Yamaha F6C, F4B, F5A User Manual

F4B

F5A

F6C

OWNER’S MANUAL

Read this manual carefully before operating this outboard motor.

6BV-F8199-71-E0

Read this manual carefully before operating this outboard motor. Keep this manual onboard in a waterproof bag when boating. This manual should stay with the outboard motor if it is sold.

Important manual information

EMU25107

To the owner

Thank you for selecting a Yamaha outboard motor. This Owner’s Manual contains information needed for proper operation, maintenance and care. A thorough understanding of these simple instructions will help you obtain maximum enjoyment from your new Yamaha. If you have any question about the operation or maintenance of your outboard motor, please consult a Yamaha dealer.

In this Owner’s Manual particularly important information is distinguished in the following ways.

: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

EWM00781

WARNING

A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

ECM00701

NOTICE

A NOTICE indicates special precautions that must be taken to avoid damage to the outboard motor or other property.

TIP:

A TIP provides key information to make procedures easier or clearer.

Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between

your machine and this manual. If there is any question concerning this manual, please consult your Yamaha dealer.

To ensure long product life, Yamaha recommends that you use the product and perform the specified periodic inspections and maintenance by correctly following the instructions in the owner’s manual. Any damage resulting from neglect of these instructions is not covered by warranty.

Some countries have laws or regulations restricting users from taking the product out of the country where it was purchased, and it may be impossible to register the product in the destination country. Additionally, the warranty may not apply in certain regions. When planning to take the product to another country, consult the dealer where the product was purchased for further information.

If the product was purchased used, please consult your closest dealer for customer reregistration, and to be eligible for the specified services.

TIP:

The F4BMH, F5AMH, F6CMH and the standard accessories are used as a base for the explanations and illustrations in this manual. Therefore some items may not apply to every model.

EMU25141

F4B, F5A, F6C

OWNER’S MANUAL ©2010 by Yamaha Motor Co., Ltd.

1st Edition, March 2010 All rights reserved.

Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

is expressly prohibited. Printed in France

Table of contents

Safety information.............................

1

Outboard motor safety ....................

1

Propeller .............................................

1

Rotating parts .....................................

1

Hot parts.............................................

1

Electric shock .....................................

1

Engine shut-off cord (lanyard) ............

1

Gasoline .............................................

1

Gasoline exposure and spills .............

1

Carbon monoxide ...............................

1

Modifications ......................................

2

Boating safety .................................

2

Alcohol and drugs...............................

2

Personal flotation devices ..................

2

People in the water.............................

2

Passengers ........................................

2

Overloading ........................................

2

Avoid collisions...................................

2

Weather..............................................

3

Passenger training .............................

3

Boating safety publications.................

3

Laws and regulations .........................

3

General information ..........................

4

Identification numbers record ..........

4

Outboard motor serial number ...........

4

EC Declaration of Conformity

 

(DoC)............................................

4

CE Marking .....................................

4

Read manuals and labels................

5

Warning labels....................................

5

Specifications and requirements.....

8

Specifications ..................................

8

Installation requirements .................

9

Boat horsepower rating ......................

9

Mounting the outboard motor .............

9

Battery requirements .......................

9

Propeller selection...........................

9

Start-in-gear protection .................

10

Engine oil requirements ................

10

Fuel requirements .........................

10

Gasoline ...........................................

10

Anti-fouling paint ...........................

11

Motor disposal requirements.........

11

Emergency equipment ..................

11

Components ....................................

12

Components diagram....................

12

Fuel tank (built-in fuel tank) ..............

12

Fuel tank (portable fuel tank)............

13

Fuel cock ..........................................

13

Tiller handle ......................................

14

Gear shift lever .................................

14

Throttle grip ......................................

14

Throttle indicator...............................

15

Throttle friction adjuster ....................

15

Engine shut-off cord (lanyard) and

 

clip.................................................

16

Engine stop button ...........................

16

Choke knob for pull type...................

16

Fuel joint cap ....................................

16

Manual starter handle.......................

17

Steering friction adjuster...................

17

Trim rod (tilt pin) ...............................

17

Tilt lock mechanism ..........................

17

Tilt support bar .................................

18

Cowling lock lever ............................

18

Carrying handle ................................

18

Installation .......................................

20

Installation.....................................

20

Mounting the outboard motor ...........

