YAMAHA YZF-R1 PARTS CATALOGUE 09

YZF-R1 (14B1) EUROPE,SOUTH AFRICA
1H14B-300E1
()
YZF-R1
PARTS CATALOGUE
©2008 by Yamaha Motor Co., Ltd.
1st edition, December 2008
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
BWC1(*) BLUISH WHITE COCKTAIL 1 0390
DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564
LGB LOW GLOSS BLACK 0098
MBL2 MAT BLACK 2 0582
MDNM1 MAT DARK GRAY METALLIC 1 1113
MRM1 MAT RED METALLIC 1 1084
MS1 MAT SILVER 1 1160
NG NEBURA GOLD 008L
S8 SILVER 8 0895
SMX(*) BLACK METALLIC X 0903
FOREWORD
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code – production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.
(2) “Model Label” Indication
(3) Model Label Affixing Location
(4) Colouring Information
Model Code
14B1
Colouring
Type Code
A 0903
B 0390
C 0564
Colour
Code
Colour Name
BLACK METALLIC X SMX
BLUISH WHITE COCKTAIL 1 BWC1
DEEP PURPLISH BLUE METALLIC C DPBMC
Abbrevia-
tion
(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
14B1
Production
Code No.
010
040
050
060
Country
(destination)
AUSTRI A
CZECHO
GERMANY
HUNGARY
ITALY
SPAIN
SWITZERLAND
AUSTRI A
CZECHO
GERMANY
HUNGARY
ITALY
SPAIN
SWITZERLAND
FINLAND
GREECE
IRELAND
POLAND
SLOVENIA
SOUTH AFRICA
UNITED KINGDOM
Model
Code
Production
Code No.
Country
(destination)
ENGINE
CYLINDER HEAD .................................................................1
CYLINDER ............................................................................3
CRANKSHAFT & PISTON ....................................................4
VALVE ...................................................................................5
CAMSHAFT & CHAIN ...........................................................7
WATER PUMP ......................................................................8
RADIATOR & HOSE .............................................................10
OIL PUMP .............................................................................13
OIL CLEANER .......................................................................14
INTAKE .................................................................................15
INTAKE 2 ..............................................................................17
AIR INDUCTION SYSTEM .................................................... 19
EXHAUST .............................................................................20
CRANKCASE ........................................................................23
CRANKCASE COVER 1 .......................................................24
STARTER ..............................................................................26
CLUTCH ................................................................................27
TRANSMISSION ...................................................................29
SHIFT CAM & FORK .............................................................31
SHIFT SHAFT .......................................................................32
CHASSIS
FRAME ..................................................................................34
FENDER ................................................................................37
