Yamaha XT660 Z 2010 Owner's manual

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Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.

INTRODUCTION

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Welcome to the Yamaha world of motorcycling! As the owner of the XT660Z Ténéré, you are benefiting from Yamaha's vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XT660Z Ténéré. The Owner's Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury. In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any further questions, do not hesitate to contact your Yamaha dealer. The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first! Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10031
WARNING
Please read this manual carefully and completely before operating this motorcycle.
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IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol. It is used to alert you to potential personal injury haz­ards. Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING
NOTICE
TIP
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A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
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IMPORTANT MANUAL INFORMATION
EAUB1011
XT660Z
OWNER’S MANUAL
©2009 by Yamaha Motor Italia S.P.A.
1stedition, May 2009
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Italia S.P.A.
is expressly prohibited.
Printed in Italy.

TABLE OF CONTENTS

LOCATION OF IMPORTANT LABELS...1-1
SAFETY INFORMATION .....................2-1
Be a Responsible Owner ..................2-1
Safe riding.........................................2-1
Protective apparel .............................2-2
Avoid Carbon Monoxide Poisoning ...2-2
Loading .............................................2-3
Genuine Yamaha Accessories ..........2-3
Aftermarket Parts, Accessories,
and Modifications .......................2-4
Aftermarket Tires and Rims ..............2-4
DESCRIPTION.....................................3-1
Left view............................................3-1
Right view .........................................3-2
Controls and instruments..................3-3
INSTRUMENT AND CONTROL
FUNCTIONS ........................................4-1
Immobilizer system ...........................4-1
Main switch/steering lock..................4-2
Indicator and warning lights ..............4-3
Multi-function display ........................4-5
Tachometer .......................................4-6
Tripmeter and tachometer modes .....4-6
Clock mode .......................................4-7
Fuel meter.........................................4-7
Self-diagnosis devices ......................4-7
Handlebar switches...........................4-9
Clutch lever .....................................4-10
Shift pedal .......................................4-10
Brake lever ......................................4-11
Brake pedal.....................................4-11
Fuel tank cap ..................................4-11
Fuel .................................................4-12
Fuel tank breather hose..................4-13
Catalytic converter ..........................4-13
Seat.................................................4-14
Adjusting the front fork....................4-15
Adjusting the shock absorber
assembly ..................................4-16
Sidestand ........................................4-17
Ignition circuit cut-off system ..........4-17
FOR YOUR SAFETY -
PRE-OPERATION CHECKS ...............5-1
Pre-operation check list ....................5-2
OPERATION AND IMPORTANT
RIDING POINTS ..................................6-1
Starting the engine............................6-1
Shifting ..............................................6-2
Tips for reducing fuel consumption...6-3
Engine break-in.................................6-3
Parking..............................................6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT.....................................7-1
Owner’s tool kit .................................7-1
Periodic maintenance chart for
the emission control system.......7-2
General maintenance
and lubrication chart ..................7-3
Removing and installing
the cowling and panels ..............7-8
Checking the spark plug ...................7-8
Engine oil and oil filter element.........7-9
Coolant............................................7-12
Replacing the air filter element
and cleaning the check hose ...7-14 Checking the engine idling speed...7-15 Checking the throttle cable
free play ...................................7-16
Valve clearance...............................7-16
Tires ................................................7-16
Spoke wheels..................................7-19
Adjusting the clutch lever free play...7-20 Checking the front and rear
brake pads ...............................7-21
Checking the brake fluid level .........7-22
Changing the brake fluid.................7-23
Drive chain slack.............................7-23
Cleaning and lubricating
the drive chain..........................7-25
TABLE OF CONTENTS
Checking and lubricating
the cables.................................7-25
Checking and lubricating
the throttle grip and cable ........7-26
Checking and lubricating the brake
and clutch levers ......................7-26
Lubricating the brake pedal ............7-27
Checking and lubricating
the sidestand............................7-27
Lubricating the rear suspension......7-27
Lubricating the swingarm pivots .....7-28
Checking the front fork....................7-28
Checking the steering .....................7-29
Checking the wheel bearings..........7-29
Battery.............................................7-30
Replacing the fuses ........................7-31
Replacing a headlight bulb .............7-33
Replacing a turn signal light bulb....7-34
Replacing the license plate
light bulb...................................7-35
Replacing an auxiliary light bulb .....7-35
Supporting the motorcycle ..............7-36
Front wheel .....................................7-36
Rear wheel......................................7-38
Troubleshooting...............................7-39
Troubleshooting charts....................7-40
MOTORCYCLE CARE
AND STORAGE ...................................8-1
Care ..................................................8-1
Storage..............................................8-3
SPECIFICATIONS................................9-1
CONSUMER INFORMATION..............9-1
Identification numbers.....................10-1
Motorcycle noise regulation
(for Australia)............................10-2

LOCATION OF IMPORTANT LABELS

Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
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1-1
LOCATION OF IMPORTANT LABELS
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SAFETY INFORMATION

Be a Responsible Owner
As the vehicle's owner, you are re­sponsible for the safe and proper op-
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eration of your motorcycle. Motorcycles are single-track vehicles.
