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RXW10K
PARTS CATALOGUE
92 pgs1.86 Mb0
USER MANUAL
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User Manual
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YAMAHA RXW10SK, RXW10K PARTS CATALOGUE

RXW10K (8FX1) U.S.A.,CANADA RXW10K (8FX2) EUROPE RXW10SK (8GB1) U.S.A.,CANADA
A2
1D8FX-100E1
2D8FX-100E1
()
PARTS CATALOGUE
©2004 by Yamaha Motor Co., Ltd.
1st edition, June 2004
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
A3
RXW10K
RXW10SK
A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.
A5
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564
DRMK(*) DEEP RED METALLIC K 0918
MBL2(*) MAT BLACK 2 0582
YB YAMAHA BLACK 0033
10. Applicable Starting Serial No.
Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
JYE8FX0005A000327 8FX1 8FX1
JYE8FX0005A000327 8FX2 8FX2
JYE8GB0045A000086 8GB1 8GB1
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 8FX1 U.S.A.,CANADA
28FX2 EUROPE
3 8GB1 U.S.A.,CANADA
A6

ENGINE

CYLINDER HEAD .................................................................B2
CRANKSHAFT & PISTON ....................................................B3
VALVE ...................................................................................B5
CAMSHAFT & CHAIN ...........................................................B7
WATER PUMP ......................................................................B8
RADIATOR & HOSE .............................................................B9
OIL PUMP .............................................................................B12
OIL CLEANER .......................................................................B14
INTAKE .................................................................................B15
CARBURETOR .....................................................................C3
EXHAUST .............................................................................C6
CRANKCASE ........................................................................C8
CRANKCASE COVER 1 .......................................................C9
STARTER ..............................................................................C10

DRIVE

PRIMARY SHEAVE ..............................................................C11
SECONDARY SHEAVE ........................................................ C13

BODY

ENGINE BRACKET ...............................................................C14
OIL TANK ..............................................................................C15
FRAME ..................................................................................D2
SKI .........................................................................................D6
STEERING ............................................................................D10
STEERING GATE ................................................................. D12
FUEL TANK ...........................................................................D13
SEAT .....................................................................................D15
BRAKE ..................................................................................E2
CONTROL CABLE ................................................................E4
TRACK SUSPENSION 1 ....................................................... E5
TRACK SUSPENSION 2 ....................................................... E7
TRACK DRIVE 1 ...................................................................E11
TRACK DRIVE 2 ...................................................................E12
SHROUD ...............................................................................F2
EMBLEM ...............................................................................F4
WINDSHIELD ........................................................................F5
GUARD & LUGGAGE BOX ................................................... F6
BUMPER ...............................................................................F7
INSTRUMENT PANEL ..........................................................F9
CONTENTS

ELECTRICAL

GENERATOR ....................................................................... F10
STARTING MOTOR ............................................................. F11
METER ................................................................................. F12
HEADLIGHT ......................................................................... F13
TAILLIGHT ............................................................................ F14
HANDLE SWITCH & LEVER ................................................ F15
ELECTRICAL 1 ..................................................................... G2
ELECTRICAL 2 ..................................................................... G3
ELECTRICAL 3 ..................................................................... G4
ALTERNATE REAR VIEW MIRROR .................................... G5
ALTERNATE REAR SUSPENSION ..................................... G6
ALTERNATE DRIVE SETTING 1 ......................................... G7
ALTERNATE DRIVE SETTING 2 ......................................... G10
ALTERNATE REBUILD KIT .................................................. G11
ALTERNATE CLUTCH TUNE UP KIT .................................. G12
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER HEAD
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–11102–03
3TJ–11133–10
1WG–11133–11
93440–07149
93440–10153
90340–27001
91808–16023
90105–06026
94701–00410
90201–10013
90176–10075
90179–10006
90179–10414
95027–06012
90430–06014
CYLINDER HEAD ASSY 1 1 1
.GUIDE, VALVE 12 12 12
.GUIDE, VALVE 8 8 8
.CIRCLIP 12 12 12
.CIRCLIP 8 8 8
.PLUG, STRAIGHT SCREW 1 1 1
.PIN, DOWEL 12 12 12
.BOLT, FLANGE 28 28 28
PLUG, SPARK (NGK R CR9E) 4 4 4
WASHER, PLATE 10 10 10
NUT, CROWN 1 1 1
NUT 3 3 3
NUT 6 6 6
BOLT, FLANGE 1 1 1
GASKET 1 1 1
8FX1
8FX2
8GB1
REMARKS
B
2
16
8FU–11191–00
17
8FA–11193–00
18
90109–066F0
19
4KG–1111G–00
20
8FA–11181–01
21
91317–06060
22
3Y1–15363–00
23
93210–19123
COVER, CYLINDER HEAD 1 1 1 1
GASKET, HEAD COVER 1 1 1 1
BOLT 6 6 6
RUBBER, MOUNT 1 6 6 6
GASKET, CYLINDER HEAD 1 1 1 1
BOLT 2 2 2
PLUG, OIL 1 1 1
O-RING 1 1 1
FIG. 2 CRANKSHAFT & PISTON
REF. NO.