SIDE COVER ........................................................................39
REAR ARM ...........................................................................40
REAR SUSPENSION ............................................................42
STEERING ............................................................................43
FRONT FORK .......................................................................45
FUEL TANK ...........................................................................47
SEAT .....................................................................................50
FRONT WHEEL .................................................................... 51
FRONT BRAKE CALIPER ....................................................52
REAR WHEEL .......................................................................53
REAR BRAKE CALIPER .......................................................55
STEERING HANDLE & CABLE ............................................56
FRONT MASTER CYLINDER ...............................................57
STAND & FOOTREST ..........................................................59
REAR MASTER CYLINDER .................................................62
COWLING 1 ..........................................................................64
COWLING 2 ..........................................................................68
CONTENTS
GENERATOR ....................................................................... 71
STARTING MOTOR ............................................................. 72
FLASHER LIGHT .................................................................. 73
METER ................................................................................. 74
HEADLIGHT ......................................................................... 75
TAILLIGHT ............................................................................ 76
HANDLE SWITCH & LEVER ................................................ 77
ELECTRICAL 1 ..................................................................... 78
ELECTRICAL 2 ..................................................................... 80
INDEX
NUMERICAL INDEX ............................................................. 83
FIG. 1 CYLINDER HEAD
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
14B–11101–00
14B–11133–10
4C8–11134–10
90340–18002
91808–16023
91808–16023
91808–16023
91808–16023
91808–16023
90105–06027
90149–06070
90430–06014
95612–08625
90201–10050
90179–10029
CYLINDER HEAD ASSY 1
.GUIDE, VALVE 1 8
.GUIDE, VALVE 2 8
.PLUG, STRAIGHT SCREW 3
.PIN, DOWEL 2
.PIN, DOWEL 2
.PIN, DOWEL 4
.PIN, DOWEL 2
.PIN, DOWEL 2
.BOLT, FLANGE 20
.SCREW 1
.GASKET 1
BOLT, STUD 8
WASHER, PLATE 8
NUT 8
14B1
REMARKS
16
90201–10050
17
90176–10075
18
90110–06315
19
94701–00424
20
14B–11181–00
21
14B–11191–00
22
5BE–12241–00
23
14B–11193–00
24
5VY–1482K–00
25
5SL–14890–10
26
14B–14899–00
27
90110–06175
WASHER, PLATE 2
NUT, CROWN 2
BOLT, HEXAGON SOCKET HEAD 2
PLUG, SPARK 4
GASKET, CYLINDER HEAD 1 1
COVER, CYLINDER HEAD 1 1
.GUIDE, STOPPER 2 1
GASKET, HEAD COVER 1 1
PLATE 4
REED VALVE ASSY 2
CAP, CASE 2
