YASKAWA GPD515C Technical Manual

GPD 515/G5 Drive

Technical Manual

Models: GPD515C- and CIMR-G5M Document Number: TM 4515

Section 1. RECEIVING AND INSTALLATION

1.1 G ENERA L

The GPD 515/G5, hereafter referred to as the drive, is a general purpose sine-coded pulse
width modulated AC motor drive which generates an adjustable voltage/frequency three
phase output for complete speed control of most conventional squirrel cage induction
motors. Automatic stall prevention and voltage boost prevents nuisance tripping during load
or line side transient conditions. The drive will not induce any voltage line notching distortion
back to the utility line and maintains a displacement power factor of not less than 0.98
throughout its speed range.

When properly installed, operated and maintained, the drive will provide a lifetime of
service. It is mandatory that the person who operates, inspects, or maintains this
equipment thoroughly read and understand this manual before proceeding.

This manual primarily describes the GPD 515/G5, but contains basic information for the
operator control station as well. This manual is equally applicable to drives labelled
GPD 515 or G5.

1.2 R ECEIV ING

The drive is thoroughly tested at the factory. After unpacking, verify the part numbers
with the purchase order (invoice). Any damages or shortages evident when the equipment
is received must be reported immediately to the commercial carrier who transported the
equipment. Assistance, if required, is available from your sales representative.

If the drive will be stored after receiving, keep it in its original packaging and store
according to storage temperature specifications in Appendix 2.

1.3 P H Y S ICAL INS TALL ATI ON

Location of the drive is important to achieve proper performance and normal operating life.
The unit should be installed in an area where it will be protected from:

• Direct sunlight, rain or moisture.

• Corrosive gases or liquids.

• Vibration, airborne dust or metallic particles.

When preparing to mount the drive, lift it by its base,
effective cooling as well as proper maintenance, the drive must be installed on a flat, non­flammable vertical surface (wall or panel) using four mounting screws. There MUST be a
MINIMUM 4.7 in. clearance above and below the drive to allow air flow over the heat sink
fins. A minimum 1.2 in. clearance is required on each side on the drive.

A GPD 515/G5 in a free-standing floor-mount cabinet must be positioned with enough
clear-ance for opening the door of the cabinet; this will ensure sufficient air space for

cooling. Make sure air entering the drive is below 113°F (45°C) (for protected chassis
drives), or below 104°F (40°C) (for NEMA 1 drives), by adding a fan or other cooling
device, if needed. See environmental specifications in Appendix 2.

ne v e r by the front cover. For

1-1

1.4 ELECT RICA L I NSTA LLAT ION

All basic interconnections (using the Digital Operator) are shown in Figures 1-3 and 1-4.

1 . 4 . 1 Ma i n C i r c u i t In p u t / O u t p u t

Complete wire interconnections according to Table 1-2, Figure 1-3 and Figure 1-4. Be sure to
observe the following:

• Use 600V vinyl-sheathed wire or equivalent. Wire size and type should be determined by local
electrical codes.

• Avoid routing power wiring near equipment sensitive to electrical noise.

• Avoid running input and output wiring in the same conduit.

• NEVER connect AC main power to output terminals T1(U), T2(V), and T3(W).

• NEVER allow wire leads to contact metal surfaces. Short-circuit may result.

• NEVER connect power factor correction capacitors to the drive output. Consult
Yaskawa when connecting noise filters to the drive output.

• WIRE SIZING MUST BE SUITABLE FOR CLASS I CIRCUITS.

• When connecting motor to drive’s output terminals, include a separate ground wire. Attach ground
wire solidly to motor frame and to drive’s ground terminal.

• When using armored or shielded cable for connection between drive and motor, solidly connect
armor or shield to motor frame, and to drive’s ground terminal.

• Motor lead length should NOT EXCEED 164 feet (50 meters), and motor wiring should be run in
a separate conduit from other power wiring. If lead length must exceed this distance, reduce
carrier frequency (see paragraph 5.8) and consult factory for proper installation procedures.

• Use UL listed closed loop connectors or CSA certified ring connectors sized for the selected wire
gauge. Install connectors using the correct crimp tool recommended by the connector

manufacturer.

WIRE SIZE

AWG mm

20 0.5 M3.5 1.25 - 3.5 7.8 0.9 7.0 0.8
18 0.75 M4 1.25 - 4 13.0 1.5 10.4 1.2
16 1.25 M4 1.25 - 4 13.0 1.5 10.4 1.2

14 2

12 3.5

10 5.5

8 8

6 14 M6 14 - 6 40.9 34.8 4.8 4.1
4 22 M8 22 - 8 100.0 82.6 11.7 10.7

2 38

1/0 60 M10 60 - 10 182.6 156.5 21.4 18.4
3/0 80 M10 80 - 10 182.6 156.5 21.4 18.4

4/0 100

MCM300 150 M12 150 - 12 313.0 191.3 36.7 23.1
MCM400 200 M12 200 - 12 313.0 191.3 36.7 23.1

MCM650 325

2 SCREW CONNECTOR

TERMINAL CLOSED-LOOP

M4 2 - 4 13.0 1.5 10.4 1.2
M5 2 - 5 26.1 20.9 3.1 2.4
M4 3.5 - 4 13.0 1.5 10.4 1.2
M5 3.5 - 5 26.1 20.9 3.1 2.4
M4 5.5 - 4 13.0 1.5 10.4 1.2
M5 5.5 - 5 26.1 20.9 3.1 2.4
M5 8 - 5 26.1 20.9 3.1 2.4
M6 8 - 6 40.9 34.8 4.8 4.1

M8 38 - 8 100.0 82.6 11.7 10.7

M10 38 - 10 182.6 156.5 21.4 18.4

M10 100 - 10 182.6 156.5 21.4 18.4
M12 100 - 12 313.0 191.3 36.7 23.1

M12 325 - 12 313.0 191.3 36.7 23.1
M16 325 - 16 313.0 191.3 36.7 23.1

CLAMPING TORQUE

STEEL COPPER

lb-in N-m lb-in N-m

1-2

Table 1-1. Typical Wire Sizing For Main Circuit*

SECTION A. 230V

NEW DRIVE OLD DRIVE

HP TERMINAL WIRE SIZE

MODEL NO. MODEL NO.