1
2
PART NO. DESCRIPTION
8FA–11411–00
8FA–11416–B0
CRANKSHAFT 1 1 1
PLANE BEARING, CRANKSHAFT 1 10 10 10 UR PURPLE
8FX1
8FX2
8GB1
REMARKS
8FA–11416–A0
8FA–11416–00
8FA–11416–10
8FA–11416–20
3
4XV–11631–00
4
8FU–11603–00
5
4XV–11633–00
6
90468–12069
7
5PW–11650–00
8
5JW–11654–00
9
90179–08327
10
90105–12005
11
90201–121H0
12
90280–05029
13
5JW–11455–00
14
90101–10009
15
90215–10001
PLANE BEARING, CRANKSHAFT 1 10 10 10 UR WHITE
PLANE BEARING, CRANKSHAFT 1 10 10 10 UR BLUE
PLANE BEARING, CRANKSHAFT 1 10 10 10 UR BLACK
PLANE BEARING, CRANKSHAFT 1 10 10 10 UR BROWN
PISTON (STD) 4 4 4
PISTON RING SET (STD) 4 4 4
PIN, PISTON 4 4 4
CLIP 8 8 8
CONNECTING ROD ASSY 4 4 4
.BOLT, CONNECTING ROD 2 2 2
.NUT 2 2 2
BOLT, FLANGE 1 1 1
WASHER, PLATE 1 1 1
KEY, WOODRUFF 1 1 1
SHAFT 1 1 1 1
BOLT 1 1 1
WASHER, LOCK 1 1 1
B
3
16
8FA–16111–01
17
8FA–11406–00
18
8FA–16155–00
19
93210–30660
20
8FA–11478–00
21
93306–27209
22
95817–06025
23
90430–06166
GEAR, PRIMARY DRIVE 1 1 1
SHAFT ASSY 1 1 1
.ABSORBER 1 5 5 5
.O-RING 1 1 1
.COLLAR 1 1 1
BEARING 1 1 1
BOLT, FLANGE 6 6 6
GASKET 6 6 6
FIG. 2 CRANKSHAFT & PISTON
REF. NO.
24
25
PART NO. DESCRIPTION
93102–40009
3GM–11656–B0
OIL SEAL 1 1 1
PLANE BEARING, CONNECTING ROD 8 8 8 UR PURPLE
8FX1
8FX2
8GB1
REMARKS
3GM–11656–A0
3GM–11656–00
3GM–11656–10
PLANE BEARING, CONNECTING ROD 8 8 8 UR WHITE
PLANE BEARING, CONNECTING ROD 8 8 8 UR BLUE
PLANE BEARING, CONNECTING ROD 8 8 8 UR BLACK
B
4
FIG. 3 VALVE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
4XV–12111–00
4XV–12112–00
5LV–12121–00
1HX–12116–01
3GM–12126–00
4XV–12113–00
4XV–12114–00
1HX–12117–00
1WG–12117–00
1HX–12118–00
1WG–12118–00
4TV–12119–00
4SV–12119–00
1HX–12168–00
VALVE, INTAKE 4 4 4
VALVE, INTAKE 2 8 8 8
VALVE, EXHAUST 8 8 8
SEAT, VALVE SPRING 12 12 12
SEAT, VALVE SPRING 2 8 8 8
SPRING, VALVE INNER 12 12 12
SPRING, VALVE OUTER 8 8 8
RETAINER, VALVE SPRING 12 12 12
RETAINER, VALVE SPRING 8 8 8
COTTER, VALVE 24 24 24
COTTER, VALVE 16 16 16
SEAL, VALVE STEM 12 12 12
SEAL, VALVE STEM 8 8 8
PAD, ADJUSTING 2 (1.20) 20 20 20 UR
8FX1
8FX2
8GB1
REMARKS
B
5
1HX–12168–20
1HX–12168–40
1HX–12168–60
1HX–12168–80
1HX–12168–A0
1HX–12168–F0
1HX–12168–H1
1HX–12168–K1
1HX–12168–M1
1HX–12168–R1
1HX–12168–U1
1HX–12168–W1
1HX–12168–Y1
PAD, ADJUSTING 2 (1.25) 20 20 20 UR
