Yamaha AG100-175 A 2011 Owner's manual

Read this manual carefully before operating this vehicle.
OWNER’S MANUAL
AG100FA
3HA-28199-25
Q
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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INTRODUCTION

WARNING
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Welcome to the Yamaha world of motorcycling! As the owner of the AG100FA, you are benefiting from Yamaha’s vast experience and newest technology regarding the de­sign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your AG100FA. The Owner’s Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury. In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any further questions, do not hesitate to contact your Yamaha dealer. The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first! Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur­rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
Please read this manual carefully and completely before operating this motorcycle.
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IMPORTANT MANUAL INFORMATION

WARNING
NOTICE
TIP
Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
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IMPORTANT MANUAL INFORMATION
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AG100FA
OWNER’S MANUAL
©2010 by Yamaha Motor Co., Ltd.
1st edition, November 2010
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd. is expressly prohibited.
Printed in Japan.

TABLE OF CONTENTS

LOCATION OF IMPORTANT
LABELS ............................................. 1-1
SAFETY INFORMATION .................. 2-1
DESCRIPTION .................................. 3-1
Left view .......................................... 3-1
Right view ........................................ 3-2
Controls and instruments................. 3-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 4-1
Main switch ..................................... 4-1
Indicator lights ................................ 4-1
Speedometer unit ........................... 4-2
Handlebar switches ........................ 4-2
Clutch lever ..................................... 4-3
Shift pedal ....................................... 4-3
Brake lever ..................................... 4-3
Brake pedal .................................... 4-4
Fuel tank cap .................................. 4-4
Fuel ................................................. 4-4
2-stroke engine oil .......................... 4-5
Fuel cock ........................................ 4-6
Starter (choke) knob ....................... 4-7
Kickstarter ....................................... 4-8
Seat ................................................ 4-8
Adjusting the shock absorber
assemblies .................................. 4-9
Front and rear carriers .................... 4-9
Sidestands .................................... 4-10
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 6-1
Starting and warming up a cold
engine ......................................... 6-1
Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Tips for reducing fuel
consumption ............................... 6-3
Engine break-in .............................. 6-3
Parking ........................................... 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for
the emission control system ....... 7-3
General maintenance and
lubrication chart .......................... 7-4
Removing and installing panels ..... 7-7
Checking the spark plug ................. 7-8
Transmission oil ............................. 7-9
Cleaning the air filter element ...... 7-10
Adjusting the carburetor ............... 7-11
Adjusting the engine idling
speed ........................................ 7-12
Adjusting the throttle grip free
play ........................................... 7-12
Tires ............................................. 7-13
Spoke wheels ............................... 7-15
Adjusting the clutch lever free
play ............................................ 7-15
Adjusting the brake lever free
play ............................................ 7-16
Adjusting the brake pedal free
play ............................................ 7-17
Checking the shift pedal ............... 7-17
Brake light switches ...................... 7-18
Checking the front and rear
brake shoes ............................... 7-18
Drive chain slack ........................... 7-19
Cleaning and lubricating the
drive chain ................................. 7-20
Checking and lubricating the
cables ........................................ 7-21
Checking and lubricating the
throttle grip and cable ................ 7-21
Adjusting the Autolube pump ........ 7-22
Checking and lubricating the
brake and clutch levers ............. 7-22
Checking and lubricating the
brake pedal ................................ 7-23
Checking and lubricating the
sidestands ................................. 7-23
Checking the front fork .................. 7-23
Checking the steering ................... 7-24
Checking the wheel bearings ........ 7-24
Battery .......................................... 7-25
Replacing the fuse ........................ 7-26
Replacing the headlight bulb ........ 7-27
Replacing the tail/brake light
bulb ........................................... 7-28
Replacing a turn signal light
bulb ........................................... 7-28
Supporting the motorcycle ............ 7-28
Front wheel ................................... 7-29
Rear wheel ................................... 7-31
Troubleshooting ............................ 7-32
Troubleshooting chart ................... 7-34
MOTORCYCLE CARE AND
STORAGE .......................................... 8-1
Matte color caution ......................... 8-1
Care ................................................ 8-1
Storage ........................................... 8-3
SPECIFICATIONS ............................. 9-1
CONSUMER INFORMATION........... 10-1
Identification numbers .................. 10-1
Motorcycle noise regulation
(for Australia) ............................ 10-2
TABLE OF CONTENTS

