/Open Type Enclosure: 600 V Class

Drive

Model

5A0125A

<1>

5A0145A

<1>

Figure W H D W1 W2 W3 W4 H1 H2 D1 t1 t2 d

450

(17.72)

450

(17.72)

705

(27.76)

705

(27.76)

330

(12.99)

330

(12.99)

325

(12.80)10(0.39)

325

(12.80)10(0.39)

Dimensions (in)

– –

(26.77)12(0.49)

680

130

(5.12)3(0.13)3(0.13)

130

(5.12)3(0.13)3(0.13)

M10

(174.2)

5A0192A

<1>

5A0242A

<1>

500

(19.69)

500

(19.69)

800

(31.50)

800

(31.50)

350

(13.78)

350

(13.78)

370

(14.57)10(0.39)

370

(14.57)10(0.39)

– –

(30.43)13(0.51)

130

(5.12)5(0.18)5(0.18)

130

(5.12)5(0.18)5(0.18)

M12

(235.9)

<1> Customers may convert these models to IP20/NEMA Type 1 enclosures using an IP20/NEMA Type 1 Kit. Refer to IP20/NEMA Type 1 Kit

Selection on page 52 to select the appropriate kit.

Wt. (lb)

107

Mechanical Installation

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 52

2.1 Mechanical Installation

IP20/NEMA Type 1 Kit Selection

Customers may convert IP00/Open Type models to IP20/NEMA Type 1 enclosures. Refer to Table 2.11 to select the appropriate IP20/NEMA Type 1 Kit when performing the conversion.

Contact a Yaskawa representative for IP20/NEMA Type 1 Kit availability for IP00/Open Type models not listed.

Table 2.11 IP20/NEMA Type 1 Kit Selection

IP00/Open Type

Drive Model

2A0250A

2A0312A

2A0360A

4A0208A

4A0250A

4A0362A

5A0125A

5A0145A

5A0192A

5A0242A

IP20/NEMA Type 1 Kit Code Comments

100-054-503

Refer to IP20/NEMA Type 1 Enclosure

100-054-5044A0296A

100-054-503

100-054-504

Drives on page 44 for drive dimensions with the

IP20/NEMA Type 1 Kit installed.

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 53

0.08

[2.1]

3.83

[97.2]

2.36

[60.0]

0.44 [11]

10.12

[257.0]

11.81

[300.0]

5.46 [138.8]

0.76

[19.3]

VERTICAL MTG DIM VERTICAL MTG DIM

5.46 [138.8]

10.24 [260.0]

3.54

[90.0]

1.44

[36.6]

0.44 [11]

1.46 [37]

6.26

[159]

5.28

[134]

5.51

[140.0]

1.45 [37]

7.64

194.0

1.34 [34]

0.8

[20.3]

4.72

[120.0]

FRONT VIEW

HORIZONTAL MTG DIM

0.11 [3]

(6)-MOUNTING

HOLES FOR

#10[M5] SCREWS

0.08 [2]

5.79

[147]

NOTE: Maximum surrounding air temperature is 50 °C [122 °F]

0.2 [5]

Unit: in. [mm]

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Models 2A0004 to 2A0012, 4A0002 to 4A0005, and 5A0003 and 5A0004

Flange Type Exterior and Mounting Dimensions

Figure 2.15 Models 2A0004 to 2A0012, 4A0002 to 4A0005, and 5A0003 and 5A0004

Mechanical Installation

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 54

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Heat Loss Data

Table 2.12 Models 2A0004 to 2A0012, 4A0002 to 4A0005, and 5A0003 and 5A0004

Drive Model

2A0004

2A0006 51.4 30.8 82.2 47.6 24.1 71.7 3.3 (7.3)

2A0008 52.1 42.9 95.0 48.9 34.8 83.7 3.4 (7.5)

2A0010 58.4 56.7 115.1 52.1 42.9 95.0 3.4 (7.5)

2A0012 64.4 76.9 141.3 57.9 63.7 121.6 3.4 (7.5)

Voltage

Class

Internal External Total Internal External Total

47.3 18.4 65.7 44.4 14.8 59.2 3.3 (7.3)

200

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

Drive Model

4A0002

4A0004 49.2 32.1 81.3 45.7 24.6 70.3 3.4 (7.5)

4A0005 52.8 44.6 97.4 49.4 37.4 86.8 3.4 (7.5)

Drive Model

5A0003

5A0004 33.6 27.5 61.1 27.6 54.3 81.9 3.4 (7.5)

Voltage

Class

400

Voltage

Class

600

Internal External Total Internal External Total

47.9 19.8 67.7 44.7 15.9 60.6 3.4 (7.5)

Internal External Total Internal External Total

23.3 21.5 44.8 19.8 28.9 48.7 3.4 (7.5)

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 55

CONTROL CIRCUIT

TERMINALS

MAIN CIRCUIT

TERMINALS

(2) GROUND

TERMINALS

SECTION A-A

Unit: in. [mm]

Wire gauges and tightening torques are identical to standard models.

