Yamaha F4HP User Manual

OWNER’S MANUAL
F4
U.S.A.Edition
LIT-18626-07-05
68D-F8199-17
Read this owners manual carefully before operating your outboard motor.
ZMU01690

Important manual information

To the owner
Thank you for choosing a Yamaha outboard motor. This Owner’s Manual contains infor­mation needed for proper operation, mainte­nance and care. A thorough understanding of these simple instructions will help you ob­tain maximum enjoyment from your new Yamaha. If you have any question about the operation or maintenance of your outboard motor, please consult a Yamaha dealer. In this Owner’s Manual particularly important information is distinguished in the following ways.
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
EWM00780
WARNING
Failure to follow WARNING instructions could result in severe injury or death the machine operator, a bystander, or a person inspecting or repairing the out­board motor.
ECM00700
CAUTION:
A CAUTION indicates special precautions that must be taken to avoid damage to the outboard motor.
to
al, please consult your Yamaha dealer.
NOTE:
The F4MH and the standard accessories are used as a base for the explanations and illus­trations in this manual. Therefore some items may not apply to every model.
F4
OWNER’S MANUAL
©2006 by Yamaha Motor Corporation, USA
1st Edition, January 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, USA
is expressly prohibited.
Printed in France
P/N LIT-18626-07-05
NOTE:
A NOTE provides key information to make procedures easier or clearer.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current prod­uct information available at the time of print­ing, there may be minor discrepancies between your machine and this manual. If there is any question concerning this manu-

Table of contents

General information .......................... 1
Identification numbers record.......... 1
Outboard motor serial number .......... 1
Emission control information ........... 1
North American models..................... 1
Star labels ......................................... 2
Safety information ........................... 3
Important labels............................... 4
Warning labels ..................................4
Caution labels ...................................5
Basic boating rules
(Rules of the road) ........................5
Steering and sailing rules and
sound signals.................................. 5
Rules when encountering vessels .... 6
Other special situations..................... 7
Fueling instructions ......................... 8
Gasoline............................................ 9
Engine oil ..........................................9
Propeller selection......................... 10
Start-in-gear protection ................. 10
Basic components ..........................11
Main components.......................... 11
Fuel tank .........................................11
Fuel tank .........................................12
Fuel joint ......................................... 12
Fuel gauge ...................................... 12
Fuel tank cap .................................. 12
Air vent screw ................................. 12
Fuel cock......................................... 12
Open ...............................................13
Tiller handle .................................... 13
Gear shift lever................................ 13
Throttle grip..................................... 14
Throttle indicator .............................14
Throttle friction adjuster................... 14
Engine stop lanyard switch .............15
Engine stop button .......................... 15
Choke knob for pull type .................15
Manual starter handle .....................16
Steering friction adjuster .................16
Trim rod (tilt pin).............................. 16
Tilt lock mechanism......................... 16
Tilt support bar ................................ 16
Top cowling lock lever
(pull up type) ................................. 17
Carrying handle............................... 17
Operation ......................................... 18
Installation..................................... 18
Mounting the outboard motor .......... 18
Clamping the outboard motor.......... 19
Breaking in engine ........................ 20
Procedure for 4-stroke models........ 20
Preoperation checks ..................... 20
Fuel .................................................20
Controls........................................... 21
Engine ............................................. 21
Checking the engine oil level ..........21
Filling fuel...................................... 21
Operating engine .......................... 22
Feeding fuel ....................................22
Starting engine ................................ 23
Warming up engine....................... 25
Manual start models........................ 25
Shifting.......................................... 25
Forward (tiller handle and remote
control models) .............................26
Reverse........................................... 26
Stopping engine............................ 26
Procedure........................................ 26
Trimming outboard motor.............. 27
Adjusting trim angle for manual tilt
models ..........................................28
Adjusting boat trim ..........................28
Tilting up and down....................... 29
Procedure for tilting up (manual tilt
models) ......................................... 30
Procedure for tilting down (manual
tilt models)..................................... 31
Cruising in shallow water .............. 32
Cruising in shallow water (manual
tilt models)..................................... 32
Cruising in other conditions........... 33
Maintenance .................................... 34
Specifications................................ 34
Transporting and storing outboard
motor ........................................... 35
Clamp screw mounting models ....... 35
Storing outboard motor ...................36
Procedure........................................ 36
Table of contents
Lubrication (except oil injection
models) ......................................... 37
Cleaning and anticorrosion
measures ...................................... 38
Cleaning the outboard motor .......... 38
Checking painted surface of
motor............................................. 38
Periodic maintenance.................... 38
Replacement parts.......................... 38
Maintenance chart .......................... 39
Maintenance chart (additional)........ 40
Greasing ......................................... 41
Cleaning and adjusting spark
plug ............................................... 41
Checking fuel system...................... 42
Checking fuel filter .......................... 43
Inspecting idling speed ................... 43
Changing engine oil ........................43
Checking wiring and connectors ..... 45
Exhaust leakage ............................. 45
Water leakage................................. 45
Engine oil leakage........................... 45
Checking propeller .......................... 45
Removing the propeller................... 46
Installing the Propeller .................... 46
Changing gear oil............................ 47
Cleaning fuel tank ...........................48
Inspecting and replacing
anode(s)........................................ 48
Checking top cowling ...................... 49
Coating the boat bottom.................. 49
Trouble Recovery............................ 50
Troubleshooting ............................ 50
Temporary action in emergency.... 53
Impact damage ...............................53
Starter will not operate .................... 53
Emergency starting engine .............54
Treatment of submerged motor..... 55
Procedure ....................................... 55
Consumer information.................... 57
Important warranty information for
U.S.A. and Canada ..................... 57
YAMAHA MOTOR
CORPORATION, U.S.A. FOUR-STROKE OUTBOARD
MOTOR THREE-YEAR LIMITED
WARRANTY ............................... 59
IMPORTANT WARRANTY
INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE THE
USA OR CANADA ...................... 61