RATING TERMINAL SYMBOL SCREW AWG MM2

CIMR-G5M GPD515C–

TERMINAL SYMBOL

TERMINAL

SCREW

20P41F A003, L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, M4 14 - 10 2 - 5.5
20P71F A006 T1 (U), T2 (V),T3 (W),

21P51F A008 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, T1 (U), M4 14 - 10 2 - 5.5

T2 (V), T3 (W)

M4 12 - 10 3.5 - 5.5

22P21F A011 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, T1 (U), M4 12 - 10 3.5 - 5.5

T2 (V), T3 (W),

23P71F A017 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, T1 (U), M4 10 5.5

T2 (V), T3 (W),

25P51F A025, L1 (R), L2 (S), L3 (T), , ⊕1, ⊕ 2, B1, B2, T1 (U), M5 8 8
27P51F A033 T2 (V), T3 (W)

M5 10 - 8 5.5 - 8

20111F A049 L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, ⊕ 3, T1 (U), M6 4 22

T2 (V), T3 (W)

M6 8 8

20151F A064 L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, ⊕ 3, T1 (U), M8 3 30

T2 (V), T3 (W)

M6 8 8

20181F A080, L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, ⊕ 3, T1 (U), M8 3 30
20221F A096 T2 (V), T3 (W)

M8 6 14

l

1 (r), l2 (s) M4 20 - 10 0.5 - 5.5

20300F A130 L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) M10 4/0 100

, ⊕ 3, M8 4 22

l

1 (r), l2 (s) M4 20 - 10 0.5 - 5.5

20370F A160 L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) M10 1/0 x 2P 60 x 2P

, ⊕ 3, M8 4 22

l

1 (r), l2 (s) M4 20 - 10 0.5 - 5.5

20550F A224 L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) M10 1/0 x 2P 60 x 2P

, ⊕ 3, M8 3 30

l

1 (r), l2 (s) M4 20 - 10 0.5 - 5.5

20750F A300 L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) M12 4/0 x 2P 100 x 2P

, ⊕ 3, M8 1 50

l

1 (r), l2 (s) M4 20 - 10 0.5 - 5.5

WIRE SIZE

AWG mm

2

* Consult local electrical codes for wire sizing requirements.

1-3

Table 1-1. Typical Wire Sizing For Main Circuit - Continued*

Section B. 460V

DRIVE TERMINAL WIRE SIZE

NEW DRIVE OLD DRIVE
MODEL NO. MODEL NO.

MODEL NO. TERMINAL SYMBOL SCREW AWG mm

CIMR-G5M GPD515C–

TERMINAL SYMBOL

TERMINAL

SCREW

40P41F B001 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕ 2, B1, B2, T1 (U), M4 14 - 10 2 - 5.5

T2 (V), T3 (W),
40P71F B003, L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, B1, B2,T1 (U), M4 14 - 10 2 - 5.5
41P51F B004, T2 (V), T3 (W)
43P71F B008 M4 12 - 10 3.5 - 5.5
44P01F B011, L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, T1 (U), M4 12 - 10 3.5 - 5.5
45P51F B014 T2 (V), T3 (W),
47P51F B021 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕ 2, B1, B2, T1 (U), M4 8 - 6 8 - 14

T2 (V), T3 (W),
40111F B027, L1 (R), L2 (S), L3 (T), , ⊕1, ⊕ 2, B1, B2, T1 (U), M5 8 - 6 8 - 14
40151F B034 T2 (V),T3 (W)

M6 8 8

40181F B041 L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, ⊕ 3, T1 (U), M6 6 14

T2 (V), T3 (W)

M8 8 8

l

1 (r), l2 (s) M4 20 - 10 0.5 - 5.5

40221F B052 L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, ⊕ 3, T1 (U), M6 4 22

T2 (V), T3 (W)

M8 8 8

l

1 (r), l2 (s) M4 20 - 10 0.5 - 5.5

40301F B065 L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, ⊕ 3, T1 (U), M8 4 22

T2 (V), T3 (W)

M8 8 8

l

1 (r), l2 (s) M4 20 - 10 0.5 - 5.5

40371F B080 L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, ⊕ 3, T1 (U), M8 3 30

T2 (V), T3 (W)

M8 6 14

l

1 (r), l2 (s) M4 20 - 10 0.5 - 5.5

40451F B096 L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, ⊕ 3, T1 (U), M8 1 50

T2 (V), T3 (W)

M8 6 14

l

1 (r), l2 (s) M4 20 - 10 0.5 - 5.5

40551F B128 L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) M10 4/0 100

, ⊕ 3, M8 4 22

l

1 (r), l2 200 (s200), l2 400 (s400) M4 20 - 10 0.5 - 5.5

40750F B165 L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) M10 1/0 x 2P 60 x 2P

, ⊕ 3, M8 4 22

l

1 (r), l2 200 (s200), l2 400 (s400) M4 20 - 10 0.5 - 5.5

41100F B224 L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) M10 1/0 x 2P 60 x 2P

, ⊕ 3, M8 3 30

l

1 (r), l2 200 (s200), l2 400 (s400) M4 20 - 10 0.5 - 5.5

41600F B302 L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) M12 4/0 x 2P 100 x 2P

, ⊕ 3, M8 1 50

l

1 (r), l2 200 (s200), l2 400 (s400) M4 20 - 10 0.5 - 5.5

41850F B340, L1 (R), L2 (S), L3 (T), , ⊕1, ⊕3, T1 (U), T2 (V), M16

MCM650 x 2P
42200F B450, T3 (W)
43000F B605 M8 1/0 60

l

1 (r), l2 200 (s200), l2 400 (s400) M4 20 - 10 0.5 - 5.5

* Consult local electrical codes for wire sizing requirements.

WIRE SIZE

AWG mm

2

2

325 x 2P

1-4

Table 1-1. Typical Wire Sizing For Main Circuit - Continued*

DRIVE TERMINAL WIRE SIZE

NEW DRIVE OLD DRIVE

MODEL NO.TERMINAL SYMBOL SCREW AWG mm

MODEL NO. MODEL NO.

CIMR-G5M GPD515C–

TERMINAL SYMBOL

Section C. 600V

TERMINAL

SCREW

WIRE SIZE

AWG mm

51P51F C003, L1 (R), L2 (S), L3 (T), , ⊕1, ⊕ 2, B1, B2, T1 (U), M4 14-10 2 - 5.5
52P21F C004 T2 (V),T3 (W)

53P71F C006 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕ 2, B1, B2, T1 (U), M4 14-10 2 - 5.5

T2 (V), T3 (W)

12-10 3.5-5.5

55P51F C010 L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, B1, B2, T1 (U), M4 12-10 3.5-5.5

T2 (V), T3 (W)

57P51F C012 L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, B1, B2, T1 (U), M4 10 5.5

T2 (V), T3 (W)

12-10 3.5-5.5

50111F C017 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, T1 (U), M5 10-6 5.5-14

T2 (V), T3 (W)

M6

50151F C022 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, T1 (U), M5 8-6 8-14

T2 (V), T3 (W)

M6 10-6 5.5-14

50181F C027 L1 (R), L2 (S), L3 (T),

,

⊕ 1, B1, B2, T1 (U), M6 8-6 8-14

50221F C032 T2 (V), T3 (W)

◆ 10-6 5.5-14

l

1 (r), l2(s) M4 14 - 10 2 - 5.5

50301F C041 L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) M8 6-1/0 14-50

◆ 8-2 8-30

l

1 (r), l2(s) M4 14 - 10 2 - 5.5

50371F C052 L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) M8 4-1/0 22-50

◆ 8-2 8-30

l

1 (r), l2(s) M4 14 - 10 2 - 5.5

50451F C062 L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) M8 3-1/0 30-50

◆ 8-2 8-30

l

1 (r), l2(s) M4 14 - 10 2 - 5.5

50551F C077 L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) M8 2-1/0 30-50

◆ 6-2 22-30

l

1 (r), l2(s) M4 14 - 10 2 - 5.5

50751F C099 L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) M8 2/0-1/0 50-60

◆ 4-2 22-30

l

1 (r), l2(s) M4 14 - 10 2 - 5.5

50900F C130 L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) M10 3/0-300 80-150

◆ 4-2/0 22-60

l

1 (r), l2(s) M4 14 - 10 2 - 5.5

51100F C172 L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) M12 300-400 150-200

◆ 4-2/0 22-60

l

1 (r), l2(s) M4 14 - 10 2 - 5.5

51600F C200 L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) M12 350-400 180-200

◆ 3-2/0 30-60

l

1 (r), l2(s) M4 14 - 10 2 - 5.5

2

2

* Consult local electrical codes for wire sizing requirements.