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Terminal and Wiring Specifications

Figure 2.16 Models 2A0004 to 2A0012, 4A0002 to 4A0005, and 5A0003 and 5A0004

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Mechanical Installation

Page 56

Unit: in. [mm]

CUTOUT

NOTES:

1. CUTOUT TOLERANCES: +/- 0.02 in. [0.5 mm]

2. EXPOSED HEATSINK RECOMMENDED CLEARANCE D=1.97 in. [50 mm] MINUS PANEL THICKNESS

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Panel Cutout Dimensions for External Heatsink Mounting

Figure 2.17 Models 2A0004 to 2A0012, 4A0002 to 4A0005, and 5A0003 and 5A0004

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 57

(1) EXTERNAL COOLING FAN

NOTE: Maximum surrounding air temperature is 50 °C [122 °F]

(6)-MOUNTING

HOLES FOR

#10[M5] SCREWS

VERTICAL MTG DIM

FRONT VIEW

HORIZONTAL MTG DIM

AIR

Unit: in. [mm]

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Models 2A0018 and 2A0021, 4A0007 to 4A0011, and 5A0006 and 5A0009

Flange Type Exterior and Mounting Dimensions

Mechanical Installation

Figure 2.18 Models 2A0018 and 2A0021, 4A0007 to 4A0011, and 5A0006 and 5A0009

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 58

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Heat Loss Data

Table 2.13 Models 2A0018 and 2A0021, 4A0007 to 4A0011, and 5A0006 and 5A0009

Drive Model

2A0018

2A0021 83.3 138.4 221.7 67.4 100.7 168.1 3.7 (8.1)

Voltage

Class

200

Internal External Total Internal External Total

67.4 100.7 168.1 60.0 77.0 137.0 3.7 (8.1)

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

Drive Model

4A0007

4A0009 60.4 65.8 126.2 55.3 53.1 108.4 3.7 (8.1)

4A0011 73.0 88.7 161.7 61.0 68.5 129.5 3.7 (8.1)

Drive Model

5A0006

5A0009 68.9 43.4 112.3 36.4 78.7 115.1 3.7 (8.1)

Voltage

Class

400

Voltage

Class

600

Internal External Total Internal External Total

59.0 62.1 121.1 53.0 47.7 100.7 3.6 (7.9)

Internal External Total Internal External Total

43.7 28.1 71.8 27.0 53.0 80.0 3.7 (8.1)

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 59

AA-SECTION

TERMINALS

(2) GROUND

Wire gauges and tightening torques

are identical to standard models.

Unit: in. [mm]

CONTROL CIRCUIT TERMINALS

MAIN CIRCUIT TERMINALS

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Terminal and Wiring Specifications

Figure 2.19 Models 2A0018 and 2A0021, 4A0007 to 4A0011, and 5A0006 and 5A0009

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Mechanical Installation

Page 60

Unit: in. [mm]

CUTOUT

NOTES:

1. CUTOUT TOLERANCES: +/- 0.02 in. [0.5 mm]

2. EXPOSED HEATSINK RECOMMENDED CLEARANCE D=2.36 in. MINUS PANEL THICKNESS

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Panel Cutout Dimensions for External Heatsink Mounting

Figure 2.20 Models 2A0018 and 2A0021, 4A0007 to 4A0011, and 5A0006 and 5A0009

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 61

NOTE: Maximum surrounding air temperature is 50 °C [122 °F]

Unit: in. [mm]

(6)-MOUNTING HOLES FOR #10[M5] SCREWS

FRONT VIEW

AIR

VERTICAL MTG DIM VERTICAL MTG DIM

HORIZONTAL MTG DIM

[2] EXTERNAL COOLING FANS

AIR

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Models 2A0030 and 2A0040, 4A0018 and 4A0023, and 5A0011

Flange Type Exterior and Mounting Dimensions

Mechanical Installation

Figure 2.21 Models 2A0030 and 2A0040, 4A0018 and 4A0023, and 5A0011

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 62

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Heat Loss Data

Table 2.14 Models 2A0030 and 2A0040, 4A0018 and 4A0023, and 5A0011

Drive Model

2A0030

2A0040 144.5 292.8 437.3 104.8 213.8 318.6 4.2 (9.2)

Voltage

Class

200

Internal External Total Internal External Total

117.1 261.5 378.6 92.3 194.4 286.7 4.2 (9.2)

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

Drive Model

4A0018

4A0023 138.1 215.9 354.0 97.0 149.9 246.9 4.1 (9.0)

Drive Model

5A0011 600 88.0 56.1 144.1 49.5 110.9 160.4 4.1 (9.0)

Voltage

Class

400

Voltage

Class

Internal External Total Internal External Total

108.0 177.3 285.3 85.7 135.4 221.1 4.1 (9.0)

Internal External Total Internal External Total

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 63

0.1

(2.5)

Wire gauges and tightening torques are identical to standard models.

