YAMAHA XVS1100 PARTS CATALOGUE 00

XVS1100

(5EL8)

XVS1100

(5EL9)

A

2

EUROPE

205EL–300E1

A

3

FOREWORD

This Parts Catalogueis related to theparts forthemodel(s)inthebelowframe. When you are
orderingreplacementparts,pleaserefertothisParts Catalogueandquotebothpartnumbersand
part names correctly.

XVS1100(5EL8/5EL9)

1. Modifications or additions which have been made after issue of the Parts
Catalogue will be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue
according to the Yamaha Parts News.

2. Abbreviations
The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in
front of the part name as shown below.

EXAMPLE

CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN

4. Number of component for assembly
The numeral appearing to the right of each component part indicates the
quantity of parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
1M1–83309–60 .REFLECTOR 1

5. Applicable colors of graphics are represented in the “REMARKS” as shown
below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 .FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 for MXR

6. Applicable Serial No.

Engine Serial No. Frame Serial No.

7. Note that the illustrations for reference in funding parts numbers, not to be
used for assembling. When assembling, pleas use the applicable service
manual.

8. The asterisk (*) before a reference number indicates modification items
after the first edition.

A

4

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–refer the “model code –
production code No.” in the catalogue to the “model code – production code No.
“indicated on the Model Label affixed onto the product concemed.

(2) “Model Label”Indication

ab

xxxx – xxx

c

x

(3) Model Label Affixing Location

a: Model Type Code
b: Production Code No.
c: Colouring Type

4TW1–010
A

(4) Model Code – Production Code Number of Model Listed in This Parts Catalog

Model

Code

5EL8

5EL9

Production

Code No.

020 BELGIUM

030

050 ENGLAND
060 GREECE
070 ITALY
080 HOLLAND
090 PORTUGAL
100 SWEDEN
020 AUSTRIA
030 FINLAND

Country

(destination)

DENMARK
NORWAY

Model

Code

Production

Code No.

(destination)

Country

(5) Colouning Information

Model

Code
5EL8

5EL9

A

5

Colouring type

code

A 0033 YAMAHA BLACK YB
B 00FW BRIGHT CHERRY RED BCR

Colour

code

Colour Name

Abbrevi-

ation

FIG. 1 CYLINDER HEAD

REF.
NO.

10 90116–10344 BOLT, STUD 2 2
11 90179–12326 NUT 4 4
12 90179–12325 NUT 4 4
13 90176–10075 NUT, CROWN 2 2
14 90201–101A4 WASHER, PLATE 2 2

PARTNO. DESCRIPTION REMARKS

1 5EL–11102–10 CYLINDER HEAD ASSY 2

5EL–11102–00 CYLINDER HEAD ASSY 2
2 93440–14086 .CIRCLIP 2 2
3 4X7–11133–10 .GUIDE, IN./EX. VALVE 2 2
4 95617–08625 BOLT, STUD 4 4
5 5EL–14875–00 PIPE 5 2
6 91817–30011 PIN, DOWEL 4 4
7 5EL–11181–00 GASKET, CYLINDER HEAD 1 2 2
8 4X7–11363–01 BOLT, CYLINDER HOLDING 3 4 4
9 90116–12469 BOLT, STUD 4 4

5EL8

5EL9

B

15 91314–08050 BOLT 4 4
16 92907–08600 WASHER, PLATE 4 4
17 5EL–1111H–00 COVER, CYLINDER HEAD SIDE 4 1 1
18 91314–06035 BOLT 2 2
19 5EL–11185–00 COVER, CYLINDER HEAD SIDE 1 1 1
20 42X–11165–00 PLATE, BREA THER 1 1
21 93210–92448 O–RING 2 2
22 91314–06035 BOLT 2 2
23 42H–11186–01 COVER, CYLINDER HEAD SIDE 2 1 1
24 5EL–11187–00 COVER, CYLINDER HEAD SIDE 3 1 1
25 4X7–11187–01 COVER, CYLINDER HEAD SIDE 3 2 2
26 93210–62446 O–RING 4 4

2

FIG. 1 CYLINDER HEAD

REF.
NO.

