Yamaha T135 User Manual

Yamaha T135 User Manual

OWNER’S MANUAL

Sniper

T135SE

1S7-F8199-E0

INTRODUCTION

EAU10100

Welcome to the Yamaha world of motorcycling!

As the owner of the Sniper, you are benefiting from Yamaha’s vast experience and newest technology regarding the design

and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.

Please take the time to read this manual thoroughly, so as to enjoy all advantages of your Sniper .The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.

In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any further questions, do not hesitate to contact your Yamaha dealer.

The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!

IMPORTANT MANUAL INFORMATION

EAU10150

Particularly important information is distinguished in this manual by the following notations:

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS

INVOLVED!

 

 

 

 

Failure to follow WARNING instructions could result in severe injury or death to the

 

WARNING

 

motorcycle operator, a bystander, or a person inspecting or repairing the motor-

 

 

 

 

cycle.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A CAUTION indicates special precautions that must be taken to avoid damage to

 

CAUTION:

 

 

 

 

the motorcycle.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE:

A NOTE provides key information to make procedures easier or clearer.

 

 

 

 

 

NOTE:

This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold.

Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.

EWA10030

WARNING

PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.

IMPORTANT MANUAL INFORMATION

EAU37430

Sniper

OWNER’S MANUAL ©2005 by Yamaha Motor Co., Ltd.

1st edition, February 2006 All rights reserved.

Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

is expressly prohibited.

.

TABLE OF CONTENTS

SAFETY INFORMATION ..................

1-1

OPERATION AND IMPORTANT

 

Checking the brake lever

 

 

 

RIDING POINTS.................................

5-1

free play ....................................

6-19

DESCRIPTION ..................................

2-1

Starting and warming up a

 

Adjusting the brake pedal

 

Left view ..........................................

2-1

cold engine .................................

5-1

free play ....................................

6-19

Right view ........................................

2-2

Starting a warm engine ..................

5-2

Adjusting the rear brake light

 

Controls and instruments.................

2-3

Shifting ...........................................

5-2

switch .......................................

6-20

 

 

Tips for reducing fuel

 

Checking the front brake pads and

 

INSTRUMENT AND CONTROL

 

consumption ...............................

5-3

rear brake shoes ......................

6-20

FUNCTIONS .......................................

3-1

Engine break-in ..............................

5-3

Checking the front brake

 

Main switch/steering lock ................

3-1

Parking ...........................................

5-5

fluid level ..................................

6-21

Indicator and warning lights ............

3-2

General note ..................................

5-6

Changing the brake fluid ..............

6-22

Speedometer unit ...........................

3-3

 

 

Drive chain slack ..........................

6-22

Fuel gauge ......................................

3-3

PERIODIC MAINTENANCE AND

 

Cleaning and lubricating the

 

Handlebar switches ........................

3-3

MINOR REPAIR .................................

6-1

drive chain ................................

6-23

Shift pedal .......................................

3-4

Owner’s tool kit ...............................

6-1

Checking and lubricating the

 

Brake lever .....................................

3-4

Periodic maintenance and

 

cables .......................................

6-24

Brake pedal ....................................

3-5

lubrication chart ..........................

6-2

Checking and lubricating the

 

Fuel tank cap ..................................

3-5

Removing and installing the

 

throttle grip and cable ...............

6-24

Fuel .................................................

3-6

cowlings and panel .....................

6-5

Lubricating the brake lever ..........

6-25

Catalytic converter ..........................

3-6

Checking the spark plug .................

6-7

Lubricating the brake pedal .........

6-25

Starter (choke) lever ........................

3-7

Engine oil and oil filter element ......

6-9

Checking and lubricating the

 

Kickstarter .......................................

3-7

Coolant .........................................

6-11

centerstand and sidestand .......

6-25

Seat ................................................

3-7

Cleaning the air filter element ......

6-13

Lubricating the

 

Helmet holders ...............................

3-8

Adjusting the carburetor ...............

6-14

swingarm pivots ........................

6-26

Storage compartment .....................

3-8

Adjusting the engine idling

 

Checking the front fork .................

6-26

Sidestand ........................................

3-9

speed ........................................

6-15

Checking the steering ..................

6-27

 

 

Adjusting the throttle cable

 

Checking the wheel bearings .......

6-27

PRE-OPERATION CHECKS ..............

4-1

free play ....................................

6-15

Battery .........................................

6-28

Pre-operation check list ..................

4-2

Valve clearance ............................

6-16

Replacing the fuse .......................

6-29

 

 

Tires .............................................

6-16

Replacing a headlight bulb ..........

6-30

 

 

Spoke wheels ...............................