LOCATION OF IMPORTANT LABELS

1
2
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
1
is available from your Yamaha dealer.
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1-1
LOCATION OF IMPORTANT LABELS
1
Before you operate this vehicle, read the owner’s manual.
5PA-21568-01
Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propri
étaire avant d
’utiliser ce v
éhicule.
Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren. Antes de conducir este vehículo, lea el Manual del Propietario.
3HA-21668-00
TIRE INFORMATION
Cold tire normal pressure should be set as follows. FRONT : 100 kPa, {1.00 kgf / cm
2
}, 15 psi
REAR : 125 kPa, {1.25 kgf / cm
2
}, 18 psi
2
1
2
3
4
5
6
7
8
9
1-2

SAFETY INFORMATION

Be a Responsible Owner
1
As the vehicle’s owner, you are respon­sible for the safe and proper operation
2
of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are de­pendent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle. He or she should:
Obtain thorough instructions from
a competent source on all aspects
of motorcycle operation.
Observe the warnings and mainte-
nance requirements in this Own-
er’s Manual.
Obtain qualified training in safe
and proper riding techniques.
Obtain professional technical ser-
vice as indicated in this Owner’s
Manual and/or when made neces-
sary by mechanical conditions.
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Safe Riding
Perform the pre-operation checks each time you use the vehicle to make sure it is in safe operating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. See page 5-1 for a list of pre-operation checks.
This motorcycle is designed for
off-road use only, therefore, it is il­legal to operate it on public streets, roads, or highways, even a dirt or gravel one. Off-road use on public lands may be illegal. Please check local regulations before riding.
This motorcycle is designed to car-
ry the operator only. No passen­gers.
The failure of motorists to detect
and recognize motorcycles in traf­fic is the predominating cause of automobile/motorcycle accidents. Many accidents have been caused by an automobile driver who did not see the motorcycle. Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident.
2-1
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when you are approaching and passing through intersections, since in­tersections are the most likely places for motorcycle accidents to occur.
• Ride where other motorists can see you. Avoid riding in another motorist’s blind spot.
Many accidents involve inexperi-
enced operators.
• Make sure that you are qualified and that you only lend your mo­torcycle to other qualified opera­tors.
• Know your skills and limits. Staying within your limits may help you to avoid an accident.
• We recommend that you prac­tice riding your motorcycle until you have become thoroughly fa­miliar with the motorcycle and all of its controls.
Many accidents have been caused
by error of the motorcycle opera­tor. A typical error made by the op­erator is veering wide on a turn
SAFETY INFORMATION
due to excessive speed or under­cornering (insufficient lean angle for the speed). Never travel faster than warranted by conditions.
Ride cautiously in unfamiliar ar-
eas. You may encounter hidden obstacles that could cause an ac­cident.
The posture of the operator is im-
portant for proper control. The op­erator should keep both hands on the handlebar and both feet on the operator footrests during operation to maintain control of the motorcy­cle.
Never ride under the influence of
alcohol or other drugs.
Protective Apparel
The majority of fatalities from motorcy­cle accidents are the result of head in­juries. The use of a safety helmet is the single most critical factor in the preven­tion or reduction of head injuries.
Always wear an approved helmet.Wear a face shield or goggles.
Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a
hazard.
The use of a jacket, heavy boots,
trousers, gloves, etc., is effective in preventing or reducing abrasions or lacerations.
Never wear loose-fitting clothes,
otherwise they could catch on the control levers, footrests, or wheels and cause injury or an accident.
Always wear protective clothing
that covers your legs, ankles, and feet. The engine or exhaust sys­tem become very hot during or af­ter operation and can cause burns.
Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon monoxide, a deadly gas. Breathing car­bon monoxide can cause headaches, dizziness, drowsiness, nausea, confu­sion, and eventually death. Carbon Monoxide is a colorless, odor­less, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger
2-2
for hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of carbon monoxide poison­ing, leave the area immediately, get fresh air, and SEEK MEDICAL TREAT­MENT.