PAD, ADJUSTING 2 (1.30) 20 20 20 UR
PAD, ADJUSTING 2 (1.35) 20 20 20 UR
PAD, ADJUSTING 2 (1.40) 20 20 20 UR
PAD, ADJUSTING 2 (1.45) 20 20 20 UR
PAD, ADJUSTING 2 (1.50) 20 20 20 UR
PAD, ADJUSTING 2 (1.55) 20 20 20 UR
PAD, ADJUSTING 2 (1.60) 20 20 20 UR
PAD, ADJUSTING 2 (1.65) 20 20 20 UR
PAD, ADJUSTING 2 (1.70) 20 20 20 UR
PAD, ADJUSTING 2 (1.75) 20 20 20 UR
PAD, ADJUSTING 2 (1.80) 20 20 20 UR
PAD, ADJUSTING 2 (1.85) 20 20 20 UR
FIG. 3 VALVE
REF. NO.
14
PART NO. DESCRIPTION
1HX–12169–11
PAD, ADJUSTING 2 (1.90) 20 20 20 UR
8FX1
8FX2
8GB1
REMARKS
1HX–12169–31
1HX–12169–50
1HX–12169–70
1HX–12169–90
1HX–12169–E0
1HX–12169–G0
1HX–12169–J0
1HX–12169–L0
1HX–12169–N0
1HX–12169–T0
15
3LN–12153–10
3LN–12153–09
16
3FV–12153–10
3FV–12153–09
PAD, ADJUSTING 2 (1.95) 20 20 20 UR
PAD, ADJUSTING 2 (2.00) 20 20 20 UR
PAD, ADJUSTING 2 (2.05) 20 20 20 UR
PAD, ADJUSTING 2 (2.10) 20 20 20 UR
PAD, ADJUSTING 2 (2.15) 20 20 20 UR
PAD, ADJUSTING 2 (2.20) 20 20 20 UR
PAD, ADJUSTING 2 (2.25) 20 20 20 UR
PAD, ADJUSTING 2 (2.30) 20 20 20 UR
PAD, ADJUSTING 2 (2.35) 20 20 20 UR
PAD, ADJUSTING 2 (2.40) 20 20 20 UR
LIFTER, VALVE 12 12 12 UR YELLOW
LIFTER, VALVE (O/S) 12 12 12 UR GREEN
LIFTER, VALVE 8 8 8 UR YELLOW
LIFTER, VALVE (O/S) 8 8 8 UR GREEN
B
6
FIG. 4 CAMSHAFT & CHAIN
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO. DESCRIPTION
5JJ–12171–00
4XV–12176–00
5JJ–12181–00
90105–07004
94591–49130
5BE–12241–00
8FA–12210–00
4FM–12213–00
95027–06025
4XV–12251–00
8FA–12233–00
91317–06012
8FA–12252–00
CAMSHAFT 1 1 1 1
SPROCKET, CAM CHAIN 2 2 2
CAMSHAFT 2 1 1 1
BOLT, FLANGE 4 4 4
CHAIN 1 1 1
GUIDE, STOPPER 2 1 1 1
TENSIONER ASSY, CAM CHAIN 1 1 1
GASKET, TENSIONER CASE 1 1 1
BOLT, FLANGE 2 2 2
DAMPER, CHAIN 1 1 1 1
PLATE, GUIDE STOPPER 1 1 1 1
BOLT 2 2 2
DAMPER, CHAIN 2 1 1 1
8FX1
8FX2
8GB1
REMARKS
B
7
FIG. 5 WATER PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–12450–00
8FA–1243G–00
8FA–12422–00
8FA–12421–00
93306–00106
93101–12173
11H–12438–10
99009–12400
8FA–1247A–00
93210–22M93
8FA–12439–00
90167–05004
93210–386A6
91317–06035
8FA–12481–00
IMPELLER SHAFT ASSY 1 1 1
COVER, IMPELLER 1 1 1
COVER, HOUSING 1 1 1
HOUSING, WATER PUMP 1 1 1
BEARING 1 1 1
OIL SEAL 1 1 1
SEAL, MECHANICAL 1 1 1
CIRCLIP 1 1 1
JOINT 2 1 1 1
O-RING 1 1 1
O-RING 1 1 1
SCREW, TAPPING 4 4 4
O-RING 1 1 1