General information

Identification numbers record

Outboard motor serial number

The outboard motor serial number is stamped on the label attached to the port side of the clamp bracket. Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is sto­len.
1. Outboard motor serial number location
Approval label of emission control certif­icate
This label is attached to the bottom cowling. New Technology; (4-stroke/HPDI) EM
1
ZMU05201
1. Approval label location

Emission control information

North American models

This engine conforms to U.S. Environmental Protection Agency (EPA) regulations for ma­rine SI engines. See the label affixed to your engine for details.
1
ZMU05159
Manufactured date label
This label is attached to the clamp bracket or the swivel bracket.
1
ZMU02651
1. Manufactured date label location
Manufactured:
ZMU04346

Star labels

Your outboard motor is labeled with a Cali­fornia Air Resources Board (CARB) star la­bel. See below for a description of your particular label.
General information
One Star—Low Emission
The one-star label identifies engines that meet the Air Resources Board’s 2001 ex­haust emission standards. Engines meeting these standards have 75% lower emissions than conventional carbureted two-stroke en­gines. These engines are equivalent to the U.S. EPA’s 2006 standards for marine en­gines.
ZMU01702
Two Stars—Very Low Emission
The two-star label identifies engines that meet the Air Resources Board’s 2004 ex­haust emission standards. Engines meeting these standards have 20% lower emissions than One Star-Low-Emission engines.
1. Star labels location
1
ZMU04509
ZMU01703
Three Stars—Ultra Low Emission
The three-star label identifies engines that meet the Air Resources Board’s 2008 ex­haust emission standards. Engines meeting
2
General information
these standards have 65% lower emissions than One Star-Low-Emission engines.
ZMU01704

