Yamaha TTR50 (E) (EZ) 2010 Owner's manual

Read this manual carefully before operating this vehicle. Il convient de lire attentivement ce manuel avant la pre-
Bitte lesen Sie diese Bedienungsanleitung sorgfältig
durch, bevor Sie das Fahrzeug in Betrieb nehmen.
OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE
BEDIENUNGSANLEITUNG
TT-R50E
TT-R50EZ
1P6-F8199-84
YAMAHA MOTOR CO., LTD.
PRINTED IN CHINA
2009.04-0.3×1 CR (E,F,G)
Read this manual carefully before operating this vehicle.
OWNER’S MANUAL
TT-R50E
TT-R50EZ
1P6-F8199-84-E0
EAU46223
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
EC Declaration of Conformity
conforming to Directive 98/37/EC, 2006/42/EC
We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
TT-R50E (LBPCA01W000360722– )
(Make, model)
to which this declaration applies, conforms to the essential health and safety requirements of Directive 98/37/EC, 2006/42/EC
(If applicable)
and to the other relevant Directives of EEC
(Title and/or number and date of issue of the other Directives of EEC)
(If applicable)
To effect correct application of the essential health and safety requirements stated in the Directives of EEC, the following-standards and/or technical specifications were consulted:
(Title and/or number and date of issue of standards and/or specifications)
Manufacturer
CHONGQING JIANSHE YAMAHA MOTOR CO.,LTD.
No.1 Huacheng Road B Zone Jiulong Park Jiulong District Chongqing China
Authorized Representative
YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
2004/108/EC
– –
Signature
Division Manager Motorcycle Headquarters Product Development Operations
Date of Issue
Kunihiko Miwa
27 February , 2009

INTRODUCTION

EAU41805
Congratulations on your purchase of the Yamaha TT-R50E/TT-R50EZ. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer. The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur­rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
WARNING
Please read this manual carefully and completely before operating this motorcycle.
WARNING
This motorcycle is designed and manufactured for off-road use only. It is illegal to operate this motorcycle on any public street, road or highway. Such use is prohibited by law. This motorcycle complies with almost all state off­highway noise level and spark arrester laws and regulations. Please check your local riding laws and regulations before operating this motorcycle.
EWA10031
EWA14351
AN IMPORTANT SAFETY MESSAGE:
Read this manual completely before operating your motorcycle. Make sure you understand all instructions.
Pay close attention to the warning and notice labels on the motorcycle.
Never operate a motorcycle without proper training or instruction.
INTRODUCTION
Weight of the rider should not exceed 40.0 kg (88 lb).
AN IMPORTANT NOTE TO PARENTS:
This motorcycle is not a toy. Before you let your child ride this motorcycle, you should understand the instructions and warn­ings in this Owners Manual. Then be sure your child understands and will follow them. Children differ in skills, physical abil­ities, and judgment. Some children may not be able to operate a motorcycle safely. Parents should supervise their child’s use of the motorcycle at all times. Parents should permit continued use only if they determine that the child has the ability to operate the motorcycle safely. Your motorcycle is equipped with an adjustable speed limiter. Yamaha recommends that all beginners start off with the speed limiter adjusting screw turned in to limit the amount of speed available while they learn. The adjusting screw may be gradually turned out to increase maximum speed as the beginner becomes more familiar with operating the motorcycle. Parents should decide when to adjust the motorcycle for more power as their youngsters riding skills improve.
Motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
He or she should:
Obtain thorough instructions from a competent source on all aspects of motorcycle operation.
Observe the warnings and maintenance requirements in this Owners Manual.
Obtain qualified training in safe and proper riding techniques.
Obtain professional technical service as indicated in this Owners Manual and/or when made necessary by mechanical
conditions.

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
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WARNING
NOTICE
TIP
A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
IMPORTANT MANUAL INFORMATION
TT-R50E/TT-R50EZ
OWNERS MANUAL
©2009 by Yamaha Motor Co., Ltd.
1st edition, April 2009
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd. is expressly prohibited.
Printed in China.
EAU37230