Do not run engine indoors. Even if
you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rap­idly reach dangerous levels.
Do not run engine in poorly venti-
lated or partially enclosed areas such as barns, garages, or car­ports.
Do not run engine outdoors where
engine exhaust can be drawn into a building through openings such as windows and doors.
Genuine Yamaha Accessories
Choosing accessories for your vehicle is an important decision. Genuine Yamaha accessories, which are avail­able only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your vehicle. Many companies with no connection to Yamaha manufacture parts and acces-
2
3
4
5
6
7
8
9
SAFETY INFORMATION
sories or offer other modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these
1
aftermarket companies produce. Therefore, Yamaha can neither en­dorse nor recommend the use of ac-
2
cessories not sold by Yamaha or modifications not specifically recom-
3
mended by Yamaha, even if sold and installed by a Yamaha dealer.
4
Aftermarket Parts, Accessories, and Modifications
5
While you may find aftermarket prod­ucts similar in design and quality to
6
genuine Yamaha accessories, recog­nize that some aftermarket accessories or modifications are not suitable be-
7
cause of potential safety hazards to you or others. Installing aftermarket prod-
8
ucts or having other modifications per­formed to your vehicle that change any
9
of the vehicle’s design or operation characteristics can put you and others at greater risk of serious injury or death. You are responsible for injuries related to changes in the vehicle. Keep the following guidelines in mind, as well as those provided under “Load-
ing” when mounting accessories.
Never install accessories that
would impair the performance of your motorcycle. Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance, limit suspen­sion travel, steering travel or con­trol operation, or obscure lights or reflectors.
• Accessories fitted to the handle­bar or the front fork area can create instability due to improper weight distribution. If accesso­ries are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.
• Bulky or large accessories may seriously affect the stability of the motorcycle. Wind may at­tempt to lift the motorcycle, or the motorcycle may become un­stable in cross winds.
• Certain accessories can dis­place the operator from his or her normal riding position. This improper position limits the free-
2-3
dom of movement of the opera­tor and may limit control ability, therefore, such accessories are not recommended.
Use caution when adding electri-
cal accessories. If electrical acces­sories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.
Aftermarket Tires and Rims
The tires and rims that came with your motorcycle were designed to match the performance capabilities and to provide the best combination of handling, brak­ing, and comfort. Other tires, rims, siz­es, and combinations may not be appropriate. Refer to page 7-13 for tire specifications and more information on replacing your tires.
Transporting the Motorcycle
Be sure to observe following instruc­tions before transporting the motorcy­cle in another vehicle.
Remove all loose items from the
motorcycle.
Check that the fuel cock (if
equipped) is in the “OFF” position and that there are no fuel leaks.
Point the front wheel straight
ahead on the trailer or in the truck bed, and choke it in a rail to pre­vent movement.
Shift the transmission in gear (for
models with a manual transmis­sion).
Secure the motorcycle with
tie-downs or suitable straps that are attached to solid parts of the motorcycle, such as the frame or upper front fork triple clamp (and not, for example, to rubber-mount­ed handlebars or turn signals, or parts that could break). Choose the location for the straps carefully so the straps will not rub against painted surfaces during transport.
The suspension should be com-
pressed somewhat by the tie-downs, if possible, so that the motorcycle will not bounce exces­sively during transport.
SAFETY INFORMATION
2
3
4
5
6
7
8
9
2-4

DESCRIPTION

123456
8
7

Left view

1
2
3
4
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5
6
7
8
1. Front carrier (page 4-9)
9
2. Fuel cock (page 4-6)
3. 2-stroke engine oil tank (page 4-5)
4. Battery (page 7-25)
5. Fuse (page 7-26)
6. Rear carrier (page 4-9)
7. Shock absorber assembly spring preload adjusting ring (page 4-9)
8. Shift pedal (page 4-3)
3-1

Right view

1
2
45
6
3
DESCRIPTION
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2
3
4
1. Owner’s tool kit (page 7-2)
2. Air filter element (page 7-10)
3. Headlight (page 7-27)
4. Brake pedal (page 4-4)
5. Kickstarter (page 4-8)
6. Shock absorber assembly spring preload adjusting ring (page 4-9)
3-2
5
6
7
8
9
DESCRIPTION
123 4
567