BOLT, HEXAGON SOCKET HEAD 4
1
FIG. 1 CYLINDER HEAD
REF. NO.
28
29
30
PART NO. DESCRIPTION
90109–066F0
5VY–1111G–00
99530–10114
BOLT 6
RUBBER, MOUNT 1 6
PIN, DOWEL 2
14B1
REMARKS
2
FIG. 2 CYLINDER
REF. NO.
1
2
3
PART NO. DESCRIPTION
14B–11311–00
14B–11351–00
99530–10114
CYLINDER 1 1
GASKET, CYLINDER 1
PIN, DOWEL 2
14B1
REMARKS
3
FIG. 3 CRANKSHAFT & PISTON
REF. NO.
1
2
3
4
PART NO. DESCRIPTION
14B–11400–00
14B–11650–00
5VY–11654–01
14B–11656–00
CRANKSHAFT ASSY 1
CONNECTING ROD ASSY 4
.BOLT, CONNECTING ROD 2
PLANE BEARING, CONNECTING ROD 8 UR PINK-BLUE
14B1
REMARKS
14B–11656–10
14B–11656–20
14B–11656–30
5
14B–11549–00
6
14B–11416–00
14B–11416–10
14B–11416–20
14B–11416–30
14B–11416–40
7
14B–11631–00
8
14B–11603–00
9
4C8–11633–00
10
93450–18157
11
14B–11500–00
12
14B–11413–00
14B–11413–10
14B–11413–20
PLANE BEARING, CONNECTING ROD 8 UR PINK-BLACK
PLANE BEARING, CONNECTING ROD 8 UR PINK-BROWN
PLANE BEARING, CONNECTING ROD 8 UR PINK-GREEN
SPROCKET, CAM CHAIN 1
PLANE BEARING, CRANKSHAFT 1 10 UR BLUE
PLANE BEARING, CRANKSHAFT 1 10 UR BLACK
PLANE BEARING, CRANKSHAFT 1 10 UR BROWN
PLANE BEARING, CRANKSHAFT 1 10 UR GREEN
PLANE BEARING, CRANKSHAFT 1 10 UR YELLOW
PISTON (STD) 4
PISTON RING SET (STD) 4
PIN, PISTON 4
CIRCLIP 8
BALANCER ASSY 1
PLANE BEARING, BALANCE WEIGHT 8 UR BLUE
PLANE BEARING, BALANCE WEIGHT 8 UR BLACK
PLANE BEARING, BALANCE WEIGHT 8 UR BROWN
14B–11413–30
14B–11413–40
14B–11413–50
14B–11413–A0
PLANE BEARING, BALANCE WEIGHT 8 UR GREEN
PLANE BEARING, BALANCE WEIGHT 8 UR YELLOW
PLANE BEARING, BALANCE WEIGHT 8 UR PINK
PLANE BEARING, BALANCE WEIGHT 8 UR WHITE
4
FIG. 4 VALVE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO. DESCRIPTION
14B–12111–00
14B–12121–00
4C8–12116–00
14B–12113–00
14B–12114–00
4C8–12117–00
4C8–12127–00
1AA–12118–00
1WG–12118–00
3P6–12129–00
4TE–12119–00
3LD–12168–K1
VALVE, INTAKE 8
VALVE, EXHAUST 8
SEAT, VALVE SPRING 16
SPRING, VALVE INNER 8
SPRING, VALVE OUTER 8
RETAINER, VALVE SPRING 8
RETAINER, VALVE SPRING 8
COTTER, VALVE 16
COTTER, VALVE 16
SEAL, VALVE STEM 8
SEAL, VALVE STEM 8
PAD, ADJUSTING (1.60) 16 UR
14B1
REMARKS
3LD–12168–M1
3LD–12168–R1
3LD–12168–U1
3LD–12168–W1
3LD–12168–Y1
3LD–12169–11
3LD–12169–31
3LD–12169–50
3LD–12169–70
3LD–12169–90
3LD–12169–E0
3LD–12169–G0
3LD–12169–J0
3LD–12169–L0
3LD–12169–N0
PAD, ADJUSTING (1.65) 16 UR
PAD, ADJUSTING (1.70) 16 UR
PAD, ADJUSTING (1.75) 16 UR
PAD, ADJUSTING (1.80) 16 UR
PAD, ADJUSTING (1.85) 16 UR
PAD, ADJUSTING (1.90) 16 UR
PAD, ADJUSTING (1.95) 16 UR
PAD, ADJUSTING (2.00) 16 UR
PAD, ADJUSTING (2.05) 16 UR
PAD, ADJUSTING (2.10) 16 UR
PAD, ADJUSTING (2.15) 16 UR
PAD, ADJUSTING (2.20) 16 UR
PAD, ADJUSTING (2.25) 16 UR
PAD, ADJUSTING (2.30) 16 UR
PAD, ADJUSTING (2.35) 16 UR
5
FIG. 4 VALVE
REF. NO.
12
13
PART NO. DESCRIPTION
3LD–12169–T0
4C8–12153–20
PAD, ADJUSTING (2.40) 16 UR
LIFTER, VALVE 16 UR BLUE
14B1
REMARKS
4C8–12153–30
4C8–12153–09
LIFTER, VALVE 16 UR RED
LIFTER, VALVE (O/S) 16 AP GREEN
6
FIG. 5 CAMSHAFT & CHAIN
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
14B–12170–00
14B–12180–00
14B–12176–00
90105–07006
94591–60126
14B–12210–00
14B–12213–00
91312–06025
14B–12251–00
14B–12252–00
93607–44002