Safety information

Before mounting or operating the outboard
motor, read this entire manual. Reading it should give you an understanding of the motor and its operation. Before operating the boat, read any own-
ers or operators manuals supplied with it and all labels. Be sure you understand each item before operating.
Do not overpower the boat with this out­board motor. Overpowering the boat could result in loss of control. The rated power of the outboard should be equal to or less than the rated horsepower capacity of the boat. If the rated horsepower capacity of the boat is unknown, consult the dealer or boat manufacturer. Do not modify the outboard. Modifications
could make the motor unfit or unsafe to use. Incorrect propeller selection and incorrect
use may not only cause engine damage, but also adversely affect fuel consumption. Consult your dealer for correct use.
Never operate after drinking alcohol or tak­ing drugs. About 50% of all boating fatali­ties involve intoxication.
Have an approved personal flotation de­vice (PFD) on board for every occupant. It is a good idea to wear a PFD whenever boating. At a minimum, children and non­swimmers should always wear PFDs, and everyone should wear PFDs when there are potentially hazardous boating condi­tions. Gasoline is highly flammable, and its va-
pors are flammable and explosive. Handle and store gasoline carefully. Make sure there are no gas fumes or leaking fuel be­fore starting the engine.
This product emits exhaust gases which contain carbon monoxide, a colorless, odorless gas which may cause brain dam­age or death when inhaled. Symptoms in­clude nausea, dizziness, and drowsiness. Keep cockpit and cabin areas well ventilat­ed. Avoid blocking exhaust outlets. Check throttle, shift, and steering for prop-
er operation before starting the engine.
Attach the engine stop switch lanyard cord to a secure place on your clothing, or your arm or leg while operating. If you acciden­tally leave the helm, the cord will pull from the switch, stopping the engine.
Know the marine laws and regulations where you will be boatingand obey them. For basic boating rules, see “Rules of the road on page 5.
Stay informed about the weather. Check weather forecasts before boating. Avoid boating in hazardous weather.
Tell someone where you are going: leave a Float Plan with a responsible person. Be sure to cancel the Float Plan when you re­turn. Use common sense and good judgment
when boating. Know your abilities, and be sure you understand how your boat han-
3
General information
dles under the different boating conditions you may encounter. Operate within your limits, and the limits of your boat. Always operate at safe speeds, and keep a careful watch for obstacles and other traffic. Always watch carefully for swimmers dur-
ing the engine operation.
Stay away from swimming areas. When a swimmer is in the water near you
shift into neutral and shut off the engine.
Do not illegally discard empty containers used to replace or replenish oil. For the correct processing of empty containers, consult the dealer where you purchased the oil.
When replacing oils used to lubricate the product (engine or gear oil), be sure to wipe away any spilt oil. Never pour oil with­out using a funnel or similar device. If nec­essary, verify the necessary replacement procedure with the dealer.
Never illegally discard (dump) the product. Yamaha recommends consulting the deal-
er on discarding the product. Be informed about boating safety. Additional publications and information can be obtained from many organizations, including the fol­lowing:
United States Coast Guard
Consumer Affairs Staff (G-BC) Office of Boating, Public, and Consumer Af­fairs U.S. Coast Guard Headquarters Washington, D.C. 20593-0001 Boating Safety Hotline: 1-800-368-5647
National Marine Manufacturers Associa­tion (NMMA)
401 N. Michigan Ave. Chicago, Il 60611
Marine Retailers Association of America
155 N. Michigan Ave.
Chicago, Il 60601

Important labels

Warning labels

ZMU02654
Label
EWM01260
WARNING
Be sure shift control is in neutral before starting engine. (except 2HP) Do not touch or remove electrical parts
when starting or during operation. Keep hands, hair, and clothes away
from flywheel and other rotating parts while engine is running.
Label
EWM01300
WARNING
This engine is equipped with a neutral starting device. The engine will not start unless the shift
control is in neutral position.
Label
EWM01311
WARNING
LEAKING FUEL COULD CAUSE A FIRE. Before tilting up the engine or laying it on its side:
Turn the fuel cock to the “closed” posi-
4
General information
tion.
Tighten the air-vent screw on the fuel
tank cap.

