YAMAHA YZF–R1 PARTS CATALOGUE 04
YZF-R1 (5VY1) EUROPE,SOUTH AFRICA
YZF-R1 (5VY3) AUSTRALIA
A2
1C5VY-300E1
2C5VY-300E1
()
YZF-R1
PARTS CATALOGUE
©2003 by Yamaha Motor Co., Ltd.
1st edition, December 2003
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
A3
YZF-R1
A4
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
A5
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
DBNM8(*) DARK BLUISH GRAY METALLIC 8 0919
DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564
DRMK(*) DEEP RED METALLIC K 0918
LGB LOW GLOSS BLACK 0098
MBL2 MAT BLACK 2 0582
MT2 MAT TITAN 2 0826
S3 SILVER 3 0791
FOREWORD
A6
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indicated on the Model Label affixed onto the product concerned.
(2) “Model Label” Indication
(3) Model Label Affixing Location
(4) Colouring Information
Model Code
5VY1
5VY3
Colouring
Type Code
A 0918
B 0564
C 0919
A 0918
B 0564
C 0919
Colour
Code
Colour Name
DEEP RED METALLIC K DRMK
DEEP PURPLISH BLUE METALLIC C DPBMC
DARK BLUISH GRAY METALLIC 8 DBNM8
DEEP RED METALLIC K DRMK
DEEP PURPLISH BLUE METALLIC C DPBMC
DARK BLUISH GRAY METALLIC 8 DBNM8
Abbrevia-
tion
(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
5VY1
5VY3 010 AUSTRALIA
Production
Code No.
010 ITALY
020 BELGIUM
040
060
070 GREECE
080
090 PORTUGAL
100 SWEDEN
110 SOUTH AFRICA
Country
(destination)
DENMARK
NORWAY
UNITED KINGDOM
NETHERLANDS
Model
Code
Production
Code No.
Country
(destination)
A7
ENGINE
CYLINDER HEAD .................................................................B2
CYLINDER ............................................................................B4
CRANKSHAFT & PISTON .................................................... B5
VALVE ...................................................................................B6
CAMSHAFT & CHAIN ........................................................... B8
WATER PUMP ...................................................................... B9
RADIATOR & HOSE ............................................................. B11
OIL PUMP ............................................................................. B13
OIL CLEANER ....................................................................... B14
INTAKE .................................................................................B15
INTAKE 2 ..............................................................................C3
AIR INDUCTION SYSTEM .................................................... C5
EXHAUST .............................................................................C6
CRANKCASE ........................................................................C9
CRANKCASE COVER 1 .......................................................C10
STARTER ..............................................................................C12
CLUTCH ................................................................................C13
TRANSMISSION ...................................................................C15
SHIFT CAM & FORK ............................................................. D3
SHIFT SHAFT .......................................................................D4
