Yamaha TT-R110E, TT-R110ED User Manual
Read this manual carefully before operating this vehicle.
Il convient de lire attentivement ce manuel avant la pre-
mière utilisation du véhicule.
Bitte lesen Sie diese Bedienungsanleitung sorgfältig
durch, bevor Sie das Fahrzeug in Betrieb nehmen.
OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE
BEDIENUNGSANLEITUNG
TT-R110E
TT-R110ED
5B6-28199-85
PRINTED ON RECYCLED PAPER
IMPRIMÉ SUR PAPIER RECYCLÉ
AUF RECYCLINGPAPIER GEDRUCKT
PRINTED IN JAPAN
2012.07-0.5×1 CR
(E,F,G)
Read this manual carefully before operating this vehicle.
OWNER’S MANUAL
TT-R110E
TT-R110ED
5B6-28199-85-E0
EAU46235
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
EC Declaration of Conformity
conforming to Directive 2006/42/EC
We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
TT-R110E (JYACE17W000006324– )
(Make, model)
to which this declaration applies, conforms to the essential health
and safety requirements of Directive 2006/42/EC
(If applicable)
and to the other relevant Directives of EEC
(Title and/or number and date of issue of the other Directives of EEC)
(If applicable)
To effect correct application of the essential health and safety requirements
stated in the Directives of EEC, the following-standards and/or technical
specifications were consulted:
(Title and/or number and date of issue of standards and/or specifications)
Authorized Representative
YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
2004/108/EC
EN16029
Signature
General Manager.
Development Division
3rd Business Unit
Motorcycle Business Operations
YAMAHA MOTOR CO., LTD.
Date of Issue
Hiromi Yamamoto
16 May , 2012
INTRODUCTION
WARNING
WARNING
WARNING
EAU41664
Congratulations on your purchase of the Yamaha TT-R110E/TT-R110ED. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at
the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the
motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the
recommended maintenance schedules and operating instructions contained within this manual.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
Please read this manual carefully and completely before operating this motorcycle.
This motorcycle is designed and manufactured for off-road use only. It is illegal to operate this motorcycle on any
public street, road or highway. Such use is prohibited by law. This motorcycle complies with almost all state offhighway noise level and spark arrester laws and regulations. Please check your local riding laws and regulations
before operating this motorcycle.
EWA10031
EWA14351
EWA16290
This vehicle is not suitable for novice riders. This vehicle shall only be used by trained and experienced riders.
INTRODUCTION
AN IMPORTANT SAFETY MESSAGE:
● Read this manual completely before operating your motorcycle. Make sure you understand all instructions.
● Pay close attention to the warning and notice labels on the motorcycle.
● Never operate a motorcycle without proper training or instruction.
● Weight of the rider should not exceed 60.0 kg (132 lb).
AN IMPORTANT NOTE TO PARENTS:
This motorcycle is not a toy. Before you let your child ride this motorcycle, you should understand the instructions and warnings in this Owner’s Manual. Then be sure your child understands and will follow them. Children differ in skills, physical abilities, and judgment. Some children may not be able to operate a motorcycle safely. Parents should supervise their child’s
use of the motorcycle at all times. Parents should permit continued use only if they determine that the child has the ability to
operate the motorcycle safely.
Motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding
techniques as well as the expertise of the operator. Every operator should know the following requirements before
riding this motorcycle.
He or she should:
● Obtain thorough instructions from a competent source on all aspects of motorcycle operation.
● Observe the warnings and maintenance requirements in this Owner’s Manual.
● Obtain qualified training in safe and proper riding techniques.
● Obtain professional technical service as indicated in this Owner’s Manual and/or when made necessary by mechanical
conditions.
IMPORTANT MANUAL INFORMATION
WARNING
NOTICE
TIP
Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
A WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the
vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
*Product and specifications are subject to change without notice.
EAU10133
IMPORTANT MANUAL INFORMATION
TT-R110E/TT-R110ED
OWNER’S MANUAL
©2012 by Yamaha Motor Co., Ltd.