Caution labels

ZMU02655
Label
ECM01201
CAUTION:
Store the engine only as shown. Otherwise, engine damage could result from leaking oil.
Basic boating rules (Rules of
the road)
Just as there are rules which apply when you are driving on streets and high ways, there are waterway rules which apply when you are driving your boat. These rules are used internationally, and are also enforced by the United States Coast Guard and local agen­cies. You should be aware of these rules, and follow them whenever you encounter another vessel on the water. Several sets of rules prevail according to geographic location, but are all basically the same as the International Rules of the Road. The rules presented here in your Owner’s Manual are condensed, and have been pro­vided for your convenience only. Consult your local U.S. Coast Guard Auxiliary or De-
partment of Motor Vehicles for a complete set of rules governing the waters in which you will be using your boat.

Steering and sailing rules and sound signals

Whenever two vessels on the water meet one another, one vessel has the right-of­way; it is called the “stand-on” vessel. The vessel which does not have the right-of-way is called the “give-way” or “burdened” vessel. These rules determine which vessel has the right-of-way, and what each vessel should do.
Stand-on vessel
The vessel with the right-of-way has the duty to continue its course and speed, except to avoid an immediate collision. When you maintain your direction and speed, the other vessel will be able to determine how best to avoid you.
Give-way vessel
The vessel which does not have the right-of­way has the duty to take positive and timely action to stay out of the way of the Stand-On vessel. Normally, you should not cross in front of the vessel with the right-of-way. You should slow down or change directions brief­ly and pass behind the other vessel. You should always move in such a way that the operator of the other vessel can see what you are doing.
The general prudential rule
This rule is called Rule 2 in the International Rules and says, In obeying and construing these rules due regard shall be had to all dangers of naviga­tion and collision, and to any special circum­stances, which may render a departure from the above rules necessary in order to avoid immediate danger. In other words, follow the standard rules ex-
5
General information
cept when a collision will occur unless both vessels try to avoid each other. If that is the case, both vessels become “Give-Way” ves­sels.

Rules when encountering vessels

There are three main situations which you may encounter with other vessels which could lead to a collision unless the Steering Rules are followed:
Meeting:
sel head-on)
Crossing:
er vessels path)
Overtaking:
passed by another vessel) In the following illustration, your boat is in the center. You should give the right-of-way to any vessels shown in white area (you are the Give-Way vessel). Any vessels in the shad­ed area must yield to you (they are the Give­Way vessels). Both you and the meeting vessel must alter course to avoid each other.
(you are approaching another ves-
(you are traveling across the oth-
(you are passing or being
you continue on your set course and speed.
Crossing
When two power driven vessels are crossing each others path close enough to run the risk of collision, the vessel which has the oth­er on the starboard (right) side must keep out of the way of the other. If the other vessel is on your right, you must keep out of its way; you are the Give-Way vessel. If the other vessel is on your port (left) side, remember that you should maintain course and direc­tion, provided the other vessel gives you the right-of-way as it should.
Meeting
If you are meeting another power vessel head on, and are close enough to run the risk of collision, neither of you has the right-of­way! Both of you should alter course to avoid an accident. You should keep the other ves­sel on your port (left) side. This rule doesn’t apply if both of you will clear one another if
Overtaking
If you are passing another vessel, you are the Give-Way vessel. This means that the other vessel is expected to maintain its course and speed. You must stay out of its way until you are clear of it. Likewise, if an­other vessel is passing you, you should maintain your speed and direction so that the
6
General information
other vessel can steer itself around you.

