YAMAHA XVS1100AP PARTS CATALOGUE 02

XVS1100AP

(5KSF)

AUSTRALIA

2A5KS–700E1

XVS1100AP

PARTS CATALOGUE

E2001 by Yamaha Motor Co., Ltd.

1st Edition, Jul. 2001

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are orderingreplacementparts, please refertothis Parts Catalogueandquote both partnumbersand part names correctly.

XVS1100AP(5KSF)

1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.

2. Abbreviations The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Local Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.

EXAMPLE

CARBURETOR ASSY

.JET, PILOT

.NOZZLE, MAIN

4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

1M1–83309–60 .REFLECTOR 1

5. Applicable colors of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 1 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

6. Applicable Serial No.

Engine Serial No. Frame Serial No.

7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.

8. The asterisk (*) before a reference number indicates modification items after the first edition.

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label affixed onto the product concemed.

(2) “Model Label”Indication

xxxx – xxx

(3) Model Label Affixing Location

a: Model Type Code

b: Production Code No.

c: Colouring Type

4TW1–010

(4) Model Code – Production Code Number of Model Listed in This Parts Catalog

Model

Code

5KSF 010 AUSTRALIA

Production

Code No.

Country

(destination)

Model

Code

Production

Code No.

(destination)

Country

(5) Colouring Information

Model

Code

5KSF

Colouring type

code

A 0033 YAMAHA BLACK YB

B 00TY ELEGANT BROWN EBR

C 0779 DULL RED METALLIC D DRMD

Colour

code

Colour Name

Abbrevi-

ation

ENGINE

CYLINDER HEAD B2...................................

CYLINDER B4.........................................

CRANKSHAFT. PISTON B5.............................

VALVE B6.............................................

CAMSHAFT. CHAIN B7.................................

OIL PUMP B8..........................................

OIL CLEANER B9......................................

INTAKE B10............................................

CARBURETOR B12.....................................

EXHAUST B15..........................................

CRANKCASE C3.......................................

CRANKCASE COVER 1 C4..............................

STARTER C6..........................................

CLUTCH C7...........................................

TRANSMISSION C9....................................

MIDDLE DRIVE GEAR C10...............................

SHIFT CAM. FORK C12..................................

SHIFT SHAFT C13......................................

CHASSIS

FRAME C14............................................

FENDER D2...........................................

SIDE COVER D4.......................................

REAR ARM. SUSPENSION D7...........................

DRIVE SHAFT D9......................................

STEERING D11.........................................

FRONT FORK D12......................................

FUEL TANK D14........................................

SEAT E2..............................................

CONTENTS

FRONT WHEEL E3.....................................

FRONT BRAKE CALIPER E4............................

REAR WHEEL E5......................................

REAR BRAKE CALIPER E6.............................

STEERING HANDLE. CABLE E7.........................

FRONT MASTER CYLINDER E8.........................

STAND. FOOTREST E9.................................

REAR MASTER CYLINDER E11..........................

GENERATOR E12.......................................

FLASHER LIGHT E13....................................

METER E15............................................

HEADLIGHT F2........................................

TAILLIGHT F3.........................................

HANDLE SWITCH. LEVER F4...........................

ELECTRICAL 1 F5.....................................

ELECTRICAL 2 F6.....................................

INDEX

NUMERICAL INDEX M1................................

FIG. 1 CYLINDER HEAD

REF. NO.

10 90179–12326 NUT 4

11 90179–12325 NUT 4

12 90176–10075 NUT, CROWN 2

13 90201–101A4 WASHER, PLATE 2

14 91314–08050 BOLT 4

15 92907–08600 WASHER, PLATE 4

PART NO. DESCRIPTION REMARKS

1 5KS–11101–00 CYLINDER HEAD ASSY 2

2 93440–14086 .CIRCLIP 2

3 4X7–11133–10 .GUIDE, IN./EX. VALVE 2

4 95617–08625 BOLT, STUD 4

5 91817–30011 PIN, DOWEL 4

6 5EL–11181–00 GASKET, CYLINDER HEAD 1 2

7 4X7–11363–01 BOLT, CYLINDER HOLDING 3 4

8 90116–12469 BOLT, STUD 4

9 90116–10344 BOLT, STUD 2

5KSF

16 5KS–1111H–00 COVER, CYLINDER HEAD SIDE 4 1

17 91314–06035 BOLT 2

18 5KS–11185–00 COVER, CYLINDER HEAD SIDE 1 1

19 42X–11165–00 PLATE, BREATHER 1

20 93210–92448 O–RING 2

21 91314–06035 BOLT 2

22 42H–11186–01 COVER, CYLINDER HEAD SIDE 2 1

23 5EL–11187–00 COVER, CYLINDER HEAD SIDE 3 1

24 4X7–11187–01 COVER, CYLINDER HEAD SIDE 3 2

25 93210–62446 O–RING 4

26 90465–10264 CLAMP 1

27 91314–06016 BOLT 8

FIG. 1 CYLINDER HEAD

REF. NO.