6-18

 

 

TABLE OF CONTENTS

Replacing a front turn signal light

bulb or an auxiliary light bulb

....6-31

Rear turn signal light and

 

tail/brake light ............................

6-31

Front wheel ...................................

6-32

Rear wheel ...................................

6-33

Troubleshooting ............................

6-35

Troubleshooting charts .................

6-36

MOTORCYCLE CARE AND

 

STORAGE ..........................................

7-1

Care ................................................

7-1

Storage ...........................................

7-3

SPECIFICATIONS .............................

8-1

CONSUMER INFORMATION.............

9-1

Identification numbers ....................

9-1

SAFETY INFORMATION

EAU10272

MOTORCYCLES ARE SINGLE

1TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE.

HE OR SHE SHOULD:

OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.

OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER’S MANUAL.

OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES.

OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER’S MANUAL

AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS.

Safe riding

Always make pre-operation checks. Careful checks may help prevent an accident.

This motorcycle is designed to carry the operator and a passenger.

The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile/motorcycle accidents. Many accidents have been caused by an automobile driver who did not see the motorcycle. Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident.

Therefore:

Wear a brightly colored jacket.

Use extra caution when you are approaching and passing through intersections, since intersections are the most likely places for motorcycle accidents to occur.

Ride where other motorists can see you. Avoid riding in another motorist’s blind spot.

Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license.

Make sure that you are qualified and that you only lend your motorcycle to other qualified operators.

Know your skills and limits. Staying within your limits may help you to avoid an accident.

We recommend that you practice riding your motorcycle where there is no traffic until you have become thoroughly familiar with the motorcycle and all of its controls.

Many accidents have been caused by error of the motorcycle operator. A typical error made by the operator is veering wide on a turn

1-1

SAFETY INFORMATION

due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed).

Always obey the speed limit and never travel faster than warranted by road and traffic conditions.

Always signal before turning or changing lanes. Make sure that other motorists can see you.

The posture of the operator and passenger is important for proper control.

The operator should keep both hands on the handlebar and both feet on the operator footrests during operation to maintain control of the motorcycle.

The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with both hands and keep both feet on the passenger footrests.

Never carry a passenger unless he or she can firmly place both feet on the passenger footrests.

Never ride under the influence of alcohol or other drugs.

This motorcycle is designed for onroad use only. It is not suitable for off-road use.

Protective apparel

The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries.

Always wear an approved helmet.

Wear a face shield or goggles. Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard.

The use of a jacket, heavy boots, trousers, gloves, etc., is effective in preventing or reducing abrasions or lacerations.

Never wear loose-fitting clothes, otherwise they could catch on the control levers, footrests, or wheels and cause injury or an accident.

Never touch the engine or exhaust system during or after operation. They become very hot and can

cause burns. Always wear protective clothing that covers your legs, ankles, and feet.

A passenger should also observe 1 the above precautions.

Modifications

Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment, may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use.

Loading and accessories

Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed. To avoid the possibility of an accident, use extreme caution when adding cargo or accessories to your motorcycle. Use extra care when riding a motorcycle that has added cargo or accessories. Here are some general guidelines to follow if loading cargo or adding accessories to your motorcycle:

1-2

SAFETY INFORMATION

Loading

The total weight of the operator, passenger, accessories and cargo must

1 not exceed the maximum load limit.

Maximum load:

110 kg (243 lb)

When loading within this weight limit, keep the following in mind:

Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbalance or instability.

Shifting weights can create a sudden imbalance. Make sure that accessories and cargo are securely attached to the motorcycle before riding. Check accessory mounts and cargo restraints frequently.

Never attach any large or heavy items to the handlebar, front fork, or front fender. These items, including such cargo as sleeping

bags, duffel bags, or tents, can create unstable handling or a slow steering response.

Accessories

Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories that may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any accessories.

Keep the following guidelines in mind, as well as those provided under “Loading” when mounting accessories.

Never install accessories or carry cargo that would impair the performance of your motorcycle. Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance,

limit suspension travel, steering travel or control operation, or obscure lights or reflectors.

Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.

Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects. Wind may attempt to lift the motorcycle, or the motorcycle may become unstable in cross winds. These accessories may also cause instability when passing or being passed by large vehicles.

Certain accessories can displace the operator from his or her normal riding position. This improper position limits the freedom of movement of the opera-

1-3

SAFETY INFORMATION

tor and may limit control ability, therefore, such accessories are not recommended.

Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.

Gasoline and exhaust gas

GASOLINE IS HIGHLY FLAMMABLE:

Always turn the engine off when refueling.