CAMSHAFT ASSY 1 1
CAMSHAFT ASSY 2 1
SPROCKET, CAM CHAIN 2
BOLT, FLANGE 4
CHAIN 1
TENSIONER ASSY, CAM CHAIN 1
GASKET, TENSIONER CASE 1
BOLT 2
DAMPER, CHAIN 1 1
DAMPER, CHAIN 2 1
PIN, DOWEL 2
14B1
REMARKS
7
FIG. 6 WATER PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
14B–12420–00
93306–00106
14B–13338–00
4C8–12438–00
14B–12450–00
4XV–12439–00
14B–12422–00
95022–06025
93603–17070
93603–12007
91312–06045
14B–13355–00
90105–06066
99009–12400
95022–06020
WATER PUMP ASSY 1
.BEARING 1
.SEAL 1
.SEAL, MECHANICAL 1
.IMPELLER SHAFT ASSY 1
.O-RING 1
.COVER, HOUSING 1
.BOLT, FLANGE 3
.PIN, DOWEL 1
.PIN, DOWEL 4
.BOLT 3
.SPROCKET, DRIVEN 1
.BOLT, FLANGE 1
.CIRCLIP 1
.BOLT, FLANGE 2
14B1
REMARKS
16
91808–30031
17
90110–06167
18
93210–357A2
19
4XV–12485–00
20
93210–06667
21
14B–12481–00
22
93210–235A1
23
93210–27370
24
90110–06182
25
14B–12588–00
26
90467–200A0
27
14B–12576–00
PIN, DOWEL 1
BOLT, HEXAGON SOCKET HEAD 2
O-RING 1
PIPE 5 1
O-RING 2
PIPE 1 1
O-RING 1
O-RING 1
BOLT, HEXAGON SOCKET HEAD 1
HOSE 5 1
CLIP 2
HOSE 1 1
8
FIG. 6 WATER PUMP
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
90450–38040
90450–35001
14B–12469–00
93210–46044
95024–06025
14B–12637–00
91314–06012
14B–12484–00
90430–06014
90153–06002
93210–235A1
90480–12010
90387–06112
90110–06182
90149–06022
HOSE CLAMP ASSY 1
HOSE CLAMP ASSY 1
JOINT 1 1
O-RING 1
BOLT, FLANGE 2
STAY 1 1
BOLT, HEXAGON SOCKET HEAD 1
PIPE 4 1
.GASKET 1
.SCREW, HEXAGON 1
O-RING 1
GROMMET 1
COLLAR 1
BOLT, HEXAGON SOCKET HEAD 1
SCREW 1
14B1
REMARKS
9
FIG. 7 RADIATOR & HOSE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
14B–12485–00
90110–06182
93210–235A1
14B–12410–00
5LP–12411–00
93210–49046
90176–06014
4C8–12579–00
90450–35001
5GV–1246E–00
90450–38040
14B–12579–00
90450–38040
14B–12482–00
90110–06256
PIPE 5 1
BOLT, HEXAGON SOCKET HEAD 1
O-RING 1
THERMOSTAT ASSY 1
.THERMOSTAT 1
.O-RING 1
.NUT, CROWN 2
HOSE 4 1
HOSE CLAMP ASSY 1
COVER 2 1
HOSE CLAMP ASSY 1
HOSE 4 1
HOSE CLAMP ASSY 2
PIPE 2 1
BOLT, HEXAGON SOCKET HEAD 2
14B1
REMARKS
16
14B–12578–00
17
90450–35001
18
14B–12461–00
19
14B–12405–00
20
14B–12405–10
21
5GJ–12675–00
22
90480–15363
23
90387–0614M
24
14B–12465–00
25
5SL–12671–00
26
14B–12551–00
27
90450–35001
HOSE 3 1
HOSE CLAMP ASSY 2
RADIATOR ASSY 1
BLOWER ASSY 1
BLOWER ASSY 1
BOLT, BLOWER HOLDING 6
GROMMET 3
COLLAR 2
DAMPER, RADIATOR 1
NUT 1 1
HOSE 7 1
HOSE CLAMP ASSY 1
10
FIG. 7 RADIATOR & HOSE
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
5GV–1246E–00
90450–38040
5SL–12462–00
90387–0614M
91317–06030
90201–06071
90201–06074
95827–06030
95607–06200
14B–12589–00
90450–22017
90467–200A0
14B–1243A–00
90467–11090
14B–1243E–00
COVER 2 1
HOSE CLAMP ASSY 1
CAP, RADIATOR 1
COLLAR 1
BOLT 1
WASHER, PLATE 1
WASHER, PLATE 1
BOLT, FLANGE 2
NUT, SELF U-FLANGE 1
HOSE 6 1
HOSE CLAMP ASSY 1
CLIP 1
HOSE 1 1
CLIP 2
HOSE 2 1
14B1
REMARKS
43
90467–11090
44
90413–07023
45
14B–1244G–00
46
90467–11090
47
90467–11044
48
14B–12552–00
49
90467–11090
50
90467–11044
51
14B–21871–00
52
14B–21875–00
53
26H–21828–00
54
90445–08036
CLIP 2
WAY 3 1
HOSE, 4 1
CLIP 1
CLIP 1
HOSE 8 1
CLIP 1
CLIP 1
TANK, RECOVERY 1
CAP 1
ELBOW 2
HOSE 1
11
FIG. 7 RADIATOR & HOSE
REF. NO.