Unit: in. [mm]

2x0.20=0.4

(10.2)

2x0.20=0.4

(10.2)

10x0.197=1.97

(50)

11x0.197=2.17

(55)

10x0.197=1.97

(50)

0.4

(10.2)

0.4

(10.2)

CONTROL CIRCUIT TERMINALS

MAIN CIRCUIT TERMINALS

(2) GROUND TERMINALS

0.71 (18)

2.05 (52)

0.11 (2.8)

0.43

(10.9)

0.27

(6.8)

8x0.531=4.25

(108)

0.22 (5.5)

0.1

(2.5)

1.34 (34)

1.02 (26)

0.44

(11.1)

0.96

(24.5)

2.32

(59)

2.02

(51.4)

2.73

(69.2)

0.36 (9.2)

3.98

(101.1)

5.14

(130.6)

0.36

(9.2)

2.64 (67)

0.21

(5.3)

5.17

(131.2)

SECTION A-A

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Terminal and Wiring Specifications

Figure 2.22 Models 2A0030 and 2A0040, 4A0018 and 4A0023, and 5A0011

Mechanical Installation

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 64

6.26

[159.0]

5.51

[140.0]

0.23 [5.8]

(6)-#10

[M5]

CUTOUT

4.72

[120.0]

0.35 [8.8]

0.83

[21.2]

8.43

[214.0]

NOTES:

1. CUTOUT TOLERANCES: =/- 0.02 in. [0.5 mm]

2. EXPOSED HEATSINK RECOMMENDED CLEARANCE D=2.36 in. [60 mm] MINUS PANEL THICKNESS

5.46 [138.8]

12.6 [320.0]

10.35

[263.0]

5.46 [138.8]

Unit: in. [mm]

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Panel Cutout Dimensions for External Heatsink Mounting

Figure 2.23 Models 2A0030 and 2A0040, 4A0018 and 4A0023, and 5A0011

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 65

0.45 [11]

2.36 [60]

5.42

[137.6]

0.05 [1.3]

(2) EXTERNAL

COOLING FANS

(6)-MOUNTING

HOLES FOR

#10 [M5] SCREWS

0.79

[20.0]

0.79

[20.0]

0.11 [3]

0.45 [11]

1.85 [47]

6.57

[167]

0.2 [5]

NOTE: Maximum surrounding air temperature is 50 °C (122 °F)

7.09

[180.0]

6.85

[174]

9.21

[234.0]

2.04

[52]

1.55

[39.3]

3.54

[90]

6.27 [159.2]

6.21 [157.8]

7.91

[201]

5.51

[140.0]

FRONT VIEW

HORIZONTAL MTG DIM

VERTICAL MTG DIM

AIR

11.81

[300.0]

11.69

[297]

13.39

[340]

Unit: in. [mm]

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Model 4A0031

Flange Type Exterior and Mounting Dimensions

Mechanical Installation

Figure 2.24 Model 4A0031

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 66

0.1

[2.5]

2.73

[69.2]

0.22 [5.5]

0.1

[2.5]

2.87 [73]

0.96

[24.5]

0.44

[11.1]

0.2

[5.0]

0.45

[11.5]

2.7

[68.5]

0.53

[13.5]

0.53

[13.5]

7x0.748=5.24

[133]

Wire gauges and tightening torques are identical to standard models.

Unit: in. [mm]

(2) GROUND TERMINALS

CONTROL CIRCUIT TERMINALS

MAIN CIRCUIT TERMINALS

0.08 [2.0]

0.91 [23]

0.77

[19.5]

0.16 [4]

0.36 [9.2]

5.14

[130.6]

3.86

[98.1]

0.21 [5.3]

5.17

[131.2]

2.76 [70]

SECTION A-A

0.4

[10.2]

0.4

[10.2]

0.36 [9.2]

2x0.20=0.4

[10.2]

2x0.20=0.4

[10.2]

10x0.197=1.97

[50]

11x0.197=2.17

[55]

10x0.197=1.97

[50]

3.74

[95]

1.2 [30.5]

1.08

[27.5]

2.37

[60.1]

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Heat Loss Data

Table 2.15 Model 4A0031

Drive Model

Voltage

Class

Internal External Total Internal External Total

4A0031 400 160.5 294.6 455.1 115.1 208.0 323.1 5.7 (12.5)

Flange Type Terminal and Wiring Specifications

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

Figure 2.25 Model 4A0031

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 67

CUTOUT

NOTES:

D=1.97 in. [50 mm] MINUS PANEL THICKNESS

0.71

[18.0]

7.91

[201.0]

7.09

[180.0]

(6)-#10

[M5]

0.47

[12.0]

5.51

[140.0]

10.0

[254.0]

0.85

[21.5]

6.21 [157.8]

14.17

[360.0]

6.27 [159.2]

11.3 [287.0]

Unit: in. [mm]

1. CUTOUT TOLERANCES: +/- 0.02 in. [0.5 mm]

2. EXPOSED HEATSINK RECOMMENDED CLEARANCE

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Panel Cutout Dimensions for External Heatsink Mounting

Mechanical Installation

Figure 2.26 Model 4A0031

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 68

0.05 [1.3]

5.42

[137.6]

2.36 [60]

0.45 [11]

0.79

[20.0]

(2) EXTERNAL

COOLING FANS

(6)-MOUNTING

HOLES FOR

#10 [M5] SCREWS

0.79

[20.0]

0.11 [3]

1.85 [47]

7.91

[201]

5.51

[140.0]

1.85 [47]

7.36

[187]

0.2 [5]

AIR

7.09

[180.0]

6.85

[174]

9.21

[234.0]

Unit: in. [mm]

