Yaskawa GPD505 User Manual

Table of Contents

1. INTRODUCTION ...................................................................................................................................3

2. HARDWARE INSTALLATION..............................................................................................................4

2.1 O

2.2 D

2.3 N

PTION CARD MOUNTING..................................................................................................................4

RIVE SET-UP ..................................................................................................................................6

ETWORK CONNECTION....................................................................................................................7

2.3.1 Bus Terminating Resistor........................................................................................................7

2.4 N

ETWORK ADDRESSING ....................................................................................................................7

3. APPLICATION OVERVIEW................................................................................................................ 10

3.1 A

3.2 A

3.3 B

3.4 B

NALOG INPUT OBJECT SUMMARY...................................................................................................10

NALOG OUTPUT OBJECT SUMMARY ............................................................................................... 11

INARY INPUT OBJECT SUMMARY....................................................................................................11

INARY OUTPUT OBJECT SUMMARY.................................................................................................11

4. STANDARD OPERATION..................................................................................................................13

4.1 D

RIVE CONFIGURATION................................................................................................................... 13

4.1.1 Accel/Decel Times – AO2, AO3............................................................................................13

4.1.2 PID Configuration – AO4, AO5, AO9....................................................................................13

4.1.3 Stall Prevention – AO6, AO7.................................................................................................13

4.1.4 Operational Mode – AO8.......................................................................................................14

4.1.5 Speed Command Limits – AO10, AO11 ...............................................................................14

4.1.6 Motor Rated Current – AO12................................................................................................14

4.1.7 Prohibit Frequencies – AO13, AO14, A015.......................................................................... 15

4.1.8 Automatic Restarts – AO16...................................................................................................15

4.1.9 Display Units – AO17............................................................................................................15

4.1.10 Power Loss Ride-Through – AO18.......................................................................................16

4.1.11 General Purpose Setup – AO22, AO23................................................................................16

4.2 D

RIVE COMMAND AND CONTROL......................................................................................................17

4.2.1 Run/Stop Command – BO1...................................................................................................17

4.2.2 Speed Command – AO1.......................................................................................................17

4.2.3 Forward/Reverse Command – BO2...................................................................................... 17

4.2.4 Fault/Fault Reset Commands – BO3, BO4...........................................................................17

4.2.5 MultiFunction Input Commands – BO5, BO6, BO7, BO8 .....................................................18

4.2.6 Panel Lock Command – BO9................................................................................................18

4.2.7 Terminal S1 Run/Stop Control .............................................................................................. 18

4.3 D

RIVE MONITORING ........................................................................................................................19

4.3.1 Operating Status – AI1-AI13, BI1-BI8...................................................................................19

4.3.2 Current Rating – AI14............................................................................................................20

4.3.3 Reading Other Parameters – AO21, AI15.............................................................................20

4.4 C

ABLE LOSS BEHAVIOR...................................................................................................................21

4.4.1 Continue Running at Last Speed..........................................................................................21

4.4.2 Continue Running at Preset Speed.......................................................................................21

4.4.3 Stop Running.........................................................................................................................22

4.4.4 Fault.......................................................................................................................................22

5. BYPASS APPLICATIONS ..................................................................................................................23

5.1 T

YPICAL PARAMETER SETTINGS ......................................................................................................23

6. PARAMETER MANAGEMENT FUNCTIONS.....................................................................................24

6.1 S

6.2 R

6.3 C

AVE PARAMETERS ........................................................................................................................24

ESTORE PARAMETERS ..................................................................................................................24

OMPARE PARAMETERS..................................................................................................................25

7. DIAGNOSTIC LEDS............................................................................................................................ 26

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7.1 RXD..............................................................................................................................................26

7.2 TXD...............................................................................................................................................26

7.3 FAULT ..........................................................................................................................................26

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1. Introduction

The Metasys® N2 communication option for the GPD505 and GPD506/P5 allows these drives to be integrated into a new or existing Metasys

This manual describes the steps necessary for hardware installation, network identification, and operation of the interface. Refer to the appropriate Technical Manual for additional information regarding drive operation and setup.

environment.

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2. Hardware Installation

This section describes steps necessary to install the option card and configure the drive for its use. Since this option is available pre-installed or in kit form, many of these steps may have been completed at the factory. If already installed, users should still review these steps to become familiar with the procedure.

Refer to Figure 1 for the physical location of switches, LEDs and connectors.

2.1 Option Card Mounting

EPROM

RXD

CPU

Figure 1. Option Card Layout

TXD

DC-DC

CONV

UART

FAULT

CAUTION: Make sure that the input power to the drive is TURNED OFF and the CHARGE lamp

inside the unit is OFF before installing the option card.

Step 1. Remove the digital operator, applying pressure to the locking plate on its lower right side, as

illustrated in Figure 2. Lift the operator out by pulling forward.

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Locking Plate

Figure 2. Operator Removal

Step 2. Remove the drive cover, applying pressure to the locking tabs on either side of the cover as

illustrated in Figure 3. With the locking tabs disengaged, pivot the cover out from the bottom. Continue pivoting it until the top hinge disengages.

Press

GPD

506/P5

Press

Figure 3. Cover Removal

Step 3. Position the option card so that the 12-pin interface cable is to the left, as illustrated in Figure 4.

Carefully press the attached cable connector into connector 2CN until it is firmly seated. Please note the orientation of the locking tab relative to the connector mounted on the control board.

Step 4. Position the option board mounting holes directly over the four standoffs on the control board.

Carefully press the option board onto the standoffs until it is firmly seated.

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Step 5. Route the green pigtail lead from the option board to the lower left corner of the control board

and connect it to screw terminal E(G).