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Their safe use and operation are de­pendent upon the use of proper riding techniques as well as the expertise of
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the operator. Every operator should know the following requirements be-
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fore riding this motorcycle. He or she should:
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Obtain thorough instructions from
a competent source on all as-
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pects of motorcycle operation.
Observe the warnings and main-
tenance requirements in this Owner's Manual.
Obtain qualified training in safe
and proper riding techniques.
Obtain professional technical ser-
vice as indicated in this Owner's Manual and/or when made nec-
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essary by mechanical conditions.
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Safe riding
Perform the pre-operation checks each time you use the vehicle to make sure it is in safe operating condition. Failure to in­spect or maintain the vehicle properly in­creases the possibility of an accident or equipment damage. See page 5-2 for a list of pre-operation checks.
This motorcycle is designed to carry
the operator and a passenger.
The failure of motorists to detect and
recognize motorcycles in traffic is the predominating cause of automo­bile/motorcycle accidents. Many ac­cidents have been caused by an automobile driver who did not see the motorcycle. Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident.
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when you are approaching and passing through intersections, since in­tersections are the most likely places for motorcycle accidents to occur.
2-1
• Ride where other motorists can see you. Avoid riding in another motorist's blind spot.
Many accidents involve inexperi-
enced operators. In fact, many op­erators who have been involved in accidents do not even have a cur­rent motorcycle license.
• Make sure that you are quali­fied and that you only lend your motorcycle to other qualified operators.
• Know your skills and limits. Staying within your limits may help you to avoid an accident.
• We recommend that you prac­tice riding your motorcycle where there is no traffic until you have become thoroughly familiar with the motorcycle and all of its controls.
Many accidents have been caused
by error of the motorcycle opera­tor. A typical error made by the op­erator is veering wide on a turn due to excessive speed or under­cornering (insufficient lean angle for the speed).
• Always obey the speed limit and never travel faster than warranted by road and traffic conditions.
SAFETY INFORMATION
• Always signal before turning or changing lanes. Make sure that other motorists can see you.
The posture of the operator and
passenger is important for proper control.
• The operator should keep both hands on the handlebar and both feet on the operator footrests during operation to maintain control of the motorcy­cle.
• The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with both hands and keep both feet on the passenger footrests. Never carry a passenger un­less he or she can firmly place both feet on the passenger footrests.
Never ride under the influence of
alcohol or other drugs.
Protective apparel
The majority of fatalities from motorcy­cle accidents are the result of head in­juries. The use of a safety helmet is the single most critical factor in the pre­vention or reduction of head injuries.
Always wear an approved helmet.
Wear a face shield or goggles.
Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard.
The use of a jacket, heavy boots,
trousers, gloves, etc., is effective in preventing or reducing abra­sions or lacerations.
Never wear loose-fitting clothes,
otherwise they could catch on the control levers, footrests, or wheels and cause injury or an ac­cident.
Always wear protective clothing
that covers your legs, ankles, and feet. The engine or exhaust sys­tem become very hot during or af­ter operation and can cause burns.
A passenger should also observe
the above precautions.