NOTE: Maximum surrounding air temperature is 50 °C (122 °F)

HORIZONTAL MTG DIM

VERTICAL MTG DIM

3.54

[90]

11.81

[300.0]

6.21 [157.8]

6.27 [159.2]

11.69

[297]

13.39

[340]

FRONT VIEW

1.55

[39.3]

2.83

[172]

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Models 2A0056, 4A0038, and 5A0017 and 5A0022

Flange Type Exterior and Mounting Dimensions

Figure 2.27 Models 2A0056, 4A0038, and 5A0017 and 5A0022

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 69

Flange Type Heat Loss Data

Drive Model

2A0056 200 175.4 370.7 546.1 129.9 280.2 410.1 5.9 (13.0)

Voltage

Class

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Table 2.16 Models 2A0056, 4A0038, and 5A0017 and 5A0022

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

Internal External Total Internal External Total

Drive Model

4A0038 400 181.6 339.6 521.2 140.8 262.6 403.4 6.0 (13.2)

Drive Model

5A0017

5A0022 178.3 99.4 277.7 81.1 203.8 284.9 6.0 (13.2)

Voltage

Class

Voltage

Class

600

Internal External Total Internal External Total

146.7 96.6 243.3 67.5 144.7 212.2 6.0 (13.2)

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Mechanical Installation

Page 70

Unit: in. [mm]

0.1

[2.5]

2x0.20=0.4

[10.2]

2x0.20=0.4

[10.2]

10x0.197=1.97

[50]

10x0.197=1.97

[50]

11x0.197=2.17

[55]

2.73

[69.2]

0.22 [5.5]

0.1

[2.5]

2.87 [73]

0.96

[24.5]

0.44

[11.1]

0.4

[10.2]

0.4

[10.2]

0.08 [2.0]

0.77

[19.5]

CONTROL CIRCUIT TERMINALS

MAIN CIRCUIT TERMINALS

0.16 [4]

0.36

[9.2]

4.65

[118.1]

5.93

[150.6]

(2) GROUND TERMINALS

0.21 [5.3]

3.54 [90]

5.95

[151.2]

SECTION A-A

0.2

[5.0]

Wire gauges and tightening torques are identical to standard models.

0.45

[11.5]

0.53

[13.5]

2.7

[68.5]

0.53

[13.5]

0.91 [23]

7x0.748=5.24

[133]

0.36 [9.2]

3.74

[95]

2.37

[60.1]

1.2 [30.5]

1.08

[27.5]

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Terminal and Wiring Specifications

Figure 2.28 Models 2A0056, 4A0038, and 5A0017 and 5A0022

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 71

Unit: in. [mm]

0.71 [18.0]

7.91 [201.0]

7.09

[180.0]

(6)-#10

[M5]

11.3 [287.0]

6.27 [159.2]

14.17

[360.0]

6.21

[157.8]

5.51

[140.0]

[254.0]

0.47

[12.0]

0.85

[21.5]

NOTES:

1. CUTOUT TOLERANCES: +/- 0.021 in. [0.5 mm]

2. EXPOSED HEATSINK RECOMMENED CLEARANCE D=3.5 in. [88.9 mm] MINUS PANEL THICKNESS

CUTOUT

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Panel Cutout Dimensions for External Heatsink Mounting

Mechanical Installation

Figure 2.29 Models 2A0056, 4A0038, and 5A0017 and 5A0022

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 72

VERTICAL MOUNTING DIM

FRONT VIEW

(6)-MOUNTING

HOLES FOR

1/4 in. [M6] SCREWS

HORIZONTAL MOUNTING DIM

NOTE: Maximum surrounding air temperature id 50 °C (122 °F)

AIR

Unit: in. [mm]

(2) EXTERNAL

COOLING FANS

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Models 2A0069 and 2A0081, 4A0044, and 5A0027 and 5A0032

Flange Type Exterior and Mounting Dimensions

Figure 2.30 Models 2A0069 and 2A0081, 4A0044, and 5A0027 and 5A0032

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 73

Flange Type Heat Loss Data

Table 2.17 Models 2A0069 and 2A0081, 4A0044, and 5A0027 and 5A0032

Drive Model

2A0069

2A0081 257.4 527.4 784.8 220.9 459.8 680.7 10.0 (22.0)

Voltage

Class

200

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

Internal External Total Internal External Total

204.5 491.3 695.8 162.8 394.9 557.7 9.1 (20.0)

Drive Model

4A0044 400 208.9 389.6 598.5 179.4 329.8 509.2 8.7 (19.1)

Drive Model

5A0027

5A0032 279.9 141.6 421.5 132.2 332.9 465.1 8.7 (19.1)

Voltage

Class

Voltage

Class

600

Internal External Total Internal External Total

227.2 132.1 359.3 113.9 267.2 381.1 8.7 (19.1)

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Mechanical Installation

Page 74

Wire gauges and tightening torques are identical to standard models.

Unit: in. [mm]

SECTION A-A

(2) GROUND TERMINALS

MAIN CIRCUIT TERMINALS

CONTROL CIRCUIT TERMINALS

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Terminal and Wiring Specifications

Figure 2.31 Models 2A0069 and 2A0081

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 75

Wire gauges and tightening torques are identical to standard models.