Other special situations

There are three other rules you should be aware of when driving your boat around oth­er vessels.
Narrow channels and bends
When navigating in narrow channels, you should keep to the right when it is safe and practical to do so. If the operator of a power­driven vessel is preparing to go around a bend that may obstruct the view of other wa­ter vessels, the operator should sound a pro­longed blast on the whistle (4 to 6 seconds). If another vessel is around the bend, it too should sound the whistle. Even if no reply is heard, however, the vessel should still pro­ceed around the bend with caution. If you navigate such waters with your boat, you will need to carry a portable air horn, available from local marine supply stores.
Fishing vessel right-of-way
All vessels which are fishing with nets, lines or trawls are considered to be fishing ves­sels under the International Rules. Vessels with trolling lines are not considered fishing vessels. Fishing vessels have the right-of­way regardless of position. Fishing vessels cannot, however, impede the passage of other vessels in narrow channels.
Sailing vessel right-of-way
Sailing vessels should normally be given the right-of-way. The exceptions to this are:
1. When the sailing vessel is overtaking
the power-driven vessel, the power-driv­en vessel has the right-of-way.
2. Sailing vessels should keep clear of any
fishing vessel.
3. In a narrow channel, a sailing vessel
should not hamper the safe passage of a power-driven vessel which can navi­gate only in such a channel.
Reading buoys and other markers
The waters of the United states are marked for safe navigation by the lateral system of buoyage. Simply put, buoys and markers have an arrangement of shapes, colors, numbers and lights to show which side of the buoy a boater should pass on when navigat­ing in a particular direction. The markings on these buoys are oriented from the perspec­tive of being entered from seaward (the boat­er is going towards the port). This means that red buoys are passed on the starboard (right) side when proceeding from open wa­ter into port, and black buoys are to port (left) side. When navigating out of port, your posi­tion with respect to the buoys should be re­versed; red buoys should be to port and black buoys to starboard. Many bodies of water used by boaters are entirely within the boundaries of a particular state. The Uniform State Waterway Marking System has been devised for these waters. This system uses buoys and signs with dis­tinctive shapes and colors to show regulato­ry or advisory information. These markers are white with black letters and orange boarders. They signify speed zones, restrict­ed areas, danger areas, and general infor­mation. Remember, markings may vary by geo­graphic location. Always consult local boat­ing authorities before driving your boat in unfamiliar waters.
7
General information

Fueling instructions

EWM00010
WARNING
GASOLINE AND ITS VAPORS ARE HIGH­LY FLAMMABLE AND EXPLOSIVE!
Do not smoke when refueling, and keep
ZMU01708
away from sparks, flames, or other sources of ignition.
Stop engine before refueling.
Refuel in a well-ventilated area. Refuel portable fuel tanks off the boat.
Take care not to spill gasoline. If gaso­line spills, wipe it up immediately with
8
General information
dry rags.
Do not overfill the fuel tank.
Tighten the filler cap securely after re-
fueling.
If you should swallow some gasoline,
inhale a lot of gasoline vapor, or get
gasoline in your eyes, get immediate
medical attention.
If any gasoline spills onto your skin, im-
mediately wash with soap and water.
Change clothing if gasoline spills on it.
Touch the fuel nozzle to the filler open-
ing or funnel to help prevent electro-
static sparks.
ECM00010
CAUTION:
Use only new clean gasoline which has been stored in clean containers and is not contaminated with water or foreign mat­ter.

Gasoline

If knocking or pinging occurs, use a different brand of gasoline or premium unleaded fuel.

Engine oil

Recommended engine oil:
YAMALUBE 4-M FC-W oil or 4-stroke motor oil with a combination of the fol­lowing SAE and API oil classifications
Engine oil type SAE:
10W-30 or 10W-40
Engine oil grade API:
SE, SF, SG, SH, SJ, SL
Engine oil quantity (excluding oil filter):
0.5 L (0.53 US qt) (0.44 Imp.qt)
NOTE:
If the recommended engine oil grades are not available, select an alternative from the following chart according to the average temperatures in your area.
Recommended gasoline:
Regular unleaded gasoline with a min­imum octane rating of 86 (Pump Oc­tane Number) = (R+M)/2
Gasohol
There are two types of gasohol: gasohol con­taining ethanol and that containing metha­nol. Gasohol containing ethanol can be used if ethanol content does not exceed 10% and the fuel meets minimum octane ratings. Yamaha does not recommended gasohol containing methanol because it can cause fuel system damage or engine performance problems.
9
ECM01050
CAUTION:
All 4-stroke engines are shipped from the factory without engine oil.
General information
x
-
123
ZMU01710

