YAMAHA XVS1100A PARTS CATALOGUE 03-1
XVS1100A (5KSN) EUROPE
A2
1B5KS-300E2
2B5KS-300E2
()
XVS1100A
PARTS CATALOGUE
©2003 by Yamaha Motor Co., Ltd.
1st edition, September 2003
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
A3
XVS1100A
A4
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
A5
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
LGB LOW GLOSS BLACK 0098
LYNM9(*) LIGHT YELLOWISH GRAY ME 9 0752
YB(*) YAMAHA BLACK 0033
FOREWORD
A6
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indicated on the Model Label affixed onto the product concerned.
(2) “Model Label” Indication
(3) Model Label Affixing Location
(4) Colouring Information
Model Code
5KSN
Colouring
Type Code
A 0033
B 0752
Colour
Code
Colour Name
YAMA H A B L AC K YB
LIGHT YELLOWISH GRAY ME 9 LYNM9
Abbrevia-
tion
(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
5KSN
Production
Code No.
010 AUSTRIA
020 SWITZERLAND
030
060
070 GREECE
080 ITALY
090
100 PORTUGAL
110 SWEDEN
Country
(destination)
DENMARK
FINLAND
NORWAY
UNITED KINGDOM
NETHERLANDS
Model
Code
Production
Code No.
Country
(destination)
A7
ENGINE
CYLINDER HEAD .................................................................B2
CYLINDER ............................................................................B4
CRANKSHAFT & PISTON ....................................................B5
VALVE ...................................................................................B6
CAMSHAFT & CHAIN ...........................................................B7
OIL PUMP .............................................................................B8
OIL CLEANER .......................................................................B9
INTAKE .................................................................................B10
CARBURETOR .....................................................................B12
EXHAUST .............................................................................C2
CRANKCASE ........................................................................C4
CRANKCASE COVER 1 .......................................................C5
STARTER ..............................................................................C7
CLUTCH ................................................................................C8
TRANSMISSION ...................................................................C10
MIDDLE DRIVE GEAR ..........................................................C11
SHIFT CAM & FORK .............................................................C13
SHIFT SHAFT .......................................................................C14
CHASSIS
FRAME ..................................................................................C15
FENDER ................................................................................D3
SIDE COVER ........................................................................D5
REAR ARM & SUSPENSION ...............................................D8
DRIVE SHAFT .......................................................................D10
STEERING ............................................................................D12
FRONT FORK .......................................................................D13
FUEL TANK ...........................................................................D15
SEAT .....................................................................................E3
FRONT WHEEL .................................................................... E4
FRONT BRAKE CALIPER ....................................................E5
REAR WHEEL .......................................................................E6
REAR BRAKE CALIPER .......................................................E7
STEERING HANDLE & CABLE ............................................E8
FRONT MASTER CYLINDER ...............................................E9
STAND & FOOTREST ..........................................................E10
REAR MASTER CYLINDER .................................................E13
GENERATOR ........................................................................E14
FLASHER LIGHT ..................................................................E15
METER ..................................................................................F3
HEADLIGHT ..........................................................................F4
CONTENTS
TAILLIGHT ............................................................................ F5
HANDLE SWITCH & LEVER ................................................ F6
ELECTRICAL 1 ..................................................................... F7
ELECTRICAL 2 ..................................................................... F8
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER HEAD
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KS–11101–00
93440–14086
4X7–11133–10
95617–08625
91817–30011
5EL–11181–00
4X7–11363–01
90116–12469
90116–10344
90179–12326
90179–12325
90176–10075
90201–101A4
91314–08050
92907–08600
CYLINDER HEAD ASSY 2
.CIRCLIP 2
.GUIDE, IN./EX. VALVE 2
BOLT, STUD 4
PIN, DOWEL 4
GASKET, CYLINDER HEAD 1 2
BOLT, CYLINDER HOLDING 3 4
BOLT, STUD 4
BOLT, STUD 2
NUT 4
NUT 4
NUT, CROWN 2
WASHER, PLATE 2
BOLT 4
WASHER, PLATE 4
5KSN
REMARKS
B
2
16
5KS–1111H–00
17
91314–06035
18
5KS–11185–00
19
42X–11165–00
20
93210–92448
21
91314–06035
22
42H–11186–01
23
5EL–11187–00
24
4X7–11187–01
25
93210–62446
26
90465–10029
27
91314–06016
COVER, CYLINDER HEAD SIDE 4 1
BOLT 2
COVER, CYLINDER HEAD SIDE 1 1
PLATE, BREATHER 1
O-RING 2
BOLT 2
COVER, CYLINDER HEAD SIDE 2 1
COVER, CYLINDER HEAD SIDE 3 1
COVER, CYLINDER HEAD SIDE 3 2
O-RING 4
CLAMP 1
BOLT 8
FIG. 1 CYLINDER HEAD
REF.