20

Clamping the outboard motor ...........

22

Operation .........................................

23

First-time operation .......................

23

Fill engine oil ....................................

23

Breaking in engine............................

23

Getting to know your boat ................

23

Checks before starting engine ......

23

Fuel level ..........................................

23

Removing top cowling ......................

24

Fuel system ......................................

24

Controls ............................................

24

Engine shut-off cord (lanyard) ..........

25

Engine oil..........................................

25

Engine ..............................................

26

Installing top cowling ........................

26

Table of contents

Filling fuel ......................................

26

Operating engine...........................

28

Sending fuel .....................................

29

Starting engine .................................

30

Checks after starting engine .........

32

Cooling water ...................................

32

Warming up engine .......................

33

Warming up ......................................

33

Checks after engine warm up .......

33

Shifting .............................................

33

Stop switches ...................................

33

Shifting ..........................................

33

Stopping boat ................................

34

Stopping engine ............................

34

Procedure.........................................

34

Trimming outboard motor ..............

35

Adjusting trim angle for manual tilt

 

models ..........................................

36

Adjusting boat trim............................

36

Tilting up and down .......................

37

Procedure for tilting up .....................

38

Procedure for tilting down.................

39

Shallow water................................

39

Cruising in shallow water..................

39

Cruising in other conditions ...........

41

Maintenance.....................................

42

Transporting and storing outboard

 

motor ..........................................

42

Dismounting the outboard motor ......

42

Storing outboard motor.....................

44

Procedure.........................................

45

Lubrication........................................

47

Cleaning the outboard motor............

47

Checking painted surface of

 

outboard motor..............................

48

Periodic maintenance....................

48

Replacement parts ...........................

48

Severe operating conditions.............

48

Maintenance chart 1.........................

49

Maintenance chart 2.........................

51

Greasing...........................................

52

Cleaning and adjusting spark plug ...

53

Checking fuel filter............................

53

Inspecting idle speed........................

54

Changing engine oil..........................

54

Checking connector and lead ...........

56

Checking propeller ...........................

56

Removing propeller ..........................

56

Installing propeller ............................

57

Changing gear oil .............................

57

Inspecting and replacing anode

 

(external) .......................................

58

Trouble Recovery............................

60

Troubleshooting ............................

60

Temporary action in emergency ...

62

Impact damage.................................

62

Starter will not operate .....................

62

Emergency engine starting...............

63

Treatment of submerged motor ....

65

Safety information

EMU33622

Outboard motor safety

Observe these precautions at all times.

EMU36501

Propeller

People can be injured or killed if they come in contact with the propeller. The propeller can keep moving even when the motor is in neutral, and sharp edges of the propeller can cut even when stationary.

Stop the engine when a person is in the water near you.

Keep people out of reach of the propeller,

even when the engine is off.

EMU33630

Rotating parts

Hands, feet, hair, jewelry, clothing, PFD straps, etc. can become entangled with internal rotating parts of the engine, resulting in serious injury or death.

Keep the top cowling in place whenever possible. Do not remove or replace the cowling with the engine running.

Only operate the engine with the cowling removed according to the specific instructions in the manual. Keep hands, feet, hair, jewelry, clothing, PFD straps, etc. away from any exposed moving parts.

EMU33640

Hot parts

During and after operation, engine parts are hot enough to cause burns. Avoid touching any parts under the top cowling until the engine has cooled.

EMU33650

Electric shock

Do not touch any electrical parts while starting or operating the engine. They can cause shock or electrocution.

EMU33671

Engine shut-off cord (lanyard)

Attach the engine shut-off cord so that the engine stops if the operator falls overboard or leaves the helm. This prevents the boat from

running away under power and leaving people stranded, or running over people or objects.

Always attach the engine shut-off cord to a secure place on your clothing or your arm or leg while operating. Do not remove it to leave the helm while the boat is moving. Do not attach the cord to clothing that could tear loose, or route the cord where it could become entangled, preventing it from functioning.

Do not route the cord where it is likely to be accidentally pulled out. If the cord is pulled during operation, the engine will shut off and you will lose most steering control. The boat could slow rapidly, throwing people and objects forward.

EMU33810

Gasoline

Gasoline and its vapors are highly flammable and explosive. Always, refuel according to the procedure on page 28 to reduce the risk of fire and explosion.