Controls and instruments

1
2
3
4
5
6
7
8
1. Clutch lever (page 4-3)
9
2. Speedometer unit (page 4-2)
3. Main switch (page 4-1)
4. Brake lever (page 4-3)
5. Right handlebar switch (page 4-2)
6. Fuel tank cap (page 4-4)
7. Left handlebar switches (page 4-2)
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3-3

INSTRUMENT AND CONTROL FUNCTIONS

WARNING
ON
OFF
1
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Main switch

The main switch controls the ignition and lighting systems. The various main switch positions are described below.
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ON
All electrical systems are supplied with power, and the engine can be started. The key cannot be removed.
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OFF
All electrical systems are off. The key can be removed.
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electrical systems will be switched off, which may result in loss of con­trol or an accident.
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Indicator lights

1. Neutral indicator light “NEUTRAL”
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Neutral indicator light “NEUTRAL”
This indicator light comes on when the transmission is in the neutral position.
2
3
4
5
6
7
8
9
Never turn the key to “OFF” while the vehicle is moving, otherwise the
4-1
INSTRUMENT AND CONTROL FUNCTIONS
2
1
1
2
3
4
1

Speedometer unit

1
2
3
4
1. Speedometer
5
2. Odometer
The speedometer unit is equipped with
6
a speedometer and an odometer. The speedometer shows the riding speed.
7
The odometer shows the total distance traveled.
8
9
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Handlebar switches

Left
1. Dimmer switch “LIGHTS”
2. Light switch “LIGHTS”
3. Turn signal switch “L/R”
4. Horn switch “HORN”
Right
1. Engine stop switch “ENGINE STOP”
4-2
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Dimmer switch “LIGHTS”
Set the switch to “HI” for the high beam and to “LO” for the low beam.
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Turn signal switch “L/R”
To signal a right-hand turn, push this switch to “R”. To signal a left-hand turn, push this switch to “L”. To cancel the turn signal lights, push the switch back to the center position.
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Horn switch “HORN”
Press this switch to sound the horn.
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Light switch “LIGHTS”
Set the light switch to “ON” to turn on the headlight, taillight and meter light­ing.
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Engine stop switch “ENGINE STOP”
Set this switch to “RUN” before starting the engine. Set this switch to “OFF” to stop the engine in case of an emergen­cy, such as when the vehicle overturns or when the throttle cable is stuck.
INSTRUMENT AND CONTROL FUNCTIONS
2
1
1
1
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Clutch lever

1. Clutch lever
2. Clutch lever lock
The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle­bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation. A clutch lever lock is provided to keep the clutch disengaged. To lock the clutch lever, push down the clutch lever lock while holding the clutch lever pulled towards the handlebar grip. To release the lever lock, simply pull the clutch lever.
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Shift pedal

1. Shift pedal
The shift pedal is located on the left side of the motorcycle and is used in combination with the clutch lever when shifting the gears of the 5-speed con­stant-mesh transmission equipped on this motorcycle.
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Brake lever

1. Brake lever
The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle­bar grip.
2
3
4
5
6
7
8
9
4-3
INSTRUMENT AND CONTROL FUNCTIONS
WARNING
WARNING
1
1
2

Brake pedal

1
2
3
4
1. Brake pedal
5
The brake pedal is on the right side of the motorcycle. To apply the rear
6
brake, press down on the brake pedal.
7
8
9
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Fuel tank cap

1. Fuel tank cap
2. Open.
To remove the fuel tank cap, turn it counterclockwise, and then pull it off. To install the fuel tank cap, insert it into the tank opening, and then turn it clock­wise.
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Make sure that the fuel tank cap is properly closed after filling fuel. Leaking fuel is a fire hazard.
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Fuel