◆Indicates terminal uses a pressure lug.

1-5

Table 1-2. Terminal Functions and Voltages of Main Circuit

SECTION A. 230V

FUNCTION

New Model No. 20P41F -

TERMINAL CIMR-G5M 27P51F 20221F

TERMINAL FUNCTION

Old Model No.

L1 (R)
L2 (S)
L3 (T)

T1 (U)
T2 (V)
T3 (W)

B1
B2

1 HP 3 TO 40 HP
GPD515C- A096

DB Resistor terminals (B1 & B2) – – – – – –

A003 - A033 A049 - A064

Three phase Main circuit input power supply
200 / 208 / 220V at 50 Hz; 200 / 208 / 220 / 230V at 60 Hz

Three phase AC output to motor
0V to max. input voltage level

SECTION A. 230V

20111F - 20151F

20181F

A080, -

20300F - 20750F

A130 - A300

⊕ 1 DC Reactor terminals (⊕1 & ⊕2)
⊕ 2 DC Bus terminals (⊕1 & )

– – – – – –

⊕ 3 – – – – – – DB Unit terminals (⊕3 & )

l

1 (r) Power for heat sink fan:

l

2 (

s

)

– – – – – –

l

1 to l2 : 230 VAC

Ground terminal (100 ohms or less)

SECTION B. 460V

SECTION B. 460V

New Model No.

TERMINAL

TERMINAL FUNCTION 1 TO 60 HP

CIMR-G5M

Old Model No.

GPD515C-

L1 (R)
L2 (S)
L3 (T)

T1 (U)
T2 (V)
T3 (W)

B1
B2

DB Resistor terminals (B1 & B2) – – – – – –

40P41F -

B001 - B034 B041 - B096 B128 - B605

Three phase Main circuit input power supply
380 / 400 / 415 / 460V at 50/60 Hz

Three phase AC output to motor
0V to max. input voltage level

40151F 40181F - 40451F 40551F - 43000F

⊕ 1 DC Reactor terminals (⊕1 & ⊕2)
⊕ 2 DC Bus terminals (⊕1 & )

FUNCTION

– – – – – –

⊕ 3 – – – – – – DB Unit terminals (⊕3 & )

l

1 (r) Power for heat sink fan: Power for heat sink fan:

l

2 (

s

l

2 200 (

l

2 400 (

)

s

200) – – – – – –

s

400)

l

1 to l2 : 230 VAC

– – – – – –

l

1 to l2 200: 230 Vac

l

1 to l2 400: 460 Vac

Ground terminal

– – – – – indicates that terminals are not present.

1-6

TERMINAL

Table 1-2. Terminal Functions and Voltages of Main Circuit

SECTION C. 600V

FUNCTION

New Model No.

CIMR-G5M

Old Model No.

GPD515C-

51P51F - 50151F 50181F - 50221F 50301F - 51600F

C003 - C022 C027 - C032 C041 - C200

L1 (R)
L2 (S)
L3 (T)

T1 (U)
T2 (V)
T3 (W)

B1
B2

⊕ 1
⊕ 2

l

1 (r) Power for heat sink fan:

l

2 (

s

)

DC Reactor terminals (⊕1 & ⊕2)
DC Bus terminals (⊕1 & )

Three phase Main circuit input power supply
500 / 575 / 600V at 50 Hz / 60HZ

Three phase AC output to motor
0V to max. input voltage level

DB Resistor terminals (B1 & B2)

DB Units terminals (⊕1 & ) (C041 to C200 only)
DC Bus terminals (⊕1 & )

l

1 to l2 : 600 VAC

Ground terminal (100 ohms or less)

1-7

Main Circu i t Config u ration B l ock Diag r ams 230V

+

1

+

2

_

L1 (R)

L2 (S)

L3 (T)

+

Power
Supply

Control
Circuit

Cooling Fan

(A011 to A033 only)

(RCC)

U (T1)

V (T2)

W (T3)

B1

B2

(DCL
Option)

CIMR-G5M20P41F to 27P51F

GPD515C-A003 to -A033

(DCL
Option)

+ 1

+ 2

L1 (R)

L2 (S)

L3 (T)

_

+ 3

U (T1)

Power
Supply

(RCC)

Cooling Fan

+

Control
Circuit

V (T2)

W (T3)

CIMR-G5M20181F, 20221F

GPD515C-A080, -A096

When using DC input as main circuit
power, connect 230Vac to control power
transformer terminals l (r) and l (s).

CIMR-G5M20111F to 20151F

GPD515C-A049 to -A064

+ 1

+ 2

L1 (R)

L2 (S)

L3 (T)

_

Cooling Fan

Power
Supply

(RCC)

Internal
Cooling Fan

+ 3

+

Control
Circuit

U (T1)

V (T2)

W (T3)

L1 (R)

L2 (S)

L3 (T)

_

Cooling Fan

Power
Supply

(RCC)

Internal
Cooling Fan

+ 3

+

Control
Circuit

U (T1)

V (T2)

W (T3)

CIMR-G5M20300F to 20750F

GPD515C-A130 to -A300

When using DC input as main circuit
power, connect 230Vac to control power
transformer terminals l (r) and l (s).

1-8

Main Circu i t Config u ration B l ock Diag r ams 460V

+

1

+

2

_

L1 (R)

L2 (S)

L3 (T)

+

Power
Supply

Control
Circuit

Cooling Fan

(B008 to B034 only)

(RCC)

U (T1)

V (T2)

W (T3)

B1

B2

(DCL
Option)

CIMR-G5M40P41F to 40151F

GPD515C- B001 to - B034

(RCC)

Internal
Cooling Fan

+ 3

+

+ 1

+ 2

L1 (R)

L2 (S)

L3 (T)

_

Cooling Fan

Power
Supply

CIMR-G5M40551F to 41600F

GPD515C- B128 to - B302

When using DC input as main circuit
power, connect 460Vac to control
power transformer terminals l

l

400 (s400).

2

Control
Circuit

(r) and

1

U (T1)

V (T2)

W (T3)

CIMR-G5M40181F to 40451F

GPD515C- B041 to - B096

When using DC input as main circuit
power, connect 460Vac to control power
transformer terminals l1(r) and l2(s).

L1 (R)

L2 (S)

L3 (T)

_

Power
Supply

(RCC)

Internal

Cooling Fan

Cooling Fan

+ 3

+

Control
Circuit

U (T1)

V (T2)

W (T3)

+ 1

L1 (R)

L2 (S)

L3 (T)

_

Cooling Fan

Power
Supply

(RCC)

+ 3

+

Control
Circuit

U (T1)

V (T2)

W (T3)

CIMR-G5M41850F to 43000F

GPD515C- B340 to - B605

When using DC input as main
circuit power, connect 460Vac to
control power transformer
terminals l

(r) and l2400 (s400).