Take care not to spill any gasoline on the engine or exhaust system when refueling.

Never refuel while smoking or in the vicinity of an open flame.

Never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. Always operate your motorcycle in an area that has adequate ventilation.

Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch. When parking the motorcycle, note the following:

The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas.

Do not park the motorcycle on a slope or soft ground, otherwise it may fall over.

Do not park the motorcycle near a flammable source, (e.g., a kerosene heater, or near an open flame), otherwise it could catch fire.

When transporting the motorcycle in another vehicle, make sure that it is kept upright. If the motorcycle should lean over, gasoline may leak out of the carburetor or fuel tank.

If you should swallow any gasoline, inhale a lot of gasoline vapor, or allow gasoline to get into your eyes, see your doctor immediately. If any gasoline spills on your skin

1-4

or clothing, immediately wash the affected area with soap and water and change your clothes.

1

DESCRIPTION

EAU10410

Left view

2

1.

Front turn signal/auxiliary lights (page 6-31)

9. Shift pedal (page 3-4)

2.

Headlight (page 6-30)

10.Coolant reservoir (page 6-11)

3.Battery (page 6-28)

4.Storage compartment (page 3-8)

5.Owner’s tool kit (page 6-1)

6.Seat lock (page 3-7)

7.Tail/brake light (page 6-31)

8.Rear turn signal lights (page 6-31)

2-1

DESCRIPTION

EAU10420

Right view

2

1.

Kickstarter (page 3-7)

9. Engine oil drain bolt (page 6-9)

2.

Fuel tank cap (page 3-5)

10.Engine oil filler cap (page 6-9)

3.Fuse (page 6-29)

4.Helmet holder (page 3-8)

5.Air filter element (page 6-13)

6.Front brake fluid reservoir (page 6-21)

7.Engine oil filter element (page 6-9)

8.Brake pedal (page 3-5)

2-2

DESCRIPTION

EAU10430

Controls and instruments

2

1.Left handlebar switches (page 3-3)

2.Speedometer unit (page 3-3)

3.Fuel gauge (page 3-3)

4.Main switch/steering lock (page 3-1)

5.Right handlebar switch (page 3-3)

6.Brake lever (page 3-4)

7.Throttle grip (page 6-15)

2-3

INSTRUMENT AND CONTROL FUNCTIONS

EAU10460

Main switch/steering lock

The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below.

EAU37441

ON

All electrical circuits are supplied with power, and the engine can be started. The key cannot be removed.

NOTE:

The headlight, auxiliary lights, meter lighting and taillight come on automatically when the engine is started.

EAU10660

OFF

All electrical systems are off. The key can be removed.

EAU10700

LOCK

The steering is locked, and all electrical systems are off. The key can be removed.

To lock the steering

1

2

3

1.Push.

2.Release.

3.Turn.

1.Turn the handlebars all the way to the left.

2.Push the key in from the “OFF” position, release it, and then turn it to “LOCK”.

3. Remove the key.

To unlock the steering

3

Insert the key and turn it to “OFF”.

EWA10060

WARNING

Never turn the key to “OFF” or “LOCK” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Make sure that the vehicle is stopped before turning the key to “OFF” or “LOCK”.

3-1

INSTRUMENT AND CONTROL FUNCTIONS

EAU11003

Indicator and warning lights

3

1.Turn signal indicator light “

2.Coolant temperature warning light “

3.Neutral indicator light “

4.Gear position indicator light “1” “2” “3” “4”

5.High beam indicator light “

EAU11020

Turn signal indicator light “

This indicator light flashes when the turn signal switch is pushed to the left or right.

EAU11060

Neutral indicator light “

This indicator light comes on when the transmission is in the neutral position.

EAU37611

Gear position indicator lights “1” “2” “3”, and “4”

The respective indicator light comes on when the transmission is in the 1st, 2nd, 3rd or 4th gear position.

EAU11080

High beam indicator light “

This indicator light comes on when the high beam of the headlight is switched on.

EAU37631

Coolant temperature warning light

This warning light comes on when the engine overheats. When this occurs, stop the engine immediately and allow the engine to cool.

This warning light also has a self-diag- nosis device function for various electrical circuits.

When the main switch is turned to “ON” and the engine is not running, the warning light will flash if an electrical circuit is defective. If this occurs, have a Yamaha dealer check the vehicle.

When the engine is running, the warning light will come on if the engine overheats or if an electrical circuit is defective.

To determine which of the above is occurring, stop the vehicle when it is safe to do so, then turn the main switch to “OFF”, and then back to “ON”.

If the warning light stays on, this indicates the engine is overheating. Keep the engine turned off and allow it to cool.