EMU33820

Gasoline exposure and spills

Take care not to spill gasoline. If gasoline spills, wipe it up immediately with dry rags. Dispose of rags properly.

If any gasoline spills onto your skin, immediately wash with soap and water. Change clothing if gasoline spills on it.

If you swallow gasoline, inhale a lot of gasoline vapor, or get gasoline in your eyes, get immediate medical attention. Never siphon fuel by mouth.

EMU33900

Carbon monoxide

This product emits exhaust gases which contain carbon monoxide, a colorless, odorless gas which may cause brain damage or death when inhaled. Symptoms include nausea, dizziness, and drowsiness. Keep cockpit and cabin areas well ventilated. Avoid blocking exhaust outlets.

1

Safety information

EMU33780

Modifications

Do not attempt to modify this outboard motor. Modifications to your outboard motor may reduce safety and reliability, and render the outboard unsafe or illegal to use.

EMU33740

Boating safety

This section includes a few of the many important safety precautions that you should follow when boating.

EMU33710

Alcohol and drugs

Never operate after drinking alcohol or taking drugs. Intoxication is one of the most common factors contributing to boating fatalities.

EMU33720

Personal flotation devices

Have an approved personal flotation device (PFD) on board for every occupant. Yamaha recommends that you must wear a PFD whenever boating. At a minimum, children and non-swimmers should always wear PFDs, and everyone should wear PFDs when there are potentially hazardous boating conditions.

EMU33731

People in the water

Always watch carefully for people in the water, such as swimmers, skiers, or divers, whenever the engine is running. When someone is in the water near the boat, shift into neutral and stop the engine.

Stay away from swimming areas. Swimmers can be hard to see.

The propeller can keep moving even when the motor is in neutral. Stop the engine when a person is in the water near you.

EMU33751

Passengers

Consult your boat manufacturer’s instructions for details about appropriate passenger locations in your boat and be sure all passengers are positioned properly before accelerating

and when operating above an idle speed. Standing or sitting in non-designated locations may result in being thrown either overboard or within the boat due to waves, wakes, or sudden changes in speed or direction. Even when people are positioned properly, alert your passengers if you must make any unusual maneuver. Always avoid jumping waves or wakes.

EMU33760

Overloading

Do not overload the boat. Consult the boat capacity plate or boat manufacturer for maximum weight and number of passengers. Be sure that weight is properly distributed according to the boat manufacturers instructions. Overloading or incorrect weight distribution can compromise the boats handling and lead to an accident, capsizing or swamping.

EMU33772

Avoid collisions

Scan constantly for people, objects, and other boats. Be alert for conditions that limit your visibility or block your vision of others.

ZMU06025

Operate defensively at safe speeds and keep a safe distance away from people, objects, and other boats.

Do not follow directly behind other boats or waterskiers.

2

Safety information

Avoid sharp turns or other maneuvers that make it hard for others to avoid you or understand where you are going.

Avoid areas with submerged objects or shallow water.

Ride within your limits and avoid aggressive maneuvers to reduce the risk of loss of control, ejection, and collision.

Take early action to avoid collisions. Remember, boats do not have brakes, and stopping the engine or reducing throttle can reduce the ability to steer. If you are not sure that you can stop in time before hitting an obstacle, apply throttle and turn in anoth-

er direction.

EMU33790

Weather

Stay informed about the weather. Check weather forecasts before boating. Avoid boating in hazardous weather.

EMU33880

Passenger training

Make sure at least one other passenger is trained to operate the boat in the event of an emergency.

EMU33890

Boating safety publications

Be informed about boating safety. Additional publications and information can be obtained from many boating organizations.

EMU33600

Laws and regulations

Know the marine laws and regulations where you will be boatingand obey them. Several sets of rules prevail according to geographic location, but all are basically the same as the International Rules of the Road.

3

General information

EMU25171

Identification numbers record

EMU25183

Outboard motor serial number

The outboard motor serial number is stamped on the label attached to the port side of the clamp bracket.

Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is stolen.

1

ZMU06705

1. Outboard motor serial number location

Name of Engine Manufacture

Model name

Product code of model (Approved model code)

Code of conformed directives

EMU25203

CE Marking

Outboard motors affixed with this “CE”marking conform with the directives of; 98/37/EC, 94/25/EC - 2003/44/EC and 2004/108/EC.