1

1-9

Main Circu i t Config u ration B l ock Diag r ams 600V

+

1

+

2

_

L1 (R)

L2 (S)

L3 (T)

+

Power
Supply

Control
Circuit

Cooling Fan

(RCC)

U (T1)

V (T2)

W (T3)

B1

B2

(DCL
Option)

CIMR-G5M51P51F to 50151F

GPD515C- C003 to - C022

When using DC input as main circuit
power, connect 600Vac to control
power transformer terminals r and s.

+ 1

L1 (R)

L2 (S)

L3 (T)

_

B2B1

U (T1)

Cooling Fan

Power
Supply

+

(RCC)

Control
Circuit

V (T2)

W (T3)

CIMR-G5M50301F to 51600F

GPD515C-C041 to -C200

When using DC input as main
circuit power, connect 600Vac to
control power transformer
terminals r and s.

CIMR-G5M50181F to 50221F

GPD515C-C027 to -C032

When using DC input as main circuit
power, connect 600Vac to control
power transformer terminals r and s.

+ 1

L1 (R)

L2 (S)

L3 (T)

_

Power
Supply

(RCC)

Cooling Fan

U (T1)

+

Control
Circuit

V (T2)

W (T3)

1-10

1.4 . 2 G r o u n d i n g

• The drive must be solidly grounded using the main circuit ground terminal.

• If Drive is installed in a cabinet with other equipment, ground leads for all equipment should be

connected to a common low-impedance ground point within the cabinet.

• The supply neutral should be connected to the ground point within the cabinet.

• Select appropriate ground wire size from Table 1-1.

• Make all ground wires as short as practical.

• NEVER ground the drive in common with welding machines or other high power electrical

equipment.

• Where several drives are used, ground each directly to the ground point (see Figure 1-1). DO
NOT FORM A LOOP WITH THE GROUND LEADS.

• When connecting a motor to the drive’s output terminals, include a separate ground wire. Attach
ground wire solidly to motor frame and to drive’s ground terminal.

• When using armored or shielded cable for connection between drive and motor, solidly connect
armor or shield to motor frame, and to the drive’s ground terminal.

PREFERRED NOT RECOMMENDED NOT

ACCEPTABLE

A. Grounding of Three Drives

CORRECT NOT RECOMMENDED

B. Grounding of Drive & Vector Control Motor (VCM)

Figure 1-1. Grounding

1.4.3 A u x i l iary Input and Output Power O p tion Devices

A disconnect device (circuit breaker, contactor, disconnect switch, etc.) should NOT be used as a
means of starting and stopping the drive or motor.

A disconnect device can be installed for emergency stop purposes, but when that disconnect
device is opened, there may be loss of electrical braking.

1-11

Figure 1-2 is a factory guideline for proper wiring practices and relative locations within the electrical
path from the line to the load. It does not imply what devices are needed for a particular
application, nor does it show what devices were shipped with a particular order. Therefore,
disregard those items in the diagram which are not being used in your installation. However, it

is

recommended that an input or DC reactor be used with models GPD515C-A003 thru -A064
(CIMR-G5M20P41F thru 20151F), -B001 thru -B034 (40P41F thru 40151F) , and -C003 thru -C062
(51P51F thru 51451F) when wired to a source of 600 kVA or greater. Mount all optional power
devices close to the drive, and keep electrical connections as short as possible.

CUSTOMER'S

3Ø A.C. LINE

POWER

SUPPLY

NOTES

1. Connect drive ground terminal or panel to
earth ground. Always use low impedance
paths and connections.

2. Mount input and output RFI filters
as close to the drive as possible (on the same
panel, if possible). Filters should have a solid
connection from filter ground terminal to the
cabinet ground point. If multiple input or
output RFI filters are used, they must be
wired in parallel.

3. Shield individual conductors with metallic
conduit, or use armored or shielded cable.

4. Connect output conduit armored cable or
shielded cable in a manner that allows it to
act as an unbroken shield from the drive
panel to the motor casing.

5. RF noise filter (different from RFI filter) part
no. 05P00325-0023 is a delta wye capacitor
network which is wired in parallel with the
drive input terminals. On the smaller drives
with die cast chassis, it must be mounted
externally. On the larger drives with sheet
metal chassis, it may be mounted inside the
area where the input power wiring enters the
drive. On units equipped with bypass, it may
be wired to the primary side of the circuit
breaker and mounted to the bypass panel or
sidewall.

6. Connection points:

L3

L2

L1

physically

Drive Terminals

Input

Power L1, L2, L3

ISOLATION

TRANSFORMER

H3

H2

H1

X3

X2

X1

RFI FILTER

C1(L3)

B1(L2)

A1(L1)

RF NOISE

FILTER

PANEL GROUND

SEE NOTE 2

PANEL GROUND

SEE NOTE 1

INPUT

(L3)C2

L

L

O

I

(L2)B2

A

N

D

E

(L1)A2

(G)

PANEL GROUND

SEE NOTE 5

OUTPUT

RFI FILTER

OUTPUT

REACTOR

SEE NOTE 2

SEE NOTE 6

OUTPUT

INPUT

REACTOR

C1

B1

A1

L3L2L1

INPUT

Drive

T2T1

1 2 3

IN

OUT

4 5 6

C2

B2

A2

SEE NOTE 3

DC

REACTOR

+ 1

+ 2

SEE NOTES 3, 4

PANEL
GROUND
SEE NOTE 2

SEE NOTES 3, 4

C1B1A1

C2B2A2

T3T2T1

Output Power

T1, T2, T3

Figure 1-2. Customer Connection Diagram For Isolation Transformers, Input

Reactors, Input RFI Filters, DC Reactors, Output Reactors and Output RFI FIlters

A.C. MOTOR

1-12

1.4.3a C onforman c e to European EMC D irective

In order to conform to EMC standards, the following methods are required for line filter
application, cable shielding and drive installation. The following explains the outline of the
methods.

The line filter and the drive must be mounted on the same metal plate. The filter should
be mounted as close to the drive as practical. The cable must be kept as short as possible
and the metal plate should be securely grounded. The ground of the line filter and the
drive must be bonded to the metal plate with as much bare-metal contact as possible.

For main circuit input cables, a screened cable is recommended within the panel, and is
also suggested for external connections. The screen of the cable should be connected to
a solid ground. For the motor cables, a screened cable (max. 20 m) must be used and the
screen of the motor cable should be connected to ground at both ends by a short
connection, again using as much bare-metal contact as possible.

For more detailed explanation, refer to document EZZ006543, “Installation Guidelines For EMC
Directive using Yaskawa AC Drive Products.”

Table 1-2.1 and Figure 1-2A show the line filter list for EMC standards and the
installation/wiring of the drive and line filter.

