YAMAHA F4MHH, F4AMH 2009 PARTS CATALOGUE 09

F4MHH (68D9) F4AMH’09 (68D9)

1H68D-100E1

()

F4MHH/F4AMH

PARTS CATALOGUE

1st edition, June 2008

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2. Abbreviations The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

6. The asterisk (*) before a reference number indicates modified items after the first edition.

7. Applicable Serial No.

Engine Serial No.

8. Applicable Engine Starting Serial No.

Model Serial No. Model Serial No.

F4 68D-1088932 F4A 68D-1088932

9. Applicable Colour Code

Abbreviation Colour Name Colour Code

DBNM2 DARK BLUISH GRAY METALLIC 2 004D

10. Quantity Column Information

Column No. Name Of Q’ty Column Applicable Model

1 CAN CANADA (F4MHH)

2 OCE OCEANIA (F4AMH)

3 CAR CARIB (F4AMH)

TOP COWLING .....................................................................1

CYLINDER & CRANKCASE 1 ..............................................2

CRANKSHAFT & PISTON ....................................................3

CYLINDER & CRANKCASE 2 ..............................................4

VALVE ...................................................................................6

INTAKE .................................................................................7

CARBURETOR .....................................................................8

FUEL 1 ..................................................................................9

FUEL 2 ..................................................................................10

STARTER ..............................................................................12

GENERATOR ........................................................................14

BOTTOM COWLING .............................................................15

STEERING ............................................................................16

CONTROL .............................................................................18

BRACKET .............................................................................19

UPPER CASING ...................................................................21

LOWER CASING & DRIVE 1 ................................................22

LOWER CASING & DRIVE 2 ................................................24

FUEL TANK ...........................................................................25

REPAIR KIT 1 .......................................................................26

REPAIR KIT 2 .......................................................................27

INDEX

NUMERICAL INDEX .............................................................28

CONTENTS

FIG. 1 TOP COWLING

REF. NO.

PART NO. DESCRIPTION

68D–G2610–40–4D

68D–G2613–01

97780–40012

68D–WG070–00

68D–G2677–00

68D–G2678–00

68D–42662–00

60R–E3434–00

6S7–42698–40

6S7–42698–50

TOP COWLING ASSY 1 1 1

.MOLDING, AIR DUCT 1 1 1

.SCREW, TAPPING 3 3 3

.GRAPHIC SET 1 1 1

.GRAPHIC, FRONT 1 1 1

.GRAPHIC, REAR 1 1 1

.DAMPER 2 2 2

LABEL, CAUTION 1 1 1

LABEL, WARNING (FUEL) 1 1 1

LABEL, WARNING (FUEL) 1 1

CAN

OCE

CAR

REMARKS

FIG. 2 CYLINDER & CRANKCASE 1

REF. NO.

PART NO. DESCRIPTION

68D–WE090–11–1S

68D–E1111–10–1S

67D–11133–10

97095–08014

90430–08800

90105–08M36

90105–08046

90105–06056

99510–10114

67D–11181–A0

67D–11191–00

68D–E1193–A0

90105–06039

66M–12411–01

688–12412–00

CRANK CYLINDER ASSY 1 1 1

HEAD, CYLINDER 1 1 1 1

.GUIDE, VALVE 1 2 2 2

BOLT 1 1 1

GASKET 1 1 1

BOLT, FLANGE 3 3 3

BOLT, FLANGE 1 1 1

PIN, DOWEL 2 2 2

GASKET, CYLINDER HEAD 1 1 1 1

COVER, CYLINDER HEAD 1 1 1 1

GASKET, HEAD COVER 1 1 1 1

BOLT, FLANGE 4 4 4

THERMOSTAT 1 1 1

.SEAL, THERMOSTAT 1 1 1

CAN

OCE

CAR

REMARKS

68D–E2413–00–1S

650–24378–00

68D–E1325–00

97880–05025

68D–E2414–A0

97095–06020

92995–06600

90445–09807

94702–00248

COVER, THERMOSTAT 1 1 1

.PIPE, JOINT 4 1 1 1

ANODE 1 1 1

SCREW, PAN HEAD 1 1 1

GASKET, COVER 1 1 1

BOLT 3 3 3

WASHER 3 3 3

HOSE (L180) 1 1 1

PLUG, SPARK (NGK BR6HS) 1 1 1

FIG. 3 CRANKSHAFT & PISTON

REF. NO.