27 90465–10264 CLAMP 1 1
28 91314–06016 BOLT 8 8
29 4X7–1111F–00 PLATE 2 2
30 97017–08020 BOLT 2 2
31 90401–16065 BOLT, UNION 2 2
32 90430–17168 GASKET 2 2
33 94701–00218 PLUG, SPARK (NGK BPR7ES) 2 2 UR

34 5EL–1112M–00 COVER 1 1

PARTNO. DESCRIPTION REMARKS

94701–00220 PLUG, SPARK (ND W22EPR–U) 2 2 UR

5EL8

5EL9

B

3

FIG. 2 CYLINDER

REF.
NO.

10 5EL–11186–00 COVER, CYLINDER HEAD SIDE 2 2 2
11 5EL–11152–00 BRACKET, CYLINDER HEAD COVER 2 2
12 5EL–11142–00 BRACKET, CYLINDER HEAD COVER 2 2 2
13 90480–10627 GROMMET 6 6
14 90149–06298 SCREW 4 4
15 90480–13018 GROMMET 4 4

PARTNO. DESCRIPTION REMARKS

1 5EL–11311–00 CYLINDER 1 2 2
2 90387–087A5 COLLAR 4 4
3 91314–06040 BOLT 4 4
4 91314–06100 BOLT 2 2
5 5EL–11351–00 GASKET, CYLINDER 2 2
6 5EL–12215–00 CAP, TENSIONER CASE 2 2
7 4FM–12213–00 GASKET, TENSIONER CASE 2 2
8 91314–06025 BOLT 4 4
9 5EL–11190–00 COVER, CYLINDER HEAD 1 2 2

5EL8

5EL9

B

16 90387–066M3 COLLAR 4 4
17 90201–06057 WASHER, PLATE 4 4

4

FIG. 3 CRANKSHAFT. PISTON

REF.
NO.

10 4X7–11654–01 .BOLT, CONNECTING ROD 2 2
11 90179–09379 .NUT 2 2
12 4X7–11656–00 PLANE BEARING, CONNECTING ROD 3 3 UR BLUE

PARTNO. DESCRIPTION REMARKS

1 5EL–11411–00 CRANKSHAFT 1 1
2 93306–30808 BEARING 1 1
3 4X7–13354–00 SPROCKET, DRIVE 1 1
4 93306–30808 BEARING 1 1
5 5EL–11631–00 PISTON (STD) 2 2
6 1TA–11610–00 PISTON RING SET (STD) 2 2
7 4WM–11633–00 PIN, PISTON 2 2
8 93450–24028 CIRCLIP 4 4
9 5EL–11650–00 CONNECTING ROD ASSY 2 2

4X7–11656–10 PLANE BEARING, CONNECTING ROD 3 3 UR BLACK

4X7–11656–20 PLANE BEARING, CONNECTING ROD 3 3 UR BROWN

4X7–11656–30 PLANE BEARING, CONNECTING ROD 3 3 UR GREEN

5EL8

5EL9

B

4X7–11656–40 PLANE BEARING, CONNECTING ROD 3 3 UR YELLOW

13 90280–05048 KEY, WOODRUFF 1 1
14 90201–165H4 WASHER, PLATE 1 1
15 90179–16448 NUT 1 1
16 5G5–11656–00 PLANE BEARING, CONNECTING ROD 1 1 UR BLACK

5G5–11656–10 PLANE BEARING, CONNECTING ROD 1 1 UR BROWN

5G5–11656–20 PLANE BEARING, CONNECTING ROD 1 1 UR GREEN

5

FIG. 4 VALVE

REF.
NO.