ECA10020

CAUTION:

Do not operate the engine if it is overheated.

If the warning light flashes, this indicates there is a defective electrical circuit. Have a Yamaha dealer check the vehicle.

The electrical circuit of the warning light can be checked by turning the key to “ON”.

If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit.

3-2

INSTRUMENT AND CONTROL FUNCTIONS

EAU11621

Speedometer unit

1.Speedometer

2.Odometer

The speedometer unit is equipped with a speedometer and an odometer. The speedometer shows riding speed. The odometer shows the total distance traveled.

EAU37051

Fuel gauge

1.Fuel gauge

2.Red zone

The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases. When the needle reaches the red zone, approximately 1.0 L (0.26 US gal) (0.22 Imp.gal) remain in the fuel tank. If this occurs, refuel as soon as possible.

NOTE:

Do not allow the fuel tank to empty itself completely.

The main switch must be turned to “ON” for the fuel gauge to display an accurate fuel level reading.

EAU12343

Handlebar switches

Left

3

1.Dimmer switch “ /

2.Turn signal switch “/

3.Horn switch “

Right

1. Light switch " / " 2. Start switch “

3-3

INSTRUMENT AND CONTROL FUNCTIONS

Light switch " /

"

EAU02948

 

Set the switch to "

" to turn on the

position light, meter lighting, taillight an headlight also. Set the switch to " " to turn off all the light

EAU12400

Dimmer switch “/

3Set this switch to “ ” for the high beam and to “” for the low beam.

EAU12460

Turn signal switch “ / ”

To signal a right-hand turn, push this switch to “”. To signal a left-hand turn, push this switch to “”. When released, the switch returns to the center position. To cancel the turn signal lights, push the switch in after it has returned to the center position.

Horn switch “ ”.

EAU12500

 

Press this switch to sound the horn.

Start switch “ ”

EAU12710

 

Push this switch to crank the engine with the starter.

ECA10050

CAUTION:

See page 5-1 for starting instructions prior to starting the engine.

EAU37460

Shift pedal

1. Shift pedal

The shift pedal is located on the left side of the engine. This motorcycle is equipped with a constant-mesh 4 speed transmission.

NOTE:

Use your toes to shift up and your heel to shift down.

EAU12890

Brake lever

1. Brake lever

The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip.

3-4

INSTRUMENT AND CONTROL FUNCTIONS

 

EAU12941

EAU37470

 

EWA11090

Brake pedal

Fuel tank cap

 

WARNING

 

Make sure that the fuel tank cap is properly closed before riding.

3

1. Brake pedal

The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal.

1.Fuel tank cap

2. ” mark

To remove the fuel tank cap

1.Open the seat. (See page 3-7.)

2.Turn the fuel tank cap counterclockwise and pull it off.

To install the fuel tank cap

1.Insert the fuel tank cap into the tank opening and turn it clockwise

until the “ ” marks on the cap and tank are aligned.

2.Close the seat.

3-5

INSTRUMENT AND CONTROL FUNCTIONS

EAU13210

Fuel

3

1.Fuel tank filler tube

2.Fuel level

Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown.

EWA10880

WARNING

Do not overfill the fuel tank, otherwise it may overflow when the fuel warms up and expands.

Avoid spilling fuel on the hot engine.

ECA10070

CAUTION:

Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts.

EAU37880

Recommended fuel:

Regular unleaded gasoline only

Fuel tank capacity:

4.0 L (1.06 US gal) (0.88 Imp.gal)

ECA11400

CAUTION:

Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust system.

EAU13431

Catalytic converter

This model is equipped with a catalytic converter in the exhaust system.

EWA10860

WARNING

The exhaust system is hot after operation. Make sure that the exhaust system has cooled down before doing any maintenance work.

ECA10700

CAUTION:

The following precautions must be observed to prevent a fire hazard or other damages.

Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter.

Never park the vehicle near possible fire hazards such as grass or other materials that easily burn.

Do not allow the engine to idle too long.

3-6

INSTRUMENT AND CONTROL FUNCTIONS

EAU13590

Starter (choke) lever “

1. Starter (choke) lever “

Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke).

Move the lever in direction (a) to turn on the starter (choke).

Move the lever in direction (b) to turn off the starter (choke).

EAU37650

Kickstarter

1. Kickstarter

If the engine fails to start by pushing the start switch, try to start it by using the kickstarter. To start the engine, fold out the kickstarter lever, move it down lightly with your foot until the gears engage, and then push it down smoothly but forcefully.

EAU13891

Seat

To open the seat

1.Insert the key in the lock, and then turn it as shown.