28 4X7–1111F–00 PLATE 2

29 97017–08020 BOLT 2

30 90401–16002 BOLT, UNION 2

31 90430–17168 GASKET 2

32 94701–00218 PLUG, SPARK (NGK BPR7ES) 2 UR

33 5EL–1112M–00 COVER 1

PART NO. DESCRIPTION REMARKS

94701–00220 PLUG, SPARK (ND W22EPR–U) 2 UR

5KSF

FIG. 2 CYLINDER

REF. NO.

10 5EL–11186–00 COVER, CYLINDER HEAD SIDE 2 2

11 5EL–11152–00 BRACKET, CYLINDER HEAD COVER 2

12 5EL–11142–01 BRACKET, CYLINDER HEAD COVER 2 2

13 90480–10627 GROMMET 6

14 90149–06298 SCREW 4

15 90480–13018 GROMMET 4

PART NO. DESCRIPTION REMARKS

1 5KS–11311–00 CYLINDER 1 2

2 90387–087A5 COLLAR 4

3 91314–06040 BOLT 4

4 91314–06100 BOLT 2

5 5EL–11351–00 GASKET, CYLINDER 2

6 5KS–12215–00 CAP, TENSIONER CASE 2

7 4FM–12213–00 GASKET, TENSIONER CASE 2

8 91314–06025 BOLT 4

9 5EL–11190–00 COVER, CYLINDER HEAD 1 2

5KSF

16 90387–06043 COLLAR 4

17 90201–06057 WASHER, PLATE 4

FIG. 3 CRANKSHAFT. PISTON

REF. NO.

10 4X7–11654–01 .BOLT, CONNECTING ROD 2

11 90179–09379 .NUT 2

12 4X7–11656–00 PLANE BEARING, CONNECTING ROD 3 UR BLUE

PART NO. DESCRIPTION REMARKS

1 5EL–11411–10 CRANKSHAFT 1

2 93306–30808 BEARING 1

3 4X7–13354–00 SPROCKET, DRIVE 1

4 93306–30808 BEARING 1

5 5EL–11631–10 PISTON (STD) 2

6 1TA–11610–00 PISTON RING SET (STD) 2

7 4WM–11633–00 PIN, PISTON 2

8 93450–24028 CIRCLIP 4

9 5EL–11650–10 CONNECTING ROD ASSY 2

4X7–11656–10 PLANE BEARING, CONNECTING ROD 3 UR BLACK

4X7–11656–20 PLANE BEARING, CONNECTING ROD 3 UR BROWN

4X7–11656–30 PLANE BEARING, CONNECTING ROD 3 UR GREEN

5KSF

4X7–11656–40 PLANE BEARING, CONNECTING ROD 3 UR YELLOW

13 90280–05048 KEY, WOODRUFF 1

14 90201–165H4 WASHER, PLATE 1

15 90179–16448 NUT 1

16 5G5–11656–00 PLANE BEARING, CONNECTING ROD 1 UR BLACK

5G5–11656–10 PLANE BEARING, CONNECTING ROD 1 UR BROWN

5G5–11656–20 PLANE BEARING, CONNECTING ROD 1 UR GREEN

FIG. 4 VALVE

REF. NO.

10 4X7–12159–00 SCREW, VALVE ADJUSTING 4

11 90170–08173 NUT 4

PART NO. DESCRIPTION REMARKS

1 2J2–12111–01 VALVE, INTAKE 2

2 5A8–12121–00 VALVE, EXHAUST 2

3 4X7–12116–00 SEAT, VALVE SPRING 4

4 90501–44455 SPRING, COMPRESSION 4

5 341–12119–02 SEAL, VALVE STEM 4

6 4X7–12117–00 RETAINER, VALVE SPRING 4

7 4X7–12118–00 COTTER, VALVE 8

8 42X–12151–00 ARM, VALVE ROCKER 4

9 4X7–12156–01 SHAFT, ROCKER 2 4

5KSF

FIG. 5 CAMSHAFT. CHAIN

REF. NO.