10 4X7–12159–00 SCREW, VALVE ADJUSTING 4 4
11 90170–08173 NUT 4 4

PARTNO. DESCRIPTION REMARKS

1 2J2–12111–01 VALVE, INTAKE 2 2
2 5A8–12121–00 VALVE, EXHAUST 2 2
3 4X7–12116–00 SEAT, VALVE SPRING 4 4
4 90501–44455 SPRING, COMPRESSION 4 4
5 341–12119–02 SEAL, VALVE STEM 4 4
6 4X7–12117–00 RETAINER,VALVE SPRING 4 4
7 4X7–12118–00 COTTER, VALVE 8 8
8 42X–12151–00 ARM, VALVE ROCKER 4 4
9 4X7–12156–01 SHAFT, ROCKER 2 4 4

5EL8

5EL9

B

6

FIG. 5 CAMSHAFT. CHAIN

REF.
NO.

10 5EL–12171–00 CAMSHAFT 1 1 1
11 5EL–12181–00 CAMSHAFT 2 1 1
12 42X–11145–00 PLATE, BREA THER2 1 1
13 90201–10591 WASHER, PLATE 2 2
14 90101–10303 BOLT 2 2
15 90380–25125 BUSH, SOLID 2 2

PARTNO. DESCRIPTION REMARKS

1 4X7–11536–00 GEAR, DRIVE (35T) 1 1
2 4X7–11534–00 GEAR, BREAKER DRIVE (35T) 1 1
3 90501–21133 SPRING, COMPRESSION 12 12
4 93605–10090 PIN, DOWEL 12 12
5 5EL–11540–01 CAM CHAIN SPROCKET ASSY 1 1 1
6 5EL–11550–01 CAM CHAIN SPROCKET ASSY 2 1 1
7 5EL–12247–00 SHAFT, TENSIONER 2 2
8 90209–06205 WASHER 2 2
9 90105–06154 BOLT, WASHER BASED 2 2

5EL8

5EL9

B

16 94591–49098 CHAIN 2 2
17 5EL–12176–00 SPROCKET, CAM CHAIN 2 2
18 93604–12037 PIN, DOWEL 2 2
19 5EL–12210–00 TENSIONER ASSY, CAM CHAIN 2 2
20 4FM–12213–00 GASKET, TENSIONER CASE 2 2
21 91314–06025 BOLT 4 4
22 5EL–12231–00 GUIDE, STOPPER 1 2 2
23 5EL–12241–00 GUIDE, STOPPER 2 2 2
24 91314–06016 BOLT 4 4

7

FIG. 6 OIL PUMP

REF.
NO.

10 4X7–13171–00 PIPE, DELIVERY 2 1 1
11 93210–07135 O–RING 2 2
12 91317–06010 BOLT 2 2
13 5EL–13405–00 OIL PIPE COMP. 1 1 1
14 5EL–13406–00 OIL PIPE COMP. 2 1 1
15 90401–16067 BOLT, UNION 2 2

PARTNO. DESCRIPTION REMARKS

1 10L–13300–00 OIL PUMP ASSY 1 1
2 99530–08016 PIN, DOWEL 1 1
3 93210–07135 O–RING 2 2
4 91317–06040 BOLT 3 3
5 4X7–13355–00 SPROCKET, DRIVEN (35T) 1 1
6 90105–06154 BOLT, WASHER BASED 1 1
7 10L–13327–00 COVER, PUMP GEAR 1 1
8 91317–06010 BOLT 2 2
9 94580–25066 CHAIN 1 1

5EL8

5EL9

B

16 90430–17168 GASKET 4 4
17 90401–10102 BOLT, UNION 1 1
18 90430–15169 GASKET 3 3
19 90340–14132 PLUG, STRAIGHT SCREW 1 1
20 214–11198–01 GASKET 1 1
21 5EL–15485–00 CLAMP 1 1
22 90468–05113 CLIP 1 1

8

FIG. 7 OIL CLEANER

REF.
NO.

10 91314–06020 BOLT 2 2
11 4G0–13490–01 RELIEF VALVE ASSY 1 1
12 93210–10096 O–RING 1 1

PARTNO. DESCRIPTION REMARKS

1 4X7–13440–01 ELEMENT ASSY, OIL CLEANER 1 1
2 93210–56459 O–RING 1 1
3 93210–54452 O–RING 1 1
4 5EL–13447–00 COVER, OIL ELEMENT 1 1
5 5EL–13448–00 CAP 1 1
6 93210–07135 O–RING 1 1
7 90109–06667 BOLT 1 1
8 91314–06040 BOLT 1 1
9 91314–06050 BOLT 1 1

5EL8

5EL9

B

9

FIG. 8 INTAKE

REF.
NO.