Make sure there is sufficient gasoline in the tank.
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Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions.
1. Before refueling, turn off the en­gine and be sure that no one is sit­ting on the vehicle. Never refuel while smoking, or while in the vi­cinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dryers.
2. Do not overfill the fuel tank. Stop filling when the fuel reaches the bottom of the filler tube. Because fuel expands when it heats up, heat from the engine or the sun can cause fuel to spill out of the fuel tank.
4-4
INSTRUMENT AND CONTROL FUNCTIONS
WARNING
TIP
12
1
1. Fuel tank filler tube
2. Maximum fuel level
3. Wipe up any spilled fuel immedi­ately. NOTICE: Immediately wipe
off spilled fuel with a clean, dry, soft cloth, since fuel may deteri­orate painted surfaces or plastic parts.
[ECA10071]
4. Be sure to securely close the fuel tank cap.
Gasoline is poisonous and can cause injury or death. Handle gaso­line with care. Never siphon gaso­line by mouth. If you should swallow some gasoline or inhale a lot of gas­oline vapor, or get some gasoline in
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your eyes, see your doctor immedi­ately. If gasoline spills on your skin, wash with soap and water. If gaso­line spills on your clothing, change your clothes.
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Recommended fuel:
UNLEADED GASOLINE ONLY
Fuel tank capacity:
11.0 L (2.91 US gal, 2.42 Imp.gal)
Fuel reserve amount:
3.0 L (0.79 US gal, 0.66 Imp.gal)
Your Yamaha engine has been de­signed to use regular unleaded gaso­line with a research octane number of 91 or higher. If knocking (or pinging) oc­curs, use a gasoline of a different brand or premium unleaded fuel. Use of un­leaded fuel will extend spark plug life and reduce maintenance costs.
4-5
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2-stroke engine oil

Make sure that there is sufficient oil in the 2-stroke engine oil tank. If the 2-stroke engine oil is at or below the minimum level as shown in the illustra­tion, add a sufficient amount of the rec­ommended 2-stroke engine oil as follows.
1. Minimum level
Make sure that the motorcycle is posi­tioned straight up when checking the 2-stroke engine oil level. A slight tilt to the side can result in a false reading.
1. Remove panel A. (See page 7-7.)
2. Remove the 2-stroke engine oil tank cap and add the recommend-
2
3
4
5
6
7
8
9
INSTRUMENT AND CONTROL FUNCTIONS
NOTICE
1
2
1
1
ed oil.
1
2
3
4
1. 2-stroke engine oil tank cap
2. 2-stroke engine oil tank
5
Recommended oil:
6
See page 9-1.
Oil quantity:
1.50 L (1.59 US qt, 1.32 Imp.qt)
7
3. Install the 2-stroke engine oil tank cap.
8
Make sure that the 2-stroke engine
9
oil tank cap is properly installed.
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Fuel cock

The fuel cock supplies fuel from the tank to the carburetor while filtering it al­so. The fuel cock has three positions:
OFF
1. 2-stroke engine oil tank cap
4. Install the panel.
1. Lever positioned over “OFF”
With the lever in this position, fuel will not flow. Always return the lever to this position when the engine is not running.
4-6
INSTRUMENT AND CONTROL FUNCTIONS
1
1
1
(a)
(b)
ON
1. Lever positioned over “ON”
With the lever in this position, fuel flows to the carburetor. Normal riding is done with the lever in this position.
RES
This indicates reserve. If you run out of fuel while riding, move the lever to this position. Fill the tank at the first oppor­tunity. Be sure to set the lever back to “ON” after refueling!
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Starter (choke) knob

1. Starter (choke) knob
Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke). Move the knob in direction (a) to turn on the starter (choke). Move the knob in direction (b) to turn off the starter (choke).
2
3
4
5
6
7
8
9
1. Lever positioned over “RES”
4-7
INSTRUMENT AND CONTROL FUNCTIONS
TIP
1
1
1
1
2

Kickstarter

1
2
3
4
1. Kickstarter
5
To start the engine, fold out the kick­starter lever, move it down lightly with
6
your foot until the gears engage, and then push it down smoothly but force-
7
fully. This model is equipped with a pri­mary kickstarter, allowing the engine to be started in any gear if the clutch is
8
disengaged. However, shifting the transmission into the neutral position
9
before starting is recommended.
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Seat

To remove the seat
Remove the bolts, and then pull the seat off.
1. Bolt
To install the seat
1. Insert the projection on the front of the seat into the seat holder as shown.
1. Projection
2. Seat holder
2. Place the seat in the original posi­tion, and then tighten the bolts.
Make sure that the seat is properly se­cured before riding.
1. Bolt
4-8
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