10 5EL–12171–00 CAMSHAFT 1 1

11 5EL–12181–00 CAMSHAFT 2 1

12 42X–11145–00 PLATE, BREATHER 2 1

13 90201–10591 WASHER, PLATE 2

14 90101–10303 BOLT 2

15 90380–25125 BUSH, SOLID 2

PART NO. DESCRIPTION REMARKS

1 4X7–11536–00 GEAR, DRIVE (35T) 1

2 4X7–11534–00 GEAR, BREAKER DRIVE (35T) 1

3 90501–21133 SPRING, COMPRESSION 12

4 93605–10090 PIN, DOWEL 12

5 5EL–11540–01 CAM CHAIN SPROCKET ASSY 1 1

6 5EL–11550–01 CAM CHAIN SPROCKET ASSY 2 1

7 5EL–12247–00 SHAFT, TENSIONER 2

8 90209–06205 WASHER 2

9 90105–06154 BOLT, FLANGE 2

5KSF

16 94591–49098 CHAIN 2

17 5EL–12176–00 SPROCKET, CAM CHAIN 2

18 93604–12037 PIN, DOWEL 2

19 5EL–12210–01 TENSIONER ASSY, CAM CHAIN 2

20 5EL–12228–00 .BOLT 1

21 5EL–12214–00 .GASKET 1

22 4FM–12213–00 GASKET, TENSIONER CASE 2

23 91314–06025 BOLT 4

24 5EL–12231–00 GUIDE, STOPPER 1 2

25 5EL–12241–00 GUIDE, STOPPER 2 2

26 91314–06016 BOLT 4

FIG. 6 OIL PUMP

REF. NO.

10 4X7–13171–00 PIPE, DELIVERY 2 1

11 93210–07135 O–RING 2

12 91317–06010 BOLT 2

13 5EL–13405–00 OIL PIPE COMP. 1 1

14 5EL–13406–00 OIL PIPE COMP. 2 1

15 90401–16001 BOLT, UNION 2

PART NO. DESCRIPTION REMARKS

1 5EL–13300–01 OIL PUMP ASSY 1

2 99530–08016 PIN, DOWEL 1

3 93210–07135 O–RING 2

4 91317–06040 BOLT 3

5 4X7–13355–00 SPROCKET, DRIVEN (35T) 1

6 90105–06154 BOLT, FLANGE 1

7 10L–13327–00 COVER, PUMP GEAR 1

8 91317–06010 BOLT 2

9 94580–25066 CHAIN 1

5KSF

16 90430–17168 GASKET 4

17 90401–10102 BOLT, UNION 1

18 90430–15169 GASKET 3

19 90340–14132 PLUG, STRAIGHT SCREW 1

20 214–11198–01 GASKET 1

21 5EL–15485–00 CLAMP 1

22 90468–05113 CLIP 1

FIG. 7 OIL CLEANER

REF. NO.

10 91314–06020 BOLT 2

11 4G0–13490–01 RELIEF VALVE ASSY 1

12 93210–10096 O–RING 1

PART NO. DESCRIPTION REMARKS

1 4X7–13440–01 ELEMENT ASSY, OIL CLEANER 1

2 93210–56459 O–RING 1

3 93210–54452 O–RING 1

4 5EL–13447–00 COVER, OIL ELEMENT 1

5 5EL–13448–00 CAP 1

6 93210–07135 O–RING 1

7 90109–06667 BOLT 1

8 91314–06040 BOLT 1

9 91314–06050 BOLT 1

5KSF

FIG. 8 INTAKE

REF. NO.

10 92014–05012 BOLT, BUTTON HEAD 2

11 5EL–14294–00 HOSE 1

12 90467–11175 CLIP 1

13 5EL–14349–00 PIPE 1

14 5EL–14348–00 PIPE 1 1

15 90413–07007 WAY 3 1

PART NO. DESCRIPTION REMARKS

1 5EL–13586–00 JOINT, CARBURETOR 1 1

2 5EL–13596–00 JOINT, CARBURETOR 2 1

3 16G–13569–00 PLUG, BLIND 1

4 90467–10039 CLIP 1

5 93210–44545 O–RING 2

6 91317–06020 BOLT 4

7 5EL–13474–00 BAND 2

8 5EL–14987–00 HOSE 1

9 5EL–14283–00 COVER, CARBURETOR 1 1

5KSF

16 90467–10135 CLIP 5

17 5EL–14411–00 CASE, AIR CLEANER 1 1

18 5EL–14417–00 COVER 1 1

19 97707–50116 SCREW, TAPPING 4

20 5EL–14437–00 DUCT 1

21 5EL–14451–00 ELEMENT, AIR CLEANER 1

22 5EL–14421–10 CASE, AIR CLEANER 2 1

23 92014–05012 BOLT, BUTTON HEAD 3

24 4TR–14452–00 SEAL 1

25 5EL–14452–00 SEAL 1

26 5EL–14148–00 PIPE 1

27 90467–11106 CLIP 2

FIG. 8 INTAKE

REF. NO.