Table 1 - 2 . 1 . L i n e Filters f o r Drive

New Drive Model Old Drive Model

Number Number Part Number Rated Mass Dimensions in mm

CIMR-G5M GPD 515C- 05P00325- Current (A) (kg) L x W x D

40P41F, B001,
40P71F B003
41P51F, B004,
43P71F, B008, 0103 20 1.8 320 x 143 x 46
44P01F B011
45P51F, B014,
47P51F B021
40111F, B027,

40151F B034

40181F, B041,

40221F B052
40301F B065 0108 100 13.8 420 x 200 x 130
40371F B080 0109 150 13.8 480 x 200 x 160
40451F B096 0110 160 25 480 x 200 x 160
40551F B128 0111 180 25 480 x 200 x 160

40750F, B165,

41100F B224
41600F B302 0113 400 45 588 x 250 x 200
41850F B340 0119 500
42200F B450 0120 600
43000F B605 0121 900

(1)

1mm = 0.0394 inches

(2)

D is the distance the filter will extend outward from the surface of the metal plate.

0106 8 1.8 320 x 143 x 46

0104 30 3.0 350 x 213 x 51

0105 60 5.3 435 x 268 x 56

0107 80 7.5 350 x 180 x 90

0112 300 25 480 x 200 x 160

Line Filter

Consult Factory

(1)

(2)

1-13

L2 PEL1 L3

LINE

FILTER

Ground Bonds (remove any paint)

GPD

515/G5

Cable Length

max. 40cm

Metal Plate

LOAD

T2 PET1 T3L1 L3PE L2

Motor Cable

max. 20m

Ground Bonds (remove any paint)

IM

Figure 1-2A. Installation of Line Filter and GPD 515/G5

3~

1-14

1 . 4 . 4 C o nt r o l C i r c u i t

TO GPD 515
SIGNAL
TERMINALS

TO SHIELD
SHEATH
TERMINAL
(TERM. 12)

WRAP BOTH ENDS
OF SHEATH WITH

INSULATING TAPE

CRIMP
CONNECTION

SHIELD SHEATH

OUTER JACKET

DO NOT
CONNECT

TO
EXTERNAL
CIRCUIT

All basic control circuit (signal) interconnections are shown in the appropriate diagram:

• Interconnections for external two-wire control in combination with the Digital Operator are
shown in Figure 1-3.

• Interconnections for external three-wire control in combination with the Digital Operator

are shown in Figure 1-4.

Make wire connections according to Figures 1-3, 1-4 and Table 1-3; observe the following:

• Signal Leads: Terminals 1-8 & 11; 12-17 & 33; and 21-27.

• Control Leads: Terminals 9 & 10 and 18-20.

• Use twisted shielded or twisted-pair shielded wire (20-16 AWG [0.5 – 1.25mm2]) for

control and signal circuit leads. The shield sheath MUST be connected at the drive end
ONLY (terminal 12). The other end should be dressed neatly and left unconnected

(floating). See Figure 1-2B.

• Signal leads and feedback leads (PG) must be separated from control leads

main circuit leads and any other power cables to prevent erroneous operation caused

by electrical noise.

• Lead length should NOT EXCEED 164 feet (50 meters). Wire sizes should be determined

considering the voltage drop.

• All AC relays, contactors and solenoids should have RC surge supressors installed across
their coils.

• All DC relays, contactors and solenoids should have diodes installed across their coils.

Figure 1-2B. Shielded Sheath Termination

1-15

1-16

Table 1-3. Terminal Functions and Signals of Control Circuit

TERMINAL FUNCTIONS DESCRIPTION / SIGNAL LEVELS

TERMINAL FUNCTIONS LEVELS

1 2-WIRE CONTROL: Forward Run / Stop signal Run at closed, stop at open (See NOTE 2)

(See NOTE 1)

3-WIRE CONTROL: Run signal Run at closed (See NOTE 2)

2 2-WIRE CONTROL: Reverse Run / Stop signal Run at closed, stop at open (See NOTE 2)

(See NOTE 1)

3-WIRE CONTROL: Stop signal Stop at open (See NOTE 2)

3 External fault input Fault at closed (see NOTES 2 & 3). When the

External Fault input is applied, the drive’s Fault
relay trips (shutdown) and the motor coasts to a
stop. The Digital Operator displays “ EF3 ” failure.

4 Fault Reset input (external) Fault Reset at closed (see NOTES 2 & 3). The

Fault Reset input will reset the Fault relay, if the
drive is in “stopped” condition. Both Forward
Run/Stop signal and Reverse Run/Stop signal
must be OPEN.

5 Multi-step Speed Reference 1 Effective when closed (See NOTES 2 & 3)

6 Multi-step Speed Reference 2 Effective when closed (See NOTES 2 & 3)

7 Jog Reference Run at preset jog frequency when closed

8 External baseblock Drive output stops when closed

9, 10 Multi-function contact output (N.O.). Contact capacity:

One of 18 functions are available, by setting 250 Vac at 1A or less
of parameter H2-01 . 30 Vdc at 1A or less

11 Sequence control input common Sequence control input 0 V

for terminals 1-8.

12 Connection for shield sheath of signal leads – – – –

13 Frequency reference analog input (voltage); 0 to +10V (20K ohms)

auto input – can be changed to manual by –10 to +10V (20K ohms)
setting of parameter H3-01 .

14 Frequency reference analog input (current); 4-20mA (250 ohms)

can be changed to voltage input by setting of
parameter H3-08 and cutting jumper J1.

15 Frequency reference power supply +15V (Control power supply for frequency setting:

max 20 mA)

17 Frequency reference analog input common 0 V

18 Multi-function contact output Closed at fault

(N.O./N.C.). Contact capacity:

19 Open at fault 250 Vac at 1A or less

30 Vdc at 1A or less

20 Common

1-17

Table 1-3. Terminal Functions and Signals of Control Circuit - Continued

TERMINAL FUNCTIONS LEVELS

TERMINAL FUNCTIONS DESCRIPTION / SIGNAL LEVELS

21 Multi-function analog monitor 1 (+) Output current Type of analog signal (operation parameter) to be

22 Multi-function analog monitor (–)

23 Multi-function analog monitor 2 (+) selectable Monitor output: 0 to +11V; 2 mA maximum

25 Multi-function open collector One of 18 functions Photocoupler insulation output: +48V, 50 mA

output 1 available, by setting maximum

26 Multi-function open collector

output 2

27 Multi-function open collector output common 0V

33 Frequency reference power supply –15V Control power supply for frequency setting:

NOTES:

1 . When Fo rward Run and Rever se Run inputs are bot h closed for more tha n 500 ms, the Digital

Operato r display s a blinkin g “ EF ” alarm code an d the motor (if rotating) is decelerated by the
dr ive to a sto p. This stop cond ition is n ot s tored by t he d rive (on Digital Operat or, red LED at

S T OP k ey does not l ight); IF ON E OF THE I NPU TS IS OPE N ED, THE M OTO R WIL L
I MMEDIA T E L Y S T A R T U P A G AIN.

or output output is selected by setting of parameters H4-01
frequency is and H4-04 .

of parameters H2-02
and H2-03 .

max 20 mA

2 . Te rminals 1-8 sou rce +24 Vdc (8mA max.) and operat e in a Low = True (ON) confi guration when

co nn ected to ter mi nal 11 .