2.Fold the seat up.

3

1.Seat lock

2.Seat

To close the seat

1.Fold the seat down, and then push it down to lock it in place.

2.Remove the key.

NOTE:

Make sure that the seat is properly secured before riding.

3-7

INSTRUMENT AND CONTROL FUNCTIONS

EAU37480

To release a helmet from a helmet

EAU37890

 

Helmet holders

holder

Storage compartment

 

 

 

Open the seat, remove the helmet from

 

 

the helmet holder, and then close the

 

 

seat.

 

3

1. Helmet holder

1. Storage compartment

The helmet holders are located under the seat.

To secure a helmet to a helmet holder

1.Open the seat. (See page 3-7.)

2.Attach a helmet to a helmet holder, and then securely close the seat.

EWA10160

WARNING

Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident.

The storage compartment is located under the seat. (See page 3-7.)

When storing the owner’s manual or other documents in the storage compartment, be sure to wrap them in a plastic bag so that they will not get wet. When washing the vehicle, be careful not to let any water enter the storage compartment.

3-8

INSTRUMENT AND CONTROL FUNCTIONS

EAU37490

Sidestand

The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.

EWA14190

 

WARNING

 

The vehicle must not be ridden with

3

the sidestand down, or if the sidestand cannot be properly moved up (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control.

3-9

PRE-OPERATION CHECKS

EAU15591

The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspection, to check the following points before each ride.

NOTE:

Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved.

4

EWA11150

WARNING

If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating the vehicle.

4-1

 

PRE-OPERATION CHECKS

 

 

 

 

 

 

 

 

Pre-operation check list

EAU15603

 

 

 

 

 

 

 

 

 

 

ITEM

CHECKS

PAGE

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel

• Check fuel level in fuel tank.

 

 

 

 

 

 

• Refuel if necessary.

3-6

 

 

 

 

 

 

• Check fuel line for leakage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine oil

• Check oil level in engine.

 

 

 

 

 

 

• If necessary, add recommended oil to specified level.

6-9

 

 

 

 

 

 

• Check vehicle for oil leakage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Coolant

• Check coolant level in reservoir.

 

 

 

 

 

 

• If necessary, add recommended coolant to specified level.

6-11

 

 

 

 

 

 

 

 

4

 

 

• Check cooling system for leakage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Check operation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• If soft or spongy, have Yamaha dealer bleed hydraulic system.

 

 

 

 

 

 

Front brake

• Check brake pads for wear.

 

 

 

 

 

 

• Replace if necessary.

6-20, 6-21

 

 

 

 

 

 

• Check fluid level in reservoir.

 

 

 

 

 

 

 

• If necessary, add recommended brake fluid to specified level.

 

 

 

 

 

 

 

• Check hydraulic system for leakage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rear brake

• Check operation.

 

 

 

 

 

 

• Check pedal free play.

6-20

 

 

 

 

 

 

• Adjust if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Make sure that operation is smooth.

 

 

 

 

 

 

Throttle grip

• Check cable free play.

6-15, 6-24

 

 

 

 

 

• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and

 

 

 

 

 

 

 

 

 

 

 

 

 

grip housing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control cables

• Make sure that operation is smooth.

6-24

 

 

 

 

 

• Lubricate if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Check chain slack.

 

 

 

 

 

 

Drive chain

• Adjust if necessary.

6-22, 6-23

 

 

 

 

 

• Check chain condition.

 

 

 

 

 

 

 

 

 

 

 

 

 

• Lubricate if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4-2

PRE-OPERATION CHECKS

 

 

 

 

ITEM

CHECKS

PAGE

 

 

 

 

 

 

 

 

 

 

 

 

• Check for damage.

 

 

 

 

 

Wheels and tires

• Check tire condition and tread depth.

6-16, 6-18

 

 

 

 

• Check air pressure.

 

 

 

 

 

 

 

 

 

 

 

• Correct if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

Brake pedal

• Make sure that operation is smooth.

6-25

 

 

 

 

• Lubricate pedal pivoting point if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Brake lever

• Make sure that operation is smooth.

6-25

 

 

 

 

• Lubricate lever pivoting point if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Centerstand, sidestand

• Make sure that operation is smooth.

6-25

 

4

 

 

• Lubricate pivots if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Chassis fasteners

• Make sure that all nuts, bolts and screws are properly tightened.

 

 

 

 

 

 

 

 

• Tighten if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Instruments, lights, signals

• Check operation.

 

 

 

 

and switches

• Correct if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery

• Check fluid level.

6-28

 

 

 

 

• Fill with distilled water if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

4-3

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