10 92014–05012 BOLT, BUTTON HEAD 2 2
11 5EL–14294–00 HOSE 1 1
12 90467–12191 CLIP 1 1
13 5EL–14349–00 PIPE 1 1

PARTNO. DESCRIPTION REMARKS

1 5EL–13586–00 JOINT, CARBURETOR 1 1 1
2 5EL–13596–00 JOINT, CARBURETOR 2 1 1
3 16G–13569–00 PLUG, BLIND 1

16G–13569–00 PLUG, BLIND 2
4 90467–10039 CLIP 1

90467–10039 CLIP 2
5 93210–44545 O–RING 2 2
6 91317–06020 BOLT 4 4
7 5EL–13474–00 BAND 2 2
8 5EL–14987–00 HOSE 1 1
9 5EL–14283–00 COVER, CARBURETOR 1 1 1

5EL8

5EL9

B

14 5EL–14348–00 PIPE 1 1 1
15 90413–07007 WAY 3 1 1
16 90467–10135 CLIP 5 5
17 5EL–14411–00 CASE, AIR CLEANER 1 1 1
18 5EL–14417–00 COVER 1 1 1
19 97707–50116 SCREW, TAPPING 4 4
20 5EL–14437–00 DUCT 1 1
21 5EL–14451–00 ELEMENT, AIR CLEANER 1 1
22 5EL–14421–10 CASE, AIR CLEANER 2 1 1
23 92014–05012 BOLT, BUTTON HEAD 3 3
24 4TR–14452–00 SEAL 1 1
25 5EL–14452–00 SEAL 1 1

10

FIG. 8 INTAKE

REF.
NO.

26 5EL–14148–00 PIPE 1 1
27 90467–11 106 CLIP 2 2
28 90338–08174 PLUG 1 1
29 5EL–1442K–00 EMBLEM 2 1 1
30 5EL–14431–00 SILENCER, INTAKE 1 1 1
31 5EL–14454–00 JOINT 2 2
32 5EL–1440F–00 JOINT, AIR FILTER1 1 1
33 5EL–14455–00 BAND 1 1
34 5EL–14432–00 SILENCER, INNER 1 1
35 97707–50125 SCREW, TAPPING 8 8
36 5EL–14462–00 SEAL 1 1
37 5EL–11166–00 PIPE, BREA THER1 1 1
38 90467–14015 CLIP 1 1
39 90480–12314 GROMMET 1 1
40 5EL–14455–00 BAND 1 1

PARTNO. DESCRIPTION REMARKS

5EL8

5EL9

B

41 90467–14015 CLIP 1 1
42 90387–065J6 COLLAR 1 1
43 95817–06020 BOLT, FLANGE 1 1
44 5EL–14453–00 JOINT, AIR CLEANER 1 1 1
45 5EL–14463–00 JOINT, AIR CLEANER 2 1 1
46 90450–72095 HOSE CLAMP ASSY 2 2
47 90450–63096 HOSE CLAMP ASSY 2 2
48 5EL–14499–00 STAY 2 1 1
49 90480–13398 GROMMET 1 1
50 91317–06020 BOLT 2

91317–06020 BOLT 4

51 92907–06600 WASHER, PLATE 2 2

11

FIG. 8 INTAKE

REF.
NO.

52 5EL–14414–00 STAY 2 1 1
53 95817–06010 BOLT, FLANGE 2 2
54 5EL–12682–00 PROTECTOR, HEAT 1 1

PARTNO. DESCRIPTION REMARKS

5EL8

5EL9

B

12

FIG. 9 CARBURETOR

REF.
NO.