When us ing r elays for input to t erminals 1-8, use relays with high ly re li ab le co ntacts (for very
sm al l current) wi th a ca pa ci ty of 3 0 Vdc o r more an d rated c ur re nt of 1 00 mA or h ig he r. W he n
us in g transistor (open collect or ) input, us e transistors w it h rated v ol ta ge of 3 5 Vdc or more and
rated curre nt of 100 mA or mor e.

3 . Th ese terminals are mul ti-func tion i nputs. The indicated fun ctions are their sett ings, based on a

2-Wir e r es et. F or 3-Wir e res et defin it ions, an d o th er setti ngs, see desc ripti on s f or “Mult i­Fu nction In pu t Terminals ”, parameters H 1 - 0 1 t h ru H 1 - 0 6 , in paragraph 5.32.

1-18

1-19

1.4.5 I n t e r c o n n e c t i o n – 2 - W i r e C o n t r o l O p e r a t i o n - F i g u r e 1 - 3 .

Notes referred to in figure 1-3.

✱ – Indicates components not supplied.

✱✱– Bra nc h cir cu it pr ot ec tion (c ir cuit br eaker o r i np ut fuse s) m ust be supplied by custom er.

– Indicates cus tomer connectio n term inal. Wir e on ly to term in als shown. No te t ha t no t al l term inals

sh own are available in all rating s – see Tables 1-1 and 1-2.

( ) – Indicate s alte rnate terminal markin g, i.e ., (R) and L1.

▲ – Function labels shown for t he se ter mi na ls are determi ne d by factory settings of pa ra meters

H 1 - 0 1 th rough H 1 - 0 6 . See paragraph 5. 32.

● – Fu nc tion l ab els sh ow n for these terminals are d etermined by f ac to ry set ti ngs of parameter s

H 2 - 0 1 th rough H 2 - 0 3 . See paragraph 5. 33.

♦ – F unction labels s ho wn for these terminals are determined by fa ctory se tt ings o f parame te rs

H 3 - 0 1, - 0 4, - 0 5, - 0 8, & - 0 9 . See paragraphs 5.19 & 5.30.

■ – Functi on l abels and signal levels sho wn f or the se t erminals are determ ined by factory setti ngs

of pa ra meters H 4 - 0 1 & H 4 - 0 4 . See paragraph 5.31.

1 . If only a remote M anual Speed pot (1RH) is used, 3SS is not neede d; in that case, a jumper must be

ad ded between termina ls 5 and 11. This jumper will overr ide both t he A uto and Di gital Operato r
fr eq ue nc y references, r eg ar dl es s of th e programming o f parameter b 1 - 0 1 . If y ou a re usi ng a rem ote
speed command or the Digital Operator, DO NOT in st al l this jumper. See paragraph 5.19.

2 . Th e Driv e Elec tronic Thermal Overlo ad fun ct ion (parameters L 1 - 0 1 , L 1 - 0 2 ) meets standar ds set by

UL a nd c UL for motor thermal overl oad prote ction. If local code r equires separate mec hanical o verload
pr otection, an over lo ad r elay should be installe d, i nterlocke d wi th the dri ve a s show n. It shoul d be the
ma nu al res et type to pr event au tomatic re start fo ll owing a motor fault and s ub sequent co ntact
re closure a ft er cool d ow n.

3 . Insu la te d twiste d shielded wire i s requir ed .

2-condu ctor #18 GA. (B elden #87 60 or equival ent). 3-c onductor #18 GA. (Belden #8770 of equivale nt).

Connect shield ONLY AT DRIVE END. Stub and isolate other end.

4 . Digi tal Op erator is st andard on ev ery dr ive. Remote opera tors, as sho wn, ma y not be required.

5 . Cust om er t o connec t termin al to earth ground (100 Ω or les s, 2 30V ; 1 0 Ω o r l ess , 460V and 600V).

6 . Wi re only o ne of the i nputs a s an Auto Refere nce. If H 3 - 0 9 is s et to “ 1F “, t ermin als 13 and 14 are

ad de d for the i nternal fr equency re ference.

7 . If the Dynamic Braki ng (DB ) opti on is used, wire per Appendix 6 instruct io ns.

8 . An optional DC reactor may be added for harmonic atte nuati on, if need ed; see separate i nstruction she et

for w i ring .

9 . If applica ti on doe s not allow reverse operatio n, b 1 - 0 4 , Revers e Run Prohib it , s ho ul d b e set to “ 1 ”

(Reverse Run Disabled), and the Reverse Run/Stop inp ut ca n be eliminated.

1 0 . I f supplying t he drive wi th DC v ol ta ge instead of 3ø A C, remove j um pe rs from t erminals

and connect a separa te 1ø AC sup ply to l1 and l2 inste ad.

l1 and l2

1 1 . Use

l1 (R) and l2 ( S) f or singl e- ph as e in pu t. Not e that for drives up through GPD515C-A064, -B034, and

-C 032 (CI MR -G 5M 20 15 1F, 4 01 51 F, and 50221F) m us t be derated b y 50%. Co nsult f ac to ry for derating
of lar ger dri ves .

1-20

MAN SPEED
1RH ✱

SEE NOTE 1

ISOLATED
AUTO
REFERENCE ✱
SEE NOTE 6

1R ✱

4-20mA

0-10V

FOR OPTIONAL
DC REACTOR

SEE NOTE 8

FOR WIRING
DYNAMIC
BRAKING
OPTION

SEE NOTE 7

1ø POWER SUPPLY (SEE NOTE 11)

3ø POWER SUPPLY (SEE NAMEPLATE DATA)

L1 L2 L3

+15Vdc

15

(20mA MAX)

♦

MAN REF. IN

16

(0 TO ±10Vdc)

COM

17

SHIELD

12

♦

4-20mA

14

(250

♦

0 TO ±10Vdc

13

(20K

+ 1

+ 2

B2

NOTE 4

L1 L2 L3

(R) (S) (T) (r)

GPD 515/G5

DRIVE FWD REV REMOTE

SEE

DIGITAL OPERATOR
JVOP-130

LOCAL

REMOTE

JOG

FWD
REV

RUN STOP

MENU ESC

B1

OR

+ 3

–

(GPD515C-B041 thru -B096)

FACTORY SET FOR 460V

400/

380V

415V 440V 460V

Voltage Selector

–15Vdc

33

(20mA MAX)

(E)

G

(U) (V) (W)

T1 T2 T3

SEQ REF

DATA

ENTER

RESET

1CB ✱✱

1 2

COOLING

FAN

POWER

FAULT RESET

MULTI-STEP

FREQ SELECT

COAST STOP
(BASE BLOCK)

RUN CONTACT

FAULT CONTACTS

ANALOG
OUTPUT

ANALOG
OUTPUT

OPEN

COLLECTOR

CIRCUIT

OPEN

COLLECTOR

CIRCUIT

(GPD515C-A080 [CIMR-G5M20151F] AND ABOVE;
GPD515C-B041 [CIMR-G5M40151F] AND ABOVE;
GPD515C-C027 [CIMR-G5M50221F] AND ABOVE)

FWD

REV

SEE NOTE 10

1

2

▲

EXT. FAULT

3

▲

4

TO

▲

AUTO/MAN

TERM. 12

5

▲

6

SEE

▲

JOG
SPEED

NOTE 1

7

▲

8

11

0 VOLTS

RY1

RY2

RY2

●

9

10

18

19

20

■

21

■

22

■

23

●

25

●

26

27

TERMINALS 1-8:
IF INPUT FROM RELAY CONTACTS:
RATED 30Vdc OR MORE,
100mA OR MORE
IF OPEN COLLECTOR INPUT:
RATED 35Vdc OR MORE,
100mA OR MORE

RY CONTACTS
CAPACITY:
1A AT 250Vac
1A AT 30Vdc

MULTI­FUNCTION
OPEN
COLLECTOR
OUTPUTS
CAPACITY:
50mA AT 48Vdc MAX.

