Yamaha TT 600 1984 User Manual

Parts Page
CAMSHAFT CHAIN 1

CARBURETOR 2
CLUTCH 3
CRANKCASE 4
CRANKCASE COVER 5
CRANKSHAFT PISTON 6
CYLINDER 7
CYLINDER HEAD 8
ELECTRICAL 1 9
EXHAUST 10
FENDER 11
FRAME 12
FRONT FORK 13
FRONT WHEEL 15
FUEL TANK 16
GENERATOR 17
HANDLE SWITCH LEVER 18
HEADLIGHT 19
INTAKE 20
METER 21
OIL PUMP 22
REAR ARM 23
REAR SUSPENSION 25
REAR WHEEL 26
SEAT 27
SHIFT CAM FORK 28
SHIFT SHAFT 29
SIDE COVER 30
STAND FOOTREST 31
STARTER 32
STEERING 33
STEERING HANDLE CABLE 34
TAILLIGHT 35
TRANSMISSION 36
VALVE 37

Coverpicture from www.xt600.de

Drawings Copyright by Yamaha Motor Corp.

Layout & Pdf creation by Bad Boy

CAMSHAFT CHAIN

Item Part # Description Req
1 34K-12171-00-00 CAMSHAFT ASSEMBLY 1
2 34K-12176-00-00 SPROCKET, CAM CHAIN 1

3 90105-07087-00 BOLT, WASHER BASED 2
4 94590-27126-00 CHAIN 1
5 34K-12231-00-00 GUIDE, STOPPER 1 1
6 34K-12241-00-00 GUIDE, STOPPER 2 1
7 97011-06016-00 BOLT 2
8 92901-06600-00 WASHER 2
9 34K-12210-00-00 TENSNR ASSEMBLY, CAM CHN 1
10 91316-06025-00 BOLT 2
11 4DW-12213-00-00 GASKET, TENSIONER CASE 1
12 1JK-12283-00-00 BRACKET, DCOMP (5Y1-12283-00) 1

(34K-12170- 1

1

CARBURETOR

Item Part # Description Req
1 34K-14301-01-00 CARBURETOR ASSEMBLY 1

2 5Y1-14198-00-00 GASKET 1
3 98503-04014-00 SCREW, PAN HEAD 6
4 92901-04100-00 WASHER, SPRING 6
5 5Y3-14341-00-00 NOZZLE, MAIN 1
6 360-24512-00-00 GASKET 2
7 288-14343-68-00 JET, MAIN #136 1
8 5H0-14342-24-00 JET, PILOT #48 1
9 5Y1-14385-00-00 FLOAT 1
10 1JK-14107-01-00 NEEDLE VALVE SET 1
11 5Y1-14357-00-00 WASHER, PLAIN 1
12 6E5-14386-01-00 PIN, FLOAT 1
13 34K-1490J-10-00 NEEDLE SET 1
14 34K-14312-45-00 VALVE, THROTTLE 1 1
15 5Y1-14203-00-00 CABLE CONNECT SET 1
16 50M-14105-00-00 PILOT SCREW SET (43F-14105-00 1
17 5Y1-14384-00-00 GASKET, FLOAT CHAMBER 1
18 98580-04010-00 SCREW, PAN HEAD 2
19 34K-14103-00-00 THROTTLE SCREW SET 1
20 98580-05010-00 SCREW, PAN HEAD 6
21 5Y1-14286-00-00 SPRING 1
22 5Y3-1490J-01-00 NEEDLE SET 1
23 5Y1-14398-00-00 GASKET 1
24 5Y1-14355-00-00 NOZZLE, MAIN 1
25 5Y1-14115-00-00 PLUG, SCREW 1
26 5Y1-14397-00-00 O-RING 1
27 5Y1-14396-00-00 PIPE 1
28 5Y1-14349-00-00 PIPE 1
29 5Y1-14536-00-00 GASKET 1
30 5Y1-14197-00-00 PIPE 1
31 5Y1-14131-00-00 SPRING, THRTL VALVE 1
32 34K-14305-00-00 THROTTLE LVR COMP 1
33 5Y1-14356-00-00 WASHER, SPRING 1
34 5Y1-14358-00-00 NUT 1
35 34K-1490K-00-00 STOP SCREW SET 1
36 5Y1-14343-68-00 JET, MAIN #136 1
37 98901-04006-00 SCREW, BIND 1
38 98580-04020-00 SCREW, PAN HEAD 2
39 5Y1-14572-00-00 PLATE, STAY 2
40 5Y1-1490A-00-00 DIAPHRAGM SET 1 1
41 98580-04010-00 SCREW, PAN HEAD 2
42 5Y1-14293-01-00 COVER 1 1
43 5Y1-14556-00-00 SPRING 1
44 5Y1-14148-00-00 PIPE 1
45 5Y1-14137-00-00 CLIP 2
46 5Y1-14149-00-00 PIPE 1
47 5Y1-14159-00-00 CLIP 2
48 34K-14370-00-00 PLUNGER, STARTERASSEMBLY 1