1

ZMU06712

1. CE marking location

ZMU06304

EMU37290

EC Declaration of Conformity (DoC)

This outboard motor conforms to certain portions of the European Parliament directive relating to machinery.

Each conformed outboard motor accompanied with EC DoC.EC DoC contains the following information;

4

General information

EMU33522

Read manuals and labels

Before operating or working on this outboard motor:

Read this manual.

Read any manuals supplied with the boat.

Read all labels on the outboard motor and the boat.

If you need any additional information, contact your Yamaha dealer.

EMU33832

Warning labels

If these labels are damaged or missing, contact your Yamaha dealer for replacements.

F4B, F5A, F6C

4

1

2

3

ZMU06795

5

Yamaha F6C, F4B, F5A User Manual

General information

1

3

EMU35281

Contents of labels

The above warning labels mean as follows.

1

EWM01691

WARNING

Emergency starting does not have start- in-gear protection. Ensure shift control is in neutral before starting engine.

2

EWM01681

WARNING

Keep hands, hair, and clothing away from rotating parts while the engine is running.

Do not touch or remove electrical parts when starting or during operation.

2

4

ZMU05920

3

EWM01671

WARNING

Read Owner’s Manuals and labels.

Wear an approved personal flotation device (PFD).

Attach engine shut-off cord (lanyard) to your PFD, arm, or leg so the engine stops if you accidentally leave the helm, which could prevent a runaway boat.

6

General information

4

EWM01701

WARNING

Gasoline is highly flammable and explosive. Shut off engine before refueling. Tighten tank cap and air vent screw when not in use.

EMU35132

Symbols

The following symbols mean as follows.

Notice/Warning

ZMU05696

Read Owner’s Manual

ZMU05664

Hazard caused by continuous rotation

ZMU05665

Electrical hazard

ZMU05666

7

Specifications and requirements

EMU38090

Specifications

TIP:

“(AL)” stated in the specification data below represents the numerical value for the aluminum propeller installed.

TIP:

“*” means, select the engine oil referring to the chart of engine oil paragraph. For further information, see page 10.

EMU2821J

Dimension:

Overall length:

750 mm (29.5 in) Overall width:

333 mm (13.1 in) Overall height S:

1040 mm (40.9 in) Overall height L:

1168 mm (46.0 in) Transom height S:

440 mm (17.3 in) Transom height L:

568 mm (22.4 in) Weight (AL) S:

27.0 kg (60 lb) Weight (AL) L:

28.0 kg (62 lb)

Performance:

Full throttle operating range: F4BMH 4000–5000 r/min F5AMH 4500–5500 r/min F6CMH 4500–5500 r/min

Maximum output:

F4BMH 2.9 kW@4500 r/min (4 HP@4500 r/min)

F5AMH 3.7 kW@5000 r/min (5 HP@5000 r/min)

F6CMH 4.4 kW@5000 r/min (6 HP@5000 r/min)

Idle speed (in neutral): 1500 ±50 r/min

Engine:

Type: 4-stroke S

Displacement: 139.0 cm³ Bore × stroke:

62.0 × 46.0 mm (2.44 × 1.81 in) Ignition system:

CDI

Spark plug (NGK): CR6HSB

Spark plug gap:

0.6–0.7 mm (0.024–0.028 in) Control system:

Tiller handle Starting system:

Manual starter

Starting carburetion system: Choke valve

Valve clearance (cold engine) IN: 0.08–0.12 mm (0.0032–0.0047 in)

Valve clearance (cold engine) EX: 0.08–0.12 mm (0.0032–0.0047 in)

Drive unit:

Gear positions: Forward-neutral-reverse

Gear ratio: 2.08(27/13)

Trim and tilt system: Manual tilt

Propeller mark: BA

Fuel and oil:

Recommended fuel: Regular gasoline Min. research octane:

90

Fuel tank capacity (built in type): 1.1 L (0.29 US gal, 0.24 Imp.gal)

8

Specifications and requirements

Recommended engine oil: 4-stroke outboard motor oil

Recommended engine oil group 1*: SAE 10W-30/10W-40/5W-30 API SE/SF/SG/SH/SJ/SL

Recommended engine oil group 2*: SAE 15W-40/20W-40/20W-50 API SH/SJ/SL

Engine oil quantity:

0.6 L (0.63 US qt, 0.53 Imp.qt) Lubrication:

Wet sump Recommended gear oil:

Hypoid gear oil SAE#90 Gear oil quantity:

0.100 L (0.106 US qt, 0.088 Imp.qt)

Tightening torque for engine:

Spark plug:

13.0 Nm (1.33 kgf-m, 9.6 ft-lb) Engine oil drain bolt:

18.0 Nm (1.84 kgf-m, 13.3 ft-lb)

Noise and vibration level:

Operator sound pressure level (ICOMIA 39/94 and 40/94):

77.5 dB(A)

Vibration on tiller handle (ICOMIA 38/94): 5.5 m/s²

EMU33554

Installation requirements

EMU33564

Boat horsepower rating

EWM01560

WARNING

Overpowering a boat can cause severe instability.

Before installing the outboard motor(s), confirm that the total horsepower of your outboard motor(s) does not exceed the boats maximum horsepower rating. See the boat’s capacity plate or contact the manufacturer.

EMU40170

Mounting the outboard motor

EWM02430

WARNING

Improper mounting of the outboard motor could result in hazardous conditions, such as poor handling, loss of control, or fire hazards. If you are not able to mount the outboard motor properly, consult a Yamaha dealer.

To lift and mount the outboard motor, two people are necessary. For further information, see page 20.

EMU40050

Battery requirements

When installing a battery, the lighting coil kit must be installed. For installation of the battery and lighting coil kit, consult a Yamaha dealer.

EMU34194

Propeller selection

Next to selecting an outboard motor, selecting the right propeller is one of the most important purchasing decisions a boater can make. The type, size, and design of your propeller have a direct impact on acceleration, top speed, fuel economy, and even engine life. Yamaha designs and manufactures propellers for every Yamaha outboard motor and every application.

Your outboard motor came with a Yamaha propeller selected to perform well over a range of applications, but there may be uses where a different propeller would be more appropriate.

Your Yamaha dealer can help you select the right propeller for your boating needs. Select a propeller that will allow the engine to reach the middle or upper half of the operating range at full throttle with the maximum boatload. Generally, select a larger pitch propeller for a smaller operating load and a smaller

9

Specifications and requirements

pitch propeller for a heavier load. If you carry loads that vary widely, select the propeller that lets the engine run in the proper range for your maximum load but remember that you may need to reduce your throttle setting to stay within the recommended engine speed range when carrying lighter loads.

To check the propeller, see page 56.

If oil grades in recommended engine oil group 1 are not available, select an alternative oil grade from recommended engine oil group 2.

Recommended engine oil group 1

x- 1 2 3

Recommended engine oil group 2

ZMU06853

1.Propeller diameter in inches

2.Propeller pitch in inches

3.Type of propeller (propeller mark)

EMU39190

Start-in-gear protection

Yamaha outboard motors are equipped with start-in-gear protection device. This feature permits the engine to be started only when it is in neutral. Always select neutral before starting the engine.

EMU39691

Engine oil requirements

Select an oil grade according to the average temperatures in the area where the outboard motor will be used.

Recommended engine oil: 4-stroke outboard motor oil

Recommended engine oil group 1*: SAE 10W-30/10W-40/5W-30 API SE/SF/SG/SH/SJ/SL

Recommended engine oil group 2*: SAE 15W-40/20W-40/20W-50 API SH/SJ/SL

Engine oil quantity:

0.6 L (0.63 US qt, 0.53 Imp.qt)

EMU36360

Fuel requirements

EMU40200

Gasoline

Use a good quality gasoline that meets the minimum octane rating. If knocking or pinging occurs, use a different brand of gasoline or premium unleaded fuel.

Recommended fuel: Regular gasoline Min. research octane:

90

ECM01981

NOTICE

Do not use leaded gasoline. Leaded gasoline can seriously damage the engine.

10

Specifications and requirements

Avoid getting water and contaminants in the fuel tank. Contaminated fuel can cause poor performance or engine damage. Use only fresh gasoline that has been stored in clean containers.

EMU36330

Anti-fouling paint

A clean hull improves boat performance. The boat bottom should be kept as clean of marine growth as possible. If necessary, the boat bottom can be coated with an anti-fouling paint approved for your area to inhibit marine growth.