2CN

Locking Tab

Standoffs

E(G)

Cable connector

Mounting Holes

Locking Tab

GND

Figure 4. Option Card Positioning

2.2 Drive Set-up

The drive must be properly configured to communicate with the option card, as described below:

GPD505

Parameter

n106 n104 1 Address (01) n107 n105 2 Baud Rate (9600) n108 n106 0 Parity (None)

NOTE: Parameter n001 must be set to 3 to change these parameters. New settings will not take

affect until drive power is cycled.

If any of these settings are incorrect, “CALL” will blink on the digital operator, as will the RXD, TXD and FAULT LEDs. This is an indication that the drive has not yet established communication with the option card. Once the drive has properly exchanged messages with the option card, all blinking should stop.

GPD506

Parameter

Setting Description

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2.3 Network Connection

Communication on the network is half-duplex, two-wire RS-485, with communication parameters fixed at 9600 baud, eight data bits, no parity and one start/stop bit. The connection medium is shielded twisted pair cable.

Network connection is facilitated by a pluggable 4-way Phoenix-style connector, as illustrated in Figure 5. Particular attention should be given to the polarity of the network connection. Proper communication cannot be established with these terminals reversed.

R E F

H L D

Figure 5. Network Connector

2.3.1 Bus Terminating Resistor

A bus terminating resistor (120Ω) is available on each option board and can be applied to the bus by setting the switches of S3 to their ON position.

In a multi-node system, only those nodes at the end of a bus segment should have terminating resistors. Before applying a terminating resistor as described above, care should be taken to understand the physical layout of the network and where other resistors might already be applied. An overloaded bus may not function properly.

2.4 Network Addressing

A drive’s network address is assigned by selecting the proper setting for switch S1, as detailed in Table 1:

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Network Address

N/A 00000000 64 01000000 128 10000000 192 11000000

1 00000001 65 01000001 129 10000001 193 11000001 2 00000010 66 01000010 130 10000010 194 11000010 3 00000011 67 01000011 131 10000011 195 11000011 4 00000100 68 01000100 132 10000100 196 11000100 5 00000101 69 01000101 133 10000101 197 11000101 6 00000110 70 01000110 134 10000110 198 11000110 7 00000111 71 01000111 135 10000111 199 11000111 8 00001000 72 01001000 136 10001000 200 11001000

9 00001001 73 01001001 137 10001001 201 11001001 10 00001010 74 01001010 138 10001010 202 11001010 11 00001011 75 01001011 139 10001011 203 11001011 12 00001100 76 01001100 140 10001100 204 11001100 13 00001101 77 01001101 141 10001101 205 11001101 14 00001110 78 01001110 142 10001110 206 11001110 15 00001111 79 01001111 143 10001111 207 11001111 16 00010000 80 01010000 144 10010000 208 11010000 17 00010001 81 01010001 145 10010001 209 11010001 18 00010010 82 01010010 146 10010010 210 11010010 19 00010011 83 01010011 147 10010011 211 11010011 20 00010100 84 01010100 148 10010100 212 11010100 21 00010101 85 01010101 149 10010101 213 11010101 22 00010110 86 01010110 150 10010110 214 11010110 23 00010111 87 01010111 151 10010111 215 11010111 24 00011000 88 01011000 152 10011000 216 11011000 25 00011001 89 01011001 153 10011001 217 11011001 26 00011010 90 01011010 154 10011010 218 11011010 27 00011011 91 01011011 155 10011011 219 11011011 28 00011100 92 01011100 156 10011100 220 11011100 29 00011101 93 01011101 157 10011101 221 11011101 30 00011110 94 01011110 158 10011110 222 11011110 31 00011111 95 01011111 159 10011111 223 11011111 32 00100000 96 01100000 160 10100000 224 11100000 33 00100001 97 01100001 161 10100001 225 11100001 34 00100010 98 01100010 162 10100010 226 11100010 35 00100011 99 01100011 163 10100011 227 11100011 36 00100100 100 01100100 164 10100100 228 11100100 37 00100101 101 01100101 165 10100101 229 11100101 38 00100110 102 01100110 166 10100110 230 11100110 39 00100111 103 01100111 167 10100111 231 11100111 40 00101000 104 01101000 168 10101000 232 11101000 41 00101001 105 01101001 169 10101001 233 11101001 42 00101010 106 01101010 170 10101010 234 11101010 43 00101011 107 01101011 171 10101011 235 11101011 44 00101100 108 01101100 172 10101100 236 11101100 45 00101101 109 01101101 173 10101101 237 11101101 46 00101110 110 01101110 174 10101110 238 11101110 47 00101111 111 01101111 175 10101111 239 11101111 48 00110000 112 01110000 176 10110000 240 11110000 49 00110001 113 01110001 177 10110001 241 11110001 50 00110010 114 01110010 178 10110010 242 11110010 51 00110011 115 01110011 179 10110011 243 11110011 52 00110100 116 01110100 180 10110100 244 11110100 53 00110101 117 01110101 181 10110101 245 11110101 54 00110110 118 01110110 182 10110110 246 11110110 55 00110111 119 01110111 183 10110111 247 11110111 56 00111000 120 01111000 184 10111000 248 11111000 57 00111001 121 01111001 185 10111001 249 11111001 58 00111010 122 01111010 186 10111010 250 11111010 59 00111011 123 01111011 187 10111011 251 11111011 60 00111100 124 01111100 188 10111100 252 11111100 61 00111101 125 01111101 189 10111101 253 11111101 62 00111110 126 01111110 190 10111110 254 11111110 63 00111111 127 01111111 191 10111111 255 11111111

S1 Setting

87654321

Network Address

S1 Setting

87654321

Network Address

S1 Setting

87654321

Network Address

S1 Setting

87654321

Table 1. Network Address Settings

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