TABLE OF CONTENTS

LOCATION OF IMPORTANT
LABELS ............................................1-1
SAFETY INFORMATION ..................2-1
DESCRIPTION ..................................3-1
Left view ..........................................3-1
Right view........................................3-2
Controls and instruments ................3-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................4-1
Main switch .....................................4-1
Handlebar switches ........................4-1
Speed limiter ..................................4-2
Shift pedal ......................................4-3
Brake lever .....................................4-3
Brake pedal ....................................4-3
Fuel tank cap ..................................4-4
Fuel ................................................4-4
Fuel tank breather hose .................4-6
Fuel cock ........................................4-6
Starter (choke) lever .......................4-7
Seat ................................................4-7
Sidestand .......................................4-8
Starting circuit cut-off system .........4-8
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 6-1
Starting and warming up a cold
engine ......................................... 6-1
Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Engine break-in .............................. 6-3
Parking ........................................... 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 7-1
Periodic maintenance chart for the
emission control system ............. 7-2
General maintenance and
lubrication chart .......................... 7-3
Checking the spark plug ................ 7-6
Engine oil ....................................... 7-7
Cleaning the air filter element ........ 7-8
Cleaning the spark arrester ......... 7-10
Adjusting the carburetor ............... 7-11
Adjusting the engine idling
speed ........................................ 7-11
Adjusting the throttle cable free
play ........................................... 7-12
Valve clearance ........................... 7-13
Tires ............................................. 7-13
Spoke wheels .............................. 7-14
Adjusting the clutch free play ....... 7-15
Adjusting the brake lever free
play ...........................................7-16
Adjusting the brake pedal free
play ...........................................7-16
Checking the shift pedal ............... 7-17
Checking the front and rear
brake shoes ..............................7-17
Drive chain slack .......................... 7-18
Cleaning and lubricating the
drive chain ................................7-20
Checking and lubricating the
cables .......................................7-20
Checking and lubricating the
throttle grip and cable ...............7-21
Checking and lubricating the
brake lever ................................7-21
Checking and lubricating the
brake pedal ...............................7-21
Checking and lubricating the
sidestand ..................................7-22
Lubricating the swingarm pivots ... 7-22
Checking the front fork .................7-22
Checking the steering ..................7-23
Checking the wheel bearings .......7-23
Battery ..........................................7-24
Replacing the fuse .......................7-25
Supporting the motorcycle ...........7-26
Front wheel .................................. 7-27
Rear wheel ...................................7-28
Troubleshooting ...........................7-30
Troubleshooting chart ..................7-31
TABLE OF CONTENTS
MOTORCYCLE CARE AND
STORAGE ..........................................8-1
Matte color caution .........................8-1
Care ................................................8-1
Storage ...........................................8-3
SPECIFICATIONS .............................9-1
CONSUMER INFORMATION...........10-1
Identification numbers ..................10-1

LOCATION OF IMPORTANT LABELS

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Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
For Canada
1,2 3,4
1
98 7 6 5
1-1
LOCATION OF IMPORTANT LABELS
For Canada
12
1
NOTICE
1P6-F151A-40
ATTENTION
1P6-F151A-50
34
3PT-2118K-A1
56
1-2
For Canada
LOCATION OF IMPORTANT LABELS
79
8
A
D
N
A
A
C
S
S
V
M
C
T
R
This spark ignition system meets all requirements of the Canadian Interference Causing Equipment Regulations. Ce système dallumage par étincelle de véhicule respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
506
A
N
N
S
V
A
C
T
R
O
P
S
3JK-82377-00
THIS VEHICLE IS A RESTRICTED USE MOTORCYCLE AND IS NOT INTENDED FOR USE ON PUBLIC HIGHWAYS.
CE VÉHICULE EST UNE MOTOCYCLETTE À USAGE RESTREINT DONT L’USAGE N’EST PAS DESTINÉ AUX VOIES PUBLIQUES.
1P6-F416E-00
1
1-3
LOCATION OF IMPORTANT LABELS
For Europe
1
1 2
43
1-4
For Europe
LOCATION OF IMPORTANT LABELS
13
YEAR OF CONSTRUCTION
: 2009 YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN
5PG-2817L-10
1P6-F151A-80
42
MODEL : TT-R50E MAX. POWER : 2.5 kW
100 kPa
1.00 kgf/cm² 15 psi
100 kPa
1.00 kgf/cm² 15 psi
5PG-2816R-00
MASS IN RUNNING ORDER : 57 kg
1P6-2156A-00
1
1-5
LOCATION OF IMPORTANT LABELS
Familiarize yourself with the following pictograms and read the explanatory text.
1
Read the Owners manual.
Use unleaded gasoline only.
This unit contains high-pressure nitrogen gas. Mishandling can cause explosion. Do not incinerate, puncture or open.
Turn off the main switch after riding to avoid draining the battery.
1-6
**.* kPa *.** kgf/cm²
*.* psi
**.* kPa *.** kgf/cm²
*.* psi
Measure tire pressure when tires are cold.
Adjust tire pressure. Improper tire pressure can cause loss of control. Loss of control can result in severe injury or death.
For Oceania
LOCATION OF IMPORTANT LABELS
1
1 2
1-7
3
LOCATION OF IMPORTANT LABELS
For Oceania
1
1
NOTICE
1P6-F151A-40
2
5PA-21568-01
3
1-8
For South Africa
LOCATION OF IMPORTANT LABELS
1
1 2
1-9
3
LOCATION OF IMPORTANT LABELS
For South Africa
13
1
NOTICE / ATTENTION / ACHTUNG ATENCION / ATTENZIONE
Turn off the main switch after riding to avoid draining the battery.
Couper le contact après lutilisation du véhicule afin de préserver la batterie.
Girare il blocchetto accensione sulla posizione di spegnimento dopo lutilizzo del mezzo per evitare di scaricare la batteria.
Schalten Sie den Hauptschalter nach der Fahrt aus. um Entladung der Batterie zu vermeiden.
Apague el interruptor principal después de conducir para evitar que la batería se agote.
2
1P6-F151A-60
5PA-21568-01
1-10