2

CLUTCH

Item Part # Description Req
1 34K-16111-00-00 GEAR, PRI DRIVE 1

2 90282-07042-00 KEY, STRAIGHT 1
3 90215-20197-00 WASHER, LOCK 1
4 90170-20274-00 NUT 1
5 1JK-16150-00-00 PRI DRVN GEAR

(34K-16150-00) 1
6 3Y1-16154-00-00 PLATE, THRUST 1 1
7 34K-16371-00-00 BOSS, CLUTCH 1
8 5Y1-16321-00-00 PLATE, FRICTION 6
9 360-16325-00-00 PLATE, CLUTCH 2 7
10 5Y1-16331-01-00 PLATE, FRICTION 2 2
11 5Y1-16351-00-00 PLATE, PRESSURE 1 1
12 90501-26148-00 SPRING, COMPRESSION 5
13 90159-06016-00 SCREW, WITH WASHER 5
14 30X-16358-00-00 PLATE, PUSH 1
15 34K-16356-00-00 ROD, PUSH 1 1
16 92990-06200-00 WASHER, PLAIN 1
17 95380-06600-00 NUT, HEXAGON 1
18 5Y1-16383-00-00 SPRING, CLUTCH BOSS 1
19 90215-20231-00 WASHER, LOCK 1
20 90170-20327-00 NUT 1
21 5Y1-16380-00-00 PUSH LEVER COMP. 1
22 214-16389-00-00 JOINT 1
23 90243-06016-00 PIN 1
24 93317-11020-00 BEARING 1
25 93315-11720-00 BEARING 1
26 93102-17357-00 OIL SEAL 1
27 90201-08087-00 WASHER, PLATE 1
28 90149-08067-00 SCREW 1
29 90201-17327-00 WASHER, PLATE 1
30 90508-14526-00 SPRING, TORSION 1
31 5Y1-16357-00-00 ROD, PUSH 2 1
32 93515-32029-00 BALL 1

3

CRANKCASE

Item Part # Description Req
1 34L-15100-05-00 CRANKCASE ASSEMBLY 1

2 90387-17783-00 COLLAR 1
3 90387-16782-00 COLLAR 1
4 99510-12016-00 PIN, DOWEL 2
5 99510-08016-00 PIN, DOWEL 1
6 93210-07135-00 O-RING 1
7 90110-06138-00 BOLT, HEXAGON SOCKET HEAD 9
8 91316-06045-00 BOLT 4
9 91316-06060-00 BOLT 1
10 34L-11166-00-00 PIPE, BREATHER 1 1
11 90467-14015-00 CLIP 2
12 5Y1-15383-00-00 PLATE, BEARING COVER 1
13 98603-06012-00 SCREW, OVAL HEAD (92701-06012) 3
14 90116-10087-00 BOLT, STUD 2
15 99530-14016-00 PIN, DOWEL 2
16 90116-10263-00 BOLT, STUD 2
17 99510-08016-00 PIN, DOWEL 1
18 90430-08178-00 GASKET 1