55
56
57
58
59
60
61
62
63
PART NO. DESCRIPTION
90467–08003
90467–10M04
14B–1243F–00
90387–06681
90119–06177
14B–2172W–00
90387–06372
90111–06119
90467–08075
CLIP 2
CLIP 1
HOSE,3 1
COLLAR 2
BOLT, WITH WASHER 2
COVER 1
COLLAR 2
BOLT,HEX. SOCKET BUTTON 2
CLIP 1
14B1
REMARKS
12
FIG. 8 OIL PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
94580–31082
14B–13410–00
93210–22M93
90480–13010
5VY–13117–10
90110–06173
14B–13416–00
93210–14003
90110–06182
14B–1316E–00
93210–12010
93210–09525
93210–06667
90149–06071
14B–13898–00
CHAIN 1
STRAINER HOUSING ASSY 1
O-RING 1
GROMMET 1
COLLAR, DISTANCE 1
BOLT, HEXAGON SOCKET HEAD 3
PIPE, OIL 1 1
O-RING 2
BOLT, HEXAGON SOCKET HEAD 2
PIPE, DELIVERY 5 1
O-RING 1
O-RING 1
O-RING 1
SCREW 1
HOLDER 1
14B1
REMARKS
16
90110–06182
BOLT, HEXAGON SOCKET HEAD 2
13
FIG. 9 OIL CLEANER
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
90401–20145
5GH–13440–20
14B–13490–00
93210–15566
90110–06169
14B–13417–00
90340–14132
214–11198–01
99530–08012
14B–13414–00
90149–06079
14B–13161–00
90110–06182
14B–13470–00
5FL–12822–00
BOLT, UNION 1
ELEMENT ASSY, OIL CLEANER 1
RELIEF VALVE ASSY 1
.O-RING 1
BOLT, HEXAGON SOCKET HEAD 2
COVER, STRAINER 1
.PLUG, STRAIGHT SCREW 1
.GASKET 1
PIN, DOWEL 2
GASKET, STRAINER COVER 1
SCREW 13
PIPE, DELIVERY 1 1
BOLT, HEXAGON SOCKET HEAD 1
OIL COOLER ASSY 1
.BOLT, UNION 1
14B1
REMARKS
16
5EB–13475–00
17
14B–13473–00
.GASKET 1
.O-RING 1
14
FIG. 10 INTAKE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
90110–06193
14B–13595–00
90450–60004
14B–13596–00
90450–60004
14B–14411–00
14B–14457–00
14B–14462–00
14B–14425–00
14B–85870–00
14B–14490–00
90110–05047
14B–15393–00
90467–160A2
14B–1440B–00
BOLT, HEXAGON SOCKET HEAD 7
JOINT 1
HOSE CLAMP ASSY 2
JOINT, CARBURETOR 2 1
HOSE CLAMP ASSY 2
CASE, AIR CLEANER 1 1
.SEAL 1
.SEAL 1
.DAMPER 1 1
GEARED MOTOR COMP. 2 1
SHAFT ASSY 1
BOLT, HEXAGON SOCKET HEAD 3
PIPE, BREATHER 2 1
CLIP 1
JOINT ASSY 1
14B1
REMARKS
16
14B–14445–00
17
14B–14498–00
18
14B–14421–00
19
14B–14452–00
20
14B–1446R–00
21
13S–14445–00
22
14B–13761–10
23
5PS–14147–00
24
8FP–13556–00
25
14B–13767–00
26
14B–1393D–00
27
14B–1393E–00
GROMMET 2
STAY 1 1
CASE, AIR CLEANER 2 1
.SEAL 1
.SEAL 1
GROMMET 1
INJECTOR 4
.O-RING 1
GASKET, MANIFOLD 4
CAP, INJECTOR 1
PIPE, INL. 1
PIPE, INL. 2 1
15
FIG. 10 INTAKE
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
14B–1393F–00
2S3–13769–00
14B–13571–00
14B–13573–00
14B–82318–00
90464–16061
92012–05014
14B–14412–00
14B–14467–00
98902–05014