(U) (V) (W)

T1 T2 T3

FWD

RUN/STOP

1SS ✱

REV

RUN/STOP

EXT. FAULT ✱

EXT. FAULT RESET

+

–

+

SEE
NOTE 9

2SS ✱

1PB ✱

SEE
NOTE 3

3SS ✱

MULTI-FUNCTION
MONITOR OUTPUT
0 to +10V or
–10 to +10V,
2mA MAX.

AUTO

MAN

1OL ✱

SEE
NOTE
2

EARTH

GROUND

SEE NOTE 5

BASIC INTERCONNECT DIAGRAM FOR 2-WIRE CONTROL

Figure 1-3. 230, 460 or 600V Interconnections - 2-Wire Control

(with parameters b1-01 = 1, b1-02 = 1, H1-01 = 24, H1-02 = 14, H1-03 = 3,

H1-04 = 4, H1-05 = 6, and H1-06 = 8 )

See Figure 1-5 for Closed-loop PG connections

(T2)

(T1) (T3)

1-21

ALTERNATE
MOTOR CONNECTION

AC MOTOR ✱

(T2)

(T1) (T3)

1OL ✱

SEE NOTE 2

AC MOTOR ✱

1.4.6 I n t e r c o n n e c t i o n – 3 - W i r e C o n t r o l O peration F i g u r e 1 - 4 .

Notes referred to in figure 1-4.

✱ – Indicates components not supplied.

✱✱– B ra nch c ir cuit pr ot ection (circuit breaker or i np ut fu se s) m ust be supplied by cus tomer.

– Indicates cus tomer connectio n term inal. Wir e on ly to term in als shown. No te t ha t no t al l term inals

sh own are available in all rating s – see Tables 1-1 and 1-2.

( ) – Indicate s alte rnate terminal markin g, i.e ., (R) and L1.

▲ – Function labels shown for t he se ter mi na ls are determi ne d by factory settings of pa ra meters H 1 - 0 1

th rough H 1 - 0 6 : H 1 - 0 1 = 2 4 , H 1 - 0 2 = 1 4, H 1 - 0 3 = 0 , H 1 - 0 4 = 3 , H 1 - 0 5 = 4 , H 1 - 0 6 = 6 .
See paragraph 5. 32.

● – Fu nc tion l ab els sh ow n for these terminals are d etermined by f ac to ry set ti ngs of parameter s

H 2 - 0 1 th rough H 2 - 0 3 . See paragraph 5. 33.

♦ – F unction labels s ho wn for these terminals are determined by fa ctory se tt ings o f parame te rs

H 3 - 0 1, - 0 4, - 0 5, - 0 8, & - 0 9 . See paragraphs 5.19 & 5.30.

■ – Functi on l abels and signal levels sho wn f or the se t erminals are determ ined by factory setti ngs

of pa ra meters H 4 - 0 1 & H 4 - 0 4 . See paragraph 5.31.

1 . If only a remote M anual Speed pot (1RH) is used, 2SS is not neede d; in that case, a jumper must be

ad ded between termina ls 6 and 11. This jumper will overr ide both t he A uto and Di gital Operato r
fr eq ue nc y references, r eg ar dl es s of th e programming o f parameter b 1 - 0 1 . If you are usin g a
remote spe ed command or the Digital Operator, D O NOT install th is jumper. S ee parag ra ph 5.19.

2 . Th e Driv e Elec tronic Thermal Overlo ad fun ct ion (parameters L 1 - 0 1 , L 1 - 0 2 ) mee ts sta nd ards s et

by U L an d cUL for motor the rmal overlo ad protec tion. If local code re quires sepa rate mech anical
ov er load p ro te ction, a n over lo ad relay should be installed, interlocked with the dr iv e as shown. It
sh ould be the manual reset type to preven t au tomatic restart fol lowing a motor fault and subseq uent
co nt ac t reclosure a ft er cool d ow n.

3 . Insu la te d twiste d shielded wire i s requir ed .

2-conductor #18 GA. (B elden #8760 or eq uivalent). 3-conducto r #18 GA. (Belden # 8770 of equivalent).

Connect shield ONLY AT DRIVE END. Stub and isolate other end.

4 . Digi tal Op erator is st andard on ev ery dr ive. Remote opera tors, as sho wn, ma y not be required.

5 . Cust om er t o connec t termin al to earth ground (100 Ω or les s, 2 30V ; 1 0 Ω o r l ess , 460V and 600V).

6 . Wi re only o ne of the i nputs a s an Auto Refere nce. If H 3 - 0 9 is s et to “ 1F “, t ermin als 13 and 14 are

ad de d for the i nternal fr equency re ference.

7 . If the Dynamic Braki ng (DB ) opti on is used, wire per Appendix 6 instruct io ns.

8 . An optional DC reactor may be added for harmonic atte nuati on, if need ed; see separate i nstruction she et

for w i ring .

9 . If applica ti on doe s not allow reverse operatio n, b 1 - 0 4 , Revers e Run Prohib it , s ho ul d b e set to “ 1 ”

(Reverse Run Disabled), and the Forward/Reverse input can be eliminated.

1 0 . I f supplying t he drive wi th DC v ol ta ge instead of 3ø A C, remove j um pe rs from t erminals

and connect a separa te 1ø AC sup ply to l1 and l2 inste ad.

1 1 . Use l1 (R) and l2 (S) for single-phase input . No te t ha t fo r dr iv es u p th ro ug h GP D5 15 C- A064, -B034, and

-C 032 (CIMR-G 5M 20 15 1F , 40151F, and 50221F ) must be derated by 50%. C on su lt factory fo r deratin g
of lar ger dri ves .

l1 and l2

CAUTION

Before running, parameter A1-03 must be set to " 0 ". Resetting drive constant A1-03
to " 2220 " may cause the motor to run in the reverse direction WITHOUT A RUN
COMMAND, and possibly result in damage to the equipment or personal injury.