Unit: in. [mm]

CONTROL CIRCUIT TERMINALS

MAIN CIRCUIT TERMINALS

(2) GROUND TERMINALS

SECTION A-A

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Terminal and Wiring Specifications

Figure 2.32 Models 4A0044, 5A0027, and 5A0032

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Mechanical Installation

Page 76

CUTOUT

NOTES:

1. CUTOUT TOLERANCES: +/- 0.02 in. [0.5 mm]

2. EXPOSED HEATSINK RECOMMENDED CLEARANCE D=3.35 in. [85 mm] MINUS PANEL THICKNESS

Unit: in. [mm]

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Panel Cutout Dimensions for External Heatsink Mounting

Figure 2.33 Models 2A0069 and 2A0081, 4A0044, and 5A0027 and 5A0032

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 77

Unit: in. [mm]

NOTE: Maximum surrounding air temperature is 50 °C (122 °F)

VERTICAL MOUNTING DIM

HORIZONTAL MOUNTING DIM

NOTE: Spreader bar required to avoid damage during lifting.

LIFTING AND EYEBOLT DETAILS

(2) EXTERNAL COOLING FANS

M8 THREAD

(8) MOUNTING HOLES FOR 1/4 in. [M6] SCREWS

AIR

(2) MOUNTING BRACKETS USED DURING TRANSPORT ONLY REMOVE BEFORE INSTALLING

VERTICAL MOUNTING DIM VERTICAL MOUNTING DIM

HORIZONTAL MOUNTING DIM

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Models 2A0110 and 4o0058

Flange Type Exterior and Mounting Dimensions

Mechanical Installation

Figure 2.34 Models 2A0110 and 4o0058

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 78

Wire gauges and tightening torques are identical to standard models.

(2) GROUND TERMINALS

Unit: in. [mm]

CONTROL CIRCUIT TERMINALS

MAIN CIRCUIT TERMINALS

SECTION A-A

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Heat Loss Data

Table 2.18 Models 2A0110 and 4o0058

Drive Model

2A0110 200 286 719 1005 211 510 721 23 (50.6)

Voltage

Class

Internal External Total Internal External Total

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

Drive Model

4A0058

<1>

4T0058

Voltage

Class

400

Input Type

Internal External Total Internal External Total

6-Pulse 215 471 686 170 349 519 23 (50.6)

12-Pulse 197 453 650 159 341 500 21 (46.2)

<1> Refer to manual TOEP C710616 50 for information on 12-pulse models.

Flange Type Terminal and Wiring Specifications

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

Figure 2.35 Models 2A0110 and 4A0058

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 79

(2) GROUND TERMINALS

CONTROL CIRCUIT TERMINALS

MAIN CIRCUIT TERMINALS

SECTION B-B

Unit: in. [mm]

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Figure 2.36 Model 4T0058

Table 2.19 12-Pulse Model 4T0058 Terminal and Wire Specifications for Main Circuit and Ground

Drive Model Terminal

R/L1, S/L2, T/L3

R1/L11, S1/L21, T1/L31

4T0058

<1>

U/T1, V/T2, W/T3

B1, B2 22 to 10 (0.3 to 5.3) M4 1.2 (10.6)

Refer to applicable codes for wire size M8

Wire Range AWG, kcmil

10 to 1/0 (5.3 to 53.5) M8

<1> Refer to manual TOEP C710616 50 for information on 12-pulse models.

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Screw

Size

Mechanical Installation

Tightening Torque

N·m (lb.in.)

9 to 11

(79.7 to 97.4)

9 to 11

(79.7 to 97.4)

Page 80

CUTOUT

NOTES:

1. CUTOUT TOLERANCES: +/- 0.02 in. [0.5 mm]

2. EXPOSED HEATSINK DEPTH

3. MINIMUM RECOMMENDED PANEL THICKNESS: 12 GA

D=3.82 in. [97 mm] MINUS PANEL THICKNESS

(8)-1/4 in. [M6]

THREADED HOLES

Unit: in. [mm]

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Panel Cutout Dimensions for External Heatsink Mounting

Figure 2.37 Models 2A0110 and 4o0058

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 81

NOTE: Spreader bar required to avoid damage during lifting.

LIFTING AND EYEBOLT DETAILS

(2) EXTERNAL COOLING FANS

(2) MOUNTING BRACKETS USED DURING TRANSPORT ONLY REMOVE BEFORE INSTALLING

NOTE: Maximum surrounding air temperature is 50 °C (122 °F)

Unit: in. [mm]

M8 THREAD

(8) MOUNTING HOLES FOR 1/4 in. [M6] SCREWS

FRONT VIEW

VERTICAL MOUNTING DIM

VERTICAL MOUNTING DIMVERTICAL MOUNTING DIM

HORIZONTAL MOUNTING DIM HORIZONTAL MOUNTING DIM HORIZONTAL MOUNTING DIM

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Models 2A0138, 4o0072, and 5A0041 and 5A0052

Flange Type Exterior and Mounting Dimensions

Mechanical Installation

Figure 2.38 Models 2A0138, 4o0072, and 5A0041 and 5A0052

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 82

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Heat Loss Data

Table 2.20 Models 2A0138, 4o0072, and 5A0041 and 5A0052

Drive Model

2A0138 200 312 842 1154 250 662 912 28 (61.6)

Voltage

Class

Internal External Total Internal External Total

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

Drive Model

4A0072

<1>

4T0072

Voltage

Class

400

Input Type

Internal External Total Internal External Total

6-Pulse 265 605 870 217 484 701 27 (59.4)

12-Pulse 244 588 832 206 477 683 24 (52.8)

<1> Refer to manual TOEP C710616 50 for information on 12-pulse models.