10 5EL–14261–00 ..HOLDER 1 1
11 5DM–14561–00 ..O–RING 1 1
12 5EL–24411–00 ..DIAPHRAGM 1 1
13 4KM–14933–00 ..SPRING, DIAPHRAGM 1 1

PARTNO. DESCRIPTION REMARKS

1 5EL–14900–00 CARBURETOR ASSY 1 1
2 5EL–14901–00 .CARBURETOR ASSY 1 1 1 (#1) REAR
3 5EL–14902–00 .CARBURETOR ASSY 2 1 1 (#2) FRONT
4 5EL–14112–00 ..VALVE, THROTTLE 1 1 1
5 5EL–1490J–00 ..NEEDLE SET 1 1 UR (#1) REAR

5EL–1490J–10 ..NEEDLE SET 1 1 UR (#2) FRONT
6 5EL–14107–12 ..NEEDLE VALVE SET 1 1
7 127–14186–00 ..PIN, FLOAT 1 1
8 3G2–14231–22 ..JET, MAIN (#110) 1 1 UR (#1) REAR

3G2–1423A–73 ..JET, MAIN (#112.5) 1 1 UR (#2) FRONT
9 583–14561–00 ..O–RING 1 1

5EL8

5EL9

B

14 4XY–14105–00 ..PILOT SCREW SET 1 1
15 98502–05016 ..SCREW, PAN HEAD 1 1
16 1HX–14231–29 ..JET, MAIN (#145) 1 1
17 5EL–1410A–00 ..STARTERSET 1 1
18 4KM–14142–17 ..JET, PILOT (# 17.5) 1 1
19 5EL–14918–00 ..RING 1 1
20 3G2–1423A–59 ..JET, MAIN (# 42.5) 1 1
21 1HX–1423E–25 ..JET, MAIN 1 1
22 4KM–14194–00 ..RING 1 1 (#1) REAR
23 354–14147–00 ..O–RING 1 1
24 98507–04012 ..SCREW, PAN HEAD 1 1 (#2) FRONT
25 5EL–14919–00 ..CLIP 1 1 (#2) FRONT

13

FIG. 9 CARBURETOR

REF.
NO.

26 5DM–14985–00 ..FLOAT 1 1
27 98507–04008 ..SCREW, PAN HEAD 1 1
28 1FN–14565–00 ..SCREW 1 1
29 98507–04014 ..SCREW, PAN HEAD 2 2
30 92907–04100 ..WASHER, SPRING 2 2
31 5EL–1490H–00 ..DIAPHRAGM SET 5 1 1
32 5DM–14141–40 ..NOZZLE, MAIN 1 1
33 4KM–14216–00 ..SCREW 1 1 UR (#1) REAR

34 98507–04010 ..SCREW, PAN HEAD 4 4 UR (#1) REAR

35 12R–14191–00 ..PLUG, DRAIN 1 1
36 5EL–14561–00 ..O–RING 1 1
37 3LN–1416A–00 .O–RING 2 2
38 4SV–24453–00 .SCREW 2 2

PARTNO. DESCRIPTION REMARKS

4KM–14216–00 ..SCREW 2 2 UR (#2) FRONT

98507–04010 ..SCREW, PANHEAD 3 3 UR (#2) FRONT

5EL8

5EL9

B

39 5EL–14935–00 .SPRING 2 2
40 92902–05100 .WASHER, SPRING 2 2
41 95302–05700 .NUT 2 2
42 11H–14991–00 .SCREW 2 2
43 31H–14194–00 .RING 4 4
44 5EL–14577–00 .ROD 1 1
45 4YW–14987–00 .HOSE 1 1
46 4WM–14565–00 .SCREW 2 2
47 5EL–85885–00 .THROTTLE SENSOR ASSY 1 1
48 5EL–14592–00 .SCREW 4 4
49 4NK–14285–00 .WASHER 1 1
50 5EL–81517–00 .WIRE, SUB LEAD 1 1

14

FIG. 9 CARBURETOR

REF.
NO.