2-2
Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon monoxide, a deadly gas. Breathing car­bon monoxide can cause headaches, dizziness, drowsiness, nausea, confu­sion, and eventually death. Carbon Monoxide is a colorless, odor­less, tasteless gas which may be pre­sent even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself. Also, deadly levels of car­bon monoxide can linger for hours or days in enclosed or poorly ventilated ar­eas. If you experience any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT.
Do not run engine indoors. Even if
you try to ventilate engine ex­haust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels.
Do not run engine in poorly ventilat-
ed or partially enclosed areas such as barns, garages, or carports.
Do not run engine outdoors where
engine exhaust can be drawn into a building through openings such as windows and doors.
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SAFETY INFORMATION
Loading
Adding accessories or cargo to your motorcycle can adversely affect stabil­ity and handling if the weight distribu-
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tion of the motorcycle is changed. To avoid the possibility of an accident,
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use extreme caution when adding car­go or accessories to your motorcycle.
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Use extra care when riding a motorcy­cle that has added cargo or acces­sories. Here, along with the informa-
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tion about accessories below, are some general guidelines to follow if
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loading cargo to your motorcycle:
The total weight of the operator,
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passenger, accessories and cargo must not exceed the maximum load limit. Operation of an overloaded
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vehicle could cause an accident.
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Maximum load:
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190 kg (419 lb)
When loading within this weight limit,
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keep the following in mind:
Cargo and accessory weight
should be kept as low and close to the motorcycle as possible. Se-
curely pack your heaviest items as close to the center of the vehi­cle as possible and make sure to distribute the weight as evenly as possible on both sides of the mo­torcycle to minimize imbalance or instability.
Shifting weights can create a sud-
den imbalance. Make sure that accessories and cargo are se­curely attached to the motorcycle before riding. Check accessory mounts and cargo restraints fre­quently.
• Properly adjust the suspension for your load, and check the condition and pressure of your tires.
• Never attach any large or heavy items to the handlebar, front fork, or front fender. These items, including such cargo as sleeping bags, duffel bags, or tents, can create unstable han­dling or a slow steering re­sponse.
This vehicle is not designed to
pull a trailer or to be attached to a sidecar.
2-3
Genuine Yamaha Accessories
Choosing accessories for your vehicle is an important decision. Genuine Yamaha accessories, which are avail­able only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your vehicle. Many companies with no connection to Yamaha manufacture parts and ac­cessories or offer other modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies pro­duce. Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recom­mended by Yamaha, even if sold and installed by a Yamaha dealer.
Aftermarket Parts, Accessories, and Modifications
While you may find aftermarket prod­ucts similar in design and quality to genuine Yamaha accessories, recog­nize that some aftermarket acces­sories or modifications are not suitable because of potential safety hazards to you or others. Installing aftermarket
SAFETY INFORMATION
products or having other modifications performed to your vehicle that change any of the vehicle's design or opera­tion characteristics can put you and others at greater risk of serious injury or death. You are responsible for in­juries related to changes in the vehi­cle. Keep the following guidelines in mind, as well as those provided under "Loading" when mounting acces­sories.
Never install accessories or carry
cargo that would impair the perfor­mance of your motorcycle. Care­fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance, limit suspension travel, steering travel or control operation, or ob­scure lights or reflectors.
• Accessories fitted to the han­dlebar or the front fork area can create instability due to improp­er weight distribution or aerody­namic changes. If accessories are added to the handlebar or front fork area, they must be as
lightweight as possible and should be kept to a minimum.
• Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody­namic effects. Wind may at­tempt to lift the motorcycle, or the motorcycle may become unstable in cross winds. These accessories may also cause in­stability when passing or being passed by large vehicles.
• Certain accessories can dis­place the operator from his or her normal riding position. This improper position limits the freedom of movement of the operator and may limit control ability, therefore, such acces­sories are not recommended.
Use caution when adding electri-
cal accessories. If electrical ac­cessories exceed the capacity of the motorcycle's electrical sys­tem, an electric failure could re­sult, which could cause a danger­ous loss of lights or engine power.