NO.
28
29
30
31
32
PART NO. DESCRIPTION
4X7–1111F–00
97017–08020
90401–16002
90430–17168
94701–00218
PLATE 2
BOLT 2
BOLT, UNION 2
GASKET 2
PLUG, SPARK (NGK BPR7ES) 2 UR
5KSN
REMARKS
94701–00220
33
5EL–1112M–00
PLUG, SPARK (ND W22EPR-U) 2 UR
COVER 1
B
3
FIG. 2 CYLINDER
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KS–11311–00
90387–087A5
91314–06040
91314–06100
5EL–11351–00
5KS–12215–00
4FM–12213–00
91314–06025
5EL–11190–00
5EL–11186–00
5EL–11152–00
5EL–11142–01
90480–10627
90149–06298
90480–13018
CYLINDER 1 2
COLLAR 4
BOLT 4
BOLT 2
GASKET, CYLINDER 2
CAP, TENSIONER CASE 2
GASKET, TENSIONER CASE 2
BOLT 4
COVER, CYLINDER HEAD 1 2
COVER, CYLINDER HEAD SIDE 2 2
BRACKET, CYLINDER HEAD COVER 2
BRACKET, CYLINDER HEAD COVER 2 2
GROMMET 6
SCREW 4
GROMMET 4
5KSN
REMARKS
B
4
16
90387–06043
17
90201–06057
COLLAR 4
WASHER, PLATE 4
FIG. 3 CRANKSHAFT & PISTON
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO. DESCRIPTION
5EL–11411–10
93306–30808
4X7–13354–00
93306–30808
5EL–11631–10
1TA–11610–00
4WM–11633–00
93450–24028
5EL–11650–10
4X7–11654–01
90179–09379
4X7–11656–00
CRANKSHAFT 1
BEARING (B6308C4-SPECIAL) 1
SPROCKET, DRIVE 1
BEARING (B6308C4-SPECIAL) 1
PISTON (STD) 2
PISTON RING SET (STD) 2
PIN, PISTON 2
CIRCLIP 4
CONNECTING ROD ASSY 2
.BOLT, CONNECTING ROD 2
.NUT 2
PLANE BEARING, CONNECTING ROD 3 UR BLUE
5KSN
REMARKS
B
5
4X7–11656–10
4X7–11656–20
4X7–11656–30
4X7–11656–40
13
90280–05048
14
90201–165H4
15
90179–16448
16
5G5–11656–00
5G5–11656–10
5G5–11656–20
PLANE BEARING, CONNECTING ROD 3 UR BLACK
PLANE BEARING, CONNECTING ROD 3 UR BROWN
PLANE BEARING, CONNECTING ROD 3 UR GREEN
PLANE BEARING, CONNECTING ROD 3 UR YELLOW
KEY, WOODRUFF 1
WASHER, PLATE 1
NUT 1
PLANE BEARING, CONNECTING ROD 1 UR BLACK
PLANE BEARING, CONNECTING ROD 1 UR BROWN
PLANE BEARING, CONNECTING ROD 1 UR GREEN
FIG. 4 VALVE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
2J2–12111–01
5A8–12121–00
4X7–12116–00
90501–44455
341–12119–02
4X7–12117–00
4X7–12118–00
42X–12151–00
4X7–12156–01
4X7–12159–00
90170–08173
VALVE, INTAKE 2
VALVE, EXHAUST 2
SEAT, VALVE SPRING 4
SPRING, COMPRESSION 4
SEAL, VALVE STEM 4
RETAINER, VALVE SPRING 4
COTTER, VALVE 8
ARM, VALVE ROCKER 4
SHAFT, ROCKER 2 4
SCREW, VALVE ADJUSTING 4
NUT 4
5KSN
REMARKS
B
6
FIG. 5 CAMSHAFT & CHAIN
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
4X7–11536–00
4X7–11534–00
90501–21133
93605–10090
5EL–11540–01
5EL–11550–01
5EL–12247–00
90209–06205
90105–06154
5EL–12171–00
5EL–12181–00
42X–11145–00
90201–10591
90101–10303