4

CRANKCASE COVER 1

Item Part # Description Req
1 34K-15411-00-00 COVER, CRANKCASE L 1

2 3SW-15451-00-00 GASKET, CRANKCASE 1
3 99510-12016-00 PIN, DOWEL 2
4 91316-06020-00 BOLT 1
5 91316-06025-00 BOLT 6
6 91316-06040-00 BOLT, SOCKET HEAD 1
7 91316-06050-00 BOLT 1
8 93210-13361-00 O-RING 2
9 5Y1-15441-00-00 HOLDER, CLCH CABLE 1
10 90340-14079-00 PLUG, STRAIGHT SCREW 1
11 93210-14369-00 O-RING 1
12 90340-36078-00 PLUG, STRAIGHT SCREW 1
13 93210-36510-00 O-RING 1
14 90462-16102-00 CLAMP 1
15 98580-06012-00 SCREW, PAN HEAD 1
16 90462-10107-00 CLAMP 1
17 5Y1-15421-02-00 COVER, CRANKCASE R 1
18 91316-06016-00 BOLT 2
19 5Y1-15431-03-00 COVER, CRANKCASE 3 1
20 4DW-15462-00-00 GASKET, CRANKCASE COVER 3 1
21 99510-12016-00 PIN, DOWEL 2
22 91316-06025-00 BOLT 7
23 90110-06138-00 BOLT, HEXAGON SOCKET HEAD 1
24 91316-06035-00 BOLT 2
25 93101-14092-00 OIL SEAL (S7-14-25-5.5-1-HS) 1
26 5Y1-15417-01-00 COVER, CAP 1
27 91316-06016-00 BOLT 2
28 5Y1-15645-00-00 SHIM, KICK SHAFT 1
29 5Y1-1562F-01-00 PLATE, DECOMP 1

5

CRANKSHAFT PISTON

Item Part # Description Req
1 34K-11400-00-00 CRANKSHAFT ASSEMBLY 1

2 34K-11422-00-00 CRANK 2 1
3 34K-11681-00-00 PIN, CRANK 1 1
4 93310-634K2-00 BEARING, CYLINDER.#10 1
5 90209-34254-00 WASHER, SPEC''L SHAP 2
6 34K-11651-00-00 ROD, CONNECTING 1
7 34K-W1141-00-00 CRANK 1 1
8 90280-16053-00 KEY, WOODRUFF 1
9 90201-140A6-00 WASHER, PLATE 1
10 90179-14317-00 NUT 1
11 93306-30702-00 BEARING (B6307) 1
12 34K-11631-02-Y0 PISTON (STD) U.R. 1
12 34K-11631-00-E0 34K-11631-01-Y0 UR SEE NOTE 1
13 34K-11610-01-00 PISTON RING SET 1
14 34K-11633-01-00 PIN, PISTON 1
15 93450-24028-00 CIRCLIP 2
16 90201-301F4-00 WASHER, PLATE 1
17 34K-11565-01-00 WASHER, BEARING CVR 2
18 5Y1-11496-01-00 BOSS, BUFFER 1
19 90501-22721-00 SPRING, COMPRESSION 8
20 93605-10090-00 PIN, DOWEL 4
21 2JT-11536-00-00 GEAR, DRIVE 1
22 5Y1-11531-00-00 GEAR, BALANCE WT 44T 1
23 34K-11454-00-00 WEIGHT 1 1
24 93306-30525-00 BEARING (B6305) 1
25 93306-30541-00 BEARING 1
26 93101-25106-00 OIL SEAL 1
27 90282-05013-00 KEY, STRAIGHT 1
28 34K-11145-00-00 PLATE, BREATHER 2 1
29 90170-16326-00 NUT 1
30 90215-16242-00 WASHER, LOCK 1

6

CYLINDER

Item Part # Description Req
1 99999-01957-00 CYLINDER ASSEMBLY 1

2 34K-11312-09-00 SLEEVE, CYLINDER SEE NOTE 1
3 93210-97524-00 O-RING 1
4 583-11127-00-00 ABSORBER 3 2
5 1VJ-11351-00-00 GASKET, CYLINDER 1
6 90201-087K2-00 WASHER, PLATE 2
7 90176-08026-00 NUT, CROWN 2
8 90201-10590-00 WASHER, PLATE 2
9 90179-10201-00 NUT 2
10 90201-10124-00 WASHER, PLATE 2
11 90179-10279-00 NUT, POP 2
12 90110-06138-00 BOLT, HEXAGON SOCKET HEAD 2
13 1JK-11181-02-00 GASKET, CYLINDER HEAD 1
14 91810-05018-00 PIN, DOWEL 2
15 90105-08464-00 BOLT, WASHER BASED 2
16 90105-08214-00 BOLT, WASHER BASED 2
17 90201-080L7-00 WASHER, PLATE 4
18 90430-08178-00 GASKET 1
19 99510-08016-00 PIN, DOWEL 1