Drive Model

5A0041

5A0052 166 428 594 161 527 688 27 (59.4)

Voltage

Class

600

Internal External Total Internal External Total

136 331 467 128 406 534 27 (59.4)

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 83

Wire gauges and tightening torques are identical to standard models.

Unit: in. [mm]

(2) GROUND TERMINALS

CONTROL CIRCUIT TERMINALS

MAIN CIRCUIT TERMINALS

SECTION A-A

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Terminal and Wiring Specifications

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Figure 2.39 Models 2A0138, 4A0072, and 5A0041 and 5A0052

Mechanical Installation

Page 84

(2) GROUND TERMINALS

SECTION B-B

CONTROL CIRCUIT TERMINALS

MAIN CIRCUIT TERMINALS

Unit: in. [mm]

0.94

[23.9]

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Figure 2.40 Model 4T0072

Table 2.21 12-Pulse Model 4T0072Terminal and Wire Specifications for Main Circuit and Ground

Drive Model Terminal

R/L1, S/L2, T/L3

R1/L11, S1/L21, T1/L31

4T0072

<1>

U/T1, V/T2, W/T3

B1, B2 22 to 10 (0.3 to 5.3) M4 1.2 (10.6)

Refer to applicable codes for wire size M8

<1> Refer to manual TOEP C710616 50 for information on 12-pulse models.

Wire Range AWG, kcmil

10 to 3/0 (5.3 to 85.0) M8

Screw

Size

Tightening Torque

N·m (lb.in.)

9 to 11

(79.7 to 97.4)

9 to 11

(79.7 to 97.4)

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 85

CUTOUT

NOTES:

1. CUTOUT TOLERANCES: +/- 0.02 in. [0.5 mm]

2. EXPOSED HEATSINK DEPTH

3. MINIMUM RECOMMENDED PANEL THICKNESS: 12 GA

D=3.81 in. [97 mm] MINUS PANEL THICKNESS

(8)-1/4 in. [M6]

THREADED HOLES

Unit: in. [mm]

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Panel Cutout Dimensions for External Heatsink Mounting

Figure 2.41 Models 2A0138, 4o0072, and 5A0041 and 5A0052

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Mechanical Installation

Page 86

1.0

NOTE: Spreader bar required to avoid damage during lifting.

LIFTING AND EYEBOLT DETAILS

(2) EXTERNAL COOLING FANS

(12) MOUNTING HOLES FOR 1/4 in. [M6] SCREWS

M8 THREAD

(2) MOUNTING BRACKETS USED DURING TRANSPORT ONLY REMOVE BEFORE INSTALLING

NOTE: Maximum surrounding air temperature is 50 °C (122 °F)

Unit: in. [mm]

FRONT VIEW

AIR

VERTICAL MOUNTING DIMVERTICAL MOUNTING DIMVERTICAL MOUNTING DIM

HORIZONTAL MOUNTING DIM HORIZONTAL MOUNTING DIM HORIZONTAL MOUNTING DIM

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Models 4o0088 and 4o0103

Flange Type Exterior and Mounting Dimensions

Figure 2.42 Models 4o0088 and 4o0103

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 87

Wire gauges and tightening torques are identical to standard models.

(2) GROUND TERMINALS

CONTROL CIRCUIT TERMINALS

MAIN CIRCUIT TERMINALS

SECTION A-A

Unit: in. [mm]

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Heat Loss Data

Table 2.22 Models 4o0088 and 4o0103

Drive Model

4A0088

4A0103 357 848 1205 299 723 1022 39 (85.8)

<1>

4T0088

<1>

4T0103

<1> Refer to manual TOEP C710616 50 for information on 12-pulse models.

Flange Type Terminal and Wiring Specifications

Voltage

Class

400

Input Type

6-Pulse

12-Pulse

Internal External Total Internal External Total

308 684 992 254 563 817 39 (85.8)

285 669 954 241 556 797 35 (77.0)

329 827 1156 285 714 999 35 (77.0)

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 8 kHz)

Figure 2.43 Models 4A0088 and 4A0103

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Mechanical Installation

Page 88

SECTION B-B

(2) GROUND TERMINALS

CONTROL CIRCUIT TERMINALS

MAIN CIRCUIT TERMINALS

Unit: in. [mm]

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Figure 2.44 Models 4T0088 and 4T0103

Table 2.23 12-Pulse Models 4T0088 and 4T0103 Terminal and Wire Specifications for Main Circuit and Ground

Drive Model Terminal

Wire Range AWG, kcmil

R/L1, S/L2, T/L3

4T0088 4T0103

<1>

U/T1, V/T2, W/T3

B1, B2 22 to 1/0 (0.3 to 53.5) M6 2.5 to 3.0 (22.1 to 26.6)

6 to 250 (13.3 to 127) M8 9 to 11 (79.7 to 97.4)R1/L11, S1/L21, T1/L31

Refer to applicable codes for wire size M8 9 to 11 (79.7 to 97.4)

<1> Refer to manual TOEP C710616 50 for information on 12-pulse models.