SAFETY INFORMATION

EAU41214
Be a Responsible Owner
As the vehicles owner, you are respon­sible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de­pendent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle. He or she should:
Obtain thorough instructions from
a competent source on all aspects of motorcycle operation.
Observe the warnings and mainte-
nance requirements in this Own­ers Manual.
Obtain qualified training in safe
and proper riding techniques.
Obtain professional technical ser-
vice as indicated in this Owner’s Manual and/or when made neces­sary by mechanical conditions.
Safe Riding
Perform the pre-operation checks each time you use the vehicle to make sure it is in safe operating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. See page 5-1 for a list of pre-operation checks.
This motorcycle is designed for off-
road use only, therefore, it is illegal to operate it on public streets, roads, or highways, even a dirt or gravel one. Off-road use on public lands may be illegal. Please check local regulations before riding.
This motorcycle is designed to car-
ry the operator only. No passen­gers.
The failure of motorists to detect
and recognize motorcycles in traf­fic is the predominating cause of automobile/motorcycle accidents. Many accidents have been caused by an automobile driver who did not see the motorcycle. Making
yourself conspicuous appears to be very effective in reducing the chance of this type of accident.
Therefore:
Wear a brightly colored jacket.
Use extra caution when you are
approaching and passing through intersections, since in­tersections are the most likely places for motorcycle accidents to occur.
Ride where other motorists can see you. Avoid riding in another motorists blind spot.
Many accidents involve inexperi-
enced operators.
Make sure that you are qualified and that you only lend your mo­torcycle to other qualified opera­tors.
Know your skills and limits. Staying within your limits may help you to avoid an accident.
We recommend that you prac­tice riding your motorcycle until you have become thoroughly fa­miliar with the motorcycle and all of its controls.
2
2-1
SAFETY INFORMATION
Many accidents have been caused
by error of the motorcycle opera­tor. A typical error made by the op­erator is veering wide on a turn due to excessive speed or under-
2
cornering (insufficient lean angle for the speed). Never travel faster than warranted by conditions.
Ride cautiously in unfamiliar ar-
eas. You may encounter hidden obstacles that could cause an ac­cident.
The posture of the operator is im-
portant for proper control. The op­erator should keep both hands on the handlebar and both feet on the operator footrests during operation to maintain control of the motorcy­cle.
Never ride under the influence of
alcohol or other drugs.
Be sure the transmission is in neu-
tral before starting the engine.
Protective apparel
The majority of fatalities from motorcy­cle accidents are the result of head in­juries. The use of a safety helmet is the single most critical factor in the preven­tion or reduction of head injuries.
Always wear an approved helmet.
Wear a face shield or goggles.
Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard.
The use of a jacket, heavy boots,
trousers, gloves, etc., is effective in preventing or reducing abrasions or lacerations.
Never wear loose-fitting clothes,
otherwise they could catch on the control levers, footrests, or wheels and cause injury or an accident.
Always wear protective clothing
that covers your legs, ankles, and feet. The engine or exhaust sys­tem become very hot during or af­ter operation and can cause burns.
2-2
Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon monoxide, a deadly gas. Breathing car­bon monoxide can cause headaches, dizziness, drowsiness, nausea, confu­sion, and eventually death. Carbon Monoxide is a colorless, odor­less, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of carbon monoxide poison­ing, leave the area immediately, get fresh air, and SEEK MEDICAL TREAT­MENT.
Do not run engine indoors. Even if
you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rap­idly reach dangerous levels.
Do not run engine in poorly venti-
lated or partially enclosed areas such as barns, garages, or car­ports.
SAFETY INFORMATION
Do not run engine outdoors where
engine exhaust can be drawn into a building through openings such as windows and doors.
Loading