7

CYLINDER HEAD

Item Part # Description Req
1 34K-11101-03-00 CYLINDER HEAD ASSEMBLY 1

2 4H7-11133-10-00 GUIDE, INTAKE VALVE 4
3 93440-12052-00 CIRCLIP 4
4 90116-06475-00 BOLT, STUD 4
5 90116-10378-00 BOLT, STUD 2
6 99510-10114-00 PIN, DOWEL 2
7 90340-14079-00 PLUG, STRAIGHT SCREW 1
8 93210-14369-00 O-RING 1
9 583-11127-00-00 ABSORBER 3 2
10 NGK-D7EA0-00-00 PLUG, SPARK (NGK D7EA) 1
11 91316-06125-00 BOLT 2
12 91316-06025-00 BOLT 4
13 91316-06040-00 BOLT, SOCKET HEAD 3
14 91316-06055-00 BOLT, SOCKET HEAD 7
15 91316-06050-00 BOLT 1
16 92906-06600-00 WASHER 2
17 1H2-11186-00-00 PLUG, VIEWER 2
18 93210-32172-00 O-RING 2
19 5Y1-11187-00-00 COVER, CYLINDER HEAD SIDE 3 1
20 93210-62446-00 O-RING 1
21 91316-06018-00 BOLT, SOCKET HEAD 2
22 34K-12215-01-00 CAP, TENSIONER CASE 1
23 93210-19522-00 O-RING 1
24 91316-06020-00 BOLT 1
25 5Y1-12288-00-00 CAM, DCOMP 1
26 90508-18551-00 SPRING, TORSION 1
27 90109-06418-00 BOLT 1
28 90430-06014-00 GASKET 1
29 93102-12321-00 OIL SEAL 1
30 5Y1-12292-00-00 CABLE, DCOMP 1

8

ELECTRICAL 1

Item Part # Description Req
1 5Y3-85540-51-00 CDI UNIT ASSEMBLY. 1

2 98580-06020-00 SCREW, PAN HEAD 2
3 92901-06600-00 WASHER 2
4 92995-06100-00 WASHER, SPRING 2
5 443-81910-62-00 VOLTAGE REG ASSEMBLY

(498-81910 1
6 98580-06012-00 SCREW, PAN HEAD 2
7 90201-06643-00 WASHER, PLATE 2
8 43F-82310-51-00 IGNITION COIL ASSEMBLY 1
9 98511-06025-00 SCREW PAN HEAD 2
10 371-82370-00-00 PLUG CAP ASSY 1
11 34K-82590-00-00 WIRE HARNESS ASSEMBLYASSY 1
12 437-83936-01-00 BAND, SWITCH CORD 1
13 25G-83936-01-00 CLAMP 1
14 4V5-82520-00-00 LIGHT SWITCH ASSEMBLY 1
15 90340-10003-00 PLUG, STRAIGHT SCRW 1
16 90430-10171-00 GASKET 1

9

EXHAUST

Item Part # Description Req
1 34K-14611-01-00 PIPE, EXHAUST 1 1

2 34K-14711-02-00 MUFFLER L 1
3 34K-14752-00-00 PIPE, OUTLET 1
4 54G-14628-01-00 PROTECTOR, EXHAUST PIPE 1
5 90164-06017-00 SCREW, TAPPING 2
6 30X-14766-00-00 WASHER, PROTECTOR 4
7 90206-06090-00 WASHER, WAVE 2
8 98580-06008-00 SCREW, PAN HEAD 1
9 92995-06100-00 WASHER, SPRING 1
10 3YF-14755-00-00 GASKET, SILENCER 1
11 95816-08045-00 BOLT, FLANGE 1
12 3YF-14613-01-00 GASKET, EXHAUST PIPE 2
13 90179-06499-00 NUT 4
14 95811-08012-00 BOLT, FLANGE (95801-08012-00) 1
15 95821-08020-00 BOLT, FLANGE (95811-08020) 1
16 90201-08326-00 WASHER, PLATE 2

10