14B–14451–00
14B–13972–00
98902–05020
90467–160A2
14B–12682–00
NIPPLE ASSY 1
O-RING 2
WASHER 4
BOLT 1 4
WIRE, SUB-LEAD 1
CLAMP 1
BOLT, BUTTON HEAD 7
CAP, CLEANER CASE 1 1
.SEAL 1
SCREW, BIND 4
ELEMENT, AIR CLEANER 1
PIPE, FUEL 2 1
SCREW, BIND 10
CLIP 1
PROTECTOR, HEAT 1
14B1
REMARKS
43
2C0–13881–00
COVER 1 2
16
FIG. 11 INTAKE 2
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
14B–13750–00
14B–1393A–00
14B–1393B–00
14B–13761–00
5PS–14147–00
8FP–13556–00
5PW–14396–00
8CC–14216–10
13S–85885–00
2C0–82380–00
2C0–14216–00
14B–13571–00
14B–13573–00
5FL–14216–00
13S–85884–00
THROTTLE BODY ASSY 1
.PIPE, INL. 1
.PIPE, INL. 2 1
.INJECTOR 4
..O-RING 1
.GASKET, MANIFOLD 4
.PIPE 1
.SCREW 2
.THROTTLE SENSOR ASSY 1
.SENSOR, PRESSURE 1
.SCREW 1
.WASHER 4
.BOLT 1 4
.SCREW 2
.ACCELERATOR SENSOR ASSY 1
14B1
REMARKS
16
895–14169–00
17
8A7–14139–00
18
2C0–14105–00
19
14B–82386–00
20
4KM–14137–00
21
5FL–14348–10
22
5JW–24311–00
23
68V–24376–00
24
5JW–14348–00
25
5PW–14349–00
26
2S3–13769–00
27
14B–13971–00
.CAP 4
.CLIP, PIPE 4
.PILOT SCREW SET 4
.EXTENSION, WIRE HARNESS 1
.CLIP 2
.PIPE 1 1
.PIPE, FUEL 1 1
.PIPE, JOINT 1 2
.PIPE 1 1
.PIPE 1
.O-RING 2
PIPE, FUEL 1 1
17
FIG. 11 INTAKE 2
REF. NO.
28
PART NO. DESCRIPTION
90464–16005
CLAMP 1
14B1
REMARKS
18
FIG. 12 AIR INDUCTION SYSTEM
REF. NO.
1
2
3
4
5
6
7
8
9
PART NO. DESCRIPTION
2D1–14840–00
4C8–14881–01
4C8–14882–01
90467–18172
14B–14883–00
90467–18172
90467–180A0
90467–17003
90464–28003
AIR CUT VALVE ASSY 1
HOSE, BEND 1 1
HOSE, BEND 2 1
CLIP 2
HOSE, BEND 3 1
CLIP 1
CLIP 2
CLIP 1
CLAMP 1
14B1
REMARKS
19
FIG. 13 EXHAUST
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
14B–14602–00
4FM–14613–00
90179–08410
14B–14740–00
14B–14738–00
90110–06200
90387–06112
14B–8592A–00
14B–21445–00
4XV–27424–00
90387–08005
92014–08035
90480–12579
2D1–14737–00
90387–06217
EXHAUST PIPE COMP. 1
GASKET, EXHAUST PIPE 4
NUT 8
CATALYST ASSY. 1
.PROTECTOR, MUFFLER 3 1
.BOLT, HEXAGON SOCKET HEAD 3
.COLLAR 2
.SENSOR, OXYGEN 1
.STAY, MUFFLER 1 1
.DAMPER, MUFFLER 1
.COLLAR 1
.BOLT, BUTTON HEAD 1
.GROMMET 2
.DAMPER, MUFFLER 1
.COLLAR 1
14B1
REMARKS
16
90201–08080
17
14B–14623–00
18
14B–14725–00
19
14B–14618–00
20
90110–06343
21
14B–1465U–00
22
90450–45001
23
14B–14710–00
24
5VY–14714–00
25
90105–08063
26
3D8–14715–00
27
90183–060A2
.WASHER, PLATE 1
.GASKET, EXHAUST PIPE 1
.BAND, MUFFLER 1
.RING, STOPPER 1
.BOLT, HEXAGON SOCKET HEAD 1
.PLATE, PROTECTOR 3 1
.HOSE CLAMP ASSY 1
MUFFLER ASSY 1 1
.GASKET, MUFFLER 1
.BOLT, FLANGE 1