BOLT 3 3 3
PIPE 1 1 1 1
8FX1
8FX2
8GB1
REMARKS
B
8
16
93210–235A1
17
91317–06012
18
8FA–12552–00
19
90450–35001
20
90450–38040
21
90450–35001
22
8FA–12469–00
23
91317–06020
24
91317–06035
25
8FA–12435–00
26
8FA–12485–00
27
90467–11090
O-RING 1 1 1
BOLT 1 1 1
HOSE 8 1 1 1
HOSE CLAMP ASSY 1 1 1
HOSE CLAMP ASSY 1 1 1
HOSE CLAMP ASSY 1 1 1
JOINT 1 1 1 1
BOLT 3 3 3
BOLT 1 1 1
GASKET 1 1 1
PIPE 5 1 1 1
CLIP 2 2 2
FIG. 6 RADIATOR & HOSE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–12482–00
8FA–12483–00
93210–18417
91317–06016
8FA–1243A–00
90450–28014
8FA–1243E–00
90450–35001
8FA–12417–00
5EB–12413–00
8FA–12410–00
95027–06020
8FA–12584–00
8FA–12594–00
8CC–85790–01
PIPE 2 1 1 1
PIPE 3 1 1 1
O-RING 2 2 2
BOLT 2 2 2
HOSE 1 1 1 1
HOSE CLAMP ASSY 2 2 2
HOSE 2 1 1 1
HOSE CLAMP ASSY 2 2 2
HOUSING, THERMOSTAT 1 1 1
COVER, THERMOSTAT 1 1 1
THERMOSTAT ASSY 1 1 1
BOLT, FLANGE 2 2 2
JOINT, HOSE 3 1 1 1
JOINT, HOSE 4 1 1 1
THERMOSENSOR ASSY 1 1 1
8FX1
8FX2
8GB1
REMARKS
B
9
16
90201–12790
17
90465–06M28
18
90467–28046
19
8FA–1243F–00
20
90450–35001
21
22W–12462–00
22
8FA–1249B–01
23
90387–06024
24
95827–06020
25
90445–08007
26
90464–15065
27
8FA–1244G–01
WASHER, PLATE 1 1 1
CLAMP 1 1 1
CLIP 1 1 1
HOSE,3 1 1 1
HOSE CLAMP ASSY 2 2 2
CAP, RADIATOR 1 1 1
TANK, RESERVE 1 1 1
COLLAR 1 1 1
BOLT, FLANGE 1 1 1
HOSE 1 1 1
CLAMP 1 1 1
HOSE, 4 1 1 1
FIG. 6 RADIATOR & HOSE
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
90450–35001
90464–32002
90467–28046
8FG–1240F–00
8FA–12476–00
90467–28046
8FG–1240E–00
8FA–12477–00
90467–28046
8FA–1248A–00
90501–12002
90467–28046
90450–35001
8FA–12564–00
8FA–12479–01
HOSE CLAMP ASSY 1 1 1
CLAMP 1 1 1
CLIP 1 1 1
HEAT EXCHANGER 1 1 1
PIPE 6 2 2 2
CLIP 4 4 4
HEAT EXCHANGER 1 1 1
PIPE 7 1 1 1
CLIP 2 2 2
PIPE 8 1 1 1
SPRING, COMPRESSION 1 1 1
CLIP 2 2 2
HOSE CLAMP ASSY 1 1 1
PIPE, WATER 1 1 1
JOINT 1 1 1
8FX1
8FX2
8GB1
REMARKS
B
10
43
90450–35001
44
8FA–1248E–00
45
90450–35001
46
90464–36001
47
90267–47195
48
8FA–12577–00
49
90467–11090
50
8FA–12578–00
51
90467–11090
52
90464–12238
53
8FA–12588–00
54
8FA–12491–00
HOSE CLAMP ASSY 1 1 1
PIPE 9 1 1 1
HOSE CLAMP ASSY 1 1 1
CLAMP 2 2 2
RIVET, BLIND 38 38 38
HOSE 2 1 1 1
CLIP 2 2 2
HOSE 3 1 1 1
CLIP 2 2 2
CLAMP 1 1 1
HOSE 5 1 1 1
CLAMP 1 1 1 1
FIG. 6 RADIATOR & HOSE
REF. NO.