90380–25125
GEAR, DRIVE (35T) 1
GEAR, BREAKER DRIVE (35T) 1
SPRING, COMPRESSION 12
PIN, DOWEL 12
CAM CHAIN SPROCKET ASSY 1 1
CAM CHAIN SPROCKET ASSY 2 1
SHAFT, TENSIONER 2
WASHER 2
BOLT, FLANGE 2
CAMSHAFT 1 1
CAMSHAFT 2 1
PLATE, BREATHER 2 1
WASHER, PLATE 2
BOLT 2
BUSH, SOLID 2
5KSN
REMARKS
B
7
16
94591–49098
17
5EL–12176–00
18
93604–12037
19
5EL–12210–01
20
5EL–12228–00
21
5EL–12214–00
22
4FM–12213–00
23
91314–06025
24
5EL–12231–00
25
5EL–12241–01
26
91314–06016
CHAIN 2
SPROCKET, CAM CHAIN 2
PIN, DOWEL 2
TENSIONER ASSY, CAM CHAIN 2
.BOLT 1
.GASKET 1
GASKET, TENSIONER CASE 2
BOLT 4
GUIDE, STOPPER 1 2
GUIDE, STOPPER 2 2
BOLT 4
FIG. 6 OIL PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5EL–13300–01
99530–08016
93210–07135
91317–06040
4X7–13355–00
90105–06154
10L–13327–00
91317–06010
94580–25066
4X7–13171–00
93210–07135
91317–06010
5EL–13405–00
5EL–13406–00
90401–16001
OIL PUMP ASSY 1
PIN, DOWEL 1
O-RING 2
BOLT 3
SPROCKET, DRIVEN (35T) 1
BOLT, FLANGE 1
COVER, PUMP GEAR 1
BOLT 2
CHAIN 1
PIPE, DELIVERY 2 1
O-RING 2
BOLT 2
OIL PIPE COMP. 1 1
OIL PIPE COMP. 2 1
BOLT, UNION 2
5KSN
REMARKS
B
8
16
90430–17168
17
90401–10102
18
90430–15169
19
90340–14132
20
214–11198–01
21
5EL–15485–00
22
90468–05113
GASKET 4
BOLT, UNION 1
GASKET 3
PLUG, STRAIGHT SCREW 1
GASKET 1
CLAMP 1
CLIP 1
FIG. 7 OIL CLEANER
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO. DESCRIPTION
4X7–13440–01
93210–56459
93210–54452
5EL–13447–00
5EL–13448–00
93210–07135
90109–06667
91314–06040
91314–06050
91314–06020
4G0–13490–01
93210–10096
ELEMENT ASSY, OIL CLEANER 1
O-RING 1
O-RING 1
COVER, OIL ELEMENT 1
CAP 1
O-RING 1
BOLT 1
BOLT 1
BOLT 1
BOLT 2
RELIEF VALVE ASSY 1
O-RING 1
5KSN
REMARKS
B
9
FIG. 8 INTAKE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5EL–13586–00
5EL–13596–00
16G–13569–00
90467–10039
93210–44545
91317–06020
5EL–13474–00
5EL–14987–00
5EL–14283–00
92014–05012
5EL–14294–00
90467–11175
5EL–14349–00
5EL–14348–00
90413–07007
JOINT, CARBURETOR 1 1
JOINT, CARBURETOR 2 1
PLUG, BLIND 1
CLIP 1
O-RING 2
BOLT 4
BAND 2
HOSE 1
COVER, CARBURETOR 1 1
BOLT, BUTTON HEAD 2
HOSE 1
CLIP 1
PIPE 1
PIPE 1 1
WAY 3 1
5KSN
REMARKS
B
10
16
90467–10135
17
5EL–14411–00
18
5EL–14417–02
19
97707–50116
20
5EL–14437–00
21
5EL–14451–00
22
5EL–14421–10
23
92014–05012
24
4TR–14452–00
25
5EL–14452–00
26
5EL–14148–00
27
90467–11106
CLIP 5
CASE, AIR CLEANER 1 1
COVER 1 1
SCREW, TAPPING 4
DUCT 1
ELEMENT, AIR CLEANER 1
CASE, AIR CLEANER 2 1
BOLT, BUTTON HEAD 3
SEAL 1
SEAL 1
PIPE 1
CLIP 2
FIG. 8 INTAKE
REF.
NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
90338–08174
5EL–1442K–00
5EL–14431–00
5EL–14454–00
5EL–1440F–00
5EL–14455–00
5EL–14432–00
97707–50125
5EL–14462–00
5EL–11166–00
90467–14015
90480–12314
5EL–14455–00
90467–14015
90387–065J6
PLUG 1
EMBLEM 2 1
SILENCER, INTAKE 1 1
JOINT 2
JOINT, AIR FILTER 1 1
BAND 1
SILENCER, INNER 1
SCREW, TAPPING 8
SEAL 1
PIPE, BREATHER 1 1
CLIP 1
GROMMET 1
BAND 1
CLIP 1
COLLAR 1
5KSN
REMARKS
B
11
43
95817–06020
44
5EL–14453–00
45
5EL–14463–00
46
90450–72095
47
90450–63096
48
5EL–14499–00
49
90480–13398
50
91317–06020
51
92907–06600
52
5EL–14414–00
53
95817–06010
54
5EL–12682–00
BOLT, FLANGE 1
JOINT, AIR CLEANER 1 1
JOINT, AIR CLEANER 2 1
HOSE CLAMP ASSY 2
HOSE CLAMP ASSY 2
STAY 2 1
GROMMET 1
BOLT 2
WASHER, PLATE 2
STAY 2 1
BOLT, FLANGE 2
PROTECTOR, HEAT 1
FIG. 9 CARBURETOR
REF.
NO.
1
2
3
4
5
6
7
8
PART NO. DESCRIPTION
5KS–14900–20
5KS–14901–20
5KS–14902–20
5EL–14112–00
5EL–1490J–00
5EL–14107–12
127–14186–00
3G2–14231–23
CARBURETOR ASSY 1
.CARBURETOR ASSY 1 1 (#1)REAR
.CARBURETOR ASSY 2 1 (#2)FRONT
..VALVE, THROTTLE 1 1
..NEEDLE SET 1
..NEEDLE VALVE SET 1
..PIN, FLOAT 1
..JET, MAIN (#115) 1 UR (#1)REAR
5KSN
REMARKS
3G2–1423A–73
9
583–14561–00
10
5KS–14261–00
11
5DM–14561–00
12
5EL–24411–00
13
4KM–14933–00
14
4XY–14105–00
15
98502–05016
16
1HX–14231–29
17
5EL–1410A–00
18
4KM–14142–17
19
5EL–14918–00
20
3G2–1423A–59
21
1HX–1423E–25
22
4KM–14194–00
23
354–14147–00
24
98507–04012
..JET, MAIN (#112.5) 1 UR (#2)FRONT
..O-RING 1
..HOLDER 1
..O-RING 1
..DIAPHRAGM 1
..SPRING, DIAPHRAGM 1
..PILOT SCREW SET 1
..SCREW, PAN HEAD 1 (#1)REAR
..JET, MAIN (#145) 1
..STARTER SET 1
..JET, PILOT (# 17.5) 1
..RING 1
..JET, MAIN (# 42.5) 1
..JET, MAIN (# 63.8) 1
..RING 1 (#1)REAR
..O-RING 1
..SCREW, PAN HEAD 1 (#2)FRONT
B
12
25
33M–14139–00
26
5DM–14985–00
..CLIP, PIPE 1 (#2)FRONT
..FLOAT 1
FIG. 9 CARBURETOR
REF.
NO.
27
28
29
30
31
32
33
PART NO. DESCRIPTION
98507–04008
1FN–14565–00
98507–04014
92907–04100
5EL–1490H–00
5DM–14141–40
4KM–14216–00
..SCREW, PAN HEAD 1
..SCREW 1
..SCREW, PAN HEAD 2
..WASHER, SPRING 2
..DIAPHRAGM SET 5 1 (#1)REAR
..NOZZLE, MAIN 1
..SCREW 1 UR (#1)REAR
5KSN
REMARKS
4KM–14216–00
34
98507–04010
98507–04010
35
12R–14191–00
36
5EL–14561–00
37
90461–06087
38
22U–14561–00
39
256–14956–01
40
92902–04600
41
98507–04006
42
4DH–82103–00
43
5FU–83790–20
44
90201–08016
45
5EL–14103–00
46
5KS–1410H–00
47
5KS–1410H–10
48
3LN–1416A–00
..SCREW 2 UR (#2)FRONT
..SCREW, PAN HEAD 4 UR (#1)REAR
..SCREW, PAN HEAD 3 UR (#2)FRONT
..PLUG, DRAIN 1
..O-RING 1
..CLAMP 2
..O-RING 2
..WASHER 2
..WASHER, PLATE 1 (#2)FRONT
..SCREW, PAN HEAD 1
..TERMINAL 1 1
..HEATER ASSY (30W) 1
..WASHER, PLATE 1
..THROTTLE SCREW SET 1
..FUEL CUT SOLENOID VALVE 1
..FUEL CUT SOLENOID VALVE 1
.O-RING 2
B
13
49
4SV–24453–00
50
5EL–14935–00
51
92902–05100
.SCREW 2
.SPRING 2
.WASHER, SPRING 2
FIG. 9 CARBURETOR
REF.