PART NO. DESCRIPTION

67D–11400–00

90201–266P2

67D–11650–00

67D–11654–00

68D–E1631–00–96

CRANKSHAFT ASSY 1 1 1

WASHER, PLATE 1 1 1

CONNECTING ROD ASSY 1 1 1

.BOLT, CONNECTING ROD 2 2 2

PISTON (STD) 1 1 1

CAN

OCE

CAR

REMARKS

68D–E1635–00

68D–E1636–00

68D–E1603–00

68D–E1604–00

68D–E1605–00

68D–E1633–00

93450–14088

PISTON (0.25MM O/S) 1 1 1 AP

PISTON (0.50MM O/S) 1 1 1 AP

PISTON RING SET (STD) 1 1 1

PISTON RING SET (0.25MM O/S) 1 1 1 AP

PISTON RING SET (0.50MM O/S) 1 1 1 AP

PIN, PISTON 1 1 1

CIRCLIP 2 2 2

FIG. 4 CYLINDER & CRANKCASE 2

REF. NO.

PART NO. DESCRIPTION

68D–E1311–02–1S

650–24378–00

6H1–14485–00

90445–07806

93102–25090

93306–205YD

68D–E5111–00–1S

650–24378–00

68D–11351–A0

97575–08550

99510–10114

97095–08020

92995–08600

90201–08818

68D–E5396–00–5B

CYLINDER 1 1 1 1

.PIPE, JOINT 4 1 1 1

.PIPE, JOINT 3 3 3

HOSE (L167) 1 1 1

OIL SEAL 1 1 1

BEARING 1 1 1

CRANKCASE 1 1 1 1

.PIPE, JOINT 4 1 1 1

GASKET, CYLINDER 1 1 1

BOLT, WITH WASHER 7 7 7

PIN, DOWEL 2 2 2

BOLT 1 1 1

WASHER 1 1 1

WASHER, PLATE 1 1 1

HOUSING, OIL SEAL 1 1 1

CAN

OCE

CAR

REMARKS

93210–35537

93102–20108

93102–10004

97095–08020

92995–08600

68D–E1168–00

68D–E1169–A0

90119–06M80

68D–E5346–00

98503–04006

68D–E3102–00

95817–06012

O-RING 1 1 1

OIL SEAL 1 1 1

OIL SEAL 2 2 2

BOLT 1 1 1

WASHER 1 1 1

COVER, BREATHER 1 1 1

GASKET, BREATHER COVER 1 1 1

BOLT, WITH WASHER 3 3 3

BREATHER 1 1 1 1

SCREW, PAN HEAD 1 1 1

GEAR UNIT ASSY 1 1 1

BOLT, FLANGE 1 1 1

FIG. 4 CYLINDER & CRANKCASE 2

REF. NO.

PART NO. DESCRIPTION

68D–E5362–00

93210–24M79

PLUG, OIL LEVEL 1 1 1

O-RING 1 1 1

CAN

OCE

CAR

REMARKS

FIG. 5 VALVE

REF. NO.

PART NO. DESCRIPTION

68D–E2170–00

67D–12111–00

67D–12121–00

51Y–12119–00

68T–12116–00

68D–E2113–00

7NJ–12117–00

7NJ–12118–00

67D–12151–00

7FK–12165–00

7FK–12158–00

67D–12157–00

68D–E2155–00

67D–12154–00

JA9–12153–00

CAMSHAFT ASSY 1 1 1 1

VALVE, INTAKE 1 1 1

VALVE, EXHAUST 1 1 1

SEAL, VALVE STEM 2 2 2

SEAT, VALVE SPRING 2 2 2

SPRING, VALVE INNER 2 2 2

RETAINER, VALVE SPRING 2 2 2

COTTER, VALVE 2 2 2

ARM, VALVE ROCKER 2 2 2

PIVOT, ROCKER ARM 2 2 2

NUT, LOCK 2 2 2

BOLT 2 2 2

GUIDE, PUSH ROD 1 1 1

ROD, VALVE PUSH 2 2 2

LIFTER, VALVE 2 2 2

CAN

OCE

CAR

REMARKS

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