55
56
57
58
59
60
61
PART NO. DESCRIPTION
91317–06012
8FA–12589–00
90450–19001
8FA–12579–00
90467–11090
90467–11044
90464–13073
BOLT 1 1 1
HOSE 6 1 1 1
HOSE CLAMP ASSY 4 4 4
HOSE 4 1 1 1
CLIP 1 1 1
CLIP 1 1 1
CLAMP 1 1 1
8FX1
8FX2
8GB1
REMARKS
B
11
FIG. 7 OIL PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–13300–10
8FA–13316–10
8FA–13356–10
8FA–13310–00
8FA–13320–00
8FA–13284–00
98517–05030
90167–05004
8FA–13314–10
93603–17070
93104–11038
8FA–13411–00
5PX–13113–00
93505–08030
90501–105L2
OIL PUMP ASSY 1 1 1
.COVER, PUMP 1 1 1
.COVER, PUMP 2 1 1 1
.ROTOR ASSY 1 1 1 1
.ROTOR ASSY 2 1 1 1
.PIPE 1 1 1
.SCREW, PAN HEAD 4 4 4
.SCREW, TAPPING 7 7 7
.SHAFT, PUMP 1 1 1
.PIN, DOWEL 2 2 2
.OIL SEAL 2 2 2
.STRAINER, OIL 1 1 1
.SEAT, CHECK BALL 1 1 1
.BALL 1 1 1
.SPRING, COMPRESSION 1 1 1
8FX1
8FX2
8GB1
REMARKS
B
12
16
2H7–13483–00
17
90501–18499
18
93603–07073
19
93210–18322
20
8FA–13355–00
21
91317–06035
22
99530–08012
23
8FA–13416–00
24
93210–16629
25
91317–06012
26
8FA–13464–00
27
90467–22097
.PLUNGER, RELIEF 1 1 1
.SPRING, COMPRESSION 1 1 1
.PIN, DOWEL 2 2 2
O-RING 1 1 1
SPROCKET, DRIVEN 1 1 1
BOLT 3 3 3
PIN, DOWEL 2 2 2
PIPE, OIL 1 1 1 1
O-RING 2 2 2
BOLT 1 1 1
HOSE, OIL 1 1 1 1
CLIP 2 2 2
FIG. 7 OIL PUMP
REF. NO.
28
29
30
31
32
33
34
35
PART NO. DESCRIPTION
8FA–13465–00
90450–28014
8FA–1311A–00
93210–16629
91317–06014
94580–25058
8FA–13898–00
91317–06012
HOSE, OIL 2 1 1 1
HOSE CLAMP ASSY 2 2 2
CONNECTOR, SUCTION PIPE 2 1 1 1
O-RING 2 2 2
BOLT 2 2 2
CHAIN (DID25 58L) 1 1 1
HOLDER 1 1 1
BOLT 2 2 2
8FX1
8FX2
8GB1
REMARKS
B
13
FIG. 8 OIL CLEANER
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO. DESCRIPTION
90401–20002
5GH–13440–10
8FA–13417–00
99530–08012
8FA–13414–00
91317–06025
92017–10016
90430–10188
8FA–13470–00
4XV–12822–00
4XV–13473–00
4XV–13318–00
4XV–13475–00
BOLT, UNION 1 1 1
ELEMENT ASSY, OIL CLEANER 1 1 1
COVER, STRAINER 1 1 1
PIN, DOWEL 2 2 2
GASKET, STRAINER COVER 1 1 1
BOLT 14 14 14
BOLT, BUTTON HEAD 1 1 1
GASKET 1 1 1
OIL COOLER ASSY 1 1 1
.BOLT, UNION 1 1 1
.O-RING 1 1 1
.WASHER 1 1 1
.GASKET 1 1 1
8FX1
8FX2
8GB1
REMARKS
B
14
FIG. 9 INTAKE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–13586–00
8FA–13596–00
16G–13569–00
90467–10039
91317–06020
5LV–13474–00
8FA–13474–00
8FA–14294–00
8FA–14298–00
90467–11028
90464–09M31
8FA–14431–00