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Screw

Size

Tightening Torque

N·m (lb.in.)

Page 89

CUTOUT

Unit: in. [mm]

NOTES:

1. CUTOUT TOLERANCES: +/- 0.02 in. [0.5 mm]

2. EXPOSED HEATSINK DEPTH

3. MINIMUM RECOMMENDED PANEL THICKNESS: 12 GA

D=3.97 in. [101 mm] MINUS PANEL THICKNESS

(12)-1/4 in. [M6]

THREADED HOLES

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Panel Cutout Dimensions for External Heatsink Mounting

Figure 2.45 Models 4o0088 and 4o0103

Mechanical Installation

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 90

LIFTING AND EYEBOLT DETAILS

(2) EXTERNAL COOLING FANS

(12) MOUNTING HOLES FOR 1/4 in. [M6] SCREWS

M8 THREAD

FRONT VIEW

AIR

Unit: in. [mm]

NOTE: Maximum surrounding air temperature is 50 °C (122 °F)

NOTE: Spreader bar required to avoid damage during lifting.

(2)-MOUNTING BRACKETS USED DURING TRANSPORT ONLY REMOVE BEFORE INSTALLING

HORIZONTAL MOUNTING DIM HORIZONTAL MOUNTING DIM HORIZONTAL MOUNTING DIM

VERTICAL MOUNTING DIMVERTICAL MOUNTING DIMVERTICAL MOUNTING DIM

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Models 2A0169 and 2A0211, 4o0139 and 4o0165, and 5A0062 to 5A0099

Flange Type Exterior and Mounting Dimensions

Figure 2.46 Models 2A0169 and 2A0211, 4o0139 and 4o0165, and 5A0062 to 5A0099

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 91

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Heat Loss Data

Table 2.24 Models 2A0169 and 2A0211, 4o0139 and 4o0165, and 5A0062 to 5A0099

Drive Model

2A0169

2A0211 473 1218 1691 378 976 1354 42 (92.4)

Voltage

Class

Internal External Total Internal External Total

200

ND (Fc = 2 kHz)

380 1014 1394 306 816 1122 41 (90.2)

<1> Carrier frequency is set to 8 kHz in model 2A0169 and set to 5 kHz in model 2A0211.

Heat Loss (W)

HD (Fc =

<1>

)

Wt. kg (lb)

Drive Model

4A0139

4A0165 668 1557 2225 580 1340 1920 46 (101.2)

<2>

4T0139

<2>

4T0165

<1>

Carrier frequency is set to 8 kHz in model 4o0139 and set to 5 kHz in model 4A0165.

Voltage

Class

400

Input Type

6-Pulse

12-Pulse

ND (Fc = 2 kHz)

Internal External Total Internal External Total

534 1215 1749 416 908 1324 45 (99.0)

487 1179 1666 447 1100 1547 39 (85.8)

624 1520 2164 629 1647 2276 40 (88.2)

Heat Loss (W)

<2> Refer to manual TOEP C710616 50 for information on 12-pulse models.

Drive Model

5A0062

5A0077 329 959 1288 379 1457 1836 45 (99.0)

5A0099 412 1253 1665 352 1267 1619 45 (99.0)

Voltage

Class

Internal External Total Internal External Total

600

ND (Fc = 2 kHz)

279 791 1070 335 1272 1607 45 (99.0)

Heat Loss (W)

<1> Carrier frequency is set to 8 kHz in models 5A0062 and 5A0077 and set to 5 kHz in model 5A0099.

HD (Fc =

<1>

)

Wt. kg (lb)

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Mechanical Installation

Page 92

SECTION A-A

CONTROL CIRCUIT TERMINALS

MAIN CIRCUIT TERMINALS

(2) GROUND TERMINALS

Unit: in. [mm]

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Terminal and Wiring Specifications

Figure 2.47 Models 2A0169 and 2A0211, 4A0139 and 4A0165, and 5A0062 to 5A0099

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 93

SECTION B-B

CONTROL CIRCUIT TERMINALS

MAIN CIRCUIT TERMINALS

(2) GROUND TERMINALS

Unit: in. [mm]

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Figure 2.48 Models 4T0139 and 4T0165

Table 2.25 12-Pulse Models 4T0139 and 4T0165 Terminal and Wire Specifications for Main Circuit and Ground

Drive Model Terminal

R/L1, S/L2, T/L3

R1/L11, S1/L21, T1/L31

<1>

4T0139 4T0165

<1>

⊖, ⊕3

U/T1, V/T2, W/T3 6 to 250 (13.3 to 127) M8 15.0 (132.8)

Wire Range AWG, kcmil

22 to 1/0 (0.3 to 53.5) M6

Refer to applicable codes for wire size M10

<1> Refer to manual TOEP C710616 50 for information on 12-pulse models.

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Screw

Size

Tightening Torque

N·m (lb.in.)