51 5EL–14987–00 .HOSE 2 2
52 5EL–14991–00 .SCREW 1 1
53 22F–14117–00 .WASHER, PLUG SCREW 1 1
54 5EL–14212–00 .SPRING, PILOT ADJUSTING 1 1
55 3F7–14133–00 .SPRING, THROTTLE STOP 1 1
56 98507–04006 .SCREW, PAN HEAD 1 1
57 90461–06087 .CLAMP 1 1
58 127–14198–00 .GASKET 2 2
59 3DM–14216–00 .SCREW 2 2
60 5EL–14197–00 .PIPE 2 2
61 4DH–82103–00 .TERMINAL 1 1 1
62 1A8–14953–00 .WASHER 1 1
63 812–14137–00 .CLIP 1 1
64 3BT–83790–00 .HEATER ASSY (30W) 2 2
65 5CY–14951–00 .WASHER 2 2

PARTNO. DESCRIPTION REMARKS

5EL8

5EL9

B

66 35H–14139–00 .CLIP, PIPE 2 2
67 91492–10008 .PIN, COTTER 4 4
68 92906–06100 .WASHER, SPRING 1 1
69 95382–06700 .NUT 1 1
70 5EL–14149–00 .PIPE 1 1
71 5EL–14103–00 .THROTTLE SCREW SET 1 1
72 5EL–14251–00 .NIPPLE 1 1
73 98507–04010 .SCREW, PAN HEAD 1 1
74 92902–06600 .WASHER, PLATE 1 1

15

FIG. 10 EXHAUST

REF.
NO.

10 5EL–14624–00 .COVER, EXHAUST 1 1
11 90202–05191 .WASHER, PLATE 4 4
12 98904–06014 .SCREW, BIND 2 2
13 5EL–14710–00 MUFFLER ASSY 1 1 1
14 3XW–14755–00 .GASKET,SILENCER 2 2
15 92017–10020 BOLT, BUTTON HEAD 2 2

PARTNO. DESCRIPTION REMARKS

1 5EL–14610–00 EXHAUST PIPE ASSY 1 1 1
2 4NK–14714–00 .GASKET, MUFFLER 1 1
3 5EL–14615–00 JOINT, EXHAUST 1 1 1
4 3EG–14613–00 GASKET, EXHAUST PIPE 2 2
5 4TR–14613–00 GASKET, EXHAUST PIPE 1 1
6 90185–08097 NUT, SELF–LOCKING 4 4
7 91314–08035 BOLT 2 2
8 5EL–14620–00 EXHAUST PIPE ASSY 2 1 1
9 4NK–14714–00 .GASKET, MUFFLER 1 1

5EL8

5EL9

C

16 5EL–14806–00 AIR FILTER 1
17 5EL–14803–01 AIS. ASSY 1
18 5EL–13544–01 HOSE, VACUUM SENSING 2 1
19 41R–14489–00 NOZZLE 1
20 5EL–13542–00 HOSE, VACUUM SENSING 1 1
21 90467–08092 CLIP 4
22 5EL–14882–00 HOSE, BEND 2 1
23 90468–08104 CLIP 4
24 5EL–14884–00 HOSE, BEND 4 1
25 5EL–14872–00 PIPE 2 1
26 5EL–14871–00 PIPE 1 1
27 42H–14714–10 GASKET, MUFFLER 2

2

FIG. 10 EXHAUST

REF.
NO.

28 5EL–14881–00 HOSE, BEND 1 1

PARTNO. DESCRIPTION REMARKS

5EL8

5EL9

C

3

FIG. 11 CRANKCASE

REF.
NO.

10 91317–06055 BOLT 1 1
11 91317–06030 BOLT 11 11
12 91314–06030 BOLT 2 2
13 90430–06014 GASKET 1 1
14 4X7–15491–00 PROTECTOR 1 1

PARTNO. DESCRIPTION REMARKS

1 5EL–15100–00 CRANKCASE ASSY 1 1
2 99530–14016 .PIN, DOWEL 3 3
3 93210–07135 O–RING 1 1
4 93210–07135 O–RING 1 1
5 90387–064E8 COLLAR 1 1
6 91317–10100 BOLT 1 1
7 91317–10070 BOLT 1 1
8 91317–10060 BOLT 1 1
9 91317–06080 BOLT 2 2

5EL8

5EL9

C

4