1st edition, June 2012
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
EAU10200
TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS ............................................1-1
SAFETY INFORMATION ..................2-1
DESCRIPTION ..................................3-1
Left view ..........................................3-1
Right view........................................3-2
Controls and instruments ................3-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................4-1
Main switch .....................................4-1
Handlebar switches ........................4-1
Shift pedal ......................................4-2
Brake lever .....................................4-2
Brake pedal ....................................4-3
Fuel tank cap ..................................4-3
Fuel ................................................4-3
Fuel tank breather hose .................4-6
Fuel cock ........................................4-6
Starter (choke) lever .......................4-7
Kickstarter ......................................4-8
Seat ................................................4-8
Shock absorber assembly ..............4-9
Sidestand .......................................4-9
Starting circuit cut-off system .........4-9
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 6-1
Starting and warming up a cold
engine ......................................... 6-1
Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Engine break-in .............................. 6-3
Parking ........................................... 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 7-1
Owner’s tool kit .............................. 7-2
Periodic maintenance chart for the
emission control system ............. 7-3
General maintenance and
lubrication chart .......................... 7-4
Removing and installing panels ..... 7-7
Checking the spark plug ................ 7-8
Engine oil ....................................... 7-9
Cleaning the air filter element ...... 7-11
Cleaning the spark arrester ......... 7-13
Adjusting the carburetor ............... 7-14
Adjusting the engine idling
speed ........................................ 7-14
Checking the throttle grip free
play ........................................... 7-15
Valve clearance ........................... 7-15
Tires ............................................. 7-15
Spoke wheels ............................... 7-17
Adjusting the clutch free play .......7-17
Adjusting the brake lever free
play ...........................................7-18
Adjusting the brake pedal free
play ...........................................7-19
Checking the shift pedal ...............7-20
Checking the front and rear brake
shoes ........................................7-20
Drive chain slack ..........................7-21
Cleaning and lubricating the drive
chain .........................................7-22
Checking and lubricating the
cables .......................................7-23
Checking and lubricating the
throttle grip and cable ...............7-23
Checking and lubricating the
brake lever ................................7-23
Checking and lubricating the
brake pedal ...............................7-24
Checking and lubricating the
sidestand ..................................7-24
Lubricating the swingarm pivots ... 7-24
Checking the front fork .................7-25
Checking the steering ..................7-25
Checking the wheel bearings .......7-26
Battery ..........................................7-26
Replacing the fuse .......................7-27
Supporting the motorcycle ...........7-28
Front wheel ..................................7-29
Rear wheel ...................................7-30
TABLE OF CONTENTS
Troubleshooting ............................7-32
Troubleshooting chart ...................7-33
MOTORCYCLE CARE AND
STORAGE ..........................................8-1
Matte color caution .........................8-1
Care ................................................8-1
Storage ...........................................8-3
SPECIFICATIONS .............................9-1
CONSUMER INFORMATION...........10-1
Identification numbers ..................10-1
LOCATION OF IMPORTANT LABELS
1,2 3 5,6,7,84
EAU48115
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
is available from your Yamaha dealer.
For Canada
1
1-1
LOCATION OF IMPORTANT LABELS
•
C
M
V
S
S
•
C
A
N
A
D
A
•
N
S
V
A
C
•
T
R
A
N
S
P
O
R
T
506
2
4
1
3
Cold tire normal pressure should be set as
follows.
FRONT : 100kPa, {1.00kgf/cm2}, 15psi
REAR : 100kPa, {1.00kgf/cm
2
}, 15psi
3RV-21668-A0
TIRE INFORMATION
La pression des pneus à froid doit normalement
être réglée comme suit.
AVANT : 100kPa, {1.00kgf/cm
2
}, 15psi
ARRIERE
: 100kPa, {1.00kgf/cm2}, 15psi
3RV-21668-B0
INFORMATION SUR LES PNEUS
For Canada
1
1-2
LOCATION OF IMPORTANT LABELS
3JK-82377-00
This spark ignition system meets all requirements
of the Canadian Interference Causing Equipment
Regulations.
Ce système d’allumage par étincelle de véhicule
respecte toutes les exigences du Règlement sur le
matériel brouilleur du Canada.
THIS VEHICLE IS A RESTRICTED USE
MOTORCYCLE AND IS NOT INTENDED FOR
USE ON PUBLIC HIGHWAYS.