8FA–14441–00
8FA–14472–00
8FA–14451–01
JOINT, CARBURETOR 1 2 2 2
JOINT, CARBURETOR 2 2 2 2
PLUG, BLIND 2 2 2
CLIP 2 2 2
BOLT 8 8 8
BAND 2 2 2
BAND 1 1 1
HOSE 1 1 1
PIPE 1 1 1
CLIP 4 4 4
CLAMP 1 1 1
SILENCER, INTAKE 1 1 1 1
SILENCER, INTAKE 2 1 1 1
PLATE, ELEMENT 1 1 1
ELEMENT, AIR CLEANER 1 1 1
8FX1
8FX2
8GB1
REMARKS
B
15
16
8FA–14437–00
17
8FA–14436–00
18
8FA–14425–00
19
8FA–14452–00
20
8FA–14417–00
21
8FA–14419–00
22
8FA–14453–00
23
8FA–14283–00
24
90450–63096
25
8FA–1443E–00
26
90467–10041
27
8FA–13910–00
DUCT 1 1 1
HOOK 6 6 6
DAMPER 1 2 2 2
SEAL 1 1 1
COVER 1 1 1 1
PIPE 1 1 1
JOINT, AIR CLEANER 1 4 4 4
COVER, CARBURETOR 1 1 1 1
HOSE CLAMP ASSY 4 4 4
PIPE, DRAIN 1 1 1
CLIP 1 1 1
FUEL PUMP ASSY 2 2 2
FIG. 9 INTAKE
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
PART NO. DESCRIPTION
8FA–24491–00
95827–06016
95707–06500
90387–065V0
95027–06085
8FA–13895–00
8FA–13892–00
90464–26245
90464–12182
90467–08092
90467–09026
90464–11007
BRACKET, FUEL PUMP 1 1 1
BOLT, FLANGE 2 2 2
NUT, FLANGE 2 2 2
COLLAR 4 4 4
BOLT, FLANGE 2 2 2
HOSE, AIR 1 1 1
HOSE, AIR 2 1 1 1
CLAMP 1 1 1
CLAMP 2 2 2
CLIP 2 2 2
CLIP 2 2 2
CLAMP 3 3 3
8FX1
8FX2
8GB1
REMARKS
C
2
FIG. 10 CARBURETOR
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–14900–02
8FA–14901–02
8FA–14902–02
8FA–14903–02
8FA–14904–02
8FA–1490J–00
5MP–14105–00
3H1–14147–00
4SV–1410A–00
8FA–14107–00
8F2–14147–00
5EA–14958–00
5EA–14991–00
8FA–14261–10
583–14561–00
CARBURETOR ASSY 1 1 1
.CARBURETOR ASSY 1 1 1 1
.CARBURETOR ASSY 2 1 1 1
.CARBURETOR ASSY 3 1 1 1
.CARBURETOR ASSY 4 1 1 1
..NEEDLE SET 1 1 1
..PILOT SCREW SET 1 1 1
...O-RING 1 1 1
..STARTER SET 1 1 1
..NEEDLE VALVE SET 1 1 1
...O-RING 1 1 1
..COVER, DIAPHRAGM 1 1 1
..SCREW 1 1 1
..HOLDER 1 1 1
..O-RING 1 1 1
8FX1
8FX2
8GB1
REMARKS
C
3
16
3G2–14231–27
3G2–14231–28
3G2–1423A–78
3G2–1423A–77
3G2–14231–26
3G2–1423A–76
17
127–14186–00
18
5EA–14933–00
19
5FU–83790–20
20
8FA–14940–00
21
5EL–14112–00
22
8FA–14141–44
..JET, MAIN (#135) 1 1 1 STD
..JET, MAIN (#140) 1 1 1 AP
..JET, MAIN (#137.5) 1 1 1 AP
..JET, MAIN (#132.5) 1 1 1 AP
..JET, MAIN (#130) 1 1 1 AP
..JET, MAIN (#127.5) 1 1 1 AP
..PIN, FLOAT 1 1 1
..SPRING, DIAPHRAGM 1 1 1
..HEATER ASSY (30W) 1 1 1
..DIAPHRAGM ASSY 1 1 1
..VALVE, THROTTLE 1 1 1 1
..NOZZLE, MAIN 1 1 1
FIG. 10 CARBURETOR
REF. NO.