CHASSIS
FRAME ..................................................................................D5
FENDER ................................................................................D7
SIDE COVER ........................................................................ D10
REAR ARM ...........................................................................D12
REAR SUSPENSION ............................................................D14
STEERING ............................................................................D15
FRONT FORK ....................................................................... E2
FUEL TANK ........................................................................... E4
SEAT .....................................................................................E7
FRONT WHEEL ....................................................................E8
FRONT BRAKE CALIPER .................................................... E9
REAR WHEEL ....................................................................... E10
REAR BRAKE CALIPER .......................................................E12
STEERING HANDLE & CABLE ............................................ E13
FRONT MASTER CYLINDER ............................................... E14
STAND & FOOTREST ..........................................................F2
REAR MASTER CYLINDER .................................................F4
COWLING 1 .......................................................................... F5
COWLING 2 .......................................................................... F7
CONTENTS
GENERATOR ....................................................................... F10
STARTING MOTOR ............................................................. F11
FLASHER LIGHT .................................................................. F12
METER ................................................................................. F13
HEADLIGHT ......................................................................... F14
TAILLIGHT ............................................................................ F15
HANDLE SWITCH & LEVER ................................................ G2
ELECTRICAL 1 ..................................................................... G3
ELECTRICAL 2 ..................................................................... G5
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER HEAD
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5VY–11101–00
5VY–11133–10
5VY–11134–10
93440–07149
93440–10153
90340–18150
91808–16023
90105–06026
95024–06012
90430–06014
95617–08625
90201–10013
90179–10006
90201–10013
90176–10075
CYLINDER HEAD ASSY 1 1
.GUIDE, VALVE 1 12 12
.GUIDE, VALVE 2 8 8
.CIRCLIP 12 12
.CIRCLIP 8 8
.PLUG, STRAIGHT SCREW 3 3
.PIN, DOWEL 6 6
.BOLT, FLANGE 28 28
.BOLT, FLANGE 1 1
.GASKET 1 1
BOLT, STUD 8 8
WASHER, PLATE 8 8
NUT 8 8
WASHER, PLATE 2 2
NUT, CROWN 2 2
5VY1
5VY3
REMARKS
B
2
16
90201–06016
17
91314–06105
18
94701–00403
19
5VY–11181–00
20
5VY–11191–00
21
5BE–12241–00
22
5VY–11193–00
23
5VY–1482K–00
24
5SL–14890–00
25
5VY–14899–00
26
90110–06118
27