Propeller selection

The performance of your outboard motor will be critically affected by your choice of propel­ler, as an incorrect choice could adversely affect performance and could also seriously damage the motor. Engine speed depends on the propeller size and boat load. If engine speed is too high or too low for good engine performance, this will have an adverse effect on the engine. Yamaha outboard motors are fitted with pro­pellers chosen to perform well over a range of applications, but there may be uses where a propeller with a different pitch would be more appropriate. For a greater operating load, a smaller-pitch propeller is more suit­able as it enables the correct engine speed to be maintained. Conversely, a larger-pitch propeller is more suitable for a smaller oper­ating load. Yamaha dealers stock a range of propellers, and can advise you and install a propeller on your outboard that is best suited to your ap­plication.
ZMU04604
1. Propeller diameter in inches
2. Propeller pitch in inches
3. Type of propeller (propeller mark)
NOTE:
Select a propeller which will allow the engine to reach the middle or upper half of the oper­ating range at full throttle with the maximum boat load. If operating conditions such as light boat loads then allow the engine r/min to rise above the maximum recommended range, reduce the throttle setting to maintain the engine in the proper operating range.
For instructions on propeller removal and in­stallation, see page 45.

Start-in-gear protection

Yamaha outboard motors or Yamaha-ap­proved remote control units are equipped with start-in-gear protection device(s). This feature permits the engine to be started only when it is in neutral. Always select neutral before starting the engine.
10

Basic components

Main components

NOTE:
* May not be exactly as shown; also may not be included as standard equipment on all mod­els.
F4
10
9 8
7
1. Top cowling
2. Top cowling lock lever
3. Carrying handle
4. Steering friction screw
5. Anti-cavitation plate
6. Propeller
7. Cooling water inlet
8. Trim rod
9. Clamp bracket
10. Tiller handle
11. Air vent screw
12. Fuel tank cap
13. Manual starter handle
14. Engine stop button/Engine stop lanyard switch
1
2
3
19
4
18 17
16
20
5
6
15. Clamp screw
16. Rope attachment
17. Fuel joint
18. Choke knob
19. Gear shift lever
20. Fuel tank*

Fuel tank

If your model was equipped with a portable fuel tank, its function is as follows.
EWM00020
WARNING
The fuel tank supplied with this engine is
11 12 13
2
14
15
ZMU04483
11
Basic components
its dedicated fuel reservoir and must not be used as a fuel storage container. Com­mercial users should conform to relevant licensing or approval authority regula­tions.
1. Air vent screw
2. Fuel gauge
3. Fuel joint
4. Fuel tank cap
4
3
1
2
ZMU01992

Fuel tank

If your model included a fuel tank, its parts and functions are as follows.
1

Fuel gauge

This gauge is located on either the fuel tank cap or on the fuel joint base. It shows the ap­proximate amount of fuel remaining in the tank.

Fuel tank cap

This cap seals the fuel tank. When removed, the tank can be filled with fuel. To remove the cap, turn it counterclockwise.

Air vent screw

This screw is on the fuel tank cap. To loosen the screw, turn it counterclockwise.