Do not use anti-fouling paint which includes copper or graphite. These paints can cause more rapid engine corrosion.

EMU36341

Motor disposal requirements

Never illegally discard (dump) the motor. Yamaha recommends consulting the dealer about discarding the motor.

EMU36352

Emergency equipment

Keep the following items onboard in case there is trouble with the outboard motor.

A tool kit with assorted screwdrivers, pliers, wrenches (including metric sizes), and electrical tape.

Waterproof flashlight with extra batteries.

An extra engine shut-off cord (lanyard) with clip.

Spare parts, such as an extra set of spark plugs.

Consult your Yamaha dealer for details.

11

Components

EMU2579V

Components diagram

TIP:

* May not be exactly as shown; also may not be included as standard equipment on all models (order from dealer).

F4B, F5A, F6C

1

20

 

16

 

 

 

2

 

 

 

3

21 19

18

17

10

11

 

 

9

12

 

 

8

 

 

 

7

 

13

 

 

 

 

4 25

6

14 15

24

5

1.Top cowling

2.Cowling lock lever

3.Carrying handle

4.Anti-cavitation plate

5.Propeller*

6.Cooling water inlet

7.Trim rod

8.Clamp bracket

9.Steering friction adjuster 10.Fuel tank cap

11.Air vent screw 12.Manual starter handle 13.Throttle friction adjuster 14.Tiller handle 15.Throttle grip

23

22

ZMU06715

 

16.Fuel joint 17.Fuel joint cap 18.Fuel cock

19.Engine shut-off cord (lanyard) 20.Engine stop button

21.Choke knob 22.Clamp screw

23.Restraint cable attachment 24.Tilt support bar

25.Gear shift lever

EMU39542

Fuel tank (built-in fuel tank)

This outboard motor is equipped with a builtin fuel tank and its parts are as follows.

12

Components

Fuel tank cap

This cap seals the fuel tank. When removed, the tank can be filled with fuel. To remove the cap, turn it counterclockwise.

Air vent screw

This screw is on the fuel tank cap. To loosen the screw, turn it counterclockwise.

1

2

3

ZMU06717

1.Air vent screw

2.Fuel tank cap

3.Built-in fuel tank

EMU39353

Fuel tank (portable fuel tank)

This model can be equipped with an optional portable fuel tank. The parts of the fuel tank are as follows.

Fuel tank cap

This cap seals the fuel tank. When removed, the tank can be filled with fuel. To remove the cap, turn it counterclockwise.

Air vent screw

This screw is on the fuel tank cap. To loosen the screw, turn it counterclockwise.

Fuel joint

This joint is used to connect the fuel line.

Fuel gauge

This gauge is located on either the fuel tank cap or on the fuel joint base. It shows the approximate amount of fuel remaining in the tank.

3

4

1

2

ZMU01992

1.Air vent screw

2.Fuel gauge

3.Fuel joint

4.Fuel tank cap

EWM02380

WARNING

Do not use the portable fuel tank as a fuel storage container. Commercial users should conform to relevant licensing or approval authority regulations.

EMU40090

Fuel cock

The fuel cock turns on and off the supply of fuel from the fuel tank to the engine.

The fuel cock has 3 positions: the closed position, built-in fuel tank position, and portable fuel tank position. Depending on how the outboard motor will be used, align the fuel cock with the appropriate position indicated on the label that is affixed to the outboard motor.

4 2

3

1

ZMU06880

1.Fuel cock

2.Closed position

13

Components

3.Built-in fuel tank position

4.Portable fuel tank position

EMU39210

Close

To stop the fuel flow from the fuel tank to the carburetor, align the fuel cock with the closed position.

When the engine is not running, always align the fuel cock with the closed position.

2

1

ZMU06883

1.Fuel cock

2.Closed position

EMU39222

Open

To send fuel from the fuel tank to the carburetor, align the fuel cock with the position for the built-in fuel tank or portable fuel tank according to which fuel tank is being used.

When using the built-in fuel tank, align the fuel cock with the built-in fuel tank position. When using a portable fuel tank, align the fuel cock with the portable fuel tank position.

3

2 1

ZMU06882

1. Fuel cock

2.Built-in fuel tank position

3.Portable fuel tank position

EMU25912

Tiller handle

To change direction, move the tiller handle to the left or right as necessary.