2.5 to 3.0

(22 to 1/0)

18 to 23

(159.3 to 203.6)

Mechanical Installation

Page 94

CUTOUT

NOTES:

1. CUTOUT TOLERANCES: +/- 0.02 in. [0.5 mm]

2. EXPOSED HEATSINK DEPTH

3. MINIMUM RECOMMENDED PANEL THICKNESS: 12 GA

D=4.21 in. [107 mm] MINUS PANEL THICKNESS

Unit: in. [mm]

(12)-1/4 in. [M6]

THREADED HOLES

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Panel Cutout Dimensions for External Heatsink Mounting

Figure 2.49 Models 2A0169 and 2A0211, 4o0139 and 4o0165, and 5A0062 to 5A0099

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 95

Unit: in. [mm]

(13)-MOUNTING HOLES FOR 3/8 in. [M10] SCREWS

M100 THREAD

FRONT VIEW

AIR

(2) MOUNTING BRACKETS USED DURING TRANSPORT ONLY REMOVE BEFORE INSTALLING

(2) EXTERNAL COOLING FANS

NOTE: Spreader bar required to avoid damage during lifting.

LIFTING AND EYEBOLT DETAILS

HORIZONTAL MOUNTING DIM

NOTE: Maximum surrounding air temperature is 50 °C (122 °F)

VERTICAL MOUNTING DIMVERTICAL MOUNTING DIMVERTICAL MOUNTING DIM

HORIZONTAL MOUNTING DIM HORIZONTAL MOUNTING DIMHORIZONTAL MOUNTING DIM

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Models 2A0250 and 2A0312, 4o0208, and 5A0125 and 5A0145

Flange Type Exterior and Mounting Dimensions

Mechanical Installation

Figure 2.50 Models 2A0250 and 2A0312, 4o0208, and 5A0125 and 5A0145

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 96

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Heat Loss Data

Table 2.26 Models 2A0250 and 2A0312, 4o0208, and 5A0125 and 5A0145

Drive Model

2A0250

2A0312 665 2020 2685 588 1936 2524 88 (194)

Voltage

Class

200

Internal External Total Internal External Total

594 1764 2358 466 1514 1980 83 (183)

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 5 kHz)

Drive Model

4A0208

<1>

4T0208

Voltage

Class

400

Input Type

Internal External Total Internal External Total

6-Pulse 607 1800 2407 541 1771 2312 87 (191)

12-Pulse 553 1746 2299 586 2199 2765 78 (172)

<1> Refer to manual TOEP C710616 50 for information on 12-pulse models.

Drive Model

5A0125

5A0145 603 1860 2463 508 1638 2146 87 (191)

Voltage

Class

600

Internal External Total Internal External Total

537 1641 2178 422 1328 1750 87 (191)

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 5 kHz)

Heat Loss (W)

Wt. kg (lb)ND (Fc = 2 kHz) HD (Fc = 2 kHz)

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 97

Wire gauges and tightening torques are identical to standard models.

Unit: in. [mm]

CONTROL CIRCUIT TERMINALS

MAIN CIRCUIT TERMINALS

(2) GROUND TERMINALS

SECTION A-A

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Terminal and Wiring Specifications

Figure 2.51 Models 2A0250 and 2A0312

Mechanical Installation

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 98

CONTROL CIRCUIT TERMINALS

MAIN CIRCUIT TERMINALS

(2) GROUND TERMINALS

SECTION A-A

Wire gauges and tightening torques are identical to standard models.

Unit: in. [mm]

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Figure 2.52 Models 4A0208, 5A0125, and 5A0145

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Page 99

CONTROL CIRCUIT TERMINALS

MAIN CIRCUIT TERMINALS

(2) GROUND TERMINALS

SECTION B-B

Unit: in. [mm]

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Figure 2.53 Model 4T0208

Table 2.27 12-Pulse Model 4T0208 Terminal and Wire Specifications for Main Circuit and Ground

Drive Model Terminal

R/L1, S/L2, T/L3

R1/L11, S1/L21, T1/L31

4T0208

<1>

U/T1, V/T2, W/T3

⊖, ⊕3

Refer to applicable codes for wire size M10

Wire Range AWG, kcmil

22 to 1/0 (0.3 to 53.5) M6

<1> Refer to manual TOEP C710616 50 for information on 12-pulse models.

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

Screw

Size

Mechanical Installation

Tightening Torque

N·m (lb.in.)

18 to 23

(159.3 to 203.6)

2.5 to 3.0

(22.1 to 26.6)

18 to 23

(159.3 to 203.6)

Page 100

NOTES:

+/- 0.02 in. [0.5 mm]

2. EXPOSED HEATSINK DEPTH

3. MINIMUM RECOMMENDED PANEL THICKNESS: 10 GA

D=5.00 in. [127 mm] MINUS PANEL THICKNESS

(13)-3/8 in. [M10]

THREADED HOLES

Unit: in. [mm]

CUTOUT

1. CUTOUT TOLERANCES:

2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

Flange Type Panel Cutout Dimensions for External Heatsink Mounting

Figure 2.54 Models 2A0250 and 2A0312, 4o0208, and 5A0125 and 5A0145

100

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide