Yamaha YZF-R1(4C81) User Manual

YZF-R1 (4C81) EUROPE, SOUTH AFRICA

A2

1F4C8-300E1

2F4C8-300E1

()

YZF-R1

PARTS CATALOGUE

©2006 by Yamaha Motor Co., Ltd.

1st edition, October 2006

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

A3

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.

A4

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

BWC1(*) BLUISH WHITE COCKTAIL 1 0390

DBNM8 DARK BLUISH GRAY METALLIC 8 0919

DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564

LGB LOW GLOSS BLACK 0098

MBL2 MAT BLACK 2 0582

SMX(*) BLACK METALLIC X 0903

VRC1 VIVID RED COCKTAIL 1 0121

FOREWORD

A5

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.

(2) “Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

Model Code

4C81

Colouring

Type Code

A 0564

B 0903

C 0390

Colour

Code

Colour Name

DEEP PURPLISH BLUE METALLIC C DPBMC

BLACK METALLIC X SMX

BLUISH WHITE COCKTAIL 1 BWC1

Abbrevia-

tion

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

4C81

Production

Code No.

010 EUROPE 1

050 EUROPE 2

060

070

080

(destination)

FINLAND

GREECE

UNITED KINGDOM

IRELAND

SOUTH AFRICA

Country

Model

Code

Production

Code No.

Country

(destination)

A6

ENGINE

CYLINDER HEAD .................................................................B2

CYLINDER ............................................................................B4

CRANKSHAFT & PISTON ....................................................B5

VALVE ...................................................................................B6

CAMSHAFT & CHAIN ...........................................................B8

WATER PUMP ......................................................................B9

RADIATOR & HOSE .............................................................B11

OIL PUMP .............................................................................B13

OIL CLEANER .......................................................................B14

INTAKE .................................................................................B15

INTAKE 2 ..............................................................................C3

AIR INDUCTION SYSTEM .................................................... C4

EXHAUST .............................................................................C5

CRANKCASE ........................................................................C8

CRANKCASE COVER 1 .......................................................C9

STARTER ..............................................................................C12

CLUTCH ................................................................................C13

TRANSMISSION ...................................................................C15

SHIFT CAM & FORK .............................................................D3

SHIFT SHAFT .......................................................................D4

CHASSIS

FRAME ..................................................................................D5

FENDER ................................................................................D8

SIDE COVER ........................................................................D11

REAR ARM ...........................................................................D12

REAR SUSPENSION ............................................................D14

STEERING ............................................................................D15

FRONT FORK .......................................................................E2

FUEL TANK ...........................................................................E4

SEAT .....................................................................................E7

FRONT WHEEL .................................................................... E8

FRONT BRAKE CALIPER ....................................................E9

REAR WHEEL .......................................................................E10

REAR BRAKE CALIPER .......................................................E12

STEERING HANDLE & CABLE ............................................E13

FRONT MASTER CYLINDER ...............................................E14

STAND & FOOTREST ..........................................................E15

REAR MASTER CYLINDER .................................................F4

COWLING 1 ..........................................................................F6

COWLING 2 ..........................................................................F9

CONTENTS

GENERATOR ....................................................................... F13

STARTING MOTOR ............................................................. F14

FLASHER LIGHT .................................................................. F15

METER ................................................................................. G2

HEADLIGHT ......................................................................... G3

TAILLIGHT ............................................................................ G4

HANDLE SWITCH & LEVER ................................................ G5

ELECTRICAL 1 ..................................................................... G6

ELECTRICAL 2 ..................................................................... G8

INDEX

NUMERICAL INDEX ............................................................. M1

FIG. 1 CYLINDER HEAD

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

4C8–11101–00

4C8–11133–10

4C8–11134–10

90340–18002

91808–16023

91808–16023

91808–16023

90105–06027

95024–06012

90430–06014

95612–08625

90201–10050

90179–10414

90201–10050

90176–10075

CYLINDER HEAD ASSY 1

.GUIDE, VALVE 1 8

.GUIDE, VALVE 2 8

.PLUG, STRAIGHT SCREW 3

.PIN, DOWEL 2

.PIN, DOWEL 2

.PIN, DOWEL 2

.BOLT, FLANGE 20

.BOLT, FLANGE 1

.GASKET 1

BOLT, STUD 8

WASHER, PLATE 8

NUT 8

WASHER, PLATE 2

NUT, CROWN 2

4C81

REMARKS

B

2

16

90110–06212

17

94701–00403

18

4C8–11181–00

19

4C8–11191–00

20

5BE–12241–00

21

4C8–11193–00

22

5VY–1482K–00

23

5SL–14890–10

24

5VY–14899–00

25

90110–06175

26

90109–066F0

27

5VY–1111G–00

BOLT, HEXAGON SOCKET HEAD 2

PLUG, SPARK (NGK CR9EK) 4

GASKET, CYLINDER HEAD 1 1

COVER, CYLINDER HEAD 1 1

.GUIDE, STOPPER 2 1

GASKET, HEAD COVER 1 1

PLATE 4

REED VALVE ASSY 2

CAP, CASE 2

BOLT, HEXAGON SOCKET HEAD 4

BOLT 6

RUBBER, MOUNT 1 6

FIG. 1 CYLINDER HEAD

REF.
NO.

28

PART NO. DESCRIPTION

99530–10114

PIN, DOWEL 2

4C81

REMARKS

B

3

FIG. 2 CYLINDER

REF.
NO.

1

2

3

PART NO. DESCRIPTION

5VY–11311–10

5VY–11351–00

99530–10114

CYLINDER 1 1

GASKET, CYLINDER 1

PIN, DOWEL 2

4C81

REMARKS

B

4

FIG. 3 CRANKSHAFT & PISTON

REF.
NO.

1

2

3

4

PART NO. DESCRIPTION

4C8–11411–00

4C8–11650–00

5VY–11654–01

4C8–11656–00

CRANKSHAFT 1

CONNECTING ROD ASSY 4

.BOLT, CONNECTING ROD 2

PLANE BEARING, CONNECTING ROD 8 UR RED-BLUE

4C81

REMARKS

4C8–11656–10

4C8–11656–20

4C8–11656–30

5

5VY–11549–00

6

5VY–11416–A0

5VY–11416–00

5VY–11416–10

5VY–11416–20

5VY–11416–30

7

4C8–11631–00

8

4C8–11603–00

9

4C8–11633–00

10

93450–18157

PLANE BEARING, CONNECTING ROD 8 UR RED-BLACK

PLANE BEARING, CONNECTING ROD 8 UR RED-BROWN

PLANE BEARING, CONNECTING ROD 8 UR RED-GREEN

SPROCKET, CAM CHAIN 1

PLANE BEARING, CRANKSHAFT 1 10 UR WHITE

PLANE BEARING, CRANKSHAFT 1 10 UR BLUE

PLANE BEARING, CRANKSHAFT 1 10 UR BLACK

PLANE BEARING, CRANKSHAFT 1 10 UR BROWN

PLANE BEARING, CRANKSHAFT 1 10 UR GREEN

PISTON (STD) 4

PISTON RING SET (STD) 4

PIN, PISTON 4

CIRCLIP 8

B

5

FIG. 4 VALVE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

PART NO. DESCRIPTION

4C8–12111–00

4C8–12121–00

4C8–12116–00

4C8–12113–00

4C8–12114–00

4C8–12117–00

4C8–12127–00

1AA–12118–00

1WG–12118–00

3P6–12129–00

4SV–12119–00

3LD–12168–K1

VALVE, INTAKE 8

VALVE, EXHAUST 8

SEAT, VALVE SPRING 16

SPRING, VALVE INNER 8

SPRING, VALVE OUTER 8

RETAINER, VALVE SPRING 8

RETAINER, VALVE SPRING 8

COTTER, VALVE 16

COTTER, VALVE 16

SEAL, VALVE STEM 8

SEAL, VALVE STEM 8

PAD, ADJUSTING (1.60) 16 UR

4C81

REMARKS

B

6

3LD–12168–M1

3LD–12168–R1

3LD–12168–U1

3LD–12168–W1

3LD–12168–Y1

3LD–12169–11

3LD–12169–31

3LD–12169–50

3LD–12169–70

3LD–12169–90

3LD–12169–E0

3LD–12169–G0

3LD–12169–J0

3LD–12169–L0

3LD–12169–N0

PAD, ADJUSTING (1.65) 16 UR

PAD, ADJUSTING (1.70) 16 UR

PAD, ADJUSTING (1.75) 16 UR

PAD, ADJUSTING (1.80) 16 UR

PAD, ADJUSTING (1.85) 16 UR

PAD, ADJUSTING (1.90) 16 UR

PAD, ADJUSTING (1.95) 16 UR

PAD, ADJUSTING (2.00) 16 UR

PAD, ADJUSTING (2.05) 16 UR

PAD, ADJUSTING (2.10) 16 UR

PAD, ADJUSTING (2.15) 16 UR

PAD, ADJUSTING (2.20) 16 UR

PAD, ADJUSTING (2.25) 16 UR

PAD, ADJUSTING (2.30) 16 UR

PAD, ADJUSTING (2.35) 16 UR

FIG. 4 VALVE

REF.
NO.

12

13

PART NO. DESCRIPTION

3LD–12169–T0

4C8–12153–20

PAD, ADJUSTING (2.40) 16 UR

LIFTER, VALVE 16 UR BLUE

4C81

REMARKS

4C8–12153–30

4C8–12153–09

LIFTER, VALVE 16 UR RED

LIFTER, VALVE (O/S) 16 AP GREEN

B

7

FIG. 5 CAMSHAFT & CHAIN

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

PART NO. DESCRIPTION

4C8–12170–00

4C8–12180–00

4C8–12176–00

90105–07006

94591–60124

4C8–12210–00

2D1–12213–00

90110–06106

4C8–12251–00

4C8–12252–00

93607–44002

CAMSHAFT ASSY 1 1

CAMSHAFT ASSY 2 1

SPROCKET, CAM CHAIN 2

BOLT, FLANGE 4

CHAIN 1

TENSIONER ASSY, CAM CHAIN 1

GASKET, TENSIONER CASE 1

BOLT, HEXAGON SOCKET HEAD 2

DAMPER, CHAIN 1 1

DAMPER, CHAIN 2 1

PIN, DOWEL 2

4C81

REMARKS

B

8

FIG. 6 WATER PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5VY–12469–00

5VY–12576–00

90450–38040

93210–47675

95024–06025

5VY–12637–00

4C8–12420–00

93306–00106

93102–12372

4C8–12438–00

5VY–12450–10

4XV–12439–00

5VY–12422–00

90105–06065

93603–17070

JOINT 1 1

HOSE 1 1

HOSE CLAMP ASSY 1

O-RING 1

BOLT, FLANGE 3

STAY 1 1

WATER PUMP ASSY 1

.BEARING 2

.OIL SEAL 1

.SEAL, MECHANICAL 1

.IMPELLER SHAFT ASSY 1

.O-RING 1

.COVER, HOUSING 1

.BOLT, FLANGE 5

.PIN, DOWEL 1

4C81

REMARKS

B

9

16

5VY–13310–10

17

93603–12007

18

5VY–13336–00

19

91312–06040

20

5VY–13355–00

21

90105–06066

22

5VY–12456–10

23

91808–30031

24

90110–06167

25

93210–357A2

26

4XV–12485–00

27

93210–06667

.ROTOR ASSY 1 1

.PIN, DOWEL 4

.HOUSING, ROTOR 1

.BOLT 3

.SPROCKET, DRIVEN 1

.BOLT, FLANGE 1

.WASHER 1

PIN, DOWEL 1

BOLT, HEXAGON SOCKET HEAD 2

O-RING 1

PIPE 5 1

O-RING 2

FIG. 6 WATER PUMP

REF.
NO.

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

PART NO. DESCRIPTION

5VY–12481–10

93210–235A1

93210–27370

5VY–12588–00

90467–200A0

90450–32001

90110–06161

4C8–12484–00

90430–06014

90153–06002

93210–235A1

90480–12010

90387–06112

90110–06161

90110–06174

PIPE 1 1

O-RING 1

O-RING 1

HOSE 5 1

CLIP 1

HOSE CLAMP ASSY 1

BOLT, HEXAGON SOCKET HEAD 1

PIPE 4 1

.GASKET 1

.SCREW, HEXAGON 1

O-RING 1

GROMMET 1

COLLAR 1

BOLT, HEXAGON SOCKET HEAD 1

BOLT, HEXAGON SOCKET HEAD 1

4C81

REMARKS

B

10

43

90201–06079

44

90467–200A0

WASHER, PLATE 1

CLIP 1

FIG. 7 RADIATOR & HOSE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

4C8–12485–00

4C8–1243A–00

90467–11090

93210–235A1

90110–06168

90450–35001

5VY–12410–10

5LP–12411–00

93210–49046

90176–06014

4C8–12579–00

90450–38040

4C8–12577–00

90450–38040

5GV–1246A–00

PIPE 5 1

HOSE 1 1

CLIP 2

O-RING 1

BOLT, HEXAGON SOCKET HEAD 1

HOSE CLAMP ASSY 1

THERMOSTAT ASSY 1

.THERMOSTAT 1

.O-RING 1

.NUT, CROWN 2

HOSE 4 1

HOSE CLAMP ASSY 1

HOSE 2 1

HOSE CLAMP ASSY 1

COVER 1 1

4C81

REMARKS

B

11

16

4C8–12552–00

17

90467–11044

18

90450–35001

19

90467–200A0

20

90450–32001

21

4C8–12461–00

22

4C8–12405–00

23

4C8–12405–10

24

5GJ–12675–00

25

90480–15363

26

90387–0700G

27

4C8–12551–00

HOSE 8 1

CLIP 1

HOSE CLAMP ASSY 1

CLIP 1

HOSE CLAMP ASSY 1

RADIATOR ASSY 1

BLOWER ASSY 1

BLOWER ASSY 1

BOLT, BLOWER HOLDING 6

GROMMET 3

COLLAR 2

HOSE 7 1

FIG. 7 RADIATOR & HOSE

REF.
NO.