1

ZMU06721

1. Tiller handle

EMU25923

Gear shift lever

Move the gear shift lever forward to engage the forward gear or rearward to engage the reverse gear.

2

3 1

ZMU06864

1.Forward position

2.Neutral position

3.Reverse position

EMU39700

Throttle grip

The throttle grip is on the tiller handle. Turn the grip “A” to increase speed and “B” to decrease speed.

14

Components

1

B

A

ZMU06723

1. Throttle grip

EMU39711

Throttle indicator

The throttle indicator shows the throttle position. When the 100% position of the throttle indicator is aligned with the notch in the tiller handle, the throttle is fully open. When the 0% position of the throttle indicator is aligned with the notch in the tiller handle, the throttle is fully closed.

1

2

3

 

3

0

%

100

4

4

ZMU06877

1.Fully open

2.Fully closed

3.Throttle indicator

4.Notch

The engine start mark “” on the throttle indicator shows the throttle position for starting the engine.

2

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ZMU06808

1.Start mark “

2.Notch

EMU39242

Throttle friction adjuster

The throttle friction adjuster provides adjustable resistance when the throttle grip is turned, and can be set according to operator preference.

To increase resistance, turn the throttle friction adjuster clockwise.

To decrease resistance, turn the throttle friction adjuster counterclockwise. When constant speed is desired, tighten the throttle friction adjuster to maintain the desired throttle setting. WARNING! Do not overtighten the throttle friction adjuster. If there is too much resistance, it could be difficult to turn the throttle grip, which could result in an accident. [EWM02261]

1

ZMU06724

1. Throttle friction adjuster

15

Components

EMU25994

Engine shut-off cord (lanyard) and clip

The clip must be attached to the engine shutoff switch for the engine to run. The cord should be attached to a secure place on the operator’s clothing, or arm or leg. Should the operator fall overboard or leave the helm, the cord will pull out the clip, stopping ignition to the engine. This will prevent the boat from running away under power. WARNING! Attach the engine shut-off cord to a secure place on your clothing, or your arm or leg while operating. Do not attach the cord to clothing that could tear loose. Do not route the cord where it could become entangled, preventing it from functioning. Avoid accidentally pulling the cord during normal operation. Loss of engine power means the loss of most steering control. Also, without engine power, the boat could slow rapidly. This could cause people and objects in the boat to be thrown forward.

[EWM00122]

1

2

3

ZMU06725

1.Engine shut-off switch

2.Cord

3.Clip

EMU26002

Engine stop button

The engine stop button stops the engine when the button is pushed.

1

ZMU06726

1. Engine stop button

EMU26012

Choke knob for pull type

To supply the engine with the rich fuel mixture required to start, pull out this knob.

1

ZMU06784

1. Choke knob

EMU39722

Fuel joint cap

The fuel joint is equipped with the fuel joint cap. WARNING! When not using a portable fuel tank, make sure to install the fuel joint cap. Otherwise, injury could result from striking the fuel joint accidentally. [EWM02411]

16

Components

1

ZMU06868

1. Fuel joint cap

EMU26073

Manual starter handle

The manual starter handle is used to crank and start the engine.

1

ZMU06728

1. Manual starter handle

EMU39252

Steering friction adjuster

EWM02270

WARNING

Do not overtighten the steering friction adjuster. If there is too much resistance, it could be difficult to steer, which could result in an accident.

The steering friction adjuster provides adjustable resistance to the steering mechanism, and can be set according to operator preference. The steering friction adjuster is located on the port side of the outboard motor.

1

ZMU06729

1. Steering friction adjuster

To increase resistance, turn the steering friction adjuster clockwise.

To decrease resistance, turn the steering friction adjuster counterclockwise.

EMU40100

Trim rod (tilt pin)

The trim rod (tilt pin) is used to adjust the trim angle of the outboard motor in relation to the angle of the boat transom.

1

ZMU06843

1. Trim rod

EMU39362

Tilt lock mechanism

The tilt lock mechanism is used to prevent the outboard motor from lifting out of the water when the gear shift lever is in the reverse position.

When the gear shift lever is moved to the reverse position, the tilt lock mechanism operates to prevent the outboard motor from being tilted up.

17

Loading...
+ 50 hidden pages