1-22

MAN SPEED
1RH ✱

2K / 2.5K

SEE NOTE 1

ISOLATED
AUTO
REFERENCE ✱
SEE NOTE 6

1R ✱

4-20mA

0-10V

FOR OPTIONAL
DC REACTOR

SEE NOTE 8

FOR WIRING
DYNAMIC
BRAKING
OPTION

SEE NOTE 7

3ø POWER SUPPLY (SEE NAMEPLATE DATA)

L1 L2 L3

1CB ✱✱

2K

+15Vdc

15

(20mA MAX)

♦

MAN REF. IN

16

(0 TO ±10Vdc)

L1 L2 L3

(R) (S) (T)

1 2

COOLING

FAN

POWER

GPD 515/G5

COM

17

SHIELD

12

♦

4-20mA

14

(250

SEE

NOTE 4

♦

0 TO ±10Vdc

13

(20K

+ 1

+ 2

B2

B1

OR

+ 3

–

(GPD515C-B041 thru -B096)

FACTORY SET FOR 460V

400/

380V

415V 440V 460V

Voltage Selector

–15Vdc

33

(20mA MAX)

(E)

G

DRIVE FWD REV REMOTE

DIGITAL OPERATOR
JVOP-130

LOCAL

REMOTE

JOG

FWD
REV

SEQ REF

MENU ESC

RUN STOP

(U) (V) (W)

T1 T2 T3

DATA

ENTER

RESET

FAULT RESET

FREQ SELECT

FAULT CONTACTS

ANALOG
OUTPUT

ANALOG
OUTPUT

OPEN

COLLECTOR

CIRCUIT

OPEN

COLLECTOR

CIRCUIT

(GPD515C-A080 [CIMR-G5M20151F] AND ABOVE;

GPD515C-B041 [CIMR-G5M40151F] AND ABOVE;
GPD515C-C027 [CIMR-G5M50221F] AND ABOVE)

RUN

STOP

SEE NOTE 10

1

2

▲

EXT. FAULT

3

▲

4

TO

▲

FWD/REV

TERM. 12

5

▲

AUTO/MAN

MULTI-STEP

0 VOLTS

RUN CONTACT

JOG
SPEED

RY1

RY2

RY2

6

▲

7

SEE
NOTE 1

▲

8

11

●

9

10

18

19

20

■

21

■

22

■

23

●

25

●

26

27

TERMINALS 1-8:
IF INPUT FROM RELAY CONTACTS:
RATED 30Vdc OR MORE,
100mA OR MORE
IF OPEN COLLECTOR INPUT:
RATED 35Vdc OR MORE,
100mA OR MORE

RY CONTACTS
CAPACITY:
1A AT 250Vac
1A AT 30Vdc

MULTI­FUNCTION
OPEN
COLLECTOR
OUTPUTS
CAPACITY:
50mA AT 48Vdc MAX.

(U) (V) (W)

RUN

1PB ✱

STOP

2PB ✱

EXT. FAULT ✱

EXT. FAULT RESET

3PB ✱

SEE
NOTE 3

1SS ✱

SEE NOTE 9

2SS ✱

MULTI-FUNCTION

+

MONITOR OUTPUT
0 to +10V or

–

–10 to +10V,

2mA MAX.

+

1OL ✱

FWD

REV

AUTO

MAN

SEE
NOTE
2

T1 T2 T3

EARTH

GROUND

SEE NOTE 5

BASIC INTERCONNECT DIAGRAM FOR 3-WIRE CONTROL

Figure 1-4. 230, 460 or 600V Interconnections - 3-Wire Control

(with parameters b1-01 = 1, b1-02 = 1, H1-01 = 24, H1-02 = 14, H1-03 = 0,

H1-04 = 3, H1-05 = 4, and H1-06 = 6 )

See Figure 1-5 for Closed-loop PG connections

(T2)

(T1) (T3)

AC MOTOR ✱

1-23

ALTERNATE
MOTOR CONNECTION

(T2)

(T1) (T3)

1OL ✱

SEE NOTE 2

AC MOTOR ✱

1.4.7 E n c o d e r F e e d b a c k

If either the Flux Vector (A1-02 = 3) or Volts Per Hertz with Encoder (A1-02 = 1) control method is
desired, an encoder feedback board for the drive is required.

The drive can accept many types of encoder feedback. Table 1-4 shows which option board is
needed for each type of encoder.

Table 1-4. E n coder f e edback option b oard t y pes.

Option

Boar d

PG-X 2

PG-W2*

Contr o l

M e t h o d ( s )

ALL

ALL

Elec t rical I n put

Schem e

Quadrature,

Line D r iver

Dual Input,

Quadrature, Line

Req uir ed Si gna ls Fr om Enc ode r

A + , A- , B+ , & B - ( Z + , Z - o p t io n a l )

A+, A-, B+, B-, (Z+, Z- optional)

Driver

PG-B2

PG-D2

PG-A2

ALL

All, Except

Flux Vector

All, Except

Flux Vector

Quadrature,

Single Ended

Line Driver

Single Ended

A, B, & Common

A+ & A-

A & Common

*Accepts inputs from two encoders. Primarily used with custom software.

The most common encoder used with the drive is the Quadrature, Line Driver style
encoder. When an encoder of this type is used, a PG-X2 option board must be
mounted onto the drive. The encoder then wires to the PG-X2 option board.

Table 1-5 and Figure 1-5 show connections for the PG-X2 and some typical encoders.

Table 1-5. Encoder (PG) Connection

PG-X2 EPC (1) DYNAPAR DYNAPAR LAKESHORE/

FUNCTION TERMINAL MODEL H-20 (2) HS-35 NORTHSTAR

TA1 755A (Pin #) SL-56

+12V (200mA) 1 White D D 6

0V 2 Black F F 1

+5V 3 No Connection No Connection No Connection No Connection

A+ 4 Red A A 3

A– 5 Green H H 8

B+ 6 Brown B B 2

B– 7 Yellow I I 7

SHIELD TA3 Shield E No Connection 10

( 1 )

For PG, EPC Model 755A, Orange and Blue wires are not used.

( 2 )

For PG, Dynapar H-20, pins C, G, and J are not used.

The PG-X2 card also has a connector TA2 which provides processed PG signal output for
use by an external pulse monitor. This connection can be made according to Figure 1-5.

1-24

GPD 515/G5
panel or
enclosure

Factory wiring —
TB1 to TA1

GPD 515/G5

PG-X2 Card

PG input
per
Table 1-9

300 KHz
input max.

Pulse
Monitor
Ouptut

RS422
Compatible
300kHz
ouptut max.

(2)

(2)

Line Receiver

TB1

10

(1)

1

2

3

4

5

6

7

8

9

120 ‰

120 ‰

120 ‰

Shield

P

P

P

TA1

P

P

P

P

1

2

3

4

5

6

7

8

9

10

TA3

Isolated Power Supply

+12V

0V

+5V

A+

A-

B+

B-

(3)

Z+

(3)

Z-

0V

Optical

Isolation

TA2

1

2

3

4

5

6

7

A+

A-

B+

B-

Z+

Z-

N/C

Line Driver

Pulse
A

Pulse
B

Pulse
Z

E

NOTE:
Wiring distance from GPD 515/G5
to pulse monitor: 100m or less.

(1)

Customer supplied.

(2)

Refer to Section 2.2b or 2.2d (PG-X2) to calculate frequency.

(3)

Z pulses not requred for most applications.

Figure 1-5. PG-X2 Card Input/Output Connections

Factory Connection

(to control terminal 12)

1-25