CE VÉHICULE EST UNE MOTOCYCLETTE À
USAGE RESTREINT DONT L’USAGE N’EST PAS
DESTINÉ AUX VOIES PUBLIQUES.
3PT-2416E-10
3PT-2118K-A1
56
87
For Canada
1
1-3
LOCATION OF IMPORTANT LABELS
For Europe
1
41,2 53
1-4
For Europe
5PG-2816R-00
100 kPa
1.00 kgf/cm²
15 psi
100 kPa
1.00 kgf/cm²
15 psi
4AA-22259-40
5B6-2156A-10
TT-R110E
5.4 kW 72 kg
5B6-2816R-00
5B6-2817L-00
YAMAHA MOTOR CO., LTD.
2500 SHINGAI, IWATA, JAPAN
2012
EN16029
1
5
2
43
LOCATION OF IMPORTANT LABELS
1
1-5
LOCATION OF IMPORTANT LABELS
Read the Owner’s manual.
Always use an approved
helmet and protective gear.
Never use on paved roads.
Use from 6 years old.
Operation of this motorcycle
by children under the age of 6
increase the risk of severe
injury or death.
Never carry passengers.
Adult supervision required for
children.
This unit contains highpressure nitrogen gas.
Mishandling can cause an
explosion. Do not incinerate,
puncture or open.
Turn off the main switch after
riding to avoid draining the
battery.
Familiarize yourself with the following pictograms and read the explanatory text.
1
1-6
LOCATION OF IMPORTANT LABELS
**.* kPa
*.** kgf/cm²
*.* psi
**.* kPa
*.** kgf/cm²
*.* psi
******
*** kW *** kg
1
23
YAMAHA MOTOR CO., LTD.
2500 SHINGAI, IWATA, JAPAN
****
1
Use unleaded gasoline only.
Measure the tire pressure
when the tires are cold.
Adjust the tire pressure.
Improper tire pressure can
cause loss of control.
Loss of control can result in
severe injury or death.
1
2
3
Model Name
Max. Power
Mass In Running Order
1
Year of construction
1
1-7
LOCATION OF IMPORTANT LABELS
132
For Oceania and South Africa
1
1-8
For Oceania and South Africa
TIRE INFORMATION
Cold tire normal pressure should be set as
follows.
FRONT : 100kPa, {1.00kgf/cm
2
}
, 15psi
REAR : 100kPa, {1.00kgf/cm
2
}, 15psi
3RV-21668-A0
4AA-22259-40
3PT-2118K-A1
12
3
LOCATION OF IMPORTANT LABELS
1
1-9
SAFETY INFORMATION
Be a Responsible Owner
As the vehicle’s owner, you are responsible for the safe and proper operation
2
of your motorcycle.
Motorcycles are single-track vehicles.
Their safe use and operation are dependent upon the use of proper riding
techniques as well as the expertise of
the operator. Every operator should
know the following requirements before
riding this motorcycle.
He or she should:
● Obtain thorough instructions from
a competent source on all aspects
of motorcycle operation.
● Observe the warnings and mainte-
nance requirements in this Owner’s Manual.
● Obtain qualified training in safe
and proper riding techniques.
● Obtain professional technical ser-
vice as indicated in this Owner’s
Manual and/or when made necessary by mechanical conditions.
EAU4121B
● Never operate a motorcycle with-
out proper training or instruction.
Take a training course. Beginners
should receive training from a certified instructor. Contact an authorized motorcycle dealer to find out
about the training courses nearest
you.
Safe Riding
Perform the pre-operation checks each
time you use the vehicle to make sure it
is in safe operating condition. Failure to
inspect or maintain the vehicle properly
increases the possibility of an accident
or equipment damage. See page 5-1
for a list of pre-operation checks.
● This motorcycle is designed for off-
road use only, therefore, it is illegal
to operate it on public streets,
roads, or highways, even a dirt or
gravel one. Off-road use on public
lands may be illegal. Please check
local regulations before riding.
● This motorcycle is designed to car-
ry the operator only. No passengers.
● The failure of motorists to detect
and recognize motorcycles in traffic is the predominating cause of
automobile/motorcycle accidents.