23
24
25
26
27
28
29
30
31
32
33
PART NO. DESCRIPTION
5DM–14561–00
8FA–14985–00
98507–04008
1FN–14565–00
4KM–14142–17
3G2–14231–15
1HX–14231–28
98702–05008
98702–04008
98502–04010
4KM–14216–00
..O-RING 1 1 1
..FLOAT 1 1 1
..SCREW, PAN HEAD 1 1 1
..SCREW 1 1 1
..JET, PILOT (# 17.5) 1 1 1
..JET, POWER (# 75) 1 1 1
..JET, MAIN (#140) 1 1 1
..SCREW, FLAT HEAD 1 1 1 #2
..SCREW, FLAT HEAD 1 1 1 #2
..SCREW, PAN HEAD 4 4 4
..SCREW 1 1 1 UR #1,3
8FX1
8FX2
8GB1
REMARKS
4KM–14216–00
34
354–14147–00
35
98502–05016
36
4KM–14194–00
37
4KP–14191–00
38
5EL–14995–10
39
98702–04008
40
8CC–14122–00
41
2J2–14133–00
42
89A–14265–00
43
22F–14117–00
44
1UF–14952–00
45
89A–14594–00
46
89A–24529–00
47
87S–8259A–01
48
8FA–82103–00
..SCREW 2 2 2 UR #2,4
..O-RING 1 1 1
..SCREW, PAN HEAD 1 1 1 #1,3
..RING 1 1 1 #1,3
..PLUG, DRAIN 1 1 1
..BRACKET 1 1 1 #4
..SCREW, FLAT HEAD 2 2 2 #4
..SCREW, THROTTLE 1 1 1 #2
..SPRING, THROTTLE STOP 1 1 1 #2
..COLLAR 1 1 1 #2
..WASHER, PLUG SCREW 1 1 1 #2
..WASHER 1 1 1 #2
..NUT 1 1 1 #2
..SPRING 1 1 1 #2
..SWITCH, CARBURETOR 1 1 1 #2
..TERMINAL 1 1 1 1 #1
C
4
FIG. 10 CARBURETOR
REF. NO.
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
PART NO. DESCRIPTION
22U–14561–00
3EN–1490K–00
8FA–14149–10
8FA–14987–00
4XV–24453–00
4NK–14327–00
8FA–14148–10
5EA–14577–00
5DM–14396–10
4SV–14592–00
5EA–14148–00
8FA–1410E–00
4SV–14935–00
5EA–14996–00
4KG–14285–00
..O-RING 1 1 1
.STOP SCREW SET 3 3 3
.PIPE 2 2 2
.HOSE 1 1 1
.SCREW 4 4 4
.PACKING 8 8 8
.PIPE 1 1 1
.ROD 2 2 2
.PIPE 2 2 2
.SCREW 2 2 2
.PIPE 4 4 4
.HOSE 2 2 2
.SPRING 1 1 1
.PIPE 2 2 2
.WASHER 1 1 1
8FX1
8FX2
8GB1
REMARKS
C
5
64
8FA–14987–10
65
90467–10035
66
1UY–14565–00
67
4XY–85885–00
68
8FA–14197–00
69
35H–14139–00
70
5DM–14936–00
71
8FA–81517–00
72
8FA–14561–00
.HOSE 3 3 3
.CLIP 8 8 8
.SCREW 2 2 2
.THROTTLE SENSOR ASSY 1 1 1
.PIPE 2 2 2
.CLIP, PIPE 3 3 3
.SEAT, SPRING 1 1 1
.WIRE, SUB LEAD 1 1 1
.O-RING 12 12 12
FIG. 11 EXHAUST
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FU–14615–00
8FA–14613–00
8FA–14715–00
8FA–14623–00
91317–06030
95027–08020
8FU–14627–00
90267–47195
8FU–14637–00
95817–06008
90183–060A0
95817–06016
8FU–14610–00
8FU–14620–00
92017–08025
JOINT, EXHAUST 1 4 4 4
GASKET, EXHAUST PIPE 1 1 1
BAND, MUFFLER 4 4 4
GASKET, EXHAUST PIPE 4 4 4
BOLT 4 4 4