2-4
Aftermarket Tires and Rims
The tires and rims that came with your motorcycle were designed to match the performance capabilities and to provide the best combination of han­dling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate. Refer to page 7-16 for tire specifications and more information on replacing your tires.
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DESCRIPTION

Left view
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1. Idle adjusting screw (page 7-15)
2. Owner’s tool kit (page 7-1)
3. Air filter element (page 7-14)
4. Fuse box (page 7-31)
5. Seat lock (page 4-14)
6. Shock absorber assembly/spring preload adjusting ring (page 4-16)
7. Shift pedal (page 4-10)
8. Engine oil drain bolt (crankcase) (page 7-10)
9. Engine oil drain bolt (oil tank) (page 7-10)
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DESCRIPTION
Right view
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10. Grab bar
11. Main fuse (page 7-31)
12. Battery (page 7-30)
13. Rear brake fluid reservoir (page 7-22)
14. Coolant reservoir (page 7-13)
15. Front brake fluid reservoir (page 7-22)
16. Coolant drain bolt (page 7-12)
17. Engine oil filter element (page 7-11)
18. Brake pedal (page 4-11)
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DESCRIPTION
Controls and instruments
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1. Clutch lever (page 4-10)
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2. Left handlebar switches (page 4-9)
3. Multi-function meter unit and warning lights (page 4-3, 4-5)
4. Right handlebar switches (page 4-9)
5. Throttle grip (page 7-16)
6. Brake lever (page 4-11)
7. Engine oil filler cap/dipstick (page 7-9)
8. Fuel tank cap (page 4-11)
9. Main switch and steering lock (page 4-2)
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INSTRUMENT AND CONTROL FUNCTIONS

EAU10976
Immobilizer system
1. Code re-registering key (red bow)
2. Standard keys (black bow)
This vehicle is equipped with an im­mobilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol­lowing.
a code re-registering key (with a
red bow)
two standard keys (with a black
bow) that can be re-registered with new codes
a transponder (which is installed
in the code re-registering key)
an immobilizer unit
an ECU
an immobilizer system indicator
light (See page 4-3.) The key with the red bow is used to reg­ister codes in each standard key. Since re-registering is a difficult process, take the vehicle along with all three keys to a Yamaha dealer to have them re-regis­tered. Do not use the key with the red bow for driving. It should only be used for re-registering the standard keys. Al­ways use a standard key for driving.
ECA11821
NOTICE
DO NOT LOSE THE CODE RE-
REGISTERING KEY! CONTACT
YOUR DEALER IMMEDIATELY
IF IT IS LOST! If the code re-reg-
istering key is lost, registering
new codes in the standard keys
is impossible. The standard keys
can still be used to start the ve-
hicle, however if code re-regis-
tering is required (i.e., if a new
standard key is made or all keys
are lost) the entire immobilizer
system must be replaced.
Therefore, it is highly recom-
mended to use either standard
key and keep the code re-regis­tering key in a safe place.
Do not submerse any key in water.
Do not expose any key to exces-
sively high temperatures.
Do not place any key close to
magnets (this includes, but not limited to, products such as speakers, etc.).
Do not place items that transmit
electrical signals close to any key.
Do not place heavy items on
any key.
Do not grind any key or alter its
shape.
Do not disassemble the plastic
part of any key.
Do not put two keys of any immobi-
lizer system on the same key ring.
Keep the standard keys as well
as keys of other immobilizer systems away from this vehi­cle's code re-registering key.
Keep other immobilizer system
keys away from the main switch as they may cause signal inter­ference.
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4-1
INSTRUMENT AND CONTROL FUNCTIONS
Main switch/steering lock
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The main switch/steering lock controls the ignition and lighting systems, and
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is used to lock the steering.
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TIP
Be sure to use the standard key (black
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bow) for regular use of the vehicle. To minimize the risk of losing the code re­registering key (red bow), keep it in a
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safe place and only use it for code re­registering.
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EAU10471
EAU10550
ON
All electrical circuits are supplied with power, the meter lighting, taillight, li­cense plate light and auxiliary lights come on, and the engine can be start­ed. The key cannot be removed.