90109–066F0
WASHER, PLATE 2 2
BOLT 2 2
PLUG, SPARK (NGK CR9EK) 4 4
GASKET, CYLINDER HEAD 1 1 1
COVER, CYLINDER HEAD 1 1 1
.GUIDE, STOPPER 2 1 1
GASKET, HEAD COVER 1 1 1
PLATE 4 4
REED VALVE ASSY 2 2
CAP, CASE 2 2
BOLT, HEXAGON SOCKET HEAD 4 4
BOLT 6 6
FIG. 1 CYLINDER HEAD
REF.
NO.
28
29
PART NO. DESCRIPTION
4KG–1111G–00
99530–10114
RUBBER, MOUNT 1 6 6
PIN, DOWEL 2 2
5VY1
5VY3
REMARKS
B
3
FIG. 2 CYLINDER
REF.
NO.
1
2
3
PART NO. DESCRIPTION
5VY–11311–00
5VY–11351–00
99530–10114
CYLINDER 1 1 1
GASKET, CYLINDER 1 1
PIN, DOWEL 2 2
5VY1
5VY3
REMARKS
B
4
FIG. 3 CRANKSHAFT & PISTON
REF.
NO.
1
2
3
4
PART NO. DESCRIPTION
5VY–11411–01
5VY–11650–01
5VY–11654–01
5VY–11656–00
CRANKSHAFT 1 1
CONNECTING ROD ASSY 4 4
.BOLT, CONNECTING ROD 2 2
PLANE BEARING, CONNECTING ROD 8 8 UR BLUE
5VY1
5VY3
REMARKS
5VY–11656–10
5VY–11656–20
5VY–11656–30
5
5VY–11549–00
6
5VY–11416–A0
5VY–11416–00
5VY–11416–10
5VY–11416–20
5VY–11416–30
7
5VY–11631–01
8
5VY–11603–00
9
90468–12069
10
5VY–11633–00
PLANE BEARING, CONNECTING ROD 8 8 UR BLACK
PLANE BEARING, CONNECTING ROD 8 8 UR BROWN
PLANE BEARING, CONNECTING ROD 8 8 UR GREEN
SPROCKET, CAM CHAIN 1 1
PLANE BEARING, CRANKSHAFT 1 10 10 UR WHITE
PLANE BEARING, CRANKSHAFT 1 10 10 UR BLUE
PLANE BEARING, CRANKSHAFT 1 10 10 UR BLACK
PLANE BEARING, CRANKSHAFT 1 10 10 UR BROWN
PLANE BEARING, CRANKSHAFT 1 10 10 UR GREEN
PISTON (STD) 4 4
PISTON RING SET (STD) 4 4
CLIP 8 8
PIN, PISTON 4 4
B
5
FIG. 4 VALVE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
5VY–12111–00
5VY–12112–00
5VY–12121–00
5NL–12116–00
3GM–12126–00
5VY–12113–00
5VY–12114–00
5VY–12117–00
5VY–12127–00
1HX–12118–00
1WG–12118–00
4TV–12119–00
4SV–12119–00
1HX–12168–00
VALVE, INTAKE 4 4
VALVE, INTAKE 2 8 8
VALVE, EXHAUST 8 8
SEAT, VALVE SPRING 12 12
SEAT, VALVE SPRING 2 8 8
SPRING, VALVE INNER 12 12
SPRING, VALVE OUTER 8 8
RETAINER, VALVE SPRING 12 12
RETAINER, VALVE SPRING 8 8
COTTER, VALVE 24 24
COTTER, VALVE 16 16
SEAL, VALVE STEM 12 12
SEAL, VALVE STEM 8 8
PAD, ADJUSTING 2 (1.20) 20 20 UR
5VY1
5VY3
REMARKS
B
6
1HX–12168–20
1HX–12168–40
1HX–12168–60
1HX–12168–80
1HX–12168–A0
1HX–12168–F0
1HX–12168–H1
1HX–12168–K1
1HX–12168–M1
1HX–12168–R1
1HX–12168–U1
1HX–12168–W1
1HX–12168–Y1
PAD, ADJUSTING 2 (1.25) 20 20 UR
PAD, ADJUSTING 2 (1.30) 20 20 UR
PAD, ADJUSTING 2 (1.35) 20 20 UR
PAD, ADJUSTING 2 (1.40) 20 20 UR
PAD, ADJUSTING 2 (1.45) 20 20 UR
PAD, ADJUSTING 2 (1.50) 20 20 UR
PAD, ADJUSTING 2 (1.55) 20 20 UR
PAD, ADJUSTING 2 (1.60) 20 20 UR
PAD, ADJUSTING 2 (1.65) 20 20 UR
PAD, ADJUSTING 2 (1.70) 20 20 UR
PAD, ADJUSTING 2 (1.75) 20 20 UR
PAD, ADJUSTING 2 (1.80) 20 20 UR
PAD, ADJUSTING 2 (1.85) 20 20 UR
FIG. 4 VALVE
REF.
NO.
14
PART NO. DESCRIPTION
1HX–12169–11
PAD, ADJUSTING 2 (1.90) 20 20 UR
5VY1
5VY3
REMARKS
1HX–12169–31
1HX–12169–50
1HX–12169–70
1HX–12169–90
1HX–12169–E0
1HX–12169–G0
1HX–12169–J0
1HX–12169–L0
1HX–12169–N0
1HX–12169–T0
15
3LN–12153–20
3LN–12153–30
3LN–12153–09
16
3FV–12153–20
3FV–12153–30
3FV–12153–09
PAD, ADJUSTING 2 (1.95) 20 20 UR
PAD, ADJUSTING 2 (2.00) 20 20 UR
PAD, ADJUSTING 2 (2.05) 20 20 UR
PAD, ADJUSTING 2 (2.10) 20 20 UR
PAD, ADJUSTING 2 (2.15) 20 20 UR
PAD, ADJUSTING 2 (2.20) 20 20 UR