Fuel cock

The fuel cock turns on and off the supply of fuel from the fuel tank to the engine.
1
3
2
ZMU02658
1. Air vent screw
2. Built-in fuel tank
3. Fuel tank cap

Fuel joint

This joint is used to connect the fuel line.
ZMU02659
1. Fuel cock

Close

To stop fuel flow to the engine, turn the lever or knob to close position. Always turn the lever or knob to close posi­tion when the engine is not running.
12
Basic components
1
ZMU02659
1. Close position

Open

The fuel cock has two open positions, one for selecting fuel flow from the built-in fuel tank, and one for an external tank. Fuel flows to the carburetor with the lever or knob in either open position. These are the normal running positions.
1
ZMU02661
1. OPEN” position for the built-in tank
1
ZMU02652
1. OPEN” position for the portable tank

Tiller handle

To change direction, move the tiller handle to the left or right as necessary.
ZMU02662

Gear shift lever

Pulling the gear shift lever towards you puts the engine in forward gear so that the boat moves ahead. Pushing the lever away from you puts the engine in reverse gear so that the boat moves astern.
13
Basic components
R
3
1. Forward “”
2. Neutral “”
3. Reverse “”
N 2
F 1
ZMU02663

Throttle grip

The throttle grip is on the tiller handle. Turn the grip counterclockwise to increase speed and clockwise to decrease speed.
ZMU02664

Throttle indicator

The fuel consumption curve on the throttle indicator shows the relative amount of fuel consumed for each throttle position. Choose the setting that offers the best performance and fuel economy for the desired operation.
1
ZMU02665
1. Throttle indicator

Throttle friction adjuster

A friction device provides adjustable resis­tance to movement of the throttle grip or the remote control lever, and can be set accord­ing to operator preference. To increase resistance, turn the adjuster clockwise. To decrease resistance, turn the adjuster counterclockwise.
EWM00031
WARNING
Do not overtighten the friction adjuster. If there is too much resistance, it could be difficult to move the remote control lever or throttle grip, which could result in an accident.
ZMU02666
When constant speed is desired, tighten the adjuster to maintain the desired throttle set­ting.
14
Basic components

Engine stop lanyard switch

The lock plate must be attached to the en­gine stop switch for the engine to run. The lanyard should be attached to a secure place on the operators clothing, or arm or leg. Should the operator fall overboard or leave the helm, the lanyard will pull out the lock plate, stopping ignition to the engine. This will prevent the boat from running away un­der power.
EWM00120
WARNING
Attach the engine stop switch lanyard
to a secure place on your clothing, or
your arm or leg while operating.
Do not attach the lanyard to clothing
that could tear loose. Do not route the
lanyard where it could become entan-
gled, preventing it from functioning.
Avoid accidentally pulling the lanyard
during normal operation. Loss of en-
gine power means the loss of most
steering control. Also, without engine
power, the boat could slow rapidly. This
could cause people and objects in the
boat to be thrown forward.
NOTE:
The engine cannot be started with the lock plate removed.
2
1
ZMU02667
1. Lanyard
2. Lock plate

Engine stop button

To open the ignition circuit and stop the en­gine, push this button.
ZMU02668

Choke knob for pull type

To supply the engine with the rich fuel mix­ture required to start, pull out this knob.
15
ZMU02669
Basic components

Manual starter handle

To start the engine, first gently pull the han­dle out until resistance is felt. From that posi­tion, then pull the handle straight out quickly to crank the engine.
ZMU02670

Steering friction adjuster

A friction device provides adjustable resis­tance to the steering mechanism, and can be set according to operator preference. An ad­justing screw or bolt is located on the swivel bracket.
difficult to steer, which could result in an accident.

Trim rod (tilt pin)

The position of the trim rod determines the minimum trim angle of the outboard motor in relation to the transom.
ZMU02672

Tilt lock mechanism

The tilt lock mechanism is used to prevent the outboard motor from lifting out of the wa­ter when in reverse gear.
1
ZMU02671
To increase resistance, turn the adjuster clockwise. To decrease resistance, turn the adjuster counterclockwise.
EWM00040
WARNING
Do not overtighten the friction adjuster. If there is too much resistance, it could be
ZMU04497
1. Tilt lock lever
To lock it, set the tilt lock lever in the “” (lock) position. To release, push the tilt lock lever in the “” (release) position.

Tilt support bar

The tilt support bar keeps the outboard motor in the tilted up position.
16
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