28 90338–08174 PLUG 1

29 5EL–14431–00 SILENCER, INTAKE 1 1

30 5EL–14454–00 JOINT 2

31 5EL–1440F–00 JOINT, AIR FILTER 1 1

32 5EL–14455–00 BAND 1

33 5EL–14432–00 SILENCER, INNER 1

34 97707–50125 SCREW, TAPPING 8

35 5EL–14462–00 SEAL 1

36 5EL–11166–00 PIPE, BREATHER 1 1

37 90467–14015 CLIP 1

38 90480–12314 GROMMET 1

39 5EL–14455–00 BAND 1

40 90467–14015 CLIP 1

41 90387–065J6 COLLAR 1

42 95817–06020 BOLT, FLANGE 1

PART NO. DESCRIPTION REMARKS

5KSF

43 5EL–14453–00 JOINT, AIR CLEANER 1 1

44 5EL–14463–00 JOINT, AIR CLEANER 2 1

45 90450–72095 HOSE CLAMP ASSY 2

46 90450–63096 HOSE CLAMP ASSY 2

47 5EL–14499–00 STAY 2 1

48 90480–13398 GROMMET 1

49 91317–06020 BOLT 2

50 92907–06600 WASHER, PLATE 2

51 5EL–14414–00 STAY 2 1

52 95817–06010 BOLT, FLANGE 2

53 5EL–12682–00 PROTECTOR, HEAT 1

FIG. 9 CARBURETOR

REF. NO.

10 5EL–14261–00 ..HOLDER 1

11 5DM–14561–00 ..O–RING 1

12 5EL–24411–00 ..DIAPHRAGM 1

13 4KM–14933–00 ..SPRING, DIAPHRAGM 1

14 4XY–14105–00 ..PILOT SCREW SET 1

PART NO. DESCRIPTION REMARKS

1 5KS–14900–01 CARBURETOR ASSY 1

2 5KS–14901–01 .CARBURETOR ASSY 1 1 (#1)REAR

3 5KS–14902–01 .CARBURETOR ASSY 2 1 (#2)FRONT

4 5EL–14112–00 ..VALVE, THROTTLE 1 1

5 5KS–1490J–00 ..NEEDLE SET 1

6 5EL–14107–12 ..NEEDLE VALVE SET 1

7 127–14186–00 ..PIN, FLOAT 1

8 3G2–14231–22 ..JET, MAIN (#110) 1 UR (#1)REAR

3G2–1423A–73 ..JET, MAIN (#112.5) 1 UR (#2)FRONT

9 583–14561–00 ..O–RING 1

5KSF

15 98502–05016 ..SCREW, PAN HEAD 1

16 1HX–14231–29 ..JET, MAIN (#145) 1

17 5EL–1410A–00 ..STARTER SET 1

18 4KM–14142–17 ..JET, PILOT (# 17.5) 1

19 5EL–14918–00 ..RING 1

20 3G2–1423A–59 ..JET, MAIN (# 42.5) 1

21 1HX–1423E–25 ..JET, MAIN 1

22 4KM–14194–00 ..RING 1 (#1)REAR

23 354–14147–00 ..O–RING 1

24 98507–04012 ..SCREW, PAN HEAD 1 (#2)FRONT

25 5EL–14919–00 ..CLIP 1 (#2)FRONT

26 5DM–14985–00 ..FLOAT 1

FIG. 9 CARBURETOR

REF. NO.

27 98507–04008 ..SCREW, PAN HEAD 1

28 1FN–14565–00 ..SCREW 1

29 98507–04014 ..SCREW, PAN HEAD 2

30 92907–04100 ..WASHER, SPRING 2

31 5EL–1490H–00 ..DIAPHRAGM SET 5 1

32 5DM–14141–40 ..NOZZLE, MAIN 1

33 4KM–14216–00 ..SCREW 1 UR (#1)REAR

34 98507–04010 ..SCREW, PAN HEAD 4 UR (#1)REAR

35 12R–14191–00 ..PLUG, DRAIN 1

36 5EL–14561–00 ..O–RING 1

37 3LN–1416A–00 .O–RING 2

38 4SV–24453–00 .SCREW 2

39 5EL–14935–00 .SPRING 2

PART NO. DESCRIPTION REMARKS

4KM–14216–00 ..SCREW 2 UR (#2)FRONT

98507–04010 ..SCREW, PAN HEAD 3 UR (#2)FRONT

5KSF

40 92902–05100 .WASHER, SPRING 2

41 95302–05700 .NUT 2

42 11H–14991–00 .SCREW 2

43 31H–14194–00 .RING 4

44 5EL–14577–00 .ROD 1

45 4YW–14987–00 .HOSE 1

46 4WM–14565–00 .SCREW 2

47 5EL–85885–00 .THROTTLE SENSOR ASSY 1

48 5EL–14592–00 .SCREW 4

49 4NK–14285–00 .WASHER 1

50 5EL–81517–00 .WIRE, SUB LEAD 1

51 5EL–14987–00 .HOSE 2

FIG. 9 CARBURETOR

REF. NO.