PAD, ADJUSTING 2 (2.25) 20 20 UR
PAD, ADJUSTING 2 (2.30) 20 20 UR
PAD, ADJUSTING 2 (2.35) 20 20 UR
PAD, ADJUSTING 2 (2.40) 20 20 UR
LIFTER, VALVE 12 12 UR BLUE
LIFTER, VALVE 12 12 UR RED
LIFTER, VALVE (O/S) 12 12 UR GREEN
LIFTER, VALVE 8 8 UR BLUE
LIFTER, VALVE 8 8 UR RED
LIFTER, VALVE (O/S) 8 8 UR GREEN
B
7
FIG. 5 CAMSHAFT & CHAIN
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
5VY–12170–00
5VY–12180–00
5VY–12176–00
90105–07003
94591–60122
5VY–12210–00
93210–26741
91314–06020
5VY–12251–00
5VY–12252–00
93607–44190
CAMSHAFT ASSY 1 1 1
CAMSHAFT ASSY 2 1 1
SPROCKET, CAM CHAIN 2 2
BOLT, FLANGE 4 4
CHAIN 1 1
TENSIONER ASSY, CAM CHAIN 1 1
.O-RING 1 1
BOLT 2 2
DAMPER, CHAIN 1 1 1
DAMPER, CHAIN 2 1 1
PIN, DOWEL 2 2
5VY1
5VY3
REMARKS
B
8
FIG. 6 WATER PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5VY–12469–00
5VY–12576–00
90450–38040
93210–47675
95024–06025
5VY–12637–00
5VY–12421–00
93306–00106
93102–12372
11H–12438–10
5VY–12450–00
4XV–12439–00
93603–12007
5VY–12422–00
90105–066A5
JOINT 1 1 1
HOSE 1 1 1
HOSE CLAMP ASSY 1 1
O-RING 1 1
BOLT, FLANGE 3 3
STAY 1 1 1
HOUSING, WATER PUMP 1 1
BEARING 2 2
OIL SEAL 1 1
SEAL, MECHANICAL 1 1
IMPELLER SHAFT ASSY 1 1
O-RING 1 1
PIN, DOWEL 2 2
COVER, HOUSING 1 1
BOLT, FLANGE 5 5
5VY1
5VY3
REMARKS
B
9
16
93603–17070
17
5VY–13310–00
18
93603–12007
19
5VY–13336–00
20
91317–06040
21
5VY–13355–00
22
90105–06154
23
5VY–12456–00
24
91808–30031
25
90110–06026
26
93210–357A2
27
4XV–12485–00
PIN, DOWEL 1 1
ROTOR ASSY 1 1 1
PIN, DOWEL 2 2
HOUSING, ROTOR 1 1
BOLT 3 3
SPROCKET, DRIVEN 1 1
BOLT, FLANGE 1 1
WASHER 1 1
PIN, DOWEL 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
O-RING 1 1
PIPE 5 1 1
FIG. 6 WATER PUMP
REF.
NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
93210–06667
5VY–12481–00
93210–235A1
93210–27370
5VY–12588–00
90467–200A0
90450–32001
90110–06041
5VY–12484–00
90430–06014
90153–06029
93210–235A1
90480–12010
90387–06087
90110–06041
O-RING 2 2
PIPE 1 1 1
O-RING 1 1
O-RING 1 1
HOSE 5 1 1
CLIP 1 1
HOSE CLAMP ASSY 1 1
BOLT, HEXAGON SOCKET HEAD 1 1
PIPE 4 1 1
.GASKET 1 1
.SCREW, HEXAGON 1 1
O-RING 1 1
GROMMET 1 1
COLLAR 1 1
BOLT, HEXAGON SOCKET HEAD 1 1
5VY1
5VY3
REMARKS
B
10
43
90110–06019
44
90201–06055
45
90450–32001
46
90467–200A0
BOLT, HEXAGON SOCKET HEAD 1 1
WASHER, PLATE 1 1
HOSE CLAMP ASSY 1 1
CLIP 1 1
FIG. 7 RADIATOR & HOSE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5VY–12410–00
5LP–12411–00
93210–49046
90176–06065
5VY–12485–00
5VY–12579–00
90450–35001
90450–38040
5VY–12577–00
90450–38040
5GV–1246A–00
5VY–12552–00
90467–11044
5VY–1243F–00
90467–11090
THERMOSTAT ASSY 1 1
.THERMOSTAT 1 1
.O-RING 1 1
.NUT, CROWN 2 2
PIPE 5 1 1
HOSE 4 1 1
HOSE CLAMP ASSY 1 1
HOSE CLAMP ASSY 1 1
HOSE 2 1 1
HOSE CLAMP ASSY 1 1
COVER 1 1 1
HOSE 8 1 1
CLIP 1 1
HOSE,3 1 1
CLIP 2 2
5VY1
5VY3
REMARKS
B
11
16
90110–06004
17
93210–235A1
18
5VY–1243A–00
19
5VY–1244G–00
20
90467–11090
21
90413–07023
22
5VY–1243E–00
23
90467–11090
24
90467–200A0
25
5VY–12483–00
26
90445–11418
27
5VY–12578–00
BOLT, HEXAGON SOCKET HEAD 1 1
O-RING 1 1
HOSE 1 1 1
HOSE, 4 1 1
CLIP 3 3
WAY 3 1 1
HOSE 2 1 1
CLIP 2 2
CLIP 1 1
PIPE 3 1 1
HOSE (L18) 1 1
HOSE 3 1 1
FIG. 7 RADIATOR & HOSE
REF.
NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
90450–35001
5VY–12461–00
5VY–12405–00
5VY–12405–10
5GJ–12675–00
90480–15363
90387–0614M
5VY–12551–00
90450–35001
90464–13249
5SL–12462–00
90387–0614M
91317–06030
90201–06071
90201–06074
HOSE CLAMP ASSY 1 1
RADIATOR ASSY 1 1
BLOWER ASSY 1 1
BLOWER ASSY 1 1
BOLT, BLOWER HOLDING 6 6
GROMMET 3 3
COLLAR 2 2
HOSE 7 1 1
HOSE CLAMP ASSY 1 1
CLAMP 1 1
CAP, RADIATOR 1 1
COLLAR 1 1
BOLT 1 1
WASHER, PLATE 1 1
WASHER, PLATE 1 1
5VY1
5VY3
REMARKS
B
12
43
95827–06030
44
95607–06200
45
90467–12191
46
90467–11090
47
90450–35001
48
5GV–1246E–00
49
5VY–12589–01
50
90450–22017
BOLT, FLANGE 2 2
NUT, SELF U-FLANGE 1 1
CLIP 1 1
CLIP 1 1
HOSE CLAMP ASSY 2 2
COVER 2 1 1
HOSE 6 1 1
HOSE CLAMP ASSY 1 1
FIG. 8 OIL PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
94580–25078
5VY–13410–00
93210–22298
90480–13010
5VY–13117–00
90110–06060
5VY–13416–00
93210–14003
90110–06041
5VY–1316E–00
93210–09165
93210–06667
5VY–13898–00
90110–06018
CHAIN (DID25 78LE) 1 1
STRAINER HOUSING ASSY 1 1
O-RING 1 1
GROMMET 1 1
COLLAR, DISTANCE 1 1
BOLT, HEXAGON SOCKET HEAD 3 3
PIPE, OIL 1 1 1
O-RING 2 2
BOLT, HEXAGON SOCKET HEAD 2 2
PIPE, DELIVERY 5 1 1
O-RING 2 2
O-RING 1 1
HOLDER 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
5VY1
5VY3
REMARKS
B
13
FIG. 9 OIL CLEANER
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
90401–20145
5GH–13440–00
5VY–13490–00
93210–15566
5VY–13417–00
90340–14132
214–11198–01
99530–08012
5VY–13414–01
91317–06025
90110–06020
5VY–13161–00
90110–06018
5VY–13470–00
5EB–12822–00
BOLT, UNION 1 1
ELEMENT ASSY, OIL CLEANER 1 1
RELIEF VALVE ASSY 1 1
O-RING 1 1
COVER, STRAINER 1 1
.PLUG, STRAIGHT SCREW 1 1
.GASKET 1 1
PIN, DOWEL 2 2
GASKET, STRAINER COVER 1 1
BOLT 14 14
BOLT, HEXAGON SOCKET HEAD 1 1
PIPE, DELIVERY 1 1 1
BOLT, HEXAGON SOCKET HEAD 1 1
OIL COOLER ASSY 1 1
.BOLT, UNION 1 1
5VY1
5VY3
REMARKS
B
14
16
5EB–13475–00
17
5JW–13473–00
.GASKET 1 1
.O-RING 1 1
FIG. 10 INTAKE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5VY–13595–00
90450–62001
5VY–13596–00
90450–62001
5VY–13597–00
90450–62001
5VY–13598–00
90450–62001
5VY–14411–00
5VY–14421–00
5VY–14451–00
5VY–14419–00
31A–14435–00
5CA–85886–00
5VY–14435–00
JOINT 1 1
HOSE CLAMP ASSY 2 2
JOINT, CARBURETOR 2 1 1
HOSE CLAMP ASSY 2 2
JOINT, CARBURETOR 3 1 1
HOSE CLAMP ASSY 2 2
JOINT, CARBURETOR 4 1 1
HOSE CLAMP ASSY 2 2
CASE, AIR CLEANER 1 1 1
CASE, AIR CLEANER 2 1 1
ELEMENT, AIR CLEANER 1 1
PIPE 1 1
GROMMET 1 1
SENSOR, AIR TEMPRATURE 1 1
GROMMET 1 1
5VY1
5VY3
REMARKS
B
15
16
5VY–14452–00
17
5VY–14462–00
18
5VY–14457–00
19
5VY–15393–00
20
90468–08104
21
90480–08264
22
5VY–14498–00
23
5VY–14467–00
24
5VY–1440B–00
25
90109–05005
26
90154–05004
27
5VY–14862–00
SEAL 1 1
SEAL 1 1
SEAL 2 2
PIPE, BREATHER 2 2 2
CLIP 1 1
GROMMET 2 2
STAY 1 1 1
SEAL 1 1
JOINT ASSY 2 2
.BOLT 3 3
SCREW, BINDING 10 10
PLUG 1 1
FIG. 10 INTAKE
REF.