TIP
The headlights comes on automatical­ly when the engine is started and stay on until the key is turned to “OFF”, even if the engine stalls.
EAU10661
OFF
All electrical systems are off. The key can be removed.
EWA10061
WARNING
0
Never turn the key to "OFF" or "LOCK" while the vehicle is moving. Otherwise the electrical systems will be switched off, which may re­sult in loss of control or an acci­dent.
EAU10691
LOCK
The steering is locked, and all electri­cal systems are off. The key can be re­moved.
To lock the steering
1. Push
2. Turn
1. Turn the handlebars all the way to the left or right.
2. Push the key in from the “OFF” position, and then turn it to “LOCK” while still pushing it.
3. Remove the key.
4-2
INSTRUMENT AND CONTROL FUNCTIONS
To unlock the steering
1. Push
2. Turn
Push the key into the main switch, and then turn it to “OFF” while still pushing it.
EAU10941
F (Parking)
The steering is locked, and the tail­light, license plate light and auxiliary lights are on. The hazard lights and turn signal lights can be turned on, but all other electrical systems are off. The key can be removed. The steering must be locked before the key can be turned to “F”.
ECA11020
NOTICE
Do not use the parking position for an extended length of time, other­wise the battery may discharge.
EAU11004
Indicator and warning lights
1. Immobilizer system indicator light “
2. Neutral indicator light “N”
3. Turn signal indicator light “ y”
4. High beam indicator light “1”
5. Engine trouble warning light “U”
6. Coolant temperature warning light “u”
EAUB1510
Turn signal indicator light “y”
This indicator light flashes when the turn signal switch is pushed to the left or right. The electrical circuit of the turn signal indicator light can be checked by turn­ing the key to "ON". If the indicator light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical cir­cuit.
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4-3
INSTRUMENT AND CONTROL FUNCTIONS
Neutral indicator light “N”
This indicator light comes on when the transmission is in the neutral position.
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The electrical circuit of the neutral indi­cator light can be checked by turning
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the key to "ON". If the indicator light does not come on for a few seconds, then go off, have a Yamaha dealer
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check the electrical circuit.
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High beam indicator light “1”
This indicator light comes on when the high beam of the headlight is switched
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on. The electrical circuit of the high beam indicator light can be checked
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by turning the key to "ON". If the indi­cator light does not come on for a few seconds, then go off, have a Yamaha
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dealer check the electrical circuit.
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Coolant temperature warning light u
This warning light comes on if the en-
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gine overheats. If this occurs, stop the engine immediately and allow the en-
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gine to cool. The electrical circuit of the warning light can be checked by turn­ing the key to "ON". The warning light should come on for a few seconds,
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EAU11444
and then go off. If the warning light does not come on initially when the key is turned to "ON", or if the warning light remains on, have a Yamaha deal­er check the electrical circuit.
ECA10021
NOTICE
Do not continue to operate the en­gine if it is overheating.
TIP
For radiator-fan-equipped vehi-
cles, the radiator fan(s) automati­cally switch on or off according to the coolant temperature in the ra­diator.
If the engine overheats, see page
7-41 for further instructions.
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Engine trouble warning light “U”
This warning light comes on or flashes if a problem is detected in the electri­cal circuit monitoring the engine. If this occurs, have a Yamaha dealer check the self-diagnosis system. (See page 4-8 for an explanation of the self-diag­nosis device.) The electrical circuit of the warning light can be checked by
4-4
turning the key to "ON". The warning light should come on for a few seconds, and then go off. If the warning light does not come on initially when the key is turned to "ON", or if the warning light re­mains on, have a Yamaha dealer check the electrical circuit.
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Immobilizer system indicator light “
The electrical circuit of the indicator light can be checked by turning the key to "ON". The indicator light should come on for a few seconds, and then go off. If the indicator light does not come on initially when the key is turned to "ON", or if the indicator light remains on, have a Yamaha dealer check the electrical circuit. When the key is turned to "OFF" and 30 seconds have passed, the indicator light will start flashing indicating the immobilizer system is enabled. After 24 hours have passed, the indicator light will stop flashing, however the im­mobilizer system is still enabled. This model is also equipped with a self-diagnosis device for the immobi­lizer system. (See page 4-8 for an ex­planation of the self-diagnosis device.)