BOLT, FLANGE 8 8 8
COVER, EXHAUST 1 1 1
RIVET, BLIND 5 5 5
EXHAUST COVER ASS'Y 1 1 1
BOLT, FLANGE 2 2 2
NUT, SPRING 2 2 2
BOLT, FLANGE 2 2 2
EXHAUST PIPE ASSY 1 1 1 1
EXHAUST PIPE ASSY 2 1 1 1
BOLT, BUTTON HEAD 2 2 2
8FX1
8FX2
8GB1
REMARKS
C
6
16
92990–08200
17
8FA–14714–10
18
8FA–14788–00
19
8FA–14789–00
20
95817–08020
21
8FU–14750–00
22
8FA–14737–00
23
90387–0811L
24
90119–08062
25
8FA–14708–01
26
95817–06016
27
95817–06008
WASHER, PLAIN 2 2 2
GASKET, MUFFLER 2 2 2
BAND, SILENCER 1 1 1
BAND, SILENCER 1 1 1
BOLT, FLANGE 2 2 2
SILENCER ASSY 1 1 1
DAMPER, MUFFLER 8 8 8
COLLAR 4 4 4
BOLT, WITH WASHER 4 4 4
PROTECTOR ASSY 1 1 1
BOLT, FLANGE 2 2 2
BOLT, FLANGE 2 2 2
FIG. 11 EXHAUST
REF. NO.
28
29
PART NO. DESCRIPTION
90338–20004
90338–20007
PLUG 3 3 3
PLUG 2 2 2
8FX1
8FX2
8GB1
REMARKS
C
7
FIG. 12 CRANKCASE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–15100–00
99530–10014
8FA–2139X–00
8FA–21459–00
99530–10114
90116–10619
90105–093A5
90109–065G3
90201–096J9
95817–06055
95817–06025
95817–06045
95817–06080
95817–06090
8FA–11166–00
CRANKCASE ASSY 1 1 1
.PIN, DOWEL 2 2 2
DAMPER 4 4 4
SPACER 1 1 1
PIN, DOWEL 2 2 2
BOLT, STUD 10 10 10
BOLT, FLANGE 10 10 10
BOLT 2 2 2
WASHER, PLATE 10 10 10
BOLT, FLANGE 5 5 5
BOLT, FLANGE 1 1 1
BOLT, FLANGE 6 6 6
BOLT, FLANGE 1 1 1
BOLT, FLANGE 1 1 1
PIPE, BREATHER 1 1 1 1
8FX1
8FX2
8GB1
REMARKS
C
8
16
90467–20050
17
90109–063F1
18
8FA–15371–00
19
8FA–11167–00
20
8FA–11125–00
21
90467–22080
22
90467–22080
CLIP 2 2 2
BOLT 1 1 1
BREATHER 1 1 1
PIPE, BREATHER 2 1 1 1
PIPE, BREATHER 4 1 1 1
CLIP 2 2 2
CLIP 2 2 2
FIG. 13 CRANKCASE COVER 1
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–15411–00
8FA–15358–00
8FA–15451–01
90250–08017
91317–06025
90110–06057
8FA–15421–01
8FA–15461–01
99530–08012
91317–06035
91317–06025
91314–06020
90462–08225
90340–32080
93210–32172
COVER, CRANKCASE 1 1 1 1
SEPARATOR, OIL 1 1 1
GASKET, CRANKCASE COVER 1 1 1 1
PIN, STRAIGHT 2 2 2
BOLT 8 8 8
BOLT, HEXAGON SOCKET HEAD 2 2 2
COVER, CRANKCASE 2 1 1 1
GASKET, CRANKCASE COVER 2 1 1 1
PIN, DOWEL 2 2 2
BOLT 1 1 1
BOLT 5 5 5
BOLT 5 5 5
CLAMP 1 1 1
PLUG, STRAIGHT SCREW 1 1 1
O-RING 1 1 1
8FX1
8FX2
8GB1
REMARKS
C
9
16
90340–14117
17
93210–14369
PLUG, STRAIGHT SCREW 1 1 1
O-RING 1 1 1
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