Adding accessories to your motorcycle can adversely affect stability and han­dling if the weight distribution of the mo­torcycle is changed. To avoid the possibility of an accident, use extreme caution when adding accessories to your motorcycle. Use extra care when riding a motorcycle that has added ac­cessories. Here are some general guidelines to follow if adding accesso­ries to your motorcycle:
Operation of an overloaded vehicle could cause an accident.
The weight of the operator must
not exceed 40.0 kg (88 lb).
Accessory weight should be kept
as low and close to the motorcycle as possible. Securely pack your heaviest items as close to the cen­ter of the vehicle as possible and make sure to distribute the weight
as evenly as possible on both sides of the motorcycle to mini­mize imbalance or instability.
Shifting weights can create a sud-
den imbalance. Make sure that ac­cessories are securely attached to the motorcycle before riding. Check accessory mounts fre­quently.
Properly adjust the suspension for your load, and check the con­dition and pressure of your tires.
Never attach any large or heavy items to the handlebar, front fork, or front fender.
Genuine Yamaha Accessories
Choosing accessories for your vehicle is an important decision. Genuine Yamaha accessories, which are avail­able only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your vehicle. Many companies with no connection to Yamaha manufacture parts and acces­sories or offer other modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce.
2-3
Therefore, Yamaha can neither en­dorse nor recommend the use of ac­cessories not sold by Yamaha or modifications not specifically recom­mended by Yamaha, even if sold and installed by a Yamaha dealer.
Aftermarket Parts, Accessories, and Modifications
While you may find aftermarket prod­ucts similar in design and quality to genuine Yamaha accessories, recog­nize that some aftermarket accessories or modifications are not suitable be­cause of potential safety hazards to you or others. Installing aftermarket prod­ucts or having other modifications per­formed to your vehicle that change any of the vehicles design or operation characteristics can put you and others at greater risk of serious injury or death. You are responsible for injuries related to changes in the vehicle. Keep the following guidelines in mind, as well as those provided under “Load- ing when mounting accessories.
Never install accessories that
would impair the performance of your motorcycle. Carefully inspect
2
SAFETY INFORMATION
the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance, limit suspen­sion travel, steering travel or con-
2
trol operation.
Accessories fitted to the handle­bar or the front fork area can create instability due to improper weight distribution. If accesso­ries are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.
Bulky or large accessories may seriously affect the stability of the motorcycle. Wind may at­tempt to lift the motorcycle, or the motorcycle may become un­stable in cross winds.
Certain accessories can dis­place the operator from his or her normal riding position. This improper position limits the free­dom of movement of the opera­tor and may limit control ability, therefore, such accessories are not recommended.
Use caution when adding electri-
cal accessories. If electrical acces­sories exceed the capacity of the motorcycles electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.
Aftermarket Tires and Rims
The tires and rims that came with your motorcycle were designed to match the performance capabilities and to provide the best combination of handling, brak­ing, and comfort. Other tires, rims, siz­es, and combinations may not be appropriate. Refer to page 7-13 for tire specifications and more information on replacing your tires.
2-4

Left view

1. Fuel cock (page 4-6)
2. Throttle stop screw (page 7-11)
3. Air filter element (page 7-8)
4. Fuse (page 7-25)
5. Battery (page 7-24)
6. Engine oil drain bolt (page 7-7)
7. Shift pedal (page 4-3)

DESCRIPTION

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12 34 5
3
76
3-1
DESCRIPTION

Right view

3
1. Seat (page 4-7)
2. Fuel tank cap (page 4-4)
3. Spark plug cap (page 7-6)
4. Brake pedal (page 4-3)
5. Clutch adjusting screw (page 7-15)
6. Engine oil filler cap (page 7-7)
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21
465 3
3-2
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