NO.
28
29
30
PART NO. DESCRIPTION
5VY–14425–00
90467–14015
5VY–12682–00
DAMPER 1 1 1
CLIP 1 1
PROTECTOR, HEAT 1 1
5VY1
5VY3
REMARKS
C
2
FIG. 11 INTAKE 2
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5VY–13750–00
5FL–85885–01
5VY–85850–00
22U–14952–00
91492–12010
98507–06012
98507–05008
5VY–13906–00
4KM–14137–00
5VY–82386–00
68V–24376–00
5JW–14396–00
5PW–1410F–00
98507–05014
5VY–14171–00
THROTTLE BODY ASSY 1 1
.THROTTLE SENSOR ASSY 2 2
.GEARED MOTOR COMP. 1 1
.WASHER 2 2
.PIN, COTTER 2 2
.SCREW, PAN HEAD 2 2
.SCREW, PAN HEAD 2 2
.REGULATOR, PRESSURE 1 1
.CLIP 5 5
.EXTENSION, WIRE HARNESS 1 1
.PIPE, JOINT 1 2 2
.PIPE 1 1
.CONNECTOR 1 1
.SCREW, PAN HEAD 4 4
.PLUNGER, STARTER 2 2
5VY1
5VY3
REMARKS
C
3
16
5VY–14204–00
17
5VX–82380–00
18
98507–05016
19
92907–05100
20
92907–05600
21
5FL–14349–10
22
98507–03016
23
92990–03100
24
5PW–14349–00
25
5PS–14987–00
26
5PW–14251–00
27
5DM–14936–00
.CASE, STARTER 1 1
.SENSOR, PRESSURE 1 1
.SCREW, PAN HEAD 2 2
.WASHER, SPRING 2 2
.WASHER, PLATE 2 2
.PIPE 2 2
.SCREW, PAN HEAD 4 4
.WASHER, SPRING 4 4
.PIPE 2 2
.HOSE 3 3
.NIPPLE 2 2
.SEAT, SPRING 1 1
FIG. 11 INTAKE 2
REF.
NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
5JW–14589–00
5SL–14349–00
5VY–14348–00
8CC–14216–10
5PW–14103–00
5VY–13761–00
5PS–14147–00
90430–09002
5JW–14104–00
5VY–14905–00
98507–06020
5VY–13972–00
90467–120A1
5VY–13543–00
90464–30040
.SPRING 1 1
.PIPE 1 1
.PIPE 1 1 1
.SCREW 4 4
.THROTTLE SCREW SET 1 1
.INJECTOR ASSY 4 4
..O-RING 1 1
.GASKET 4 4
.AIR SCREW SET 2 2
.LEVER, STARTER 1 1
.SCREW, PAN HEAD 2 2
.PIPE, FUEL 2 1 1
.CLIP 1 1
.HOSE, AIR 2 2
.CLAMP 1 1
5VY1
5VY3
REMARKS
C
4
43
5VY–13971–00
44
90464–16005
45
90467–12003
46
5VY–14413–00
PIPE, FUEL 1 1 1
CLAMP 1 1
CLIP 1 1
STAY 1 1
FIG. 12 AIR INDUCTION SYSTEM
REF.