52 5EL–14991–00 .SCREW 1

53 22F–14117–00 .WASHER, PLUG SCREW 1

54 5EL–14212–00 .SPRING, PILOT ADJUSTING 1

55 3F7–14133–00 .SPRING, THROTTLE STOP 1

56 98507–04006 .SCREW, PAN HEAD 1

57 90461–06087 .CLAMP 1

58 127–14198–00 .GASKET 2

59 3DM–14216–00 .SCREW 2

60 5EL–14197–00 .PIPE 2

61 4DH–82103–00 .TERMINAL 1 1

62 1A8–14953–00 .WASHER 1

63 812–14137–00 .CLIP 1

64 5FU–83790–20 .HEATER ASSY 2

65 90201–08016 .WASHER, PLATE 2

66 35H–14139–00 .CLIP, PIPE 2

PART NO. DESCRIPTION REMARKS

5KSF

67 91492–10008 .PIN, COTTER 4

68 92906–06100 .WASHER, SPRING 1

69 95382–06700 .NUT 1

70 5EL–14149–00 .PIPE 1

71 5EL–14103–00 .THROTTLE SCREW SET 1

72 5EL–14251–00 .NIPPLE 1

73 98507–04010 .SCREW, PAN HEAD 1

74 92902–06600 .WASHER, PLATE 1

FIG. 10 EXHAUST

REF. NO.

10 5EL–14624–00 .COVER, EXHAUST 1

11 90202–05191 .WASHER, PLATE 2

12 98904–06014 .SCREW, BIND 2

13 5EL–14710–30 MUFFLER ASSY 1 1

14 92017–08020 .BOLT, BUTTON HEAD 2

15 3XW–14755–00 .GASKET, SILENCER 2

PART NO. DESCRIPTION REMARKS

1 5EL–14610–10 EXHAUST PIPE ASSY 1 1

2 4NK–14714–00 .GASKET, MUFFLER 1

3 5EL–14615–01 JOINT, EXHAUST 1 1

4 3EG–14613–00 GASKET, EXHAUST PIPE 2

5 4TR–14613–00 GASKET, EXHAUST PIPE 1

6 90185–08097 NUT, SELF–LOCKING 4

7 91314–08035 BOLT 2

8 5KS–14620–00 EXHAUST PIPE ASSY 2 1

9 4NK–14714–00 .GASKET, MUFFLER 1

5KSF

16 92017–10020 BOLT, BUTTON HEAD 2

17 5EL–14806–00 AIR FILTER 1

18 5EL–14803–10 AIR INDUCTION SYSTEM ASSY 1

19 5EL–13544–01 HOSE, VACUUM SENSING 2 1

20 41R–14489–00 NOZZLE 1

21 5EL–13542–00 HOSE, VACUUM SENSING 1 1

22 90467–08092 CLIP 4

23 5EL–14882–00 HOSE, BEND 2 1

24 90468–08104 CLIP 4

25 5EL–14884–00 HOSE, BEND 4 1

26 5EL–14872–00 PIPE 2 1

27 5EL–14871–00 PIPE 1 1

FIG. 10 EXHAUST

REF. NO.

28 42H–14714–10 GASKET, MUFFLER 2

29 5EL–14881–00 HOSE, BEND 1 1

PART NO. DESCRIPTION REMARKS

5KSF

FIG. 11 CRANKCASE

REF. NO.

10 91317–06055 BOLT 1

11 91317–06030 BOLT 11

12 91314–06030 BOLT 2

13 90430–06014 GASKET 1

14 4X7–15491–00 PROTECTOR 1

PART NO. DESCRIPTION REMARKS

1 5KS–15100–00 CRANKCASE ASSY 1

2 99530–14016 .PIN, DOWEL 3

3 93210–07135 O–RING 1

4 93210–07135 O–RING 1

5 90387–064E8 COLLAR 1

6 91317–10100 BOLT 1

7 91317–10070 BOLT 1

8 91317–10060 BOLT 1

9 91317–06080 BOLT 2

5KSF

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