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

PART NO. DESCRIPTION

90450–35001

4C8–12659–00

4C8–12668–00

5SL–12462–00

90387–0700G

91317–06030

90201–06071

90201–06074

95827–06030

95607–06200

90467–11090

4C8–12589–00

90450–22017

4C8–21871–00

2C0–21875–00

HOSE CLAMP ASSY 1

DAMPER, AIR SHROUD 2 1

DAMPER, AIR SHROUD 3 2

CAP, RADIATOR 1

COLLAR 1

BOLT 1

WASHER, PLATE 1

WASHER, PLATE 1

BOLT, FLANGE 2

NUT, SELF U-FLANGE 1

CLIP 1

HOSE 6 1

HOSE CLAMP ASSY 1

TANK, RECOVERY 1

CAP 1

4C81

REMARKS

B

12

43

26H–21828–00

44

4C8–21816–00

45

90467–08003

46

90467–10M04

47

4C8–1243F–00

48

90387–06681

49

92012–06014

50

90467–08075

51

90464–11M24

ELBOW 2

PIPE 1 1

CLIP 2

CLIP 1

HOSE,3 1

COLLAR 2

BOLT, BUTTON HEAD 2

CLIP 1

CLAMP 2

FIG. 8 OIL PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

PART NO. DESCRIPTION

94580–25078

4C8–13410–00

93210–22298

90480–13010

5VY–13117–10

90110–06173

5VY–13416–00

93210–14003

90110–06161

5VY–1316E–00

93210–09165

93210–06667

5VY–13898–00

90110–06182

CHAIN (DID25 78LE) 1

STRAINER HOUSING ASSY 1

O-RING 1

GROMMET 1

COLLAR, DISTANCE 1

BOLT, HEXAGON SOCKET HEAD 3

PIPE, OIL 1 1

O-RING 2

BOLT, HEXAGON SOCKET HEAD 2

PIPE, DELIVERY 5 1

O-RING 2

O-RING 1

HOLDER 1

BOLT, HEXAGON SOCKET HEAD 2

4C81

REMARKS

B

13

FIG. 9 OIL CLEANER

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

90401–20145

5GH–13440–20

5VY–13490–00

93210–15566

4C8–13417–00

90340–14132

214–11198–01

99530–08012

4C8–13414–00

91312–06025

5VY–13161–00

90110–06182

5VY–13470–00

5EB–12822–00

5EB–13475–00

BOLT, UNION 1

ELEMENT ASSY, OIL CLEANER 1

RELIEF VALVE ASSY 1

O-RING 1

COVER, STRAINER 1

.PLUG, STRAIGHT SCREW 1

.GASKET 1

PIN, DOWEL 2

GASKET, STRAINER COVER 1

BOLT 14

PIPE, DELIVERY 1 1

BOLT, HEXAGON SOCKET HEAD 1

OIL COOLER ASSY 1

.BOLT, UNION 1

.GASKET 1

4C81

REMARKS

B

14

16

5JW–13473–00

.O-RING 1

FIG. 10 INTAKE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

4C8–13595–00

90450–62002

4C8–13596–00

90450–62002

4C8–13598–00

90450–62002

2C0–13881–00

4C8–14411–00

4C8–14462–00

4C8–14457–00

4C8–14467–00

4C8–85850–00

4C8–14490–00

98502–05035

92902–05600

JOINT 1

HOSE CLAMP ASSY 1

JOINT, CARBURETOR 2 1

HOSE CLAMP ASSY 2

JOINT, CARBURETOR 4 1

HOSE CLAMP ASSY 1

COVER 1 1

CASE, AIR CLEANER 1 1

SEAL 2

SEAL 1

SEAL 1

GEARED MOTOR COMP. 1

SHAFT ASSY 1

SCREW, PAN HEAD 3

WASHER, PLATE 3

4C81

REMARKS

B

15

16

4C8–15393–00

17

90467–140A5

18

4C8–1440B–00

19

90159–05035

20

90480–08264

21

4C8–14498–00

22

4C8–14421–00

23

4C8–14452–00

24

4C8–14451–00

25

98902–05020

26

90467–14015

27

4C8–12682–00

PIPE, BREATHER 2 1

CLIP 1

JOINT ASSY 1

SCREW, WITH WASHER 2

GROMMET 2

STAY 1 1

CASE, AIR CLEANER 2 1

SEAL 1

ELEMENT, AIR CLEANER 1

SCREW, BIND 9

CLIP 1

PROTECTOR, HEAT 1

FIG. 10 INTAKE

REF.
NO.

28

PART NO. DESCRIPTION

91312–06016

BOLT 7

4C81

REMARKS

C

2

FIG. 11 INTAKE 2

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

4C8–13750–00

8A7–14139–00

895–14169–00

4C8–13761–00

5PS–14147–00

8FP–13556–00

4C8–82386–00

4KM–14137–00

5JW–14987–00

2C0–14105–00

2C0–82380–00

2C0–14216–00

98502–06012

4C8–13930–00

2C0–85885–00

THROTTLE BODY ASSY 1

.CLIP, PIPE 4

.CAP 4

.INJECTOR ASSY 4

..O-RING 1

.GASKET, MANIFOLD 4

.EXTENSION, WIRE HARNESS 1

.CLIP 2

.HOSE 1

.PILOT SCREW SET 4

.SENSOR, PRESSURE 1

.SCREW 1

.SCREW, PAN HEAD 2

.PIPE INLET ASSEMBLY 1

.THROTTLE SENSOR ASSY 2

4C81

REMARKS

C

3

16

8CC–14216–10

17

5FL–14216–00

18

3XV–14251–00

19

5FL–14349–10

20

5JW–14396–00

21

68V–24376–00

22

4C8–13971–00

23

90464–16005

.SCREW 2

.SCREW 2

.NIPPLE 1

.PIPE 2

.PIPE 4

.PIPE, JOINT 1 2

PIPE, FUEL 1 1

CLAMP 1

FIG. 12 AIR INDUCTION SYSTEM

REF.
NO.