.BAND, MUFFLER 1
.NUT, SPRING 3
20
FIG. 13 EXHAUST
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
14B–1465R–00
90450–45001
3D7–14737–00
92012–06010
4FM–24181–00
14B–14720–00
5VY–14714–00
90105–08063
3D8–14715–00
90183–060A2
14B–1465T–00
90450–45001
3D7–14737–00
92012–06010
95812–08040
.PLATE, PROTECTOR 1
.HOSE CLAMP ASSY 1
.DAMPER, MUFFLER 1
.BOLT, BUTTON HEAD 1
.DAMPER, LOCATING 1 2
MUFFLER ASSY 2 1
.GASKET, MUFFLER 1
.BOLT, FLANGE 1
.BAND, MUFFLER 1
.NUT, SPRING 3
.PLATE, PROTECTOR 1
.HOSE CLAMP ASSY 1
.DAMPER, MUFFLER 2
.BOLT, BUTTON HEAD 1
BOLT, FLANGE 1
14B1
REMARKS
43
90201–087G2
44
90111–08071
45
14B–27424–00
46
90387–08020
47
95814–08045
48
90201–08034
49
14B–21446–00
50
5VY–14747–00
51
90387–08021
52
14B–14718–00
53
90387–06170
54
90111–06127
WASHER, PLATE 1
BOLT,HEX. SOCKET BUTTON 1
DAMPER, FOOTREST 2 4
COLLAR 2
BOLT, FLANGE 2
WASHER, PLATE 2
STAY, MUFFLER 2 1
DAMPER, MUFFLER 1
COLLAR 1
PROTECTOR, MUFFLER 1 1
COLLAR 2
BOLT,HEX. SOCKET BUTTON 2
21
FIG. 13 EXHAUST
REF. NO.
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
PART NO. DESCRIPTION
14B–14728–00
90387–06170
90111–06127
14B–1476P–00
14B–2163E–00
90480–01558
90480–12581
90387–087L0
90111–06095
14B–2163F–00
90480–01558
90480–12581
90387–087L0
90111–06095
90464–16006
PROTECTOR, MUFFLER 2 1
COLLAR 2
BOLT,HEX. SOCKET BUTTON 2
SEAT 1
COVER, REAR FENDER 2 1
GROMMET 1
GROMMET 2
COLLAR 2
BOLT,HEX. SOCKET BUTTON 2
COVER, REAR FENDER 3 1
GROMMET 1
GROMMET 2
COLLAR 2
BOLT,HEX. SOCKET BUTTON 2
CLAMP 1
14B1
REMARKS
70
14B–1478P–00
71
14B–1479P–00
SEAT 1
SEAT 5 1
22
FIG. 14 CRANKCASE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
14B–15100–00
5EB–15155–00
93210–04092
99530–10014
90340–12003
14B–15123–00
14B–15124–00
14B–15133–00
90149–06082
14B–28322–00
90105–06181
90116–10051
90119–09010
90119–08130
95812–08060
CRANKCASE ASSY 1
.NOZZLE 3 4
.O-RING 4
.PIN, DOWEL 3
PLUG, STRAIGHT SCREW 1
PLATE, BAFFLE 1 1
PLATE, BUFFLE 2 2
PLATE, BUFFLE 3 1
SCREW 10
STAY 2 1
BOLT, FLANGE 1
BOLT, STUD 10
BOLT, WITH WASHER 10
BOLT, WITH WASHER 8
BOLT, FLANGE 2
14B1
REMARKS
16
90109–06100
17
90105–06165
18
95812–06060
19
95812–06050
20
95812–06040
21
5PW–15361–00
22
14B–15441–01
23
90110–06340
24
36Y–15189–00
25
93210–16325
26
4H7–15189–00
27
93210–22001
BOLT 2
BOLT, FLANGE 1
BOLT, FLANGE 6
BOLT, FLANGE 7
BOLT, FLANGE 4
GAUGE, LEVEL 1
HOLDER, CLUTCH CABLE 1
BOLT, HEXAGON SOCKET HEAD 2
PLUG 2
O-RING 2
PLUG 1
O-RING 1
23
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