INSTRUMENT AND CONTROL FUNCTIONS
EAUB1501
Multi-function display
1. Tachometer
2. Speedometer
3. Odometer
4. Tripmeters/Fuel reserve tripmeter
5. Clock
6. Fuel meter
7. “RESET” button
8. “SELECT” button
EWA12311
WARNING
Be sure to stop the vehicle before making any setting changes to the multi-function display.
0
The multi-function display is equipped with the following:
a speedometer (which shows the
riding speed)
a digital tachometer (which shows
engine r/min)
an odometer (which shows the to-
tal distance traveled)
two tripmeters (which show the
distance traveled since they were last set to zero)
a fuel reserve tripmeter (which
shows the distance traveled since the bottom segment of the fuel meter started flashing)
a clock
a fuel meter
a self-diagnosis device
TIP
Be sure to turn the key to "ON"
before using the "SELECT" and "RESET" buttons.
For the U.K. only: To switch the
speedometer and odome­ter/tripmeter displays between kilometers and miles, push the "SELECT" and "RESET" buttons together and turn the key to "ON". When the digits start flashing, push the "SELECT" button to choose kilometers or miles.
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INSTRUMENT AND CONTROL FUNCTIONS
Tachometer
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1. Tachometer
2. Red zone
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The tachometer allows the rider to monitor the engine speed and keep it
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within the ideal power range.
When the key is turned to "ON", the
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tachometer needle will sweep once across the r/min range and then return to zero r/min in order to test the elec-
8
trical circuit.
9
NOTICE
Do not operate the engine in the
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tachometer red zone. Red zone: 7,500 r/min and above.
ECA10030
Tripmeter and tachometer modes
1. “SELECT” button
2. “RESET” button
Pushing the "SELECT" button switch­es the display between the tripmeter modes "TRIP 1" and "TRIP 2" in the following order:
TRIP 1
6 TRIP 2 6 TRIP 1
When the fuel amount in the fuel tank decreases to 6.7 L (1.77 US gal) (1.47 Imp.gal), the bottom segment of the fuel meter will start flashing, and the tripmeter display will automatically change to the fuel reserve tripmeter mode “F-TRIP” and start counting the distance traveled from that point. In that case, pushing the "SELECT" but-
ton switches the display between the various tripmeter modes in the follow­ing order:
F-TRIP
6TRIP 1 6 TRIP 2 6 F-TRIP
To reset a tripmeter, select it by push­ing the "SELECT" button, and then push the "RESET" button for at least four seconds. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically and the dis­play will return to the prior mode after refueling and traveling 5 km (3 mi).
4-6
INSTRUMENT AND CONTROL FUNCTIONS
Clock mode
1. Clock
2. “SELECT” button
3. “RESET” button
TIP
The clock is displayed even when the key is turned to "OFF".
To set the clock:
1. Push the "SELECT" button for at least four seconds.
2. When the hour digits start flash­ing, push the "RESET" button to set the hours.
3. Push the "SELECT" button, and the minute digits will start flashing.
4. Push the "RESET" button to set the minutes.
5. Push the "SELECT" button and then release it to start the clock.
Fuel meter
1. Fuel meter
With the key in the "ON" position, the fuel meter indicates the amount of fuel in the fuel tank. When the key is turned to "ON", all of the display segments of the fuel meter will appear one after the other and then disappear in order to test the electrical circuit. The display segments of the fuel meter disappear towards "E" (Empty) as the fuel level decreases. When only one segment is left near "E" (Empty), refuel as soon as possible.
4-7
TIP
This fuel meter is equipped with a self­diagnosis system. If the electrical cir­cuit is defective, all the segments will start flashing. If this occurs, have a Yamaha dealer check the electrical cir­cuit.
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INSTRUMENT AND CONTROL FUNCTIONS
Self-diagnosis devices
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1. Engine trouble warning light “U”
2. Immobilizer system indicator light “
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This model is equipped with a self-di­agnosis device for various electrical
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circuits. If any of those circuits are defective, the engine trouble warning light will
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start flashing. If this occurs, have a Yamaha dealer check the vehicle.