NO.
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
PART NO. DESCRIPTION
95302–05700
11H–14991–00
31H–14194–00
5EL–14577–00
5KS–14987–00
4WM–14565–00
5EL–85885–00
5EL–14592–00
4NK–14285–00
5KS–81517–00
5EL–14196–00
5EL–14991–00
22F–14117–00
5EL–14212–00
3F7–14133–00
.NUT 2
.SCREW 2
.RING 4
.ROD 1
.HOSE 1
.SCREW 2
.THROTTLE SENSOR ASSY 1
.SCREW 4
.WASHER 1
.WIRE, SUB LEAD 1
.PIPE 2
.SCREW 1
.WASHER, PLUG SCREW 1
.SPRING, PILOT ADJUSTING 1
.SPRING, THROTTLE STOP 1
5KSN
REMARKS
B
14
67
127–14198–00
68
3DM–14216–00
69
5EL–14197–00
70
1A8–14953–00
71
812–14137–00
72
35H–14139–00
73
91492–10008
74
92906–06100
75
95382–06700
76
5EL–14149–00
77
5EL–14251–00
78
98507–04010
.GASKET 2
.SCREW 2
.PIPE 2
.WASHER 1
.CLIP 1
.CLIP, PIPE 1
.PIN, COTTER 4
.WASHER, SPRING 1
.NUT 1
.PIPE 1
.NIPPLE 1
.SCREW, PAN HEAD 1
FIG. 9 CARBURETOR
REF.
NO.
79
PART NO. DESCRIPTION
92902–06600
.WASHER, PLATE 1
5KSN
REMARKS
B
15
FIG. 10 EXHAUST
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5EL–14610–10
4NK–14714–00
5EL–14615–01
3EG–14613–00
4TR–14613–00
90185–08097
91314–08035
5KS–14620–00
4NK–14714–00
5EL–14624–00
90202–05191
98904–06014
5KS–14710–00
5KS–14755–00
92014–08025
EXHAUST PIPE ASSY 1 1
.GASKET, MUFFLER 1
JOINT, EXHAUST 1 1
GASKET, EXHAUST PIPE 2
GASKET, EXHAUST PIPE 1
NUT, SELF-LOCKING 4
BOLT 2
EXHAUST PIPE ASSY 2 1
.GASKET, MUFFLER 1
.COVER, EXHAUST 1
.WASHER, PLATE 4
.SCREW, BIND 2
MUFFLER ASSY 1 1
.GASKET, SILENCER 2
.BOLT, BUTTON HEAD 2
5KSN
REMARKS
C
2
16
92017–10020
17
5EL–14806–00
18
5EL–14803–10
19
5EL–13544–01
20
41R–14489–00
21
5EL–13542–00
22
90467–08092
23
5EL–14882–00
24
90468–08104
25
5EL–14884–00
26
5EL–14872–00
27
5EL–14871–00
BOLT, BUTTON HEAD 1
AIR FILTER 1
AIR INDUCTION SYSTEM ASSY 1
HOSE, VACUUM SENSING 2 1
NOZZLE 1
HOSE, VACUUM SENSING 1 1
CLIP 4
HOSE, BEND 2 1
CLIP 4
HOSE, BEND 4 1
PIPE 2 1
PIPE 1 1
FIG. 10 EXHAUST
REF.
NO.
28
29
30
PART NO. DESCRIPTION
42H–14714–10
5EL–14881–00
90176–10075
GASKET, MUFFLER 2
HOSE, BEND 1 1
NUT, CROWN 1
5KSN
REMARKS
C
3
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