Many accidents have been caused
by an automobile driver who did
not see the motorcycle. Making
yourself conspicuous appears to
be very effective in reducing the
chance of this type of accident.
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when you are
approaching and passing
through intersections, since intersections are the most likely
places for motorcycle accidents
to occur.
• Ride where other motorists can
see you. Avoid riding in another
motorist’s blind spot.
• Never maintain a motorcycle
without proper knowledge. Contact an authorized motorcycle
dealer to inform you on basic
motorcycle maintenance. Certain maintenance can only be
carried out by certified staff.
2-1
SAFETY INFORMATION
● Many accidents involve inexperi-
enced operators.
• Make sure that you are qualified
and that you only lend your motorcycle to other qualified operators.
• Know your skills and limits.
Staying within your limits may
help you to avoid an accident.
• We recommend that you practice riding your motorcycle until
you have become thoroughly familiar with the motorcycle and all
of its controls.
● Many accidents have been caused
by error of the motorcycle operator. A typical error made by the operator is veering wide on a turn
due to excessive speed or undercornering (insufficient lean angle
for the speed). Never travel faster
than warranted by conditions.
● Ride cautiously in unfamiliar ar-
eas. You may encounter hidden
obstacles that could cause an accident.
● The posture of the operator is im-
portant for proper control. The operator should keep both hands on
the handlebar and both feet on the
operator footrests during operation
to maintain control of the motorcycle.
● Never ride under the influence of
alcohol or other drugs.
● Be sure the transmission is in neu-
tral before starting the engine.
Protective Apparel
The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the
single most critical factor in the prevention or reduction of head injuries.
● Always wear an approved helmet.
● Wear a face shield or goggles.
Wind in your unprotected eyes
could contribute to an impairment
of vision that could delay seeing a
hazard.
● The use of a jacket, heavy boots,
trousers, gloves, etc., is effective in
preventing or reducing abrasions
or lacerations.
● Never wear loose-fitting clothes,
otherwise they could catch on the
control levers, footrests, or wheels
and cause injury or an accident.
2-2
● Always wear protective clothing
that covers your legs, ankles, and
feet. The engine or exhaust system become very hot during or after operation and can cause burns.
2
Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon
monoxide, a deadly gas. Breathing carbon monoxide can cause headaches,
dizziness, drowsiness, nausea, confusion, and eventually death.
Carbon Monoxide is a colorless, odorless, tasteless gas which may be
present even if you do not see or smell
any engine exhaust. Deadly levels of
carbon monoxide can collect rapidly
and you can quickly be overcome and
unable to save yourself. Also, deadly
levels of carbon monoxide can linger
for hours or days in enclosed or poorly
ventilated areas. If you experience any
symptoms of carbon monoxide poisoning, leave the area immediately, get
fresh air, and SEEK MEDICAL TREATMENT.
SAFETY INFORMATION
● Do not run engine indoors. Even if
you try to ventilate engine exhaust
with fans or open windows and
doors, carbon monoxide can rapidly reach dangerous levels.
● Do not run engine in poorly venti-
2
lated or partially enclosed areas
such as barns, garages, or carports.
● Do not run engine outdoors where
engine exhaust can be drawn into
a building through openings such
as windows and doors.
Loading
Adding accessories to your motorcycle
can adversely affect stability and handling if the weight distribution of the motorcycle is changed. To avoid the
possibility of an accident, use extreme
caution when adding accessories to
your motorcycle. Use extra care when
riding a motorcycle that has added accessories. Here are some general
guidelines to follow if adding accessories to your motorcycle:
Operation of an overloaded vehicle
could cause an accident.
● The weight of the operator must
not exceed 60.0 kg (132 lb).
● Accessory weight should be kept
as low and close to the motorcycle
as possible. Securely pack your
heaviest items as close to the center of the vehicle as possible and
make sure to distribute the weight
as evenly as possible on both
sides of the motorcycle to minimize imbalance or instability.
● Shifting weights can create a sud-
den imbalance. Make sure that accessories are securely attached to
the motorcycle before riding.
Check accessory mounts frequently.
• Properly adjust the suspension
for your load (suspension-adjustable models only), and
check the condition and pressure of your tires.