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This model is also equipped with a self-diagnosis device for the immobi­lizer system.
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If any of the immobilizer system cir­cuits are defective, the immobilizer
10
system indicator light will start flash­ing. If this occurs, have a Yamaha dealer check the vehicle.
TIP
If the indicator light slowly flashes five times, and then quickly flashes two times repeatedly, this error could be caused by transponder interference. If this occurs, try the following.
1. Use the code re-registering key to start the engine.
TIP
Make sure there are no other immobi­lizer keys close to the main switch, and do not keep more than one immobiliz­er key on the same key ring! Immobi­lizer system keys may cause signal in­terference, which may prevent the engine from starting.
4-8
2. If the engine starts, turn it off, and try starting the engine with the standard keys.
3. If one or both of the standard keys do not start the engine, take the vehicle, the code re-registering key and both standard keys to a Yamaha dealer and have the standard keys re-registered.
If the immobilizer system indicator light continues to flash, have a Yama­ha dealer check the vehicle.
INSTRUMENT AND CONTROL FUNCTIONS
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2
1
3
Handlebar switches
Left
1. Pass switch “1”
2. Dimmer switch “
3. Horn switch “o”
4. Turn signal switch “y”
5. Hazard switch “r”
2
/ 1”
EAU12348
Right
EAU12460
Turn signal switch “y”
To signal a right-hand turn, push this switch to “Δ”. To signal a left-hand
1
turn, push this switch to “Ÿ”. When re­leased, the switch returns to the cen­ter position. To cancel the turn signal
2
lights, push the switch in after it has re-
1. Engine stop switch “I/
2. Start switch “J”
B
EAU12350
Pass switch “1”
Press this switch to flash the head­light.
EAU12400
Dimmer switch “2/ 1 Set this switch to “1” for the high beam and to “2” for the low beam.
turned to the center position.
EAU12500
Horn switch “o”
Press this switch to sound the horn.
Engine stop switch “I/
B
Set this switch to “I” before starting the engine. Set this switch to “ ” to stop
EAU12660
B
the engine in case of an emergency, such as when the motorcycle overturns or when the throttle cable is stuck.
EAU12711
Start switch “J”
Push this switch to crank the engine
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with the starter. See page 6-1 for start­ing instructions prior to starting the en-
10
gine.
,
4-9
INSTRUMENT AND CONTROL FUNCTIONS
1
Hazard switch “r”
With the key in the “ON” or F position, use this switch to turn on the hazard
1
lights (simultaneous flashing of all turn signal lights).
2
The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it
3
might be a traffic hazard.
4
NOTICE
5
Do not use the hazard lights for an extended length of time with the engine not running, otherwise the
6
battery may discharge.
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EAU12733
ECA10061
EAU12820
Clutch lever
1. Clutch lever
The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the han­dlebar grip. To engage the clutch, re­lease the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation. The clutch lever is equipped with a clutch switch, which is part of the igni­tion circuit cut-off system. (See page 4-17).
EAU12870
Shift pedal
1. Shift pedal
The shift pedal is located on the left side of the engine and is used in com­bination with the clutch lever when shifting the gears of the 5-speed con­stant-mesh transmission equipped on this motorcycle.
4-10
INSTRUMENT AND CONTROL FUNCTIONS
1
EAU26823
Brake lever
1. Brake lever
2. Position adjusting dial
3. Arrow mark
4. Distance
The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the han­dlebar grip. The brake lever is equipped with a po­sition adjusting dial. To adjust the dis­tance between the brake lever and the handlebar grip, turn the adjusting dial while holding the lever pushed away from the handlebar grip. Make sure that the appropriate setting on the ad­justing dial is aligned with the “˙” mark on the brake lever.
EAU12941
Brake pedal
1. Brake pedal
The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal.
4-11
EAU13074
Fuel tank cap
1. Lock cover
2. Open
To open the fuel tank cap
Open the fuel tank cap lock cover, in­sert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be re­leased and the fuel tank cap can be opened.