NO.
1
2
3
4
5
6
7
8
9
PART NO. DESCRIPTION
5VY–14840–00
5VY–14881–00
5VY–14882–00
90467–18172
5VY–14883–00
90467–18172
90467–17128
90467–180A0
90464–30003
AIR CUT VALVE ASS'Y 1 1
HOSE, BEND 1 1 1
HOSE, BEND 2 1 1
CLIP 2 2
HOSE, BEND 3 1 1
CLIP 1 1
CLIP 1 1
CLIP 2 2
CLAMP 1 1
5VY1
5VY3
REMARKS
C
5
FIG. 13 EXHAUST
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5VY–14610–00
5VY–14602–00
5VY–14623–00
5VY–14821–00
5VY–14638–00
5VY–14811–00
5VY–14865–00
5VY–14856–00
5VY–14867–00
5VY–14643–00
90110–06110
90179–06M28
5VY–14648–00
5VY–14674–00
92990–06200
EXHAUST PIPE ASSY 1 1 1
.EXHAUST PIPE COMP. 1 1
.GASKET, EXHAUST PIPE 1 1
.ARM, SHAFT (VALVE) 1 1
.COLLAR 1 1
.HOUSING 1 1
.PULLEY 1 1
.SPRING 1 1
.BRACKET 1 1
.GASKET 3 1 1
.BOLT, HEXAGON SOCKET HEAD 7 7
.NUT 1 1
.COLLAR 2 1 1
.VALVE, PLATE 1 1
.WASHER, PLAIN 1 1
5VY1
5VY3
REMARKS
C
6
16
5VY–14826–00
17
90110–06110
18
4FM–14613–00
19
90179–08410
20
5VY–14740–00
21
5VY–14755–00
22
95814–08030
23
5JJ–14715–00
24
5VY–14710–00
5VY–14710–10
25
5VY–14714–00
26
90105–08063
PROTECTOR, EXHAUST 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
GASKET, EXHAUST PIPE 4 4
NUT 8 8
CATALYST ASSY. 1 1
.GASKET, SILENCER 1 1
.BOLT, FLANGE 1 1
.BAND, MUFFLER 1 1
MUFFLER ASSY 1 1
MUFFLER ASSY 1 1
.GASKET, MUFFLER 1 1
.BOLT, FLANGE 1 1
FIG. 13 EXHAUST
REF.
NO.
27
28
29
30
PART NO. DESCRIPTION
5VY–14715–00
90183–060A2
90338–06007
5VY–14720–00
.BAND, MUFFLER 1 1
.NUT, SPRING 2 2
.PLUG 1 1
MUFFLER ASSY 2 1
5VY1
5VY3
REMARKS
5VY–14720–10
31
5VY–14714–00
32
90105–08063
33
5VY–14715–00
34
90183–060A2
35
90338–06007
36
5VY–21890–00
37
5VY–14747–00
38
90387–08021
39
95817–08040
40
90201–087G2
41
95604–08200
42
90201–10054
43
5VY–21880–00
44
4XV–27424–00
45
90387–08005
46
90201–08034
MUFFLER ASSY 2 1
.GASKET, MUFFLER 1 1
.BOLT, FLANGE 1 1
.BAND, MUFFLER 1 1
.NUT, SPRING 2 2
.PLUG 1 1
STAY ASSY. ,2 1 1
.DAMPER, MUFFLER 1 1
.COLLAR 1 1
BOLT, FLANGE 1 1
WASHER, PLATE 2 2
NUT, U FLANGE 1 1
WASHER, PLATE 1 1
STAY ASSY. ,1 1 1
.DAMPER, FOOTREST 2 1 1
.COLLAR 1 1
WASHER, PLATE 1 1
C
7
47
92014–08040
48
90111–08016
49
5VY–27424–00
50
90387–08020
51
95814–08045
52
90201–08034
BOLT, BUTTON HEAD 1 1
BOLT 1 1
DAMPER, FOOTREST 2 4 4
COLLAR 2 2
BOLT, FLANGE 2 2
WASHER, PLATE 2 2
Loading...