• Never attach any large or heavy
items to the handlebar, front
fork, or front fender.
2-3
Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are available only from a Yamaha dealer, have
been designed, tested, and approved
by Yamaha for use on your vehicle.
Many companies with no connection to
Yamaha manufacture parts and accessories or offer other modifications for
Yamaha vehicles. Yamaha is not in a
position to test the products that these
aftermarket companies produce.
Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or
modifications not specifically recommended by Yamaha, even if sold and
installed by a Yamaha dealer.
Aftermarket Parts, Accessories, and
Modifications
While you may find aftermarket products similar in design and quality to
genuine Yamaha accessories, recognize that some aftermarket accessories
or modifications are not suitable because of potential safety hazards to you
or others. Installing aftermarket prod-
SAFETY INFORMATION
ucts or having other modifications performed to your vehicle that change any
of the vehicle’s design or operation
characteristics can put you and others
at greater risk of serious injury or death.
You are responsible for injuries related
to changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Loading” when mounting accessories.
● Never install accessories that
would impair the performance of
your motorcycle. Carefully inspect
the accessory before using it to
make sure that it does not in any
way reduce ground clearance or
cornering clearance, limit suspension travel, steering travel or control operation.
• Accessories fitted to the handlebar or the front fork area can
create instability due to improper
weight distribution. If accessories are added to the handlebar
or front fork area, they must be
as lightweight as possible and
should be kept to a minimum.
• Bulky or large accessories may
seriously affect the stability of
the motorcycle. Wind may attempt to lift the motorcycle, or
the motorcycle may become unstable in cross winds.
• Certain accessories can displace the operator from his or
her normal riding position. This
improper position limits the freedom of movement of the operator and may limit control ability,
therefore, such accessories are
not recommended.
● Use caution when adding electri-
cal accessories. If electrical accessories exceed the capacity of the
motorcycle’s electrical system, an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.
Aftermarket Tires and Rims
The tires and rims that came with your
motorcycle were designed to match the
performance capabilities and to provide
the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be
2-4
appropriate. Refer to page 7-15 for tire
specifications and more information on
replacing your tires.
Transporting the Motorcycle
Be sure to observe following instructions before transporting the motorcycle in another vehicle.
● Remove all loose items from the
motorcycle.
● Check that the fuel cock (if
equipped) is in the “OFF” position
and that there are no fuel leaks.
● Point the front wheel straight
ahead on the trailer or in the truck
bed, and choke it in a rail to prevent movement.
● Shift the transmission in gear (for
models with a manual transmission).
● Secure the motorcycle with tie-
downs or suitable straps that are
attached to solid parts of the motorcycle, such as the frame or upper front fork triple clamp (and not,
for example, to rubber-mounted
handlebars or turn signals, or parts
that could break). Choose the lo-
2
SAFETY INFORMATION
cation for the straps carefully so
the straps will not rub against
painted surfaces during transport.
● The suspension should be com-
pressed somewhat by the tie-
2
downs, if possible, so that the motorcycle will not bounce excessively during transport.
2-5
Left view
678
123 4
5
1. Fuel cock (page 4-6)
2. Starter (choke) lever (page 4-7)
3. Fuse (page 7-27)
4. Battery (page 7-26)
5. Clutch adjusting screw (page 7-17)
6. Engine oil drain bolt (page 7-9)
7. Shift pedal (page 4-2)
8. Throttle stop screw (page 7-14)
DESCRIPTION
EAU10410
3
3-1
DESCRIPTION
123 4
857
6
Right view
3
1. Spark arrester (page 7-13)
2. Seat (page 4-8)
3. Fuel tank (page 4-3)
4. Air filter element (page 7-11)
5. Spark plug cap (page 7-8)
6. Engine oil filler cap (page 7-9)
7. Brake pedal (page 4-3)
8. Kickstarter (page 4-8)
EAU10420
3-2
Controls and instruments
1234
56
1. Engine stop switch (page 4-1)
2. Main switch (page 4-1)
3. Start switch (page 4-1)
4. Brake lever (page 4-2)
5. Throttle grip (page 7-15)
6. Fuel tank cap (page 4-3)
DESCRIPTION
EAU10430
3
3-3
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