1

2

3

4

5

6

7

8

9

PART NO. DESCRIPTION

4C8–14840–00

4C8–14881–00

4C8–14882–00

90467–18172

4C8–14883–00

90467–18172

90467–180A0

90467–17128

90464–28003

AIR CUT VALVE ASSY 1

HOSE, BEND 1 1

HOSE, BEND 2 1

CLIP 2

HOSE, BEND 3 1

CLIP 1

CLIP 2

CLIP 1

CLAMP 1

4C81

REMARKS

C

4

FIG. 13 EXHAUST

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

4C8–14610–00

4C8–14602–00

4C8–14615–00

5VY–14816–00

5VY–14638–00

5VY–14623–00

5VY–14821–00

5VY–14811–00

5VY–14865–10

5VY–14856–00

5VY–14867–00

5VY–14643–00

90110–06110

90179–06M28

5VY–14648–00

EXHAUST PIPE ASSY 1 1

.EXHAUST PIPE COMP. 1

.JOINT, EXHAUST 1 1

.PLUG, BLIND 1

.COLLAR 2

.GASKET, EXHAUST PIPE 1

.ARM, SHAFT (VALVE) 1

.HOUSING 1

.PULLEY 1

.SPRING 1

.BRACKET 1

.GASKET 3 1

.BOLT, HEXAGON SOCKET HEAD 7

.NUT 1

.COLLAR 2 1

4C81

REMARKS

C

5

16

5VY–14674–00

17

92990–06200

18

5VY–14826–00

19

90110–06110

20

4FM–14613–00

21

90179–08410

22

4C8–14740–00

23

4C8–14755–00

24

4C8–14715–00

25

95814–08030

26

4C8–14738–00

27

92014–06012

.VALVE, PLATE 1

.WASHER, PLAIN 1

PROTECTOR, EXHAUST 1

BOLT, HEXAGON SOCKET HEAD 2

GASKET, EXHAUST PIPE 4

NUT 8

CATALYST ASSY. 1

.GASKET, SILENCER 1

.BAND, MUFFLER 1

.BOLT, FLANGE 1

.PROTECTOR, MUFFLER 3 1

.BOLT, BUTTON HEAD 4

FIG. 13 EXHAUST

REF.
NO.

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

PART NO. DESCRIPTION

90201–06079

90387–06188

4FM–24181–00

4C8–8592A–00

4C8–21880–00

90111–08021

90480–12021

4C8–14710–00

5VY–14714–00

90105–08063

5VY–14715–00

90183–060A2

90338–06007

4C8–14720–00

5VY–14714–00

.WASHER, PLATE 4

.COLLAR 4

.DAMPER, LOCATING 1 1

.SENSOR 1

.STAY ASSY. ,1 1

.BOLT,HEX. SOCKET BUTTON 1

.GROMMET 4

MUFFLER ASSY 1 1

.GASKET, MUFFLER 1

.BOLT, FLANGE 1

.BAND, MUFFLER 1

.NUT, SPRING 2

.PLUG 1

MUFFLER ASSY 2 1

.GASKET, MUFFLER 1

4C81

REMARKS

C

6

43

90105–08063

44

3D8–14715–00

45

90183–060A2

46

90338–06007

47

4C8–21890–00

48

5VY–14747–00

49

90387–08021

50

95812–08040

51

90201–087G2

52

90201–10054

53

90111–08058

54

5VY–27424–00

.BOLT, FLANGE 1

.BAND, MUFFLER 1

.NUT, SPRING 2

.PLUG 1

STAY ASSY. ,2 1

.DAMPER, MUFFLER 1

.COLLAR 1

BOLT, FLANGE 1

WASHER, PLATE 1

WASHER, PLATE 1

BOLT,HEX. SOCKET BUTTON 1

DAMPER, FOOTREST 2 4

FIG. 13 EXHAUST

REF.
NO.

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

PART NO. DESCRIPTION

90387–08020

95814–08045

90201–08034

95604–08200

4C8–1133E–00

4C8–1133F–00

4C8–14718–00–P0

90387–062L2

90111–06038

4C8–14757–00

4C8–1475P–00

4C8–14728–00–P0

90387–062L2

90111–06038

4C8–14757–00

COLLAR 2

BOLT, FLANGE 2

WASHER, PLATE 2

NUT, U FLANGE 2

CABLE, PULLEY 1 1

CABLE, PULLEY 2 1

PROTECTOR, MUFFLER 1 1 MBL2

COLLAR 2

BOLT,HEX. SOCKET BUTTON 2

DAMPER, MUFFLER 2 1

SEAT 1

PROTECTOR, MUFFLER 2 1 MBL2

COLLAR 2

BOLT,HEX. SOCKET BUTTON 2

DAMPER, MUFFLER 2 1

4C81

REMARKS

C

7

70

4C8–1476P–00

SEAT 1

FIG. 14 CRANKCASE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

4C8–15100–00

5EB–15155–00

93210–04092

99530–10014

5VY–13418–10

93210–14003

90110–06161

90116–10032

90116–10023

90119–09003

95812–08050

95812–08060

90105–08101

90109–06100

95812–06060

CRANKCASE ASSY 1

.NOZZLE 3 4

.O-RING 4

.PIN, DOWEL 3

PIPE, OIL 2 1

O-RING 2

BOLT, HEXAGON SOCKET HEAD 2

BOLT, STUD 7

BOLT, STUD 3

BOLT, WITH WASHER 10

BOLT, FLANGE 3

BOLT, FLANGE 2

BOLT, FLANGE 1

BOLT 2

BOLT, FLANGE 3

4C81

REMARKS

C

8

16

95812–06070

17

95812–06050

18

90430–06166

19

5PW–15361–00

20

5VY–15316–00

BOLT, FLANGE 3

BOLT, FLANGE 2

GASKET 1

GAUGE, LEVEL 1

DAMPER, ENGINE MOUNT 1 1