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INSTRUMENT AND CONTROL FUNCTIONS
To close the fuel tank cap
1. Push the fuel tank cap into posi­tion with the key inserted in the
1
lock.
2. Turn the key counterclockwise to
2
3
the original position, remove it, and then close the lock cover.
TIP
The fuel tank cap cannot be closed
4
unless the key is in the lock. In addi­tion, the key cannot be removed if the cap is not properly closed and locked.
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6
WARNING
0
Make sure that the fuel tank cap is properly closed after filling fuel.
7
Leaking fuel is a fire hazard.
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EWA11091
EAU13221
Fuel
Make sure there is sufficient gasoline in the tank.
EWA10881
WARNING
Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions.
1. Before refueling, turn off the en­gine and be sure that no one is sitting on the vehicle. Never refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dryers.
2. Do not overfill the fuel tank. When refueling, be sure to insert the pump nozzle into the fuel tank filler hole. Stop filling when the fu­el reaches the bottom of the filler tube. Because fuel expands when it heats up, heat from the engine or the sun can cause fuel to spill out of the fuel tank.
0
4-12
1. Fuel tank filler tube
2. Fuel level
3. Wipe up any spilled fuel immedi­ately. NOTICE: Immediately wipe
off spilled fuel with a clean, dry, soft cloth, since fuel may deteri­orate painted surfaces or plas­tic parts.
4. Be sure to securely close the fuel tank cap.
EWA15151
WARNING
0
Gasoline is poisonous and can cause injury or death. Handle gaso­line with care. Never siphon gaso­line by mouth. If you should swal­low some gasoline or inhale a lot of gasoline vapor, or get some gaso­line in your eyes, see your doctor immediately. If gasoline spills on
INSTRUMENT AND CONTROL FUNCTIONS
your skin, wash with soap and wa­ter. If gasoline spills on your cloth­ing, change your clothes.
EAU13390
Recommended fuel:
PREMIUM UNLEADED GASOLINE ONLY
Fuel tank capacity:
23.0 L (6.07 US gal) (5.05 Imp.gal)
Fuel reserve amount (when the fuel level warning light comes on):
6.7 L (1.77 US gal) (1.47 Imp.gal)
ECA11400
NOTICE
Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust system.
Your Yamaha engine has been de­signed to use premium unleaded gasoline with a research octane num­ber of 95 or higher. If knocking (or pinging) occurs, use a gasoline of a different brand. Use of unleaded fuel will extend spark plug life and reduce maintenance costs.
EAU13412
Fuel tank breather hose
1. Fuel tank breather hose
2. Clamp
Before operating the motorcycle:
Check the fuel tank breather hose
connection.
Check the fuel tank breather hose
for cracks or damage, and replace it if damaged.
Make sure that the fuel tank
breather hose is not blocked, and clean it if necessary.
4-13
EAU13433
Catalytic converter
This model is equipped with a catalyt­ic converter in the exhaust system.
EWA10862
WARNING
The exhaust system is hot after op­eration. To prevent a fire hazard or burns:
Do not park the vehicle near
possible fire hazards such as grass or other materials that easily burn.
Park the vehicle in a place
where pedestrians or children are not likely to touch the hot exhaust system.
Make sure that the exhaust
system has cooled down be­fore doing any maintenance work.
Do not allow the engine to idle
more than a few minutes. Long idling can cause a build-up of heat.
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INSTRUMENT AND CONTROL FUNCTIONS
NOTICE
Use only unleaded gasoline. The use of leaded gasoline will cause
1
unrepairable damage to the catalyt­ic converter.
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ECA10701
EAU32980
Seat
To remove the seat
1. Seat lock
2. Unlock
1. Insert the key into the seat lock, and then turn it counterclockwise.
2. While holding the key in that posi­tion, lift the rear of the seat up, and then pull the seat off.
To install the seat
1. Projections
2. Seat holders
1. Insert the projection on the front of the seat into the seat holder as shown.
2. Push the rear of the seat down to lock it in place.
3. Remove the key.
TIP
Make sure that the seat is properly se­cured before riding.
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4-14
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